CN115388960A - Flow detection device and water pump - Google Patents
Flow detection device and water pump Download PDFInfo
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- CN115388960A CN115388960A CN202210816052.0A CN202210816052A CN115388960A CN 115388960 A CN115388960 A CN 115388960A CN 202210816052 A CN202210816052 A CN 202210816052A CN 115388960 A CN115388960 A CN 115388960A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
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Abstract
本发明公开了一种流量检测装置及水泵。流量检测装置包括安装管道、检测管道和流量计,所述安装管道中设置有支撑架,所述检测管道设置在所述支撑架上并悬空布置所述安装管道的内部,所述流量计包括传感器,所述传感器设置在所述检测管道中;所述安装管道的两端部分别设置有连接法兰。实现减小为安装流量计而需要配置的直管段长度,以减小安装水泵所需要的占地空间。
The invention discloses a flow detection device and a water pump. The flow detection device includes an installation pipe, a detection pipe and a flow meter, the installation pipe is provided with a support frame, the detection pipe is arranged on the support frame and arranged in the air inside the installation pipe, and the flow meter includes a sensor , the sensor is arranged in the detection pipeline; the two ends of the installation pipeline are respectively provided with connecting flanges. Realize the reduction of the length of the straight pipe section that needs to be configured for the installation of the flowmeter, so as to reduce the floor space required for the installation of the water pump.
Description
技术领域technical field
本发明涉及给水设备技术领域,尤其涉及一种流量检测装置及水泵。The invention relates to the technical field of water supply equipment, in particular to a flow detection device and a water pump.
背景技术Background technique
水泵普遍的应用于工业生产用水以及居民生活用水中,水泵在使用过程中,通常配置有流量计来检测水泵的流量。而为了满足精确测量流量的要求,根据机械行业标准JB/T9248-2015中5.12直管段长度中的规定,为了确保流速分别的均匀性以提高测量精确度,流量计的上下游应设置在直管段中,其直管段的长度L需要达到5-10倍直管段的直径。为此,在实际使用过程中,为了满足安装流量计的要求,则在水泵上需要连接一段较长的直管,通过直管来安装流量计,而直管的长度则与水泵的进出水管的直径相匹配。而由于直管段的长度L需要达到5-10倍直管段的直径的要求,这便会造成直管段整体长度较长,导致水泵安装所需的占地空间较大。如何设计一种减小水泵安装所需占地空间的技术是本发明所要解决的技术问题。Water pumps are widely used in industrial production water and residential water. During the use of water pumps, they are usually equipped with flow meters to detect the flow of water pumps. In order to meet the requirements of accurate flow measurement, according to the provisions of 5.12 straight pipe section length in the machinery industry standard JB/T9248-2015, in order to ensure the uniformity of the flow rate and improve the measurement accuracy, the upstream and downstream of the flowmeter should be set in the straight pipe section Among them, the length L of the straight pipe section needs to reach 5-10 times the diameter of the straight pipe section. For this reason, in the actual use process, in order to meet the requirements of installing the flowmeter, a long straight pipe needs to be connected to the water pump to install the flowmeter through the straight pipe, and the length of the straight pipe is the same as the inlet and outlet pipes of the water pump. diameter to match. And because the length L of the straight pipe section needs to reach the requirement of 5-10 times the diameter of the straight pipe section, this will cause the overall length of the straight pipe section to be longer, resulting in a larger floor space required for the installation of the water pump. How to design a technique for reducing the floor space required for water pump installation is the technical problem to be solved by the present invention.
发明内容Contents of the invention
本发明所要解决的技术问题是:提供一种流量检测装置及水泵,实现减小为安装流量计而需要配置的直管段长度,以减小安装水泵所需要的占地空间。The technical problem to be solved by the present invention is to provide a flow detection device and a water pump to reduce the length of the straight pipe section required for the installation of the flow meter, thereby reducing the floor space required for the installation of the water pump.
本发明提供的技术方案是,一种流量检测装置,包括安装管道、检测管道和流量计,所述安装管道中设置有支撑架,所述检测管道设置在所述支撑架上并悬空布置所述安装管道的内部,所述流量计包括传感器,所述传感器设置在所述检测管道中;所述安装管道的两端部分别设置有连接法兰。The technical solution provided by the present invention is a flow detection device, including an installation pipeline, a detection pipeline and a flow meter, a support frame is arranged in the installation pipeline, the detection pipeline is arranged on the support frame and the Inside the installation pipeline, the flow meter includes a sensor, and the sensor is arranged in the detection pipeline; the two ends of the installation pipeline are respectively provided with connecting flanges.
