CN115410862A - Arc extinguishing system of contactor and contactor - Google Patents
Arc extinguishing system of contactor and contactor Download PDFInfo
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- CN115410862A CN115410862A CN202110580800.5A CN202110580800A CN115410862A CN 115410862 A CN115410862 A CN 115410862A CN 202110580800 A CN202110580800 A CN 202110580800A CN 115410862 A CN115410862 A CN 115410862A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/02—Details
- H01H33/04—Means for extinguishing or preventing arc between current-carrying parts
- H01H33/12—Auxiliary contacts on to which the arc is transferred from the main contacts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/02—Details
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Abstract
本申请提供一种接触器的灭弧系统以及接触器,接触器包括电磁系统和触头系统,电磁系统包括驱动中轴,触头系统包括静触头和动触头,动触头与驱动中轴连接,灭弧系统包括:灭弧室,设置于动触头与静触头相对运动区域的外周侧;引弧装置,动触头与静触头中的至少一者通过引弧装置与灭弧室对应的的一端等电位连接,引弧装置用于将动触头与静触头分离产生的电弧的弧根从触头系统引出;转移装置,位于灭弧室和引弧装置的外周侧,转移装置包括以驱动中轴为中心对称设置且极性相异的一对永磁体,一对永磁体之间产生的磁场覆盖电弧的运动路径。该灭弧系统可以将电弧从动触头快速转移至灭弧室,缩短灭弧时间,提高接触器的可靠性。
The application provides an arc extinguishing system of a contactor and a contactor. The contactor includes an electromagnetic system and a contact system. The electromagnetic system includes a driving center shaft. The contact system includes a static contact and a moving contact. Shaft connection, the arc extinguishing system includes: an arc extinguishing chamber, which is arranged on the outer peripheral side of the relative movement area of the moving contact and the static contact; the arc starting device, at least one of the moving contact and the static contact One end corresponding to the arc chamber is equipotentially connected, and the arc starting device is used to lead out the arc root of the arc generated by the separation of the moving contact and the static contact from the contact system; the transfer device is located on the outer peripheral side of the arc extinguishing chamber and the arc starting device , the transfer device includes a pair of permanent magnets arranged symmetrically around the driving axis and with different polarities, and the magnetic field generated between the pair of permanent magnets covers the moving path of the arc. The arc extinguishing system can quickly transfer the arc from the movable contact to the arc extinguishing chamber, shorten the arc extinguishing time, and improve the reliability of the contactor.
Description
技术领域technical field
本申请涉及接触器技术领域,特别是涉及一种接触器的灭弧系统以及接触器。The present application relates to the technical field of contactors, in particular to an arc extinguishing system of a contactor and the contactor.
背景技术Background technique
接触器为一种电控制元件,在新能源应用领域,例如电动车辆通常采用高压直流接触器负责动力电池系统的接通与分断,并可在意外发生时断开高压电池系统,是用小电流控制大电流运作的一种“自动开关”,在电气系统中起着自动调节、安全保护、转换电路等作用。The contactor is an electrical control component. In the field of new energy applications, such as electric vehicles, high-voltage DC contactors are usually used to connect and disconnect the power battery system, and can disconnect the high-voltage battery system when an accident occurs. It uses a small current An "automatic switch" that controls the operation of large currents, and plays the role of automatic adjustment, safety protection, and conversion circuits in the electrical system.
电弧是触头间气体在强电场作用下产生的放电现象。在大气中开断电路时,如果电源电压超过12V~20V,被开断的电流超过0.25A~1A,在触头的间隙中会产生电弧,电弧会减少接触器的使用寿命,降低工作的可靠性,甚至可能引起事故。Arcing is a discharge phenomenon generated by the gas between the contacts under the action of a strong electric field. When breaking the circuit in the atmosphere, if the power supply voltage exceeds 12V ~ 20V, the broken current exceeds 0.25A ~ 1A, an arc will be generated in the gap between the contacts, and the arc will reduce the service life of the contactor and reduce the working efficiency. reliability, and may even cause accidents.
发明内容Contents of the invention
本申请实施例提供一种接触器的灭弧系统,该灭弧系统可以提高灭弧效果。An embodiment of the present application provides an arc extinguishing system for a contactor, and the arc extinguishing system can improve the arc extinguishing effect.
第一方面,本申请实施例提供了一种接触器的灭弧系统,电磁系统包括驱动中轴,触头系统包括静触头和动触头,动触头与驱动中轴连接,静触头位于驱动中轴的两侧且与动触头可分离地接触,灭弧系统包括:灭弧室,设置于动触头与静触头相对运动区域的外周侧;引弧装置,动触头与静触头中的至少一者通过引弧装置与灭弧室对应的的一端等电位连接,引弧装置用于将动触头与静触头分离产生的电弧的弧根从触头系统引出;转移装置,位于灭弧室和引弧装置的外周侧,转移装置包括以驱动中轴为中心对称设置且极性相异的一对永磁体,一对永磁体之间产生的磁场覆盖电弧的运动路径,以使电弧在磁场的作用下通过引弧装置转移至灭弧室。In the first aspect, an embodiment of the present application provides an arc extinguishing system for a contactor. The electromagnetic system includes a driving center shaft. The contact system includes a static contact and a moving contact. The moving contact is connected to the driving center shaft. The static contact Located on both sides of the drive center shaft and in detachable contact with the moving contact, the arc extinguishing system includes: an arc extinguishing chamber, which is arranged on the outer peripheral side of the relative movement area between the moving contact and the static contact; At least one of the static contacts is equipotentially connected to one end of the arc extinguishing chamber through the arc striking device, and the arc striking device is used to lead out the arc root of the arc generated by the separation of the moving contact and the static contact from the contact system; The transfer device is located on the outer peripheral side of the arc extinguishing chamber and the arc strike device. The transfer device includes a pair of permanent magnets arranged symmetrically around the drive axis and with different polarities. The magnetic field generated between the pair of permanent magnets covers the movement of the arc. Path, so that the arc is transferred to the arc extinguishing chamber through the arc striking device under the action of the magnetic field.
根据本申请前述任一实施方式,动触头在第一平面内的正投影沿第一方向延伸,灭弧室在第一平面内的正投影位于驱动中轴在第一平面内的正投影沿第二方向的两侧,引弧装置将电弧的弧根沿第一平面引出,其中,第一平面平行于动触头与静触头的接触平面,第一方向为静触头与驱动中轴在第一平面内的正投影的连线方向,第一方向与第二方向相交。According to any of the foregoing embodiments of the present application, the orthographic projection of the moving contact in the first plane extends along the first direction, and the orthographic projection of the arc extinguishing chamber in the first plane is located along the On both sides of the second direction, the arc starting device leads the arc root of the arc along the first plane, wherein the first plane is parallel to the contact plane between the moving contact and the static contact, and the first direction is the center axis between the static contact and the drive. In the connection direction of the orthographic projection in the first plane, the first direction intersects with the second direction.
