[go: up one dir, main page]

CN115448837A - Preparation method of medium-chain triglyceride - Google Patents

Preparation method of medium-chain triglyceride Download PDF

Info

Publication number
CN115448837A
CN115448837A CN202210256059.1A CN202210256059A CN115448837A CN 115448837 A CN115448837 A CN 115448837A CN 202210256059 A CN202210256059 A CN 202210256059A CN 115448837 A CN115448837 A CN 115448837A
Authority
CN
China
Prior art keywords
temperature
stage
vacuum degree
pressure
medium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202210256059.1A
Other languages
Chinese (zh)
Other versions
CN115448837B (en
Inventor
李盛
田佳
彭丽芳
曹媛
郝吉
刘淦
张鹏鹏
张干波
冉文华
黄虎
曹金
张阳洋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Gedian Humanwell Pharmaceutical Excipients Co ltd
Original Assignee
Hubei Gedian Humanwell Pharmaceutical Excipients Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei Gedian Humanwell Pharmaceutical Excipients Co ltd filed Critical Hubei Gedian Humanwell Pharmaceutical Excipients Co ltd
Priority to CN202210256059.1A priority Critical patent/CN115448837B/en
Publication of CN115448837A publication Critical patent/CN115448837A/en
Application granted granted Critical
Publication of CN115448837B publication Critical patent/CN115448837B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/08Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/21Esters, e.g. nitroglycerine, selenocyanates
    • A61K31/215Esters, e.g. nitroglycerine, selenocyanates of carboxylic acids
    • A61K31/22Esters, e.g. nitroglycerine, selenocyanates of carboxylic acids of acyclic acids, e.g. pravastatin
    • A61K31/23Esters, e.g. nitroglycerine, selenocyanates of carboxylic acids of acyclic acids, e.g. pravastatin of acids having a carboxyl group bound to a chain of seven or more carbon atoms
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0019Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/08Solutions
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/10Dispersions; Emulsions
    • A61K9/107Emulsions ; Emulsion preconcentrates; Micelles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P3/00Drugs for disorders of the metabolism
    • A61P3/02Nutrients, e.g. vitamins, minerals
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • C07C67/52Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • C07C67/52Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation
    • C07C67/54Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation by distillation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • C07C67/58Separation; Purification; Stabilisation; Use of additives by liquid-liquid treatment
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • C07C67/60Separation; Purification; Stabilisation; Use of additives by treatment giving rise to chemical modification
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/02Esters of acyclic saturated monocarboxylic acids having the carboxyl group bound to an acyclic carbon atom or to hydrogen
    • C07C69/22Esters of acyclic saturated monocarboxylic acids having the carboxyl group bound to an acyclic carbon atom or to hydrogen having three or more carbon atoms in the acid moiety
    • C07C69/30Esters of acyclic saturated monocarboxylic acids having the carboxyl group bound to an acyclic carbon atom or to hydrogen having three or more carbon atoms in the acid moiety esterified with trihydroxylic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/02Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fatty acids with glycerol

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Veterinary Medicine (AREA)
  • Public Health (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Animal Behavior & Ethology (AREA)
  • Epidemiology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Dermatology (AREA)
  • Nutrition Science (AREA)
  • Hematology (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Obesity (AREA)
  • Diabetes (AREA)
  • Emergency Medicine (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Dispersion Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Fats And Perfumes (AREA)

Abstract

The invention discloses a preparation method of medium-chain triglyceride, which comprises the following steps: s1, mixing medium-chain fatty acid and glycerol, and keeping the temperature and the pressure at 140-150 ℃ for 3-4 h and the vacuum degree at 0.07-0.09 Mpa in the first stage; in the second stage, the temperature is 160-170 ℃, the heat preservation and pressure maintaining are carried out for 3-4 h, and the vacuum degree is 0.07-0.09 Mpa; in the third stage, the temperature is 190-200 ℃, the heat preservation and the pressure maintenance are carried out for 8-16 h, and the vacuum degree is 0.06-0.08 Mpa; and S2, post-processing. According to the method, different reaction vacuum degrees, temperatures and time are controlled according to the reaction stage, so that the polymerization of glycerin caused by high temperature at the initial stage of the reaction is avoided, the loss of fatty acid in the reaction process is also avoided, the reaction conversion rate and yield are improved, the generation of reaction byproducts is reduced, the product purity is improved, the residue of the fatty acid is greatly reduced, and the real conversion rate is up to more than 98%; the reaction by-product is water, which is non-toxic and harmless.

