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CN115389832A - A Fast Screening Tool for Analog Quantity Detection Fault - Google Patents

A Fast Screening Tool for Analog Quantity Detection Fault Download PDF

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Publication number
CN115389832A
CN115389832A CN202210825050.8A CN202210825050A CN115389832A CN 115389832 A CN115389832 A CN 115389832A CN 202210825050 A CN202210825050 A CN 202210825050A CN 115389832 A CN115389832 A CN 115389832A
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analog
analog quantity
pin
quantity detection
electrical
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Inventor
张介
戴妮理
赵利明
杨漫媛
张华伟
华继雄
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Hongta Tobacco Group Co Ltd
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Hongta Tobacco Group Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • G01R1/0408Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • G01R1/0416Connectors, terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

本发明公开了一种模拟量检测故障快速屏蔽工具,属于工业自动化设备领域,包括电气插头、电气部件,电气插头与电气部件连接,电气插头设有电源插针、模拟电流插针、直流电源插针、模拟电压插针。本发明提供一种模拟量检测故障快速屏蔽工具,当发生模拟量检测损坏或者模拟量检测不再使用时,使用快速屏蔽工具代替,利用线路自带电源实现模拟量输出功能,可以完成0‑10V直流电压、或者4‑20mA电流模拟量输出替代,此时设备可以采集到正常模拟量信号,设备接收到信号输出后认为此插头连接的检测信号正常,从而将此检测故障屏障,保证设备正常运行。

Figure 202210825050

The invention discloses a rapid shielding tool for analog quantity detection faults, which belongs to the field of industrial automation equipment and includes an electrical plug and an electrical component connected to the electrical component. The electrical plug is provided with a power supply pin, an analog current pin, and a DC power supply pin. pin, analog voltage pin. The invention provides a fast shielding tool for analog quantity detection faults. When the analog quantity detection is damaged or the analog quantity detection is no longer used, the fast shielding tool is used instead, and the analog quantity output function is realized by using the power supply of the line, which can complete 0‑10V DC voltage, or 4‑20mA current analog output instead, at this time the device can collect normal analog signals, and the device considers the detection signal of the plug connection to be normal after receiving the signal output, so as to block this detection fault and ensure the normal operation of the device .

Figure 202210825050

Description

一种模拟量检测故障快速屏蔽工具A Fast Screening Tool for Analog Quantity Detection Fault

技术领域technical field

本发明属于工业自动化设备领域,具体为一种模拟量检测故障快速屏蔽工具。The invention belongs to the field of industrial automation equipment, in particular to a rapid shielding tool for analog quantity detection faults.

背景技术Background technique

工业自动化生产过程中,存在设备上模拟量检测损坏,无法采到模拟量信号导致设备无法运行的情况。一般模拟量检测属于比较贵重的检测,需要花费一定的时间查找备件维修,甚至还需要异地调取备件,备件周期周转过程中对设备运行效率影响较大,大大减慢了生产进度。同时在设备改造中,有时也需要进行此类模拟量检测故障屏蔽,以达到顺利改造的目的。需要发明一种在发生模拟量检测损坏时,可以用来进行模拟量检测故障屏蔽的工具,临时代替模拟量输出以保障设备正常运行。In the process of industrial automation production, there is a situation where the analog quantity detection on the equipment is damaged, and the analog quantity signal cannot be collected, resulting in the failure of the equipment to operate. Generally, analog quantity detection is a relatively expensive detection. It takes a certain amount of time to find spare parts for maintenance, and even needs to obtain spare parts from different places. The cycle of spare parts has a great impact on the operation efficiency of equipment and greatly slows down the production progress. At the same time, in equipment transformation, it is sometimes necessary to carry out such analog quantity detection fault shielding in order to achieve the purpose of smooth transformation. It is necessary to invent a tool that can be used for analog detection fault shielding when analog detection damage occurs, temporarily replacing the analog output to ensure the normal operation of the equipment.

