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CN115458639B - LED chip and preparation method thereof - Google Patents

LED chip and preparation method thereof Download PDF

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Publication number
CN115458639B
CN115458639B CN202211116491.7A CN202211116491A CN115458639B CN 115458639 B CN115458639 B CN 115458639B CN 202211116491 A CN202211116491 A CN 202211116491A CN 115458639 B CN115458639 B CN 115458639B
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electrode
layer
led chip
gaas
metal layer
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CN115458639A (en
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兰晓雯
马婷
焦恩
胡加辉
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Jiangxi Zhao Chi Semiconductor Co Ltd
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Jiangxi Zhao Chi Semiconductor Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/83Electrodes
    • H10H20/832Electrodes characterised by their material
    • H10H20/833Transparent materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/857Interconnections, e.g. lead-frames, bond wires or solder balls

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Abstract

The invention provides an LED chip and a preparation method thereof, wherein the method comprises the following steps: (1) preparing a GaAs epitaxial wafer; (2) thinning the GaAs substrate; (3) growing a transparent conductive layer on the P-type epitaxial layer; (4) Attaching a patch with electrode holes to the transparent conductive layer; (5) evaporating a first metal layer on the patch to form a P electrode; (6) Evaporating a second metal layer on the N-type epitaxial layer to form an N electrode; (7) Taking down the patch, and annealing to enable the P electrode and the N electrode to form ohmic contact; (8) cutting to form a plurality of LED chips. Compared with the prior art, the method reduces the process steps of photoetching, corrosion and the like, greatly reduces the process flow and shortens the process cycle; meanwhile, the use of various photoetching and corrosive liquids and scrapping and returning work caused by abnormality caused by unstable photoetching and corrosive liquids are reduced, the preparation cost of the LED chip is reduced, and the process is simple and convenient and is suitable for large-scale production.

Description

一种LED芯片及其制备方法LED chip and preparation method thereof

技术领域Technical Field

本发明涉及芯片加工技术领域,特别涉及一种LED芯片及其制备方法。The present invention relates to the technical field of chip processing, and in particular to an LED chip and a preparation method thereof.

背景技术Background Art

LED作为21世纪的照明新光源,同样亮度下,半导体灯耗电仅为普通白炽灯的l/10,而寿命却可以延长100倍。LED器件是冷光源,光效高,工作电压低,耗电量小,体积小,可平面封装,易于开发轻薄型产品,结构坚固且寿命很长,光源本身不含汞、铅等有害物质,无红外和紫外污染,不会在生产和使用中产生对外界的污染。因此,半导体灯具有节能、环保、寿命长等特点。LED is a new lighting source in the 21st century. At the same brightness, the power consumption of semiconductor lamps is only 1/10 of that of ordinary incandescent lamps, but the life span can be extended by 100 times. LED devices are cold light sources with high light efficiency, low operating voltage, low power consumption, small size, flat packaging, easy development of thin and light products, strong structure and long life. The light source itself does not contain harmful substances such as mercury and lead, no infrared and ultraviolet pollution, and will not cause pollution to the outside world during production and use. Therefore, semiconductor lamps have the characteristics of energy saving, environmental protection, and long life.

砷化镓(gallium arsenide),化学式GaAs,黑灰色固体,熔点1238℃。它在600℃以下,能在空气中稳定存在,并且不被非氧化性的酸侵蚀。砷化镓是一种重要的半导体材料,属Ⅲ-Ⅴ族化合物半导体,GaAs LED正装正极性芯片目前是一种体积小,市场普及率高且价格低廉的LED芯片。Gallium arsenide, chemical formula GaAs, is a black-gray solid with a melting point of 1238°C. It can exist stably in the air below 600°C and is not corroded by non-oxidizing acids. Gallium arsenide is an important semiconductor material belonging to the III-V group of compound semiconductors. GaAs LED positive polarity chip is currently a small-sized, highly popular and low-priced LED chip.

现有技术当中,在GaAs LED正装正极性芯片的制备过程中,工艺步骤较多(光刻→腐蚀→蒸镀→光刻→蒸镀→腐蚀→退火→减薄→蒸镀→退火→切割),导致周期较长,使得最终成品率低,成本较高,同时在光刻腐蚀的过程中,光刻及腐蚀液的使用以及因光刻及腐蚀液不稳定容易造成异常,导致报废和返工作业。In the prior art, in the preparation process of GaAs LED upright positive polarity chips, there are many process steps (photolithography → etching → evaporation → photolithography → evaporation → etching → annealing → thinning → evaporation → annealing → cutting), which leads to a long cycle, low final yield and high cost. At the same time, in the process of photolithography and etching, the use of photolithography and etching liquid and the instability of photolithography and etching liquid are prone to abnormalities, resulting in scrapping and rework.

发明内容Summary of the invention

针对现有技术的不足,本发明的目的在于提供LED芯片及其制备方法,旨在解决现有技术中加工周期较长,成品率较低的技术问题。In view of the shortcomings of the prior art, the purpose of the present invention is to provide an LED chip and a preparation method thereof, aiming to solve the technical problems of long processing cycle and low yield in the prior art.

