CN115431514A - A device for realizing ink mixing electrojet printing - Google Patents
A device for realizing ink mixing electrojet printing Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
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Abstract
本发明属于先进制造技术领域,提供一种用于实现墨水混合电喷打印的装置,在墨水输运过程中实现高度混合,形成稳定射流。墨水溶液先通过环形流量传感器,再吸入到精密输送管,接着被送到齿形管型混合器中,流经齿形管型混合器的齿形叶片和弧形分流叶片,墨水溶液初步混合,通过阀门控制,进入螺旋形管型混合器中,利用曲线管道中流动液体自生的离心力场,实现墨水溶液进一步混合均匀,最后,电喷打印混合后的墨水。此电喷打印装置具有结构简单、成本低、不易堵针等优势。
The invention belongs to the field of advanced manufacturing technology, and provides a device for realizing ink mixing electrojet printing, which realizes high mixing during ink transportation and forms a stable jet flow. The ink solution first passes through the annular flow sensor, then is sucked into the precision delivery pipe, and then sent to the toothed tube mixer, which flows through the toothed blades and arc splitter blades of the toothed tube mixer, and the ink solution is initially mixed. Through the control of the valve, it enters the spiral tubular mixer, and uses the self-generated centrifugal force field of the flowing liquid in the curved pipe to realize the further mixing of the ink solution. Finally, the mixed ink is printed by EFI. The electrojet printing device has the advantages of simple structure, low cost, and not easy to block needles.
Description
技术领域technical field
本发明属于先进制造技术领域,涉及一种用于实现墨水混合电喷打印的装置。The invention belongs to the field of advanced manufacturing technology, and relates to a device for realizing ink mixing electrojet printing.
背景技术Background technique
随着微纳米技术的发展,微纳米产品在日常生活中逐渐普及,影响并改变着人们的生活。随着对微纳米产品的要求不断提高,打印技术因具有独特的优点,在微纳制造领域发挥出了重要的作用。然而,目前研发人员多注重新机理、新方法的研究,对打印过程中墨水输运关注较少。但墨水溶液输送过程同样不可忽视,其对打印质量至关重要。在传统的电喷打印过程中,墨水溶液直接由输送管运输到喷针中。墨水溶液从存储容器输送到喷针的过程中,需流经一段较长的输送管,墨水溶液由于密度、重力、粒子表面张力等客观因素,必定会在输送管中产生团聚、沉淀,混合不均匀墨水溶液,单位体积内所含粒子数不均匀,单位体积内所含粒子数不相等,这将导致相同体积的纳米溶液在电力场中受到不同电场力,诱发不稳定的射流,造成打印线宽不均匀、介电常数波动大等问题,引起打印微纳结构及器件性能低。With the development of micro-nano technology, micro-nano products are gradually popularized in daily life, affecting and changing people's lives. As the requirements for micro-nano products continue to increase, printing technology has played an important role in the field of micro-nano manufacturing due to its unique advantages. However, at present, R&D personnel pay more attention to the research of new mechanisms and new methods, and pay less attention to ink transportation in the printing process. But the ink solution delivery process cannot be ignored either, it is crucial to the printing quality. In the traditional electrojet printing process, the ink solution is directly transported from the delivery tube to the nozzle. In the process of transporting the ink solution from the storage container to the spray needle, it needs to flow through a long delivery pipe. Due to objective factors such as density, gravity, particle surface tension, etc., the ink solution will inevitably produce agglomeration and precipitation in the delivery pipe. Uniform ink solution, the number of particles contained in a unit volume is not uniform, and the number of particles contained in a unit volume is not equal, which will cause the same volume of nano solution to be subjected to different electric field forces in the electric field, which will induce unstable jet flow and cause printing lines. Problems such as uneven width and large fluctuations in dielectric constant cause low performance of printed micro-nano structures and devices.
