CN115410443A - Control system for blowout simulation training - Google Patents
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Abstract
本发明公开了涉及控制系统技术领域的一种井喷模拟训练的控制系统,包括数据采集系统、注气阀组控制系统、注水泵组控制系统、无线传输系统、远程控制系统、安全预警及急停模块、液气混合器和喷射模块;还包括模拟训练场,模拟训练场内设有第一井、第二井和第三井,井内均安装有喷射模块,且液气混合器连通喷射模块,模拟训练场旁设有预留堆场和沉淀水池;注气阀组控制系统包括空压机、储气罐、供气管路、注气阀组集成系统和阀组控制系统;注水泵组控制系统包括水池、供液管路、注水泵组集成系统和泵组控制系统;供气管路、供液管路分别连通液气混合器。本发明贴近现场实际,模拟现场井喷失控,让抢险人员在真实的井喷失控情景下开展抢险训练。
The invention discloses a control system for blowout simulation training related to the technical field of control systems, including a data acquisition system, a gas injection valve group control system, a water injection pump group control system, a wireless transmission system, a remote control system, safety early warning and emergency stop module, a liquid-gas mixer and a jetting module; it also includes a simulated training field, the simulated training ground is provided with a first well, a second well and a third well, and jetting modules are installed in the wells, and the liquid-gas mixer is connected to the jetting module, There is a reserved stockyard and sedimentation pool next to the simulated training ground; the gas injection valve group control system includes air compressors, gas storage tanks, gas supply pipelines, gas injection valve group integration system and valve group control system; the water injection pump group control system It includes a pool, a liquid supply pipeline, a water injection pump set integration system and a pump set control system; the gas supply pipeline and the liquid supply pipeline are respectively connected to a liquid-gas mixer. The invention is close to the reality of the site, simulates the out-of-control blowout on the site, and allows rescuers to carry out emergency rescue training under the real out-of-control blowout situation.
Description
技术领域technical field
本发明涉及控制系统技术领域,具体是一种井喷模拟训练的控制系统。The invention relates to the technical field of control systems, in particular to a control system for blowout simulation training.
背景技术Background technique
井喷是石油或石油气开采中非常忌讳的意外事故,钻井时要把泥浆注入井筒来平衡地下地层的压力。但是当勘测时对地下压力测试不准或注入的泥浆密度太低或出现地层压力突然变大等情况时,地层中的油或气流入井筒内,无控制地喷出地面就发生了井喷,井喷往往伴随着有毒气体,造成对环境和人较大的危害。井喷模拟系统在基地的模拟训练场内,设计一套满足三口实训井的井喷系统,用于三级井控抢险演练,模拟真实井喷失控场景,营造现场紧张气氛。Blowout is a very taboo accident in oil or petroleum gas extraction. When drilling, mud is injected into the wellbore to balance the pressure of the underground formation. However, when the underground pressure test is inaccurate during the survey, or the density of the injected mud is too low, or the formation pressure suddenly increases, the oil or gas in the formation flows into the wellbore and is ejected out of the ground uncontrollably, resulting in a blowout. Often accompanied by toxic gas, causing greater harm to the environment and people. Blowout Simulation System In the simulated training ground of the base, a blowout system is designed to satisfy three training wells, which is used for three-level well control emergency drills, simulating real blowout out-of-control scenarios, and creating a tense atmosphere on site.
例如中国专利,公告号为:CN 104851268 B,该发明公开了一种井喷应急演练模拟系统及模拟方法,它包括程控喷射系统、蓄水池及供水管线、回水管线、应急处理监测系统和上位机,所述的程控喷射系统包括喷头、高压输送管线、水泵、变频器;所述的蓄水池通过供水管线供水,所述的水泵通过变频器与接收来自上位机的控制信号;所述的应急处理监测系统包括设置于井喷现场需要观察的各类仪表、开关上加装的传感检测装置,所述的传感检测装置将采集到的仪表的读数和开关的开关情况发送至上位机。For example, the Chinese patent, the announcement number is: CN 104851268 B, the invention discloses a blowout emergency drill simulation system and simulation method, which includes a program-controlled injection system, a water storage tank and a water supply pipeline, a return pipeline, an emergency treatment monitoring system and a host machine, the program-controlled injection system includes a nozzle, a high-pressure delivery pipeline, a water pump, and a frequency converter; the water reservoir is supplied with water through a water supply pipeline, and the water pump receives a control signal from an upper computer through a frequency converter; the described The emergency treatment monitoring system includes sensors and detection devices installed on various instruments and switches that need to be observed at the blowout site. The sensor detection device sends the collected readings of the instruments and the switching status of the switches to the host computer.
