CN115435608A - A self-supporting giant cooling triangular structure for a natural ventilation cooling system - Google Patents
A self-supporting giant cooling triangular structure for a natural ventilation cooling system Download PDFInfo
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- CN115435608A CN115435608A CN202210927668.5A CN202210927668A CN115435608A CN 115435608 A CN115435608 A CN 115435608A CN 202210927668 A CN202210927668 A CN 202210927668A CN 115435608 A CN115435608 A CN 115435608A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
- F28C1/00—Direct-contact trickle coolers, e.g. cooling towers
- F28C1/14—Direct-contact trickle coolers, e.g. cooling towers comprising also a non-direct contact heat exchange
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/007—Auxiliary supports for elements
- F28F9/013—Auxiliary supports for elements for tubes or tube-assemblies
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Abstract
Description
技术领域technical field
本发明涉及冷却塔冷却装置的技术领域,尤其涉及一种自然通风冷却系统自支撑巨型冷却三角结构。The invention relates to the technical field of cooling tower cooling devices, in particular to a self-supporting giant cooling triangular structure of a natural ventilation cooling system.
背景技术Background technique
目前市场作用在冷却塔上的在建及投运的自然通风冷却系统大多配备铝制管束的冷却三角,以水为冷却中间介质,因此会造成冬季寒冷天气运行时管束的防冻压力巨大,严重冻害事故时常发生,同时由于铝制管束自身结构刚度较弱,还需配置冷却三角框架作为抗侧力体系来保证铝制管束的稳定性及安全性,大大的提高了冷却系统的建设以及投入成本。At present, most of the natural ventilation cooling systems under construction and put into operation on cooling towers in the market are equipped with cooling triangles made of aluminum tube bundles, and water is used as the cooling medium. Therefore, the antifreeze pressure of the tube bundles during operation in cold winter weather will be huge, causing serious frost damage. Accidents often occur. At the same time, due to the weak structural rigidity of the aluminum tube bundle, it is necessary to configure a cooling triangular frame as an anti-lateral force system to ensure the stability and safety of the aluminum tube bundle, which greatly increases the construction and input costs of the cooling system.
发明内容Contents of the invention
针对现有的冷却系统存在的上述问题,现旨在提供一种稳定性和安全性高、散热效果好和成本低的自然通风冷却系统自支撑巨型冷却三角结构。Aiming at the above-mentioned problems existing in the existing cooling system, the aim is to provide a self-supporting giant cooling triangular structure of a natural ventilation cooling system with high stability and safety, good heat dissipation effect and low cost.
具体技术方案如下:The specific technical scheme is as follows:
一种自然通风冷却系统自支撑巨型冷却三角结构,包括:两组换热机构和支撑桁架,两组所述换热机构与所述支撑桁架依次连接,并形成三角结构分布;A self-supporting giant cooling triangular structure of a natural ventilation cooling system, comprising: two sets of heat exchange mechanisms and support trusses, the two sets of heat exchange mechanisms are sequentially connected to the support trusses, and form a triangular structure distribution;
每一组所述换热机构均包括至少一组换热组件,每一组所述换热组件包括若干换热管道,若干所述换热管道均呈竖直设置,其中一组所述换热机构的若干所述换热管道沿第一方向呈等间距分布,另一组所述换热机构的若干所述换热管道沿所述第二方向呈等间距分布,每一所述换热管道的横截面均呈腰形状设置。Each set of heat exchange mechanisms includes at least one set of heat exchange assemblies, each set of heat exchange assemblies includes several heat exchange pipes, and several heat exchange pipes are vertically arranged, one set of heat exchange assemblies The plurality of heat exchange pipes of the mechanism are distributed at equal intervals along the first direction, and the plurality of heat exchange pipes of the other group of heat exchange mechanisms are distributed at equal intervals along the second direction, and each of the heat exchange pipes The cross-sections are set in a waist shape.
作为本方案的进一步改进以及优化,其中一组所述换热机构中的所述换热管道的横截面的宽度方向与所述第一方向平行,另一组所述换热机构中的所述换热管道的横截面的宽度方向与所述第二方向平行。As a further improvement and optimization of this solution, the width direction of the cross-section of the heat exchange pipes in one set of heat exchange mechanisms is parallel to the first direction, and the width direction of the cross section of the heat exchange pipes in another set of heat exchange mechanisms The width direction of the cross section of the heat exchange pipe is parallel to the second direction.
作为本方案的进一步改进以及优化,所述第一方向与所述第二方向之间形成一角度,该所述角度为锐角。As a further improvement and optimization of this solution, an angle is formed between the first direction and the second direction, and the angle is an acute angle.