发明内容Contents of the invention
本发明要解决的技术难题是克服上述技术的不足,发明一种用于实现墨水混合电喷打印的装置。首先将储存在密封储罐中的墨水溶液,通过传输泵提供动力吸入到输送管中,墨水溶液在流入到输送管之前,先通过环形流量传感器,环形流量传感器检测输送管中墨水溶液的流量,反馈数据后及时通过传输泵控制墨水溶液的流量,保持电喷打印的稳定性、均匀性。接着输送管将墨水溶液运送到齿形管型混合器中,流经齿形管型混合器的齿形叶片时,墨水溶液与齿形叶片形成冲击,初步混合经过第一步运输后造成的墨水溶液沉淀,再流经弧形分流叶片,弧形分流叶片将水流分为左右两股,左边的水流围绕左侧的弧形分流叶片,形成逆时针水流,顺着下半部分平滑的弧形隔板流下,右边的水流围绕右侧的弧形分流叶片,形成顺时针水流,沿着下半部分平滑的弧形隔板流下与左侧逆时针的水流对冲、混合,然后流经齿形管型混合器下端齿形叶片,再流出两个齿形混合器出口,两个齿形混合器出口将水流分成两股,一股流经带有阀门齿形混合器出口,水平进入螺旋型混合器,另一股无阻碍流经不带有阀门齿形混合器出口,垂直流入到螺旋型混合器,形成两股速度不同的水流,在螺旋形管型混合器中利用曲线管道中流动液体自生的离心力场产生二次流,实现墨水溶液进一步混合均匀。最后导电喷针夹具与空腔喷针在Z轴上移动到合适位置,与衬底形成一定高度,开通可变电源,根据需求产生几十伏到几千伏不等的电压,电压通过导电喷针夹具使得空腔喷针外表面与衬底之间形成电力场,使得墨水溶液带电,与连接地面的运动基板相互吸引,形成稳定的纳米射流,根据需要,运动基板连同衬底在平面内移动,承接喷射出来的纳米射流,最终在衬底上打印成品。本发明的装置具有结构简单、成本低等优点。The technical problem to be solved by the present invention is to overcome the deficiencies of the above-mentioned technologies, and to invent a device for realizing ink mixing electrojet printing. First, the ink solution stored in the sealed storage tank is sucked into the delivery pipe through the transmission pump. Before the ink solution flows into the delivery pipe, it first passes through the annular flow sensor. The annular flow sensor detects the flow of the ink solution in the delivery pipe. After the data is fed back, the flow of the ink solution is controlled by the transmission pump in time to maintain the stability and uniformity of the EFI printing. Then the conveying pipe transports the ink solution to the toothed tubular mixer. When flowing through the toothed blades of the toothed tubular mixer, the ink solution and the toothed blades form an impact, and the ink formed after the first step of transportation is initially mixed. The aqueous solution settles, and then flows through the arc-shaped splitter blades, which divide the water flow into left and right streams. The left water flow surrounds the left-hand arc-shaped splitter blades, forming a counterclockwise water flow, along the smooth arc-shaped partition in the lower part. When the plate flows down, the water flow on the right surrounds the arc-shaped splitter blade on the right to form a clockwise water flow, flows down along the smooth arc-shaped partition in the lower part, counteracts and mixes with the counterclockwise water flow on the left, and then flows through the toothed tube shape The toothed blade at the lower end of the mixer flows out of two toothed mixer outlets. The two toothed mixer outlets divide the water flow into two streams. One flows through the toothed mixer outlet with a valve and enters the spiral mixer horizontally. Another unimpeded flow passes through the outlet of the toothed mixer without a valve, and flows into the spiral mixer vertically, forming two streams of water with different speeds. In the spiral tube mixer, the centrifugal force generated by the flowing liquid in the curved pipe is used The field generates a secondary flow to further mix the ink solution evenly. Finally, the conductive nozzle fixture and the cavity nozzle move to a suitable position on the Z axis, forming a certain height with the substrate, and turn on the variable power supply to generate a voltage ranging from tens of volts to several thousand volts according to the demand. The voltage is passed through the conductive nozzle. The needle fixture makes an electric field form between the outer surface of the cavity needle and the substrate, so that the ink solution is charged and attracts each other with the moving substrate connected to the ground to form a stable nano-jet. As required, the moving substrate and the substrate move in the plane , accept the ejected nano-jet, and finally print the finished product on the substrate. The device of the invention has the advantages of simple structure, low cost and the like.