根据本申请前述任一实施方式,引弧装置包括第一引弧件,第一引弧件由动触头的与静触头接触的一端朝向灭弧室延伸,且在第一平面内,第一引弧件的延伸方向与第一方向之间的夹角θ的取值范围为:60°≤θ≤75°。According to any one of the above-mentioned embodiments of the present application, the arc starting device includes a first arc starting part, the first arc starting part extends from the end of the moving contact in contact with the static contact toward the arc extinguishing chamber, and in the first plane, the second arc starting part The value range of the included angle θ between the extension direction of an arc starting member and the first direction is: 60°≤θ≤75°.
根据本申请前述任一实施方式,动触头包括沿第一方向相对的第一端和第二端,以及沿第二方向上相对的第三端和第四端,第一引弧件由第三端的端面或者第四端的端面向远离静触头的方向弯折。According to any one of the foregoing embodiments of the present application, the movable contact includes a first end and a second end opposite along the first direction, and a third end and a fourth end opposite along the second direction, and the first arc starting member is formed by the first end. The end face of the third end or the end face of the fourth end is bent in a direction away from the fixed contact.
根据本申请前述任一实施方式,灭弧室包括沿垂直于第一平面的方向层叠设置的多个栅片,第一引弧件与远离静触头一侧的栅片等电位连接。According to any one of the foregoing embodiments of the present application, the arc extinguishing chamber includes a plurality of grids stacked in a direction perpendicular to the first plane, and the first arc starting member is equipotentially connected to the grids on the side away from the static contact.
根据本申请前述任一实施方式,引弧装置还包括第二引弧件,第二引弧件位于灭弧室靠近静触头的一侧,且与灭弧室层叠设置,第二引弧件与静触头之间等电位连接或者保持预定间隙设置。According to any one of the above-mentioned embodiments of the present application, the arc starting device further includes a second arc starting part, which is located on the side of the arc extinguishing chamber close to the static contact, and is stacked with the arc extinguishing chamber, and the second arc starting part Equipotential connection with static contacts or maintain a predetermined gap setting.
根据本申请前述任一实施方式,第二引弧件包括第二本体部和第二弯曲部,第二本体部与灭弧室层叠设置,第二弯曲部由第二本体部朝向静触头延伸并抵接至静触头以实现等电位连接。According to any one of the foregoing embodiments of the present application, the second arc starting member includes a second body portion and a second bending portion, the second body portion is stacked with the arc extinguishing chamber, and the second bending portion extends from the second body portion toward the static contact And butt to the static contact to realize the equipotential connection.
根据本申请前述任一实施方式,灭弧室包括沿垂直于第一平面的方向层叠设置的多个栅片,每个栅片包括第一本体部和第一弯曲部,在第一平面内,第一本体部平行于第一方向设置,第一弯曲部由第一本体部的一端朝向第一引弧件延伸;第一弯曲部上设置有向内凹陷的引弧槽,第一引弧件在延伸方向上的对称中心线指向引弧槽。According to any one of the foregoing embodiments of the present application, the arc extinguishing chamber includes a plurality of grid sheets stacked along a direction perpendicular to the first plane, each grid sheet includes a first body portion and a first curved portion, and in the first plane, The first body part is arranged parallel to the first direction, and the first bending part extends from one end of the first body part toward the first arc starting part; an inwardly recessed arc starting groove is arranged on the first bending part, and the first arc starting part The center line of symmetry in the direction of extension points to the arc groove.
根据本申请前述任一实施方式,第二本体部沿第一方向的尺寸小于第一本体部沿第一方向的尺寸;或者,第二本体部沿第二方向的尺寸小于第一本体部沿第二方向的尺寸。According to any of the foregoing embodiments of the present application, the size of the second body portion along the first direction is smaller than the size of the first body portion along the first direction; or, the size of the second body portion along the second direction is smaller than the size of the first body portion along the first direction. Dimensions in two directions.
根据本申请前述任一实施方式,多个栅片中,远离静触头一侧的栅片的第一本体部沿第一方向的尺寸小于其余栅片的第一本体部沿第一方向的尺寸;或者,远离静触头一侧的栅片的第一本体部沿第二方向的尺寸小于其余栅片的第一本体部沿第二方向的尺寸。According to any one of the aforementioned embodiments of the present application, among the plurality of grid pieces, the dimension of the first body portion of the grid piece on the side away from the fixed contact along the first direction is smaller than the dimensions of the first body portions of the remaining grid pieces along the first direction or, the dimension along the second direction of the first body portion of the grid piece on the side away from the fixed contact is smaller than the size of the first body portion of the other grid pieces along the second direction.
根据本申请前述任一实施方式,第二引弧件包括第二本体部和第二弯曲部,第二本体部与灭弧室层叠设置,第二弯曲部由第二本体部朝向静触头延伸;第二弯曲部与静触头之间保持预定间隙设置。According to any one of the foregoing embodiments of the present application, the second arc starting member includes a second body portion and a second bending portion, the second body portion is stacked with the arc extinguishing chamber, and the second bending portion extends from the second body portion toward the static contact ; A predetermined gap is maintained between the second bending portion and the static contact.
根据本申请前述任一实施方式,还包括隔弧腔室和隔弧壁,隔弧腔室用于容纳灭弧室和触头系统,转移装置位于隔弧腔室的外周侧,隔弧壁位于灭弧室和隔弧腔室之间。According to any one of the above-mentioned embodiments of the present application, it also includes an arc-breaking chamber and an arc-breaking wall, the arc-breaking chamber is used to accommodate the arc-breaking chamber and the contact system, the transfer device is located on the outer peripheral side of the arc-breaking chamber, and the arc-breaking wall is located Between the arc extinguishing chamber and the arc isolation chamber.
根据本申请前述任一实施方式,引弧装置还包括引弧板,灭弧室包括沿垂直于第一平面的方向层叠设置的多个栅片,引弧板与灭弧室远离静触头一侧的栅片连接,且第一引弧件在远离静触头的行程末端时与引弧板等电位连接。According to any one of the aforementioned embodiments of the present application, the arc striking device further includes an arc striking plate, the arc extinguishing chamber includes a plurality of grids stacked along a direction perpendicular to the first plane, and the arc striking plate and the arc extinguishing chamber are separated by a distance from the static contact. The grid on the side is connected, and the first arc starting member is equipotentially connected to the arc starting plate when it is away from the end of the stroke of the static contact.
根据本申请前述任一实施方式,永磁体为弧形结构,永磁体的圆心角大于或者等于90°。According to any one of the foregoing embodiments of the present application, the permanent magnet has an arc-shaped structure, and the central angle of the permanent magnet is greater than or equal to 90°.
第二方面,本申请实施例还提供了一种接触器,包括如前所述的接触器的灭弧系统。In the second aspect, the embodiment of the present application further provides a contactor, including the arc extinguishing system of the contactor as described above.