为了实现上述目的,本发明是通过如下技术方案来实现的:一种LED芯片的制备方法,包括如下步骤:In order to achieve the above object, the present invention is implemented by the following technical solution: a method for preparing an LED chip, comprising the following steps:

(1)制备一GaAs外延片,其中,所述GaAs外延片包括依次层叠的GaAs衬底、N型外延层、MQW发光层及P型外延层;(1) preparing a GaAs epitaxial wafer, wherein the GaAs epitaxial wafer comprises a GaAs substrate, an N-type epitaxial layer, an MQW light-emitting layer, and a P-type epitaxial layer stacked in sequence;

(2)将所述GaAs衬底进行减薄;(2) thinning the GaAs substrate;

(3)在所述GaAs外延片的P型外延层上生长一层透明导电层;(3) growing a transparent conductive layer on the P-type epitaxial layer of the GaAs epitaxial wafer;

(4)将带有电极孔洞的贴片贴在所述透明导电层上;(4) attaching a patch with electrode holes to the transparent conductive layer;

(5)在所述贴片上蒸镀第一金属层,以使所述第一金属层通过所述电极孔洞与所述透明导电层接触,形成P电极;(5) evaporating a first metal layer on the patch so that the first metal layer contacts the transparent conductive layer through the electrode hole to form a P electrode;

(6)在所述GaAs外延GaAs衬底远离所述的N型外延层的一面上蒸镀第二金属层,以形成N电极;(6) evaporating a second metal layer on a side of the GaAs epitaxial GaAs substrate away from the N-type epitaxial layer to form an N-electrode;

(7)将所述贴片取下,并进行退火,使所述P电极及所述N电极分别与所述P型外延层及所述N型外延层形成欧姆接触;(7) removing the patch and performing annealing so that the P electrode and the N electrode form ohmic contacts with the P-type epitaxial layer and the N-type epitaxial layer respectively;

(8)将退火后的所述GaAs外延片切割形成若干个LED芯片。(8) Cutting the annealed GaAs epitaxial wafer into a plurality of LED chips.

与现有技术相比,本发明的有益效果在于:通过先对GaAs外延片的GaAs衬底进行减薄,在完成P型外延层的第一金属层的蒸镀后,可直接翻转露出减薄后的GaAs衬底,进行第二金属层的蒸镀,并后续进行统一退火处理,同时完成P电极和N电极的欧姆接触,相当于减少了一次电极的退火处理,简化了工艺步骤,降低了生产周期及生产成本;同时通过在P型外延层设置可重复使用并带有电极孔洞的贴片,以快速得到所需的P电极图形,相对于现有技术,减少了光刻、腐蚀等工艺步骤,大大减少工艺流程,缩短制程周期,大幅度提升生产效率;同时减少各种光刻及腐蚀液的使用以及因光刻及腐蚀液不稳定造成的异常导致报废和返工作业,降低LED芯片制备成本,流程简便适合规模化生产;此外,通过在GaAs外延片的P型外延层一侧生长透明导电层,由于其同时具备透光及导电性质,可实现整面的电流扩展,有效提高LED芯片亮度并降低工作电压。Compared with the prior art, the invention has the following beneficial effects: by thinning the GaAs substrate of the GaAs epitaxial wafer first, after the evaporation of the first metal layer of the P-type epitaxial layer is completed, the thinned GaAs substrate can be directly flipped over to expose the thinned GaAs substrate, and the second metal layer can be evaporated, and then a unified annealing treatment is performed, and the ohmic contact of the P electrode and the N electrode is completed at the same time, which is equivalent to reducing the annealing treatment of the primary electrode, simplifying the process steps, and reducing the production cycle and production cost; at the same time, by arranging a reusable patch with electrode holes on the P-type epitaxial layer to quickly obtain the required P electrode pattern, compared with the prior art, the process steps such as photolithography and corrosion are reduced, the process flow is greatly reduced, the process cycle is shortened, and the production efficiency is greatly improved; at the same time, the use of various photolithography and etching solutions and the abnormalities caused by the instability of photolithography and etching solutions, which lead to scrapping and rework operations, reduce the preparation cost of LED chips, and the process is simple and suitable for large-scale production; in addition, by growing a transparent conductive layer on one side of the P-type epitaxial layer of the GaAs epitaxial wafer, because it has both light-transmitting and conductive properties, the current expansion of the entire surface can be achieved, the brightness of the LED chip is effectively improved, and the operating voltage is reduced.

进一步地,在步骤(2)中,减薄后的所述GaAs外延片的厚度为140~220um。Furthermore, in step (2), the thickness of the GaAs epitaxial wafer after thinning is 140 to 220 um.

更进一步地,在所述步骤(3)中,所述透明导电层的材料选择为ITO(In2O3:SnO2)、IZO(ZnO:In)、ATO(SnO2:Sb)、AZO(ZnO:Al)、GZO(ZnO:Ga)或FTO(SnO2:F)中的一种或多种。Furthermore, in step ( 3 ), the material of the transparent conductive layer is selected from one or more of ITO ( In2O3 : SnO2 ), IZO (ZnO: In), ATO ( SnO2 : Sb), AZO (ZnO: Al), GZO (ZnO: Ga) or FTO ( SnO2 : F).

更进一步地,在所述步骤(3)中,所述方法具体包括:Furthermore, in step (3), the method specifically comprises:

通过电子束蒸发进行蒸镀,以形成所述透明导电层;Performing evaporation by electron beam evaporation to form the transparent conductive layer;

其中,所述透明导电层为ITO膜,所述ITO膜的厚度为在所述电子束蒸发的过程中,温度为200~400℃,蒸镀速率为氧气流量为5~20sccm。Wherein, the transparent conductive layer is an ITO film, and the thickness of the ITO film is During the electron beam evaporation process, the temperature is 200-400°C and the evaporation rate is The oxygen flow rate is 5 to 20 sccm.

更进一步地,在步骤(4)中,所述贴片的厚度为5~10μm,所述电极孔洞为锥形孔。Furthermore, in step (4), the thickness of the patch is 5 to 10 μm, and the electrode holes are conical holes.

更进一步地,在步骤(5)中,所述第一金属层的厚度为1.4~3um。Furthermore, in step (5), the thickness of the first metal layer is 1.4 to 3 um.