该发明井喷模拟系统是通过井喷井和注气井的组合模式进行井喷模拟,井喷井固定深度下入寄生管,储气井储备一定量的压缩气体,井喷模拟情况单一,井喷层位深度由寄生管下入位置决定,一旦确定后期无法改变,无法模拟不同深度的井喷,并且后期维护难度大;且井喷持续时间有限,由于井喷能量是由储气井提供,储气井的容量和压力直接决定了井喷的持续时间和强度,一旦储气井能量耗尽,补充需要一段时间,井喷必须中断,因此无法实现较为真实的持续性井喷。所以本发明提出一种井喷模拟训练的控制系统,以解决上述提出的问题。The blowout simulation system of the invention performs blowout simulation through the combined mode of blowout well and gas injection well. The blowout well is lowered into the parasitic pipe at a fixed depth, and the gas storage well reserves a certain amount of compressed gas. Once determined, it cannot be changed in the later stage, and blowouts of different depths cannot be simulated, and the later maintenance is difficult; and the duration of blowout is limited. Since the blowout energy is provided by the gas storage well, the capacity and pressure of the gas storage well directly determine the duration of the blowout Time and intensity, once the energy of the gas storage well is exhausted, it will take a while to replenish, and the blowout must be interrupted, so it is impossible to achieve a more realistic continuous blowout. Therefore, the present invention proposes a control system for blowout simulation training to solve the above-mentioned problems.
发明内容Contents of the invention
本发明意在提供一种井喷模拟训练的控制系统,以解决现有的技术手段井喷持续时间有限,由于井喷能量是由储气井提供,储气井的容量和压力直接决定了井喷的持续时间和强度,一旦储气井能量耗尽,补充需要一段时间,井喷必须中断,因此无法实现较为真实的持续性井喷的问题。The present invention intends to provide a control system for blowout simulation training to solve the problem that the blowout duration is limited in the existing technical means. Since the blowout energy is provided by the gas storage well, the capacity and pressure of the gas storage well directly determine the duration and intensity of the blowout , once the energy of the gas storage well is exhausted, it will take a while to replenish, and the blowout must be interrupted, so it is impossible to achieve a more real problem of continuous blowout.
为了达到上述目的,本发明的基础方案如下:一种井喷模拟训练的控制系统,包括数据采集系统、注气阀组控制系统、注水泵组控制系统、无线传输系统、远程控制系统、安全预警及急停模块、液气混合器和喷射模块;还包括模拟训练场,模拟训练场内设有第一井、第二井和第三井,井内均安装有喷射模块,且液气混合器连通喷射模块,模拟训练场旁设有预留堆场和沉淀水池;In order to achieve the above object, the basic scheme of the present invention is as follows: a control system for blowout simulation training, including a data acquisition system, a gas injection valve group control system, a water injection pump group control system, a wireless transmission system, a remote control system, a safety warning and Emergency stop module, liquid-gas mixer and injection module; also includes a simulated training field, the simulated training field is equipped with the first well, the second well and the third well, all of which are equipped with injection modules, and the liquid-gas mixer is connected to the injection Module, there is a reserved storage yard and sedimentation pool next to the simulated training ground;
注气阀组控制系统包括空压机、储气罐、供气管路、注气阀组集成系统和阀组控制系统;The gas injection valve group control system includes air compressor, gas storage tank, gas supply pipeline, gas injection valve group integrated system and valve group control system;
注水泵组控制系统包括水池、供液管路、注水泵组集成系统和泵组控制系统;The control system of the water injection pump set includes the pool, the liquid supply pipeline, the integrated system of the water injection pump set and the control system of the pump set;
供气管路、供液管路分别连通液气混合器;The gas supply pipeline and the liquid supply pipeline are respectively connected to the liquid-gas mixer;
远程控制系统包括若干不同传感器、执行器、信号远传、现场通信模块;远程控制系统可控制监控整套系统,且远程控制系统电连接注气阀组控制系统、注水泵组控制系统、无线传输系统、安全预警及急停模块、液气混合器和喷射模块;The remote control system includes several different sensors, actuators, remote signal transmission, and on-site communication modules; the remote control system can control and monitor the entire system, and the remote control system is electrically connected to the gas injection valve group control system, water injection pump group control system, and wireless transmission system , safety warning and emergency stop module, liquid-gas mixer and injection module;
数据采集系统无线连接无线传输系统;The data acquisition system is wirelessly connected to the wireless transmission system;
第一井为有钻杆井,第二井和第三井为空井,第一井的喇叭口处安装有变径装置,钻具顶部使用缩径短接;第二井和第三井套管上部均安装有变径装置。The first well is a well with drill pipes, the second and third wells are empty wells, a reducing device is installed at the bell mouth of the first well, and the top of the drilling tool is shortened and shorted; the casing of the second and third wells The upper part is equipped with variable diameter devices.