Description

Preparation method of medium-chain triglyceride
Technical Field
The invention relates to a preparation method of medium-chain triglyceride.
Background
The medium-chain triglyceride is generally triglyceride formed by C6-C12 fatty acid, and can be used as a raw material drug in fat emulsion injection in the pharmaceutical field. The preparation of medium-chain triglycerides mainly comprises two methods, one is chemical synthesis, and the medium-chain triglycerides are prepared by directly esterifying medium-chain fatty acids and glycerol or by means of ester exchange; another class is the enzymatic processes, catalyzed esterification or transesterification by lipases. The enzyme-catalyzed method has an advantage of mild reaction conditions, but has a problem of enzyme residue. In the chemical synthesis method, the transesterification method has the defect of low product purity, so the injection-grade medium chain triglyceride serving as the raw material medicine of the fat emulsion injection is mainly prepared by the chemical synthesis method of directly esterifying medium chain fatty acid and glycerol.
The Chinese patent application (CN 109836328A) adopts methyl sulfonate as catalyst, the excessive proportion of glycerin is used for esterification, and the reaction is finished and washed by water for many times for refining. The method adopts excessive glycerol, which inevitably results in low content of medium chain triglyceride and high content of mono-and diester. In the patent (CN 108382722A), a strong-acid cation exchange resin is used as a catalyst, a material external circulation mode is adopted, the reaction conversion rate is improved, and the reaction purity is improved through molecular distillation. The patent (CN 104203896A) uses metal alumina or metal chloride as catalyst and provides a formulation using medium chain triglycerides as excipient.
The above patents all adopt a catalyst system, and have a problem of catalyst residue.
In the patent (CN 107129430A), a catalyst-free system is adopted, the esterification reaction is carried out by controlling the vacuum degree and the temperature in the reaction process, and the product is obtained by distilling acid after the reaction is finished. The method adopts a non-catalytic and non-solvent system, is safe and accords with the concept of green chemistry. However, in this patent, too high a temperature rise rate leads to the formation of by-products, and purification is too simple, which may cause a problem of fatty acid residue.
Disclosure of Invention
The invention provides a preparation method of medium chain triglyceride, aiming at overcoming the defects of low reaction conversion rate and yield of the medium chain triglyceride prepared in the prior art, improving the reaction conversion rate and yield, reducing the generation of reaction byproducts, improving the product purity, greatly reducing the residue of fatty acid, and the method has simple operation and low equipment requirement and can realize industrial production.
The invention solves the technical problems through the following technical scheme.
The invention provides a preparation method of medium-chain triglyceride, which comprises the following steps:
s1, mixing medium-chain fatty acid and glycerol, and reacting under vacuum;
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature is 140-150 ℃, the heat preservation and the pressure maintenance are carried out for 3-4 h, and the vacuum degree is 0.07-0.09 Mpa;
in the second stage, the temperature is 160-170 ℃, the heat preservation and pressure maintaining are carried out for 3-4 h, and the vacuum degree is 0.07-0.09 Mpa;
in the third stage, the temperature is 190-200 ℃, the heat preservation and pressure maintaining are carried out for 8-16 h, and the vacuum degree is 0.06-0.08 Mpa;
and S2, post-treating to obtain the medium-chain triglyceride.
In step S1, the vacuum degree in the first stage is preferably 0.08Mpa.
In step S1, the vacuum degree of the second stage is preferably 0.08Mpa.
In step S1, the vacuum degree of the third stage is preferably 0.07Mpa.
The vacuum degree is preferably controlled by a pressure-building reaction, namely the reaction kettle is communicated with the storage tank, and continuous vacuum pumping is not needed.
In step S1, the temperature rise mode in the first stage may be continuous temperature rise or segmented temperature rise.
In step S1, the temperature increase mode in the second stage may be continuous temperature increase or segmented temperature increase.
In step S1, the temperature rise manner in the third stage may be continuous temperature rise or segmented temperature rise.
In step S1, the medium-chain fatty acid may be one or more of caprylic acid, capric acid, C6 fatty acid and C12 fatty acid. The C6 fatty acid is preferably hexanoic acid; the C12 fatty acid is preferably lauric acid. The medium-chain fatty acid is preferably caprylic acid and capric acid, and the mass ratio of the caprylic acid to the capric acid is preferably 0.1-10, more preferably 6-8. The medium-chain fatty acid is preferably caproic acid and caprylic acid, and the mass ratio of the caproic acid to the caprylic acid is preferably 0.1. The medium-chain fatty acid is preferably lauric acid and capric acid, and the mass ratio of the lauric acid to the capric acid is preferably 0.1.
