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CN115452893A - Method for detecting structural damage of multi-core cable by coupling type electromechanical impedance - Google Patents

Method for detecting structural damage of multi-core cable by coupling type electromechanical impedance Download PDF

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CN115452893A
CN115452893A CN202211030559.XA CN202211030559A CN115452893A CN 115452893 A CN115452893 A CN 115452893A CN 202211030559 A CN202211030559 A CN 202211030559A CN 115452893 A CN115452893 A CN 115452893A
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core cable
impedance
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王强
李雪
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Nanjing University of Posts and Telecommunications
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Abstract

The invention discloses a method for detecting structural damage of a multi-core cable by coupling type electromechanical impedance. The method comprises the following steps: designing a coupling structural member according to the characteristics and the material attributes of the geometric mechanism of the multi-core cable; arranging and installing coupling structural members in a ring array in a pairwise parallel mode in the same circumferential plane on the surface of the multi-core cable; extracting dynamic frequency impedance signals at two ends of the coupling structure according to a voltage-current method, and collecting impedance signals to an admittance spectrogram in a frequency sweeping manner; acquiring impedance spectrum data of a healthy state and impedance spectrum data of a state to be detected; in response to the curve offset phase, judging that the multi-core cable is damaged; and calculating a damage index RMSD, and determining the damage degree of the multi-core cable according to the damage index RMSD value. The invention can avoid signal mixing and signal loss when the signal is transmitted in a complex structural member, solves the limitation that the electromechanical impedance technology cannot be used for a multi-core cable, and provides a new method for nondestructive testing of the multi-core cable.

Description

一种耦合式机电阻抗检测多芯线缆结构损伤的方法A method for detecting structural damage of multi-core cables by coupling electromechanical impedance

技术领域technical field

本发明涉及一种耦合式机电阻抗检测多芯线缆结构损伤的方法。The invention relates to a method for detecting structural damage of a multi-core cable by coupling electromechanical impedance.

背景技术Background technique

现如今工业发展进程中,多芯线缆应用场景极为普遍,如电力系统、交通、工业现场、建筑等行业,其作为核心部件重要性毋庸置疑。然而由于多芯线缆工作环境复杂多变,在服役过程中易遭受腐蚀疲劳、老化断丝、机械损伤、裂纹等损伤影响,故障一旦发生,对工程结构健康情况产生不同程度的作用和影响,损失重大且难以挽回。因此,在故障发生前能够精确识别并修复显得尤为重要,用结构健康检测技术对工程结构在服役过程中对多芯线缆进行损伤检测,是一种极好的探伤方法。Nowadays, in the process of industrial development, the application scenarios of multi-core cables are extremely common, such as power systems, transportation, industrial sites, construction and other industries, and their importance as a core component is beyond doubt. However, due to the complex and changeable working environment of multi-core cables, they are easily affected by corrosion fatigue, aging broken wires, mechanical damage, cracks and other damages during service. Once a fault occurs, it will have different effects and effects on the health of the engineering structure. The loss is huge and irreparable. Therefore, it is particularly important to be able to accurately identify and repair faults before they occur. Using structural health detection technology to detect damage to multi-core cables during engineering structures in service is an excellent flaw detection method.

常用的无损检测多芯线缆的方法有磁致伸缩法和超声导波法;磁致伸缩法在对断丝检测上效果很好,但是其检测手段复杂,检测费用高;超声导波检测方法已经在多芯线缆上实现了一段距离的损伤检测,但是受多芯线缆多线结构影响大,在传播过程中相邻缆线之间易造成导波波形杂糅,损伤信号极易淹没在回波信号中;相较于长声道检测的超声导波检测法,低频的机电阻抗技术将压电材料的特性与波动理论有机结合,结构的机械阻抗与压电传感器的电阻抗相互耦合,损伤发生时机械阻抗改变,进而反映在耦合的机电阻抗上,对局部微缺陷比较敏感,是一种极好的检测手段。机电阻抗技术在复杂结构上取得了极好的检测结果,但是该方法受线缆形状影响,无法放置压电传感器,在线缆检测应用上受到极大的限制,目前还未能实现在多芯线缆结构上的检测应用。Commonly used non-destructive testing methods for multi-core cables include magnetostrictive method and ultrasonic guided wave method; magnetostrictive method is effective in detecting broken wires, but its detection methods are complicated and the detection cost is high; ultrasonic guided wave detection method Damage detection at a certain distance has been realized on multi-core cables, but due to the large influence of the multi-wire structure of multi-core cables, it is easy to cause guided wave waveforms to mix between adjacent cables during the propagation process, and damage signals are easily submerged in the In the echo signal; compared with the ultrasonic guided wave detection method of long-channel detection, the low-frequency electromechanical impedance technology organically combines the characteristics of piezoelectric materials with wave theory, and the mechanical impedance of the structure is coupled with the electrical impedance of the piezoelectric sensor. When damage occurs, the mechanical impedance changes, which is reflected in the coupled electromechanical impedance. It is sensitive to local micro-defects and is an excellent detection method. Electromechanical impedance technology has achieved excellent detection results in complex structures, but this method is affected by the shape of the cable, and the piezoelectric sensor cannot be placed, which is greatly limited in the application of cable detection, and it has not yet been realized in multi-core Detection applications on cable structures.

