Two-dimensional unfolding mechanism and unfolding method based on fixed-surface antenna
Technical Field
The invention relates to the technical field of unfolding mechanisms, in particular to a structure and a mechanism based on solid-surface antenna unfolding.
Background
Compared with the inflatable antenna and the metal mesh antenna, the solid reflecting surface antenna is suitable for being applied to satellites with small caliber and high working frequency, and the profile precision of the solid reflecting surface antenna meets the high precision requirement. The solid-surface antenna has the advantages of high profile precision, high rigidity, high reliability, good thermal stability and the like, and has wide development potential and application background. The fixed surface antenna needs to be folded into a smaller volume in the transmitting stage, and needs to be unfolded into a larger unfolding area through an unfolding mechanism in the in-orbit operation, so that the unfolding mechanism of the fixed surface antenna is a key component for ensuring the normal operation of the satellite.
With the development of satellite technology, the application field of space antennas is increasingly wide, and the task complexity is gradually increased. The design of the satellite antenna is more focused on the design requirements of multiple frequency bands, high precision and large capacity, and the design of the satellite antenna gradually tends to be complex, but the antenna structure is required to be light in weight and small in size due to the limitations of rocket carrying capacity, economy and other factors. Based on the contradiction, the modularized and expandable antenna technology has been developed rapidly, and has become an important way for solving the requirements of large caliber, high precision, light weight and the like of satellite antennas.
At present, the fixed-surface antenna still belongs to the blank in the aspect of the unfolding mode, structure and mechanism, and the unfolding mode can realize simultaneous overturning and locking of multiple groups of antenna reflecting surfaces.
Disclosure of Invention
The invention solves the technical problems of overcoming the defects of the prior art, providing the unfolding mechanism for the parabolic cylinder solid surface antenna, realizing the two-dimensional unfolding of the solid surface antenna, realizing the simultaneous overturning and locking of multiple groups of antenna reflecting surfaces and meeting the high-precision performance requirement of the whole antenna reflecting surface.
The two-dimensional unfolding mechanism based on the fixed-surface antenna is characterized by comprising three groups of antenna reflecting surface sub-modules, five pairs of locking mechanisms, four groups of folding unfolding mechanisms, release mechanisms and guide rail devices, wherein the main body part of each group of antenna reflecting surface sub-modules is provided with five sections of identical antenna surface units.
The three groups of antenna reflecting surface sub-modules are respectively arranged in a stacking mode from top to bottom, wherein the antenna sub-modules A, the antenna sub-modules B and the antenna sub-modules C are respectively arranged in a stacking mode, the antenna sub-modules A, the antenna sub-modules B and the antenna sub-modules C are connected through four groups of folding and unfolding mechanisms, two folding and unfolding mechanisms are paved at the concave surface connection position of the antenna sub-modules B and the concave surface connection position of the antenna sub-modules C, two folding and unfolding mechanisms are paved at the convex surface connection position of the antenna sub-modules A and the antenna sub-modules B, the folding and unfolding mechanisms at all connection positions are symmetrically distributed on the left and right of an XZ plane of the coordinate system according to an XYZ axis coordinate system, the antenna sub-modules B are symmetrically distributed along the two ends of the X axis direction of the coordinate system, and five pairs of locking mechanisms are paved in grooves at the two ends from top to bottom.
The antenna A sub-module and the antenna C sub-module are respectively provided with five groups of locks from top to bottom at one side close to the folding and unfolding mechanism, the locks are positioned on the middle vertical surfaces of the antenna surface units and fixedly connected with the antenna surface units for aligning and connecting the locking mechanism, the antenna A sub-module and the antenna C sub-module are respectively provided with five groups of release mechanisms from top to bottom, a guide rail device and a group of motor pulleys at one side far away from the folding and unfolding mechanism, and the motor pulleys are provided with pulley blocks.