In step S1, the molar ratio of the medium-chain fatty acid to the glycerin is preferably greater than 3.
In step S1, the temperature of the first stage is preferably 143-147 deg.C, such as 145 deg.C, 146 deg.C.
In step S1, the time for the first stage of heat preservation and pressure maintaining is preferably 3.5h.
In step S1, the temperature of the second stage is preferably 163 to 167 ℃, for example 164 ℃ and 165 ℃.
In step S1, the time for the second stage of heat preservation and pressure maintaining is preferably 3.5h.
In step S1, the temperature of the third stage is preferably 193 to 197 ℃, for example 195 ℃ and 197 ℃.
In step S1, the time for maintaining the temperature and pressure in the third stage is preferably 10 to 12 hours.
In certain preferred embodiments of the present invention, in step S1,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature is 143-147 ℃, the heat preservation and pressure maintaining are carried out for 3-4 h, and the vacuum degree is 0.07-0.09 Mpa;
in the second stage, the temperature is 163-167 ℃, the heat preservation and pressure maintaining are carried out for 3-4 h, and the vacuum degree is 0.07-0.09 Mpa;
in the third stage, 193-197 deg.c, heat preservation and pressure maintaining are carried out for 8-16 hr, and the vacuum degree is 0.06-0.08 MPa.
In one embodiment of the present invention, in step S1,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature is 146 ℃, the heat preservation and the pressure maintenance are carried out for 4 hours, and the vacuum degree is 0.09Mpa;
in the second stage, the temperature and the pressure are kept at 164 ℃ for 4 hours, and the vacuum degree is 0.08Mpa;
in the third stage, the temperature and the pressure are kept at 180 ℃ for 12h, and the vacuum degree is 0.07Mpa.
In one embodiment of the present invention, in step S1,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature and the pressure are kept at 140 ℃ for 3h, and the vacuum degree is 0.07Mpa;
at the second stage, the temperature and the pressure are kept at 170 ℃ for 3h, and the vacuum degree is 0.07Mpa;
in the third stage, the temperature and the pressure are kept at 200 ℃ for 8h, and the vacuum degree is 0.06Mpa.
In one embodiment of the present invention, in step S1,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature is 150 ℃, the heat preservation and the pressure maintenance are carried out for 4 hours, and the vacuum degree is 0.07Mpa;
in the second stage, the temperature and the pressure are kept at 160 ℃ for 4h, and the vacuum degree is 0.07Mpa;
at the third stage, the temperature and the pressure are kept at 190 ℃ for 16h, and the vacuum degree is 0.09Mpa.
In one embodiment of the present invention, in step S1,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature is 145 ℃, the pressure is maintained for 3 hours, and the vacuum degree is 0.08Mpa;
at the second stage, the temperature and the pressure are kept at 170 ℃ for 3h, and the vacuum degree is 0.07Mpa;
and in the third stage, the temperature is kept at 200 ℃, the pressure is kept for 10 hours, and the vacuum degree is 0.06Mpa.
In one embodiment of the present invention, in step S1,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature and the pressure are kept at 140 ℃ for 3.5h, and the vacuum degree is 0.09Mpa;
at the second stage, the temperature and the pressure are kept at 165 ℃ for 3.5 hours, and the vacuum degree is 0.08Mpa;
in the third stage, the temperature and pressure are kept for 12h at 195 ℃, and the vacuum degree is 0.07Mpa.
In the present invention, in the step S2, the post-treatment can be performed by a method conventional in the art, and generally includes:
and S21, distilling.
In step S21, the distillation may be a reduced pressure distillation.
In step S21, the distillation temperature may be 160 to 180 ℃, preferably 165 to 175 ℃.
In the step S21, the vacuum degree of the distillation can be less than or equal to-0.09 Mpa; wherein, the vacuum degree control can be continuous vacuum pumping.
In step S21, the distillation time may be 2 to 6 hours, preferably 3 to 5 hours.
In step S21, the distillation removes fatty acids.
Preferably, the post-processing further comprises:
s22, neutralizing and washing;
and S23, concentrating and filtering.
In step S22, the neutralization may be performed by adding an alkali solution. The alkali liquor can be potassium hydroxide solution or sodium hydroxide solution. The addition amount of the alkali liquor is calculated according to the acid value of the medium-chain triglyceride obtained after the distillation. The acid number is defined as the number of milligrams of base (calculated as KOH) required to neutralize all the acidic components in 1g of medium chain triglyceride, expressed as mgKOH/g.
Preferably, the addition amount of the alkali liquor is 1.2 to 2.0 times, preferably 1.2 to 1.5 times of the theoretical alkali amount for neutralizing the medium-chain triglyceride based on the mass of the alkali in the alkali liquor. The addition amount of the alkali liquor is specifically calculated as follows: if the obtained crude product of the medium-chain triglyceride is M kg, detecting that the acid value is a mgKOH/g, and when the used neutralization alkaline liquor is KOH, the addition amount of the alkaline liquor is (1.2-2.0) M a g by the mass of the KOH; when the neutralized alkali liquor is NaOH, the addition amount of the alkali liquor is (1.2-2.0) M a 40/56g based on the mass of the NaOH.
