CN115420121A - A high-pressure high-efficiency heat exchanger - Google Patents
A high-pressure high-efficiency heat exchanger Download PDFInfo
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- CN115420121A CN115420121A CN202210827895.0A CN202210827895A CN115420121A CN 115420121 A CN115420121 A CN 115420121A CN 202210827895 A CN202210827895 A CN 202210827895A CN 115420121 A CN115420121 A CN 115420121A
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- 238000009434 installation Methods 0.000 claims abstract description 9
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 claims abstract description 3
- 239000007788 liquid Substances 0.000 claims description 24
- 238000004140 cleaning Methods 0.000 abstract description 3
- 230000001737 promoting effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 239000012530 fluid Substances 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 6
- 238000007790 scraping Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/10—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically
- F28D7/106—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically consisting of two coaxial conduits or modules of two coaxial conduits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D41/00—Regeneration of the filtering material or filter elements outside the filter for liquid or gaseous fluids
- B01D41/04—Regeneration of the filtering material or filter elements outside the filter for liquid or gaseous fluids of rigid self-supporting filtering material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/08—Non-rotary, e.g. reciprocated, appliances having scrapers, hammers, or cutters, e.g. rigidly mounted
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/04—Feeding and driving arrangements, e.g. power operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明公开了一种高压高效换热器,包括多个竖直等距离设置的套管、依次穿设于套管内部的呈蛇形的内管、多个连通两个相邻套管的连管,所述内管上套设有可水平方向运动的安装架,所述安装架内壁固定连接有刮环,所述刮环与内管相抵接触,所述安装架一侧固定连接有连杆,所述套管外侧壁固定安装有用于带动连杆水平运动的驱动组件。本发明中,采用驱动组件、连杆、安装架和刮环,启动电机,带动丝杆转动,丝杆带动螺纹块运动,螺纹块带动连接架水平运动,连接架带动连杆水平运动,使得安装架在内管上滑动,从而实现刮环对内管表面的清洁目的,去除表面的水垢,从而提高换热效率,促进冷热介质的热交换。
The invention discloses a high-pressure high-efficiency heat exchanger, which comprises a plurality of casing pipes arranged vertically and equidistantly, serpentine inner pipes sequentially pierced inside the casing pipes, and a plurality of connecting pipes connecting two adjacent casing pipes. The inner tube is covered with a mounting frame that can move in the horizontal direction, the inner wall of the mounting frame is fixedly connected with a scraper ring, the scraper ring is in contact with the inner tube, and one side of the mounting frame is fixedly connected with a connecting rod , the outer wall of the casing is fixedly installed with a driving assembly for driving the connecting rod to move horizontally. In the present invention, a driving assembly, a connecting rod, a mounting frame and a scraper ring are used to start the motor, drive the screw to rotate, the screw drives the threaded block to move, the threaded block drives the connecting frame to move horizontally, and the connecting frame drives the connecting rod to move horizontally, so that the installation The frame slides on the inner tube, so as to realize the purpose of cleaning the surface of the inner tube by the scraper ring, remove the scale on the surface, thereby improving the heat exchange efficiency and promoting the heat exchange of cold and hot media.
Description
技术领域technical field
本发明涉及换热器装置技术领域,具体为一种高压高效换热器。The invention relates to the technical field of heat exchanger devices, in particular to a high-pressure high-efficiency heat exchanger.
背景技术Background technique
换热器,是将热流体的部分热量传递给冷流体的设备,又称热交换器。 换热器在化工、石油、动力、食品及其它许多工业生产中占有重要地位,换 热器一般分为板式换热器和管壳式换热器,管壳式换热器在石油、化工、轻 工、动力、医药、制冷、空调等领域中,广泛地被用于各种物料的蒸发、冷 凝、加热及冷却冷冻等过程,是一种量大面广的换热设备,其主要的换热元 件就是各种直径和材料的传热管,主要就是通过管壁表面进行热交换。A heat exchanger is a device that transfers part of the heat of a hot fluid to a cold fluid, also known as a heat exchanger. Heat exchangers play an important role in chemical, petroleum, power, food and many other industrial productions. Heat exchangers are generally divided into plate heat exchangers and shell-and-tube heat exchangers. Shell-and-tube heat exchangers are used in petroleum, chemical, and In light industry, power, medicine, refrigeration, air conditioning and other fields, it is widely used in the processes of evaporation, condensation, heating, cooling and freezing of various materials. It is a large-scale and wide-ranging heat exchange equipment. Its main Thermal elements are heat transfer tubes of various diameters and materials, mainly through the surface of the tube wall for heat exchange.