所述的输送监控模块包括密封储罐、墨水溶液、环形流量传感器、精密输送管、传输泵;所述的密封储罐用于储存墨水溶液,并与精密输送管相连接;所述的传输泵向墨水溶液提供动力,将一定需求量的墨水溶液通过环形流量传感器,吸入到精密输送管;所述的环形流量传感器固定在精密输送管外圈,安置在传输泵前,环形流量传感器位于密封储罐上方,距离密封储罐端口10cm~100cm;所述的墨水溶液从密封储罐吸入到精密输送管后,先流经环形流量传感器,再流过传输泵;The delivery monitoring module includes a sealed storage tank, an ink solution, an annular flow sensor, a precision delivery tube, and a transmission pump; the sealed storage tank is used to store the ink solution and is connected to the precision delivery tube; the delivery pump Power is provided to the ink solution, and a certain amount of ink solution is sucked into the precision delivery pipe through the annular flow sensor; the annular flow sensor is fixed on the outer ring of the precision delivery tube and placed in front of the transfer pump. Above the tank, 10cm to 100cm away from the port of the sealed storage tank; after the ink solution is sucked into the precision delivery pipe from the sealed storage tank, it first flows through the annular flow sensor, and then flows through the transfer pump;
所述管型混合器模块包括齿形管型混合器、齿形叶片、弧形分流叶片、阀门、齿形混合器出口I、齿形混合器出口II、螺旋形混合器入口I、螺旋形混合器入口II、螺旋形管型混合器、空腔喷针;所述的齿形管型混合器由齿形叶片和弧形分流叶片组成,齿形叶片位于齿形管型混合器上下两端,弧形分流叶片位于齿形管型混合器中部;所述的齿形管型混合器下端设有齿形混合器出口I、齿形混合器出口II,与螺旋形管型混合器相连;所述的齿形叶片均匀地分布在齿形管型混合器上下两端,左侧包含的一片齿形叶片和右侧包含的一片齿形叶片共同组成一个单元格;所述的弧形分流叶片位于齿形管型混合器中间部位,上下两部分齿形叶片之间,上半部分由两个对称的四分之三圆连接而成,下半部分由两条平滑的弧形隔板组成;所述的阀门安装在齿形混合器出口I,与螺旋形混合器入口I相连;所述的齿形混合器出口II无任何阻碍装置直接与螺旋型混合器入口II相连;所述的螺旋形管型混合器上端包括水平的螺旋形混合器入口I,垂直的螺旋型混合器入口II,螺旋形管型混合器的主流道截面为椭圆形状,一段Z字形的螺旋形管型混合器为一个单元格;The tubular mixer module includes a toothed tubular mixer, a toothed blade, an arc splitter blade, a valve, a toothed mixer outlet I, a toothed mixer outlet II, a spiral mixer inlet I, a spiral mixing Inlet II, spiral tubular mixer, cavity spray needle; the toothed tubular mixer is composed of toothed blades and arc-shaped splitter blades, and the toothed blades are located at the upper and lower ends of the toothed tubular mixer. The arc-shaped splitter blade is located in the middle of the toothed tubular mixer; the lower end of the toothed tubular mixer is provided with a toothed mixer outlet I and a toothed mixer outlet II, which are connected with the spiral tubular mixer; The toothed blades are evenly distributed at the upper and lower ends of the toothed tubular mixer, and a toothed blade contained on the left side and a toothed blade contained on the right side together form a unit; In the middle part of the tubular mixer, between the upper and lower parts of the toothed blades, the upper part is connected by two symmetrical three-quarter circles, and the lower part is composed of two smooth arc-shaped partitions; the said The valve is installed at the outlet I of the toothed mixer and connected to the inlet I of the spiral mixer; the outlet II of the toothed mixer is directly connected to the inlet II of the spiral mixer without any obstruction device; the spiral tube type The upper end of the mixer includes a horizontal spiral mixer inlet I, a vertical spiral mixer inlet II, the main channel section of the spiral tubular mixer is elliptical, and a section of Z-shaped spiral tubular mixer is a unit ;
