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CN115436370B - A visual inspection device for synchronous adjustment of dual conveyor belts - Google Patents

A visual inspection device for synchronous adjustment of dual conveyor belts

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Publication number
CN115436370B
CN115436370B CN202211192399.9A CN202211192399A CN115436370B CN 115436370 B CN115436370 B CN 115436370B CN 202211192399 A CN202211192399 A CN 202211192399A CN 115436370 B CN115436370 B CN 115436370B
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Prior art keywords
conveyor belt
detection light
reflector
visual inspection
inspection device
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CN202211192399.9A
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CN115436370A (en
Inventor
周杰
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Guangdong OPT Machine Vision Co Ltd
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Guangdong OPT Machine Vision Co Ltd
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Priority to CN202211192399.9A priority Critical patent/CN115436370B/en
Publication of CN115436370A publication Critical patent/CN115436370A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • B65G15/64Arrangements for supporting or guiding belts, e.g. by fluid jets for automatically maintaining the position of the belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/02Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/02Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • G01N2021/0106General arrangement of respective parts
    • G01N2021/0112Apparatus in one mechanical, optical or electronic block

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • General Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Control Of Conveyors (AREA)

Abstract

本发明涉及机器视觉技术领域,公开了一种用于双传送带同步调整的视觉检测装置,用于实现第一传送带和第二传送带的纠偏;所述视觉检测装置包括:检测光源,用于发出第一检测光线,所述第一检测光线透过所述第一传送带,形成第一纠偏检测点;反射组件,用于反射所述第一检测光线以形成第二检测光线,所述第二检测光线平行于所述第一检测光线,并与所述第一检测光线方向相反,所述第二检测光线透过所述第二传送带,形成第二纠偏检测点。利用反射组件,使得同一检测光源所发出的检测光线能够同时于两个传送带上形成纠偏检测点,以此作为依据实现对两个传送带的同步纠偏,有利于在降低纠偏成本、提高纠偏效率并提高纠偏的准确性。

This invention relates to the field of machine vision technology and discloses a visual inspection device for synchronous adjustment of two conveyor belts, used to achieve deviation correction of a first conveyor belt and a second conveyor belt. The visual inspection device includes: a detection light source for emitting a first detection light beam, which passes through the first conveyor belt to form a first deviation correction detection point; and a reflective component for reflecting the first detection light beam to form a second detection light beam, which is parallel to the first detection light beam and has the opposite direction, passing through the second conveyor belt to form a second deviation correction detection point. By using the reflective component, the detection light beam emitted by the same detection light source can simultaneously form deviation correction detection points on both conveyor belts, thereby achieving synchronous deviation correction of the two conveyor belts. This is beneficial for reducing deviation correction costs, improving deviation correction efficiency, and increasing the accuracy of deviation correction.