但是传统的换热管长时间使用后,由于流体介质本身的因素,导致了管 壁表面具有较多的水垢,这样会影响冷热介质之间的热交换,导致换热效率 低下。However, after the traditional heat exchange tube has been used for a long time, due to the factors of the fluid medium itself, there will be more scale on the surface of the tube wall, which will affect the heat exchange between the cold and hot media, resulting in low heat exchange efficiency.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种高压高效换热器,解决了上述 背景技术中提出的问题。Aiming at the deficiencies in the prior art, the present invention provides a high-pressure high-efficiency heat exchanger, which solves the problems raised in the above-mentioned background technology.
(二)技术方案(2) Technical solution
为实现以上目的,本发明通过以下技术方案予以实现:一种高压高效换 热器,包括多个竖直等距离设置的套管、依次穿设于套管内部的呈蛇形的内 管、多个连通两个相邻套管的连管,所述内管上套设有可水平方向运动的安 装架,所述安装架内壁固定连接有刮环,所述刮环与内管相抵接触;In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a high-pressure high-efficiency heat exchanger, including a plurality of casing pipes arranged vertically and equidistantly, serpentine inner pipes sequentially pierced inside the casing pipes, multiple A connecting pipe connecting two adjacent casing pipes, the inner pipe is covered with a mounting bracket that can move in the horizontal direction, and the inner wall of the mounting frame is fixedly connected with a scraping ring, and the scraping ring is in contact with the inner pipe;
所述安装架一侧固定连接有连杆,所述套管外侧壁固定安装有用于带动 连杆水平运动的驱动组件。One side of the mounting bracket is fixedly connected with a connecting rod, and the outer wall of the casing is fixedly installed with a driving assembly for driving the horizontal movement of the connecting rod.
优选的,所述驱动组件包括两个固定于套管外侧壁的连接块,所述连接 块一端固定连接有电机,所述电机输出端固定连接有丝杆,所述丝杆另一端 转动插设于连接块内部,所述丝杆上套设有螺纹块,所述螺纹块上端固定连 接有连接架,所述连接架一端与连杆固定连接。Preferably, the drive assembly includes two connection blocks fixed on the outer wall of the casing, one end of the connection block is fixedly connected to a motor, the output end of the motor is fixedly connected to a screw, and the other end of the screw is rotatably inserted Inside the connecting block, a threaded block is sheathed on the screw rod, the upper end of the threaded block is fixedly connected with a connecting frame, and one end of the connecting frame is fixedly connected with the connecting rod.
优选的,所述连杆与套管的连接处密封设置,所述连杆呈圆杆状。Preferably, the connection between the connecting rod and the sleeve is sealed, and the connecting rod is in the shape of a round rod.
优选的,位于最上方的套管连通设置有进液管,位于最下方的所述套管 连通设置有出液管。Preferably, the uppermost casing is connected with a liquid inlet pipe, and the lowermost casing is connected with a liquid outlet pipe.
优选的,所述出液管处设置有污垢收集组件,所述污垢收集组件包括插 设于出液管内的插套、设置于插套内部的过滤网、固定于插套一端的拉盘。Preferably, a dirt collection assembly is provided at the outlet pipe, and the dirt collection assembly includes a sleeve inserted in the outlet pipe, a filter screen arranged inside the sleeve, and a pull plate fixed at one end of the sleeve.
优选的,所述出液管侧壁固定连接有两个对称设置的螺柱,套设于螺柱 上的螺母。Preferably, the side wall of the outlet pipe is fixedly connected with two symmetrically arranged studs, and the nuts are sleeved on the studs.
优选的,所述套管内壁固定连接有支架,所述支架内部开设有通口,所 述通口转动插设有转轴,所述转轴上固定连接有多个圆周设置的挡板。Preferably, a bracket is fixedly connected to the inner wall of the casing, and a port is opened inside the bracket, and a rotating shaft is inserted into the port for rotation, and a plurality of circumferentially arranged baffles are fixedly connected to the rotating shaft.
优选的,所述安装架上开设有开口。Preferably, an opening is opened on the installation frame.