本申请实施例提供的接触器的灭弧系统,包括灭弧室、引弧装置和转移装置,引弧装置将动触头与静触头分离产生的电弧的弧根从触头系统引出,转移装置产生覆盖电弧运动路径的磁场,并将电弧转移至灭弧室进行灭弧,其中动触头与静触头中的至少一者通过引弧装置与灭弧室等电位连接,可以将电弧的弧根从触头系统的一端快速转移至灭弧室,缩短灭弧时间,加快灭弧进程,提高接触器的可靠性。The arc extinguishing system of the contactor provided by the embodiment of the present application includes an arc extinguishing chamber, an arc striking device and a transfer device. The device generates a magnetic field covering the moving path of the arc, and transfers the arc to the arc extinguishing chamber for arc extinguishing, wherein at least one of the moving contact and the static contact is equipotentially connected to the arc extinguishing chamber through the arc striking device, and the arc can be The arc root is quickly transferred from one end of the contact system to the arc extinguishing chamber, which shortens the arc extinguishing time, speeds up the arc extinguishing process, and improves the reliability of the contactor.
附图说明Description of drawings
下面将通过参考附图来描述本申请示例性实施例的特征、优点和技术效果。The features, advantages, and technical effects of the exemplary embodiments of the present application will be described below by referring to the accompanying drawings.
图1示出根据本申请一实施例的接触器的剖面图;Fig. 1 shows a cross-sectional view of a contactor according to an embodiment of the present application;
图2示出图1所示的接触器中的触头系统、灭弧系统和电磁系统的局部结构示意图;Fig. 2 shows a partial structural schematic diagram of the contact system, arc extinguishing system and electromagnetic system in the contactor shown in Fig. 1;
图3示出图2所示的灭弧系统的转移装置产生的磁场的分布示意图;Fig. 3 shows a schematic diagram of the distribution of the magnetic field generated by the transfer device of the arc extinguishing system shown in Fig. 2;
图4示出根据本申请一实施例的灭弧系统的局部结构示意图;FIG. 4 shows a schematic diagram of a partial structure of an arc extinguishing system according to an embodiment of the present application;
图5示出电弧的弧根在图4所示的灭弧系统中的位置示意图;Fig. 5 shows a schematic diagram of the position of the arc root in the arc extinguishing system shown in Fig. 4;
图6示出图5所示的灭弧系统的俯视图;Fig. 6 shows a top view of the arc extinguishing system shown in Fig. 5;
图7示出图4所示的灭弧系统中的另一种第二引弧件的结构示意图;Fig. 7 shows a schematic structural diagram of another second arc striker in the arc extinguishing system shown in Fig. 4;
图8示出电弧的弧根在图7所示的灭弧系统中的位置示意图;Fig. 8 shows a schematic diagram of the position of the arc root in the arc extinguishing system shown in Fig. 7;
图9示出图7所示的灭弧系统中的另一种灭弧室的结构示意图;Fig. 9 shows a schematic structural diagram of another arc extinguishing chamber in the arc extinguishing system shown in Fig. 7;
图10示出图4所示的灭弧系统中的灭弧腔室的结构示意图;Fig. 10 shows a schematic structural diagram of an arc extinguishing chamber in the arc extinguishing system shown in Fig. 4;
图11示出图4所示的灭弧系统中的另一种第二引弧件的结构示意图;Fig. 11 shows a schematic structural diagram of another second arc striker in the arc extinguishing system shown in Fig. 4;
图12示出根据本申请另一实施例的灭弧系统的局部结构示意图;Fig. 12 shows a schematic diagram of a partial structure of an arc extinguishing system according to another embodiment of the present application;
图13示出电弧的弧根在图12所示的灭弧系统中的位置示意图;Fig. 13 shows a schematic diagram of the position of the arc root in the arc extinguishing system shown in Fig. 12;
图14示出图12所示的灭弧系统的灭弧室的结构示意图;Fig. 14 shows a schematic structural diagram of the arc extinguishing chamber of the arc extinguishing system shown in Fig. 12;
图15示出图12所示的灭弧系统中的隔弧壁和灭弧室的组装结构示意图;Fig. 15 shows a schematic diagram of the assembly structure of the arc partition wall and the arc extinguishing chamber in the arc extinguishing system shown in Fig. 12;
图16示出图15中的隔弧壁与灭弧室的组装结构示意图;Fig. 16 shows a schematic diagram of the assembly structure of the arc partition and the arc extinguishing chamber in Fig. 15;
图17示出图16中的隔弧壁的结构示意图;Fig. 17 shows a schematic structural view of the arc partition in Fig. 16;
图18示出根据本申请另一实施例的灭弧系统的局部结构示意图;Fig. 18 shows a schematic diagram of a partial structure of an arc extinguishing system according to another embodiment of the present application;
图19示出图18所示的灭弧系统中的引弧板和触头系统的结构示意图;Fig. 19 shows a schematic structural view of the arc striker and the contact system in the arc extinguishing system shown in Fig. 18;
图20示出图19中的引弧板的结构示意图。FIG. 20 shows a schematic structural diagram of the arc strike plate in FIG. 19 .
附图标记:Reference signs:
1、触头系统;1. Contact system;
11、静触头;12、动触头;121、第一端;122、第三端;11. Static contact; 12. Moving contact; 121. First end; 122. Third end;
2、灭弧系统;2. Arc extinguishing system;
21、灭弧室;211、栅片;212、第一本体部;213、第一弯曲部;214、引弧槽;21. Arc extinguishing chamber; 211. Grid piece; 212. First body part; 213. First bending part; 214. Arc striking groove;
22、引弧装置;221、第一引弧件;222、第二引弧件;223、第二本体部;224、第二弯曲部;225、导线;226、引弧板;227、中间部分;228、端部;22. Arc starting device; 221. First arc starting piece; 222. Second arc starting piece; 223. Second body part; 224. Second bending part; 225. Lead wire; 226. Arc starting plate; 227. Middle part ; 228, end;
23、转移装置;231、永磁体;23. Transfer device; 231. Permanent magnet;
24、隔弧壁;241、基体;242、避让槽;24. Arc partition wall; 241. Base body; 242. Avoidance groove;
25、隔弧腔室;25. Arc isolation chamber;
3、电磁系统;3. Electromagnetic system;
31、驱动中轴;32、静铁芯;33、动铁芯;34、线圈;35、金属杯;36、轭铁;31. Drive axis; 32. Static iron core; 33. Moving iron core; 34. Coil; 35. Metal cup; 36. Yoke iron;
4、壳体;4. Shell;
A、静触头弧根;B、动触头弧根;A. Static contact arc root; B. Moving contact arc root;
X、第一方向;X, the first direction;
Y、第二方向。Y, the second direction.
具体实施方式Detailed ways
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例的详细描述和附图用于示例性地说明本申请的原理,但不能用来限制本申请的范围,即本申请不限于所描述的实施例。The implementation manner of the present application will be further described in detail below with reference to the drawings and embodiments. The detailed description and drawings of the following embodiments are used to illustrate the principles of the application, but not to limit the scope of the application, that is, the application is not limited to the described embodiments.