The antenna surface unit is characterized in that the interior of the antenna surface unit has no connection relationship, the release mechanism and the guide rail device which are fixedly connected to the side surface of the antenna surface unit on the antenna surface A sub-module and the antenna surface C sub-module limit the position of the antenna surface unit, and the release mechanism and the guide rail device, the motor pulley and the pulley block control the locking and the unfolding of the antenna surface unit.
The folding and unfolding mechanism comprises a rotating arm, a fixed arm, a large motor and a rotating shaft, wherein the fixed arm of the folding and unfolding mechanism is fixedly connected with the surface of the antenna submodule B, the rotating arm is fixedly connected with the surface of the antenna submodule A and the surface of the antenna submodule C, the rotating arm is hinged with the fixed arm through the rotating shaft, a driving device, namely the large motor, is arranged at the tail end of the rotating shaft, the folding and unfolding mechanism is used for overturning and butting the antenna submodules, and the large motor arranged on the folding and unfolding mechanism plays a main overturning role.
Further, the release mechanism and the guide rail device mainly comprise a supporting frame, a chute, a small pulley, a positioning hole, a calibration key, a connecting hole and a spring lock tongue;
The sliding chute and the small pulleys are respectively arranged on the upper convex surface and the lower concave surface of the supporting frame, a pair of pulley blocks are distributed on two sides in the supporting frame and fixedly connected with the supporting frame, positioning holes, calibration keys, connecting holes and spring lock tongues are respectively arranged on square planes at two ends of the supporting frame and are used for connecting a release mechanism after the antenna mechanism is unfolded and a guide rail device, five groups of release mechanisms and guide rail devices are stacked from top to bottom in sequence, the internal connection mode of the five groups of release mechanisms and the guide rail devices comprises five pulley blocks, a group of ropes and a small motor, the small motor is positioned on the supporting frame at the bottom layer and is used for tightening the ropes, the ropes are wound on the pulleys of each pulley block, the upper ends of the ropes are fixed with the release mechanism at the top layer and the pulleys of the guide rail device, and the lower ends of the ropes are wound on the pulleys of the motor, and the winding and unwinding of the ropes are controlled through rotation of the small motor.
Further, the release mechanism and the small motor at the lower end of the guide rail device tighten the rope through rotation, so that the release mechanism, the guide rail device and the antenna surface unit are pulled to slide along the chute; the upper end release mechanism, the guide rail device and the antenna surface unit slide to the critical position of the opening end of the chute and continue to slide downwards along the plane vertical to the chute on the lower end support frame, a pair of connecting holes and a pair of calibration keys are positioned on the vertical plane, the connecting holes and the calibration keys are respectively and symmetrically distributed by taking the middle vertical plane of the vertical plane as a reference, a pair of connecting holes and a pair of spring bolts are respectively and symmetrically distributed on the vertical plane at the starting end side of the chute, the positioning holes and the spring bolts are respectively and symmetrically distributed by taking the middle vertical plane as a reference, and after the release mechanism, the guide rail device and the antenna surface unit slide to the set position, the pair of spring bolts extend into the corresponding connecting holes and are locked, and at the moment, the calibration keys are all positioned in the positioning holes corresponding to the connecting holes.
The invention also discloses a spreading method of the two-dimensional spreading mechanism based on the fixed-surface antenna, which is characterized in that the spreading mode is stepwise spreading, and the spreading process is divided into two steps, wherein the first step is to work through the folding spreading mechanism to realize the butt joint spreading among the reflecting surface sub-modules, and the second step is to work through a small motor and a motor pulley to realize the sliding spreading of the tiling of all the antenna surface units; before the fixed-surface antenna is unfolded, an unfolding mechanism is fixed on a B antenna sub-module and is fixedly connected with a satellite body, an explosion bolt is arranged at the joint between the antenna sub-modules and is used as a storage frame for limiting the movement of the antenna, in the process of unfolding the antenna, the explosion bolt is automatically exploded, a motor of the folding unfolding mechanism starts to operate to control the rotation butt joint between the antenna sub-modules, a steel wire rope is pulled by the unfolding mechanism arranged on the satellite body to assist the A antenna sub-module and the C antenna sub-module to rotate and butt joint towards the B antenna sub-module;
In the second step of unfolding, the small motor starts to work, the motor pulley is controlled to slowly tighten the ropes of the pulley blocks wound in the release mechanisms and the guide rail devices, so that the surface units from top to bottom are unfolded along the sliding grooves in the release mechanisms and the guide rail devices, all the surface units, the release mechanisms and the guide rail devices reach the preset positions and are locked through the motor pulley, and the complete unfolding of the fixed surface antenna is completed.
