CN115405376A - Control system for improving impulse efficiency during startup of BEST small steam turbine - Google Patents
Control system for improving impulse efficiency during startup of BEST small steam turbine Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D19/00—Starting of machines or engines; Regulating, controlling, or safety means in connection therewith
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Abstract
Description
技术领域technical field
本发明属于超超临界二次再热燃煤机组BEST小汽轮机带小发电机的热工控制领域,涉及一种BEST小汽轮机启动时提高冲转效率的控制系统。The invention belongs to the thermal control field of a BEST small steam turbine with a small generator in an ultra-supercritical double-reheating coal-fired unit, and relates to a control system for improving the running efficiency of the BEST small steam turbine when starting.
背景技术Background technique
在火电领域中,BEST小汽轮机的各方面的运行及调试的经验技术正在日渐完善。在BEST小汽轮机冷态启动阶段,BEST小汽轮的调阀开度逐步上升且旁路阀处于全开状态,转速值升到1000r/min,此时处于低速暖机状态,主要为了使BEST小汽轮机各部受热膨胀均匀,使汽缸、隔板、喷咀、轴、叶轮、汽封和轴封等各部件避免发生变形和松弛。In the field of thermal power, the experience and technology of BEST small steam turbine in all aspects of operation and commissioning are being perfected day by day. In the cold start-up stage of the BEST small steam turbine, the valve opening of the BEST small steam turbine gradually increases and the bypass valve is fully open, and the speed value rises to 1000r/min. At this time, it is in a low-speed warm-up state. All parts of the steam turbine expand evenly when heated, so that the cylinder, partition, nozzle, shaft, impeller, steam seal and shaft seal and other parts are prevented from deformation and relaxation.
在暖机状态时,因为旁路阀处于全开状态,此时供汽量大且转子质面比小、缸体质面比大,会导致转子膨胀速度大于缸体膨胀的速度,使得胀差开始增大,甚至会触发MEST保护,威胁到BEST小汽轮机的稳定运行,可能导致机组非停事故发生。In the warm-up state, because the bypass valve is fully open, the steam supply is large, the mass-to-surface ratio of the rotor is small, and the mass-to-surface ratio of the cylinder is large, which will cause the expansion speed of the rotor to be greater than the expansion speed of the cylinder, so that the expansion difference begins If it increases, it will even trigger the MEST protection, which threatens the stable operation of the BEST small steam turbine and may lead to non-stop accidents of the unit.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的缺点,提供了一种BEST小汽轮机启动时提高冲转效率的控制系统,该系统能够保证BEST小汽轮机的稳定运行。The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art, and provide a control system for improving the running efficiency of the BEST small steam turbine when it is started, and the system can ensure the stable operation of the BEST small steam turbine.
为达到上述目的,本发明所述的BEST小汽轮机启动时提高冲转效率的控制系统包括BEST小汽轮机旁路阀控制系统及BEST小汽轮机实际背压与背压设定值之差控制系统。In order to achieve the above-mentioned purpose, the control system for improving the speed-up efficiency of the BEST small steam turbine at start-up according to the present invention includes a BEST small steam turbine bypass valve control system and a BEST small steam turbine actual back pressure and back pressure set value difference control system.
BEST小汽轮机旁路阀控制系统包括BEST实际背压与背压设定值之差输入端、BEST末级压比设定与实际压比之差输入端、BEST小汽轮机启动顺控反馈端、7号和8号低加切除反馈端、BEST旁路阀全关反馈端、旁路阀阀位控制手动模式反馈端、8号低加切除反馈端、BEST小汽轮机跳闸反馈端、第一二选一切换块、第一非块、第一与块、RS触发器、第二与块、第一或块、第二非块、小机轴封程控指令4反馈端、BEST小汽轮机顺控第8步反馈端、旁路阀快开电磁阀带电指令反馈端、BEST小汽轮机旁路阀门开度输出模块、第一脉冲块、第二脉冲块、第三脉冲块、第一模拟量常数块、第二模拟量常数块、第三模拟量常数块、第二或块、第二二选一切换块、第三二选一切换块、第一PID控制器、第一F(x)函数块、BEST小汽轮机胀差输入端、第一减法块、大于比较块、第二PID控制器、限幅块、第二F(x)函数块及第二减法块;The BEST small steam turbine bypass valve control system includes the input end of the difference between the BEST actual back pressure and the set value of the back pressure, the input end of the difference between the BEST final stage pressure ratio setting and the actual pressure ratio, the BEST small steam turbine startup sequential control feedback end, 7 Feedback ports for No. and No. 8 low-load cut-off, BEST bypass valve full-close feedback port, manual mode feedback port for valve position control of bypass valve, No. 8 low-load cut-off feedback port, BEST small steam turbine trip feedback port, first or second choice Switching block, first non-block, first and block, RS flip-flop, second and block, first or block, second non-block, small machine shaft seal
BEST小汽轮机启动顺控反馈端经第一非块与第一与块的输入端相连接,7号和8号低加切除反馈端与第一与块的输入端相连接,第一与块的输出端与RS触发器的S端相连接;The BEST small steam turbine startup sequential control feedback terminal is connected to the input terminal of the first AND block through the first non-block, No. 7 and No. 8 low-plus cut-off feedback terminals are connected to the input end of the first AND block, and the The output terminal is connected with the S terminal of the RS flip-flop;
8号低加切除反馈端经第二非块与第二与块的输入端相连接,BEST旁路阀全关反馈端及旁路阀阀位控制手动模式反馈端与第二与块的输入端相连接,第二与块的输出端及BEST小汽轮机跳闸反馈端与第一或块的输入端相连接,第一或块的输出端与RS触发器的R端相连接;The No. 8 low plus cut-off feedback terminal is connected to the input terminal of the second AND block through the second non-block, and the BEST bypass valve full-close feedback port and bypass valve valve position control manual mode feedback port are connected to the input end of the second AND block. connected, the output end of the second block and the BEST small steam turbine tripping feedback end are connected with the input end of the first or block, and the output end of the first or block is connected with the R end of the RS flip-flop;
