CN115400549B - Morpholine cyclic amine desulfurizing agent with high regeneration cycle performance and preparation method thereof - Google Patents
Morpholine cyclic amine desulfurizing agent with high regeneration cycle performance and preparation method thereof Download PDFInfo
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- 238000011069 regeneration method Methods 0.000 title claims abstract description 55
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- -1 Morpholine cyclic amine Chemical class 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 230000003009 desulfurizing effect Effects 0.000 title claims 6
- KKFDCBRMNNSAAW-UHFFFAOYSA-N 2-(morpholin-4-yl)ethanol Chemical compound OCCN1CCOCC1 KKFDCBRMNNSAAW-UHFFFAOYSA-N 0.000 claims abstract description 57
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- 229910052757 nitrogen Inorganic materials 0.000 description 10
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- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 6
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- UDSFAEKRVUSQDD-UHFFFAOYSA-N Dimethyl adipate Chemical compound COC(=O)CCCCC(=O)OC UDSFAEKRVUSQDD-UHFFFAOYSA-N 0.000 description 4
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- XTDYIOOONNVFMA-UHFFFAOYSA-N dimethyl pentanedioate Chemical compound COC(=O)CCCC(=O)OC XTDYIOOONNVFMA-UHFFFAOYSA-N 0.000 description 4
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- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- 238000005481 NMR spectroscopy Methods 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
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- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 2
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 2
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- SMWDFEZZVXVKRB-UHFFFAOYSA-N anhydrous quinoline Natural products N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 1
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- RWIVICVCHVMHMU-UHFFFAOYSA-N n-aminoethylmorpholine Chemical compound NCCN1CCOCC1 RWIVICVCHVMHMU-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1456—Removing acid components
- B01D53/1481—Removing sulfur dioxide or sulfur trioxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1493—Selection of liquid materials for use as absorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/20—Organic absorbents
- B01D2252/202—Alcohols or their derivatives
- B01D2252/2023—Glycols, diols or their derivatives
- B01D2252/2026—Polyethylene glycol, ethers or esters thereof, e.g. Selexol
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/20—Organic absorbents
- B01D2252/204—Amines
- B01D2252/20436—Cyclic amines
- B01D2252/20452—Cyclic amines containing a morpholine-ring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/50—Combinations of absorbents
- B01D2252/504—Mixtures of two or more absorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/30—Sulfur compounds
- B01D2257/302—Sulfur oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treating Waste Gases (AREA)
- Gas Separation By Absorption (AREA)
Abstract
本发明提供了一种高再生循环性能的吗啉类环状胺脱硫剂及其制备方法。该吗啉类环状胺脱硫剂,是由N‑(2‑羟乙基)吗啉(HEM)作为溶质,聚乙二醇二甲醚(NHD)作为溶剂混合配置得到。本发明所提供的脱硫剂不仅对SO2具有良好的吸收效果,明显高于市售工业应用Cansolv胺液等有机液体脱硫剂,且对较高浓度条件的SO2多次循环吸收效果优异,其制备方法具有成本较低、工艺步骤适于连续化生产的特点,具有工业化生产前景。
The invention provides a morpholine cyclic amine desulfurizer with high regeneration cycle performance and a preparation method thereof. The morpholine cyclic amine desulfurizer is prepared by mixing N-(2-hydroxyethyl)morpholine (HEM) as a solute and polyethylene glycol dimethyl ether (NHD) as a solvent. The desulfurizer provided by the present invention not only has a good absorption effect on SO2 , which is significantly higher than the organic liquid desulfurizers such as the commercially available industrial Cansolv amine solution, but also has excellent absorption effect on multiple cycles of SO2 under higher concentration conditions. The preparation method thereof has the characteristics of low cost and process steps suitable for continuous production, and has the prospect of industrial production.
Description
技术领域Technical Field
本发明属于工业烟气用脱硫剂领域,涉及一种高再生循环性能的吗啉类环状胺脱硫剂及其制备方法。The invention belongs to the field of desulfurizers for industrial flue gas and relates to a morpholine cyclic amine desulfurizer with high regeneration cycle performance and a preparation method thereof.
背景技术Background technique
中国是一个“富煤、贫油、少气”的国家,同时也是一个能源需求极其旺盛的大国。中国的煤炭产量及需求量庞大,均为世界第一。而煤炭等传统能源在燃烧过程中会产生多种大气污染物,其中就包括二氧化硫(分子式SO2),排放至大气中的SO2会导致酸雨污染,使植物发育不良、生长迟缓,进而迅速枯萎死亡,还会危及人类健康和各种动植物的生存;酸雨还会腐蚀建筑物、机械设备和市政设施,造成重大经济损失,还可能引发其他安全问题。除此之外,大气中SO2还可被氧化为SO3,最后形成硫酸雾,造成更严重的危害。China is a country rich in coal, poor in oil and little in gas. It is also a country with extremely strong energy demand. China's coal production and demand are huge, both of which are the highest in the world. Traditional energy sources such as coal will produce a variety of air pollutants during the combustion process, including sulfur dioxide (molecular formula SO 2 ). SO 2 emitted into the atmosphere will cause acid rain pollution, causing plants to develop poorly and grow slowly, and then quickly wither and die, and endanger human health and the survival of various animals and plants; acid rain will also corrode buildings, mechanical equipment and municipal facilities, causing significant economic losses, and may also cause other safety problems. In addition, SO 2 in the atmosphere can also be oxidized to SO 3 , and finally form sulfuric acid mist, causing more serious harm.
据调查,2020年,我国SO2总排放量达318.2万吨,其中工业源排放量高达253.2万吨,占比接近80%。鉴于我国目前的SO2排放状况的严峻和经济发展形势的市场需求,国家及工业生产企业都对工业烟气脱硫工艺提出更高的要求。总体而言,目前脱硫工艺常用的手段有湿法脱硫、(半)干法脱硫、离子液体脱硫、有机胺法脱硫等。其中湿法脱硫工艺具有反应速率快、脱硫率高的特点,但同时会产生大量废水废液,废水的妥善处置和易造成二次污染的问题亦是目前工业应用中的主要问题;而干法脱硫工艺的副产品为固态,利于综合应用,但是反应速率相对较慢,脱硫率较低;近年来,常用的半干法脱硫吸收剂利用率高、无废水产生,但也存在脱硫后烟尘颗粒物含量高等问题,限制了在实际环境中的推广和使用;离子液体脱硫具有条件温和、操作简单、耗时较短、耗能较低等优点。其中有机胺法脱硫作为离子液体的一种新兴应用,以其吸收率高,易于回收再利用,经济环保等特点得到了人们的广泛关注。但这项技术目前由于制备难度及循环再生等具体难点的存在,导致其在经济性等方面优势并不明显,亦是阻碍该类脱硫技术发展和应用的关键问题。According to the survey, in 2020, China's total SO2 emissions reached 3.182 million tons, of which industrial sources accounted for 2.532 million tons, accounting for nearly 80%. In view of the severe SO2 emissions in China and the market demand for economic development, the state and industrial production enterprises have put forward higher requirements for industrial flue gas desulfurization technology. In general, the commonly used means of desulfurization technology at present are wet desulfurization, (semi-) dry desulfurization, ionic liquid desulfurization, organic amine desulfurization, etc. Among them, the wet desulfurization process has the characteristics of fast reaction rate and high desulfurization rate, but it will also produce a large amount of wastewater and waste liquid. The proper disposal of wastewater and the problem of secondary pollution are also the main problems in current industrial applications; the by-product of the dry desulfurization process is solid, which is conducive to comprehensive application, but the reaction rate is relatively slow and the desulfurization rate is low; in recent years, the commonly used semi-dry desulfurization absorbent has a high utilization rate and no wastewater is generated, but there are also problems such as high content of smoke particles after desulfurization, which limits its promotion and use in actual environments; ionic liquid desulfurization has the advantages of mild conditions, simple operation, short time consumption and low energy consumption. Among them, organic amine desulfurization, as an emerging application of ionic liquids, has attracted widespread attention due to its high absorption rate, easy recycling, economic and environmental protection, etc. However, due to the difficulties in preparation and recycling, this technology currently has no obvious advantages in terms of economy, which is also a key issue hindering the development and application of this type of desulfurization technology.