发明内容Contents of the invention

基于以上背景,本发明欲设计一个耦合装置,作为中间耦合部件,使得压电传感器、待测线缆结构和耦合结构件三者耦合为一个整体,同时也对线缆局部微缺陷敏感,这个整体内,任一单元阻抗值发生变化,整体阻抗值改变,从而实现机电阻抗法在检测多芯线缆结构损伤上的应用。Based on the above background, the present invention intends to design a coupling device as an intermediate coupling component, so that the piezoelectric sensor, the cable structure to be tested and the coupling structure are coupled into a whole, and it is also sensitive to local micro-defects in the cable. If the impedance value of any unit changes, the overall impedance value will change, thereby realizing the application of the electromechanical impedance method in detecting structural damage of multi-core cables.

本发明的目的,在于设计耦合结构件来解决传统机电阻抗应用的局限性,冀以实现多芯线缆中耦合式机电阻抗法的应用。设计耦合结构件,在增加与线缆接触面积的基础上,使得压电传感器以最大接触面积的方式工作,以获得最大机械振动,从而改变机电阻抗法无法用于检测线缆损伤局限性的现状,为线缆无损检测提供一种新方法。The purpose of the present invention is to design a coupling structure to solve the limitation of traditional electromechanical impedance application, so as to realize the application of coupled electromechanical impedance method in multi-core cables. Design the coupling structure, on the basis of increasing the contact area with the cable, so that the piezoelectric sensor works with the largest contact area to obtain the maximum mechanical vibration, thus changing the current situation that the electromechanical impedance method cannot be used to detect the limitations of cable damage , providing a new method for non-destructive testing of cables.

为达上述目的,本发明提供一种耦合式机电阻抗检测多芯线缆结构损伤的方法,包括以下步骤:In order to achieve the above object, the present invention provides a method for coupling electromechanical impedance detection of multi-core cable structural damage, comprising the following steps:

(1)根据多芯线缆几何机构特性和材料属性,设计耦合结构件,其中所述耦合结构件为金属材质,为长条形状,耦合结构件上表面安装有压电传感器,下表面用于以最大接触面积方式与被检测多芯线缆进行接触,使得压电传感器、被检测多芯线缆和耦合结构件耦合为一个整体;(1) According to the geometric mechanism characteristics and material properties of the multi-core cable, design the coupling structure, wherein the coupling structure is made of metal and is in the shape of a strip. The upper surface of the coupling structure is equipped with a piezoelectric sensor, and the lower surface is used for Contact the detected multi-core cable with the largest contact area, so that the piezoelectric sensor, the detected multi-core cable and the coupling structure are coupled as a whole;

(2)在多芯线缆表面同一圆周面内,按环形阵列、两两平行方式布置安装耦合结构件;(2) In the same circumferential surface of the multi-core cable surface, arrange and install the coupling structural members in a circular array and in parallel;

(3)按照电压电流法获取耦合结构件压电传感器两端阻抗值信号,绘制导纳谱图;(3) Obtain the impedance value signals at both ends of the piezoelectric sensor of the coupling structure according to the voltage-current method, and draw the admittance spectrum;

(4)检测健康状态下、待检测状态下多芯线缆的响应信号,多次反复测量获得健康状态阻抗谱数据和待检测状态阻抗谱数据;(4) Detect the response signal of the multi-core cable in the healthy state and the state to be detected, and repeatedly measure and obtain the impedance spectrum data of the healthy state and the impedance spectrum data of the state to be detected;

(5)根据健康状态阻抗谱数据和待检测状态阻抗谱数据,判断待检测状态阻抗谱数据相对于健康状态阻抗谱数据是否存在曲线偏移相位;响应于存在曲线偏移相位,判定多芯线缆存在损伤;(5) According to the impedance spectrum data of the healthy state and the impedance spectrum data of the state to be detected, determine whether there is a curve offset phase in the impedance spectrum data of the state to be detected relative to the impedance spectrum data of the healthy state; in response to the presence of a curve offset phase, determine the multi-core wire the cable is damaged;

(6)根据健康状态阻抗谱数据和待检测状态阻抗谱数据,计算损伤指数RMSD,根据损伤指数RMSD值的大小,确定多芯线缆损伤程度。(6) According to the impedance spectrum data of the healthy state and the impedance spectrum data of the state to be detected, the damage index RMSD is calculated, and the damage degree of the multi-core cable is determined according to the value of the damage index RMSD.

在一些实施例中,所述的耦合结构件材质为金属材质,用于获最大机械振动和耦合传递效率;所述耦合结构件包括长条形状的结构本体,所述结构本体长度方向的两端为固定端,固定端两个长度边对应处设置有凹槽结构,用于通过扎带经过固定端凹槽将耦合结构件与多芯线缆进行固定;In some embodiments, the material of the coupling structural member is a metal material, which is used to obtain the maximum mechanical vibration and coupling transmission efficiency; the coupling structural member includes a strip-shaped structural body, and the two ends of the structural body in the length direction It is a fixed end, and groove structures are provided at the corresponding positions of the two length sides of the fixed end, which are used to fix the coupling structure and the multi-core cable through the groove of the fixed end through the cable tie;

通过所述凹槽结构固定环形阵列平行布置的多个耦合结构件,所述耦合结构件的下表面和上表面的表面平整便于压电传感器粘贴和耦合结构件的固定。A plurality of coupling structural members arranged in parallel in an annular array are fixed by the groove structure, and the lower surface and the upper surface of the coupling structural members are flat to facilitate the pasting of the piezoelectric sensor and the fixing of the coupling structural members.