作为本方案的进一步改进以及优化,两组所述换热机构与所述支撑桁架之间呈等边三角形分布。As a further improvement and optimization of this solution, the two sets of heat exchange mechanisms and the support trusses are distributed in an equilateral triangle.
作为本方案的进一步改进以及优化,每一组所述换热组件还包括上联箱和下联箱,该组若干所述换热管道的上端与所述上联箱连通,该组所述若干换热管道的下端与所述下联箱连通。As a further improvement and optimization of this solution, each group of heat exchange components also includes an upper header and a lower header, the upper ends of the plurality of heat exchange pipes in the group communicate with the upper header, and the plurality of heat exchange pipes in the group communicate with the upper header. The lower end of the heat pipe communicates with the lower header.
作为本方案的进一步改进以及优化,每一所述换热组件还包括两管板,该组若干所述换热管道的上端通过其中一所述管板与改组所述上联箱连通,该组若干所述换热管道的下端通过另一所述管板与该组所述下联箱联通。As a further improvement and optimization of this solution, each of the heat exchange components also includes two tube sheets, and the upper ends of the plurality of heat exchange pipes in the group communicate with the upper header of the group through one of the tube sheets. The lower ends of several heat exchange pipes communicate with the set of lower headers through another tube sheet.
作为本方案的进一步改进以及优化,每一组所述换热机构均包括至少二组换热组件,两组所述换热组件沿竖直方向固定连接,位于下方的所述换热组件中的所述下联箱的底部设有支脚结构。As a further improvement and optimization of this solution, each set of heat exchange mechanisms includes at least two sets of heat exchange assemblies, the two sets of heat exchange assemblies are fixedly connected along the vertical direction, and the heat exchange assemblies located below The bottom of the lower header is provided with a leg structure.
作为本方案的进一步改进以及优化,位于上方的所述换热组件中的所述下联箱与位于下方的所述换热组件中的所述上联箱通过若干支座固定连接。As a further improvement and optimization of this solution, the lower header in the upper heat exchange assembly is fixedly connected to the upper header in the lower heat exchange assembly through several supports.
作为本方案的进一步改进以及优化,每一所述换热管道的外部设有散热翅片。As a further improvement and optimization of this solution, cooling fins are provided on the outside of each heat exchange pipe.
作为本方案的进一步改进以及优化,所述支撑桁架上设有百叶窗,用于控制进入冷却塔的风量。As a further improvement and optimization of this solution, shutters are provided on the support truss to control the air volume entering the cooling tower.
上述技术方案与现有技术相比具有的积极效果是:Compared with the prior art, the above-mentioned technical solution has the following positive effects:
(1)本发明中两组换热机构与支撑桁架构成三角结构分布,利用自身三角形的稳定体的抗侧力性能来承担风荷载荷地震荷载等水平荷载,无需另外使用冷却三角框架进行支撑固定,实现自支撑的功能,不仅支撑稳定性和安全性高,降低了钢的耗材和成本投入成本,而且现场安装简便和快捷,提高安装效率。(1) In the present invention, the two sets of heat exchange mechanisms and the supporting truss form a triangular structure distribution, and the lateral force resistance performance of the triangular stable body is used to bear horizontal loads such as wind load, earthquake load, etc., and there is no need to use additional cooling triangular frames for support and fixation , Realize the function of self-support, not only the support stability and safety are high, the cost of steel consumables and cost input is reduced, but also the on-site installation is simple and fast, and the installation efficiency is improved.
(2)本发明中利用换热管束的抗压能力来承担结构的自重、设备的自重和活荷载等竖向荷载,进一步的提高了支撑强度和将低了支撑所需的耗材。(2) In the present invention, the compressive capacity of the heat exchange tube bundle is used to bear the vertical loads such as the self-weight of the structure, the self-weight of the equipment, and the live load, which further improves the support strength and reduces the consumables required for support.
(3)本发明中换热管道采用椭圆管结构,在发生轻微冻害时,椭圆形结构管束可通过微变形来释放冻结应力,从而避免了管束冻结损坏的现象发生,提高了设备的安全性能。(3) In the present invention, the heat exchange pipe adopts an elliptical tube structure. When slight freezing damage occurs, the elliptical structure tube bundle can release the freezing stress through slight deformation, thereby avoiding the phenomenon of tube bundle freezing damage and improving the safety performance of the equipment.
(4)本发明中其中一组换热机构中的换热管道的横截面的宽度方向与第一方向平行,另一组换热机构中的换热管道的横截面的宽度方向与第二方向平行,相邻的两个换热管道之间形成的风道长度增加,提高了进风在管道之间的换热行程,大大的提高了换热效果。(4) In the present invention, the width direction of the cross section of the heat exchange pipes in one group of heat exchange mechanisms is parallel to the first direction, and the width direction of the cross section of the heat exchange pipes in the other group of heat exchange mechanisms is parallel to the second direction Parallel, the length of the air channel formed between two adjacent heat exchange pipes is increased, which improves the heat exchange stroke of the incoming air between the pipes and greatly improves the heat exchange effect.