在本申请的描述中,需要说明的是,除非另有说明,“多个”的含义是两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that, unless otherwise specified, the meaning of "plurality" is more than two; the terms "upper", "lower", "left", "right", "inner", " The orientation or positional relationship indicated by "outside" and so on are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a reference to this application. Application Restrictions. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
下述描述中出现的方位词均为图中示出的方向,并不是对本申请的具体结构进行限定。在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本申请中的具体含义。The orientation words appearing in the following description are the directions shown in the figure, and do not limit the specific structure of the application. In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection or a flexible connection. Disassembled connection, or integral connection; it can be directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
接触器包括直流接触器和交流接触器,直流接触器是指用在直流回路中的一种接触器,主要用来控制直流电路(主电路、控制电路和励磁电路等)。由于直流接触器的吸引线圈通以直流,故没有冲击的启动电流,也不会产生铁芯猛烈撞击现象,相对于交流接触器寿命更长,适用于频繁启停的场合。Contactors include DC contactors and AC contactors. DC contactors refer to a contactor used in a DC circuit and are mainly used to control a DC circuit (main circuit, control circuit and excitation circuit, etc.). Since the attracting coil of the DC contactor is connected with DC, there is no impact starting current, and there will be no violent impact of the iron core. Compared with the AC contactor, the service life is longer, and it is suitable for frequent start-stop occasions.
图1示出根据本申请一实施例的接触器的剖面图。FIG. 1 shows a cross-sectional view of a contactor according to an embodiment of the present application.
请参阅图1,接触器包括壳体4和位于壳体4内的电磁系统3和触头系统1,电磁系统3包括驱动中轴31、静铁芯32、动铁芯33、线圈34、金属杯35以及轭铁36。触头系统1包括静触头11和动触头12,动触头12与驱动中轴31连接,静触头11位于驱动中轴31的两侧且与动触头12可分离地接触。可选地,静触头11的数量为两个,相对设置于驱动中轴31的两侧,且两个静触头11分别能够与动触头12可分离地接触。电磁系统3外部由金属杯35完全包覆,金属杯35主要承担磁轭作用,其大面积金属外表面辅助电弧冷却。金属杯35采用导磁金属材料,比如电工纯铁,外表面电镀等。驱动中轴31采用绝缘材料制成,实现动触头12与动铁芯33的电气隔离。Referring to Fig. 1, the contactor includes a
当接触器的线圈34通电时,线圈34内的电流会产生磁场,磁场使静铁芯32产生电磁吸力吸引动铁芯33,使接触器的动触头12与之同时动作,进而使动触头12与静触头11闭合。当接触器的线圈断电时,电磁吸力消失,动触头12与静触头11断开。然而线圈34断电时,输出回路有高电压和大电流的存在,使动触头12与静触头11之间产生电弧,电弧的产生会延迟电路的开断,较高的电弧能量甚至会烧毁动触头12和静触头11,造成动触头12和静触头11融焊,严重情况下会发生着火爆炸等危险。When the
鉴于此,本申请实施例提供的接触器还包括灭弧系统2,用于在断开电路时迅速熄灭触头间的电弧,提高接触器的可靠性。In view of this, the contactor provided by the embodiment of the present application further includes an
图2示出图1所示的接触器中的触头系统、灭弧系统和电磁系统的局部结构示意图。FIG. 2 shows a partial structural schematic diagram of the contact system, the arc extinguishing system and the electromagnetic system in the contactor shown in FIG. 1 .
请参阅图2,本申请实施例提供了一种接触器的灭弧系统2,包括灭弧室21、引弧装置22和转移装置23。该灭弧系统2可以用于直流接触器,也可以用于交流接触器。为便于描述,本申请实施例以直流接触器为例进行说明。Referring to FIG. 2 , the embodiment of the present application provides an
灭弧室21设置于动触头12与静触头11相对运动区域的外周侧。可选地,灭弧室21的数量为两个,两个灭弧室21相对设置于动触头12与静触头11相对运动区域的外周侧。The
动触头12与静触头11中的至少一者通过引弧装置22与灭弧室21对应的的一端等电位连接,引弧装置22用于将动触头12与静触头11分离产生的电弧的弧根从触头系统1引出。其中,弧根为动触头12与静触头11分别与电弧接触的部分,即电弧的端部。At least one of the moving
转移装置23位于灭弧室21和引弧装置22的外周侧,转移装置23包括以驱动中轴31为中心对称设置且极性相异的一对永磁体231,一对永磁体231之间产生的磁场覆盖电弧的运动路径,以使电弧在磁场的作用下通过引弧装置22转移至灭弧室21。The
图3示出图2所示的灭弧系统的转移装置产生的磁场的分布示意图。Fig. 3 shows a schematic diagram of the distribution of the magnetic field generated by the transfer device of the arc extinguishing system shown in Fig. 2 .
如图3所示,以平行于动触头12与静触头11的接触平面的第一平面为水平面,以穿过驱动中轴31的两个静触头11之间的连线所在的第一方向为X轴、垂直于X轴的第二方向为Y轴建立直角坐标系。两个灭弧室21位于动触头12与静触头11相对运动区域的外周侧,即在图3所示的俯视平面内,两个灭弧室21位于动触头12沿Y轴方向的两侧,且两个灭弧室21与动触头12互不交叠。可选地,两个灭弧室21可以相对于直角坐标系的原点中心对称设置。一对永磁体231设置于灭弧室21的外周侧,其中一个永磁体231朝向灭弧室21的一侧为N极,另一个永磁体231朝向灭弧室21的一侧为S极,二者之间产生由N极指向S极的磁场,图3中虚线所示为转移装置23所产生的磁场中的多条磁感线方向,多条磁感线方向覆盖坐标系的各个象限。需要说明的是,本实施例提到的外周侧并不局限于某个特定圆周结构的外侧,只要满足一者位于另一者的外部,并且两者在第一平面内的正投影互不交叠即可。As shown in Figure 3, take the first plane parallel to the contact plane of the
假设图3所示的位于X轴负半轴一侧的静触头11连接正极,位于X轴正半轴一侧的静触头11连接负极,则接触器的回流电流方向是从X轴负半轴一侧的静触头11流向动触头12,再从动触头12流向X轴正半轴一侧的静触头11。即图3中左侧的静触头11与动触头12之间的电弧方向是穿入接触平面,而右侧的静触头11与动触头12之间的电弧方向是从接触平面穿出。根据弗莱明左手法则,动触头12与静触头11分离产生的电弧在洛伦兹力F的作用下被拉离动触头12与静触头11之间的空间,通过引弧装置22将电弧沿顺时针方向被转移至灭弧室21,通过灭弧室21将电弧快速冷却,达到灭弧效果。Assuming that as shown in Figure 3, the
进一步地,动触头12与静触头11中的至少一者通过引弧装置22与灭弧室21对应的一端等电位连接,即动触头12通过引弧装置22与灭弧室21对应的的一端等电位连接,或者静触头11通过引弧装置22与灭弧室21对应的的一端等电位连接,从而可以将电弧的弧根从触头系统1的至少一端快速转移至灭弧室21,缩短灭弧时间,加快灭弧进程,提高接触器的可靠性。Further, at least one of the moving
需要说明的是,当位于X轴负半轴一侧的静触头11连接负极,位于X轴正半轴一侧的静触头11连接正极时,接触器的回流电流方向发生改变,可以通过改变两个永磁体231间的磁场方向保证电弧的运动路径。或者,也可以保持两个永磁体231间的磁场方向不变,使电弧以逆时针方向进入至灭弧室21内,但此时需要改变引弧装置22的位置,稍后将详细描述引弧装置22的具体结构。It should be noted that when the
另外,本申请实施例中,灭弧室21设置于动触头12与静触头11相对运动区域的外周侧,在转移装置23的一对永磁体231之间的磁场作用下,引弧装置22将电弧的弧根沿第一平面从触头系统1引出,相对于将灭弧室21设置于动触头12的移动方向的技术方案来说,可以最大限度地利用接触器的内部空间,减小接触器在动触头12的移动方向上的长度尺寸,使接触器的整体结构更加紧凑。In addition, in the embodiment of the present application, the
本申请实施例提供的接触器的灭弧系统2,包括灭弧室21、引弧装置22和转移装置23,引弧装置22将动触头12与静触头11分离产生的电弧的弧根从触头系统1引出,转移装置23产生覆盖电弧运动路径的磁场,并将电弧转移至灭弧室21进行灭弧。其中,动触头12与静触头11中的至少一者通过引弧装置22与灭弧室21等电位连接,可以将电弧的弧根从触头系统1的至少一端快速转移至灭弧室21,缩短灭弧时间,加快灭弧进程,提高接触器的可靠性。The
下面结合附图3进一步详细描述本申请实施例提供的接触器的灭弧系统的具体结构。The specific structure of the arc extinguishing system of the contactor provided by the embodiment of the present application will be further described in detail below with reference to FIG. 3 .
