CN115432919A - A glass laser cutting method for etching and splitting - Google Patents
A glass laser cutting method for etching and splitting Download PDFInfo
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- CN115432919A CN115432919A CN202211310339.2A CN202211310339A CN115432919A CN 115432919 A CN115432919 A CN 115432919A CN 202211310339 A CN202211310339 A CN 202211310339A CN 115432919 A CN115432919 A CN 115432919A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/08—Severing cooled glass by fusing, i.e. by melting through the glass
- C03B33/082—Severing cooled glass by fusing, i.e. by melting through the glass using a focussed radiation beam, e.g. laser
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/09—Severing cooled glass by thermal shock
- C03B33/091—Severing cooled glass by thermal shock using at least one focussed radiation beam, e.g. laser beam
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Abstract
Description
技术领域technical field
本发明涉及玻璃加工技术领域,特别涉及一种玻璃激光切割的浸蚀裂片方法。The invention relates to the technical field of glass processing, in particular to an etching split method for glass laser cutting.
背景技术Background technique
随着玻璃加工技术的不断提升,玻璃制品逐渐往精细化加工发展,所应用的领域也越来越广。玻璃微孔的加工就是一种精细化的加工方式,微孔玻璃由于它特有的组成、结构和所具有的特性,现已发展成为具有许多用途的新功能材料。在化学工业上,可作为用来进行混合气体分离或混合液体分离的分离膜;还可以作为催化剂的载体、各种吸附剂及气液浓缩的材料;在医学上,可作为血液净化等医疗用分离膜;在生物学上,可作为固定化酶的载体,使酶保持稳定的催化活性。With the continuous improvement of glass processing technology, glass products are gradually developing towards fine processing, and the fields of application are becoming wider and wider. The processing of glass micropores is a refined processing method. Due to its unique composition, structure and characteristics, microporous glass has now developed into a new functional material with many uses. In the chemical industry, it can be used as a separation membrane for the separation of mixed gases or mixed liquids; it can also be used as a carrier for catalysts, various adsorbents and materials for gas-liquid concentration; in medicine, it can be used for medical purposes such as blood purification. Separation membrane; in biology, it can be used as a carrier for immobilized enzymes, so that the enzymes can maintain stable catalytic activity.
目前微孔玻璃加工工艺主要采用CNC精雕,目前存在的问题主要有:微孔越小越难加工、玻璃孔崩边概率加大、良率低;刀具或磨具易损耗、效率低、成本高;孔内壁粗糙、孔的斜度大等问题。At present, the processing technology of microporous glass mainly adopts CNC engraving, and the existing problems mainly include: the smaller the micropore, the more difficult it is to process, the probability of glass hole chipping increases, and the yield rate is low; the cutting tool or abrasive tool is easy to wear, low efficiency, and cost High; the inner wall of the hole is rough, the slope of the hole is large, etc.
发明内容Contents of the invention
本发明提供一种玻璃激光切割的浸蚀裂片方法,旨在解决现有微孔玻璃加工存在的问题。The invention provides an etching splitting method for laser cutting of glass, aiming at solving the problems existing in the existing processing of microporous glass.
本发明提供一种玻璃激光切割的浸蚀裂片方法,包括以下步骤:The invention provides a glass laser cutting etching split method, comprising the following steps:
S1.在玻璃基材上规划多个微孔的切割轨迹,激光沿着轨迹对玻璃基材进行切割;S1. Plan the cutting trajectory of multiple microholes on the glass substrate, and the laser cuts the glass substrate along the trajectory;
S2.将含有玻璃切缝的玻璃基体浸泡在无氟溶液中,在高温下无氟溶液腐蚀微孔内的玻璃废料,完成裂片。S2. Soak the glass substrate containing glass slits in a fluorine-free solution, and corrode the glass waste in the micropores with the fluorine-free solution at high temperature to complete the split.
作为本发明的进一步改进,所述步骤S1中,具体包括:As a further improvement of the present invention, the step S1 specifically includes:
根据玻璃基材的形状、所需开微孔的数量、微孔的大小、微孔的位置关系,在玻璃基材表面规划处微孔的切割轨迹,通过脉冲激光沿着切割轨迹行走并聚焦在玻璃基材内部,以使切割轨迹处的玻璃基材内部发生质化,形成切缝。According to the shape of the glass substrate, the number of required microholes, the size of the microholes, and the positional relationship of the microholes, the cutting track of the microholes is planned on the surface of the glass substrate, and the pulse laser walks along the cutting track and focuses on the The interior of the glass substrate, so that the interior of the glass substrate at the cutting track is qualitatively formed to form a slit.