更进一步地,在步骤(5)中,所述方法具体包括:Furthermore, in step (5), the method specifically comprises:

通过电子束蒸发进行蒸镀,以形成所述第一金属层;Performing evaporation by electron beam evaporation to form the first metal layer;

其中,在所述电子束蒸发的过程中,温度为200~600℃,蒸镀速率为 Wherein, during the electron beam evaporation process, the temperature is 200-600°C and the evaporation rate is

更进一步地,在步骤(6)中,所述第二金属层的厚度为0.2~0.6um。Furthermore, in step (6), the thickness of the second metal layer is 0.2-0.6 um.

更进一步地,在步骤(7)中,所述退火的温度为200~500℃。Furthermore, in step (7), the annealing temperature is 200-500°C.

本发明另一方面提供了一种LED芯片,所述LED芯片由本发明提供的LED芯片的制备方法得到。Another aspect of the present invention provides an LED chip, wherein the LED chip is obtained by the method for preparing the LED chip provided by the present invention.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明中LED芯片的结构示意图;FIG1 is a schematic diagram of the structure of an LED chip in the present invention;

图2为本发明第一实施例中经步骤(1)至步骤(3)后的产品结构示意图;FIG2 is a schematic diagram of the product structure after steps (1) to (3) in the first embodiment of the present invention;

图3为本发明第一实施例中经步骤(4)至步骤(6)后的产品结构示意图;FIG3 is a schematic diagram of the product structure after steps (4) to (6) in the first embodiment of the present invention;

图4为本发明第一实施例中经步骤(7)后的产品结构示意图;FIG4 is a schematic diagram of the product structure after step (7) in the first embodiment of the present invention;

主要元件符号说明:Description of main component symbols:

N电极N electrode 1010 GaAs衬底GaAs substrate 2020 N型外延层N-type epitaxial layer 3030 MQW层MQW layer 4040 P型外延层P-type epitaxial layer 5050 透明导电层Transparent conductive layer 6060 第一金属层First metal layer 7070 上金属层Upper metal layer 7171 P电极P electrode 7272 贴片Patches 8080

如下具体实施方式将结合上述附图进一步说明本发明。The following specific implementation manner will further illustrate the present invention in conjunction with the above-mentioned drawings.

具体实施方式DETAILED DESCRIPTION

为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的若干实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and/or" used herein includes any and all combinations of one or more related listed items.

基于此,本发明第一实施例提供一种LED芯片的制备方法,包括如下步骤:Based on this, the first embodiment of the present invention provides a method for preparing an LED chip, comprising the following steps:

(1)制备一GaAs外延片,其中,所述GaAs外延片包括依次层叠的GaAs衬底20、N型外延层30、MQW发光层40及P型外延层50。(1) A GaAs epitaxial wafer is prepared, wherein the GaAs epitaxial wafer includes a GaAs substrate 20, an N-type epitaxial layer 30, an MQW light-emitting layer 40, and a P-type epitaxial layer 50 stacked in sequence.

具体来说,在本实施例中,上述MQW层40为Multiple Quantum Well层,即多量子阱层,多量子阱是指多个量子阱组合在一起的系统,就材料结构和生长过程而言,多量子阱和超晶格没有实质差别,仅在于超晶格势垒层比较薄,势阱之间的耦合较强,形成微带;而多量子阱之间的势垒层厚,基本无隧穿耦合,也不形成微带,多量子阱结构主要应用于其光学特性。Specifically, in this embodiment, the MQW layer 40 is a Multiple Quantum Well layer, i.e., a multi-quantum well layer. A multi-quantum well refers to a system in which multiple quantum wells are combined together. In terms of material structure and growth process, there is no substantial difference between a multi-quantum well and a superlattice, except that the superlattice barrier layer is relatively thin, and the coupling between the potential wells is relatively strong, forming a microstrip; while the barrier layer between the multi-quantum wells is thick, and there is basically no tunneling coupling, and no microstrip is formed. The multi-quantum well structure is mainly used for its optical properties.

(2)将所述GaAs衬底20进行减薄。(2) The GaAs substrate 20 is thinned.

便于理解地,衬底(substrate)是由半导体单晶材料制造而成的晶圆片,衬底可以直接进入晶圆制造环节生产半导体器件,也可以进行外延工艺加工生产外延片。外延(epitaxy)是指在经过切、磨、抛等仔细加工的单晶衬底上生长一层新单晶的过程,新单晶可以与衬底为同一材料,也可以是不同材料(同质外延或者是异质外延)。由于新生单晶层按衬底晶相延伸生长,从而被称之为外延层(厚度通常为几微米,以硅为例:硅外延生长其意义是在具有一定晶向的硅单晶衬底上生长一层具有和衬底相同晶向的电阻率与厚度不同的晶格结构完整性好的晶体),而长了外延层的衬底称为外延片(外延片=外延层+衬底)。For ease of understanding, a substrate is a wafer made of semiconductor single crystal material. The substrate can directly enter the wafer manufacturing process to produce semiconductor devices, or it can be processed by epitaxy to produce epitaxial wafers. Epitaxy refers to the process of growing a new single crystal on a single crystal substrate that has been carefully processed by cutting, grinding, and polishing. The new single crystal can be the same material as the substrate, or a different material (homoepitaxial or heteroepitaxial). Since the new single crystal layer grows along the substrate crystal phase, it is called an epitaxial layer (usually a few microns thick, taking silicon as an example: the meaning of silicon epitaxial growth is to grow a layer of crystal with good lattice structure integrity with the same resistivity and thickness as the substrate on a silicon single crystal substrate with a certain crystal orientation), and the substrate with an epitaxial layer is called an epitaxial wafer (epitaxial wafer = epitaxial layer + substrate).