Description

Visual inspection device for synchronous adjustment of double conveyor belts
Technical Field
The invention relates to the technical field of machine vision, in particular to a vision detection device for synchronous adjustment of double conveyor belts.
Background
The conveyer belt is a material handling device, and the conveyer belt operation is reliable and stable, can be used for carrying out the long distance transmission of material, consequently is widely used in each automated production field.
In some cases, the conveyance of a single conveyor belt is difficult to meet the conveyance requirement, and therefore, it is necessary to convey materials in a simultaneous conveyance, a bidirectional conveyance, or a coordinated conveyance manner using a double conveyor belt. After a period of operation of the conveyor belt, a deviation situation may occur, and if the deviation is not corrected in time, normal material transmission may be affected. For the double conveyor belts, synchronous correction of the two conveyor belts is needed, accurate synchronous correction of the two conveyor belts is difficult to be performed accurately by human eyes, if position images are acquired for each conveyor belt respectively, and the two conveyor belts are adjusted respectively based on correction data obtained after image analysis, the correction cost is too high, the efficiency is too low, and the actual requirements are difficult to be met.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a visual detection device for synchronous adjustment of double conveyor belts, which solves the problem that correction of the double conveyor belts in the prior art is difficult to consider in terms of accuracy, cost and efficiency.
In order to achieve the above object, the present invention provides the following technical solutions:
The visual detection device is used for realizing the deviation correction of the first conveyor belt and the second conveyor belt;
The visual inspection apparatus includes:
the detection light source is used for emitting first detection light, the first detection light penetrates through the first conveyor belt, and a first deviation correcting detection point is formed on the first conveyor belt;
the reflection assembly is used for reflecting the first detection light to form second detection light, the second detection light is parallel to the first detection light and opposite to the first detection light, the second detection light penetrates through the second conveyor belt, and a second deviation correcting detection point is formed on the second conveyor belt.
Optionally, the reflective assembly includes a first reflective member, a second reflective member, and a third reflective member;
The first detection light rays are emitted into a first reflection position of the first reflection piece, reflected by the first reflection piece, the second reflection piece and the third reflection piece in sequence, and then emitted into a second reflection position of the first reflection piece, and reflected by the first reflection piece at the second reflection position to form the second detection light rays.
Optionally, the first conveyor belt and the second conveyor belt are parallel to a reference plane, the first reflecting member is disposed obliquely to the reference plane, and the first reflecting position and the second reflecting position are different in distance from the reference plane.
Optionally, the third reflecting piece comprises a first sub-reflecting surface and a second sub-reflecting surface, and the first sub-reflecting surface and the second sub-reflecting surface are perpendicular to each other;
After being reflected by the second reflecting piece, the first detection light rays are sequentially emitted into a third reflecting position of the first sub-reflecting surface and a fourth reflecting position of the second sub-reflecting surface, and the distance between the fourth reflecting position and the second reflecting position and the reference plane is the same.
Optionally, the third reflecting member is formed of two triangular prisms perpendicular to each other.
Optionally, the first reflecting member and the second reflecting member are triangular prisms.
Optionally, the visual detection device for synchronous adjustment of the double conveyor belts further comprises a first graduated scale and a second graduated scale, wherein the first graduated scale is arranged on the first conveyor belt, and the second graduated scale is arranged on the second conveyor belt.
Optionally, the visual detection device for synchronous adjustment of the double conveyor belts further comprises an imaging device for shooting the first conveyor belt and the second conveyor belt.
Optionally, the detection light source is a laser light source.
Compared with the prior art, the invention has the following beneficial effects:
The invention provides a visual detection device for synchronous adjustment of double conveyor belts, which utilizes a reflection assembly to enable detection light rays emitted by the same detection light source to form correction detection points on the two conveyor belts at the same time, and the detection light rays are used as the basis to realize synchronous correction of the two conveyor belts, thereby being beneficial to reducing correction cost and improving correction efficiency and correction accuracy.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a visual inspection device for synchronous adjustment of dual conveyor belts according to the present invention;
fig. 2 is a schematic diagram of another perspective structure of a visual inspection device for dual-conveyor synchronization adjustment according to the present invention;
fig. 3 is a further structural diagram of a visual inspection device for dual-conveyor synchronization adjustment according to the present invention.
In the figure, 11 parts of detection light source, 12 parts of first reflecting piece, 13 parts of second reflecting piece, 14 parts of third reflecting piece, 21 parts of first conveying belt, 22 parts of second conveying belt and 30 parts of imaging device.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is apparent that the embodiments described below are only some embodiments of the present invention, not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention. Where exemplary embodiments are described as processes or methods depicted as flowcharts, although the flowcharts describe the various operations or step processes as a sequence, many of the operations or steps can be performed in parallel, concurrently or simultaneously, and the sequence of operations can be rearranged. When its operations or steps are completed, the corresponding process may be terminated, and there may be additional steps not included in the drawings. The processes described above may correspond to methods, functions, procedures, subroutines, and the like, and embodiments of the invention and features of the embodiments may be combined with one another without conflict.
The term "comprising" and variants thereof as used herein is intended to be open ended, i.e., including, but not limited to. The term "based on" is based at least in part on. The technical solution of the present invention will be further described by the following detailed description with reference to the accompanying drawings, it being understood that only some, but not all structures related to the present invention are shown in the drawings for convenience of description.
Referring to fig. 1 to 3 in combination, the present invention provides a visual inspection device for dual-conveyor synchronization adjustment, which is used for implementing deviation correction of a first conveyor 21 and a second conveyor 22.