(三)有益效果(3) Beneficial effects
本发明提供了一种高压高效换热器,具备以下有益效果:The invention provides a high-pressure high-efficiency heat exchanger, which has the following beneficial effects:
1、本发明中,采用驱动组件、连杆、安装架和刮环,启动电机,带动丝 杆转动,丝杆带动螺纹块运动,螺纹块带动连接架水平运动,连接架带动连 杆水平运动,使得安装架在内管上滑动,从而实现刮环对内管表面的清洁目 的,去除表面的水垢,从而提高换热效率,促进冷热介质的热交换。1. In the present invention, the drive assembly, connecting rod, mounting frame and scraper ring are used to start the motor, drive the screw to rotate, the screw drives the threaded block to move, the threaded block drives the connecting frame to move horizontally, and the connecting frame drives the connecting rod to move horizontally, The installation frame slides on the inner tube, so as to realize the purpose of cleaning the surface of the inner tube by the scraper ring and remove the scale on the surface, thereby improving the heat exchange efficiency and promoting the heat exchange of cold and hot media.
2、本发明中,采用插套、过滤网,能够对冲刷下料的水垢杂质进行拦截 收集,并且允许液体通过,一段时间后,通过将插套从出液管内部移出,实 现对过滤网的清理,去除内部的污垢,保证正常使用,防止堵塞,通过螺栓 与螺柱的配合实现对插套的安装目的。2. In the present invention, the sleeve and the filter screen can be used to intercept and collect the scale impurities of the flushing and blanking, and allow the liquid to pass through. After a period of time, the sleeve is removed from the liquid outlet pipe to realize the protection of the filter screen. Clean up, remove internal dirt, ensure normal use, prevent clogging, and achieve the purpose of installing the socket through the cooperation of bolts and studs.
3、本发明中,采用支架、转轴、挡板和通口,能够实现对液体流速的减 缓目的,从而充分的实现冷热流体之间的热交换,增加换热的时间,高效的 实现换热工作。3. In the present invention, the use of brackets, shafts, baffles and ports can achieve the purpose of slowing down the liquid flow rate, thereby fully realizing the heat exchange between hot and cold fluids, increasing the time for heat exchange, and realizing heat exchange efficiently Work.
附图说明Description of drawings
图1为本发明提出的一种高压高效换热器的前视立体结构图;Fig. 1 is the front view three-dimensional structural diagram of a kind of high-pressure high-efficiency heat exchanger proposed by the present invention;
图2为本发明提出的一种高压高效换热器的后视立体结构图;Fig. 2 is a rear view three-dimensional structure diagram of a high-pressure high-efficiency heat exchanger proposed by the present invention;
图3为本发明提出的一种高压高效换热器的侧面剖视结构图;Fig. 3 is a side sectional structural diagram of a high-pressure high-efficiency heat exchanger proposed by the present invention;
图4为图1的A处放大结构图;Fig. 4 is the enlarged structural diagram of A place in Fig. 1;
图5为图3的B处放大结构图;Fig. 5 is an enlarged structure diagram at B of Fig. 3;
图6为本发明提出的一种高压高效换热器的前视剖视结构图;Fig. 6 is a front view sectional structural diagram of a high-pressure high-efficiency heat exchanger proposed by the present invention;
图7为图6的C处放大结构图;Fig. 7 is an enlarged structure diagram at C of Fig. 6;
图8为本发明提出的一种高压高效换热器的排液管俯视剖面结构图。Fig. 8 is a top view cross-sectional structure diagram of a liquid discharge pipe of a high-pressure high-efficiency heat exchanger proposed by the present invention.
图中:1、套管;2、内管;3、进液管;4、出液管;5、驱动组件;51、 螺纹块;52、丝杆;53、连接块;54、电机;55、连接架;6、拉盘;7、插 套;8、螺柱;9、螺母;10、过滤网;11、安装架;12、刮环;13、开口; 14、连管;15、支架;16、转轴;17、挡板;18、通口;19、连杆。In the figure: 1. Sleeve; 2. Inner pipe; 3. Liquid inlet pipe; 4. Liquid outlet pipe; 5. Drive assembly; 51. Thread block; 52. Screw rod; 53. Connection block; , connection frame; 6, pull plate; 7, socket sleeve; 8, stud; 9, nut; 10, filter screen; 11, installation frame; 12, scraping ring; 13, opening; 14, connecting pipe; 15, bracket ; 16, rotating shaft; 17, baffle plate; 18, port; 19, connecting rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行 清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而 不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them.