发明内容Contents of the invention

针对现有技术存在的上述问题,本发明提供一种模拟量检测故障快速屏蔽工具,包括电气插头、电气部件,其电气插头采用M12航空插头的接头形式,5个插针分别对应的信号为:1-电源24V、2-电流模拟量输出、3-直流电源0V、4-模拟电压输出,电气插头与电气部件连接,利用线路自带电源实现模拟量输出功能,可以完成0-10V直流电压、或者4-20mA电流模拟量输出替代,设备接收到信号输出后认为此插头连接的检测信号正常,从而将此检测故障屏障,保证设备正常运行。Aiming at the above-mentioned problems existing in the prior art, the present invention provides a fast shielding tool for analog quantity detection faults, including electrical plugs and electrical components, the electrical plugs are in the form of connectors of M12 aviation plugs, and the signals corresponding to the five pins are: 1-power supply 24V, 2-current analog output, 3-DC power supply 0V, 4-analog voltage output, the electrical plug is connected to the electrical components, and the analog output function is realized by using the power supply of the line, which can complete 0-10V DC voltage, Or 4-20mA current analog output instead, after the device receives the signal output, it thinks that the detection signal of the plug connection is normal, so as to block this detection fault and ensure the normal operation of the device.

为实现上述目的,本发明采用如下技术方案:一种模拟量检测故障快速屏蔽工具,包括电气插头、电气部件,电气插头与电气部件连接,电气插头设有电源插针、模拟电流插针、直流电源插针、模拟电压插针。In order to achieve the above object, the present invention adopts the following technical scheme: a rapid shielding tool for analog quantity detection faults, including electrical plugs, electrical components, the electrical plugs are connected to the electrical components, and the electrical plugs are provided with power pins, analog current pins, DC Power pin, analog voltage pin.

进一步地,所述电气插头与电气部件外设置有保护外壳。Further, a protective shell is provided outside the electrical plug and the electrical components.

本发明的有益效果:Beneficial effects of the present invention:

本发明提供一种模拟量检测故障快速屏蔽工具,当发生模拟量检测损坏或者模拟量检测不再使用时,使用快速屏蔽工具代替,利用线路自带电源实现模拟量输出功能,可以完成0-10V直流电压、或者4-20mA电流模拟量输出替代,此时设备可以采集到正常模拟量信号,设备接收到信号输出后认为此插头连接的检测信号正常,从而将此检测故障屏障,保证设备正常运行。The invention provides a fast shielding tool for analog quantity detection faults. When the analog quantity detection is damaged or the analog quantity detection is no longer used, the fast shielding tool is used instead, and the analog quantity output function is realized by using the power supply of the line, which can complete 0-10V DC voltage, or 4-20mA current analog output instead, at this time the device can collect normal analog signals, after receiving the signal output, the device thinks that the detection signal of the plug connection is normal, so as to block this detection fault and ensure the normal operation of the device .

附图说明Description of drawings

图1为发明结构图。Figure 1 is a structural diagram of the invention.

图2为电路原理图。Figure 2 is a schematic diagram of the circuit.

图中:1—电气插头,2—电气部件,3—保护外壳,4—电源插针,5—模拟电流插针,6—直流电源插针,7—模拟电压插针。In the figure: 1—electrical plug, 2—electrical components, 3—protective shell, 4—power pin, 5—analog current pin, 6—DC power pin, 7—analog voltage pin.

具体实施方式Detailed ways

为了使本发明的目的、技术方案和有益效果更加清楚,下面将结合附图,对本发明的优选实施例进行详细的说明,以方便技术人员理解。In order to make the purpose, technical solutions and beneficial effects of the present invention more clear, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so as to facilitate the understanding of technical personnel.