The first conveyor belt 21 and the second conveyor belt 22 are parallel to a reference plane, that is, the planes of the first conveyor belt 21 and the second conveyor belt 22 are parallel, and meanwhile, the first conveyor belt 21 and the second conveyor belt 22 can be located on the same plane or different planes, and the vision detection device provided by the embodiment can realize synchronous deviation correction of the two conveyor belts.
Specifically, the visual inspection apparatus includes:
the detection light source 11 is configured to emit a first detection light, where the first detection light passes through the first conveyor belt 21, and forms a first deviation-correcting detection point a on the first conveyor belt 21, and in this embodiment, the detection light source 11 is a laser light source.
The reflection assembly is configured to reflect the first detection light to form a second detection light, where the second detection light is parallel to the first detection light and opposite to the first detection light, and the second detection light penetrates the second conveyor belt 22, and a second deviation-correcting detection point B is formed on the second conveyor belt 22.
It will be appreciated that the first conveyor belt 21 and the second conveyor belt 22 are made of transparent or translucent materials, so as to be able to transmit the first detection light and the second detection light.
By utilizing the reflection assembly, the detection light rays emitted by the same detection light source 11 can form deviation correcting detection points on the two conveyor belts at the same time, and the deviation correcting detection points are used as the basis to realize synchronous deviation correction of the two conveyor belts.
It will be appreciated that in one embodiment of the present application, the vision inspection apparatus further includes an imaging device 30 for photographing the first conveyor belt 21 and the second conveyor belt 22, and the imaging device 30 is used to photograph the first conveyor belt 21 and the second conveyor belt 22, and based on the position comparison result of the first deviation-correcting inspection point a and the second deviation-correcting inspection point B, the deviation-correcting adjustment of the first conveyor belt 21 and the second conveyor belt 22 is implemented.
In another embodiment of the present application, standard reference points may be set on the first conveyor belt 21 and the second conveyor belt 22, respectively, and the position of the first deviation correcting detection point a is compared with the standard reference point on the first conveyor belt 21 to perform deviation correcting adjustment of the first conveyor belt 21, and the deviation correcting adjustment of the second conveyor belt 22 is implemented in a similar manner, so that costs of the imaging device 30 and the image analysis system can be saved, and the method is suitable for application scenarios with low precision requirements and low cost budget.
In this embodiment, the reflection assembly includes a first reflection member 12, a second reflection member 13, and a third reflection member 14;
Specifically, the first detection light is incident on the first reflection position of the first reflection member 12, reflected by the first reflection member 12, the second reflection member 13 and the third reflection member 14 in sequence, and then incident on the second reflection position of the first reflection member 12, and reflected by the first reflection member 12 at the second reflection position to form the second detection light.
Wherein the first reflecting member 12 is disposed obliquely to the reference plane, and the distances between the first reflecting position and the second reflecting position and the reference plane are different.
The second reflecting element 13 and the third reflecting element 14 are used for making the finally formed second detection light and the first detection light symmetrical with respect to the standard central axis of the first conveyor belt 21 and the second conveyor belt 22, so that the first deviation-correcting detection point a and the first deviation-correcting detection point a can be used as deviation-correcting basis, and it can be understood that the standard central axis is the central axis between the first conveyor belt 21 and the second conveyor belt 22 in the standard state.
Further, the third reflecting member 14 includes a first sub-reflecting surface and a second sub-reflecting surface, the first sub-reflecting surface and the second sub-reflecting surface are perpendicular to each other, and the first detection light is reflected by the second reflecting member 13 and then sequentially enters the third reflecting position of the first sub-reflecting surface and the fourth reflecting position of the second sub-reflecting surface, where the distance between the fourth reflecting position and the second reflecting position reference plane is the same.
By means of the third reflecting element 14, a change in the position of incidence of the second detection light upon return to the first reflecting element 12 is thus achieved.
In this embodiment, the first reflecting member 12 and the second reflecting member 13 are triangular prisms, and the third reflecting member 14 is formed of two triangular prisms perpendicular to each other.
Further, in this embodiment, in order to implement synchronous deviation correction of the first conveyor belt 21 and the second conveyor belt 22, the visual detection device for synchronous adjustment of the dual conveyor belts further includes a first scale and a second scale.
In one embodiment, a first scale is provided on the first conveyor belt 21 and a second scale is provided on the second conveyor belt 22. At this time, the imaging device 30 is used to take an image and compare the difference between the scales of the first deviation correcting detecting point a and the second deviation correcting detecting point B on the first conveyor belt 21 and the second conveyor belt 22, and if the difference exists, the position of the conveyor belt is adjusted until the first deviation correcting detecting point a and the second deviation correcting detecting point B are adjusted to have no difference between the scales on the first conveyor belt 21 and the second conveyor belt 22.
In another embodiment, the first scale is suspended above the first conveyor belt 21, the second scale is suspended above the second conveyor belt 22, the first detection light passes through the first scale to form a first correction standard point, and the second detection light passes through the second scale to form a second correction standard point. When correcting deviation, the first conveyor belt 21 and the second conveyor belt 22 are adjusted by adjusting the first conveyor belt 21 so that the first deviation correcting detection point A is coaxial with the first deviation correcting standard point and the second conveyor belt 22 so that the second deviation correcting detection point B is coaxial with the second deviation correcting standard point, so that the deviation correcting adjustment of the first conveyor belt 21 and the second conveyor belt 22 is realized.
While the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that the foregoing embodiments may be modified or equivalents may be substituted for some of the features thereof, and that the modifications or substitutions do not depart from the spirit and scope of the embodiments of the invention.