具体来说,在本步骤中,上述减薄的操作基于砂磨轮对外延片进行打磨,经减薄后的GaAs外延片的厚度为140~220um,优选地,在本实施例中,上述GaAs外延片的厚度为180um。Specifically, in this step, the thinning operation is based on grinding the epitaxial wafer with a sanding wheel, and the thickness of the GaAs epitaxial wafer after thinning is 140-220 um. Preferably, in this embodiment, the thickness of the GaAs epitaxial wafer is 180 um.

便于理解地,在IC电路中通电情况下,由于芯片衬底材料及互联金属层存在电阻,芯片会发生热效应。在芯片工作过程中,热效应会导致芯片背面内应力的产生。芯片热量持续的产生会使各金属层之间的热差异性加剧,芯片内应力会进一步增加。芯片损坏、破碎的主要原因之一就是内应力的增加。因此,通过减薄工艺,可以减小芯片电阻,提高芯片的热扩散效率,将芯片损坏率降到最低,进而提高了集成电路的可靠性和成品率。It is easy to understand that when the IC circuit is powered on, the chip will experience thermal effects due to the resistance of the chip substrate material and the interconnected metal layer. During the operation of the chip, the thermal effect will cause internal stress on the back of the chip. The continuous generation of heat in the chip will aggravate the thermal differences between the metal layers, and the stress in the chip will further increase. One of the main reasons for chip damage and breakage is the increase in internal stress. Therefore, through the thinning process, the chip resistance can be reduced, the chip's thermal diffusion efficiency can be improved, and the chip damage rate can be minimized, thereby improving the reliability and yield of the integrated circuit.

(3)在所述GaAs外延片的P型外延层50上生长一层透明导电层60。(3) A transparent conductive layer 60 is grown on the P-type epitaxial layer 50 of the GaAs epitaxial wafer.

具体来说,在本步骤中,上述透明导电层60可以采用蒸镀法、磁控溅射法或电弧离子镀中的一种方法生长形成,在本实施例中,上述透明导电层60的材料选择为ITO(In2O3:SnO2)、IZO(ZnO:In)、ATO(SnO2:Sb)、AZO(ZnO:Al)、GZO(ZnO:Ga)或FTO(SnO2:F)中的一种或多种。Specifically, in this step, the transparent conductive layer 60 can be grown by a method selected from evaporation, magnetron sputtering or arc ion plating. In this embodiment, the material of the transparent conductive layer 60 is selected from one or more of ITO (In 2 O 3 :SnO 2 ), IZO (ZnO:In), ATO (SnO 2 :Sb), AZO (ZnO:Al), GZO (ZnO:Ga) or FTO (SnO 2 :F).

优选地,在本实施例中,上述透明导电层60为ITO膜,并由蒸镀法生长形成。具体来说,上述ITO膜通过电子束蒸发方式进行蒸镀形成;Preferably, in this embodiment, the transparent conductive layer 60 is an ITO film, and is grown by evaporation. Specifically, the ITO film is formed by electron beam evaporation;

电子束蒸发法是真空蒸发镀膜的一种,是在真空条件下利用电子束进行直接加热蒸发材料,使蒸发材料气化并向基板输运,在基底上凝结形成薄膜的方法。在电子束加热装置中,被加热的物质放置于水冷的坩埚中,可避免蒸发材料与坩埚壁发生反应影响薄膜的质量,因此,电子束蒸发沉积法可以制备高纯薄膜,同时在同一蒸发沉积装置中可以安置多个坩埚,实现同时或分别蒸发,沉积多种不同的物质;电子束蒸发可以蒸发高熔点材料,比一般电阻加热蒸发热效率高、束流密度大、蒸发速度快,制成的薄膜纯度高、质量好,厚度可以较准确地控制,可以广泛应用于制备高纯薄膜和导电玻璃等各种光学材料薄膜。Electron beam evaporation is a type of vacuum evaporation coating. It is a method that uses electron beams to directly heat the evaporation material under vacuum conditions, vaporizes the evaporation material and transports it to the substrate, and condenses on the substrate to form a thin film. In the electron beam heating device, the heated material is placed in a water-cooled crucible to prevent the evaporation material from reacting with the crucible wall to affect the quality of the film. Therefore, the electron beam evaporation deposition method can prepare high-purity films. At the same time, multiple crucibles can be placed in the same evaporation deposition device to achieve simultaneous or separate evaporation and deposition of multiple different substances; electron beam evaporation can evaporate high-melting point materials, and has higher thermal efficiency, larger beam current density, and faster evaporation speed than general resistance heating evaporation. The films produced are of high purity and good quality, and the thickness can be more accurately controlled. It can be widely used in the preparation of high-purity films and various optical material films such as conductive glass.

在本实施例中,在电子束蒸发的过程中,满足:温度为200~400℃,蒸镀速率为氧气流量为5~20sccm,优选地,在本实施例中,在电子束蒸发的过程中,温度为300℃,蒸镀速率为氧气流量为10sccm。In this embodiment, during the electron beam evaporation process, the following conditions are met: the temperature is 200-400°C, the evaporation rate is The oxygen flow rate is 5 to 20 sccm. Preferably, in this embodiment, during the electron beam evaporation process, the temperature is 300°C and the evaporation rate is The oxygen flow rate was 10 sccm.