Preferably, the volume of the alkali liquor is 0.5-3 times of the volume of the medium-chain triglyceride.
In step S22, the temperature for neutralization may be 50 to 80 ℃, preferably 60 to 70 ℃.
In step S22, the neutralization time may be 15 to 60min, preferably 20 to 50min, for example 25min.
In step S22, purified water may be added for washing. The single volume amount of the purified water is preferably 0.5 to 3 times the volume of the medium chain triglyceride to be washed, and the number of washing times is preferably 2 to 4.
In step S22, the washing temperature may be 50 to 80 ℃, preferably 60 to 70 ℃, for example, 60 ℃.
In step S22, the washing time may be 15 to 60min, preferably 20 to 50min, for example 25min.
In step S22, the neutralization removes residual fatty acids, and the washing removes excess neutralization solution.
In step S23, the concentration may be concentration under reduced pressure.
In step S23, the temperature of the concentration may be 70 to 100 ℃, preferably 75 to 90 ℃, for example 80 ℃.
In step S23, the vacuum degree of the concentration can be less than or equal to-0.07 Mpa.
In step S23, a filter element filter may be used for the filtration; wherein, the aperture of the filter element filter can be 0.2-50 μm. The filter membrane of the filter element filter can be an organic filter membrane, and the material of the organic filter membrane can be nylon, polyvinylidene fluoride, polytetrafluoroethylene or polyether sulfone; the organic filter membrane is preferably a microporous organic filter membrane.
In step S23, the filtering is preferably a secondary filtering; wherein, the aperture of the filter element of the first stage filtration can be 0.2-50 μm; the pore size of the filter element of the second stage filtration may be in the range of 0.2 to 0.45 μm, for example 0.2 μm or 0.45. Mu.m.
In step S23, the concentration may remove water; the filtration can sterilize and filter microorganisms, so that indexes such as microorganisms, endotoxin and the like can meet the requirements of injection products.
The invention also provides medium-chain triglyceride, which is prepared by the preparation method.
The invention provides a fat emulsion injection which comprises medium-chain triglyceride prepared by the preparation method. In the fat emulsion injection, the medium chain triglycerides are used as nutraceuticals for parenteral nutritional supplementation.
The invention provides an oil-soluble solvent, which comprises medium-chain triglyceride prepared by the preparation method. The oil-soluble solvent is used as a pharmaceutic adjuvant.
On the basis of the common knowledge in the field, the above preferred conditions can be combined randomly to obtain the preferred embodiments of the invention.
The reagents and starting materials used in the present invention are commercially available.
The positive progress effects of the invention are as follows:
the preparation method disclosed by the invention has the advantages that different reaction vacuum degrees, temperatures and time are controlled according to the reaction stages, the polymerization of glycerol caused by high temperature in the initial stage of reaction is avoided, the loss of fatty acid in the reaction process is also avoided, the reaction conversion rate and yield are improved, the generation of reaction byproducts is reduced, the product purity is improved, the residue of fatty acid is greatly reduced, and the real conversion rate is up to more than 98%; the reaction by-product is water, which is non-toxic and harmless. The method has simple process operation and low equipment requirement, and can realize industrial production.
The excessive fatty acid in the preparation process of the method can be recycled, and the method conforms to the concept of green chemistry. Furthermore, a microporous organic filter membrane is adopted for sterilization and filtration, so that indexes such as microorganisms, endotoxin and the like in the medium-chain triglyceride meet the requirement of injection products.
Detailed Description
The invention is further illustrated by the following examples, which are not intended to limit the scope of the invention. The experimental methods without specifying specific conditions in the following examples were selected according to the conventional methods and conditions, or according to the commercial instructions.
Example 1
S1, adding 1800g of caprylic acid, 1200g of capric acid and 550g of glycerol into an esterification kettle, vacuumizing to be below-0.09 Mpa, cutting off the connection between a storage tank and a vacuum pump, and keeping the communication between the reaction kettle and the storage tank.
Continuously heating to 146 ℃, regulating the vacuum degree to 0.09Mpa by nitrogen, and carrying out heat preservation and pressure maintaining reaction for 4 hours.
Continuously heating to 164 deg.C, maintaining the vacuum degree at 0.08Mpa, and reacting for 4 hr.
Continuously heating to 197 deg.C, regulating vacuum degree to 0.07Mpa, and reacting for 12 hr.
S2, post-processing:
s21, opening the connection between the storage tank and the vacuum pump, starting vacuum-pumping and reduced-pressure distillation, and distilling for 2 hours at 180 ℃; vacuum degree of reduced pressure distillation is 0.09Mpa, temperature is reduced to 60 ℃, and 2960g of crude medium-chain triglyceride is obtained.