Further, the first step of unfolding process specifically comprises the following steps:
when the large motor drives the A antenna sub-module and the C antenna sub-module to rotate and butt joint, namely all the surface units of the A antenna sub-module or the C antenna sub-module are overturned along with each other, when the upper convex surface top antenna surface unit of the A antenna sub-module or the C antenna sub-module is overturned to a position flush with the top antenna surface unit of the B antenna sub-module, the lock catch is connected with the locking mechanism, at the moment, three flush surface units form an antenna sub-reflecting surface, limit braking is carried out through limit bolts arranged on an unfolding frame in the unfolding mechanism, overturning action is completed, the locking mechanism and the lock catch are locked, namely when the lock catch fixed on the A antenna sub-module and the C antenna sub-module is respectively rotated and butt-jointed to the lock shell positions of the locking mechanisms on two sides of the B antenna sub-module, the lock catch is extruded by the compression block in the locking mechanism, so that the compression block in the locking mechanism moves inwards to a compression state, and the friction angle locking of the lock catch by the lock catch in the locking mechanism and the compression block on the lock catch realize locking between six directions, so that the antenna reflecting surface is locked, the A antenna sub-module, the B antenna sub-module and the C antenna sub-module are locked, the antenna sub-module is locked, and the antenna sub-reflecting surface is unfolded, and the antenna sub-module is completely, and the antenna reflecting surface, and the antenna sub-reflecting surface is unfolded, and the antenna is completely, and the antenna is unfolded, and the antenna is completely.
Further, the second unfolding process specifically includes:
a antenna sub-module and C antenna sub-module are respectively fixed with a guide rail device at the outer sides so that each antenna reflecting surface can move relatively, a small motor and a motor pulley at the lower ends of two sides of an antenna respectively pull two side ropes after the first-stage unfolding, the guide rail devices start to move relatively under the traction driving action of the small motor and the motor pulley so as to drive the synchronous unfolding of the antenna reflecting surfaces, the unfolding speed of the antenna reflecting surfaces can be controlled by controlling the speed of tightening the ropes, when the unfolding reaches a set position, locking devices between every two sections of antenna sub-reflecting surfaces are locked, the locking devices consist of positioning holes, calibration keys, connecting holes and spring bolts, and in the second-stage unfolding process, the guide rail devices before locking are buffered until stopping through the spring mechanisms, so that the whole antenna unfolding process is completed.
Compared with the prior art, the invention has the beneficial effects that:
Because the solid-plane antenna has the characteristic of high rigidity, the solid-plane antenna design in the field of large-scale unfolding antennas is required to have the properties of light weight and large caliber. For the general unfolding mode of the existing solid-plane antenna, the large solid-plane antenna is subjected to a very large bending moment in the unfolding process, and the bending strength, the material characteristics, the fatigue life and the like of the antenna are very great tests. The unfolding method aims at modularizing the large-caliber fixed-surface antenna, greatly reducing bending moment of the antenna reflecting surface in the unfolding process, well improving design space and safety margin under various indexes of the antenna, well ensuring reliability of the antenna, and simultaneously reducing cost and storage space required by antenna emission. In addition, compared with the light-weight design of the automatic unfolding of a common modularized antenna, the design of the two-dimensional unfolding mechanism ensures that the unfolded solid-surface antenna is detectable and controllable at any unfolding stage, can meet the use requirements of various carriers in various task environments, and obviously improves the success rate and reliability of the unfolding of the antenna.