进一步,整套系统设有一键启动装置,一键启动装置按照工艺参数要求,自动对注气阀组控制系统、注水泵组控制系统进行软启动,待压力参数正常后,提示可进行井喷模拟操作。Furthermore, the entire system is equipped with a one-button start device, which automatically performs soft start on the gas injection valve group control system and water injection pump group control system according to the requirements of the process parameters. After the pressure parameters are normal, it prompts that the blowout simulation operation can be performed.
进一步,整套系统综合运用物联网感知技术,对水泵组入口压力、水泵组出口压力、井口压力各个关键参数进行实时采集输入,对气阀组进行远程控制输出,各类输入、输出实时参数通过远程控制系统汇总所有数据。Furthermore, the entire system comprehensively uses the Internet of Things sensing technology to collect and input key parameters of the pump group inlet pressure, water pump group outlet pressure, and wellhead pressure in real time, and remotely control and output the gas valve group. The control system aggregates all data.
进一步,安全预警模块包括储水池液位超限报警、泵抽空报警、泵超压报警、停电报警和控制阀故障报警的功能。Further, the safety warning module includes the functions of water storage tank liquid level overrun alarm, pump evacuation alarm, pump overpressure alarm, power failure alarm and control valve failure alarm.
进一步,第一井钻井井深15米,第二井和第三井钻井井深5米;Further, the first well was drilled to a depth of 15 meters, and the second and third wells were drilled to a depth of 5 meters;
第一井采用9 5/8″套管固井,井口安装9 5/8″套管接头;The first well is cemented with 9 5/8″ casing, and a 9 5/8″ casing joint is installed at the wellhead;
第二井采用9 5/8″套管固井,井口配置9 5/8″套管标准法兰;The second well is cemented with 9 5/8″ casing, and the wellhead is equipped with a standard flange of 9 5/8″ casing;
第三井采用9 5/8″套管固井,套管裸露出地面1.0米;The third well is cemented with 9 5/8″ casing, and the casing is exposed to the ground by 1.0 meters;
套管侧壁均开设有套管侧孔。The casing side walls are provided with casing side holes.
进一步,喷射模块包括柱塞泵和喷头,气液混合器连通柱塞泵,柱塞泵连通喷头,喷头安装于套管侧孔内。Further, the injection module includes a plunger pump and a spray head, the gas-liquid mixer is connected to the plunger pump, the plunger pump is connected to the spray head, and the spray head is installed in the side hole of the casing.
进一步,喷头包括内管,内管外套设有外管,内管与外管之间设有若干滚珠通道,滚珠通道内均放置于滚珠,外管上端开设有入口,内管下端开设有出口,入口与出口连通,内管内部上方安装有竖向的转轴,转轴上同轴转动连接有若干扇叶,扇叶下方设有空腔,空腔下方固定连接有海绵体。Further, the nozzle includes an inner tube, an outer tube is provided on the inner tube, a number of ball channels are provided between the inner tube and the outer tube, ball channels are placed in the ball channels, an inlet is opened at the upper end of the outer tube, and an outlet is opened at the lower end of the inner tube. The inlet is connected to the outlet, and a vertical rotating shaft is installed above the inside of the inner tube, and several fan blades are connected to rotate coaxially on the rotating shaft, a cavity is provided under the fan blades, and a sponge body is fixedly connected to the lower part of the cavity.
基础方案的原理:经过气液混合的流体通过套管测孔内的喷头喷出,具体喷出过程为,流体通过外管上端开设的入口进入内管,流体通过自由转动的扇叶产生转动,由于内管与外管之间通过滚珠能够让内管相对于外管进行转动,流体进入空腔随即被海绵体吸收,当海绵体吸收饱和后海绵体继续收到流体的挤压,将会有部分流体被挤出,被挤出的流体通过内管下端设有的出口喷射出去,由于内管的自转,喷射出去的流体会产生离心力,当流体进入竖直的井内时,撞击井管内壁,形成乱流后从井口喷出,最大程度的模拟了自然形成的井喷流体。The principle of the basic scheme: the fluid mixed with gas and liquid is sprayed out through the nozzle in the measuring hole of the casing. The specific spraying process is that the fluid enters the inner tube through the inlet opened at the upper end of the outer tube, and the fluid rotates through the freely rotating fan blade. Since the inner tube can rotate relative to the outer tube through the ball between the inner tube and the outer tube, the fluid enters the cavity and is immediately absorbed by the sponge. When the sponge absorbs and saturates, the sponge continues to be squeezed by the fluid, and there will be Part of the fluid is extruded, and the extruded fluid is ejected through the outlet provided at the lower end of the inner pipe. Due to the rotation of the inner pipe, the ejected fluid will generate centrifugal force. When the fluid enters the vertical well, it hits the inner wall of the well pipe. After the turbulent flow is formed, it is ejected from the wellhead, simulating the natural blowout fluid to the greatest extent.