附图说明Description of drawings
图1为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的俯视图;Fig. 1 is a top view of a self-supporting giant cooling triangular structure of a natural ventilation cooling system of the present invention;
图2为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的换热机构的结构示意图;Fig. 2 is a structural schematic diagram of a heat exchange mechanism of a self-supporting giant cooling triangular structure of a natural ventilation cooling system of the present invention;
图3为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的换热机构的侧视图;Fig. 3 is a side view of the heat exchange mechanism of a self-supporting giant cooling triangular structure of a natural ventilation cooling system of the present invention;
图4为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的换热组件结构示意图;Fig. 4 is a structural schematic diagram of a heat exchange assembly of a self-supporting giant cooling triangular structure of a natural ventilation cooling system of the present invention;
图5为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的换热管道的结构示意图;Fig. 5 is a structural schematic diagram of a heat exchange pipe of a self-supporting giant cooling triangular structure of a natural ventilation cooling system of the present invention;
图6为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的换热管道的侧视图;Fig. 6 is a side view of a heat exchange pipe of a self-supporting giant cooling triangular structure of a natural ventilation cooling system of the present invention;
图7为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的管板与换热管道的安装示意图;Fig. 7 is a schematic diagram of the installation of the tube sheet and the heat exchange pipe of the self-supporting giant cooling triangular structure of the natural ventilation cooling system of the present invention;
附图中:1、换热机构;2、支撑桁架;3、百叶窗;11、换热组件;12、支脚结构;13、支座;111、换热管道;112、上联箱;113、下联箱;114、管板;115、散热翅片。In the attached drawings: 1. Heat exchange mechanism; 2. Support truss; 3. Shutters; 11. Heat exchange assembly; 12. Foot structure; 13. Support; 111. Heat exchange pipe; 112. Upper header; Box; 114, tube sheet; 115, cooling fins.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步说明,但不作为本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.
图1为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的结构示意图,图2为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的换热片的结构示意图,图3为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的换热片的侧视图,图4为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的换热单元的结构示意图,图5为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的换热管束的结构示意图,图6为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的换热管束的侧视图,图7为本发明一种自然通风冷却系统自支撑巨型冷却三角结构的管板与换热管道的安装示意图,如图1至图7所示,示出了一种较佳实施例的一种自然通风冷却系统自支撑巨型冷却三角结构,包括:两组换热机构1和支撑桁架2,两组换热机构1与支撑桁架2依次连接,并形成三角结构分布;Fig. 1 is a structural schematic diagram of a self-supporting giant cooling triangular structure of a natural ventilation cooling system of the present invention, Fig. 2 is a structural schematic diagram of a heat exchange fin of a self-supporting giant cooling triangular structure of a natural ventilation cooling system of the present invention, and Fig. 3 is the present invention Invention of a side view of the heat exchange fins of a self-supporting giant cooling triangular structure of a natural ventilation cooling system, Figure 4 is a structural schematic diagram of the heat exchange unit of a self-supporting giant cooling triangular structure of a natural ventilation cooling system of the present invention, Figure 5 is the present invention Invention of a structural schematic diagram of a heat exchange tube bundle of a self-supporting giant cooling triangular structure of a natural ventilation cooling system, Figure 6 is a side view of a heat exchange tube bundle of a self-supporting giant cooling triangular structure of a natural ventilation cooling system of the present invention, Figure 7 is the present invention Invention of a natural ventilation cooling system self-supporting giant cooling triangular structure of the installation diagram of the tube sheet and heat exchange pipes, as shown in Figure 1 to Figure 7, showing a preferred embodiment of a natural ventilation cooling system self- Support the giant cooling triangular structure, including: two sets of
每一组换热机构1均包括至少一组换热组件11,每一组换热组件11包括若干换热管道111,其中一组换热机构1的若干换热管道111沿第一方向呈等间距分布,另一组换热机构1的若干换热管道111沿第二方向呈等间距分布,每一换热管道111的横截面均呈腰形状设置。Each set of
本实施例中两换热组件11与支撑桁架2构成三角结构分布,利用自身三角形的稳定体的抗侧力性能来承担风荷载荷地震荷载等水平荷载,无需另外使用冷却三角框架进行支撑固定,实现自支撑的功能,不仅支撑稳定性和安全性高,降低了钢的耗材和成本投入成本,而且现场安装简便和快捷,提高安装效率。In this embodiment, the two
本实施例中换热管道111采用椭圆管结构,在发生轻微冻害时,椭圆形结构管束可通过微变形来释放冻结应力,从而避免了管束冻结损坏的现象发生,提高了设备的安全性能。In this embodiment, the
作为本方案的进一步改进以及优化,其中一组换热机构1中的换热管道111的横截面的宽度方向与第一方向平行,另一组换热机构1中的换热管道111的横截面的宽度方向与第二方向平行,相邻的两个换热管道111之间形成的风道长度增加,提高了进风在管道之间的换热行程,大大的提高了换热效果。As a further improvement and optimization of this solution, the width direction of the cross-section of the
作为本方案的进一步改进以及优化,第一方向与第二方向之间形成一角度,该角度为锐角。As a further improvement and optimization of this solution, an angle is formed between the first direction and the second direction, and the angle is an acute angle.