具体来说,有机胺法作为吸收技术,其吸收剂的结构和组成将直接决定吸收再生性能。有机胺脱硫剂中常用的有四种类型:链状一元胺、链状二元胺、环状胺和混合胺。其中链状一元胺容易降解变质,较难再生,对SO2的吸收几乎没有选择性;链状二元胺解决了链状一元胺再生能耗高的问题,但其使用的专利胺液成本偏高,仍有很大的改进空间。当前,以哌嗪(PZ)及其衍生物为代表的环状胺报道较多,其相对比醇胺和EDA等二元胺具有更好的吸收能力,中国专利CN202011025636.3公开了一种有机胺脱硫剂及其制备方法和应用,通过在哌嗪类有机胺中添加复合抗氧抑制剂,以期提升二氧化硫回收率、降低脱硫剂的损失等功能。中国专利CNCN201610745489.4公开了一种复合哌嗪类有机胺脱硫剂中亦通过在双羟烷基哌嗪体系中添加脂肪胺、芳香胺等次、助吸收剂、添加剂等提高脱硫剂吸收-解析综合性能。但在实际应用中,它们存在的解吸率依然相对较低,再生能耗高的问题限制了市场的推广。Specifically, as an absorption technology, the structure and composition of the absorbent of the organic amine method will directly determine the absorption and regeneration performance. There are four commonly used types of organic amine desulfurizers: chain monoamines, chain diamines, cyclic amines and mixed amines. Among them, chain monoamines are easily degraded and deteriorated, difficult to regenerate, and have almost no selectivity for the absorption of SO2 ; chain diamines solve the problem of high energy consumption for the regeneration of chain monoamines, but the cost of the patented amine liquid used is relatively high, and there is still a lot of room for improvement. At present, there are many reports on cyclic amines represented by piperazine (PZ) and its derivatives. Compared with diamines such as alcoholamines and EDA, they have better absorption capacity. Chinese patent CN202011025636.3 discloses an organic amine desulfurizer and its preparation method and application, which adds a composite antioxidant inhibitor to piperazine organic amines in order to improve the sulfur dioxide recovery rate and reduce the loss of desulfurizers. Chinese patent CNCN201610745489.4 discloses a composite piperazine organic amine desulfurizer, which also improves the absorption-desorption comprehensive performance of the desulfurizer by adding aliphatic amines, aromatic amines, absorbents, additives, etc. to the dihydroxyalkyl piperazine system. However, in practical applications, their desorption rate is still relatively low, and the high regeneration energy consumption has limited market promotion.
鉴于上述现状,因此制备出一种具有较高SO2吸收效率、良好再生循环性能且成本较低的SO2有机液体脱硫剂,是当前脱除烟气中SO2工程应用中亟待解决的问题。In view of the above situation, it is an urgent problem to be solved in the current engineering application of removing SO 2 from flue gas to prepare a SO 2 organic liquid desulfurizer with high SO 2 absorption efficiency, good regeneration cycle performance and low cost.
发明内容Summary of the invention
本发明为了解决上述背景技术中提出的问题,提供了一种高再生循环性能的吗啉类环状胺脱硫剂及其制备方法。不仅对SO2具有良好的吸收效果,明显高于市售工业应用Cansolv胺液等有机液体脱硫剂,且对较高浓度条件的SO2多次循环吸收效果优异,其制备方法具有成本较低、工艺步骤适于连续化生产的特点,具有工业化生产前景。In order to solve the problems raised in the above background technology, the present invention provides a morpholine cyclic amine desulfurizer with high regeneration cycle performance and a preparation method thereof. It not only has a good absorption effect on SO2 , which is significantly higher than the commercially available industrial Cansolv amine liquid and other organic liquid desulfurizers, but also has excellent absorption effect on SO2 under high concentration conditions for multiple cycles. Its preparation method has the characteristics of low cost and process steps suitable for continuous production, and has prospects for industrial production.
为实现上述目的,本发明是采用由以下技术措施构成的技术方案来实现的。To achieve the above objectives, the present invention is implemented by adopting a technical solution consisting of the following technical measures.
在一方面,本发明提供了一种高再生循环性能的吗啉类环状胺脱硫剂,是由N-(2-羟乙基)吗啉(HEM)作为溶质,聚乙二醇二甲醚(NHD)作为溶剂混合配置得到。In one aspect, the present invention provides a morpholine-based cyclic amine desulfurizer with high regeneration cycle performance, which is prepared by mixing N-(2-hydroxyethyl)morpholine (HEM) as a solute and polyethylene glycol dimethyl ether (NHD) as a solvent.
本发明基于发明人调研发现,吗啉类环状胺在当前技术文献中,因其具有脱硫功能以及一定的硫容,多作为脱硫剂的一种有机溶剂选择,并通常与醇类试剂、醚类试剂、砜类试剂等作为脱硫剂中有机溶剂的备选之一;或是在少量添加的前提下,作为脱硫剂的增强剂或是增效剂,以提高脱硫剂的脱硫、容硫功效。The present invention is based on the inventor's research and discovery that in current technical literature, morpholine cyclic amines are mostly selected as an organic solvent for desulfurizers because of their desulfurization function and certain sulfur capacity, and are usually used as one of the alternative organic solvents in desulfurizers with alcohol reagents, ether reagents, sulfone reagents, etc.; or, under the premise of adding a small amount, they are used as enhancers or synergists of desulfurizers to improve the desulfurization and sulfur tolerance effects of the desulfurizer.
而在上述调研文献中,所提到的吗啉类环状胺包括吗啉、N-(2-羟乙基)吗啉(HEM)、N-甲酰吗啉、N-甲基吗啉等为较为主流的选择。In the above research literature, the morpholine cyclic amines mentioned include morpholine, N-(2-hydroxyethyl)morpholine (HEM), N-formylmorpholine, N-methylmorpholine, etc. as the more mainstream choices.
但是目前所公开具有高脱硫性能的脱硫剂配方,基本都是由多种组分复配制备而成,或是具有工艺较为复杂的制备方式,从而保障其脱硫性能优秀,无形中急剧增大了脱硫剂的应用成本。而脱硫剂的工业化使用通常是基于高剂量、高消耗的,因此为数众多的脱硫剂新专利仅能存在于实验室的验证阶段,无法投入到工业实际应用中。基于降低工业成本的思路,本发明的发明人通过设计实验,验证吗啉类环状胺是否能够作为单一组分非复配脱硫剂的主要脱硫功能组分:However, the currently disclosed desulfurizer formulas with high desulfurization performance are basically prepared by compounding multiple components, or have a relatively complex preparation method, so as to ensure its excellent desulfurization performance, which invisibly increases the application cost of the desulfurizer. The industrial use of desulfurizers is usually based on high dosage and high consumption. Therefore, a large number of new desulfurizer patents can only exist in the laboratory verification stage and cannot be put into practical industrial applications. Based on the idea of reducing industrial costs, the inventors of the present invention designed experiments to verify whether morpholine cyclic amines can be used as the main desulfurization functional component of a single-component non-compound desulfurizer:
经过前期试验发现,当有机溶剂选择为常规的环丁砜(SUL)(具有极低的粘度和饱和蒸气压,且对SO2的吸收能力极低,从而不干扰试验结果)前提下时,吗啉(MP)、N-(2-羟乙基)吗啉(HEM)、N-甲酰吗啉、N-甲基吗啉都具有良好的脱硫吸附能力,其中吗啉的脱硫吸附能力最强。在设计试验中也包括了上述调研文献中未见提及的N-(2-氨乙基)吗啉(AEM),发现其脱硫吸附能力显著较差,印证其未在脱硫工业中采用的原因。Through preliminary tests, it was found that when the organic solvent was selected as conventional sulfolane (SUL) (which has extremely low viscosity and saturated vapor pressure, and has extremely low absorption capacity for SO 2 , thus not interfering with the test results), morpholine (MP), N-(2-hydroxyethyl)morpholine (HEM), N-formylmorpholine, and N-methylmorpholine all had good desulfurization adsorption capacity, among which morpholine had the strongest desulfurization adsorption capacity. N-(2-aminoethyl)morpholine (AEM), which was not mentioned in the above research literature, was also included in the designed test, and it was found that its desulfurization adsorption capacity was significantly poor, confirming the reason why it was not adopted in the desulfurization industry.