在一些实施例中,步骤(2)包括:在多芯线缆外表面同一圆周面位置,两两平行布置耦合结构件,耦合结构件上的压电传感器依次串联。In some embodiments, step (2) includes: arranging two coupling structures in parallel at the same circumferential surface position on the outer surface of the multi-core cable, and connecting the piezoelectric sensors on the coupling structures in series in sequence.

进一步地,其中耦合结构件的数量根据所测多芯线缆的整体直径确定,耦合结构件尺寸大小在相邻缆丝的同一圆周面内且比压电传感器直径大,便于粘贴。Furthermore, the number of coupling structural members is determined according to the overall diameter of the measured multi-core cable, and the size of the coupling structural members is within the same circumferential surface of adjacent cables and larger than the diameter of the piezoelectric sensor, which is convenient for pasting.

在一些实施例中,步骤(3)包括:In some embodiments, step (3) includes:

电压电流法搭建实验线路,交流激励信号施加到串联分压电阻后,串联加到压电传感器,通过数据采集卡和信号发生器中时以扫频的方式测量压电传感器两端的电阻抗值,绘制实部及虚部阻抗谱信息:The voltage and current method is used to build the experimental circuit. After the AC excitation signal is applied to the series voltage divider resistor, it is added to the piezoelectric sensor in series. When passing through the data acquisition card and the signal generator, the electrical impedance value at both ends of the piezoelectric sensor is measured by sweeping frequency. Plot real and imaginary impedance spectrum information:

Figure BDA0003817141110000031
Figure BDA0003817141110000031

其中串联分压电阻为Rm,测量电路中的激励电压为

Figure BDA0003817141110000032
压电传感器的端电压为
Figure BDA0003817141110000041
由于压电传感器本身具有电容特性,因此压电传感器的电压信号会产生一个幅度和相位的变化;设两路信号的相位差为θ,
Figure BDA0003817141110000042
的幅值分别为UAM、UBM,电导纳实部为G,电导纳虚部为B。Where the series divider resistance is R m , and the excitation voltage in the measurement circuit is
Figure BDA0003817141110000032
The terminal voltage of the piezoelectric sensor is
Figure BDA0003817141110000041
Since the piezoelectric sensor itself has capacitive characteristics, the voltage signal of the piezoelectric sensor will produce a change in amplitude and phase; if the phase difference between the two signals is θ,
Figure BDA0003817141110000042
The amplitudes of U AM and U BM are respectively U AM , U BM , the real part of the electric admittance is G, and the imaginary part of the electric admittance is B.

在一些实施例中,所述交流激励信号的幅值依据于采集信号的信噪比确定,频率在波点数在10个点以上;串联分压电阻的阻值应与压电传感器阻值相同或相近。In some embodiments, the amplitude of the AC excitation signal is determined based on the signal-to-noise ratio of the collected signal, and the number of frequency points is more than 10 points; the resistance value of the series voltage dividing resistor should be the same as the resistance value of the piezoelectric sensor or similar.

在一些实施例中,步骤(4)包括:In some embodiments, step (4) includes:

在健康无损伤多芯线缆上,布置带有压电传感器的耦合结构件,反复多次测量获得健康状态阻抗谱数据;On the healthy and undamaged multi-core cable, a coupling structure with a piezoelectric sensor is arranged, and the impedance spectrum data of the healthy state is obtained through repeated measurements;

在待检测状态多芯线缆上,布置带有压电传感器的耦合结构件,反复多次测量获得原始待检测状态阻抗谱数据,并对原始待检测状态阻抗谱数据进行处理,剔除不符合整体偏移方向以及偏移相位大小超过合理的阈值范围1/2内的阻抗谱数据,获得最终的待检测状态阻抗谱数据。On the multi-core cable in the state to be detected, a coupling structure with a piezoelectric sensor is arranged, and the original impedance spectrum data of the state to be detected is obtained by repeated measurements, and the original impedance spectrum data of the state to be detected is processed to eliminate the inconsistency of the overall The impedance spectrum data whose offset direction and offset phase size exceed 1/2 of the reasonable threshold range are obtained to obtain the final impedance spectrum data of the state to be detected.

在一些实施例中,计算损伤指数RMSD,包括:In some embodiments, calculating the damage index RMSD includes:

Figure BDA0003817141110000043
Figure BDA0003817141110000043

其中,xi为第i次被测结构健康时压电传感器的阻抗,yi为第i次被测结构损伤时压电传感器的阻抗,N为测量次数,RMSD大小对应阻抗曲线间区别的大小;Among them, x i is the impedance of the piezoelectric sensor when the i-th measured structure is healthy, y i is the impedance of the piezoelectric sensor when the i-th measured structure is damaged, N is the number of measurements, and the RMSD size corresponds to the difference between the impedance curves ;

RMSD值越大,损伤程度严重。The larger the RMSD value, the more severe the damage.