在一些实施例中,动触头12在平行于动触头12与静触头11的接触平面的第一平面内的正投影沿第一方向X延伸,灭弧室21在第一平面内的正投影位于驱动中轴31在第一平面内的正投影沿第二方向Y的两侧,引弧装置22将电弧的弧根沿第一平面引出,其中,第一平面平行于动触头12与静触头11的接触平面,第一方向X为静触头11与驱动中轴31在第一平面内的正投影的连线方向,第一方向X与第二方向Y相交。可选地,第一方向X与第二方向Y相互垂直。其中,接触平面为动触头12与静触头11接触时,动触头12靠近静触头11的一面所在平面。In some embodiments, the orthographic projection of the moving
具体来说,在第一平面内,灭弧室21位于第一方向X的两侧,而动触头12沿第一方向X延伸,即两个灭弧室21之间的相对位置与动触头12的延伸方向不在同一直线上,这种布置形式减小了接触器在第一方向X上的长度,使得接触器的整体结构更加紧凑。可选地,动触头12在第一平面的正投影为矩形结构,矩形结构的长边沿第一方向X延伸,宽边沿第二方向Y延伸。Specifically, in the first plane, the
如前所述,动触头12与静触头11分离产生的电弧在磁场的作用下受到洛伦兹力而产生运动,在引弧装置22的引导下朝向灭弧室21偏转,从而使电弧从触头系统1转移至灭弧室21。为了防止电弧偏转至壳体4内壁或者其他方向而损伤接触器,需要设置转移装置23的磁场方向和引弧装置22的引弧方向,以使电弧沿预设路径偏转至灭弧室21。As mentioned above, the arc generated by the separation of the moving
如图3所示,静触头11与驱动中轴31的中心连线所在的方向为X轴方向,两个永磁体231所产生的磁场中的最大磁感线B穿过直角坐标系的原点,并与两个永磁体231之间的中心连线重合。通常情况下,最大磁感线B为磁场中央最密集处,电弧在最大磁感线B所处位置受到的洛伦兹力F最大,即该处磁场对电弧偏转方向影响最大。故可以根据最大磁感线B与X轴之间的夹角的取值范围确定电弧在洛伦兹力F作用下的偏转范围。As shown in Figure 3, the direction of the line connecting the center of the fixed
在一些实施例中,在平行于动触头12与静触头11的接触平面的第一平面内,一对永磁体231之间的最大磁感线方向与静触头11和驱动中轴31的中心连线所在的第一方向X之间的夹角α的取值范围为:15°≤α≤30°。申请人在实践中发现,当夹角α满足如上条件时,绝大部分的电弧可以按照预定方向偏转至电弧室。In some embodiments, in the first plane parallel to the contact plane between the
需要说明的是,第一平面可以为与接触平面平行的任一平面,并且第一平面仅是根据投影关系来说明灭弧系统2的作用原理及相应零部件的布置方式,而不是把相应的磁感线分布及灭弧系统2的零部件认为仅存在于这一平面上,本申请对此不作过多描述。It should be noted that the first plane can be any plane parallel to the contact plane, and the first plane is only used to illustrate the working principle of the
在一些实施例中,永磁体231为弧形结构,永磁体231的圆心角大于或者等于90°。如图3所示,两个永磁体231环绕设置在动触头12与灭弧室21的外侧,形成半包围结构,磁场形成在一对永磁体231所包围的空间内,磁场的覆盖面积与永磁体231的弧度大小正相关,即永磁体231的弧度越大,磁场的覆盖面积越多。可选地,永磁体231为圆弧瓦型薄片结构,原料采用钕铁硼或铁氧体。In some embodiments, the
通过将永磁体231的圆心角设置为大于或者等于90°,可以在保证整个触头系统1均位于磁场覆盖范围内的同时,绝大部分灭弧室21也位于磁场覆盖范围中,进而确保磁场完全覆盖电弧的运动路径。另外,由于一对永磁体231为弧形结构,使得磁场在灭弧系统2中更加集中,并且具有往中心位置内凹分布的磁场密度,使得永磁体231以尽可能小的尺寸作用在灭弧系统上,并且让更多磁场的磁力线作用于电弧的运动路径上。By setting the central angle of the
图4示出根据本申请一实施例的灭弧系统的局部结构示意图,图5示出电弧的弧根在图4所示的灭弧系统中的位置示意图,图6示出图5所示的灭弧系统的俯视图。Fig. 4 shows a schematic diagram of a partial structure of an arc extinguishing system according to an embodiment of the present application, Fig. 5 shows a schematic diagram of the location of the arc root in the arc extinguishing system shown in Fig. Top view of the arc extinguishing system.