RS触发器的DV端与第一二选一切换块的EN端相连接,BEST实际背压与背压设定值之差输入端及BEST末级压比设定与实际压比之差输入端与第一二选一切换块的输入端相连接;RS触发器的RV端与第三二选一切换块的EN端及第二二选一切换块的EN端相连接;The DV terminal of the RS flip-flop is connected to the EN terminal of the first one-two switching block, the input terminal of the difference between the BEST actual back pressure and the back pressure setting value and the input terminal of the difference between the BEST final stage pressure ratio setting and the actual pressure ratio It is connected with the input end of the first one-two switching block; the RV end of the RS flip-flop is connected with the EN end of the third one-two switching block and the EN end of the second one-two switching block;
小机轴封程控指令4反馈端经第一脉冲块与第二或块的输入端相连接,BEST小汽轮机顺控第8步反馈端经第二脉冲块与第二或块的输入端相连接,BEST小汽轮机跳闸反馈端经第三脉冲块与第二或块的输入端相连接,旁路阀快开电磁阀带电指令反馈端与第二或块的输入端相连接,第一模拟量常数块、第二模拟量常数块、第三模拟量常数块、第二或块的输出端、第二二选一切换块的输出端及第三二选一切换块的输出端分别与第一PID控制器的E端、H端、L端、TR端、TS端、Kp端及Ti端相连接;The feedback terminal of the small machine shaft seal
第一PID控制器的输出端经第一F(x)函数块与第二减法块的输入端相连接;BEST小汽轮机胀差输入端与第一减法块的输入端及大于比较块的输入端相连接,第一减法块的输出端及比较块的输出端与第二PID控制器的输入端相连接,第二PID控制器的输出端经限幅块及第二F(x)函数块与第二减法块的输入端相连接,第二减法块的输出端与BEST小汽轮机旁路阀门开度输出模块相连接。The output end of the first PID controller is connected with the input end of the second subtraction block through the first F (x) function block; BEST small steam turbine differential expansion input end and the input end of the first subtraction block and the input end greater than the comparison block The output end of the first subtraction block and the output end of the comparison block are connected with the input end of the second PID controller, and the output end of the second PID controller is connected with the second F(x) function block through the limiting block and the second PID controller. The input end of the second subtraction block is connected, and the output end of the second subtraction block is connected with the BEST small steam turbine bypass valve opening output module.
在工作时,提前用第二F(x)函数块算出胀差的偏差值对应的需要减小BEST小汽轮机旁路阀门的开度。When working, the second F(x) function block is used to calculate the deviation value of the expansion difference in advance, and the opening degree of the bypass valve of the BEST small steam turbine needs to be reduced.
当出现胀差逐渐增大的现象,使得BEST小汽轮机旁路阀门减小开度,增加BEST小汽轮机暖机时间。When the expansion difference gradually increases, the opening of the bypass valve of the BEST small steam turbine is reduced, and the warm-up time of the BEST small steam turbine is increased.
BEST小汽轮机实际背压与背压设定值之差控制系统包括BEST排汽压力输入端、BEST延时背压设定值输入端、乘法块、BEST实际背压与背压设定值之差输出模块、第三F(x)函数块、加法块、第四二选一切换块及第三减法块;BEST small steam turbine actual back pressure and back pressure set value difference control system includes BEST exhaust steam pressure input end, BEST delay back pressure set value input end, multiplication block, BEST actual back pressure and back pressure set value difference An output module, a third F(x) function block, an addition block, a fourth two-to-one switching block and a third subtraction block;
BEST小汽轮机胀差输入端经第三F(x)函数块与加法块的输入端相连接,BEST延时背压设定值输入端与加法块的输入端相连接;BEST排汽压力输入端与第四二选一切换块的输入端及第三减法块的输入端相连接;The BEST small steam turbine expansion difference input terminal is connected to the input terminal of the addition block through the third F(x) function block, the BEST delay back pressure setting value input terminal is connected to the input terminal of the addition block; the BEST exhaust pressure input terminal Connected with the input end of the fourth two-choice switching block and the input end of the third subtraction block;
旁路阀阀位控制手动模式反馈端及加法块的输出端与第四二选一切换块的输入端相连接,第四二选一切换块的输出端与第三减法块的输入端相连接,第三减法块的输出端与乘法块的输入端相连接,乘法块的输出端与BEST实际背压与背压设定值之差输出模块相连接。The bypass valve valve position control manual mode feedback terminal and the output terminal of the addition block are connected to the input terminal of the fourth two-choice switching block, and the output terminal of the fourth two-choice switching block is connected to the input terminal of the third subtraction block , the output terminal of the third subtraction block is connected with the input terminal of the multiplication block, and the output terminal of the multiplication block is connected with the output module of the difference between the BEST actual back pressure and the back pressure set value.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明所述的BEST小汽轮机启动时提高冲转效率的控制系统在具体操作时,在BEST小汽轮机冷态启动时,转速值升到1000r/min处于暖机状态且旁路阀处于全开状态,通过对胀差进行监测,并提前控制旁路阀的开度,对不断增大的胀差进行有效控制,避免在暖机时,旁路阀处于全开状态且供汽量增大,导致转子膨胀速度大于缸体膨胀的速度,使得胀差开始增大,最终导致触发METS保护。During specific operation of the control system for improving the speed-up efficiency when the BEST small steam turbine is started, when the BEST small steam turbine is started in a cold state, the speed value rises to 1000r/min and is in a warm-up state and the bypass valve is in a fully open state , by monitoring the expansion difference and controlling the opening of the bypass valve in advance, the increasing expansion difference can be effectively controlled to avoid that the bypass valve is fully open and the steam supply increases when the engine is warming up, resulting in The expansion speed of the rotor is greater than the expansion speed of the cylinder, so that the expansion difference begins to increase, which eventually triggers the METS protection.