所述的喷印运动模块包括可变电源、Z向移动轴、导电喷针夹具、射流、衬底、运动基板;所述的可变电源根据需求可以形成几十伏到几千伏不等的电压,通过导电喷针夹具使得空腔喷针外表面与衬底之间形成电力场,形成稳定的射流;所述的Z向移动轴与导电喷针夹具相连,使导电喷针夹具与空腔喷针在Z轴上平滑移动;所述的导电喷针夹具位于空腔喷针中部,连接空腔喷针与Z向移动轴;所述的运动基板紧贴与衬底下方连接地面,根据需前后左右移动,使射流在衬底上打印出不同形状;The printing movement module includes a variable power supply, a Z-direction moving axis, a conductive needle fixture, a jet, a substrate, and a moving substrate; the variable power supply can form tens of volts to several thousand volts according to demand voltage, through the conductive needle fixture, an electric field is formed between the outer surface of the cavity needle and the substrate to form a stable jet; the Z-direction moving axis is connected with the conductive needle fixture, so that the conductive needle fixture and the cavity The needle moves smoothly on the Z-axis; the conductive needle fixture is located in the middle of the cavity needle, connecting the cavity needle with the Z-direction moving axis; the moving substrate is closely attached to the ground below the substrate, Move back and forth, left and right, so that the jet prints different shapes on the substrate;
为解决上述技术问题,利用本发明提供的一种用于实现墨水混合电喷打印的装置进行实施,其步骤具体如下:In order to solve the above technical problems, a device for realizing ink mixing electrojet printing provided by the present invention is used for implementation, and the steps are as follows:
第一步,将墨水溶液输送到管型混合器In the first step, the ink solution is sent to the tubular mixer
墨水溶液储存在密封储罐中,传输泵提供动力使得一定量的墨水溶液吸入到精密输送管中,墨水溶液在流入到精密输送管之前,先通过环形流量传感器,环形流量传感器检测精密输送管中墨水溶液的流量,反馈数据后及时通过传输泵控制墨水溶液的流量,避免精密输送管中溶液过多而堵塞或过少而流量不稳定,保持电喷打印的稳定性、均匀性;The ink solution is stored in a sealed storage tank, and the transmission pump provides power so that a certain amount of ink solution is sucked into the precision delivery tube. Before the ink solution flows into the precision delivery tube, it passes through the annular flow sensor, which detects the flow rate in the precision delivery tube. The flow rate of the ink solution, after the data is fed back, the flow rate of the ink solution is controlled by the transmission pump in time, so as to avoid the clogging of too much solution in the precision delivery tube or the flow instability due to too little solution, and maintain the stability and uniformity of EFI printing;
第二步,利用齿形管型混合器和螺旋形混合器使墨水溶液在输送过程中充分混合In the second step, use the toothed tube mixer and the spiral mixer to fully mix the ink solution during the delivery process
精密输送管将墨水溶液运送到齿形管型混合器,首先流经齿形管型混合器上端3个单元格的齿形叶片,墨水溶液与齿形叶片形成冲击,初步混合经过第一步运输后造成的墨水溶液沉淀,再流经弧形分流叶片,弧形分流叶片将水流分为左右两股,左边的水流围绕左侧的弧形分流叶片,形成逆时针水流,顺着下半部分平滑的弧形隔板流下,右边的水流围绕右侧的弧形分流叶片,形成顺时针水流,沿着下半部分平滑的弧形隔板流下与左侧逆时针的水流对冲、混合,然后流经齿形管型混合器下端3个单元格的齿形叶片,准备流出齿形管型混合器,流出时经过齿形混合器出口I和齿形混合器出口II,齿形混合器出口I和齿形混合器出口II将水流分成两股,一股流经齿形混合器出口I,齿形混合器出口I上带有阀门,根据需要可以通过调节阀门大小,适应不同类型的墨水溶液形成不同流速的墨水溶液,水平进入到螺旋形混合器入口I,另一股流经齿形混合器出口II,无阻碍的垂直流入到螺旋型混合器入口II,两股水流,流经齿形混合器出口I通过阀门限流,流经齿形混合器出口II不受阻碍,最终形成两股不同速度的水流,汇合到螺旋形管型混合器,同一种墨水溶液产生的两种不同速度的水流流经4个单元格的螺旋形管型混合器,在螺旋形管型混合器中利用曲线管道中流动液体自生的离心力场产生二次流,实现墨水溶液进一步混合均匀;The precision delivery tube transports the ink solution to the toothed tubular