如图4和5所示,在一些实施例中,引弧装置包括第一引弧件221,第一引弧件221由动触头12与静触头11接触的一端朝向灭弧室21延伸。可选地,第一引弧件221的数量为两个,两个第一引弧件221设置于动触头12的相对两侧。由此,第一引弧件221可以将动触头12一端产生的电弧在磁场的作用下偏转至灭弧室21,减少动触头12和静触头11在分断位置处的燃烧。As shown in FIGS. 4 and 5 , in some embodiments, the arc starting device includes a first
如前所述,动触头12一端的电弧通过第一引弧件221被偏转至灭弧室21,当第一引弧件221的延伸方向与洛伦兹力F的方向一致时,电弧将按照预设路径偏转,而洛伦兹力F的方向与该处的磁感线方向相垂直,而第一引弧件221大致位于一对永磁体231的中间位置,因此磁场在第一引弧件221相对应位置处的磁感线方向与最大磁感线B方向接近平行,故第一引弧件221处所受到的洛伦兹力F的方向与最大磁感线B所受到的洛伦兹力F的方向几乎相同。当如前所述的一对永磁体231之间的最大磁感线B的方向与静触头11和驱动中轴31中心连线所在的第一方向X之间的夹角α的取值范围为15°≤α≤30°时,第一引弧件221朝向灭弧室21的延伸方向与第一方向X之间的夹角θ与α互为余角。As mentioned above, the arc at one end of the
由此,在平行于动触头12与静触头11的接触平面的第一平面内,第一引弧件221的延伸方向与静触头11和驱动中轴31中心连线所在的第一方向X之间的夹角θ的取值范围为:60°≤θ≤75°。其中,第一引弧件221的夹角θ即为动触头12的引弧角度。这样,第一引弧件221与该处洛伦兹力F的方向均指向灭弧室21,引弧装置22的电弧导向效果较佳。Therefore, in the first plane parallel to the contact plane between the
如图6所示,在一些实施例中,动触头12包括沿静触头11与驱动中轴31的中心连线所在的第一方向X相对的第一端121和第二端,以及沿垂直于第一方向X的第二方向Y相对的第三端122和第四端,第一引弧件221由第三端122的端面或者第四端的端面向远离静触头11的方向弯折。如此设置,可以以较短的路径将动触头12一端的电弧引入灭弧室21中,加快引弧进程。As shown in FIG. 6 , in some embodiments, the
请继续参阅图4,在一些实施例中,灭弧室21包括沿垂直于接触平面或者第一平面的方向层叠设置的多个栅片211,第一引弧件221与远离静触头11一侧的栅片211等电位连接。如此设置,可以快速将电弧的弧根B转移至灭弧室21的远离静触头11一侧的栅片211处,避免电弧的弧根B在动触头12一端长时间驻留,防止动触头12发生熔焊,有利于提高动触头12的使用寿命。Please continue to refer to FIG. 4 , in some embodiments, the
可选地,第一引弧件221与远离静触头11一侧的栅片211之间通过导线225实现等电位连接。导线225可以设计为环形缠绕的多圈导线,根据动触头12与静触头11之间的距离自动调整长度,防止动触头12在运动过程中拉断导线225。导线225也可以为满足动触头12的行程要求的直线导线,只要不影响动触头12运动即可。Optionally, an equipotential connection is realized between the first
在一些实施例中,引弧装置22还包括第二引弧件222,第二引弧件222位于灭弧室21靠近静触头11的一侧,且与灭弧室21层叠设置,第二引弧件222与静触头11之间等电位连接。由此,静触头11一端的电弧的弧根A可以快速传递至第二引弧件222。In some embodiments, the
进一步地,第二引弧件222包括第二本体部223和第二弯曲部224,第二本体部223与灭弧室21层叠设置,第二弯曲部224由第二本体部223朝向静触头11延伸并抵接至静触头11以实现等电位连接。其中,第一弯曲部213(参见图7)和第二弯曲部224位于灭弧室21的同一侧。Further, the second
可选地,第二弯曲部224具有与静触头11的外轮廓相匹配的曲面,该曲面抵接至静触头11实现等电位连接,从而将静触头11一端的电弧弧根A均匀转移至第二引弧件222处,避免电弧的弧根A在静触头11一端长时间驻留,防止静触头11发生熔焊,有利于提高静触头11的使用寿命。Optionally, the second
由此,动触头12通过第一引弧件221与灭弧室21的远离静触头11一侧的栅片211等电位连接,静触头11通过第二引弧件222与灭弧室21的靠近静触头11的一侧等电位连接。当接触器的动触头12与静触头11断开时,动触头12沿远离静触头11的方向移动,并在二者之间产生电弧。在磁场的洛伦兹力F作用下,可以将动触头12一端的弧根B与静触头11一端的弧根A同时从触头系统1引出,并转移至空气中被拉长分断、快速熄灭,保障接触器的电路安全。本实施例中的灭弧系统2主要适用于小电流接触器,为了进一步提高灭弧效果,可以通过改变电弧的弧根位置来拉长电弧,以将电弧引导至灭弧室21进行灭弧。Thus, the moving
图7示出图4所示的灭弧系统中的另一种第二引弧件的结构示意图,图8示出电弧的弧根在图7所示的灭弧系统中的位置示意图。FIG. 7 shows a schematic structural diagram of another second arc starting member in the arc extinguishing system shown in FIG. 4 , and FIG. 8 shows a schematic diagram of a position of an arc root in the arc extinguishing system shown in FIG. 7 .
为了将电弧引导至灭弧室21进行灭弧,在一些实施例中,如图7和图8所示,第二引弧件222的第二本体部223沿第一方向X的尺寸小于第一本体部212沿第一方向X的尺寸。可选地,第二本体部223沿第一方向X的尺寸是第一本体部212沿第一方向X的尺寸的一半。其中,第二本体部223沿第一方向X的尺寸即为第二引弧件222的长度尺寸。In order to guide the arc to the
这样,静触头11一端的电弧的弧根A位置沿第二引弧件222的第二弯曲部224转移至第二本体部223的末端,而动触头12一端的电弧的弧根B位置保持不变,从而可以将动触头12与静触头11之间的电弧拉长,进而调整电弧在灭弧室21中的切割位置。In this way, the arc root A position of the arc at one end of the
图9示出图7所示的灭弧系统中的另一种灭弧室的结构示意图。FIG. 9 shows a schematic structural diagram of another arc extinguishing chamber in the arc extinguishing system shown in FIG. 7 .
在一些实施例中,如图9所示,灭弧室21的多个栅片211中,远离静触头11一侧的栅片211的第一本体部212沿第一方向X的尺寸小于其余栅片211的第一本体部212沿第一方向X的尺寸。进一步可选地,远离静触头11一侧的栅片211的第一本体部212沿第一方向X的尺寸是其余栅片211的第一本体部212沿第一方向X的尺寸的一半。其中,远离静触头11一侧的栅片211的第一本体部212沿第一方向X的尺寸即为该栅片211的长度尺寸。In some embodiments, as shown in FIG. 9 , among the plurality of
这样,动触头12一端的电弧的弧根B在对应栅片211的长度末端的位置发生改变,而静触头11一端的电弧的弧根A的位置保持不变或者发生改变,均可以调整电弧在灭弧室21中的切割位置。In this way, the position of arc root B of the arc at one end of the
由此,本实施例中,当动触头12通过第一引弧件221与灭弧室21的远离静触头11一侧的栅片211等电位连接,且静触头11通过第二引弧件222与灭弧室21的靠近静触头11的一侧等电位连接时,可以通过调整静触头11一端的弧根A在第二引弧件222沿长度方向的位置,或者调整动触头12一端的弧根B在灭弧室21的栅片211沿长度方向的位置,或者二者的弧根位置同时调整,以拉长电弧、改变电弧被转移至灭弧室21后的切割位置,加强电弧在灭弧室21中的扩散及冷却效果,缩短灭弧时间,提高接触器的可靠性。Therefore, in this embodiment, when the moving
图10示出图4所示的灭弧系统中的灭弧腔室的结构示意图。FIG. 10 shows a schematic structural diagram of an arc extinguishing chamber in the arc extinguishing system shown in FIG. 4 .