与现有技术相比,本发明所达到的有益效果:Compared with the prior art, the beneficial effects achieved by the present invention are as follows:

本发明基于设计的耦合结构件,实现了耦合式机电阻抗法在多芯线缆进行损伤检测,提供了一种多芯线缆损伤检测的新方法;本发明基于耦合式机电阻抗法,摆脱了传统检测方法的局限性,同时在避免信号在复杂结构传播时发生的信号淹没和丢失,以量化方法极好的表征信号。Based on the designed coupling structure, the present invention realizes the damage detection of the multi-core cable by the coupled electromechanical impedance method, and provides a new method for multi-core cable damage detection; the present invention is based on the coupled electromechanical impedance method, and gets rid of The limitations of traditional detection methods, while avoiding the signal drowning and loss that occur when the signal propagates in complex structures, the quantification method is an excellent way to characterize the signal.

附图说明Description of drawings

图1本发明实例中耦合结构件平面图;A plan view of the coupling structure in the example of the present invention in Fig. 1;

图2本发明实例中耦合结构件排列示意图;Fig. 2 is a schematic diagram of the arrangement of coupling structural members in the example of the present invention;

图3本发明实例中实验流程图;Experimental flowchart in Fig. 3 example of the present invention;

图4本发明实例中电压电流法电路原理图示意图;In Fig. 4 example of the present invention, the schematic diagram of voltage-current method circuit schematic diagram;

图5本发明实例中不同距离缺陷阻抗谱示意图;Fig. 5 is a schematic diagram of impedance spectra of defects with different distances in the example of the present invention;

图6本发明实例中多处损伤阻抗谱结果示意图;Figure 6 is a schematic diagram of the results of multiple damage impedance spectra in the example of the present invention;

图7本发明实例中不同程度损伤阻抗谱结果;Figure 7 results of different degrees of damage impedance spectrum in the examples of the present invention;

图8本发明实例中RMSD值随损伤程度变化示意图;Fig. 8 is a schematic diagram of the change of RMSD value with the degree of damage in the example of the present invention;

图9本发明实例中RMSD值随损伤数量变化示意图;Fig. 9 is a schematic diagram of the change of RMSD value with the number of damages in the example of the present invention;

图10本发明实例中RMSD值随损伤距离变化示意图。Fig. 10 is a schematic diagram of the change of RMSD value with the damage distance in the example of the present invention.

具体实施方式detailed description

以下结合附图,对本发明的技术方案进行详细说明。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings.

在本发明的描述中,若干的含义是一个以上,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, several means more than one, and multiple means more than two. Greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number. If the description of the first and second is only for the purpose of distinguishing the technical features, it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features relation.

本发明的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the present invention, reference to the terms "one embodiment," "some embodiments," "exemplary embodiments," "examples," "specific examples," or "some examples" is intended to mean that the embodiments are A specific feature, structure, material, or characteristic described by or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

一种耦合式机电阻抗检测多芯线缆结构损伤的方法,包括以下步骤:A method for detecting structural damage of a multi-core cable by coupled electromechanical impedance, comprising the following steps:

(1)根据多芯线缆几何机构特性和材料属性,设计耦合结构件,其中所述耦合结构件为金属材质,为长条形状,耦合结构件上表面安装有压电传感器,下表面用于以最大接触面积方式与被检测多芯线缆进行接触,使得压电传感器、被检测多芯线缆和耦合结构件耦合为一个整体;(1) According to the geometric mechanism characteristics and material properties of the multi-core cable, design the coupling structure, wherein the coupling structure is made of metal and is in the shape of a strip. The upper surface of the coupling structure is equipped with a piezoelectric sensor, and the lower surface is used for Contact the detected multi-core cable with the largest contact area, so that the piezoelectric sensor, the detected multi-core cable and the coupling structure are coupled as a whole;

(2)在多芯线缆表面同一圆周面内,按环形阵列、两两平行方式布置安装耦合结构件;(2) In the same circumferential surface of the multi-core cable surface, arrange and install the coupling structural members in a circular array and in parallel;

(3)按照电压电流法获取耦合结构件压电传感器两端阻抗值信号,绘制导纳谱图;(3) Obtain the impedance value signals at both ends of the piezoelectric sensor of the coupling structure according to the voltage-current method, and draw the admittance spectrum;

(4)检测健康状态下、待检测状态下多芯线缆的响应信号,多次反复测量获得健康状态阻抗谱数据和待检测状态阻抗谱数据;(4) Detect the response signal of the multi-core cable in the healthy state and the state to be detected, and repeatedly measure and obtain the impedance spectrum data of the healthy state and the impedance spectrum data of the state to be detected;

(5)根据健康状态阻抗谱数据和待检测状态阻抗谱数据,判断待检测状态阻抗谱数据相对于健康状态阻抗谱数据是否存在曲线偏移相位;响应于存在曲线偏移相位,判定多芯线缆存在损伤;(5) According to the impedance spectrum data of the healthy state and the impedance spectrum data of the state to be detected, determine whether there is a curve offset phase in the impedance spectrum data of the state to be detected relative to the impedance spectrum data of the healthy state; in response to the presence of a curve offset phase, determine the multi-core wire the cable is damaged;

(6)根据健康状态阻抗谱数据和待检测状态阻抗谱数据,计算损伤指数RMSD,根据损伤指数RMSD值的大小,确定多芯线缆损伤程度。(6) According to the impedance spectrum data of the healthy state and the impedance spectrum data of the state to be detected, the damage index RMSD is calculated, and the damage degree of the multi-core cable is determined according to the value of the damage index RMSD.