请参阅图1至图8,本发明提供一种技术方案:一种高压高效换热器,包 括多个竖直等距离设置的套管1、依次穿设于套管1内部的呈蛇形的内管2(内 管2的直径是小于套管1的直径,且内管2与套管1的中心轴线重合设置)、 多个连通两个相邻套管1的连管14(用于将相邻的两个套管1导通),内管 2上套设有可水平方向运动的安装架11,安装架11内壁固定连接有刮环12, 刮环12与内管2相抵接触(水平运动的刮环12能对内管2表面积存许久的污垢进行清理),安装架11上开设有开口13,设置开口13能够将液体介质 排出,避免安装架11运动时对液体介质流动方向造成堵塞,实现导流目的, 通过可运动的安装架11,带动刮环12运动,使得刮环12对内管2表面进行 清刮,去除内管2表壁的污垢,从而使得两侧的液体介质能够充分的热交换;Please refer to Fig. 1 to Fig. 8, the present invention provides a technical solution: a high-pressure high-efficiency heat exchanger, including a plurality of
安装架11一侧固定连接有连杆19,套管1外侧壁固定安装有用于带动连 杆19水平运动的驱动组件5,启动驱动组件5,通过连杆19带动安装架11 运动,从而实现该刮环12的水平运动,对内管2表面清洁。One side of the
驱动组件5包括两个固定于套管1外侧壁的连接块53,连接块53一端固 定连接有电机54,电机54输出端固定连接有丝杆52,丝杆52另一端转动插 设于连接块53内部,丝杆52上套设有螺纹块51,螺纹块51上端固定连接有 连接架55,连接架55一端与连杆19固定连接,连杆19与套管1的连接处密 封设置,连杆19呈圆杆状。The
当除污垢时,首先启动电机54,带动丝杆52转动,丝杆52带动螺纹块 51运动,螺纹块51带动连接架55水平运动,连接架55带动连杆19水平运 动,使得安装架11在内管2上滑动,从而实现刮环12对内管2表面的清洁 目的,去除表面的水垢,从而提高换热效率,促进冷热介质的热交换。When descaling, at
位于最上方的套管1连通设置有进液管3,位于最下方的套管1连通设置 有出液管4。The
热介质从进液管3顶部通入,然后经过多个套管1的传输,通过出液管4 排出,冷介质通过套管1低处的一端通入,经过套管1高处的另一端排出, 此时冷热介质之间实现热交换工作。The hot medium enters from the top of the
出液管4处设置有污垢收集组件,污垢收集组件包括插设于出液管4内 的插套7、设置于插套7内部的过滤网10、固定于插套7一端的拉盘6。
刮环12对内管2上的污垢进行清理,清洁后的污垢落入至热流体介质中, 然后通过热介质液体的流向,将污垢排放至出液管4处,过滤网10将污垢拦 截下来,实现临时的收集目的,当污垢越来越多,需要定期进行清洁。The
为了方便对污垢收集组件进行拆卸与安装,在出液管4侧壁固定连接有 两个对称设置的螺柱8,套设于螺柱8上的螺母9,具体的当对污垢收集组件 拆卸时,将螺母9从螺柱8上拧下,然后将插套7从出液管4内部取出,此 时实现对过滤网10上污垢的清理,防止过多的污垢造成堵塞,避免影响使用, 保证正常的液体流通。In order to facilitate the disassembly and installation of the dirt collection assembly, two symmetrically arranged
套管1内壁固定连接有支架15,支架15内部开设有通口18,通口18转 动插设有转轴16,转轴16上固定连接有多个圆周设置的挡板17,采用支架 15、转轴16、挡板17和通口18,能够实现对液体流速的减缓目的,从而充 分的实现冷热流体之间的热交换,增加换热的时间,高效的实现换热工作, 并且在液体介质的冲击下,使得多个挡板17以转轴16为中心转动,实现缓 冲目的,避免液体流速过快流量过大对挡板17造成过大的冲击,避免造成损 坏。The inner wall of the
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行 业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明 书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精 神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入 要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等 效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and those described in the above-mentioned embodiments and description are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (8)
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