可以理解地,由于透明导电层60采用半导体材料,配合上述蒸镀参数可控制其生长厚度处于较薄的范围以确保薄层半导体介质的透光性,并限制生长厚度下限以确保薄层的电流传递介质具备连续性,使其同时具备透光及导电性质,从而实现整面的电流扩展,有效提高LED芯片亮度并降低工作电压,优选地,在本实施例中,上述ITO膜的厚度为 It can be understood that since the transparent conductive layer 60 is made of semiconductor material, the thickness of the transparent conductive layer 60 can be controlled to be within a relatively thin range by combining the above-mentioned evaporation parameters. To ensure the light transmittance of the thin semiconductor medium, and limit the lower limit of the growth thickness to ensure the continuity of the thin current transfer medium, so that it has both light transmittance and conductive properties, thereby achieving current expansion on the entire surface, effectively improving the brightness of the LED chip and reducing the operating voltage. Preferably, in this embodiment, the thickness of the ITO film is

(4)将带有电极孔洞的贴片80贴在所述透明导电层60上。具体来说,在本步骤中,上述贴片包括若干个阵列排布的电极孔洞,上述电极孔洞为锥形孔,开口较大的一侧靠近透明导电层60一侧设置,即电极孔洞朝蒸镀方向一侧开口较小,在蒸镀过程中,可防止金属蒸镀时落在电极孔洞的侧壁上,影响电极的生长形状,便于后续贴片80的取出,此外,在本实施例中,上述电极孔洞的直径根据产品的电极图形设计决定,上述第一金属层70包括设于贴片80表面的上金属层71及位于贴片80的电极孔洞内的下金属层,电极孔洞内的下金属层与ITO膜接触形成P电极72,贴片80表面的金属层可以随贴片80一起去除,快速得到与电极孔洞对应的若干个阵列排布的P电极72图形,相对于现有技术,减少了光刻、腐蚀等工艺步骤,大大减少工艺流程,缩短制程周期,大幅度提升生产效率;同时减少各种光刻及腐蚀液的使用以及因光刻及腐蚀液不稳定造成的异常导致报废和返工作业,降低LED芯片制备成本,流程简便适合规模化生产。(4) Pasting the patch 80 with electrode holes on the transparent conductive layer 60. Specifically, in this step, the patch includes a plurality of electrode holes arranged in an array. The electrode holes are conical holes, and the side with a larger opening is arranged close to the transparent conductive layer 60, that is, the side of the electrode hole facing the evaporation direction has a smaller opening. During the evaporation process, the metal can be prevented from falling on the side wall of the electrode hole during evaporation, affecting the growth shape of the electrode, and facilitating the subsequent removal of the patch 80. In addition, in this embodiment, the diameter of the electrode hole is determined according to the electrode pattern design of the product. The first metal layer 70 includes an upper metal layer 71 arranged on the surface of the patch 80 and an electrode hole located in the patch 80. The lower metal layer in the hole, the lower metal layer in the electrode hole contacts the ITO film to form a P electrode 72, and the metal layer on the surface of the patch 80 can be removed together with the patch 80, and a plurality of array-arranged P electrode 72 patterns corresponding to the electrode holes are quickly obtained. Compared with the prior art, the process steps such as photolithography and corrosion are reduced, the process flow is greatly reduced, the process cycle is shortened, and the production efficiency is greatly improved; at the same time, the use of various photolithography and corrosion solutions is reduced, and the abnormalities caused by the instability of photolithography and corrosion solutions, resulting in scrapping and rework operations, reduce the preparation cost of LED chips, and the process is simple and suitable for large-scale production.

在本实施例中,上述贴片80的厚度为5~10μm。优选地,在本实施例中,上述贴片80的厚度为8μm。可以理解地,上述贴片80应为耐高温且不易变形的材料,可采用PVC材料或金属材料等,以便于贴片的重复利用,节约生产成本,在本实施例中,上述贴片80由PVC材料制成。In this embodiment, the thickness of the patch 80 is 5 to 10 μm. Preferably, in this embodiment, the thickness of the patch 80 is 8 μm. It can be understood that the patch 80 should be made of a material that is resistant to high temperatures and not easily deformed, and can be made of PVC material or metal material, etc., so as to facilitate the reuse of the patch and save production costs. In this embodiment, the patch 80 is made of PVC material.

(5)在所述贴片80上蒸镀第一金属层70,以使所述第一金属层70通过所述电极孔洞与所述透明导电层60接触,形成P电极72。具体来说,在本步骤中,上述第一金属层70的厚度为1.4~3um,上述第一金属层70通过电子束蒸发进行蒸镀,在电子束蒸发的过程中,满足:温度为200~600℃,蒸镀速率为优选地,在本实施例中,在电子束蒸发的过程中,温度为400℃,蒸镀速率为蒸镀得到的第一金属层70的厚度为2.3um。(5) Depositing a first metal layer 70 on the patch 80 so that the first metal layer 70 contacts the transparent conductive layer 60 through the electrode hole to form a P electrode 72. Specifically, in this step, the thickness of the first metal layer 70 is 1.4 to 3 μm. The first metal layer 70 is deposited by electron beam evaporation. During the electron beam evaporation, the following conditions are met: the temperature is 200 to 600°C, and the deposition rate is Preferably, in this embodiment, during the electron beam evaporation process, the temperature is 400°C and the evaporation rate is The thickness of the first metal layer 70 obtained by evaporation is 2.3 um.

(6)在减薄后的所述GaAs外延片的N型外延层30蒸镀第二金属层,以形成N电极10。具体来说,在本步骤中,上述第二金属层的厚度为0.2~0.6um,优选地,在本实施例中,上述第二金属层的厚度为0.4um。(6) A second metal layer is evaporated on the thinned N-type epitaxial layer 30 of the GaAs epitaxial wafer to form an N-electrode 10. Specifically, in this step, the thickness of the second metal layer is 0.2-0.6 um, and preferably, in this embodiment, the thickness of the second metal layer is 0.4 um.