附图说明Description of drawings
图1为BEST小汽轮机启动前的示意图;Figure 1 is a schematic diagram of the BEST small steam turbine before starting;
图2为BEST小汽轮机启动后到达1000r/min的示意图;Figure 2 is a schematic diagram of the BEST small steam turbine reaching 1000r/min after starting;
图3为BEST小汽轮机启动后到达2400r/min的示意图;Figure 3 is a schematic diagram of the BEST small steam turbine reaching 2400r/min after starting;
图4为BEST小汽轮机旁路阀原控制系统示意图;Figure 4 is a schematic diagram of the original control system of the BEST small steam turbine bypass valve;
图5为BEST小汽轮机旁路阀新控制系统示意图;Figure 5 is a schematic diagram of the new control system of the BEST small steam turbine bypass valve;
图6为BEST小汽轮机实际背压与背压设定值之差原控制系统示意图;Fig. 6 is a schematic diagram of the original control system of the difference between the actual back pressure of the BEST small steam turbine and the set value of the back pressure;
图7为BEST小汽轮机实际背压与背压设定值之差新控制系统示意图。Fig. 7 is a schematic diagram of the new control system for the difference between the actual back pressure of the BEST small steam turbine and the set value of the back pressure.
其中,B001为BEST实际背压与背压设定值之差输入端、B002为BEST末级压比设定与实际压比之差输入端、B003为BEST小汽轮机启动顺控反馈端、B004为7号和8号低加切除反馈端、B005为BEST旁路阀全关反馈端、B006为旁路阀阀位控制手动模式反馈端、B007为8号低加切除反馈端、B008为BEST小汽轮机跳闸反馈端、B009为第一二选一切换块、B010为第一非块、B011为第一与块、B012为RS触发器、B013为第二与块、B014为第一或块、B015为第二非块、B016为小机轴封程控指令4反馈端、B017为BEST小汽轮机顺控第8步反馈端、B018为旁路阀快开电磁阀带电指令反馈端、B019为BEST小汽轮机旁路阀门开度输出模块、B020为第一脉冲块、B021为第二脉冲块、B022为第三脉冲块、B023为第一模拟量常数块、B024为第二模拟量常数块、B025为第三模拟量常数块、B026为第二或块、B027为第二二选一切换块、B028为第三二选一切换块、B029为第一PID控制器、B030为第一F(x)函数块、B031为BEST小汽轮机胀差输入端、B032为第一减法块、B033为大于比较块、B034为第二PID控制器、B035为限幅块、B036为第二F(x)函数块、B037为第二减法块、D001为BEST排汽压力输入端、D002为BEST延时背压设定值输入端、D003为乘法块、D004为BEST实际背压与背压设定值之差输出模块、D005为第三F(x)函数块、D006为加法块、D007为第四二选一切换块、D008为第三减法块。Among them, B001 is the input terminal of the difference between the BEST actual back pressure and the back pressure set value, B002 is the input terminal of the difference between the BEST final stage pressure ratio setting and the actual pressure ratio, B003 is the BEST small steam turbine startup sequential control feedback terminal, and B004 is the No. 7 and No. 8 low-load cut-off feedback ports, B005 is the BEST bypass valve full-close feedback port, B006 is the bypass valve valve position control manual mode feedback port, B007 is the No. 8 low-load cut-off feedback port, and B008 is the BEST small steam turbine Trip feedback terminal, B009 is the first two alternative switching block, B010 is the first non-block, B011 is the first AND block, B012 is the RS flip-flop, B013 is the second AND block, B014 is the first OR block, B015 is the The second non-block, B016 is the feedback terminal of the
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,不是全部的实施例,而并非要限制本发明公开的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要的混淆本发明公开的概念。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only The embodiments are a part of the present invention, not all embodiments, and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts disclosed in the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
在附图中示出了根据本发明公开实施例的结构示意图。这些图并非是按比例绘制的,其中为了清楚表达的目的,放大了某些细节,并且可能省略了某些细节。图中所示出的各种区域、层的形状及它们之间的相对大小、位置关系仅是示例性的,实际中可能由于制造公差或技术限制而有所偏差,并且本领域技术人员根据实际所需可以另外设计具有不同形状、大小、相对位置的区域/层。The schematic diagrams of the structures according to the disclosed embodiments of the present invention are shown in the accompanying drawings. The figures are not drawn to scale, with certain details exaggerated and possibly omitted for clarity of presentation. The shapes of various regions and layers shown in the figure and their relative sizes and positional relationships are only exemplary, and may deviate due to manufacturing tolerances or technical limitations in practice, and those skilled in the art may Regions/layers with different shapes, sizes, and relative positions can be additionally designed as needed.