如图1-2所示,所述的用于模拟量检测故障快速屏蔽工具,包括电气插头1、电气部件2。本例中,适用于24V电压供电、采用M12航空插头的模拟量传感器的屏蔽工具, 其电气插头采用M12航空插头的接头形式,插针分别为电源插针4、模拟电流插针5、直流电源插针6、模拟电压插针7,对应的信号为:电源24V、电流模拟量输出、直流电源0V、模拟电压输出。电气插头1与电气部件2连接,利用线路自带电源实现模拟量输出功能,可以完成0-10V直流电压、或者4-20mA电流模拟量输出替代,其一般输出约为8V直流电压或者约12mA直流电流。电气部件2外部设有保护壳,在电气插头1、电气部件2外部整体设置保护外壳3,保护外壳3包括与M12航空插头兼容的电气部分,具有一定空间,可以容纳和保护电气部件的保护壳,其外形采用塑胶或金属材质,防水防尘,使用寿命长。As shown in FIG. 1-2 , the fast shielding tool for detecting analog faults includes an electrical plug 1 and an electrical component 2 . In this example, it is suitable for the shielding tool of analog sensor with 24V voltage supply and M12 aviation plug. The electrical plug adopts the connector form of M12 aviation plug. Pin 6, analog voltage pin 7, the corresponding signals are: power supply 24V, current analog output, DC power supply 0V, analog voltage output. The electrical plug 1 is connected to the electrical component 2, and the analog output function is realized by using the power supply of the line, which can complete the replacement of 0-10V DC voltage or 4-20mA current analog output, and its general output is about 8V DC voltage or about 12mA DC current. The electrical component 2 is provided with a protective shell, and the electrical plug 1 and the electrical component 2 are provided with a protective shell 3 as a whole. The protective shell 3 includes an electrical part compatible with the M12 aviation plug, has a certain space, and can accommodate and protect the protective shell of the electrical component. , its shape is made of plastic or metal, waterproof and dustproof, and has a long service life.

本发明的工作过程:工具电气插头2是M12航空公插头,可以与设备上的M12航空母插头相匹配完成电气连接。设备发生故障后,将工具与设备紧固连接,工具可以通过模拟电流插针5对设备模拟输出约12mA的直流电流模拟量,或者通过模拟电压插针7对设备模拟输出8V的直流电压模拟量信号。设备接收到此信号可以认为此插头连接的检测信号正常,从而将此检测故障屏障,保证设备正常运行,达到在设备上的检测发生故障时快速屏蔽检测故障的工作效果。在设备改造时也可以用此工具取代原来使用的检测设备,可以在过程中保证设备可以正常运行,同时不改变设备运行程序。Working process of the present invention: the tool electrical plug 2 is an M12 aviation male plug, which can be matched with the M12 aircraft female plug on the device to complete the electrical connection. After the equipment fails, connect the tool to the equipment firmly, and the tool can output a DC current analog quantity of about 12mA to the equipment through the analog current pin 5, or output an 8V DC voltage analog quantity to the equipment through the analog voltage pin 7 Signal. When the device receives this signal, it can consider that the detection signal of the plug connection is normal, so as to block the detection fault to ensure the normal operation of the device, and achieve the working effect of quickly shielding the detection fault when the detection fault occurs on the device. This tool can also be used to replace the original testing equipment during equipment transformation, which can ensure the normal operation of the equipment during the process without changing the equipment operation program.

本发明提供一种模拟量检测故障快速屏蔽工具,当发生模拟量检测损坏或者模拟量检测不再使用时,使用快速屏蔽工具代替,利用线路自带电源实现模拟量输出功能,可以完成0-10V直流电压、或者4-20mA电流模拟量输出替代,此时设备可以采集到正常模拟量信号,设备接收到信号输出后认为此插头连接的检测信号正常,从而将此检测故障屏障,保证设备正常运行。The invention provides a fast shielding tool for analog quantity detection faults. When the analog quantity detection is damaged or the analog quantity detection is no longer used, the fast shielding tool is used instead, and the analog quantity output function is realized by using the power supply of the line, which can complete 0-10V DC voltage, or 4-20mA current analog output instead, at this time the device can collect normal analog signals, after receiving the signal output, the device thinks that the detection signal of the plug connection is normal, so as to block this detection fault and ensure the normal operation of the device .