作为本方案的进一步改进以及优化,两组换热机构1与支撑桁架2之间呈等边三角形分布。As a further improvement and optimization of this solution, the two sets of
作为本方案的进一步改进以及优化,每一组换热组件11还包括上联箱112和下联箱113,该组若干换热管道111的上端与上联箱112连通,该组若干换热管道111的下端与下联箱113连通。As a further improvement and optimization of this solution, each group of
作为本方案的进一步改进以及优化,每一换热组件11还包括两管板114,该组若干换热管道111的上端通过其中一管板114与改组上联箱112连通,该组若干换热管道111的下端通过另一管板114与该组下联箱113联通。As a further improvement and optimization of this solution, each
作为本方案的进一步改进以及优化,每一组换热机构1均包括至少二组换热组件11,两组换热组件11沿竖直方向固定连接,位于下方的换热组件11中的下联箱113的底部设有支脚结构12。As a further improvement and optimization of this solution, each set of
作为本方案的进一步改进以及优化,位于上方的换热组件11中的下联箱113与位于下方的换热组件11中的上联箱112通过若干支座13固定连接。As a further improvement and optimization of this solution, the
本实施例中利用若干换热管道111的抗压能力来承担结构的自重、设备的自重和活荷载等竖向荷载,进一步的提高了支撑强度和将低了支撑所需的耗材。In this embodiment, the compressive capacity of several
优选的,多个支座13沿上联箱112的长度方向等间距设置。Preferably, a plurality of
作为本方案的进一步改进以及优化,每一散热管道的外部设有散热翅片115,提高与空气的接触面积,进一步的提高换热管道111的换热效果。As a further improvement and optimization of this solution, each heat dissipation pipe is provided with
优选的,散热翅片115采用铝材料制作。Preferably, the cooling
优选的,散热翅片115通过焊接固定在换热管道111的外部。Preferably, the cooling
作为本方案的进一步改进以及优化,支撑桁架2上设有百叶窗3,用于控制进入冷却塔的风量。As a further improvement and optimization of this solution,
以上所述仅为本发明较佳的实施例,并非因此限制本发明的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本发明说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the implementation and protection scope of the present invention. For those skilled in the art, they should be able to realize that all equivalents made by using the description and illustrations of the present invention The solutions obtained by replacement and obvious changes shall all be included in the protection scope of the present invention.
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CN111504077A (en) * | 2020-05-13 | 2020-08-07 | 江苏双良冷却系统有限公司 | Natural draft direct air cooling system |
CN113624030A (en) * | 2021-09-10 | 2021-11-09 | 济南蓝辰能源技术有限公司 | A triangular radiator group with front rectifier |
CN215725330U (en) * | 2021-06-29 | 2022-02-01 | 佛山市大为科技有限公司 | Tubular heat exchanger |
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2022
- 2022-08-03 CN CN202210927668.5A patent/CN115435608A/en active Pending
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US20020084063A1 (en) * | 2000-12-29 | 2002-07-04 | Visteon Global Technologies, Inc. | Downflow condenser |
WO2014122493A1 (en) * | 2013-02-11 | 2014-08-14 | Gea Egi Energiagazdálkodási Zrt. | Cooling delta for a dry cooling system |
US20170299272A1 (en) * | 2016-04-01 | 2017-10-19 | Evapco, Inc. | Multi-cavity tubes for air-over evaporative heat exchanger |
CN111504077A (en) * | 2020-05-13 | 2020-08-07 | 江苏双良冷却系统有限公司 | Natural draft direct air cooling system |
CN215725330U (en) * | 2021-06-29 | 2022-02-01 | 佛山市大为科技有限公司 | Tubular heat exchanger |
CN113624030A (en) * | 2021-09-10 | 2021-11-09 | 济南蓝辰能源技术有限公司 | A triangular radiator group with front rectifier |
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