图1为BEST小汽轮机启动前的示意图;Figure 1 is a schematic diagram of the BEST small steam turbine before starting;
1)图1为BEST小汽轮机启动前的运行工况;1) Figure 1 shows the operating conditions of the BEST small steam turbine before starting;
2)编号1的线为BEST小汽轮机转速,编号2的线为BEST小汽轮机的胀差,编号3的线为BEST小汽轮机供汽调阀开度的反馈,编号4的线为BEST小汽轮机轴封供汽温度,编号5的线为BEST小汽轮机轴封母管压力,编号6的线为BEST小汽轮机旁路阀开度的反馈,编号7的线为BEST小汽轮机的排汽压力;2) The line numbered 1 is the speed of the BEST small steam turbine, the line numbered 2 is the expansion difference of the BEST small steam turbine, the line numbered 3 is the feedback of the opening degree of the steam supply valve of the BEST small steam turbine, and the line numbered 4 is the shaft of the BEST small steam turbine Sealed steam supply temperature, the line numbered 5 is the pressure of the BEST small steam turbine shaft seal main pipe, the line numbered 6 is the feedback of the bypass valve opening of the BEST small steam turbine, and the line numbered 7 is the exhaust pressure of the BEST small steam turbine;
3)在16:45:07时,编号1的线为BEST小汽轮机BEST的转速在104.9r/min,编号2的线为BEST小汽轮机的胀差在0mm,编号3的线为BEST小汽轮机供汽调阀开度的反馈为0.01%,编号4的线为BEST小汽轮机轴封供汽温度为28.91℃,编号5的线为BEST小汽轮机轴封母管压力为-0.07kPa,编号6的线为BEST小汽轮机旁路阀开度的反馈为0%,编号7的线为BEST小汽轮机的排汽压力为0MPa;3) At 16:45:07, the line No. 1 indicates that the speed of BEST small steam turbine is 104.9r/min, the line No. 2 indicates that the expansion difference of BEST small steam turbine is 0mm, and the line No. 3 indicates that the BEST small steam turbine The feedback of the opening of the steam control valve is 0.01%, the line No. 4 is the steam supply temperature of the BEST small steam turbine shaft seal is 28.91°C, the line No. 5 is the pressure of the main pipe of the BEST small steam turbine shaft seal is -0.07kPa, and the line No. 6 is The feedback of the opening degree of the bypass valve of the BEST small steam turbine is 0%, and the line numbered 7 indicates that the exhaust pressure of the BEST small steam turbine is 0 MPa;
4)在16:45:07时说明BEST小汽轮机BEST处于104.9r/min的盘车状态中,供汽调阀未开,胀差处于正常状态;4) At 16:45:07, it shows that the BEST small steam turbine BEST is in the cranking state of 104.9r/min, the steam supply regulating valve is not opened, and the expansion difference is in a normal state;
5)在16:45:07到18:23:57这段时间内,BEST小汽轮机BEST处于104.9r/min的盘车状态中,BEST小汽轮机供汽调阀开度逐渐增大,胀差随之逐步升高;5) During the period from 16:45:07 to 18:23:57, the BEST small steam turbine is in the cranking state of 104.9r/min, the opening of the steam supply regulating valve of the BEST small steam turbine gradually increases, and the expansion difference increases with the the gradual increase;
6)在18:23:57到21:23:57这段时间内,BEST小汽轮机BEST处于104.9r/min的盘车状态中,BEST小汽轮机供汽调阀开度已经减小并维持此开度状态,胀差逐步趋于稳定;6) During the period from 18:23:57 to 21:23:57, the BEST small steam turbine BEST is in the cranking state of 104.9r/min, and the opening of the steam supply regulating valve of the BEST small steam turbine has been reduced and maintained. degree state, the expansion difference gradually tends to be stable;
7)在21:23:57到00:23:57这段时间内,BEST小汽轮机BEST开始启动,BEST小汽轮机供汽调阀开度逐步提升,BEST小汽轮机旁路阀开度逐步处于全开状态,胀差开始增大。7) During the period from 21:23:57 to 00:23:57, the BEST small steam turbine BEST starts to start, the opening of the BEST small steam turbine steam supply control valve gradually increases, and the opening of the BEST small steam turbine bypass valve is gradually fully opened state, the expansion difference began to increase.