mixer, firstly flows through the toothed blades of the upper 3 cells of the toothed tubular mixer, the ink solution and the toothed blades form an impact, and the preliminary mixing is transported through the first step The resulting ink solution settles, and then flows through the arc-shaped splitter blades, which divide the water flow into left and right streams, and the left water flow surrounds the left-hand arc-shaped splitter blades, forming a counterclockwise water flow, smooth along the lower half The curved partition on the right flows down, and the water flow on the right surrounds the curved splitter vane on the right, forming a clockwise water flow, flowing down the smooth curved partition in the lower part, counteracting and mixing with the counterclockwise water flow on the left, and then flows through The toothed blades of the 3 cells at the lower end of the toothed tubular mixer are ready to flow out of the toothed tubular mixer. When flowing out, they pass through toothed mixer outlet I and toothed mixer outlet II, and The outlet II of the shaped mixer divides the water flow into two streams, one flows through the outlet I of the toothed mixer, and there is a valve on the outlet I of the toothed mixer, and the size of the valve can be adjusted according to needs to adapt to different types of ink solutions to form different flow rates The ink solution enters the spiral mixer inlet I horizontally, the other flows through the toothed mixer outlet II, and flows into the spiral mixer inlet II unimpeded vertically, and two streams flow through the toothed mixer outlet I restricts the flow through the valve, and flows through the toothed mixer outlet II unimpeded, and finally forms two streams of water with different speeds, which merge into the spiral tubular mixer, and two streams of water with different speeds produced by the same ink solution flow through The spiral tube mixer with 4 cells uses the self-generated centrifugal force field of the flowing liquid in the curved pipe to generate a secondary flow in the spiral tube mixer to achieve further mixing of the ink solution;
第三步,混合均匀后的墨水溶液打印成品The third step is to print the finished product with the mixed ink solution
导电喷针夹具与空腔喷针在Z轴上移动到合适位置,与衬底形成一定高度,开通可变电源,根据需求产生几十伏到几千伏不等的电压,电压通过导电喷针夹具使得空腔喷针外表面与衬底之间形成电力场,使得墨水溶液带电,与连接地面的运动基板相互吸引,在形成稳定的纳米射流,根据需要,运动基板连同衬底在平面内移动,承接喷射出来的纳米射流,最终在衬底上打印成品。The conductive needle fixture and the cavity needle move to a suitable position on the Z axis, forming a certain height with the substrate, turning on the variable power supply, and generating a voltage ranging from tens of volts to several thousand volts according to the demand, and the voltage passes through the conductive needle The fixture makes an electric field form between the outer surface of the cavity needle and the substrate, so that the ink solution is charged and attracts the moving substrate connected to the ground to form a stable nano-jet. According to the need, the moving substrate and the substrate move in the plane , accept the ejected nano-jet, and finally print the finished product on the substrate.