具体来说,上述第一金属层70及第二金属层的材料为Au,Ti,Pt,AuGe,Cr,AuGeNi,Al等,在本实施例中上述第一金属层70及第二金属层的材料均采用Au,即N电极10及P电极72的材料均为Au。Specifically, the materials of the first metal layer 70 and the second metal layer are Au, Ti, Pt, AuGe, Cr, AuGeNi, Al, etc. In this embodiment, the materials of the first metal layer 70 and the second metal layer are both Au, that is, the materials of the N electrode 10 and the P electrode 72 are both Au.

此外,可以理解地,由于步骤(2)中已完成GaAs衬底20的减薄操作,当完成第一金属层70的蒸镀,即P电极72的生长后,可以直接将GaAs外延片翻转,漏出减薄后的GaAs外延片GaAs衬底20,通过蒸镀第二金属层与N型外延层30接触形成N电极10,可以理解地,上述蒸镀的工艺与步骤(5)中的蒸镀工艺基本相同,均采用电子束蒸发进行蒸镀,在此不多赘述。In addition, it can be understood that since the thinning operation of the GaAs substrate 20 has been completed in step (2), when the evaporation of the first metal layer 70 is completed, that is, after the growth of the P electrode 72, the GaAs epitaxial wafer can be directly flipped over to expose the thinned GaAs epitaxial wafer GaAs substrate 20, and the N electrode 10 is formed by evaporating the second metal layer in contact with the N-type epitaxial layer 30. It can be understood that the above-mentioned evaporation process is basically the same as the evaporation process in step (5), and both use electron beam evaporation for evaporation, which will not be described in detail here.

(7)将所述贴片80取下,并进行退火,使所述P电极72及所述N电极10分别与所述P型外延层50及所述N型外延层30形成欧姆接触。(7) The patch 80 is removed and annealed so that the P electrode 72 and the N electrode 10 form ohmic contacts with the P-type epitaxial layer 50 and the N-type epitaxial layer 30 respectively.

金属与半导体接触时可以形成非整流接触,即欧姆接触,这是另一类重要的金属-半导体接触。欧姆接触是指这样的接触:它不产生明显的附加阻抗,而且不会使半导体内部的平衡载流子浓度发生显著的改变。从电学上讲,理想欧姆接触的接触电阻与半导体样品或器件相比应当很小,当有电流流过时,欧姆接触上的电压降应当远小于样品或器件本身的压降,这种接触不影响器件的电流-电压特性,或者说,电流-电压特性是由样品的电阻或器件的特性决定的。When metal and semiconductor are in contact, they can form non-rectifying contact, i.e., ohmic contact, which is another important type of metal-semiconductor contact. Ohmic contact refers to a contact that does not produce significant additional impedance and does not significantly change the equilibrium carrier concentration inside the semiconductor. Electrically speaking, the contact resistance of an ideal ohmic contact should be very small compared to the semiconductor sample or device. When current flows through, the voltage drop on the ohmic contact should be much smaller than the voltage drop of the sample or device itself. This type of contact does not affect the current-voltage characteristics of the device, or in other words, the current-voltage characteristics are determined by the resistance of the sample or the characteristics of the device.

在本步骤中,退火的温度为200~500℃,优选地,在本实施例中,上述退火的温度为350℃。可以理解地,相比于现有技术中,在通过蒸镀金属完成P电极72的生长后,通过一次退火来完成P电极72的欧姆接触,然后首先通过对GaAs衬底20进行减薄,然后通过蒸镀金属完成N电极10的生长后,通过二次退火完成N电极10的欧姆接触,通过将减薄操作前置,可以减少一次退火,并将两次金属层蒸镀后的退火进行结合,大大提高了生产效率,减少生产成本,此外,步骤(3)中的ITO膜在完成蒸镀后,同样基于本步骤中的一次退火处理,可以使ITO膜的结晶表面更加光滑,电阻下降,从而进一步提高导电性能。In this step, the annealing temperature is 200-500° C., preferably, in this embodiment, the annealing temperature is 350° C. It can be understood that compared with the prior art, after the growth of the P electrode 72 is completed by evaporating metal, the ohmic contact of the P electrode 72 is completed by annealing once, and then the GaAs substrate 20 is thinned first, and then the growth of the N electrode 10 is completed by evaporating metal, and the ohmic contact of the N electrode 10 is completed by secondary annealing. By placing the thinning operation in advance, one annealing can be reduced, and the annealing after the two metal layer evaporation is combined, which greatly improves the production efficiency and reduces the production cost. In addition, after the ITO film in step (3) is evaporated, it can also be based on the one annealing treatment in this step. The crystal surface of the ITO film can be smoother and the resistance can be reduced, thereby further improving the conductive performance.

(8)将退火后的所述GaAs外延片切割形成若干个LED芯片。具体来说,在本步骤中,通过金刚刀进行切割。(8) Cutting the annealed GaAs epitaxial wafer into a plurality of LED chips. Specifically, in this step, cutting is performed using a diamond knife.