参见图2,BEST小汽轮机启动后到达1000r/min的示意图;See Figure 2, the schematic diagram of BEST small steam turbine reaching 1000r/min after starting;
1)图2主要展示了BEST小汽轮机启动后到达1000r/min的运行工况;1) Figure 2 mainly shows the operating conditions of the BEST small steam turbine reaching 1000r/min after starting;
2)编号1的线为BEST小汽轮机转速,编号2的线为BEST小汽轮机的胀差,编号3的线为BEST小汽轮机供汽调阀开度的反馈,编号4的线为BEST小汽轮机轴封供汽温度,编号5的线为BEST小汽轮机轴封母管压力,编号6的线为BEST小汽轮机旁路阀开度的反馈,编号7的线为BEST小汽轮机的排汽压力;2) The line numbered 1 is the speed of the BEST small steam turbine, the line numbered 2 is the expansion difference of the BEST small steam turbine, the line numbered 3 is the feedback of the opening degree of the steam supply valve of the BEST small steam turbine, and the line numbered 4 is the shaft of the BEST small steam turbine Sealed steam supply temperature, the line numbered 5 is the pressure of the BEST small steam turbine shaft seal main pipe, the line numbered 6 is the feedback of the bypass valve opening of the BEST small steam turbine, and the line numbered 7 is the exhaust pressure of the BEST small steam turbine;
3)在16:45:07时,编号1的线为BEST小汽轮机BEST的转速在1000.14r/min,编号2的线为BEST小汽轮机的胀差在1.38mm,编号3的线为BEST小汽轮机供汽调阀开度的反馈为4.83%,编号4的线为BEST小汽轮机轴封供汽温度为156.55℃,编号5的线为BEST小汽轮机轴封母管压力为-0.72kPa,编号6的线为BEST小汽轮机旁路阀开度的反馈为99.78%,编号7的线为BEST小汽轮机的排汽压力为0MPa;3) At 16:45:07, the line numbered 1 is the BEST small steam turbine with a BEST speed of 1000.14r/min, the line numbered 2 is the expansion difference of the BEST small steam turbine is 1.38mm, and the line numbered 3 is the BEST small steam turbine The feedback of the opening of the steam supply regulating valve is 4.83%, the line No. 4 is the steam supply temperature of the BEST small steam turbine shaft seal is 156.55°C, the line No. 5 is the pressure of the main pipe of the BEST small steam turbine shaft seal is -0.72kPa, and the line No. 6 is The line is the feedback of the opening of the bypass valve of the BEST small steam turbine is 99.78%, and the line numbered 7 is the exhaust pressure of the BEST small steam turbine is 0MPa;
4)此时BEST小汽轮机已经顺利启动达到1000r/min并开始进入暖机状态,BEST小汽轮机维持在一定转速下运行,蒸汽通过BEST小汽轮机使转子和缸体均匀受热膨胀,转子由于停机后微量弯曲得到缓慢的伸直。同时通过BEST小汽轮机的暖机,使缸体可以充分膨胀,防止因转子膨胀过快,造成BEST小汽轮机转子和缸体的差胀增大,使BEST小汽轮机动静之间发生摩擦,造成BEST小汽轮机振动。通过BEST小汽轮机的暖机使转子中心孔的内部金属温度高于脆性转变温度;4) At this time, the BEST small steam turbine has successfully started up to 1000r/min and started to enter the warm-up state. The BEST small steam turbine is maintained at a certain speed, and the steam passes through the BEST small steam turbine to make the rotor and cylinder evenly heated and expanded. Bends are slowly straightened. At the same time, through the warm-up of the BEST small steam turbine, the cylinder body can be fully expanded to prevent the differential expansion between the BEST small steam turbine rotor and the cylinder body due to the rapid expansion of the rotor, which will cause friction between the BEST small steam turbine static and static, resulting in the BEST small steam turbine. Turbine vibration. Through the warm-up of the BEST small steam turbine, the internal metal temperature of the rotor center hole is higher than the brittle transition temperature;
5)BEST小汽轮机胀差是某一截面缸体与转子轴向相对位置的改变位移量,就是转子和缸体沿轴向膨胀之差值,称为转子与缸体的相对膨胀差。BEST小汽轮机的胀差主要由三个因素影响:一是转子和缸体的热膨胀位移的相差值,二是转子转动时离心力引起转子缩短的位移量,三是转子在推力轴承处的轴向位移量;5) The expansion difference of BEST small steam turbine is the change displacement of the relative axial position between the cylinder body and the rotor in a certain section, which is the difference between the axial expansion of the rotor and the cylinder body, which is called the relative expansion difference between the rotor and the cylinder body. The expansion difference of the BEST small steam turbine is mainly affected by three factors: one is the difference between the thermal expansion displacement of the rotor and the cylinder block, the other is the displacement of the rotor shortened by the centrifugal force when the rotor rotates, and the third is the axial displacement of the rotor at the thrust bearing quantity;
胀差的理论计算公式为:The theoretical formula for differential expansion is:
Z=Za-Zb+Zc-ZdZ=Za-Zb+Zc-Zd
其中,Z为胀差,Za为转子热膨胀,Zb为转子由于离心力的变形,Zc为转子的轴向位移,Zd为缸体的热膨胀;Among them, Z is the expansion difference, Za is the thermal expansion of the rotor, Zb is the deformation of the rotor due to centrifugal force, Zc is the axial displacement of the rotor, and Zd is the thermal expansion of the cylinder;
6)在暖机状态时,BEST小汽轮机供汽调阀的开度已经逐步处于全关的状态,BEST小汽轮机旁路阀度处于全开状态,让大量蒸汽流入到转子和缸体处,因为转子质面比小且缸体质面比大,使转子和缸体的热膨胀速度不再一致,胀差开始逐渐增大,接近跳机值,严重威胁到了BEST小汽轮机的启动。6) In the warm-up state, the opening of the BEST small steam turbine steam supply control valve has gradually been fully closed, and the BEST small steam turbine bypass valve is fully open, allowing a large amount of steam to flow into the rotor and cylinder, because The mass-to-surface ratio of the rotor is small and the mass-to-surface ratio of the cylinder is large, so that the thermal expansion speeds of the rotor and the cylinder are no longer consistent, and the expansion difference begins to increase gradually, approaching the trip value, which seriously threatens the start-up of the BEST small steam turbine.