本发明的有益效果为:一种用于实现墨水混合电喷打印的装置,实现墨水溶液的高度混合,形成稳定射流。先将储存在密封储罐中的墨水溶液,利用传输泵向墨水溶液提供动力,将一定需求量的墨水溶液先通过环形流量传感器,再吸入到精密输送管。接着输送管将墨水溶液运送到齿形管型混合器中,流经齿形管型混合器的齿形叶片和弧形分流叶片,墨水溶液初步混合,再形成两股水流,通过阀门控制,使得不同速度的水流后进入螺旋形管型混合器中,在螺旋形管型混合器中利用曲线管道中流动液体自生的离心力场产生二次流,实现墨水溶液进一步混合均匀。最后导电喷针夹具与空腔喷针在Z轴上移动到合适位置,开通可变电源,加入电压,形成稳定的纳米射流,最终在衬底上打印成品。环形流量传感器可以检测输送管中墨水溶液的流量,及时通过传输泵控制墨水溶液的流量,保持电喷打印的稳定性、均匀性;齿形管型混合器中的齿形叶片使得墨水溶液与齿形叶片形成冲击,弧形分流叶片将水流分为左右两股不同旋向的水流,两股水流对冲,进一步混合均匀混合,最终形成稳定射流,打印成品。此电喷打印装置具有结构简单、效果显著、混合效果好等优点。The beneficial effects of the present invention are: a device for realizing ink mixing electrojet printing, which realizes highly mixed ink solution and forms a stable jet. First, the ink solution stored in the sealed storage tank is powered by the transfer pump, and a certain amount of ink solution is first passed through the annular flow sensor, and then sucked into the precision delivery tube. Then the delivery pipe transports the ink solution to the toothed tube mixer, and flows through the toothed blades and arc-shaped splitter blades of the toothed tube mixer. The ink solution is initially mixed, and then two streams are formed, which are controlled by valves so that The water flow at different speeds enters the helical tubular mixer. In the helical tubular mixer, the self-generated centrifugal force field of the flowing liquid in the curved pipeline is used to generate a secondary flow, so that the ink solution can be further mixed evenly. Finally, the conductive needle fixture and the cavity needle move to the proper position on the Z-axis, turn on the variable power supply, add voltage, form a stable nano-jet, and finally print the finished product on the substrate. The annular flow sensor can detect the flow of the ink solution in the delivery pipe, and control the flow of the ink solution through the delivery pump in time to maintain the stability and uniformity of the EFI printing; the toothed blades in the toothed tube mixer make the ink solution and the teeth The curved blade forms an impact, and the arc-shaped splitter blade divides the water flow into two left and right water flows with different rotation directions. The two water flows are opposed, further mixed evenly, and finally form a stable jet and print the finished product. The electrojet printing device has the advantages of simple structure, remarkable effect, good mixing effect and the like.
附图说明Description of drawings
图1是本发明实施例中的一种用于实现墨水混合电喷打印的装置简图。Fig. 1 is a schematic diagram of an apparatus for realizing ink mixing electrojet printing in an embodiment of the present invention.
图2是本发明实施例中的齿形管型混合器装置简图。Fig. 2 is a schematic diagram of the toothed tube mixer device in the embodiment of the present invention.
图3是本发明实施例中的螺旋形管型混合器装置简图。Fig. 3 is a schematic diagram of a helical tubular mixer device in an embodiment of the present invention.
图中:1密封储罐、2墨水溶液、3环形流量传感器、4精密输送管、5传输泵、6齿形管型混合器、7齿形叶片、8弧形分流叶片、9可变电源、10阀门、11齿形混合器出口I、12齿形混合器出口II、13螺旋形混合器入口I、14螺旋型混合器入口II、15螺旋形管型混合器、16 Z向移动轴、17螺旋形管型混合器、18空腔喷针、19纳米射流、20衬底、21运动基板。In the figure: 1 sealed storage tank, 2 ink solution, 3 annular flow sensor, 4 precision delivery pipe, 5 transfer pump, 6 toothed tubular mixer, 7 toothed blade, 8 arc splitter blade, 9 variable power supply, 10 Valve, 11 Tooth mixer outlet I, 12 Tooth mixer outlet II, 13 Helical mixer inlet I, 14 Helical mixer inlet II, 15 Helical tubular mixer, 16 Z-direction moving shaft, 17 Spiral tubular mixer, 18 cavity needles, 19 nano jets, 20 substrates, 21 moving substrates.