所达到的有益效果是:The beneficial effects achieved are:
本井喷模拟系统贴近现场实际,模拟现场井喷失控,让抢险人员在真实的井喷失控情景下开展抢险训练。本发明从系统设计到系统架构的设计,均采用成熟的技术,具备较高的可靠性、较强的容错能力、良好的恢复能力及防雷抗强电干扰能力,且通过注气阀组控制系统和注水泵组控制系统提供源源不断的井喷能量,较为真实的模拟了井喷的持续时间和强度,解决了无法实现较为真实的持续性井喷的问题。This blowout simulation system is close to the reality of the site, simulating the out-of-control blowout on site, allowing rescue personnel to carry out rescue training in the real blowout out-of-control situation. The present invention adopts mature technology from system design to system architecture design, has high reliability, strong fault tolerance, good recovery ability and lightning protection and anti-strong electric interference ability, and is controlled by the gas injection valve group The system and the water injection pump group control system provide a steady stream of blowout energy, which simulates the duration and intensity of the blowout more realistically, and solves the problem that a more realistic continuous blowout cannot be realized.
本发明充分考虑对现场配套设施的兼容,保护设备,最大程度地降低系统造价和安装成本。系统采用当今先进的技术和设备,设备选型与技术发展相吻合,能保障系统的技术寿命及后期维护升级的可延续性。The invention fully considers the compatibility with on-site supporting facilities, protects equipment, and reduces system cost and installation cost to the greatest extent. The system adopts today's advanced technology and equipment, and the selection of equipment is in line with the development of technology, which can guarantee the technical life of the system and the continuity of later maintenance and upgrades.
本系统充分考虑扩展性,采用标准化设计,严格遵循相关技术的国际、国内和行业标准,确保系统之间的透明性和互通互联,并充分考虑与其它系统的连接。本系统采用全中文、图形化软件实现整个监控系统管理与维护,人机对话界面清晰、简洁、友好,操控简便、灵活,便于监控和配置;采用稳定易用的硬件和软件,完全不需借助任何专用维护工具,既降低了对管理人员进行专业知识的培训费用,又节省了日常频繁地维护费用。The system fully considers the scalability, adopts a standardized design, strictly follows the international, domestic and industry standards of related technologies, ensures the transparency and interconnection between the systems, and fully considers the connection with other systems. This system uses all Chinese and graphical software to realize the management and maintenance of the entire monitoring system. The man-machine dialogue interface is clear, concise and friendly, and the operation is simple and flexible, which is convenient for monitoring and configuration. It adopts stable and easy-to-use hardware and software without any help. Any special maintenance tool not only reduces the training cost of professional knowledge for managers, but also saves the cost of daily frequent maintenance.
本系统在前端采用完善的安全措施以保障前端设备的物理安全和应用安全,在前端与监控中心之间必须保障通信安全,采取可靠手段杜绝对前端设备的非法访问、入侵或攻击行为。数据采取前端分布存储、监控中心集中存储管理相结合的方式,对数据的访问采用严格的用户权限控制,并做好异常快速应急响应和日志记录。The system adopts comprehensive security measures at the front-end to ensure the physical security and application security of the front-end equipment. Communication security must be guaranteed between the front-end and the monitoring center, and reliable means are adopted to prevent illegal access, intrusion or attack on the front-end equipment. The data adopts a combination of front-end distributed storage and centralized storage management in the monitoring center. Strict user authority control is adopted for data access, and abnormally fast emergency response and log records are well done.
本发明能够模拟真实井喷,气液混合体从喷头喷出,进入井内,即模拟油液从井内向上喷出;同时本发明还能实现闭路井喷,井喷气液混合体从井口喷出后进入预设的沉淀水池,经过沉淀水池的收集,实现喷出气液混合体可控,不会污染环境;沉淀水池中收集的井喷气液混合体还可以供给训练水池,通过水池内水泵组的抽取再次注入至模拟系统中,从而不会造成资源浪费,节约成本。The invention can simulate a real blowout, the gas-liquid mixture is ejected from the nozzle and enters the well, that is, the simulated oil is ejected upward from the well; at the same time, the invention can also realize a closed-circuit blowout, and the gas-liquid mixture of the blowout is ejected from the wellhead and then enters the pre-well The settling pool, after being collected by the settling pool, realizes the controllable spraying of the gas-liquid mixture and will not pollute the environment; the sprayed gas-liquid mixture collected in the settling pool can also be supplied to the training pool, and the pumping group in the pool can be pumped again Inject into the simulation system, so as not to cause waste of resources and save costs.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
图1为本发明实施例的系统构成示意图。FIG. 1 is a schematic diagram of the system configuration of the embodiment of the present invention.