S22, sampling to determine that the acid value of the crude product is 9mgKOH/g. Adding 1500g of alkali solution (wherein the amount of sodium hydroxide is 1.5 times of the calculated value), stirring at 60 deg.C for 25min, standing for liquid separation, and discarding the lower water phase. Washing the oil phase with 1500g purified water twice, stirring at 60 deg.C for 25min, and separating.
S23, vacuum concentrating at 80 ℃ to remove water, wherein the vacuum degree is-0.08 Mpa. After the concentration is finished, the temperature is reduced to be below 40 ℃, and the medium chain triglyceride 2731g is obtained by filtering through two stages of polyethersulfone organic filter membranes of 50 microns and 0.2 microns, the reaction conversion rate is 99 percent, and the real yield is 91.3 percent. The hydroxyl value is 3, the acid value is 0.05mgKOH/g, and the unsaponifiable matter is 0.06 percent through detection. Here, "50 μm +0.2 μm" means that the pore size of the filter element of the first stage filtration is 50 μm; the aperture of the filter element of the second stage of filtration is 0.2 μm.
The purity data of the finally prepared medium-chain triglycerides are 99.3% of medium-chain triglycerides, 0.5% of medium-chain diglycerides and 0.06% of medium-chain monoglycerides.
Comparative example 1
S1, adding 1800g of caprylic acid, 1200g of capric acid and 550g of glycerol into an esterification kettle, vacuumizing to be below-0.05 Mpa, cutting off the connection between a storage tank and a vacuum pump, and keeping the communication between the reaction kettle and the storage tank.
Continuously heating to 145 ℃, regulating the vacuum degree to 0.05Mpa by nitrogen, and carrying out heat preservation and pressure maintaining reaction for 4 hours.
Continuously heating to 165 ℃, keeping the vacuum degree at 0.05Mpa, and carrying out heat preservation and pressure maintaining reaction for 4 hours.
Continuously heating to 195 ℃, adjusting the vacuum degree to 0.04Mpa, and carrying out heat preservation and pressure maintaining reaction for 13h.
S2, post-processing:
s21, opening the connection between the storage tank and the vacuum pump, starting vacuum-pumping and reduced-pressure distillation, and distilling for 3 hours at 170 ℃; the vacuum degree of the reduced pressure distillation is 0.09Mpa, the temperature is reduced to 50 ℃, and 2976g of the crude product of the medium-chain triglyceride is obtained.
S22, sampling to determine that the acid value of the crude product is 9mgKOH/g. Adding 1200g of alkali liquor (wherein the amount of sodium hydroxide is 1.2 times of the calculated value), stirring at 50 deg.C for 30min, standing for liquid separation, and discarding the lower water phase. Washing the oil phase with purified water twice, using 6000g each time, keeping the volume of the oil phase at 3000ml, stirring at 55 deg.C for 25min, and separating the liquid.
S23, concentrating under reduced pressure at 85 ℃ to remove water, wherein the vacuum degree is-0.08 Mpa. Concentrating under reduced pressure for 3h, cooling to below 40 deg.C after concentration, and filtering with PTFE (polytetrafluoroethylene) filter membrane to obtain 2632g of medium chain triglyceride, with reaction conversion rate of 92% and real yield of 88%. The detection shows that the hydroxyl value is 18, the acid value is 0.06mgKOH/g, and the unsaponifiable matter is 0.2 percent.
Comparative example 2
S1, adding 2100g of caprylic acid, 900g of capric acid and 550g of glycerol into an esterification kettle, vacuumizing to be below-0.09 Mpa, cutting off the connection between a storage tank and a vacuum pump, and keeping the communication between the reaction kettle and the storage tank.
Continuously heating to 160 ℃, regulating the vacuum degree to 0.09Mpa by nitrogen, and carrying out heat preservation and pressure maintaining reaction for 4 hours.
Continuously heating to 190 deg.C, maintaining the vacuum degree at 0.08Mpa, and reacting for 12h under heat and pressure.
S2, post-processing:
s21, opening the connection between the storage tank and the vacuum pump, starting vacuum-pumping and reduced-pressure distillation, and distilling for 3 hours at 165 ℃; vacuum degree of reduced pressure distillation is 0.09Mpa, temperature is reduced to 50 ℃, and 2890g of medium chain triglyceride crude product is obtained.
S22, sampling to determine that the acid value of the crude product is 9mgKOH/g. Adding 1200g of alkali liquor (wherein the amount of sodium hydroxide is 1.2 times of the calculated value), stirring at 50 deg.C for 45min, standing for liquid separation, and discarding the lower water phase. Washing the oil phase with purified water for three times, wherein the dosage is 4500g each time, the volume of the oil phase is 3000ml, stirring at 50 deg.C for 30min, and separating.
S23, vacuum concentration at 90 ℃ for dewatering, wherein the vacuum degree is-0.09 Mpa. Concentrating under reduced pressure for 2h, cooling to below 40 deg.C, filtering with PVDF (polyvinylidene fluoride) filter membrane to obtain 2620g of medium chain triglyceride, with a reaction conversion rate of 95% and a real yield of 89.0%. The detection shows that the hydroxyl value is 11, the acid value is 0.08mgKOH/g, and the unsaponifiable matter is 0.7 percent.
Comparative example 4