便于理解地,经上述步骤(1)至步骤(3)后所得到的产品结构,如附图2所示,上述ITO膜设于P型外延层50一侧;经上述步骤(4)至步骤(6)后所得到的产品结构,如附图3所示,上述贴片80设于透明导电层60一侧,第一金属层70包括贴片80表面的金属层及通过电极孔洞与ITO膜接触的P电极72,N电极10设于GaAs衬底20经减薄的一侧;经上述步骤(7)后所得到的产品结构,如附图4所示,将贴片80取下后进行退火处理,使P电极72及N电极10与P型外延层50即N型外延层30形成欧姆接触;经上述步骤(8)后所得到的产品结构,如附图1所示,将附图4中的芯片结构切割成芯粒,即最终产品结构。For ease of understanding, the product structure obtained after the above steps (1) to (3) is as shown in FIG2, wherein the above ITO film is arranged on one side of the P-type epitaxial layer 50; the product structure obtained after the above steps (4) to (6) is as shown in FIG3, wherein the above patch 80 is arranged on one side of the transparent conductive layer 60, the first metal layer 70 includes a metal layer on the surface of the patch 80 and a P electrode 72 in contact with the ITO film through an electrode hole, and the N electrode 10 is arranged on the thinned side of the GaAs substrate 20; the product structure obtained after the above step (7) is as shown in FIG4, after the patch 80 is removed, annealing treatment is performed to make the P electrode 72 and the N electrode 10 form ohmic contact with the P-type epitaxial layer 50, namely the N-type epitaxial layer 30; the product structure obtained after the above step (8) is as shown in FIG1, wherein the chip structure in FIG4 is cut into core particles, namely the final product structure.

综上,本发明上述实施例当中的LED芯片的制备方法,通过先对GaAs外延片的GaAs衬底20进行减薄,在完成P型外延层50的第一金属层70的蒸镀后,可直接翻转露出减薄后的GaAs衬底20,进行第二金属层的蒸镀,并后续进行统一退火处理,同时完成P电极72和N电极10的欧姆接触,相当于减少了一次电极的退火处理,简化了工艺步骤,降低了生产周期及生产成本;同时通过在P型外延层50设置可重复使用并带有电极孔洞的贴片80,以快速得到所需的P电极72图形,相对于现有技术,减少了光刻、腐蚀等工艺步骤,大大减少工艺流程,缩短制程周期,大幅度提升生产效率;同时减少各种光刻及腐蚀液的使用以及因光刻及腐蚀液不稳定造成的异常导致报废和返工作业,降低LED芯片制备成本,流程简便适合规模化生产;此外,通过在GaAs外延片的P型外延层50一侧生长透明导电层60,由于其同时具备透光及导电性质,可实现整面的电流扩展,有效提高LED芯片亮度并降低工作电压,该透明导电层60在完成蒸镀后,同样基于本步骤中的一次退火处理,可以使ITO膜的结晶表面更加光滑,电阻下降,从而进一步提高导电性能。In summary, the method for preparing the LED chip in the above-mentioned embodiment of the present invention first thins the GaAs substrate 20 of the GaAs epitaxial wafer, and after completing the evaporation of the first metal layer 70 of the P-type epitaxial layer 50, the thinned GaAs substrate 20 can be directly flipped over to expose the thinned GaAs substrate 20, and the second metal layer is evaporated, and then a unified annealing treatment is performed, and the ohmic contact between the P electrode 72 and the N electrode 10 is completed at the same time, which is equivalent to reducing the annealing treatment of the primary electrode, simplifying the process steps, and reducing the production cycle and production cost; at the same time, a reusable patch 80 with an electrode hole is set on the P-type epitaxial layer 50 to quickly obtain the required P electrode 72 pattern, which reduces the photolithography, corrosion, etc. compared with the prior art. The process steps can greatly reduce the process flow, shorten the process cycle, and greatly improve the production efficiency; at the same time, the use of various photolithography and etching solutions and the abnormalities caused by the instability of photolithography and etching solutions, which lead to scrapping and rework operations, can be reduced, and the preparation cost of LED chips can be reduced. The process is simple and suitable for large-scale production; in addition, by growing a transparent conductive layer 60 on one side of the P-type epitaxial layer 50 of the GaAs epitaxial wafer, since it has both light-transmitting and conductive properties, the current expansion of the entire surface can be achieved, the brightness of the LED chip can be effectively improved, and the operating voltage can be reduced. After the transparent conductive layer 60 is evaporated, it can also be subjected to an annealing treatment in this step, so that the crystalline surface of the ITO film can be smoother and the resistance can be reduced, thereby further improving the conductive performance.

本发明第二实施例提供了一种LED芯片,上述LED芯片由上述实施例中的LED芯片的制备方法制成。A second embodiment of the present invention provides an LED chip, which is manufactured by the method for manufacturing the LED chip in the above embodiment.

具体来说,在本实施例中,上述LED芯片为GaAs LED正装正极性芯片,包括GaAs衬底20及分别设于所述GaAs衬底20两侧的N电极10及N型外延层30,所述N型外延层30依次设有MQW层40、P型外延层50、透明导电层60及P电极72。Specifically, in this embodiment, the above-mentioned LED chip is a GaAs LED positive polarity chip, including a GaAs substrate 20 and an N electrode 10 and an N-type epitaxial layer 30 respectively arranged on both sides of the GaAs substrate 20, and the N-type epitaxial layer 30 is provided with a MQW layer 40, a P-type epitaxial layer 50, a transparent conductive layer 60 and a P electrode 72 in sequence.