如图10所示,灭弧系统2还包括隔弧腔室25,隔弧腔室25用于容纳灭弧室21和触头系统1,转移装置23位于隔弧腔室25的外周侧。灭弧室21和触头系统1容纳于隔弧腔室25,转移装置23的一对永磁体231产生的磁场作用于隔弧腔室25,并提供使电弧运动的洛伦兹力F,以使电弧偏转至灭弧室21内。隔弧腔室25的存在可以将永磁体231与灭弧室21分隔开,防止永磁体231的磁性特性劣化,从而长期维持永磁体231的磁性,使电弧迅速且可靠地消失。As shown in FIG. 10 , the
进一步地,为了防止电弧烧坏隔弧腔室25,可以通过改变电弧在第二引弧件222和灭弧室21的栅片211上的弧根位置来实现。Further, in order to prevent the arc from burning out the
图11示出图4所示的灭弧系统中的另一种第二引弧件的结构示意图。FIG. 11 shows a schematic structural diagram of another second arc striker in the arc extinguishing system shown in FIG. 4 .
在一些实施例中,如图11所示,第二引弧件222的第二本体部223沿第二方向Y的尺寸小于灭弧室21的栅片211的第一本体部212沿第二方向Y的尺寸。可选地,第二本体部223沿第二方向Y的尺寸是第一本体部212沿第二方向Y的尺寸的一半。其中,其中,第二本体部223沿第二方向Y的尺寸即为第二引弧件222的宽度尺寸。In some embodiments, as shown in FIG. 11 , the size of the
这样,静触头11一端的电弧的弧根A位置由原来的第二引弧件222的第二本体部223沿隔弧腔室25的径向方向缩短,从而可以防止电弧烧坏隔弧腔室25。In this way, the position of the arc root A of the arc at one end of the
在一些实施例中,灭弧室21的多个栅片211中,远离静触头11一侧的栅片211的第一本体部212沿第二方向Y的尺寸小于其余栅片211的第一本体部212沿第二方向Y的尺寸。进一步可选地,远离静触头11一侧的栅片211的第一本体部212沿第二方向Y的尺寸是其余栅片211的第一本体部212沿第二方向Y的尺寸的一半。其中,远离静触头11一侧的栅片211的第一本体部212沿第二方向Y的尺寸即为该栅片211的宽度尺寸。In some embodiments, among the plurality of
由此,本实施例中,当动触头12通过第一引弧件221与灭弧室21的远离静触头11一侧的栅片211等电位连接,且静触头11通过第二引弧件222与灭弧室21的靠近静触头11的一侧等电位连接时,动触头12一端的电弧的弧根B在栅片211上的位置沿隔弧腔室25的径向方向缩短,从而可以防止电弧烧坏隔弧腔室25。Therefore, in this embodiment, when the moving
图12示出根据本申请另一实施例的灭弧系统的局部结构示意图,图13示出电弧的弧根在图12所示的灭弧系统中的位置示意图,图14示出图12所示的灭弧系统的灭弧室的结构示意图。Fig. 12 shows a schematic diagram of a partial structure of an arc extinguishing system according to another embodiment of the present application, Fig. 13 shows a schematic diagram of the position of the arc root in the arc extinguishing system shown in Fig. Schematic diagram of the structure of the arc extinguishing chamber of the arc extinguishing system.
请参阅图12和图13,本申请实施例还提供了另一种灭弧系统,其与前述图2至图6所示的灭弧系统结构类似,不同之处在于,静触头11与第二引弧件222之间保持预定间隙设置。Please refer to Figure 12 and Figure 13, the embodiment of the present application also provides another arc extinguishing system, which is similar to the structure of the arc extinguishing system shown in Figure 2 to Figure 6, the difference is that the fixed
具体来说,第二引弧件222包括第二本体部223和第二弯曲部224,第二本体部223与灭弧室21层叠设置,第二弯曲部224由第二本体部223朝向静触头11延伸,第二弯曲部224与静触头11之间保持预定间隙设置。Specifically, the second
由此,动触头12一端的电弧的弧根B通过第一引弧件221快速传递至与灭弧室21的远离静触头11一侧的栅片211,而静触头11一端的电弧的弧根A则延迟一段时间再被传递至第二引弧件222上,从而可以将动触头12与静触头11断开时产生的电弧拉长,加强了电弧在灭弧室21中的扩散及冷却效果。Thus, the arc root B of the arc at one end of the moving
下面结合附图14详细描述本申请实施例的灭弧系统的灭弧室的工作原理。The working principle of the arc extinguishing chamber of the arc extinguishing system of the embodiment of the present application will be described in detail below with reference to FIG. 14 .