Drawings
Fig. 1 is a schematic diagram of a parabolic cylinder antenna folding structure in the present invention;
FIG. 2 is a schematic diagram showing the completion of the first deployment step in the present invention;
FIG. 3 is a schematic diagram of a second deployment process according to the present invention;
FIG. 4 is a schematic diagram showing the completion of the second step of deployment in the present invention;
fig. 5 is a schematic view of the structure of the release mechanism and the rail device in the present invention.
The antenna comprises a 1-antenna surface unit, a 2-unfolding mechanism, a 3-release mechanism, a guide rail device, a 4-small motor, a 5-motor pulley, a 6-pulley block, a 7-locking mechanism, an 8-lock catch, a 9-large motor, a 10-rope, an 11-antenna sub-module, a 12-antenna sub-module, a 13-antenna sub-module, a 14-rotating arm, a 15-fixed arm, a 16-rotating shaft, a 17-supporting frame, a 18-sliding groove, a 19-small pulley, a 20-positioning hole, a 21-calibration key, a 22-connecting hole and a 23-spring lock tongue.
Detailed Description
The present invention will be described in further detail with reference to the following examples, for the purpose of making the objects, technical solutions, and effects of the present invention more apparent. It should be noted that the detailed description herein is for purposes of illustration only and is not intended to limit the invention.
As shown in FIG. 1, the mechanism of the invention comprises three groups of antenna reflecting surface sub-modules, five pairs of locking mechanisms 7, four groups of folding and unfolding mechanisms 2, a releasing mechanism and a guide rail device 3, wherein the main body part of each group of antenna reflecting surface sub-modules is provided with five sections of same antenna surface units 1, and the three groups of antenna reflecting surface sub-modules are respectively an A antenna sub-module 11, a B antenna sub-module 12 and a C antenna sub-module 13 from top to bottom in a stacking mode.
The antenna sub-module A11, the antenna sub-module B12 and the antenna sub-module C13 are connected by four groups of folding and unfolding mechanisms 2, wherein two folding and unfolding mechanisms 2;A are paved at the concave connection part of the antenna sub-module B12 and the antenna sub-module C13, and two folding and unfolding mechanisms 2 are paved at the convex connection part of the antenna sub-module 11 and the antenna sub-module B12.
According to the XYZ axis coordinate system, the folding and unfolding mechanisms 2 at the joints are symmetrically distributed on the left and right sides of the XZ plane of the coordinate system, the B antenna sub-module 12 is symmetrically distributed at two ends along the X axis direction of the coordinate system, five pairs of locking mechanisms 7;A are paved in grooves at two ends from top to bottom, the antenna sub-module 11 and the C antenna sub-module 13 are respectively provided with five groups of locks 8 from top to bottom at one side close to the folding and unfolding mechanisms 2, and the locks 8 are positioned on the central vertical surfaces of the antenna surface units 1 and fixedly connected with the antenna surface units 1 for aligning and connecting the locking mechanisms 7.
The antenna surface unit 1 is internally and connectionless, the position of the antenna surface unit 1 is limited by the release mechanism and the guide rail device 3 fixedly connected to the side surface of the antenna surface unit 1 on the antenna sub-module 11 and the antenna sub-module 13, and the locking and the unfolding of the antenna surface unit 1 are controlled by the release mechanism and the guide rail device 3, the motor pulley 5 and the pulley block 6.