具体实施方式detailed description
以下结合技术方案和附图详细说明本发明的具体实施方式。参见图1至图3。The specific implementation manners of the present invention will be described in detail below in conjunction with the technical solutions and accompanying drawings. See Figures 1 to 3.
本实施例公开了一种用于实现墨水混合电喷打印的装置,该装置主要包括输送监控模块,管型混合器模块,喷印运动模块三个部分。首先将储存在密封储罐中的墨水溶液,利用传输泵提供动力先通过环形流量传感器,再吸入到输送管中;接着输送管将墨水溶液运送到齿形管型混合器中,流经齿形管型混合器的齿形叶片和弧形分流叶片,墨水溶液初步混合,再形成两股水流,通过阀门控制,使得不同速度的水流后进入螺旋形管型混合器中,利用曲线管道中流动液体自生的离心力场产生二次流,实现墨水溶液进一步混合均匀;最后导电喷针夹具与空腔喷针在Z轴上移动到合适位置,开通可变电源,加入电压,形成稳定的纳米射流,最终在衬底上打印成品。This embodiment discloses a device for realizing ink mixing electrojet printing. The device mainly includes three parts: a conveying monitoring module, a tubular mixer module, and a jet printing movement module. First, the ink solution stored in the sealed storage tank is powered by the transfer pump through the annular flow sensor, and then sucked into the delivery pipe; then the delivery pipe transports the ink solution to the toothed tubular mixer, and flows through the toothed The tooth-shaped blades and arc-shaped splitter blades of the tubular mixer, the ink solution is initially mixed, and then two streams of water are formed, which are controlled by valves, so that the water flows at different speeds enter the spiral tubular mixer, and the liquid flowing in the curved pipeline is used. The self-generated centrifugal force field generates a secondary flow to achieve further uniform mixing of the ink solution; finally, the conductive nozzle fixture and the cavity nozzle move to a suitable position on the Z-axis, the variable power supply is turned on, and the voltage is added to form a stable nano-jet. Print the finished product on the substrate.
具体的讲,在本实例中,所述的输送监控模块包括密封储罐1、墨水溶液2、环形流量传感器3、精密输送管4、传输泵5;所述管型混合器模块包括齿形管型混合器6、齿形叶片7、弧形分流叶片8、阀门10、齿形混合器出口I11、齿形混合器出口II12、螺旋形混合器入口I13、螺旋型混合器入口II14、螺旋形管型混合器15、空腔喷针18;所述的喷印运动模块包括可变电源9、Z向移动轴16、导电喷针夹具17、纳米射流19、衬底20、运动基板21。所述的环形流量传感器3固定在精密输送管4外圈,安置在传输泵5前,靠近密封储罐1,20~30cm处检测利用传输泵5吸入的墨水溶液2的流量。密封储罐1由玻璃、塑料等材料制成,与精密输送管4相连,采用煤油密封,隔绝空气。所述的齿形管型混合器6主要由上下两部分齿形叶片7和中间弧形分流叶片8组成,下端设有齿形混合器出口I11,齿形混合器出口II12,与螺旋形管型混合器15相连。所述的螺旋形管型混合器15上端包括水平的螺旋形混合器入口I13,垂直的螺旋型混合器入口II14,螺旋形管型混合器15的主流道截面为椭圆形状,椭圆的长短半径分别为12.5mm,8mm,螺旋形管型混合器15的螺距为30mm,一段Z字形的螺旋形管型混合器15为一个单元格,共四个单元格。Specifically, in this example, the delivery monitoring module includes a sealed storage tank 1, an ink solution 2, an annular flow sensor 3, a precision delivery tube 4, and a transfer pump 5; the tubular mixer module includes a toothed