参见图3,BEST小汽轮机启动后到达2400r/min的示意图;See Figure 3, the schematic diagram of BEST small steam turbine reaching 2400r/min after starting;
1)图3主要展示了BEST小汽轮机启动后到达2400r/min的运行工况;1) Figure 3 mainly shows the operating condition of the BEST small steam turbine reaching 2400r/min after starting;
2)编号1的线为BEST小汽轮机转速,编号2的线为BEST小汽轮机的胀差,编号3的线为BEST小汽轮机供汽调阀开度的反馈,编号4的线为BEST小汽轮机轴封供汽温度,编号5的线为BEST小汽轮机轴封母管压力,编号6的线为BEST小汽轮机旁路阀开度的反馈,编号7的线为BEST小汽轮机的排汽压力;2) The line numbered 1 is the speed of the BEST small steam turbine, the line numbered 2 is the expansion difference of the BEST small steam turbine, the line numbered 3 is the feedback of the opening degree of the steam supply valve of the BEST small steam turbine, and the line numbered 4 is the shaft of the BEST small steam turbine Sealed steam supply temperature, the line numbered 5 is the pressure of the BEST small steam turbine shaft seal main pipe, the line numbered 6 is the feedback of the bypass valve opening of the BEST small steam turbine, and the line numbered 7 is the exhaust pressure of the BEST small steam turbine;
3)在16:45:07时,编号1的线为BEST小汽轮机BEST的转速在2441.11r/min,编号2的线为BEST小汽轮机的胀差在1.61mm,编号3的线为BEST小汽轮机供汽调阀开度的反馈为5.18%,编号4的线为BEST小汽轮机轴封供汽温度为155.9℃,编号5的线为BEST小汽轮机轴封母管压力为-0.71kPa,编号6的线为BEST小汽轮机旁路阀开度的反馈为99.75%,编号7的线为BEST小汽轮机的排汽压力为0MPa;3) At 16:45:07, the line numbered 1 is the BEST small steam turbine with a BEST speed of 2441.11r/min, the line numbered 2 is the expansion difference of the BEST small steam turbine is 1.61mm, and the line numbered 3 is the BEST small steam turbine The feedback of the opening of the steam supply regulating valve is 5.18%, the line No. 4 is the steam supply temperature of the BEST small steam turbine shaft seal is 155.9°C, the line No. 5 is the pressure of the main pipe of the BEST small steam turbine shaft seal is -0.71kPa, and the line No. 6 is The line is the feedback of the opening of the bypass valve of the BEST small steam turbine is 99.75%, and the line numbered 7 is the exhaust pressure of the BEST small steam turbine is 0MPa;
4)此时BEST小汽轮机已经顺利启动并完成在1000r/min的暖机过程,转速已经上升至2400r/min以上,7号低压加热器投入和一次低温再热蒸汽入口阀开启,同时排汽切换完成。通过此阶段可以发现,随着BEST小汽轮机暖机完成,胀差并未得到改善,转子热膨胀速度依旧大于缸体膨胀速度并且已经接近跳机值,随时都会触发METS保护,引起机组非停。4) At this time, the BEST small steam turbine has successfully started and completed the warm-up process at 1000r/min, the speed has risen to above 2400r/min, the No. 7 low-pressure heater is put into operation and the primary low-temperature reheat steam inlet valve is opened, and the exhaust steam is switched at the same time Finish. Through this stage, it can be found that after the warm-up of the BEST small steam turbine is completed, the expansion difference has not been improved, and the thermal expansion speed of the rotor is still greater than the expansion speed of the cylinder block and is close to the trip value. METS protection will be triggered at any time, causing the unit to stop.
参考图4为现有BEST小汽轮机旁路阀控制系统,在应用时,BEST小汽轮机启动后到达1000r/min后,此时的BEST小汽轮机处于暖机状态且旁路阀处于全开状态,蒸汽通过全开的BEST小汽轮机旁路阀对转子和缸体的膨胀速度影响过大,导致胀差增大;针对此类问题,需要对图4所述BEST小汽轮机旁路阀原控制系统进行优化,避免在BEST小汽轮机处于暖机状态时,旁路阀处于全开状态导致蒸汽流量增大,使得胀差逐渐增大的问题发生。Refer to Figure 4 for the existing BEST small steam turbine bypass valve control system. In application, after the BEST small steam turbine starts and reaches 1000r/min, the BEST small steam turbine is in a warm-up state and the bypass valve is fully open. The fully opened BEST small steam turbine bypass valve has too much influence on the expansion speed of the rotor and cylinder, resulting in an increase in expansion difference; in view of such problems, it is necessary to optimize the original control system of the BEST small steam turbine bypass valve shown in Figure 4 , to avoid the problem that when the BEST small steam turbine is in the warm-up state, the bypass valve is fully open and the steam flow increases, which makes the expansion difference gradually increase.