The technical scheme is implemented by adopting a patent (CN 107129430A), and 2000g of caprylic acid, 1000g of capric acid and 500g of glycerol are adopted; vacuum-conditioning to-0.09 Mpa, slowly heating to 180 deg.C, and keeping the temperature for 3h; the vacuum is gradually adjusted to-0.06 Mpa along with the temperature rise. Vacuum of-0.09 Mpa, and removing for 0.5h. See table 1 for details.
Comparative example 5
2000g of caprylic acid, 1000g of capric acid and 500g of glycerol are adopted; the operation steps of heating and distillation adopt the technical scheme of a patent (CN 107129430A), and the post-treatment mode is the same as the implementation of the post-treatment process of the application. See table 1 for details.
Examples 2 to 5 and comparative example 3
Examples 2 to 5 and comparative example 3 were prepared by the method of example 1, with the operating conditions being as shown in Table 1 except that the difference from example 1 was that the other conditions were the same as example 1 (including: starting materials, the sum of the mass of caprylic acid and capric acid was 3000g, and glycerin was 550 g).
TABLE 1 operating condition tables for examples 1-5 and comparative examples 1-3
Figure BDA0003548519920000091
Figure BDA0003548519920000101
Effect embodiment:
the measured purity data, real yield, conversion, hydroxyl value, unsaponifiable matter and acid value data for the medium chain triglycerides of examples 1-5 and comparative examples 1-5 are shown in table 2.
The real yield should be the ratio of the actual to the theoretical yield. The fatty acid is in excess in this example and comparative example and should therefore be calculated as the amount of glycerol when calculating the theoretical yield and conversion. Theoretical charge = (mass of glycerol/molecular weight of glycerol) × (average molecular weight of glycerol) product, average molecular weight of product can be calculated approximately from the fatty acid ratio charged, using example 1 as an example, 1800g caprylic acid charge, 1200 capric acid charge and 550g glycerol charge. Assuming that the proportion of caprylic acid and capric acid in the product is kept unchanged after the reaction is finished, the molar ratio of caprylic acid to capric acid in the product is 64.2%, the capric acid is 35.8%, the average molecular weight of the product is 501, the theoretical yield is 2991g, and the real yield is 91.3%.
The consumption quality of glycerol cannot be directly obtained and can be calculated by the hydroxyl value of the product. The glycerol has 3 hydroxyl groups, and the molar number of the hydroxyl groups before reaction can be calculated by dividing the mass of the glycerol by the molecular weight of the glycerol; the hydroxyl mole number after reaction can be calculated by the hydroxyl value of the product; conversion = (number of moles of hydroxyl groups before reaction-number of moles of hydroxyl groups after reaction)/number of moles of hydroxyl groups before reaction.
In addition, purity data for medium chain diglycerides and medium chain monoglycerides were also determined. As can be seen from table 2, when comparative example 1 employs three-stage temperature rise, but the operating conditions are not within the scope of its own protection, the purity, conversion and true yield of the medium-chain triglyceride produced are not as high as those of examples 1-5; when comparative example 2 employs a two-stage temperature increase, it produces medium-chain triglycerides with less high conversion and purity than examples 1-5; when comparative example 3 employs a one-step temperature increase, it produces a true yield, conversion and purity of medium chain triglycerides that are not as high as examples 1-5. When comparative example 4 was carried out using the technique of the patent (CN 107129430A), the actual yield, conversion and purity of medium chain triglycerides were not as high as those obtained in examples 1-5. When the technical scheme of the patent (CN 107129430A) is adopted in the comparative example 5 and the post-treatment process is added, the post-treatment mode is the same as the post-treatment mode of the application, and the real yield, the conversion rate and the purity of the prepared medium-chain triglyceride are not as high as those of the examples 1-5.
The hydroxyl value refers to the weight (mg) of potassium hydroxide required for acylation of hydroxyl group contained in 1g of the test sample according to 0713 fat and fatty oil determination method in general rules of the four parts of Chinese pharmacopoeia. The hydroxyl number represents the amount of free hydroxyl groups in the product, which reflects the extent of reaction of glycerol, which is one of the starting materials, the lower the hydroxyl number, the more complete the esterification reaction of glycerol. Acid number refers to the number of milligrams of base (calculated as KOH) required to neutralize all of the acidic components in 1g of medium chain triglyceride, expressed as mgKOH/g.
The unsaponifiable matter here represents a level of non-glyceride, non-fatty acid impurities. The hydroxyl numbers of comparative examples 1-5 were all above 10 and the hydroxyl numbers of examples 1-5 were between 2-5, indicating that the esterification reactions of examples 1-5 were more complete.
TABLE 2 Effect data Table for examples 1-5 and comparative examples 1-5
Figure BDA0003548519920000111
Figure BDA0003548519920000121