The folding and unfolding mechanism 2 shown in fig. 2 consists of a rotating arm 14, a fixed arm 15, a large motor 9 and a rotating shaft 16, wherein the fixed arm 15 of the folding and unfolding mechanism 2 is fixedly connected with the surface of a B antenna sub-module 12, the rotating arm 14 is fixedly connected with the surface of an A antenna sub-module 11 and the surface of a C antenna sub-module 13, the rotating arm 14 is hinged with the fixed arm 15 through the rotating shaft 16, a driving device, namely the large motor 9, is arranged at the tail end of the rotating shaft 16, the folding and unfolding mechanism 2 is used for overturning and butting between the antenna sub-modules, and the large motor 9 arranged on the folding and unfolding mechanism 2 plays a main overturning role.
As shown in fig. 5, the release mechanism and the guide rail device 3 mainly comprise a supporting frame 17, a sliding groove 18, a small pulley 19, a positioning hole 20, a calibration key 21, a connecting hole 22 and a spring lock tongue 23, wherein the sliding groove 18 and the small pulley 19 are respectively arranged on the upper convex surface and the lower concave surface of the supporting frame 17, a pair of pulley blocks 6 are distributed on two sides in the supporting frame 17 and fixedly connected with the supporting frame 17, the positioning hole 20, the calibration key 21, the connecting hole 22 and the spring lock tongue 23 are respectively arranged on square planes at two ends of the supporting frame 17 and are used for connecting the release mechanism and the guide rail device 3 after the antenna mechanism is unfolded, five groups of release mechanisms and the guide rail device 3 are sequentially stacked from top to bottom, the internal connection mode of the five groups of the release mechanisms and the guide rail device 3 comprises five pulley blocks 6, a group of ropes 10 and one small motor 4, the small motor 4 is arranged on the supporting frame 17 at the bottom layer and used for tightening the ropes 10, the ropes 10 are wound on pulleys of the pulley blocks 6, the upper ends of the ropes 10 are fixedly connected with the release mechanism at the top layer and the pulleys of the guide rail device 3, the lower ends of the ropes 10 are wound on the pulleys 5, and the winding and unwinding of the ropes are controlled by the rotation of the small motor 4.
The small motor 4 at the lower end of the release mechanism and the guide rail device 3 rotates to tighten the rope 10, so that the release mechanism and the guide rail device 3 and the antenna surface unit 1 slide along the chute 18, the upper end release mechanism and the guide rail device 3 and the antenna surface unit 1 slide to the critical position of the opening end of the chute and continue to slide downwards along the plane perpendicular to the chute 18 on the lower end supporting frame 17, the pair of connecting holes 22 and the pair of calibration keys 21 are positioned on the vertical plane, the connecting holes 22 and the calibration keys 21 are symmetrically distributed by taking the middle vertical plane of the vertical plane as a reference, the pair of connecting holes 22 and the pair of spring bolts 23 are distributed on the vertical plane at the beginning end side of the chute, the positioning holes 20 and the spring bolts 23 are symmetrically distributed by taking the middle vertical plane as a reference, and after the release mechanism and the guide rail device 3 and the antenna surface unit 1 slide to the set position, the pair of spring bolts 23 extend into the corresponding connecting holes 22 and are locked, and the calibration keys 21 are positioned in the positioning holes 20 corresponding to the calibration keys 21.
As shown in fig. 3-4, the unfolding mode is stepwise unfolding, and the unfolding process is divided into two steps, wherein the first step is to work through a folding and unfolding mechanism 2 to realize butt joint unfolding among the reflecting surface sub-modules, and the second step is to work through a small motor 4 and a motor pulley 5 to realize sliding unfolding of all the antenna surface units 1 in a tiled mode.