参考图5,基于此,本发明设计了一种BEST小汽轮机旁路阀新控制系统包括BEST实际背压与背压设定值之差输入端B001、BEST末级压比设定与实际压比之差输入端B002、BEST小汽轮机启动顺控反馈端B003、7号和8号低加切除反馈端B004、BEST旁路阀全关反馈端B005、旁路阀阀位控制手动模式反馈端B006、8号低加切除反馈端B007、BEST小汽轮机跳闸反馈端B008、第一二选一切换块B009、第一非块B010、第一与块B011、RS触发器B012、第二与块B013、第一或块B014、第二非块B015、小机轴封程控指令4反馈端B016、BEST小汽轮机顺控第8步反馈端B017、旁路阀快开电磁阀带电指令反馈端B018、BEST小汽轮机旁路阀门开度输出模块B019、第一脉冲块B020、第二脉冲块B021、第三脉冲块B022、第一模拟量常数块B023、第二模拟量常数块B024、第三模拟量常数块B025、第二或块B026、第二二选一切换块B027、第三二选一切换块B028、第一PID控制器B029、第一F(x)函数块B030、BEST小汽轮机胀差输入端B031、第一减法块B032、大于比较块B033、第二PID控制器B034、限幅块B035、第二F(x)函数块B036及第二减法块B037;Referring to Fig. 5, based on this, the present invention designs a new control system of the BEST small steam turbine bypass valve, which includes the input port B001 of the difference between the BEST actual back pressure and the back pressure set value, the BEST final stage pressure ratio setting and the actual pressure ratio Difference input terminal B002, BEST small steam turbine start-up sequence control feedback terminal B003, No. 7 and No. 8 low-load cut-off feedback terminals B004, BEST bypass valve full-close feedback terminal B005, bypass valve valve position control manual mode feedback terminal B006, Feedback terminal B007 for No. 8 low plus cut-off, BEST small steam turbine tripping feedback terminal B008, the first two-to-one switching block B009, the first non-block B010, the first and block B011, RS trigger B012, the second and block B013, the first One or block B014, second non-block B015, small machine shaft seal program control command 4 feedback terminal B016, BEST small steam turbine sequential control step 8 feedback terminal B017, bypass valve quick-open solenoid valve live command feedback terminal B018, BEST small steam turbine Bypass valve opening output module B019, first pulse block B020, second pulse block B021, third pulse block B022, first analog constant block B023, second analog constant block B024, third analog constant block B025 , the second or block B026, the second one-two switching block B027, the third two-one switching block B028, the first PID controller B029, the first F(x) function block B030, the BEST small steam turbine differential expansion input terminal B031 , the first subtraction block B032, greater than the comparison block B033, the second PID controller B034, the limiter block B035, the second F (x) function block B036 and the second subtraction block B037;
BEST小汽轮机启动顺控反馈端B003经第一非块B010与第一与块B011的输入端相连接,7号和8号低加切除反馈端B004与第一与块B011的输入端相连接,第一与块B011的输出端与RS触发器B012的S端相连接;The BEST small steam turbine startup sequence control feedback terminal B003 is connected to the input terminal of the first non-block B011 through the first non-block B010, and the No. 7 and No. 8 low-plus cut-off feedback terminals B004 are connected to the input terminal of the first and block B011. The output terminal of the first AND block B011 is connected with the S terminal of the RS flip-flop B012;
8号低加切除反馈端B007经第二非块B015与第二与块B013的输入端相连接,BEST旁路阀全关反馈端B005及旁路阀阀位控制手动模式反馈端B006与第二与块B013的输入端相连接,第二与块B013的输出端及BEST小汽轮机跳闸反馈端B008与第一或块B014的输入端相连接,第一或块B014的输出端与RS触发器B012的R端相连接;The No. 8 low-plus cut-off feedback terminal B007 is connected to the input terminal of the second non-block B013 through the second non-block B015, the BEST bypass valve full-close feedback terminal B005 and the bypass valve valve position control manual mode feedback terminal B006 are connected to the second non-block B015. Connect to the input terminal of block B013, the second output terminal of block B013 and the BEST small steam turbine trip feedback terminal B008 are connected to the first or input terminal of block B014, and the output terminal of first or block B014 is connected to RS flip-flop B012 The R terminal is connected;
RS触发器B012的DV端与第一二选一切换块B009的EN端相连接,BEST实际背压与背压设定值之差输入端B001及BEST末级压比设定与实际压比之差输入端B002与第一二选一切换块B009的输入端相连接;RS触发器B012的RV端与第三二选一切换块B028的EN端及第二二选一切换块B027的EN端相连接;The DV terminal of the RS flip-flop B012 is connected to the EN terminal of the first one-two switching block B009, the difference input terminal B001 of the BEST actual back pressure and the back pressure setting value and the difference between the BEST final stage pressure ratio setting and the actual pressure ratio The difference input terminal B002 is connected to the input terminal of the first two-to-one switch block B009; the RV terminal of the RS flip-flop B012 is connected to the EN terminal of the third two-to-one switch block B028 and the EN terminal of the second two-to-one switch block B027 connected;
小机轴封程控指令4反馈端B016经第一脉冲块B020与第二或块B026的输入端相连接,BEST小汽轮机顺控第8步反馈端B017经第二脉冲块B021与第二或块B026的输入端相连接,BEST小汽轮机跳闸反馈端B008经第三脉冲块B022与第二或块B026的输入端相连接,旁路阀快开电磁阀带电指令反馈端B018与第二或块B026的输入端相连接,第一模拟量常数块B023、第二模拟量常数块B024、第三模拟量常数块B025、第二或块B026的输出端、第二二选一切换块B027的输出端及第三二选一切换块B028的输出端分别与第一PID控制器B029的E端、H端、L端、TR端、TS端、Kp端及Ti端相连接;Small machine shaft seal
第一PID控制器B029的输出端经第一F(x)函数块B030与第二减法块B037的输入端相连接;BEST小汽轮机胀差输入端B031与第一减法块B032的输入端及大于比较块B033的输入端相连接,第一减法块B032的输出端及比较块的输出端与第二PID控制器B034的输入端相连接,第二PID控制器B034的输出端经限幅块B035及第二F(x)函数块B036与第二减法块B037的输入端相连接,第二减法块B037的输出端与BEST小汽轮机旁路阀门开度输出模块B019相连接。The output end of the first PID controller B029 is connected with the input end of the second subtraction block B037 through the first F (x) function block B030; The input terminal of the comparison block B033 is connected, the output terminal of the first subtraction block B032 and the output terminal of the comparison block are connected with the input terminal of the second PID controller B034, and the output terminal of the second PID controller B034 is passed through the limiter block B035 And the second F(x) function block B036 is connected with the input end of the second subtraction block B037, and the output end of the second subtraction block B037 is connected with the BEST small steam turbine bypass valve opening output module B019.