Claims (10)

1. A process for the preparation of medium chain triglycerides comprising the steps of:
s1, mixing medium-chain fatty acid and glycerol, and reacting under vacuum;
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature is 140-150 ℃, the heat preservation and pressure maintaining are carried out for 3-4 h, and the vacuum degree is 0.07-0.09 Mpa;
in the second stage, the temperature is 160-170 ℃, the heat preservation and pressure maintaining are carried out for 3-4 h, and the vacuum degree is 0.07-0.09 Mpa;
in the third stage, the temperature is 190-200 ℃, the heat preservation and the pressure maintenance are carried out for 8-16 h, and the vacuum degree is 0.06-0.08 Mpa;
and S2, post-treating to obtain the medium-chain triglyceride.
2. The method of claim 1, wherein in step S1, the first stage vacuum is 0.08Mpa;
and/or in the step S1, the vacuum degree of the second stage is 0.08Mpa;
and/or in the step S1, the vacuum degree of the third stage is 0.07Mpa.
3. The method according to claim 1, wherein the first stage temperature is a continuous or stepwise temperature increase in step S1;
and/or in the step S1, the temperature of the first stage is continuously increased or gradually increased;
and/or in step S1, the temperature of the first stage is continuously increased or increased in sections.
4. The method of claim 1, wherein in step S1, the medium-chain fatty acid is one or more of caprylic acid, capric acid, C6 fatty acid and C12 fatty acid; the C6 fatty acid is preferably hexanoic acid; the C12 fatty acid is preferably lauric acid;
preferably, the medium-chain fatty acid is caprylic acid and capric acid, and the mass ratio of the caprylic acid to the capric acid is preferably 0.1 to 10, more preferably 6 to 8;
preferably, the medium-chain fatty acid is caproic acid and caprylic acid, and the mass ratio of the caproic acid to the caprylic acid is preferably 0.1;
preferably, the medium-chain fatty acid is lauric acid and capric acid, and the mass ratio of the lauric acid to the capric acid is 0.1.
5. The method for preparing medium chain triglycerides according to claim 1, wherein in step S1, the molar ratio of medium chain fatty acids to glycerol is greater than 3;
and/or, in step S1, the temperature of the first stage is 143 to 147 ℃, e.g. 145 ℃, 146 ℃;
and/or in the step S1, the heat preservation and pressure maintaining time of the first stage is 3.5 hours;
and/or, in step S1, the temperature in the second stage is 163 to 167 ℃, for example 164 ℃,165 ℃;
and/or in the step S1, the heat preservation and pressure maintaining time of the second stage is 3.5 hours;
and/or, in step S1, the temperature of the third stage is 193 to 197 ℃, for example 195 ℃ and 197 ℃;
and/or in the step S1, the heat preservation and pressure maintaining time of the third stage is 10-12 h.
6. The method of claim 1, wherein in step S1,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature is 146 ℃, the heat preservation and pressure maintaining are carried out for 4 hours, and the vacuum degree is 0.09Mpa;
in the second stage, the temperature and the pressure are kept at 164 ℃ for 4 hours, and the vacuum degree is 0.08Mpa;
in the third stage, the temperature and the pressure are kept at 180 ℃ for 12 hours, and the vacuum degree is 0.07Mpa;
alternatively, in step S1, the first step,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature is 140 ℃, the heat preservation and the pressure maintenance are carried out for 3 hours, and the vacuum degree is 0.07Mpa;
at the second stage, the temperature and the pressure are kept at 170 ℃ for 3h, and the vacuum degree is 0.07Mpa;
in the third stage, the temperature and the pressure are kept at 200 ℃ for 8h, and the vacuum degree is 0.06Mpa;
alternatively, in step S1, the first step,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature and the pressure are kept at 150 ℃ for 4h, and the vacuum degree is 0.07Mpa;
at the second stage, the temperature is 160 ℃, the heat preservation and the pressure maintenance are carried out for 4 hours, and the vacuum degree is 0.07Mpa;
at the third stage, the temperature and the pressure are kept at 190 ℃ for 16h, and the vacuum degree is 0.09Mp;
alternatively, in the step S1, the step of,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature is 145 ℃, the pressure is maintained for 3 hours, and the vacuum degree is 0.08Mpa;
at the second stage, the temperature and the pressure are kept at 170 ℃ for 3h, and the vacuum degree is 0.07Mpa;
in the third stage, the temperature and the pressure are kept at 200 ℃ for 10h, and the vacuum degree is 0.06Mpa;
alternatively, in the step S1, the step of,
the temperature, vacuum degree and time of the reaction are controlled as follows:
in the first stage, the temperature is 140 ℃, the heat preservation and the pressure maintenance are carried out for 3.5 hours, and the vacuum degree is 0.09Mpa;
at the second stage, the temperature and the pressure are kept at 165 ℃ for 3.5 hours, and the vacuum degree is 0.08Mpa;
in the third stage, the temperature and pressure are kept for 12h at 195 ℃, and the vacuum degree is 0.07Mpa.
7. The method of claim 1, wherein the post-treatment in step S2 comprises: s21, distilling;
wherein, the distillation is preferably vacuum distillation;
the temperature of the distillation is preferably 160 to 180 ℃, more preferably 165 to 175 ℃;
the vacuum degree of the distillation is preferably less than or equal to-0.09 MPa;
the distillation time is preferably 2 to 6 hours, more preferably 3 to 5 hours.
8. The method of claim 7, wherein the post-treatment further comprises:
s22, neutralizing and washing;
s23, concentrating and filtering;
preferably, in step S22, the neutralization is neutralization by adding alkali liquor; the alkali liquor is potassium hydroxide solution or sodium hydroxide solution;
preferably, in step S22, the temperature for neutralization is 50 to 80 ℃, preferably 60 to 70 ℃;
preferably, in step S22, the neutralization time is 15-60 min, preferably 20-50 min, for example 25min;
preferably, in step S22, the washing is performed by adding purified water, the volume of each time of the purified water is 0.5 to 3 times of the volume of the medium-chain triglyceride to be washed, and the number of times of washing is 2 to 4;
preferably, in step S22, the washing temperature is 50 to 80 ℃, preferably 60 to 70 ℃, for example 60 ℃;
preferably, in step S22, the washing time is 15 to 60min, preferably 20 to 50min, for example 25min.
9. The method according to claim 8, wherein the concentration is a concentration under reduced pressure in step S23;
and/or, in step S23, the temperature of the concentration is 70 to 100 ℃, preferably 75 to 90 ℃, for example 80 ℃;
and/or in step S23, the vacuum degree of the concentration is less than or equal to-0.07 Mpa;
and/or, in step S23, a filter element filter is used for the filtration; wherein, the aperture of the filter element filter is preferably 0.2-50 μm; the filter membrane of the filter element filter is preferably an organic filter membrane, and the material of the organic filter membrane is preferably nylon, polyvinylidene fluoride, polytetrafluoroethylene or polyether sulfone; the organic filter membrane is preferably a microporous organic filter membrane;
and/or, in the step S23, the filtration is secondary filtration; wherein, the aperture of the filter element of the first stage filtration is preferably 0.2-50 μm; the pore size of the filter element of the second stage filtration is preferably 0.2 to 0.45. Mu.m, for example 0.2 μm or 0.45. Mu.m.
10. A fat emulsion injection comprising medium chain triglycerides produced by the process for the preparation of medium chain triglycerides of any of claims 1-9.
CN202210256059.1A 2022-03-15 2022-03-15 Preparation method of medium-chain triglyceride Active CN115448837B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210256059.1A CN115448837B (en) 2022-03-15 2022-03-15 Preparation method of medium-chain triglyceride