图2是本申请实施例的系统原理框图。Fig. 2 is a system functional block diagram of the embodiment of the present application.
图3是本申请实施例的模拟训练场的布局图。Fig. 3 is a layout diagram of a simulated training ground according to an embodiment of the present application.
图4是本申请实施例的第一井的缩径短接图。Fig. 4 is a shortened and shorted diagram of the first well in the embodiment of the present application.
图5是本申请实施例的第二井和第三井的缩径短接图。Fig. 5 is a shortening diagram of the second well and the third well in the embodiment of the present application.
图6是本申请实施例的系统逻辑图。Fig. 6 is a system logic diagram of the embodiment of the present application.
图7是本申请实施例的注气阀组控制系统(a)图。Fig. 7 is a diagram of the gas injection valve group control system (a) of the embodiment of the present application.
图8是本申请实施例的注气阀组控制系统(b)图。Fig. 8 is a diagram of the gas injection valve group control system (b) of the embodiment of the present application.
图9是本申请实施例的注水泵组控制系统图。Fig. 9 is a diagram of the control system of the water injection pump group according to the embodiment of the present application.
图10是本申请实施例的液气混合器的系统图。Fig. 10 is a system diagram of the liquid-gas mixer of the embodiment of the present application.
图11是本申请实施例的喷头的结构示意图。Fig. 11 is a schematic structural diagram of a spray head according to an embodiment of the present application.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“竖向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "vertical", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplified descriptions, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
在本发明的描述中,除非另有规定和限定,需要说明的是,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be mechanical connection or electrical connection, or two The internal communication of each element may be directly connected or indirectly connected through an intermediary. Those skilled in the art can understand the specific meanings of the above terms according to specific situations.
说明书附图中的附图标记包括:喷头1、内管2、外管3、滚珠通道4、滚珠5、入口6、出口7、转轴8、扇叶9、空腔10、海绵体11。The reference numerals in the drawings of the description include:
下面通过具体实施方式进一步详细说明。The following will be further described in detail through specific embodiments.
实施例1:Example 1:
实施例基本如附图1、附图2、附图3、附图4、附图5、附图6、附图7、附图8、附图9、附图10和附图11所示:一种井喷模拟训练的控制系统,包括数据采集系统、注气阀组控制系统、注水泵组控制系统、无线传输系统、远程控制系统、安全预警及急停模块、液气混合器和喷射模块;还包括模拟训练场,模拟训练场内设有第一井、第二井和第三井,井内均安装有喷射模块,且液气混合器连通喷射模块,模拟训练场旁设有预留堆场和沉淀水池;Embodiment is shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, accompanying drawing 4, accompanying drawing 5, accompanying drawing 6, accompanying drawing 7, accompanying drawing 8, accompanying drawing 9, accompanying drawing 10 and accompanying drawing 11 basically: A control system for blowout simulation training, including a data acquisition system, a gas injection valve group control system, a water injection pump group control system, a wireless transmission system, a remote control system, a safety warning and emergency stop module, a liquid-gas mixer and an injection module; It also includes a simulated training field. There are first well, second well and third well in the simulated training field. Injection modules are installed in the wells, and the liquid-gas mixer is connected to the injection module. There is a reserved storage yard next to the simulated training field. and sedimentation tanks;
注气阀组控制系统包括空压机、储气罐、供气管路、注气阀组集成系统和阀组控制系统;The gas injection valve group control system includes air compressor, gas storage tank, gas supply pipeline, gas injection valve group integrated system and valve group control system;
注水泵组控制系统包括水池、供液管路、注水泵组集成系统和泵组控制系统;The control system of the water injection pump set includes the pool, the liquid supply pipeline, the integrated system of the water injection pump set and the control system of the pump set;
供气管路、供液管路分别连通液气混合器;The gas supply pipeline and the liquid supply pipeline are respectively connected to the liquid-gas mixer;
远程控制系统包括若干不同传感器、执行器、信号远传、现场通信模块;远程控制系统可控制监控整套系统,且远程控制系统电连接注气阀组控制系统、注水泵组控制系统、无线传输系统、安全预警及急停模块、液气混合器和喷射模块;The remote control system includes several different sensors, actuators, remote signal transmission, and on-site communication modules; the remote control system can control and monitor the entire system, and the remote control system is electrically connected to the gas injection valve group control system, water injection pump group control system, and wireless transmission system , safety warning and emergency stop module, liquid-gas mixer and injection module;
数据采集系统无线连接无线传输系统;The data acquisition system is wirelessly connected to the wireless transmission system;
第一井为有钻杆井,第二井和第三井为空井,第一井的喇叭口处安装有变径装置,钻具顶部使用缩径短接;第二井和第三井套管上部均安装有变径装置。The first well is a well with drill pipes, the second and third wells are empty wells, a reducing device is installed at the bell mouth of the first well, and the top of the drilling tool is shortened and shorted; the casing of the second and third wells The upper part is equipped with variable diameter devices.