最后说明的是,以上优选实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本发明权利要求书所限定的范围。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in terms of form and Various changes may be made in the details without departing from the scope of the invention defined by the claims.

Claims (2)

1.一种模拟量检测故障快速屏蔽工具,其特征在于:包括电气插头(1)、电气部件(2),电气插头(1)与电气部件(2)连接,电气插头(1)设有电源插针(4),模拟电流插针(5),直流电源插针(6),模拟电压插针(7)。1. A rapid shielding tool for analog quantity detection faults, characterized in that it includes an electrical plug (1), electrical components (2), the electrical plug (1) is connected to the electrical component (2), and the electrical plug (1) is equipped with a power supply Pin (4), analog current pin (5), DC power pin (6), analog voltage pin (7). 2.如权利要求1所述的一种模拟量检测故障快速屏蔽工具,其特征在于:所述电气插头(1)与电气部件(2)外设置有保护外壳(3)。2 . The fast shielding tool for analog quantity detection faults according to claim 1 , characterized in that: the electrical plug ( 1 ) and the electrical components ( 2 ) are provided with a protective shell ( 3 ).
CN202210825050.8A 2022-07-14 2022-07-14 A Fast Screening Tool for Analog Quantity Detection Fault Pending CN115389832A (en)

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CN209946678U (en) * 2019-07-29 2020-01-14 昆山特力佳机电设备有限公司 Handheld multichannel voltage and current analog output instrument
CN112180200A (en) * 2020-10-27 2021-01-05 河北京车轨道交通车辆装备有限公司 160 kilometer regional EMUs MVB vehicle bus debugging frock
CN215343284U (en) * 2021-07-26 2021-12-28 上海拓及轨道交通设备股份有限公司 Special analog quantity switching module for protection transformation
CN114280466A (en) * 2021-12-04 2022-04-05 中国长江电力股份有限公司 A portable fault diagnosis device
CN216286199U (en) * 2021-12-17 2022-04-12 中国人民解放军63921部队 Combined signal simulator
CN216750357U (en) * 2021-12-20 2022-06-14 深圳市新威尔电子有限公司 Aviation plug and socket assembly

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4853626A (en) * 1987-03-10 1989-08-01 Xilinx, Inc. Emulator probe assembly for programmable logic devices
CN201956682U (en) * 2010-11-29 2011-08-31 许继集团有限公司 Interface equipment
CN203276020U (en) * 2013-04-25 2013-11-06 中国南方电网有限责任公司电网技术研究中心 MMC flexible direct-current control device test system based on RTDS (real time digital simulator)
WO2016015537A1 (en) * 2014-07-30 2016-02-04 无锡华润上华半导体有限公司 Pressure sensor testing device and method for using same
JP2016206063A (en) * 2015-04-24 2016-12-08 杉原 勉 Digital measuring instrument
CN106200502A (en) * 2016-08-30 2016-12-07 湖南中车时代通信信号有限公司 A kind of analog input and output device
CN109470941A (en) * 2018-03-09 2019-03-15 金华送变电工程有限公司 A system and method for analog terminal system and method of power distribution automation aviation plug-type primary equipment
CN209946678U (en) * 2019-07-29 2020-01-14 昆山特力佳机电设备有限公司 Handheld multichannel voltage and current analog output instrument
CN112180200A (en) * 2020-10-27 2021-01-05 河北京车轨道交通车辆装备有限公司 160 kilometer regional EMUs MVB vehicle bus debugging frock
CN215343284U (en) * 2021-07-26 2021-12-28 上海拓及轨道交通设备股份有限公司 Special analog quantity switching module for protection transformation
CN114280466A (en) * 2021-12-04 2022-04-05 中国长江电力股份有限公司 A portable fault diagnosis device
CN216286199U (en) * 2021-12-17 2022-04-12 中国人民解放军63921部队 Combined signal simulator
CN216750357U (en) * 2021-12-20 2022-06-14 深圳市新威尔电子有限公司 Aviation plug and socket assembly

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