但在进一步展开脱硫剂的再生循环试验中发现,吗啉(MP)难以通过解析热再生,其脱硫吸附性能接近于一次性,从而无法作为需要多次再生循环使用的脱硫剂主要脱硫功能组分。而N-(2-羟乙基)吗啉(HEM)、N-甲酰吗啉、N-甲基吗啉都表现出了较佳的再生循环性能,且上述三者在再生循环吸收5次后的硫总吸收量差异较小,其中N-(2-羟乙基)吗啉(HEM)仅略微优于N-甲酰吗啉、N-甲基吗啉。However, in the further regeneration cycle test of the desulfurizer, it was found that morpholine (MP) was difficult to regenerate through analytical heat, and its desulfurization adsorption performance was close to one-time, so it could not be used as the main desulfurization functional component of the desulfurizer that needs multiple regeneration cycles. N-(2-hydroxyethyl)morpholine (HEM), N-formylmorpholine, and N-methylmorpholine all showed better regeneration cycle performance, and the total sulfur absorption of the above three after 5 regeneration cycles was slightly different, among which N-(2-hydroxyethyl)morpholine (HEM) was only slightly better than N-formylmorpholine and N-methylmorpholine.
上述设计试验的前期试验内容及结论,均记载于本发明发明人已公开论文(Theabsorption of SO2 by morpholine cyclic amines with sulfolane as the solventfor flue gas[J].Journal of Hazardous Materials,2021,408:124462.)。The preliminary experimental contents and conclusions of the above-mentioned designed experiments are recorded in the published paper by the inventor of the present invention (The absorption of SO2 by morpholine cyclic amines with sulfolane as the solventfor flue gas[J].Journal of Hazardous Materials,2021,408:124462.).
基于上述研究发现,本发明的发明人在后期试验中,为了进一步降低工业生产成本并提高N-(2-羟乙基)吗啉(HEM)作为溶质时脱硫剂的脱硫性能,通过大量试验以获取最优、最适搭配的有机溶剂选择。在试验中,筛选了以目前脱硫技术中最为广泛利用的有机溶剂,分别选择了以丁二酸二甲酯(DMSu)、戊二酸二甲酯(DMG)和己二酸二甲酯(DMA)为代表的二价酸酯类溶剂,以聚乙二醇二甲醚(NHD)和三乙二醇单甲醚(TEM)为代表的醚类试剂,以二甲基亚砜(DMSO)和环丁砜(SUL)为代表的砜类试剂,以乙醇(EtOH)和丙三醇(Gly)为代表的醇类试剂。Based on the above research findings, the inventors of the present invention conducted a large number of tests in the later stage of the experiment to further reduce the industrial production cost and improve the desulfurization performance of the desulfurizer when N-(2-hydroxyethyl)morpholine (HEM) is used as the solute, and obtained the best and most suitable organic solvent selection. In the experiment, the most widely used organic solvent in the current desulfurization technology was screened, and divalent acid ester solvents represented by dimethyl succinate (DMSu), dimethyl glutarate (DMG) and dimethyl adipate (DMA) were selected, ether reagents represented by polyethylene glycol dimethyl ether (NHD) and triethylene glycol monomethyl ether (TEM), sulfone reagents represented by dimethyl sulfoxide (DMSO) and cyclopentane (SUL), and alcohol reagents represented by ethanol (EtOH) and glycerol (Gly).
使用上述有机溶剂分别与N-(2-羟乙基)吗啉(HEM)配置为相同浓度比例的混合溶液,在第一次脱硫吸附测试中发现,丙三醇(Gly)、三乙二醇单甲醚(TEM)、二甲基亚砜(DMSO)作为溶剂时,均表现出了显著高于其他有机溶剂的首次吸收容量。The above-mentioned organic solvents were used to prepare mixed solutions with N-(2-hydroxyethyl)morpholine (HEM) in the same concentration ratio. In the first desulfurization adsorption test, it was found that when propylene glycol (Gly), triethylene glycol monomethyl ether (TEM) and dimethyl sulfoxide (DMSO) were used as solvents, they all showed a first absorption capacity significantly higher than that of other organic solvents.
但在统计了再生循环吸收5次后的硫总吸收量后,惊讶地发现,聚乙二醇二甲醚(NHD)作为溶剂时,其再生循环吸收5次后的硫总吸收量大幅高于其他有机溶剂选择。在首次吸收容量最高的几种有机溶剂,其再生循环吸收5次期间的硫吸收量都出现了较为明显的降低趋势,从而硫总吸收量显著低于聚乙二醇二甲醚(NHD);而同为醚类试剂的三乙二醇单甲醚(TEM),硫总吸收量也显著低于聚乙二醇二甲醚(NHD)。However, after counting the total sulfur absorption after five regeneration cycles, it was surprisingly found that when polyethylene glycol dimethyl ether (NHD) was used as a solvent, its total sulfur absorption after five regeneration cycles was significantly higher than that of other organic solvents. The sulfur absorption of several organic solvents with the highest initial absorption capacity during the five regeneration cycles showed a relatively obvious downward trend, and the total sulfur absorption was significantly lower than that of polyethylene glycol dimethyl ether (NHD); and triethylene glycol monomethyl ether (TEM), which is also an ether reagent, also had a significantly lower total sulfur absorption than polyethylene glycol dimethyl ether (NHD).
这一偶然发现,显然极大地有利于构建低成本N-(2-羟乙基)吗啉(HEM)单一组分非复配脱硫剂的制备生产及实际工业应用。并且,通过多次再生循环脱硫测试,可明显发现在N-(2-羟乙基)吗啉(HEM)和聚乙二醇二甲醚(NHD)的搭配下,每次再生循环的硫吸收量相较其他溶剂更为趋于均一稳定,充分说明其具备更佳的工业应用前景。This accidental discovery is obviously of great benefit to the preparation and production of low-cost N-(2-hydroxyethyl)morpholine (HEM) single-component non-compound desulfurizer and its actual industrial application. In addition, through multiple regeneration cycle desulfurization tests, it can be clearly found that under the combination of N-(2-hydroxyethyl)morpholine (HEM) and polyethylene glycol dimethyl ether (NHD), the sulfur absorption in each regeneration cycle is more uniform and stable than other solvents, which fully demonstrates that it has better industrial application prospects.
在本文中,所述吗啉类环状胺脱硫剂,是由N-(2-羟乙基)吗啉(HEM)作为溶质,聚乙二醇二甲醚(NHD)作为溶剂混合配置得到。需要强调的是,本发明所述吗啉类环状胺脱硫剂为保障其低工业成本效益,是仅由N-(2-羟乙基)吗啉(HEM)和聚乙二醇二甲醚(NHD)混合配置得到,且溶质分散均匀后形成均相溶液,有利于长期保存。添加其他的助剂/填料/增强剂等构成复配脱硫剂是否会对其多次再生循环的硫吸收量稳定性造成影响暂且未知,并可能会破坏其均相性质。In this article, the morpholine cyclic amine desulfurizer is prepared by mixing N-(2-hydroxyethyl)morpholine (HEM) as a solute and polyethylene glycol dimethyl ether (NHD) as a solvent. It should be emphasized that the morpholine cyclic amine desulfurizer of the present invention is obtained by mixing only N-(2-hydroxyethyl)morpholine (HEM) and polyethylene glycol dimethyl ether (NHD) to ensure its low industrial cost-effectiveness, and the solute is evenly dispersed to form a homogeneous solution, which is conducive to long-term preservation. Whether the addition of other additives/fillers/reinforcers to form a composite desulfurizer will affect the stability of its sulfur absorption amount in multiple regeneration cycles is not yet known, and may destroy its homogeneous properties.
在其中一种技术方案中,所述吗啉类环状胺脱硫剂中N-(2-羟乙基)吗啉(HEM)作为溶质的质量百分数为20%~50%。In one of the technical solutions, the mass percentage of N-(2-hydroxyethyl)morpholine (HEM) as a solute in the morpholine-based cyclic amine desulfurizer is 20% to 50%.