进一步的,所述检测管道中还设置有第一导流板,所述第一导流板沿所述检测管道的轴线延伸并布置在所述传感器的进水侧。Further, the detection pipeline is further provided with a first deflector, and the first deflector extends along the axis of the detection pipeline and is arranged on the water inlet side of the sensor.
进一步的,所述检测管道中还设置有第二导流板,所述第二导流板沿所述检测管道的轴线延伸并布置在所述传感器的出水侧。Further, the detection pipeline is further provided with a second deflector, and the second deflector extends along the axis of the detection pipeline and is arranged on the water outlet side of the sensor.
进一步的,所述检测管道的内部形成安装腔体,所述检测管道中形成进水流道和出水流道,所述进水流道和所述出水流道分别连通所述安装腔体。Further, an installation cavity is formed inside the detection pipeline, and a water inlet flow channel and a water outlet flow channel are formed in the detection pipeline, and the water inlet flow channel and the water outlet flow channel respectively communicate with the installation cavity.
进一步的,沿所述安装管道内的水流流动方向,所述检测管道的外部尺寸由所述进水流道至所述安装腔体逐渐增大、并由所述安装腔体至所述出水流道逐渐减小。Further, along the direction of water flow in the installation pipe, the outer dimension of the detection pipe gradually increases from the water inlet flow channel to the installation cavity, and increases from the installation cavity to the water outlet flow channel. slowing shrieking.
进一步的,所述流量计还包括控制器和显示器,所述控制器和所述显示器布置在所述安装管道的外管壁上,所述显示器和所述传感器分别与所述控制器连接。Further, the flowmeter further includes a controller and a display, the controller and the display are arranged on the outer pipe wall of the installation pipe, and the display and the sensor are respectively connected to the controller.
进一步的,所述支撑架中设置有布线通道,所述控制器与所述传感器之间的线缆布置在所述布线通道中。Further, a wiring channel is arranged in the support frame, and cables between the controller and the sensor are arranged in the wiring channel.
进一步的,所述检测管道的长度不小于所述检测管道中水流流道直径的5倍。Further, the length of the detection pipeline is not less than 5 times the diameter of the water flow channel in the detection pipeline.
本发明还提供一种水泵,包括水泵主体,所述水泵主体具有进水端口和出水端口,还包括上述流量检测装置,所述流量检测装置的安装管道连接在所述进水端口或所述出水端口。The present invention also provides a water pump, including a water pump main body, the water pump main body has a water inlet port and a water outlet port, and also includes the above-mentioned flow detection device, and the installation pipe of the flow detection device is connected to the water inlet port or the water outlet port. port.
与现有技术相比,本发明的优点和积极效果是:本发明提供的流量检测装置及水泵,通过配置检测管道来安装流量计的传感器,检测管道的长度较短且管径较小,这样,便可以满足流量计的传感器为满足测量精确度而所需达到的直径与长度的比值,检测管道内的水流流速能够流道传感器位置处达到分布均匀,以确保流量计的传感器准确的测量,而对于检测管道而言,其相对于水泵的进出水口的尺寸较小,进而可以从水泵整体安装上减小所占用的空间,实现减小为安装流量计而需要配置的直管段长度,以减小安装水泵所需要的占地空间。Compared with the prior art, the advantages and positive effects of the present invention are: the flow detection device and the water pump provided by the present invention install the sensor of the flowmeter by configuring the detection pipeline, the length of the detection pipeline is shorter and the pipe diameter is smaller, so , it can meet the ratio of the diameter to the length that the sensor of the flowmeter needs to achieve in order to meet the measurement accuracy, and the flow rate of the water flow in the detection pipeline can be evenly distributed at the position of the flow channel sensor to ensure accurate measurement of the sensor of the flowmeter. As for the detection pipeline, its size is smaller than that of the water inlet and outlet of the water pump, which can reduce the space occupied by the overall installation of the water pump, and realize the reduction of the length of the straight pipe section that needs to be configured for the installation of the flowmeter. Small footprint required to install the pump.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明流量检测装置实施例的结构示意图之一;Fig. 1 is one of the structural schematic diagrams of the embodiments of the flow detection device of the present invention;
图2为图1中A向侧视图;Fig. 2 is A side view in Fig. 1;
图3为本发明流量检测装置实施例的结构示意图之二;Fig. 3 is the second structural schematic diagram of the embodiment of the flow detection device of the present invention;
图4为本发明水泵实施例的结构示意图。Fig. 4 is a schematic structural diagram of an embodiment of the water pump of the present invention.