The first step of unfolding process comprises the steps that when a large motor 9 drives an A antenna sub-module 11 and a C antenna sub-module 13 to rotationally butt joint, namely all surface units 1 of the A antenna sub-module 11 or the C antenna sub-module 13 are overturned along with each other, when the upper convex top antenna surface unit 1 of the A antenna sub-module 11 or the C antenna sub-module 13 is overturned to a position flush with the top antenna surface unit 1 of the B antenna sub-module 12, a lock catch 8 is connected with a locking mechanism 7, at the moment, three flush surface units 1 form an antenna sub-reflecting surface, limit braking is carried out through limit bolts arranged on an unfolding frame in the unfolding mechanism, overturning action is completed, the locking mechanism 7 and the lock catch 8 are locked, namely, when the lock catches 8 fixed on the A antenna sub-module 11 and the C antenna sub-module 13 are respectively rotationally butted to lock shell positions of the locking mechanisms 7 on two sides of the B antenna sub-module 12, the lock catches 8 squeeze compression blocks in the locking mechanism 7, friction angle locking of lock catches 8 in the lock catches and compression blocks in the lock catches are pushed to achieve six directions between the lock catches and the lock catches, and the reflecting surface of the antenna sub-module is achieved, and the antenna sub-module 11 is completely unfolded from the first step of unfolding process is completed, and the antenna sub-module 11 is completely unfolded, namely, after the antenna sub-module is unfolded from the first step of the reflecting surface is completely, and the antenna sub-module is completely unfolded, and the reflecting surface is completely unfolded, and the antenna is completely locked, and the reflecting from the second step of the reflecting surface is completely, and the reflecting surface is completely opposite to the reflecting surface, and the antenna is completely opposite.
The second unfolding process comprises the steps that the outer sides of an antenna sub-module 11 and an antenna sub-module 13 are respectively fixed with a guide rail device 3 so that each antenna reflecting surface can move relatively, as shown in fig. 3, a small motor 4 and a motor pulley 5 at the lower ends of two sides of an antenna after the first-stage unfolding process respectively pull two side ropes 10, the guide rail devices start to move relatively under the traction driving effect of the motor pulleys so as to drive the antenna reflecting surfaces to unfold synchronously, the unfolding speed of the antenna reflecting surfaces can be controlled by controlling the speed of tightening the ropes, when the unfolding reaches a set position, a locking device between every two sections of antenna sub-reflecting surfaces is locked, and in the second-stage unfolding process, the guide rail devices 3 before locking are buffered until stopping through a spring mechanism, so that the whole antenna unfolding process is completed.
Before the fixed-surface antenna is unfolded, an unfolding mechanism is fixed on the antenna sub-module 12 and is fixedly connected with the satellite body, explosion bolts are arranged at the connection positions among the antenna sub-modules to serve as storage frames for limiting the movement of the antenna, in the antenna unfolding process, the explosion bolts are automatically exploded, a motor of the folding unfolding mechanism starts to operate to control the rotation butt joint among the antenna sub-modules, a steel wire rope is pulled by the unfolding mechanism arranged on the satellite body to assist the antenna sub-modules 11 and 13 to rotate and butt joint towards the antenna sub-module 12, in order to ensure the overall surface accuracy of the antenna, a locking mechanism between the antenna sub-modules 11 and 12 and a locking mechanism between the antenna sub-modules 12 and 13 form a whole after the butt joint are completed, the antenna sub-modules are ready for the second-stage unfolding, and the rotation butt joint unfolding among the antenna sub-modules is completed.
In the second step of unfolding, the small motor 4 starts to work, the motor pulley 5 is controlled to slowly tighten the rope 10 wound on the pulley block 6 in each release mechanism and the guide rail device 3, so that the surface unit 1 from top to bottom is unfolded along the sliding groove 18 in each release mechanism and the guide rail device 3, all the surface units 1 and the release mechanisms and the guide rail devices 3 reach the set positions according to the unfolding steps described in the invention and are locked by the motor pulley 5, and the complete unfolding of the fixed surface antenna is completed.
In the invention, 3 antenna sub-modules and 5 sections of sub-reflecting surfaces are taken as examples, and the number of the antenna sub-modules and the number of the sub-reflecting surfaces are not limited to the above according to practical requirements, and the unfolding principle is the same as that of each stage of the invention. In addition, the foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications may be made by one of ordinary skill in the art without departing from the principles of the present invention, which is also to be considered as the scope of the present invention.