本实施例中,利用一种用于实现墨水混合电喷打印的装置进行实施,具体步骤如下:In this embodiment, a device for realizing ink mixing electrojet printing is used for implementation, and the specific steps are as follows:
第一步,将墨水溶液输送到管型混合器In the first step, the ink solution is sent to the tubular mixer
墨水溶液2储存在容量为10~25L的密封储罐1中,传输泵5提供动力使得墨水溶液2以5~25的流速吸入到精密输送管4中,墨水溶液2在流入到精密输送管4之前,先通过环形流量传感器3,检测精密输送管4中墨水溶液2流量不能大于25ml/s,不小于5ml/s,超过此范围及时通过传输泵5控制墨水溶液2的流量,避免精密输送管4中溶液过多而堵塞或过少而流量不稳定,保持电喷打印的稳定性、均匀性;The ink solution 2 is stored in a sealed storage tank 1 with a capacity of 10-25 L, and the transfer pump 5 provides power so that the ink solution 2 is sucked into the precision delivery tube 4 at a flow rate of 5-25 L, and the ink solution 2 flows into the precision delivery tube 4 Before this, the annular flow sensor 3 first detects that the flow rate of the ink solution 2 in the precision delivery tube 4 cannot be greater than 25ml/s and not less than 5ml/s. If it exceeds this range, the flow of the ink solution 2 is controlled by the transfer pump 5 in time to avoid the flow of the precision delivery tube. 4. If there is too much solution to block or too little to cause unstable flow, keep the stability and uniformity of EFI printing;
第二步,利用齿形管型混合器和螺旋形混合器使墨水溶液在输送过程中充分混合In the second step, use the toothed tube mixer and the spiral mixer to fully mix the ink solution during the delivery process
精密输送管4将墨水溶液2运送到齿形管型混合器6,首先流经长225mm~495mm,宽60~90mm的齿形管型混合器6上端间隔30mm~75mm的3个单元格的齿形叶片7,墨水溶液2与齿形叶片7形成冲击,初步混合经过第一步运输后造成的墨水溶液2沉淀,再流经圆弧半径为25mm~40mm弧形分流叶片8,弧形分流叶片8将水流分为左右两股,左边的水流围绕左侧的弧形分流叶片8,形成逆时针水流,顺着下半部分平滑的弧形隔板流下,右边的水流围绕右侧的弧形分流叶片8,形成顺时针水流,沿着下半部分平滑的弧形隔板流下与左侧逆时针的水流对冲、混合,然后流经齿形管型混合器6下端间隔30mm~75mm的3个单元格的齿形叶片7,准备流出齿形管型混合器6,流出时经过截面半径为15~25mm齿形混合器出口I11和截面半径为15~25mm的齿形混合器出口II12,将水流分成两股,一股流经齿形混合器出口I11,齿形混合器出口I11上带有阀门10,根据需要可以通过调节阀门10大小,适应不同类型的墨水溶液2形成2~15ml/s流速的墨水溶液2,水平进入到螺旋形混合器入口I13,另一股流经齿形混合器出口II12,无阻碍的垂直流入到螺旋型混合器入口II14,两股水流,流经齿形混合器出口I11通过阀门10限流,流经齿形混合器出口II12不受阻碍,最终分别形成2~15ml/s和5~25ml/s的水流,汇合到螺旋形管型混合器17,同一种墨水溶液2产生的两种不同速度的水流流经4个单元格、每个单元格长60~90mm的螺旋形管型混合器17,在螺旋形管型混合器17中利用曲线管道中流动液体自生的离心力场产生二次流,实现墨水溶液2进一步混合均匀;The precision delivery tube 4 transports the ink solution 2 to the toothed
第三步,混合均匀后的墨水溶液打印成品The third step is to print the finished product with the mixed ink solution
导电喷针夹具17与空腔喷针18在Z轴上移动距离衬底20形成100mm~300mm的高度,开通可变电源9,根据需求产生30V到3000V不等的电压,电压通过导电喷针夹具17使得空腔喷针18外表面与衬底20之间形成电力场,使得墨水溶液2带电,与连接地面的运动基板21相互吸引,在形成稳定的纳米射流19,根据需要,运动基板21连同衬底20在平面内移动,承接喷射出来的纳米射流19,最终在衬底20上打印成品。The
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