实施例2:Example 2:
与上述实施例不同之处在于,如附图1所示:整套系统设有一键启动装置,一键启动装置按照工艺参数要求,自动对注气阀组控制系统、注水泵组控制系统进行软启动,待压力参数正常后,提示可进行井喷模拟操作。The difference from the above embodiment is that, as shown in Figure 1, the whole system is equipped with a one-button start device, which automatically performs soft start on the gas injection valve group control system and the water injection pump group control system according to the requirements of the process parameters. , when the pressure parameters are normal, it prompts that the blowout simulation operation can be performed.
实施例3:Example 3:
与上述实施例不同之处在于,如附图1所示:整套系统综合运用物联网感知技术,对水泵组入口压力、水泵组出口压力、井口压力各个关键参数进行实时采集输入,对气阀组进行远程控制输出,各类输入、输出实时参数通过远程控制系统汇总所有数据。The difference from the above-mentioned embodiment is that, as shown in Figure 1, the whole system comprehensively uses the Internet of Things sensing technology to collect and input the key parameters of the inlet pressure of the pump group, the outlet pressure of the water pump group and the wellhead pressure in real time. Carry out remote control output, various input and output real-time parameters summarize all data through the remote control system.
实施例4:Example 4:
与上述实施例不同之处在于,如附图1所示:安全预警模块包括储水池液位超限报警、泵抽空报警、泵超压报警、停电报警和控制阀故障报警的功能。The difference from the above embodiment is that, as shown in Figure 1, the safety warning module includes the functions of water storage tank liquid level overrun alarm, pump evacuation alarm, pump overpressure alarm, power failure alarm and control valve failure alarm.
实施例5:Example 5:
与上述实施例不同之处在于,如附图4和附图5所示:第一井钻井井深15米,第二井和第三井钻井井深5米;The difference from the above embodiment is that, as shown in accompanying drawing 4 and accompanying drawing 5: the first well drilling depth is 15 meters, and the second well and the third well drilling depth are 5 meters;
第一井采用9 5/8″套管固井,井口安装9 5/8″套管接头;The first well is cemented with 9 5/8″ casing, and a 9 5/8″ casing joint is installed at the wellhead;
第二井采用9 5/8″套管固井,井口配置9 5/8″套管标准法兰;The second well is cemented with 9 5/8″ casing, and the wellhead is equipped with a standard flange of 9 5/8″ casing;
第三井采用9 5/8″套管固井,套管裸露出地面1.0米;The third well is cemented with 9 5/8″ casing, and the casing is exposed to the ground by 1.0 meters;
套管侧壁均开设有套管侧孔。The casing side walls are provided with casing side holes.