需要说明的是,在本发明提供了上述溶质及溶剂组分的前提下,本领域技术人员可通过混合溶液的常规原理,参考现有技术得到具体的混合溶液配置方法。因此,本发明下述所提供的技术方案并不意味着对本发明制备方法的唯一指定或限定。It should be noted that, under the premise that the present invention provides the above-mentioned solute and solvent components, those skilled in the art can obtain a specific method for preparing the mixed solution by referring to the prior art through the conventional principles of mixed solutions. Therefore, the technical solutions provided below in the present invention do not mean the sole designation or limitation of the preparation method of the present invention.
上述一种高再生循环性能的吗啉类环状胺脱硫剂的制备方法,主要包括如下步骤:The preparation method of the above-mentioned morpholine cyclic amine desulfurizer with high regeneration cycle performance mainly comprises the following steps:
(1)将N-(2-羟乙基)吗啉(HEM)作为溶质,聚乙二醇二甲醚(NHD)作为溶剂混合,作为混合液;(1) N-(2-hydroxyethyl)morpholine (HEM) as a solute and polyethylene glycol dimethyl ether (NHD) as a solvent are mixed to obtain a mixed solution;
(2)将步骤(1)所得混合液于常温或20~40℃温度条件下,通过搅拌方式使得N-(2-羟乙基)吗啉均匀分散,即得到高再生循环性能的吗啉类环状胺脱硫剂。(2) The mixed solution obtained in step (1) is stirred at room temperature or 20 to 40° C. to uniformly disperse N-(2-hydroxyethyl)morpholine, thereby obtaining a morpholine-based cyclic amine desulfurizer with high regeneration performance.
经上述技术方案最终制备所得吗啉类环状胺混合吸收剂在温度窗口为293.15K~333.15K,气体流量一定的条件下,对较高浓度条件的SO2多次循环吸收能力强,能达到较好效果。The morpholine cyclic amine mixed absorbent finally prepared by the above technical scheme has a strong ability to absorb SO2 in multiple cycles under high concentration conditions under the condition of a temperature window of 293.15K to 333.15K and a certain gas flow rate, and can achieve better results.
其中某一优选技术方案制备所得吗啉类环状胺混合吸收剂,当温度为293.15K时,气体流量为700ml/min条件下,模拟烟气中浓度为8580mg/m3的SO2的条件下,第一次吸附可达到192.18mg/g,且5次循环吸收容量能够达到4800mg/g以上。A preferred technical scheme is used to prepare a morpholine cyclic amine mixed absorbent. When the temperature is 293.15K and the gas flow rate is 700ml/min, under the condition of simulating a SO2 concentration of 8580mg/ m3 in the flue gas, the first adsorption can reach 192.18mg/g, and the absorption capacity after 5 cycles can reach more than 4800mg/g.
本发明具有如下有益效果:The present invention has the following beneficial effects:
1、本发明所提供的吗啉类环状胺脱硫剂在一定温度下,对较高浓度条件的SO2多次循环吸收容量能够达可观水平,优选技术方案的多次复用效果已高于同类实验条件下已工业应用Cansolv胺液,且在SO2、NOx和O2等多种烟气组分共同存在的条件下,对SO2的吸收具有优异的选择性,含湿烟气中的水对其吸收效率影响甚微,尤其适用于钢铁烧结、球团工业所排放的含SO2废气的吸收。1. The morpholine cyclic amine desulfurizer provided by the present invention can achieve a considerable level of multiple cycle absorption capacity for SO2 at higher concentration conditions at a certain temperature. The multiple reuse effect of the preferred technical solution is higher than that of the Cansolv amine solution that has been industrially applied under similar experimental conditions. In addition, under the condition that multiple flue gas components such as SO2 , NOx and O2 coexist, it has excellent selectivity for the absorption of SO2 , and the water in the wet flue gas has little effect on its absorption efficiency. It is particularly suitable for the absorption of SO2- containing waste gas discharged by the steel sintering and pelletizing industries.
2、本发明所提供的吗啉类环状胺脱硫剂吸收剂脱硫效率高、运行维护简单可靠、吸收剂热稳定性及化学稳定性良好;且同时作为均相液体,具有可长期储存的优势。2. The morpholine cyclic amine desulfurizer absorbent provided by the present invention has high desulfurization efficiency, simple and reliable operation and maintenance, and good thermal and chemical stability of the absorbent; and at the same time, as a homogeneous liquid, it has the advantage of long-term storage.
3、本发明制备方法具有成本较低、工艺步骤简便等特点,此外还具有再生能耗少,能耗成本低的优点,工程应用经济性良好,相较传统的脱硫法成本更低,具有极佳的市场应用前景。3. The preparation method of the present invention has the characteristics of low cost and simple process steps. In addition, it has the advantages of low regeneration energy consumption and low energy consumption cost. It has good economic efficiency in engineering application and is lower in cost than traditional desulfurization methods. It has excellent market application prospects.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例1、对比例1~8在脱硫吸附测试中SO2首次吸收容量对比柱形图。FIG. 1 is a bar chart comparing the first absorption capacity of SO 2 in Example 1 of the present invention and Comparative Examples 1 to 8 in a desulfurization adsorption test.
图2为本发明实施例1、对比例1~8在脱硫吸附测试中再生循环5次的SO2吸收容量对比图。FIG. 2 is a comparison chart of the SO 2 absorption capacity of Example 1 of the present invention and Comparative Examples 1 to 8 after 5 regeneration cycles in the desulfurization adsorption test.
图3为本发明实施例1、对比例1~8在脱硫吸附测试中再生循环5次的溶液质量损失率对比图。FIG3 is a comparison chart of the mass loss rate of the solution of Example 1 of the present invention and Comparative Examples 1 to 8 after 5 regeneration cycles in the desulfurization adsorption test.
图4为本发明实施例1制备的HEM-NHD-40在吸收SO2后出现了明显的分层现象照片。FIG4 is a photograph showing that HEM-NHD-40 prepared in Example 1 of the present invention exhibits obvious stratification after absorbing SO 2 .
图5为本发明实施例1制备的HEM-NHD-40在吸收前与SO2首次吸收后的上清液及下层液体的FTIR对比图。图中,最上方的谱线对应吸收前,中间的谱线对应SO2首次吸收后的上清液,最下方的谱线对应SO2首次吸收后的下层液体。Figure 5 is a FTIR comparison chart of the supernatant and lower layer liquid of HEM-NHD-40 prepared in Example 1 of the present invention before absorption and after the first absorption of SO2 . In the figure, the top spectrum line corresponds to before absorption, the middle spectrum line corresponds to the supernatant after the first absorption of SO2 , and the bottom spectrum line corresponds to the lower layer liquid after the first absorption of SO2 .
图6为本发明实施例1制备的HEM-NHD-40在吸收前与经过再生循环5次后的FTIR对比图。图中,最上方的谱线对应吸收前,最下方的谱线对应再生循环5次后再次解吸的HEM-NHD-40。Figure 6 is a FTIR comparison chart of HEM-NHD-40 prepared in Example 1 of the present invention before absorption and after 5 regeneration cycles. In the figure, the top spectrum line corresponds to the HEM-NHD-40 before absorption, and the bottom spectrum line corresponds to the HEM-NHD-40 desorbed again after 5 regeneration cycles.
图7为本发明实施例1制备的HEM-NHD-40在吸收前与经过再生循环5次后的NMR谱图。左图(a)为1H NMR谱图,最上方的谱线对应吸收前,最下方的谱线对应再生循环5次后再次解吸的HEM-NHD-40;右图(b)为13C NMR谱图,最上方的谱线对应吸收前,最下方的谱线对应再生循环5次后再次解吸的HEM-NHD-40。Figure 7 is the NMR spectra of HEM-NHD-40 prepared in Example 1 of the present invention before absorption and after 5 regeneration cycles. The left figure (a) is a 1H NMR spectrum, the top spectrum line corresponds to the HEM-NHD-40 before absorption, and the bottom spectrum line corresponds to the HEM-NHD-40 desorbed again after 5 regeneration cycles; the right figure (b) is a 13C NMR spectrum, the top spectrum line corresponds to the HEM-NHD-40 before absorption, and the bottom spectrum line corresponds to the HEM-NHD-40 desorbed again after 5 regeneration cycles.
图8为本发明对比例6制备的HEM-TEM-40在吸收SO2后未出现分层现象的照片。FIG8 is a photograph showing that HEM-TEM-40 prepared in Comparative Example 6 of the present invention does not show delamination after absorbing SO 2 .