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210256059.1A CN115448837B (en) 2022-03-15 2022-03-15 Preparation method of medium-chain triglyceride

Publications (2)

Publication Number Publication Date
CN115448837A true CN115448837A (en) 2022-12-09
CN115448837B CN115448837B (en) 2024-04-02

Family

ID=84297022

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210256059.1A Active CN115448837B (en) 2022-03-15 2022-03-15 Preparation method of medium-chain triglyceride

Country Status (1)

Country Link
CN (1) CN115448837B (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102030634A (en) * 2009-10-08 2011-04-27 奥克塞有限公司 Method for manufacturing polyol esters
CN107129430A (en) * 2017-05-09 2017-09-05 新兴(铁岭)药业股份有限公司 A kind of bulk drug median chain triglyceride oil synthetic method
CN109836328A (en) * 2019-03-16 2019-06-04 广州隽沐生物科技股份有限公司 The synthetic method of median chain triglyceride oil

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102030634A (en) * 2009-10-08 2011-04-27 奥克塞有限公司 Method for manufacturing polyol esters
CN107129430A (en) * 2017-05-09 2017-09-05 新兴(铁岭)药业股份有限公司 A kind of bulk drug median chain triglyceride oil synthetic method
CN109836328A (en) * 2019-03-16 2019-06-04 广州隽沐生物科技股份有限公司 The synthetic method of median chain triglyceride oil

Also Published As

Publication number Publication date
CN115448837B (en) 2024-04-02

Similar Documents

Publication Publication Date Title
JP5232139B2 (en) Method and apparatus for producing fatty acid alkyl ester using fatty acid
US4698186A (en) Process for the pre-esterification of free fatty acids in fats and oils
US5175323A (en) Preparation of esterified propoxylated glycerin by transesterification
US7812187B2 (en) Process for production of fatty acid alkyl ester and production apparatus for fatty acid alkyl ester
US8222439B2 (en) Process for the production of carboxylic acid esters
KR101265759B1 (en) Method and apparatus for preparing fatty acid alkyl ester using fatty acid
JP2003511360A (en) Method for producing purified lactic acid solution
US20120245398A1 (en) Process for the purification of crude glycerol
CN114315570A (en) Method for industrially preparing medium-carbon chain triglyceride
WO2001038284A1 (en) Improved lactic acid processing; methods; arrangements; and, products
Sakaki et al. Enzymatic synthesis of sugar esters in organic solvent coupled with pervaporation
CN115448837A (en) Preparation method of medium-chain triglyceride
KR20170065055A (en) Improved method for preparation of ester of anhydrosugar alcohol
KR20080041438A (en) Method for producing fatty acid alkyl ester using fatty acid
RU2634619C2 (en) Method for producing amides
JP2630182B2 (en) Method for producing sucrose fatty acid ester
CN112778135B (en) Preparation method of polyglycerol ricinoleate
KR102814712B1 (en) Method for preparing 3-hydroxypropionic acid alkylester
JP4231388B2 (en) Method for producing fatty acid
KR101143313B1 (en) Biodiesel production equipment separating glycerol by membrane bioreactor
CN107118182B (en) Reaction device and method for producing environment-friendly plasticizer
CN118360349A (en) Preparation method and application of medium-chain fatty acid triglyceride
WO2020059887A1 (en) Method for producing polymer
RU2258059C1 (en) Method for preparing butyric aldehydes concentrate
CN115991643A (en) A method for separating and extracting lactic acid

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant