CN115389832A - A Fast Screening Tool for Analog Quantity Detection Fault - Google Patents
A Fast Screening Tool for Analog Quantity Detection Fault Download PDFInfo
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- CN115389832A CN115389832A CN202210825050.8A CN202210825050A CN115389832A CN 115389832 A CN115389832 A CN 115389832A CN 202210825050 A CN202210825050 A CN 202210825050A CN 115389832 A CN115389832 A CN 115389832A
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- 238000001514 detection method Methods 0.000 title claims abstract description 34
- 238000012216 screening Methods 0.000 title 1
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 description 4
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- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0416—Connectors, terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
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Abstract
本发明公开了一种模拟量检测故障快速屏蔽工具,属于工业自动化设备领域,包括电气插头、电气部件,电气插头与电气部件连接,电气插头设有电源插针、模拟电流插针、直流电源插针、模拟电压插针。本发明提供一种模拟量检测故障快速屏蔽工具,当发生模拟量检测损坏或者模拟量检测不再使用时,使用快速屏蔽工具代替,利用线路自带电源实现模拟量输出功能,可以完成0‑10V直流电压、或者4‑20mA电流模拟量输出替代,此时设备可以采集到正常模拟量信号,设备接收到信号输出后认为此插头连接的检测信号正常,从而将此检测故障屏障,保证设备正常运行。
The invention discloses a rapid shielding tool for analog quantity detection faults, which belongs to the field of industrial automation equipment and includes an electrical plug and an electrical component connected to the electrical component. The electrical plug is provided with a power supply pin, an analog current pin, and a DC power supply pin. pin, analog voltage pin. The invention provides a fast shielding tool for analog quantity detection faults. When the analog quantity detection is damaged or the analog quantity detection is no longer used, the fast shielding tool is used instead, and the analog quantity output function is realized by using the power supply of the line, which can complete 0‑10V DC voltage, or 4‑20mA current analog output instead, at this time the device can collect normal analog signals, and the device considers the detection signal of the plug connection to be normal after receiving the signal output, so as to block this detection fault and ensure the normal operation of the device .
Description
技术领域technical field
本发明属于工业自动化设备领域,具体为一种模拟量检测故障快速屏蔽工具。The invention belongs to the field of industrial automation equipment, in particular to a rapid shielding tool for analog quantity detection faults.
背景技术Background technique
工业自动化生产过程中,存在设备上模拟量检测损坏,无法采到模拟量信号导致设备无法运行的情况。一般模拟量检测属于比较贵重的检测,需要花费一定的时间查找备件维修,甚至还需要异地调取备件,备件周期周转过程中对设备运行效率影响较大,大大减慢了生产进度。同时在设备改造中,有时也需要进行此类模拟量检测故障屏蔽,以达到顺利改造的目的。需要发明一种在发生模拟量检测损坏时,可以用来进行模拟量检测故障屏蔽的工具,临时代替模拟量输出以保障设备正常运行。In the process of industrial automation production, there is a situation where the analog quantity detection on the equipment is damaged, and the analog quantity signal cannot be collected, resulting in the failure of the equipment to operate. Generally, analog quantity detection is a relatively expensive detection. It takes a certain amount of time to find spare parts for maintenance, and even needs to obtain spare parts from different places. The cycle of spare parts has a great impact on the operation efficiency of equipment and greatly slows down the production progress. At the same time, in equipment transformation, it is sometimes necessary to carry out such analog quantity detection fault shielding in order to achieve the purpose of smooth transformation. It is necessary to invent a tool that can be used for analog detection fault shielding when analog detection damage occurs, temporarily replacing the analog output to ensure the normal operation of the equipment.
发明内容Contents of the invention
针对现有技术存在的上述问题,本发明提供一种模拟量检测故障快速屏蔽工具,包括电气插头、电气部件,其电气插头采用M12航空插头的接头形式,5个插针分别对应的信号为:1-电源24V、2-电流模拟量输出、3-直流电源0V、4-模拟电压输出,电气插头与电气部件连接,利用线路自带电源实现模拟量输出功能,可以完成0-10V直流电压、或者4-20mA电流模拟量输出替代,设备接收到信号输出后认为此插头连接的检测信号正常,从而将此检测故障屏障,保证设备正常运行。Aiming at the above-mentioned problems existing in the prior art, the present invention provides a fast shielding tool for analog quantity detection faults, including electrical plugs and electrical components, the electrical plugs are in the form of connectors of M12 aviation plugs, and the signals corresponding to the five pins are: 1-
为实现上述目的,本发明采用如下技术方案:一种模拟量检测故障快速屏蔽工具,包括电气插头、电气部件,电气插头与电气部件连接,电气插头设有电源插针、模拟电流插针、直流电源插针、模拟电压插针。In order to achieve the above object, the present invention adopts the following technical scheme: a rapid shielding tool for analog quantity detection faults, including electrical plugs, electrical components, the electrical plugs are connected to the electrical components, and the electrical plugs are provided with power pins, analog current pins, DC Power pin, analog voltage pin.