综上,本实施例中的LED芯片,在制备过程中,通过先对GaAs外延片的GaAs衬底20进行减薄,在完成P型外延层50的第一金属层70的蒸镀后,可直接翻转露出减薄后的GaAs衬底20,进行第二金属层的蒸镀,并后续进行统一退火处理,同时完成P电极72和N电极10的欧姆接触,相当于减少了一次电极的退火处理,简化了工艺步骤,降低了生产周期及生产成本;同时通过在P型外延层50设置可重复使用并带有电极孔洞的贴片80,以快速得到所需的P电极72图形,相对于现有技术,减少了光刻、腐蚀等工艺步骤,大大减少工艺流程,缩短制程周期,大幅度提升生产效率;同时减少各种光刻及腐蚀液的使用以及因光刻及腐蚀液不稳定造成的异常导致报废和返工作业,降低LED芯片制备成本,流程简便适合规模化生产;此外,通过在GaAs外延片的P型外延层50一侧生长透明导电层60,由于其同时具备透光及导电性质,可实现整面的电流扩展,有效提高LED芯片亮度并降低工作电压该透明导电层60在完成蒸镀后,同样基于本步骤中的一次退火处理,可以使ITO膜的结晶表面更加光滑,电阻下降,从而进一步提高LED芯片的导电性能及发光效率。In summary, in the preparation process of the LED chip in this embodiment, the GaAs substrate 20 of the GaAs epitaxial wafer is first thinned. After the first metal layer 70 of the P-type epitaxial layer 50 is evaporated, the thinned GaAs substrate 20 can be directly flipped to expose the thinned GaAs substrate 20, and the second metal layer is evaporated, and then a unified annealing treatment is performed, and the ohmic contact between the P electrode 72 and the N electrode 10 is completed at the same time, which is equivalent to reducing the annealing treatment of the electrode once, simplifying the process steps, and reducing the production cycle and production cost; at the same time, a reusable patch 80 with an electrode hole is set on the P-type epitaxial layer 50 to quickly obtain the required P electrode 72 pattern, which greatly reduces the process steps such as photolithography and corrosion compared to the prior art. The process flow is reduced, the process cycle is shortened, and the production efficiency is greatly improved; at the same time, the use of various photolithography and etching solutions and the abnormalities caused by the instability of photolithography and etching solutions, which lead to scrapping and rework operations, are reduced, and the preparation cost of LED chips is reduced. The process is simple and suitable for large-scale production; in addition, by growing a transparent conductive layer 60 on one side of the P-type epitaxial layer 50 of the GaAs epitaxial wafer, since it has both light-transmitting and conductive properties, the current expansion of the entire surface can be achieved, the brightness of the LED chip is effectively improved, and the operating voltage is reduced. After the transparent conductive layer 60 is evaporated, it is also based on the one-time annealing treatment in this step, which can make the crystal surface of the ITO film smoother and the resistance is reduced, thereby further improving the conductive performance and luminous efficiency of the LED chip.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明的保护范围应以所附权利要求为准。The above-described embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims (10)

1. The preparation method of the LED chip is characterized by comprising the following steps of:
(1) Preparing a GaAs epitaxial wafer, wherein the GaAs epitaxial wafer comprises a GaAs substrate, an N-type epitaxial layer, an MQW luminescent layer and a P-type epitaxial layer which are sequentially stacked;
(2) Thinning the GaAs substrate;
(3) Growing a transparent conducting layer on the P-type epitaxial layer of the GaAs epitaxial wafer;
(4) Attaching a patch with electrode holes to the transparent conductive layer;
(5) Evaporating a first metal layer on the patch so that the first metal layer contacts the transparent conductive layer through the electrode hole to form a P electrode;
(6) Evaporating a second metal layer on one surface of the GaAs epitaxial GaAs substrate far away from the N-type epitaxial layer to form an N electrode;
(7) Taking down the patch, and annealing to enable the P electrode and the N electrode to form ohmic contact with the P-type epitaxial layer and the N-type epitaxial layer respectively;
(8) And cutting the annealed GaAs epitaxial wafer to form a plurality of LED chips.
2. The method of manufacturing an LED chip according to claim 1, wherein in the step (2), the thickness of the thinned GaAs epitaxial wafer is 140 to 220um.
3. The method of manufacturing an LED chip according to claim 1, wherein In the step (3), the material of the transparent conductive layer is selected from one or more of ITO (In 2O3:SnO2)、IZO(ZnO:In)、ATO(SnO2: sb), AZO (ZnO: al), GZO (ZnO: ga), or FTO (SnO 2: F).
4. The method for manufacturing an LED chip according to claim 1, wherein in the step (3), the method specifically comprises:
evaporating by electron beam evaporation to form the transparent conductive layer;
wherein the transparent conductive layer is an ITO film, and the thickness of the ITO film is In the electron beam evaporation process, the temperature is 200-400 ℃, and the evaporation rate isThe oxygen flow is 5-20 sccm.
5. The method of manufacturing an LED chip according to claim 1, wherein in the step (4), the thickness of the patch is 5 to 10 μm, and the electrode hole is a tapered hole.
6. The method of manufacturing an LED chip of claim 1, wherein in said step (5), the thickness of said first metal layer is 1.4 to 3um.
7. The method for manufacturing an LED chip according to claim 1, characterized in that in the step (5), the method specifically comprises:
evaporating by electron beam evaporation to form the first metal layer;
Wherein, in the process of electron beam evaporation, the temperature is 200-600 ℃, and the evaporation rate is
8. The method of manufacturing an LED chip of claim 1, wherein in said step (6), the thickness of said second metal layer is 0.2 to 0.6um.
9. The method of manufacturing an LED chip according to claim 1, wherein in the step (7), the annealing temperature is 200 to 500 ℃.
10. An LED chip, characterized in that it is obtained by the manufacturing method according to any one of claims 1 to 9.
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CN115020554A (en) * 2022-06-14 2022-09-06 江西耀驰科技有限公司 A kind of flip-chip LED chip and preparation method thereof

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CN101937960B (en) * 2010-08-20 2012-08-22 厦门市三安光电科技有限公司 AlGaInP light-emitting diode in vertical structure and manufacturing method thereof

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CN108389938A (en) * 2017-02-03 2018-08-10 山东浪潮华光光电子股份有限公司 A kind of non-lithography preparation method of GaAs base LED chips
CN115020554A (en) * 2022-06-14 2022-09-06 江西耀驰科技有限公司 A kind of flip-chip LED chip and preparation method thereof

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