图9为本发明对比例6制备的HEM-TEM-40在吸收前、SO2首次吸收后与经过再生循环5次后的FTIR对比图。图中,最上方的谱线对应吸收前,中间的谱线对应SO2首次吸收后,最下方的谱线对应再生循环5次后再次解吸的HEM-TEM-40。FIG9 is a FTIR comparison chart of HEM-TEM-40 prepared in Comparative Example 6 of the present invention before absorption, after the first absorption of SO 2 , and after 5 regeneration cycles. In the figure, the top spectrum corresponds to before absorption, the middle spectrum corresponds to after the first absorption of SO 2 , and the bottom spectrum corresponds to HEM-TEM-40 desorbed again after 5 regeneration cycles.
图10为本发明对比例6制备的HEM-TEM-40在吸收前、SO2首次吸收后与经过再生循环5次后的NMR谱图。左图(a)为1H NMR谱图,最上方的谱线对应吸收前,中间的谱线对应SO2首次吸收后,最下方的谱线对应再生循环5次后再次解吸的HEM-TEM-40;右图(b)为13C NMR谱图,最上方的谱线对应吸收前,中间的谱线对应SO2首次吸收后,最下方的谱线对应再生循环5次后再次解吸的HEM-TEM-40。Figure 10 is the NMR spectra of HEM-TEM-40 prepared in Comparative Example 6 of the present invention before absorption, after the first absorption of SO 2 , and after 5 regeneration cycles. The left figure (a) is a 1H NMR spectrum, the top spectrum line corresponds to before absorption, the middle spectrum line corresponds to the first absorption of SO 2 , and the bottom spectrum line corresponds to HEM-TEM-40 desorbed again after 5 regeneration cycles; the right figure (b) is a 13C NMR spectrum, the top spectrum line corresponds to before absorption, the middle spectrum line corresponds to the first absorption of SO 2 , and the bottom spectrum line corresponds to HEM-TEM-40 desorbed again after 5 regeneration cycles.
图11为本发明实施例1~3在重复进行脱硫吸附测试中再生循环5次的SO2吸收容量对比图。FIG. 11 is a comparison chart of the SO 2 absorption capacity of Examples 1 to 3 of the present invention after 5 regeneration cycles in repeated desulfurization adsorption tests.
图12为本发明测试方法中吸收SO2实验的流程示意图。FIG. 12 is a schematic flow chart of the SO 2 absorption experiment in the test method of the present invention.
图13为本发明测试方法中解吸SO2实验的流程示意图。FIG. 13 is a schematic flow chart of the desorption SO 2 experiment in the testing method of the present invention.
具体实施方式Detailed ways
为了进一步理解本发明,下面结合实施例对本发明优选实施方案进行描述,但是应当理解,这些描述只是为了进一步说明本发明的特征和优点,而不是对发明权利要求的限制。本领域技术人员可以借鉴本文内容,适当改进工艺参数实现。特别需要指出的是,所有类似的替换和改动对本领域技术人员来说是显而易见的,它们都被视为包括在本发明内。本发明的方法及应用已经通过较佳实施例进行了描述,相关人员明显能在不脱离本发明内容、精神和范围内对本文所述的方法和应用进行改动或适当变更与组合,来实现和应用本发明技术。虽然相信本领域普通技术人员充分了解以下术语,但仍陈述以下定义以有助于说明本发明所公开的主题。In order to further understand the present invention, the preferred embodiments of the present invention are described below in conjunction with examples, but it should be understood that these descriptions are only for further illustrating the features and advantages of the present invention, rather than limiting the claims of the invention. Those skilled in the art can refer to the content of this article and appropriately improve the process parameters to achieve it. It is particularly important to point out that all similar substitutions and modifications are obvious to those skilled in the art, and they are all considered to be included in the present invention. The methods and applications of the present invention have been described through preferred embodiments, and relevant personnel can obviously change or appropriately change and combine the methods and applications described herein without departing from the content, spirit and scope of the present invention to implement and apply the technology of the present invention. Although it is believed that those of ordinary skill in the art fully understand the following terms, the following definitions are still stated to help illustrate the subject matter disclosed by the present invention.
在一方面,本发明提供了一种高再生循环性能的吗啉类环状胺脱硫剂,是由N-(2-羟乙基)吗啉(HEM)作为溶质,聚乙二醇二甲醚(NHD)作为溶剂混合配置得到。In one aspect, the present invention provides a morpholine-based cyclic amine desulfurizer with high regeneration cycle performance, which is prepared by mixing N-(2-hydroxyethyl)morpholine (HEM) as a solute and polyethylene glycol dimethyl ether (NHD) as a solvent.
在本文中,所述吗啉类环状胺脱硫剂,是由N-(2-羟乙基)吗啉(HEM)作为溶质,聚乙二醇二甲醚(NHD)作为溶剂混合配置得到。需要强调的是,本发明所述吗啉类环状胺脱硫剂为保障其低工业成本效益,是仅由N-(2-羟乙基)吗啉(HEM)和聚乙二醇二甲醚(NHD)混合配置得到,且溶质分散均匀后形成均相溶液,有利于长期保存。添加其他的助剂/填料/增强剂等构成复配脱硫剂是否会对其多次再生循环的硫吸收量稳定性造成影响暂且未知,并可能会破坏其均相性质。In this article, the morpholine cyclic amine desulfurizer is prepared by mixing N-(2-hydroxyethyl)morpholine (HEM) as a solute and polyethylene glycol dimethyl ether (NHD) as a solvent. It should be emphasized that the morpholine cyclic amine desulfurizer of the present invention is obtained by mixing only N-(2-hydroxyethyl)morpholine (HEM) and polyethylene glycol dimethyl ether (NHD) to ensure its low industrial cost-effectiveness, and the solute is evenly dispersed to form a homogeneous solution, which is conducive to long-term preservation. Whether the addition of other additives/fillers/reinforcers to form a composite desulfurizer will affect the stability of its sulfur absorption amount in multiple regeneration cycles is not yet known, and may destroy its homogeneous properties.
在其中一种实施方案中,所述啉类环状胺脱硫剂中N-(2-羟乙基)吗啉(HEM)作为溶质的质量百分数为1%~99%,例如1%、2%、5%、10%、20%、30%、40%、50%、60%、70%、80%、90%、95%、98%、99%。In one embodiment, the mass percentage of N-(2-hydroxyethyl)morpholine (HEM) as a solute in the quinoline cyclic amine desulfurizer is 1% to 99%, for example, 1%, 2%, 5%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 95%, 98%, 99%.
在其中一种优选的实施方案中,所述吗啉类环状胺脱硫剂中N-(2-羟乙基)吗啉(HEM)作为溶质的质量百分数为20%~50%,例如21%、22%、24%、25%、28%、30%、32%、35%、38%、40%、42%、44%、45%、46%、48%、49%。通过对比实验发现,当溶质添加量超过50wt%时,将会影响粘度等物理性质,阻碍其对SO2的吸收。进一步优选为30%~40%。In one preferred embodiment, the mass percentage of N-(2-hydroxyethyl)morpholine (HEM) as a solute in the morpholine cyclic amine desulfurizer is 20% to 50%, such as 21%, 22%, 24%, 25%, 28%, 30%, 32%, 35%, 38%, 40%, 42%, 44%, 45%, 46%, 48%, 49%. Through comparative experiments, it is found that when the amount of solute added exceeds 50wt%, it will affect physical properties such as viscosity and hinder its absorption of SO2 . It is further preferably 30% to 40%.
需要说明的是,在本发明提供了上述溶质及溶剂组分的前提下,本领域技术人员可通过混合溶液的常规原理,参考现有技术得到具体的混合溶液配置方法。因此,本发明下述所提供的技术方案并不意味着对本发明制备方法的唯一指定或限定。It should be noted that, under the premise that the present invention provides the above-mentioned solute and solvent components, those skilled in the art can obtain a specific method for preparing the mixed solution by referring to the prior art through the conventional principles of mixed solutions. Therefore, the technical solutions provided below in the present invention do not mean the sole designation or limitation of the preparation method of the present invention.