本发明提供一种耦合式机电阻抗检测多芯线缆结构损伤的方法,其基本原理是:设计金属材质的耦合结构件,其两端内凹的凹槽结构1,可以牢固固定环形阵列平行布置的耦合结构件,下表面3和上表面4表面平整便于压电传感器粘贴和耦合结构件的固定;按待检线缆和缆丝直径确定所需耦合结构件数量后,两两平行环形布置,用扎带将压电传感器、耦合结构件、线缆三者紧紧固定。The invention provides a method for coupling electromechanical impedance detection of structural damage of multi-core cables, the basic principle of which is: design a metal coupling structure, and the concave groove structure 1 at both ends can firmly fix the ring array and arrange it in parallel The coupling structural parts, the lower surface 3 and the upper surface 4 are flat to facilitate the pasting of the piezoelectric sensor and the fixing of the coupling structural parts; after the number of the required coupling structural parts is determined according to the diameter of the cable to be tested and the cable wire, they are arranged in parallel and circularly. Fasten the piezoelectric sensor, the coupling structure, and the cable tightly with cable ties.

检测时,电压电流法搭建检测线路,通过数据采集卡和信号发生器中时以扫频的方式测量压电传感器两端的电阻抗值,绘制阻抗谱;三者任一阻值发生改变,测得阻抗值发生改变,阻抗谱发生偏移,从而根据阻抗谱偏移特性判断损伤是否发生,根据量化指标确定损伤程度,这就是耦合式机电阻抗检测多芯线缆结构损伤的方法的基本原理。During the detection, the voltage and current method is used to build the detection circuit, and the electrical impedance value at both ends of the piezoelectric sensor is measured by sweeping frequency through the data acquisition card and the signal generator, and the impedance spectrum is drawn; when any of the three resistance values changes, the measured When the impedance value changes, the impedance spectrum shifts, so as to judge whether the damage occurs according to the shift characteristic of the impedance spectrum, and determine the damage degree according to the quantitative index, this is the basic principle of the method of coupling electromechanical impedance detection method for multi-core cable structure damage.

在一些实施例中,提供一种耦合式机电阻抗检测多芯线缆结构损伤的方法,包括以下步骤:In some embodiments, there is provided a method for detecting structural damage of a multi-core cable by coupled electromechanical impedance, comprising the following steps:

(1)根据多芯线缆几何机构特性和材料属性,确定耦合结构件材质为金属材质,长条形状,凹槽1设计半圆形凹陷;2区域为固定端,扎带平行凹槽槽底穿过凹槽1在固定端(两端)将结构件与多芯线缆固定;3结构件下表面最大面积接触线缆;4结构件上表面粘贴压电传感器。(1) According to the geometric mechanism characteristics and material properties of the multi-core cable, the material of the coupling structure is determined to be a metal material, the shape of a long strip, and the groove 1 is designed with a semicircular depression; the area 2 is the fixed end, and the cable tie is parallel to the bottom of the groove. Pass through the groove 1 to fix the structural member and the multi-core cable at the fixed end (both ends); 3. The bottom surface of the structural member contacts the cable with the largest area; 4. Paste the piezoelectric sensor on the upper surface of the structural member.

所述耦合结构件为金属材质,为长条形状,耦合结构件上表面4安装有压电传感器,下表面3用于以最大接触面积方式与被检测多芯线缆进行接触,使得压电传感器、被检测多芯线缆和耦合结构件耦合为一个整体;The coupling structure is made of metal and is in the shape of a strip. The upper surface 4 of the coupling structure is equipped with a piezoelectric sensor, and the lower surface 3 is used to contact the detected multi-core cable with the largest contact area, so that the piezoelectric sensor , The detected multi-core cable and the coupling structure are coupled as a whole;

所述的耦合结构件材质为金属材质,用于获最大机械振动和耦合传递效率;所述耦合结构件包括长条形状的结构本体,所述结构本体长度方向的两端为固定端2,固定端两个长度边对应处设置有凹槽结构1,用于通过扎带经过固定端凹槽将耦合结构件与多芯线缆进行固定;The material of the coupling structure is metal, which is used to obtain the maximum mechanical vibration and coupling transmission efficiency; the coupling structure includes a strip-shaped structural body, and the two ends of the structural body in the length direction are fixed ends 2. There is a groove structure 1 at the corresponding position of the two length sides of the end, which is used to fix the coupling structure and the multi-core cable through the groove of the fixed end through the cable tie;

通过所述凹槽结构固定环形阵列平行布置的多个耦合结构件,所述耦合结构件的下表面3和上表面4表面平整便于压电传感器粘贴和耦合结构件的固定。A plurality of coupling structural members arranged in parallel in an annular array are fixed by the groove structure, and the lower surface 3 and the upper surface 4 of the coupling structural members are flat to facilitate pasting of piezoelectric sensors and fixing of the coupling structural members.