进一步地,所述电气插头与电气部件外设置有保护外壳。Further, a protective shell is provided outside the electrical plug and the electrical components.
本发明的有益效果:Beneficial effects of the present invention:
本发明提供一种模拟量检测故障快速屏蔽工具,当发生模拟量检测损坏或者模拟量检测不再使用时,使用快速屏蔽工具代替,利用线路自带电源实现模拟量输出功能,可以完成0-10V直流电压、或者4-20mA电流模拟量输出替代,此时设备可以采集到正常模拟量信号,设备接收到信号输出后认为此插头连接的检测信号正常,从而将此检测故障屏障,保证设备正常运行。The invention provides a fast shielding tool for analog quantity detection faults. When the analog quantity detection is damaged or the analog quantity detection is no longer used, the fast shielding tool is used instead, and the analog quantity output function is realized by using the power supply of the line, which can complete 0-10V DC voltage, or 4-20mA current analog output instead, at this time the device can collect normal analog signals, after receiving the signal output, the device thinks that the detection signal of the plug connection is normal, so as to block this detection fault and ensure the normal operation of the device .
附图说明Description of drawings
图1为发明结构图。Figure 1 is a structural diagram of the invention.
图2为电路原理图。Figure 2 is a schematic diagram of the circuit.
图中:1—电气插头,2—电气部件,3—保护外壳,4—电源插针,5—模拟电流插针,6—直流电源插针,7—模拟电压插针。In the figure: 1—electrical plug, 2—electrical components, 3—protective shell, 4—power pin, 5—analog current pin, 6—DC power pin, 7—analog voltage pin.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和有益效果更加清楚,下面将结合附图,对本发明的优选实施例进行详细的说明,以方便技术人员理解。In order to make the purpose, technical solutions and beneficial effects of the present invention more clear, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so as to facilitate the understanding of technical personnel.
如图1-2所示,所述的用于模拟量检测故障快速屏蔽工具,包括电气插头1、电气部件2。本例中,适用于24V电压供电、采用M12航空插头的模拟量传感器的屏蔽工具, 其电气插头采用M12航空插头的接头形式,插针分别为电源插针4、模拟电流插针5、直流电源插针6、模拟电压插针7,对应的信号为:电源24V、电流模拟量输出、直流电源0V、模拟电压输出。电气插头1与电气部件2连接,利用线路自带电源实现模拟量输出功能,可以完成0-10V直流电压、或者4-20mA电流模拟量输出替代,其一般输出约为8V直流电压或者约12mA直流电流。电气部件2外部设有保护壳,在电气插头1、电气部件2外部整体设置保护外壳3,保护外壳3包括与M12航空插头兼容的电气部分,具有一定空间,可以容纳和保护电气部件的保护壳,其外形采用塑胶或金属材质,防水防尘,使用寿命长。As shown in FIG. 1-2 , the fast shielding tool for detecting analog faults includes an
本发明的工作过程:工具电气插头2是M12航空公插头,可以与设备上的M12航空母插头相匹配完成电气连接。设备发生故障后,将工具与设备紧固连接,工具可以通过模拟电流插针5对设备模拟输出约12mA的直流电流模拟量,或者通过模拟电压插针7对设备模拟输出8V的直流电压模拟量信号。设备接收到此信号可以认为此插头连接的检测信号正常,从而将此检测故障屏障,保证设备正常运行,达到在设备上的检测发生故障时快速屏蔽检测故障的工作效果。在设备改造时也可以用此工具取代原来使用的检测设备,可以在过程中保证设备可以正常运行,同时不改变设备运行程序。Working process of the present invention: the tool
本发明提供一种模拟量检测故障快速屏蔽工具,当发生模拟量检测损坏或者模拟量检测不再使用时,使用快速屏蔽工具代替,利用线路自带电源实现模拟量输出功能,可以完成0-10V直流电压、或者4-20mA电流模拟量输出替代,此时设备可以采集到正常模拟量信号,设备接收到信号输出后认为此插头连接的检测信号正常,从而将此检测故障屏障,保证设备正常运行。The invention provides a fast shielding tool for analog quantity detection faults. When the analog quantity detection is damaged or the analog quantity detection is no longer used, the fast shielding tool is used instead, and the analog quantity output function is realized by using the power supply of the line, which can complete 0-10V DC voltage, or 4-20mA current analog output instead, at this time the device can collect normal analog signals, after receiving the signal output, the device thinks that the detection signal of the plug connection is normal, so as to block this detection fault and ensure the normal operation of the device .
最后说明的是,以上优选实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本发明权利要求书所限定的范围。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in terms of form and Various changes may be made in the details without departing from the scope of the invention defined by the claims.
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