Claims (6)

1.一种用于双传送带同步调整的视觉检测装置,其特征在于,用于实现第一传送带(21)和第二传送带(22)的纠偏;1. A visual inspection device for synchronous adjustment of two conveyor belts, characterized in that it is used to realize the correction of the first conveyor belt (21) and the second conveyor belt (22); 所述视觉检测装置包括:The visual inspection device includes: 检测光源(11),用于发出第一检测光线,所述第一检测光线透过所述第一传送带(21),在所述第一传送带(21)上形成第一纠偏检测点;The detection light source (11) is used to emit a first detection light, which passes through the first conveyor belt (21) and forms a first correction detection point on the first conveyor belt (21); 反射组件,用于反射所述第一检测光线以形成第二检测光线,所述第二检测光线平行于所述第一检测光线,并与所述第一检测光线方向相反,所述第二检测光线透过所述第二传送带(22),在所述第二传送带(22)上形成第二纠偏检测点;A reflective component is used to reflect the first detection light to form a second detection light. The second detection light is parallel to the first detection light and opposite in direction to the first detection light. The second detection light passes through the second conveyor belt (22) and forms a second correction detection point on the second conveyor belt (22). 所述反射组件包括第一反射件(12)、第二反射件(13)和第三反射件(14);The reflective assembly includes a first reflector (12), a second reflector (13), and a third reflector (14). 所述第一检测光线射入所述第一反射件(12)的第一反射位置,经过所述第一反射件(12)、所述第二反射件(13)和所述第三反射件(14)的依次反射后,射入所述第一反射件(12)的第二反射位置,于所述第二反射位置处被所述第一反射件(12)反射以形成所述第二检测光线;The first detection light enters the first reflection position of the first reflector (12), and after being reflected sequentially by the first reflector (12), the second reflector (13) and the third reflector (14), it enters the second reflection position of the first reflector (12), and is reflected by the first reflector (12) at the second reflection position to form the second detection light. 所述的用于双传送带同步调整的视觉检测装置,还包括:The aforementioned visual inspection device for synchronous adjustment of dual conveyor belts further includes: 第一刻度尺和第二刻度尺,所述第一刻度尺设于所述第一传送带(21)上,所述第二刻度尺设于所述第二传送带(22)上;A first scale and a second scale, the first scale being mounted on the first conveyor belt (21) and the second scale being mounted on the second conveyor belt (22); 用于拍摄所述第一传送带(21)和所述第二传送带(22)的成像装置(30)。Imaging device (30) for photographing the first conveyor belt (21) and the second conveyor belt (22). 2.根据权利要求1所述的用于双传送带同步调整的视觉检测装置,其特征在于,所述第一传送带(21)和所述第二传送带(22)均平行于一参考平面,所述第一反射件(12)倾斜于所述参考平面设置,所述第一反射位置和所述第二反射位置与所述参考平面之间的距离不同。2. The visual inspection device for synchronous adjustment of dual conveyor belts according to claim 1, characterized in that the first conveyor belt (21) and the second conveyor belt (22) are both parallel to a reference plane, the first reflector (12) is inclined to the reference plane, and the distance between the first reflection position and the second reflection position and the reference plane is different. 3.根据权利要求2所述的用于双传送带同步调整的视觉检测装置,其特征在于,所述第三反射件(14)包括第一子反射面和第二子反射面,所述第一子反射面与所述第二子反射面之间相互垂直;3. The visual inspection device for synchronous adjustment of dual conveyor belts according to claim 2, characterized in that the third reflector (14) includes a first sub-reflective surface and a second sub-reflective surface, wherein the first sub-reflective surface and the second sub-reflective surface are perpendicular to each other; 所述第一检测光线经由所述第二反射件(13)反射后,依次射入所述第一子反射面的第三反射位置和第二子反射面的第四反射位置中,所述第四反射位置和所述第二反射位置所述参考平面之间的距离相同。After the first detection light is reflected by the second reflector (13), it sequentially enters the third reflection position of the first sub-reflecting surface and the fourth reflection position of the second sub-reflecting surface. The distance between the reference planes of the fourth reflection position and the second reflection position is the same. 4.根据权利要求3所述的用于双传送带同步调整的视觉检测装置,其特征在于,所述第三反射件(14)由两个相互垂直的三角棱镜构成。4. The visual inspection device for synchronous adjustment of dual conveyor belts according to claim 3, wherein the third reflector (14) is composed of two mutually perpendicular triangular prisms. 5.根据权利要求1所述的用于双传送带同步调整的视觉检测装置,其特征在于,所述第一反射件(12)和所述第二反射件(13)均为三角棱镜。5. The visual inspection device for synchronous adjustment of dual conveyor belts according to claim 1, wherein the first reflector (12) and the second reflector (13) are both triangular prisms. 6.根据权利要求1所述的用于双传送带同步调整的视觉检测装置,其特征在于,所述检测光源(11)为激光光源。6. The visual inspection device for synchronous adjustment of dual conveyor belts according to claim 1, wherein the detection light source (11) is a laser light source.
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