方便加工制造,耦合结构件材质采用的是铁性材质,待检测线缆由单根缆丝螺旋缠绕构成,总直径55mm,单根缆丝直径7mm,故其形状设计为长条形(见图1),其厚度为2mm,长35mm,宽10mm,两端设计半圆形凹陷为凹槽结构1,半径为2mm,距其宽边5mm处,为固定端2,距其宽边5mm,两端各有一处,扎带穿过凹槽结构1在固定端2将耦合结构件与多芯线缆固定;耦合结构件长25mm,宽10mm,下表面3以最大面积接触线缆;在上表面4处粘贴压电传感器,压电传感器尺寸为8mm。It is convenient for processing and manufacturing. The coupling structure is made of ferrous material. The cable to be tested is composed of a single cable helically wound, with a total diameter of 55mm and a single cable diameter of 7mm, so its shape is designed as a long strip (see figure 1), the thickness is 2mm, the length is 35mm, and the width is 10mm. The two ends are designed with semicircular depressions as the groove structure 1, the radius is 2mm, and the distance from the wide side is 5mm. There is one place at each end, and the cable tie passes through the groove structure 1 to fix the coupling structure and the multi-core cable at the fixed end 2; the coupling structure is 25mm long and 10mm wide, and the lower surface 3 contacts the cable with the largest area; the upper surface Paste the piezoelectric sensor at 4 places, and the size of the piezoelectric sensor is 8mm.

(2)在多芯线缆表面同一圆周面内,按环形阵列、两两平行方式布置安装耦合结构件;(2) In the same circumferential surface of the multi-core cable surface, arrange and install the coupling structural members in a circular array and in parallel;

进一步说明,在线缆外表面同一圆周面位置,耦合结构件两两平行串联布置,可见图2,两两平行串联布置耦合结构件,可以检测全部缆丝,任一缆丝发生缺陷整体耦合阻抗值都将发生改变,可以捕捉线缆结构的任一缺陷,检测时,为方便实验操作,布置单一耦合结构件,来检测带有周向缺陷的线缆结构。耦合结构件设计尺寸根据缆丝、压电传感器直径确定,耦合结构件尺寸大小应在相邻缆丝的同一平面内且应比压电传感器直径大,便于粘贴,上表面4粘贴压电传感器后,采用一个扎带牢固布置于线缆表面。To further explain, at the same circumferential surface position on the outer surface of the cable, the coupling structural members are arranged in parallel and in series, as shown in Figure 2. The coupling structural members are arranged in parallel and in series, which can detect all cables, and the overall coupling impedance of any cable is defective. The value will change, and any defect of the cable structure can be captured. During the detection, in order to facilitate the experimental operation, a single coupling structure is arranged to detect the cable structure with circumferential defects. The design size of the coupling structure is determined according to the diameter of the cable and the piezoelectric sensor. The size of the coupling structure should be in the same plane as the adjacent cable and should be larger than the diameter of the piezoelectric sensor, which is easy to paste. After the piezoelectric sensor is pasted on the upper surface 4 , use a cable tie to firmly arrange on the surface of the cable.

(3)按照电压电流法,获取耦合结构件压电传感器两端阻抗值信号,绘制导纳谱图;(3) According to the voltage-current method, the impedance value signals at both ends of the piezoelectric sensor of the coupling structure are obtained, and the admittance spectrum is drawn;

电压电流法搭建实验线路,见图3、图4,公式1中频率可控的交流信号源为AC,串联分压电阻为Rm,测量电路中的激励电压为

Figure BDA0003817141110000081
压电传感器的端电压为
Figure BDA0003817141110000082
压电传感器的阻抗为
Figure BDA0003817141110000083
由于压电传感器本身具有电容特性,因此压电传感器的电压信号会产生一个幅度和相位的变化。假设两路信号的相位差为θ,
Figure BDA0003817141110000084
的幅值分别为UAM、UBM,电导纳实部为G,电导纳虚部为B,因此:The voltage-current method is used to build the experimental circuit, as shown in Figure 3 and Figure 4. In formula 1, the frequency-controllable AC signal source is AC, the series voltage dividing resistor is R m , and the excitation voltage in the measurement circuit is
Figure BDA0003817141110000081
The terminal voltage of the piezoelectric sensor is
Figure BDA0003817141110000082
The impedance of the piezoelectric sensor is
Figure BDA0003817141110000083
Since the piezoelectric sensor itself has a capacitive characteristic, the voltage signal of the piezoelectric sensor will produce a change in amplitude and phase. Suppose the phase difference between the two signals is θ,
Figure BDA0003817141110000084
The amplitudes of are respectively U AM and U BM , the real part of the electric admittance is G, and the imaginary part of the electric admittance is B, so:

Figure BDA0003817141110000091
Figure BDA0003817141110000091

根据式(1),推导得出当前频率下压电传感器的电导纳实部和虚部值,也就是压电传感器的电阻抗信息。因此在确定的频率范围内,根据多芯线缆在发生损伤前后电导纳实部信息的变化就可以初步判断损伤的变化;According to formula (1), the real part and imaginary part of the electric admittance of the piezoelectric sensor at the current frequency are derived, that is, the electrical impedance information of the piezoelectric sensor. Therefore, within a certain frequency range, the change of the damage can be preliminarily judged according to the change of the real part information of the electric admittance of the multi-core cable before and after the damage occurs;

所加到串联分压电阻上的正弦交流激励信号幅值采用9V信号,所匹配的串联分压电阻值大小为10KΩ,交流激励信号施加到分压电阻后,串联加到压电传感器,通过数据采集卡和信号发生器中时以扫频的方式测量压电传感器两端的电阻抗值,根据公式1绘制实部及虚部阻抗谱信息,多次重复测量保存阻抗谱。The amplitude of the sinusoidal AC excitation signal added to the series voltage divider resistor is a 9V signal, and the matched series voltage divider resistance is 10KΩ. After the AC excitation signal is applied to the voltage divider resistor, it is connected to the piezoelectric sensor in series, and passed The data acquisition card and the signal generator measure the electrical impedance value at both ends of the piezoelectric sensor in a frequency sweep mode, draw the real and imaginary part impedance spectrum information according to formula 1, and repeatedly measure and save the impedance spectrum.

(4)检测不同状态线缆的响应信号,多次反复测量保存阻抗谱;(4) Detect the response signals of cables in different states, and repeatedly measure and save the impedance spectrum;

第一步,在单一损伤线缆上,距离损伤一段距离位置布置带有压电传感器的耦合结构件,反复多次测量保存阻抗谱信息,移动耦合结构件,反复多次测量保存阻抗谱信息;Step 1: On a single damaged cable, arrange a coupling structure with a piezoelectric sensor at a distance from the damage, measure and save the impedance spectrum information repeatedly, move the coupling structure, and measure and save the impedance spectrum information repeatedly;

第二步,在多个损伤的线缆上,距离损伤一段距离位置布置带有压电传感器的耦合结构件,反复多次测量,保存阻抗谱信息;In the second step, on multiple damaged cables, a coupling structure with a piezoelectric sensor is arranged at a distance from the damage, and the measurement is repeated several times to save the impedance spectrum information;

第三部,在单一损伤,但损伤程度不一的线缆上,距离损伤固定距离位置布置带有压电传感器的耦合结构件,反复多次测量保存阻抗谱信息。In the third part, on cables with single damage but different damage degrees, a coupling structure with a piezoelectric sensor is arranged at a fixed distance from the damage, and the impedance spectrum information is saved through repeated measurements.

(5)对比不同状态下耦合结构件的阻抗谱曲线,直观根据曲线差别寻找阻抗谱曲线的偏移规律,判别线缆的损伤程度、损伤数量、损伤距离;(5) Compare the impedance spectrum curves of the coupling structural parts in different states, and intuitively find the deviation law of the impedance spectrum curve according to the curve difference, and judge the damage degree, damage amount, and damage distance of the cable;

实际检测时,存在误差,对于曲线偏移规律以及偏移相位大小,不符合整体偏移方向以及偏移相位大小超过合理的阈值范围1/2内的,均舍弃,保留符合要求的阻抗谱信息进行进一步的对比和指标量化,图5-图7可见,与健康状态下阻抗谱相比,当阻抗谱整体发生偏移,且相位偏移在1/2内,说明所检测的线缆结构存在损伤。In the actual detection, there are errors. For the curve offset rule and offset phase size, those that do not conform to the overall offset direction and the offset phase size exceeds 1/2 of the reasonable threshold range, all are discarded, and the impedance spectrum information that meets the requirements is retained. For further comparison and index quantification, it can be seen from Figures 5-7 that, compared with the impedance spectrum in a healthy state, when the impedance spectrum shifts as a whole, and the phase shift is within 1/2, it indicates that the detected cable structure exists damage.

(6)进一步分析研究提取累积损伤特征参数,构造损伤识别指数定量表征损伤。(6) Further analysis and research were carried out to extract the characteristic parameters of cumulative damage, and construct a damage recognition index to quantitatively characterize the damage.

损伤指标选择均方根偏差,均方根偏差是通过计算结构健康状态下与损伤状态下各点的相对差值之和的思想来表征两条曲线的差别,数学计算表达式如下:The root mean square deviation is selected as the damage index, and the root mean square deviation is to characterize the difference between the two curves by calculating the sum of the relative differences of each point under the structural health state and the damage state. The mathematical calculation expression is as follows:

Figure BDA0003817141110000101
Figure BDA0003817141110000101

式(2)中,xi为第i次被测结构健康时压电传感器的阻抗,yi为第i次被测结构损伤时压电传感器的阻抗,N为测量次数,RMSD大小对应阻抗曲线间区别的大小。因此RMSD越大,则结构累积损伤程度越深,将多次测量得到的阻抗值信息用RMSD指数标定,显然,损伤程度严重,RMSD值越大。In formula (2), x i is the impedance of the piezoelectric sensor when the i-th measured structure is healthy, y i is the impedance of the piezoelectric sensor when the i-th measured structure is damaged, N is the number of measurements, and the RMSD size corresponds to the impedance curve the size of the difference. Therefore, the greater the RMSD, the deeper the cumulative damage of the structure. The impedance value information obtained from multiple measurements is calibrated with the RMSD index. Obviously, the more severe the damage, the greater the RMSD value.

以上结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。The embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific embodiments, which are only illustrative, rather than restrictive, and those of ordinary skill in the art will Under the enlightenment of the present invention, many forms can also be made without departing from the gist of the present invention and the protection scope of the claims, and these all belong to the protection of the present invention.