实施例6:Embodiment 6:
与上述实施例不同之处在于,如附图10所示:喷射模块包括柱塞泵和喷头1,气液混合器连通柱塞泵,柱塞泵连通喷头1,喷头1安装于套管侧孔内。The difference from the above embodiment is that, as shown in Figure 10, the injection module includes a plunger pump and a
实施例7:Embodiment 7:
与上述实施例不同之处在于,如附图11所示:喷头1包括内管2,内管2外套设有外管3,内管2与外管3之间设有若干滚珠通道4,滚珠通道4内均放置于滚珠5,外管3上端开设有入口6,内管2下端开设有出口7,入口6与出口7连通,内管2内部上方安装有竖向的转轴8,转轴8上同轴转动连接有若干扇叶9,扇叶9下方设有空腔10,空腔10下方固定连接有海绵体11。The difference from the above embodiment is that, as shown in Figure 11, the
具体实施过程如下:The specific implementation process is as follows:
经过气液混合的流体通过套管测孔内的喷头1喷出,具体喷出过程为,流体通过外管3上端开设的入口6进入内管2,流体通过自由转动的扇叶9产生转动,由于内管2与外管3之间通过滚珠5能够让内管2相对于外管3进行转动,流体进入空腔10随即被海绵体11吸收,当海绵体11吸收饱和后海绵体11继续收到流体的挤压,将会有部分流体被挤出,被挤出的流体通过内管2下端设有的出口7喷射出去,由于内管2的自转,喷射出去的流体会产生离心力,当流体进入竖直的井内时,撞击井管内壁,形成乱流后从井口喷出,最大程度的模拟了自然形成的井喷流体。The fluid mixed with gas and liquid is ejected through the
本系统的实现逻辑如附图6所示,由气路、液路、液气混合器及配套的阀组及控制系统构成,气路包括空压机、储气罐和其连通气管上安装的阀组,阀组控制气体进入液气混合器,液路包括由水泵将水池的储水抽吸到液气混合器,液气混合器连通四通管道,管道将井喷流体输送进入第一井、第二井和第三井中。The implementation logic of this system is shown in Figure 6, which consists of air circuit, liquid circuit, liquid-gas mixer and supporting valve group and control system. The valve group, the valve group controls the gas to enter the liquid-gas mixer, the liquid circuit includes pumping the water stored in the pool to the liquid-gas mixer, the liquid-gas mixer is connected to the four-way pipeline, and the pipeline transports the blowout fluid into the first well, in the second and third wells.
注气阀组控制系统如附图7和附图8所示,由空压机对储气罐加压,由注气阀组送入压缩空气,到液气混合器。The air injection valve group control system is shown in accompanying drawing 7 and accompanying drawing 8, the air storage tank is pressurized by the air compressor, and the compressed air is sent into the liquid-gas mixer by the air injection valve group.
注水泵组控制系统如附图9所示,由潜水泵将水池中的清水通过若干管道供入注水泵组,加压后送到液气混合器。The control system of the water injection pump set is shown in Figure 9. The clear water in the pool is supplied to the water injection pump set through several pipelines by the submersible pump, and then sent to the liquid-gas mixer after pressurization.
本井喷模拟训练的控制系统在井喷演练过程中,单次演练井喷时间大于40分钟,井喷高度高于20米,井喷高度可调;系统能实现空井井喷和防喷器关闭后的钻具内喷;系统具备在低温防冻功能。The control system of this blowout simulation training is in the blowout drill process, the blowout time of a single drill is more than 40 minutes, the blowout height is higher than 20 meters, and the blowout height is adjustable; ; The system has the function of antifreeze at low temperature.
在供气管路中,由空压机对储气罐加压,根据预先设置的井喷时间及井喷目标高度,由注气阀组送入压缩空气,供液管路、水池中的清水由潜水泵供入注水泵组,设定井喷参数,加压到指定压力后进入液气混合器,系统控制中的传感器、执行器、信号远传、现场通信等模块控制各信号连接的元件,在控制室监控整套系统工作状态,可使用平板进行远程控制。In the air supply pipeline, the air compressor pressurizes the air storage tank, according to the preset blowout time and blowout target height, the compressed air is sent by the gas injection valve group, and the clean water in the liquid supply pipeline and the pool is supplied by the submersible pump. It is supplied to the water injection pump group, the blowout parameters are set, and it is pressurized to the specified pressure and then enters the liquid-gas mixer. The sensors, actuators, signal remote transmission, and on-site communication modules in the system control control the components connected to each signal. In the control room Monitor the working status of the entire system, and use the tablet for remote control.
第一井口装置组合为:环形(FH35-35)+FZ35-70(31/2″半封)+2FZ35-70(51/2″半封、下全封)+变径法兰+钻采一体化四通+套管头;钻杆采用51/2″钻杆。The combination of the first wellhead device is: ring (FH35-35) + FZ35-70 (31/2″ half seal) + 2FZ35-70 (51/2″ half seal, lower full seal) + variable diameter flange + drilling and production integration Chemical spool + casing head; drill pipe adopts 51/2″ drill pipe.
三口井空井井喷和第一井钻具水眼井喷。通过潜水泵从储水池吸水,输送至柱塞泵撬,加压后送到气液混合器,气液混合后从套管侧孔注入井里,模拟溢流、井喷两种工况。The blowout of the three empty wells and the water hole blowout of the drilling tool of the first well. The submersible pump absorbs water from the storage tank, transports it to the plunger pump skid, and sends it to the gas-liquid mixer after being pressurized. After the gas-liquid is mixed, it is injected into the well from the side hole of the casing to simulate two working conditions of overflow and blowout.