作为本发明的进一步改进,所述步骤S2具体包括:As a further improvement of the present invention, the step S2 specifically includes:
无氟溶液完全浸没含有玻璃切缝的玻璃基体,无氟溶液腐蚀质化的切缝以使切缝膨胀变宽,玻璃废料挤压出玻璃基材完成裂片。The fluorine-free solution completely immerses the glass substrate containing the glass slit, the fluorine-free solution corrodes the textured slit to expand and widen the slit, and the glass waste is extruded out of the glass substrate to complete the split.
作为本发明的进一步改进,所述步骤S1中的激光为皮秒红外激光。As a further improvement of the present invention, the laser in the step S1 is a picosecond infrared laser.
作为本发明的进一步改进,所述步骤S2中的无氟溶液包括碱性腐蚀液。As a further improvement of the present invention, the fluorine-free solution in the step S2 includes an alkaline etching solution.
作为本发明的进一步改进,所述碱性腐蚀液配方比例为80~90%的超纯水、6~18%的强碱溶液、不大于4%的弱碱溶液。As a further improvement of the present invention, the formula ratio of the alkaline corrosion solution is 80-90% ultrapure water, 6-18% strong alkali solution, and no more than 4% weak alkali solution.
作为本发明的进一步改进,所述高温的温度为90摄氏度以上。As a further improvement of the present invention, the temperature of the high temperature is above 90 degrees Celsius.
作为本发明的进一步改进,所述玻璃基材的材质为二氧化硅玻璃。As a further improvement of the present invention, the glass substrate is made of silica glass.
本发明的有益效果是:通过脉冲激光聚焦在玻璃内部,使玻璃切缝处发生质变,再将整体的玻璃基材浸泡在无氟溶液中浸泡,利用无氟溶液对质化部分进行腐蚀,切缝变宽至玻璃废料与玻璃基材物理分离,对玻璃表面的破坏很小,微孔孔壁也无毛刺和微裂纹。The beneficial effects of the present invention are as follows: the pulsed laser is focused inside the glass to cause a qualitative change at the slit of the glass, and then the whole glass substrate is soaked in a fluorine-free solution, and the qualitative part is corroded by the fluorine-free solution, and the slit is Widen until the glass waste is physically separated from the glass substrate, the damage to the glass surface is small, and the walls of the micropores are free of burrs and microcracks.
附图说明Description of drawings
图1是本发明中玻璃激光切割浸蚀裂片方法的流程图。Fig. 1 is a flow chart of the glass laser cutting and eroding split method in the present invention.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,本发明的一种玻璃激光切割的浸蚀裂片方法,包括以下步骤:As shown in Fig. 1, a kind of glass laser cutting method for erosion splitting of the present invention comprises the following steps:
S1.在玻璃基材上规划多个微孔的切割轨迹,激光沿着轨迹对玻璃基材进行切割。S1. Plan the cutting track of multiple microholes on the glass substrate, and the laser cuts the glass substrate along the track.
步骤S1中,具体包括:In step S1, specifically include:
根据玻璃基材的形状、所需开微孔的数量、微孔的大小、微孔的位置关系,在玻璃基材表面规划处微孔的切割轨迹,通过脉冲激光沿着切割轨迹行走并聚焦在玻璃基材内部,以使切割轨迹处的玻璃基材内部发生质化,形成切缝。According to the shape of the glass substrate, the number of required microholes, the size of the microholes, and the positional relationship of the microholes, the cutting track of the microholes is planned on the surface of the glass substrate, and the pulse laser walks along the cutting track and focuses on the The interior of the glass substrate, so that the interior of the glass substrate at the cutting track is qualitatively formed to form a slit.
轨迹设计过程,也可以在对应的图纸上先描绘切割轨迹,再将对应的图纸覆盖在玻璃基材表面,激光通过捕获图纸上的切割轨迹,按照轨迹在玻璃基材上进行行走,通过脉冲激光聚焦在玻璃内部,产生“爆炸”把玻璃质化,击穿切割轨迹上的玻璃基材,使切割轨迹处的所有玻璃基材都质化,即改变了切缝处玻璃基材的分子间结构。During the trajectory design process, the cutting trajectory can also be drawn on the corresponding drawing first, and then the corresponding drawing is covered on the surface of the glass substrate. The laser captures the cutting trajectory on the drawing and walks on the glass substrate according to the trajectory. Focusing on the inside of the glass, it produces an "explosion" to vitrify, break down the glass substrate on the cutting track, and make all the glass substrates on the cutting track qualitative, that is, change the intermolecular structure of the glass substrate at the slit .