Claims (8)

1. A method for detecting structural damage of a multi-core cable by coupled electromechanical impedance is characterized by comprising the following steps:
(1) Designing a coupling structural member according to the geometric mechanism characteristics and the material attributes of the multi-core cable, wherein the coupling structural member is made of metal and is in a strip shape, a piezoelectric sensor is arranged on the upper surface of the coupling structural member, and the lower surface of the coupling structural member is used for being in contact with the multi-core cable to be detected in a maximum contact area mode, so that the piezoelectric sensor, the multi-core cable to be detected and the coupling structural member are coupled into a whole;
(2) Arranging and installing coupling structural members in a circular array and pairwise parallel mode in the same circumferential plane on the surface of the multi-core cable;
(3) Obtaining impedance value signals at two ends of a piezoelectric sensor of the coupling structural member according to a voltage-current method, and drawing an admittance spectrogram;
(4) Detecting response signals of the multi-core cable in a healthy state and a state to be detected, and repeatedly measuring for multiple times to obtain impedance spectrum data in the healthy state and impedance spectrum data in the state to be detected;
(5) Judging whether curve offset phase exists in the impedance spectrum data to be detected relative to the impedance spectrum data of the health state or not according to the impedance spectrum data of the health state and the impedance spectrum data of the state to be detected; in response to the curve offset phase, judging that the multi-core cable is damaged;
(6) And calculating a damage index RMSD according to the impedance spectrum data of the health state and the impedance spectrum data of the state to be detected, and determining the damage degree of the multi-core cable according to the damage index RMSD value.
2. The method for detecting the structural damage of the multi-core cable through the coupled electromechanical impedance according to claim 1, wherein the coupling structural member is made of metal and is used for obtaining the maximum mechanical vibration and coupling transmission efficiency; the coupling structural part comprises a strip-shaped structural body, two ends of the structural body in the length direction are fixed ends, and groove structures are arranged at the corresponding positions of the two length edges of the fixed ends and used for fixing the coupling structural part and the multi-core cable through a binding belt through the grooves of the fixed ends;
through a plurality of coupling structure spare of fixed annular array parallel arrangement of groove structure, the surfacing of the lower surface and the upper surface of coupling structure spare is convenient for piezoelectric sensor to paste and the fixed of coupling structure spare.
3. The method for detecting structural damage of a multi-core cable by coupled electromechanical impedance according to claim 1, wherein the step (2) comprises: and the piezoelectric sensors on the coupling structural members are sequentially connected in series.
4. The method for detecting structural damage of the multi-core cable through coupled electromechanical impedance according to claim 1 or 3, wherein the number of the coupling structural members is determined according to the overall diameter of the multi-core cable to be detected, and the size of the coupling structural members is larger than the diameter of the piezoelectric sensor in the same circumferential plane of the adjacent cable wires, so that the coupling structural members are convenient to adhere.
5. The method for detecting structural damage of a multi-core cable by using coupled electromechanical impedance as claimed in claim 1, wherein the step (3) comprises:
an experimental circuit is built by a voltage-current method, an alternating current excitation signal is applied to a series divider resistor and then is serially connected to a piezoelectric sensor, electrical impedance values at two ends of the piezoelectric sensor are measured in a frequency sweeping mode through a data acquisition card and a signal generator, and real part and imaginary part impedance spectrum information is drawn:
Figure FDA0003817141100000021
wherein the series voltage-dividing resistor is R m The excitation voltage in the measuring circuit is
Figure FDA0003817141100000022
Terminal voltage of piezoelectric sensor is
Figure FDA0003817141100000023
Because the piezoelectric sensor has capacitance characteristics, the voltage signal of the piezoelectric sensor generates a change of amplitude and phase; the phase difference of the two paths of signals is set as theta,
Figure FDA0003817141100000024
are respectively U AM 、U BM The real part of the electrical susceptance is G, and the imaginary part of the electrical susceptance is B.
6. The method for detecting the structural damage of the multi-core cable through the coupled electromechanical impedance as claimed in claim 1, wherein the amplitude of the alternating current excitation signal is determined according to the signal-to-noise ratio of the collected signal, and the frequency is more than 10 points in the number of wave points; the resistance of the series divider resistor should be the same as or similar to the resistance of the piezoelectric sensor.
7. The method for detecting structural damage of a multi-core cable by using coupled electromechanical impedance as claimed in claim 1, wherein the step (4) comprises:
arranging a coupling structural member with a piezoelectric sensor on the healthy and nondestructive multi-core cable, and repeatedly measuring for many times to obtain impedance spectrum data in a healthy state;
and arranging a coupling structural member with a piezoelectric sensor on the multi-core cable to be detected, repeatedly measuring for multiple times to obtain original impedance spectrum data of the state to be detected, processing the original impedance spectrum data of the state to be detected, and eliminating impedance spectrum data which do not accord with the whole offset direction and have the offset phase position exceeding a reasonable threshold range by 1/2 to obtain final impedance spectrum data of the state to be detected.
8. The method for detecting structural damage of a multi-core cable according to claim 1, wherein calculating a damage index RMSD comprises:
Figure FDA0003817141100000031
wherein x is i Is the impedance of the piezoelectric sensor at the ith time when the structure to be measured is healthy, y i The resistance of the piezoelectric sensor is the ith time when the measured structure is damaged, N is the measuring time, and the RMSD size corresponds to the difference between the resistance curves;
the larger the RMSD value, the more severe the damage.
CN202211030559.XA 2022-08-26 2022-08-26 Method for detecting structural damage of multi-core cable by coupling type electromechanical impedance Pending CN115452893A (en)

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