如图14所示,灭弧室21的多个栅片211中,每个栅片211包括第一本体部212和第一弯曲部213,在平行于动触头12与静触头11的接触平面的第一平面内,第一本体部212平行于静触头11与驱动中轴31的中心连线所在的第一方向X设置,第一弯曲部213由第一本体部212的一端朝向第一引弧件221延伸。可选地,第一弯曲部213上设置有向内凹陷的引弧槽214,第一引弧件221在延伸方向上的对称中心线指向引弧槽214。As shown in FIG. 14 , among the
可选地,栅片211为板状结构,材质可以为铜、铁磁、陶瓷等具有导磁能力的材料,以减小灭弧室21的磁阻,使位于边缘侧的磁场的磁力线具有向灭弧室21收缩的趋势,这样磁场的磁力线的路径发生了弯曲,这些弯曲的磁力线有助于将电弧的运动方向偏转至灭弧室21,以便充分利用灭弧室21的空间对电弧进行冷却熄灭,提高了接触器的内部空间利用率,并使得灭弧效果更强。Optionally, the
另外,第一本体部212与第一弯曲部213连接一体,引弧槽214设置于第一弯曲部213远离第一本体部212的一端。引弧槽214的开口方向面向动触头12的第一引弧件221的偏转方向。由于第一引弧件221和引弧槽214大致位于一对永磁体231的中间位置,因此磁场在第一引弧件221和引弧槽214相对应位置处的磁感线方向与最大磁感线B方向接近平行,即该处电弧受到的洛伦兹力F方向同样指向引弧槽214的开口方向,在磁场的作用下电弧沿预设路径移动偏转至引弧槽214深处,进而完全进入至灭弧室21中。In addition, the
由于垂直于接触平面的方向即为动触头12与静触头11之间的电弧的回流方向,多个栅片211沿垂直于接触平面的方向层叠设置,可以根据动触头12的运动行程进行调整,保持间隙一致。当接触器内部电流大于特定值时,磁场穿过引弧槽214形成的磁通将电弧向引弧槽214深处空间进行磁驱动,从而将动触头12与静触头11之间形成的整条电弧切割为多段短弧,形成电压降,提升弧隙初始介电强度,用于维持电弧电压上升。如果电弧电压高于接触器电源的电压,则电弧消除。Since the direction perpendicular to the contact plane is the return direction of the arc between the
另外,灭弧室21内存储有空气、氮气或氢气等气体氛围,由气体运动和热传导可知,高温高压的气体总是向低温低压环境运动的。由此,被拉长的电弧产生的高温高压气体顺势向灭弧室21的出口方向运动,进入灭弧室21后被气体氛围冷却,同时借助灭弧系统2的压力梯度驱动燃弧气体在灭弧室21内流动循环。另外,灭弧室21的层叠布置的多个栅片211,不仅增大了灭弧室21的容量,还能促进高温燃弧气体在接触器上层的内部循环,从而可以充分利用灭弧室21的内部空间冷却高温气体,并熄灭电弧。In addition, the
本实施例中,动触头12通过第一引弧件221与灭弧室21的远离静触头11一侧的栅片211等电位连接,例如第一引弧件221通过导线与对应的栅片211电连接,而静触头11与第二引弧件222保持预定间隙设置,使得静触头11一端的电弧的弧根A位于第二引弧件222的前端,即弧根A位于第二弯曲部224朝向静触头11的一侧,可以将动触头12与静触头11断开时产生的电弧拉长,加强了电弧在灭弧室21中的扩散及冷却效果。该灭弧系统2尤其适用于大功率的直流接触器,由于直流接触器没有电压电流过零这一过程,电弧的瞬间温度较高,通过拉长电弧,可以快速冷却电弧,避免电弧的瞬时高温能量聚集于第二引弧件222来不及扩散而烧蚀灭弧室21。In this embodiment, the moving
图15示出图12所示的灭弧系统中的隔弧壁和灭弧室的组装结构示意图,图16示出图15中的隔弧壁与灭弧室的组装结构示意图,图17示出图16中的隔弧壁的结构示意图。Fig. 15 shows a schematic diagram of the assembly structure of the arc partition wall and the arc extinguishing chamber in the arc extinguishing system shown in Fig. 12, Fig. 16 shows a schematic diagram of the assembly structure of the arc partition wall and the arc extinguishing chamber in Fig. 15, and Fig. 17 shows The structural schematic diagram of the arc partition in Fig. 16 .
参见图15至图17,在一些实施例中,灭弧系统2还包括隔弧壁24,隔弧壁24位于灭弧室21和隔弧腔室25之间。可选的,隔弧壁24包括基体241和设置于基体241上的平行设置的多个避让槽242,多个避让槽242与灭弧室21的多个栅片211一一对应设置,避让槽242能够容纳栅片211的侧边。Referring to FIG. 15 to FIG. 17 , in some embodiments, the
当动触头12通过第一引弧件221与灭弧室21的远离静触头11一侧的栅片211等电位连接,而静触头11与第二引弧件222保持预定间隙设置时,可以将动触头12与静触头11断开时产生的电弧拉长,通过在灭弧室21和隔弧腔室25之间设置隔弧壁24,可以有效避免拉长的电弧烧坏隔弧腔室25,进而保护隔弧腔室25。When the moving
图18示出根据本申请另一实施例的灭弧系统的局部结构示意图,图19示出图18所示的灭弧系统中的引弧板和触头系统的结构示意图,图20示出图19中的引弧板的结构示意图。Fig. 18 shows a schematic diagram of a partial structure of an arc extinguishing system according to another embodiment of the present application, Fig. 19 shows a schematic diagram of the structure of an arc striker and a contact system in the arc extinguishing system shown in Fig. 18 , and Fig. 20 shows a diagram Schematic diagram of the structure of the arc strike plate in 19.
请参阅图18至图20,本申请实施例还提供了另一种灭弧系统,其与前述图12至图17所示的灭弧系统结构类似,不同之处在于,引弧装置22还包括引弧板226,引弧板226与灭弧室21远离静触头11一侧的栅片211连接,第一引弧件221在远离静触头11的行程末端时与引弧板226等电位连接。Please refer to Figure 18 to Figure 20, the embodiment of the present application also provides another arc extinguishing system, which is similar in structure to the arc extinguishing system shown in Figure 12 to Figure 17, the difference is that the
在一些实施例中,引弧装置22的第二引弧件222与静触头11之间保持预定间隙设置,引弧板226与邻近的栅片211之间采用导线连接,而第一引弧件221在远离静触头11的行程末端时与引弧板226等电位连接。In some embodiments, a predetermined gap is maintained between the
由此,动触头12沿远离静触头11的方向运动并与引弧板226相抵接时,通过引弧板226将电弧引入灭弧室21,此时电弧的弧根B由第一引弧件221快速转移至灭弧室21远离静触头11一侧的栅片211处,可以防止第一引弧件221长时间被电弧持续燃烧,使得动触头12与静触头11多次分断之后,动触头12始终保持良好的引弧角度,即第一引弧件221的夹角θ能够长时间保持不变。另外,静触头11一端的电弧延迟一段时间再被传递至第二引弧件222上,从而可以将动触头12与静触头11断开时产生的电弧被拉长,加强了电弧在灭弧室21中的扩散及冷却效果。Thus, when the moving
另外,引弧板226大体为S型,包括中间部分227和从中间部分227引出的两个端部228。其中,中间部分227允许驱动中轴31穿过,两个灭弧室21分别承载于S型引弧板226的两个端部228,且动触头12的两个第一引弧件221分别能够与引弧板226的两个端部228对应相抵接。当然,引弧板226也可以为其他形状。In addition, the
在另一些实施例中,引弧装置22的第二引弧件222与静触头11之间等电位连接,引弧板226与邻近的栅片211保持预定间隙设置,而第一引弧件221在远离静触头11的行程末端时与引弧板226等电位连接。In some other embodiments, the second
由此,动触头12沿远离静触头11的方向运动并到达行程末端时与引弧板226等电位连接,引弧板226与邻近的栅片211具有预定间隙,而静触头11与第二引弧件222之间等电位连接。当动触头12和静触头11分断时,静触头11一端的电弧弧根A立即转移至第二引弧件222,而动触头12一端的电弧弧根B延迟一段时间转移至灭弧室21。如此设置,可以在空气中及灭弧室21内均拉长电弧,加强了电弧在空气中及灭弧室21中的扩散及冷却效果。As a result, the
另外,本申请实施例还提供了一种接触器,包括如前所述任一实施方式的接触器的灭弧系统2。In addition, the embodiment of the present application also provides a contactor, including the
虽然已经参考优选实施例对本申请进行了描述,但在不脱离本申请的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件,尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。While the present application has been described with reference to a preferred embodiment, various modifications may be made thereto and equivalents may be substituted for parts thereof without departing from the scope of the present application, in particular, as long as there are no structural conflicts , the technical features mentioned in each embodiment can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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