激光照射切缝时,激光已经是切穿了玻璃基材,使切割轨迹处发生化学变化,但微孔内的玻璃废料并未与玻璃基材在物理上并未分开,激光光斑直径只有0.4um~5um,不足以将玻璃废料脱离,需通过后续对切缝进行腐蚀处理来使其分离。When the laser irradiates the slit, the laser has already cut through the glass substrate, causing chemical changes at the cutting track, but the glass waste in the microholes is not physically separated from the glass substrate, and the diameter of the laser spot is only 0.4um ~5um is not enough to separate the glass waste, and it needs to be separated by subsequent etching treatment of the kerf.
照射的激光优选为1064nm波段的皮秒红外激光。采用1064nm波段的红外皮秒激光对玻璃进行切割,可以保证不对玻璃基材造成损伤的同时,提高切割效率和降低成本。若采用高于1064nm波段的激光容易把玻璃基材直接烧裂,无法对玻璃基材进行切割;若采用低于1064nm波段的激光,比如绿光、紫外激光等,切割效率很低,成本高。The laser to be irradiated is preferably a picosecond infrared laser with a wavelength of 1064 nm. Cutting glass with infrared picosecond laser in the 1064nm band can ensure no damage to the glass substrate, while improving cutting efficiency and reducing costs. If lasers with wavelengths higher than 1064nm are used, it is easy to burn the glass substrate directly, and the glass substrate cannot be cut; if lasers with wavelengths lower than 1064nm are used, such as green light or ultraviolet laser, the cutting efficiency is very low and the cost is high.
S2.将含有玻璃切缝的玻璃基体浸泡在无氟溶液中,在高温下无氟溶液腐蚀微孔内的玻璃废料,完成裂片。高温下进行裂片可以加速无氟溶液对切缝的渗透,减少加工时间。无氟溶液的浸泡时间根据玻璃厚度不同,时间有所不同,最终能使玻璃基材完成裂片即可。S2. Soak the glass substrate containing glass slits in a fluorine-free solution, and corrode the glass waste in the micropores with the fluorine-free solution at high temperature to complete the split. Splitting at high temperature can speed up the penetration of fluorine-free solution into the kerf and reduce the processing time. The immersion time of the fluorine-free solution is different according to the thickness of the glass, and the time can be different until the glass substrate is finally broken.
步骤S2具体包括:Step S2 specifically includes:
无氟溶液完全浸没含有玻璃切缝的玻璃基体,无氟溶液腐蚀质化的切缝以使切缝膨胀变宽,玻璃废料挤压出玻璃基材完成裂片。The fluorine-free solution completely immerses the glass substrate containing the glass slit, the fluorine-free solution corrodes the textured slit to expand and widen the slit, and the glass waste is extruded out of the glass substrate to complete the split.
无氟溶液包括碱性腐蚀液,例如碱性腐蚀液配方比例为80~90%的超纯水、6~18%的强碱溶液、不大于4%的弱碱溶液,强碱溶液为含有氢氧根离子的金属化合物溶液,弱碱溶液为含有碳酸根离子或碳酸氢根离子的金属化合物溶液。在90摄氏度时对玻璃进行腐蚀,无氟溶液只腐蚀玻璃的切割裂缝,不腐蚀玻璃表面,使切缝内的质变废料逐渐减少,切缝逐渐变宽,最终使玻璃废料与玻璃基材脱离,形成微孔玻璃。Fluorine-free solutions include alkaline corrosion solutions, such as ultrapure water with a formula ratio of 80-90% for alkaline corrosion solutions, 6-18% strong alkali solutions, and no more than 4% weak alkali solutions. Strong alkali solutions contain hydrogen The metal compound solution of oxygen ion, the weak base solution is the metal compound solution containing carbonate ion or bicarbonate ion. When the glass is corroded at 90 degrees Celsius, the fluorine-free solution only corrodes the cutting cracks of the glass, not the glass surface, so that the qualitative waste in the slit is gradually reduced, and the slit is gradually widened, and finally the glass waste is separated from the glass substrate. Microporous glass is formed.
通过无氟溶液的浸泡,可以针对性地腐蚀切缝内质化的玻璃废料,而不对玻璃基材本身造成损伤,配合皮秒红外激光的照射,可以使最终形成的玻璃微孔孔壁无毛刺和微裂纹。By soaking in fluorine-free solution, the endoplasmic glass waste in the slit can be corroded in a targeted manner without causing damage to the glass substrate itself. With the irradiation of picosecond infrared laser, the final formed glass micropore wall can be free of burrs and microcracks.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deduction or replacement can be made, which should be regarded as belonging to the protection scope of the present invention.
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Application publication date: 20221206 |