为探查井口缩径范围对井喷的喷高、喷口流速、井口压力、喷口流量、喷口处功率、钻杆上顶力和钻具重量的影响,设计了实验1和实验2:
表1 不同井口缩径实验的井喷数据表Table 1 Blowout data table of different wellhead shrinkage experiments
由对比实验1和实验2的数据表可知井口缩径范围为5.5-6寸,钻杆内缩径为1寸时,均可达到20米喷高,且钻杆无顶出风险,是作为井口缩径的合适范围。From the data tables of
为探查不同空井缩径对于喷口喷高、喷口流速、井口压力、喷口流量和喷口处功率的影响,设计下表中三组实验方案:In order to investigate the effects of different empty well diameter reductions on nozzle height, nozzle flow rate, wellhead pressure, nozzle flow rate and nozzle power, three sets of experimental schemes in the table below were designed:
表2 不同空井缩径实验方案的井喷数据表Table 2. Blowout data table of different empty well diameter reduction experiment schemes
由三组实验方案数据表数据对比可知,井口缩径范围为50-70mm时,三组实验均可达到20米喷高,且喷口流量适合,50-70mm是井口缩径的合适范围。From the data comparison of the data tables of the three experimental schemes, it can be seen that when the wellhead diameter reduction range is 50-70mm, the three groups of experiments can all reach a spray height of 20 meters, and the flow rate of the nozzle is suitable, and 50-70mm is the appropriate range for the wellhead diameter reduction.
变径装置中的第一井,根据参数,确定气路和液路各相关设备及参数后,并在第一井的喇叭口加装一变径装置,钻具顶部使用缩径短接,其结构如图4所示。对第二井、第三井,需要在套管上部加装一变径装置,其结构如图5所示。For the first well in the variable diameter device, after determining the relevant equipment and parameters of the gas path and liquid path according to the parameters, a variable diameter device is installed on the bell mouth of the first well, and the top of the drilling tool is shorted with a reduced diameter. The structure is shown in Figure 4. For the second well and the third well, it is necessary to install a reducing device on the upper part of the casing, and its structure is shown in Figure 5.
整套系统由气路、液路、液气混合器及配套的阀组及控制系统构成,实现逻辑如附图2、附图6、附图7、附图8、附图9和附图10所示,注气系统由空压机对储气罐加压,由注气阀组送入压缩空气,到液气混合器,注水系统由潜水泵将水池中的清水供入注水泵组,加压后送到液气混合器;注气阀组系统能够实现气路的开通和截止,同时通过倒换阀门,注气阀组能够将气体导入液路管线,对管道进行吹扫,排水排污;喂水泵,注入水接入通过喂水泵从消防水池中吸入。吸入水口安装液位检测器,系统会自动检测水池的液位是否满足吸水要求,如果不满足要求,系统将自动禁止或停止运行;柱塞泵,变频柱塞泵为井喷系统提供主压力,该泵与喂水泵联动,如入口流量不足、压力太低时,自动低速运行或停泵。变频柱塞泵的基本参数:额定流量≥220 m3/h、额定压力:2MPa、水泵效率:>90%、电源:3相、380V、50HZ;注水阀组集成注水阀组控制液路管线,当压力过高,注水阀组能切换为旁通模式,返入水池。The whole system is composed of gas circuit, liquid circuit, liquid-gas mixer and supporting valve group and control system. The air injection system uses the air compressor to pressurize the air storage tank, and the compressed air is sent into the liquid-gas mixer by the air injection valve group. It is then sent to the liquid-gas mixer; the gas injection valve group system can realize the opening and closing of the gas circuit, and at the same time, by reversing the valve, the gas injection valve group can introduce gas into the liquid pipeline, purge the pipeline, drain and discharge sewage; feed the water pump , The injection water is sucked from the fire pool through the feed pump. A liquid level detector is installed at the suction water port, and the system will automatically detect whether the liquid level of the pool meets the water absorption requirements. If the requirements are not met, the system will automatically prohibit or stop running; the plunger pump and the variable frequency plunger pump provide the main pressure for the blowout system. The pump is linked with the feed pump, if the inlet flow is insufficient or the pressure is too low, it will automatically run at low speed or stop the pump. The basic parameters of the variable frequency plunger pump: rated flow ≥ 220 m3/h, rated pressure: 2MPa, pump efficiency: > 90%, power supply: 3 phases, 380V, 50HZ; the water injection valve group integrates the water injection valve group to control the liquid pipeline. If the pressure is too high, the water injection valve group can be switched to bypass mode and returned to the pool.
以上所述的仅是本发明的实施例,方案中公知的具体结构和/或特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。What has been described above is only an embodiment of the present invention, and common knowledge such as specific structures and/or characteristics known in the scheme will not be described too much here. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, several modifications and improvements can also be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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