上述一种高再生循环性能的吗啉类环状胺脱硫剂的制备方法,主要包括如下步骤:The preparation method of the above-mentioned morpholine cyclic amine desulfurizer with high regeneration cycle performance mainly comprises the following steps:
(1)将N-(2-羟乙基)吗啉(HEM)作为溶质,聚乙二醇二甲醚(NHD)作为溶剂混合,作为混合液;(1) N-(2-hydroxyethyl)morpholine (HEM) is used as a solute and polyethylene glycol dimethyl ether (NHD) is used as a solvent to prepare a mixed solution;
(2)将步骤(1)所得混合液于常温或20~40℃温度条件下,通过搅拌方式使得N-(2-羟乙基)吗啉均匀分散,即得到高再生循环性能的吗啉类环状胺脱硫剂。(2) The mixed solution obtained in step (1) is stirred at room temperature or 20 to 40° C. to uniformly disperse N-(2-hydroxyethyl)morpholine, thereby obtaining a morpholine-based cyclic amine desulfurizer with high regeneration performance.
在其中一种实施方案中,步骤(2)中所述搅拌方式为机械式搅拌,本领域技术人员可根据本领域公知常识,或是参考化工工业中针对有机试剂的常规机械搅拌方式,例如通过旋浆式搅拌器、涡轮式搅拌器、浆式搅拌器、锚式搅拌器等常规工业搅拌器进行搅拌。In one embodiment, the stirring method in step (2) is mechanical stirring. Those skilled in the art may stir according to the common knowledge in the art, or refer to the conventional mechanical stirring methods for organic reagents in the chemical industry, for example, by using conventional industrial agitators such as propeller agitators, turbine agitators, paddle agitators, anchor agitators, etc.
在其中一种实施方案中,步骤(2)中所述搅拌方式为磁力搅拌,本领域技术人员可根据本领域公知常识,或是参考化学实验室中针对有机试剂的常规磁力搅拌方式。In one embodiment, the stirring method in step (2) is magnetic stirring, and those skilled in the art can use the common knowledge in the art or refer to the conventional magnetic stirring method for organic reagents in chemical laboratories.
在其中一种优选的实施方案中,在针对试剂总质量不超过1kg的前提下,步骤(2)中所述搅拌方式为磁力搅拌,且是以200~400r/min的速率搅拌1min以上,从而使得N-(2-羟乙基)吗啉(HEM)充分溶解于聚乙二醇二甲醚(NHD)中。In one preferred embodiment, under the premise that the total mass of the reagent does not exceed 1 kg, the stirring method in step (2) is magnetic stirring, and the stirring is carried out at a rate of 200 to 400 r/min for more than 1 min, so that N-(2-hydroxyethyl)morpholine (HEM) is fully dissolved in polyethylene glycol dimethyl ether (NHD).
以下将参考实施例对本申请进行进一步的详细解释。然而,本领域技术人员应理解,这些实施例仅为了说明的目的提供,而不是意图限制本申请。The present invention will be further explained in detail with reference to the following examples. However, it should be understood by those skilled in the art that these examples are provided for the purpose of illustration only and are not intended to limit the present invention.
实施例Example
下面将结合实施例对本申请的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本申请,而不应视为限定本申请的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。除非另外指明,所列出的所有量均基于总重的重量百分比描述。本申请不应解释为受限于所述的具体实施例。The embodiments of the present application will be described in detail below in conjunction with the examples, but it will be appreciated by those skilled in the art that the following examples are only used to illustrate the present application and should not be considered as limiting the scope of the present application. If the specific conditions are not specified in the examples, the conditions recommended by the normal conditions or manufacturers are carried out. If the manufacturers are not specified in the reagents or instruments used, they are all conventional products that can be obtained commercially. Unless otherwise specified, all amounts listed are described in weight percentage based on gross weight. The application should not be construed as being limited to the specific embodiments described.
1.选用试剂1. Selection of reagents
主要实验试剂及原料如表1所示。The main experimental reagents and raw materials are shown in Table 1.
表1 实验试剂及原料汇总表Table 1 Summary of experimental reagents and raw materials
Table1 The summary table of experimental reagents and raw materials.Table1 The summary table of experimental reagents and raw materials.
2.测试方法2. Test Method
吸收SO2实验: SO2 absorption experiment:
根据实验所需吸收剂量大小的不同,选用5ml和50ml两种规格的孟氏洗气瓶用于盛装实验所用的脱硫剂样品。洗气瓶瓶塞缠上生料带,以做好气密措施。而后用天平称量空洗气瓶,质量记为M0。用胶头滴管取一定质量的溶剂和溶质至洗气瓶中,摇匀后再用天平称量,总质量记为MT。According to the different absorption doses required for the experiment, two sizes of 5ml and 50ml Meng's washing bottles are selected to hold the desulfurizer samples used in the experiment. The stopper of the washing bottle is wrapped with raw tape to ensure airtightness. Then the empty washing bottle is weighed with a balance, and the mass is recorded as M0 . A certain mass of solvent and solute is taken into the washing bottle with a rubber dropper, shaken and weighed with a balance, and the total mass is recorded as M T.
SO2吸收实验的装置流程图如附图12所示。所需气体从气瓶经管路进入质量流量控制器以控制各气体的流量,并进入气体混合装置对气体进行混合,控制气体总流量为700ml/min。管路切旁路,混合气体经干燥后直接进入烟气分析仪,调整气体流量配比以使烟气分析仪SO2浓度数值稳定在所需的SO2浓度值附近2%以内。将装样后的洗气瓶连入吸收实验装置,并浸入数显恒温油浴中控制并稳定实验温度,而后管路从旁路切回主路。实验采用鼓泡的方法将配置好的混合气体吹入装有混合吸收剂的洗气瓶中,使用Gasboard-3000PLUS烟气分析仪对模拟烟气中的SO2出口浓度进行在线检测。吸收剂的吸收容量可通过以下公式(4)和(5)计算:The device flow chart of the SO2 absorption experiment is shown in Figure 12. The required gas enters the mass flow controller from the gas cylinder through the pipeline to control the flow of each gas, and enters the gas mixing device to mix the gas, and the total gas flow is controlled to be 700ml/min. The pipeline is bypassed, and the mixed gas enters the flue gas analyzer directly after drying. The gas flow ratio is adjusted to stabilize the SO2 concentration value of the flue gas analyzer within 2% of the required SO2 concentration value. The sampled washing bottle is connected to the absorption experiment device and immersed in a digital constant temperature oil bath to control and stabilize the experimental temperature, and then the pipeline is switched back to the main line from the bypass. The experiment uses the bubbling method to blow the configured mixed gas into the washing bottle containing the mixed absorbent, and the Gasboard-3000PLUS flue gas analyzer is used to perform online detection of the SO2 outlet concentration in the simulated flue gas. The absorption capacity of the absorbent can be calculated by the following formulas (4) and (5):
M=MT-M0 (4)M=M T -M 0 (4)
解吸SO2实验:Desorption of SO2 Experiment:
SO2解吸实验的装置流程图如附图13所示。吸收实验完成后,在353.15K油浴和700ml/min氮气吹拂的条件下对吸收液进行解吸。考虑到吸收液在解吸开始时产生的SO2浓度可能超过烟气分析仪的量程,采用盐酸滴定法测定每段时间解吸出的SO2量。如图3所示,配制适宜浓度的NaOH标准溶液30ml,用于收集解吸所得的SO2。的NaOH标准溶液中需要加入3-5滴30%H2O2溶液,以氧化所形成的亚硫酸盐。用一定浓度的HCl标准溶液滴定SO2收集瓶中的溶液,用式(6)和(7)计算一定时间段内解吸SO2的量。The flow chart of the device for the SO2 desorption experiment is shown in Figure 13. After the absorption experiment is completed, the absorption liquid is desorbed under the conditions of a 353.15K oil bath and 700ml/min nitrogen purge. Considering that the SO2 concentration generated by the absorption liquid at the beginning of desorption may exceed the range of the flue gas analyzer, the amount of SO2 desorbed in each period of time is determined by hydrochloric acid titration. As shown in Figure 3, 30ml of NaOH standard solution of appropriate concentration is prepared to collect the SO2 obtained by desorption. 3-5 drops of 30% H2O2 solution need to be added to the NaOH standard solution to oxidize the sulfite formed. The solution in the SO2 collection bottle is titrated with a certain concentration of HCl standard solution, and the amount of SO2 desorbed in a certain period of time is calculated using formulas (6) and (7).