在工作时,提前用第二F(x)函数块B036计算出胀差的偏差值对应的需要减小旁路阀门开度,再用第一F(x)函数块B030计算出的实际的偏差值对应的旁路阀门开度,两者用第二减法块B037做减法运算得到在胀差升高时,并以此控制BEST小汽轮机旁路阀门的开度;When working, use the second F(x) function block B036 to calculate the deviation value of the expansion difference in advance, corresponding to the need to reduce the opening of the bypass valve, and then use the first F(x) function block B030 to calculate the actual deviation value corresponding to the opening of the bypass valve, the two are subtracted by the second subtraction block B037 to obtain when the expansion difference increases, and use this to control the opening of the bypass valve of the BEST small steam turbine;
通过本发明,当BEST小汽轮机处于暖机状态时,若出现胀差逐渐增大的现象,通过胀差监测装置让BEST小汽轮机旁路阀门会适当的减小开度,增加BEST小汽轮机暖机时间,来减小蒸汽对转子和缸体的膨胀速度的影响,避免胀差进一步增大。Through the present invention, when the BEST small steam turbine is in the warm-up state, if the expansion difference gradually increases, the opening of the bypass valve of the BEST small steam turbine will be appropriately reduced through the expansion difference monitoring device, and the warm-up of the BEST small steam turbine will be increased. Time, to reduce the influence of steam on the expansion speed of the rotor and cylinder, and avoid further increase of expansion difference.
参考图6,BEST小汽轮机启动后到达1000r/min后,此时的BEST小汽轮机处于暖机状态且旁路阀处于全开状态,蒸汽通过全开的BEST小汽轮机旁路阀对转子和缸体的膨胀速度影响过大,导致胀差增大,针对此类问题,需要对图6的BEST小汽轮机实际背压与背压设定值之差原控制系统进行优化,避免在BEST小汽轮机处于暖机状态时,旁路阀处于全开状态导致蒸汽流量增大,使得胀差逐渐增大的问题发生。Referring to Figure 6, after the BEST small steam turbine starts to reach 1000r/min, the BEST small steam turbine is in a warm-up state and the bypass valve is fully open, and the steam passes through the fully open BEST small steam turbine bypass valve to the rotor and cylinder. The influence of the expansion speed is too large, resulting in an increase in the expansion difference. To solve this problem, it is necessary to optimize the original control system for the difference between the actual back pressure of the BEST small steam turbine and the set value of the back pressure in Figure 6, so as to avoid that the BEST small steam turbine is warm. In the engine state, the bypass valve is in a fully open state, resulting in an increase in the steam flow rate, which causes the problem of a gradual increase in the expansion difference.
参考图7,基于此,本发明所述的BEST小汽轮机实际背压与背压设定值之差新控制系统包括BEST排汽压力输入端D001、BEST延时背压设定值输入端D002、乘法块D003、BEST实际背压与背压设定值之差输出模块D004、第三F(x)函数块D005、加法块D006、第四二选一切换块D007及第三减法块D008;Referring to Fig. 7, based on this, the new control system for the difference between the actual back pressure of the BEST small steam turbine and the set value of the back pressure according to the present invention includes a BEST exhaust pressure input terminal D001, a BEST delay back pressure set value input terminal D002, Multiplication block D003, BEST actual back pressure and back pressure setting difference output module D004, third F(x) function block D005, addition block D006, fourth two-to-one switching block D007 and third subtraction block D008;
BEST小汽轮机胀差输入端B031经第三F(x)函数块D005与加法块D006的输入端相连接,BEST延时背压设定值输入端D002与加法块D006的输入端相连接;BEST排汽压力输入端D001与第四二选一切换块D007的输入端及第三减法块D008的输入端相连接;The BEST small steam turbine expansion difference input terminal B031 is connected to the input terminal of the addition block D006 through the third F(x) function block D005, and the BEST delay back pressure set value input terminal D002 is connected to the input terminal of the addition block D006; BEST The exhaust pressure input terminal D001 is connected to the input terminal of the fourth one-of-two switching block D007 and the input terminal of the third subtraction block D008;
旁路阀阀位控制手动模式反馈端B006及加法块D006的输出端与第四二选一切换块D007的输入端相连接,第四二选一切换块D007的输出端与第三减法块D008的输入端相连接,第三减法块D008的输出端与乘法块D003的输入端相连接,乘法块D003的输出端与BEST实际背压与背压设定值之差输出模块D004相连接。The bypass valve position control manual mode feedback terminal B006 and the output terminal of the addition block D006 are connected to the input terminal of the fourth two-to-one switch block D007, and the output terminal of the fourth two-to-one switch block D007 is connected to the third subtraction block D008 The input end of the third subtraction block D008 is connected to the input end of the multiplication block D003, and the output end of the multiplication block D003 is connected to the output module D004 of the difference between the BEST actual back pressure and the back pressure set value.
通过本发明,当BEST小汽轮机处于暖机状态时,若出现胀差逐渐增大的现象,通过胀差监测装置使旁路阀会适当的减小开度,增加BEST小汽轮机暖机时间,来减小蒸汽对转子和缸体的膨胀速度的影响,避免胀差进一步增大。According to the present invention, when the BEST small steam turbine is in the warm-up state, if the expansion difference gradually increases, the opening of the bypass valve will be appropriately reduced through the expansion difference monitoring device, and the warm-up time of the BEST small steam turbine will be increased. Reduce the influence of steam on the expansion speed of the rotor and cylinder to avoid further increase of expansion difference.
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