在上述吸收和解吸实验的基础上,采用各实施例、对比例脱硫剂(混合吸收剂)进行吸收-解吸循环实验,在吸收和解吸温度都恒定的条件下进行5次循环吸收实验。On the basis of the above absorption and desorption experiments, absorption-desorption cycle experiments were carried out using the desulfurizers (mixed absorbents) of various embodiments and comparative examples, and five cycle absorption experiments were carried out under the condition that the absorption and desorption temperatures were constant.
实施例1、对比例1~8Example 1, Comparative Examples 1 to 8
实施例1、对比例1~8分别是以丁二酸二甲酯(DMSu)、戊二酸二甲酯(DMG)和己二酸二甲酯(DMA)为代表的二价酸酯类溶剂、以聚乙二醇二甲醚(NHD)和三乙二醇单甲醚(TEM)为代表的醚类试剂、以二甲基亚砜(DMSO)和环丁砜(SUL)为代表的砜类试剂、以乙醇(EtOH)和丙三醇(Gly)为代表的醇类试剂作为溶剂,通过对比实验研究了当以N-(2-羟乙基)吗啉(HEM)作为溶质(40wt%)时,配置得到的脱硫剂在脱硫吸附测试(吸收SO2实验)中,SO2首次吸收容量和再生循环5次后的总吸收容量。Example 1 and Comparative Examples 1 to 8 are respectively based on dibasic acid ester solvents represented by dimethyl succinate (DMSu), dimethyl glutarate (DMG) and dimethyl adipate (DMA), ether reagents represented by polyethylene glycol dimethyl ether (NHD) and triethylene glycol monomethyl ether (TEM), sulfone reagents represented by dimethyl sulfoxide (DMSO) and cyclopentane sulfone (SUL), and alcohol reagents represented by ethanol (EtOH) and glycerol (Gly) as solvents. Through comparative experiments, the desulfurizer prepared when N-(2-hydroxyethyl)morpholine (HEM) was used as the solute (40wt%) was studied in the desulfurization adsorption test ( SO2 absorption experiment), the first absorption capacity of SO2 and the total absorption capacity after 5 regeneration cycles.
实验室模拟的烟气条件:SO2浓度=8580mg/m3,氮气作为载气,气体流量为700ml/min,反应温度为293.15K,含水量为0%。The flue gas conditions simulated in the laboratory were: SO 2 concentration = 8580 mg/m 3 , nitrogen as carrier gas, gas flow rate of 700 ml/min, reaction temperature of 293.15 K, and water content of 0%.
如附图1所示,不同溶剂的脱硫剂的SO2首次吸收量各不相同,其中丙三醇(Gly)、三乙二醇单甲醚(TEM)、二甲基亚砜(DMSO)作为溶剂时,均表现出了显著高于其他有机溶剂的首次吸收容量。具体吸收量数据如下表2:As shown in Figure 1, the first absorption capacity of SO2 by desulfurizers with different solvents is different. When glycerol (Gly), triethylene glycol monomethyl ether (TEM), and dimethyl sulfoxide (DMSO) are used as solvents, they all show a significantly higher first absorption capacity than other organic solvents. The specific absorption data are shown in Table 2 below:
表2 混合吸收剂首次SO2吸收容量一览表Table 2 List of the first SO 2 absorption capacity of mixed absorbents
如附图2所示,不同溶剂的脱硫剂的再生循环5次后的总吸收容量中,惊讶地发现,聚乙二醇二甲醚(NHD)作为溶剂时,其再生循环吸收5次后的硫总吸收量大幅高于其他有机溶剂选择。As shown in FIG2 , among the total absorption capacities of the desulfurizers with different solvents after 5 regeneration cycles, it was surprisingly found that when polyethylene glycol dimethyl ether (NHD) was used as the solvent, its total sulfur absorption after 5 regeneration cycles was significantly higher than that of other organic solvents.
表3 混合吸收剂再生循环5次后SO2吸收总量一览表Table 3 Summary of total SO 2 absorption after 5 regeneration cycles of mixed absorbent
如附图3所示,不同溶剂的脱硫剂的再生循环5次后的溶液质量损失率对比,其中聚乙二醇二甲醚(NHD)作为溶剂时,与其他几种溶剂差异并不明显。As shown in FIG3 , the mass loss rates of the desulfurizers of different solvents after 5 regeneration cycles are compared. When polyethylene glycol dimethyl ether (NHD) is used as the solvent, the difference from the other solvents is not obvious.
附图4为聚乙二醇二甲醚(NHD)作为溶剂时,在吸收SO2后出现了明显的分层现象(b),在此基础上,借助FT-IR对反应前吸收剂及反应后吸收剂的上清液和下层液体进行了表征,详见说明书附图5、图6。首先来说,HEM与NHD的FTIR谱线加权加和后与HEM-NHD-40相比相似度极高,且并未产生新峰,说明在吸收剂中NHD以物理溶剂的作用为主。其次,在455、602和947cm-1处的吸收峰为亚硫酸盐特征吸收峰所对应S与O的分子振动说明体系组分发生化学反应致SO2吸收。更为重要的是,5次吸收-解吸循环后,HEM-NHD-40的各吸收峰几乎没有发生变化,谱图与吸收前几乎完全一样,说明HEM-NHD-40吸收剂具有优良的再生性能,在经过吸收-解吸循环后,吸收剂高度再生。在5次吸收-解吸循环后吸收剂1H NMR、13CNMR核磁共振的表征中,各特征峰的δ相差值几乎全部在0.02ppm左右,详见说明书附图7,也说明HEM-NHD-40结构的恢复强度好,再生性能优异,这同实验结果完全匹配。Figure 4 shows that when polyethylene glycol dimethyl ether (NHD) is used as a solvent, an obvious stratification phenomenon (b) occurs after SO 2 absorption. On this basis, the absorbent before reaction and the supernatant and lower layer liquid of the absorbent after reaction are characterized by FT-IR, as shown in Figures 5 and 6 of the specification. First of all, the weighted sum of the FTIR spectra of HEM and NHD is highly similar to that of HEM-NHD-40, and no new peaks are generated, indicating that NHD in the absorbent mainly acts as a physical solvent. Secondly, the absorption peaks at 455, 602 and 947 cm -1 are the characteristic absorption peaks of sulfite, and the molecular vibrations of S and O correspond to the molecular vibrations of S and O, indicating that the chemical reaction of the system components leads to SO 2 absorption. More importantly, after 5 absorption-desorption cycles, the absorption peaks of HEM-NHD-40 have hardly changed, and the spectrum is almost exactly the same as before absorption, indicating that the HEM-NHD-40 absorbent has excellent regeneration performance, and the absorbent is highly regenerated after the absorption-desorption cycle. In the characterization of the absorbent 1H NMR and 13CNMR nuclear magnetic resonance after 5 absorption-desorption cycles, the δ phase difference values of each characteristic peak are almost all around 0.02 ppm, as shown in Figure 7 of the specification, which also shows that the HEM-NHD-40 structure has good recovery strength and excellent regeneration performance, which is completely consistent with the experimental results.
针对同为醚类试剂的三乙二醇单甲醚(TEM)进行上述相同的表征,如附图8所示,其所配置得到脱硫剂在脱硫吸附测试后未分层。在实验基础上,借助FT-IR对反应前后吸收剂的表征,详见说明书附图9。HEM与TEM的FTIR谱线加权加和后与HEM-TEM-40相比相似度极高,且并未产生新峰,说明在吸收剂中TEM以物理溶剂的作用为主。其次,在455和1020cm-1处所对应亚硫酸盐的特征吸收峰。505,548和646cm-1处对应HEM-SO2中扭曲的SO2分子弯曲振动说明体系组分发生化学反应致SO2吸收。而5次吸收-解吸循环后,HEM-TEM-40的各吸收峰有了一定变化,同样的现象也可以在5次吸收-解吸循环后吸收剂1HNMR、13CNMR核磁共振的表征中观察到,各特征峰的δ值发生了较大高度地变化,详见说明书附图10,也都说明了该吸收剂经过解吸并不能完全恢复原有状态,其再生性能并不理想,一定程度影响其循环使用的吸收容量,这也解释了HEM-TEM-40在循环实验中稳定性略显不足的表现。The same characterization as above was carried out for triethylene glycol monomethyl ether (TEM), which is also an ether reagent. As shown in Figure 8, the desulfurizer prepared by it did not delaminate after the desulfurization adsorption test. Based on the experiment, the absorbent was characterized by FT-IR before and after the reaction, as shown in Figure 9 of the specification. The weighted sum of the FTIR spectra of HEM and TEM is very similar to HEM-TEM-40, and no new peaks are generated, indicating that TEM is mainly a physical solvent in the absorbent. Secondly, the characteristic absorption peaks of sulfite corresponding to 455 and 1020 cm -1 . The bending vibrations of the distorted SO2 molecules in HEM- SO2 corresponding to 505, 548 and 646 cm -1 indicate that the chemical reaction of the system components causes SO2 absorption. After 5 absorption-desorption cycles, the absorption peaks of HEM-TEM-40 have changed to a certain extent. The same phenomenon can also be observed in the characterization of the absorbent 1HNMR and 13CNMR nuclear magnetic resonance after 5 absorption-desorption cycles. The δ values of each characteristic peak have changed greatly, as shown in Figure 10 of the specification. This also shows that the absorbent cannot be completely restored to its original state after desorption, and its regeneration performance is not ideal, which affects its absorption capacity for cyclic use to a certain extent. This also explains the slightly insufficient stability of HEM-TEM-40 in the cycle experiment.
针对其他溶剂选择也同样进行了FT-IR对反应前后吸收剂的表征,以及1HNMR、13CNMR核磁共振的表征,基于其他溶剂选择再生循环吸收5次后的硫总吸收量更低于对比例6,鉴于说明书篇幅进行了省略。FT-IR characterization of the absorbent before and after the reaction, as well as 1HNMR and 13CNMR nuclear magnetic resonance characterization were also performed for other solvent selections. The total sulfur absorption after 5 regeneration cycles of other solvent selections was lower than that of Comparative Example 6, which was omitted due to the length of the specification.
实施例1~3Examples 1 to 3
以实施例1相同实施步骤,重复实验以验证其再生循环5次的硫吸收量标准差,结果如说明书附图11所示。The same implementation steps as in Example 1 were used to repeat the experiment to verify the standard deviation of sulfur absorption after 5 regeneration cycles. The results are shown in Figure 11 of the specification.
很明显看出,在多次重复实验中,以聚乙二醇二甲醚(NHD)作为溶剂的具体实施方案表现出了极高的可重复性,且每次再生循环的硫吸收量相较其他溶剂更为趋于均一稳定,充分说明其具备更佳的工业应用前景。It is obvious that in repeated experiments, the specific implementation scheme using polyethylene glycol dimethyl ether (NHD) as a solvent showed extremely high repeatability, and the sulfur absorption in each regeneration cycle was more uniform and stable than that of other solvents, which fully demonstrates that it has better industrial application prospects.
下述实施例分别考察了当反应温度、溶质质量百分数、SO2浓度和烟气含水量四种影响因素对于本发明所述高再生循环性能的吗啉类环状胺脱硫剂的影响情况,以首次硫吸收量为评价指标,设计了上述四种因素三水平优化正交实验。The following examples respectively investigate the effects of four influencing factors, namely, reaction temperature, solute mass percentage, SO2 concentration and flue gas water content, on the morpholine-based cyclic amine desulfurizer with high regeneration cycle performance described in the present invention. Taking the first sulfur absorption amount as the evaluation index, a three-level optimization orthogonal experiment of the above four factors was designed.
实施例4Example 4
实施例4中,N-(2-羟乙基)吗啉的质量百分数为30%,SO2浓度=5720mg/m3,氮气作为载气,气体流量为700ml/min,反应温度为293.15K,含水量为10%,SO2吸收容量为972.37mg。In Example 4, the mass percentage of N-(2-hydroxyethyl)morpholine is 30%, SO 2 concentration = 5720 mg/m 3 , nitrogen is used as carrier gas, the gas flow rate is 700 ml/min, the reaction temperature is 293.15 K, the water content is 10%, and the SO 2 absorption capacity is 972.37 mg.
实施例5Example 5
实施例5中,N-(2-羟乙基)吗啉的质量百分数为20%,SO2浓度=2860mg/m3,氮气作为载气,气体流量为700ml/min,反应温度为293.15K,含水量为20%,SO2首次吸收容量为896.78mg。In Example 5, the mass percentage of N-(2-hydroxyethyl)morpholine is 20%, SO 2 concentration = 2860 mg/m 3 , nitrogen is used as carrier gas, the gas flow rate is 700 ml/min, the reaction temperature is 293.15 K, the water content is 20%, and the SO 2 first absorption capacity is 896.78 mg.
实施例6Example 6
实施例6中,N-(2-羟乙基)吗啉的质量百分数为40%,SO2浓度=5720mg/m3,氮气作为载气,气体流量为700ml/min,反应温度为313.15K,含水量为20%,SO2首次吸收容量为518.5mg。In Example 6, the mass percentage of N-(2-hydroxyethyl)morpholine is 40%, SO 2 concentration = 5720 mg/m 3 , nitrogen is used as carrier gas, the gas flow rate is 700 ml/min, the reaction temperature is 313.15 K, the water content is 20%, and the SO 2 first absorption capacity is 518.5 mg.
实施例7Example 7
实施例7中,N-(2-羟乙基)吗啉的质量百分数为30%,SO2浓度=2860mg/m3,氮气作为载气,气体流量为700ml/min,反应温度为313.15K,含水量为0%,SO2首次吸收容量为318.89mg。In Example 7, the mass percentage of N-(2-hydroxyethyl)morpholine is 30%, SO 2 concentration = 2860 mg/m 3 , nitrogen is used as carrier gas, the gas flow rate is 700 ml/min, the reaction temperature is 313.15 K, the water content is 0%, and the SO 2 first absorption capacity is 318.89 mg.
实施例8Example 8
实施例8中,N-(2-羟乙基)吗啉的质量百分数为20%,SO2浓度=8580mg/m3,氮气作为载气,气体流量为700ml/min,反应温度为313.15K,含水量为10%,SO2首次吸收容量为519.85mg。In Example 8, the mass percentage of N-(2-hydroxyethyl)morpholine is 20%, SO 2 concentration = 8580 mg/m 3 , nitrogen is used as carrier gas, the gas flow rate is 700 ml/min, the reaction temperature is 313.15 K, the water content is 10%, and the SO 2 first absorption capacity is 519.85 mg.
实施例9Example 9
实施例9中,N-(2-羟乙基)吗啉的质量百分数为40%,SO2浓度=2860mg/m3,氮气作为载气,气体流量为700ml/min,反应温度为333.15K,含水量为10%,SO2首次吸收容量为172.77mg。In Example 9, the mass percentage of N-(2-hydroxyethyl)morpholine is 40%, SO 2 concentration = 2860 mg/m 3 , nitrogen is used as carrier gas, the gas flow rate is 700 ml/min, the reaction temperature is 333.15 K, the water content is 10%, and the SO 2 first absorption capacity is 172.77 mg.
实施例10Example 10
实施例10中,N-(2-羟乙基)吗啉的质量百分数为30%,SO2浓度=8580mg/m3,氮气作为载气,气体流量为700ml/min,反应温度为333.15K,含水量为20%,SO2首次吸收容量为246.5mg。In Example 10, the mass percentage of N-(2-hydroxyethyl)morpholine is 30%, SO 2 concentration = 8580 mg/m 3 , nitrogen is used as carrier gas, the gas flow rate is 700 ml/min, the reaction temperature is 333.15 K, the water content is 20%, and the SO 2 first absorption capacity is 246.5 mg.
实施例11Embodiment 11
实施例11中,N-(2-羟乙基)吗啉的质量百分数为30%,SO2浓度=5720mg/m3,氮气作为载气,气体流量为700ml/min,反应温度为333.15K,含水量为0%,SO2首次吸收容量为178.6mg。In Example 11, the mass percentage of N-(2-hydroxyethyl)morpholine is 30%, SO 2 concentration = 5720 mg/m 3 , nitrogen is used as carrier gas, the gas flow rate is 700 ml/min, the reaction temperature is 333.15 K, the water content is 0%, and the SO 2 first absorption capacity is 178.6 mg.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代,组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
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