附图标记:Reference signs:
安装管道10、支撑架1、检测管道2、流量计3;Install
连接法兰11、第一导流板21、第二导流板22、安装腔体23、进水流道24、出水流道25;Connecting
传感器31、控制器32;
水泵主体100。Water pump
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1-图2所示,本实施例流量检测装置,包括安装管道10、检测管道2和流量计3,安装管道10中设置有支撑架1,检测管道2设置在支撑架1上并悬空布置安装管道10的内部,流量计3包括传感器31,传感器31设置在检测管道2中。As shown in Figures 1-2, the flow detection device of this embodiment includes an
具体而言,本实施例流量检测装置采用安装管道10来与水泵进行连接,而流量计3的传感器31则布置在检测管道2中。对于检测管道2而言,检测管道2的整体呈直管结构,并且,检测管道2的流路长度与流路直径比满足国家标准所要求的直管段长度要求,即检测管道2的长度不小于检测管道2中水流流道直径的5倍。Specifically, the flow detection device of this embodiment uses the
而在实际使用过程中,水流流入到安装管道10中,安装管道10中的水流还会流入到检测管道2内,对于流经检测管道2内的水流经过传感器31,进而通过流量计3进行流量的检测。However, in the actual use process, the water flow flows into the
由于检测管道2的流路长度与流路直径比满足国家标准所要求的直管段长度要,使得检测管道2内的水流流速分布均匀,进而提高传感器31的检测精度。Since the flow path length and flow path diameter of the
另外,对于检测管道2整体而言,其整体长度较小,以满足较小长度条件下满足流量计3的安装要求。而在后期与水泵配合安装使用时,由于流量检测装置整体长度较小,为了满足水泵安装而所需要配置的空间大小便可以有效的缩减。In addition, for the
进一步的,如图1所示,检测管道2中还设置有第一导流板21,第一导流板21沿检测管道2的轴线延伸并布置在传感器31的进水侧。Further, as shown in FIG. 1 , a
具体的,通过在检测管道2中配置第一导流板21,第一导流板21能够更好的导向流入到检测管道2中的水流,所述第一导向板沿检测管道2的轴线方向延伸布置,以使得水流在检测管道2中能够更加快速平稳的流动,进而起到更好的均衡检测管道2内的水流流速。又进一步的,检测管道2中还设置有第二导流板22,第二导流板22沿检测管道2的轴线延伸并布置在传感器31的出水侧。具体的,对于检测管道2中传感器31的出水一侧同样的配置有第二导流板22,以引导检测管道2中的水流顺畅的导出,进而更有效的确保检测管道2内的水流流速达到均匀性。Specifically, by configuring the
同样的,如图3所示,检测管道2的内部形成安装腔体23,检测管道2中形成进水流道24和出水流道25,进水流道24和出水流道25分别连通安装腔体23。Similarly, as shown in FIG. 3 , an
具体的,为了更有效的减小检测管道2的整体长度,并满足传感器31的安装要求,则可以在所述检修管道中位于中间部位形成安装腔体23来安装传感器31,而安装腔体23的两侧则设置直径尺寸相比于安装腔体23尺寸较小的进水流道24和出水流道25,利用进水流道24和出水流道25,来满足流量计3检测时对直管段长度的要求,同时,由于进水流道24和出水流道25的管径较小,能够更有效的缩短检测管道2的整体长度。Specifically, in order to reduce the overall length of the
进一步的,沿安装管道10内的水流流动方向,检测管道2的外部尺寸由进水流道24至安装腔体23逐渐增大、并由安装腔体23至出水流道25逐渐减小。Further, along the direction of water flow in the
具体的,检测管道2由于通过支撑架1悬空设置在安装管道10内,为了减少检测管道2对安装管道10内的水流造成较大的水阻,检测管道2的进水端部和出水端部均设置为锥形结构,以起到对水流进行导流的作用,进而实现减少对水流产生的水阻。Specifically, since the
在某些实施例中,为了方便用户查看流量计3所检测的水流流量值,流量计3还包括控制器32和显示器,所述控制器和所述显示器布置在安装管道10的外管壁上,所述显示器和传感器31分别与所述控制器连接。其中,控制器32的表现实体,可以采用常规技术中的单片机等器件,在此不做限制。In some embodiments, in order to facilitate the user to view the water flow value detected by the
在另一个实施例中,为了方便传感器31进行连线,支撑架1中设置有布线通道(未标记),所述控制器与传感器31之间的线缆布置在所述布线通道中。In another embodiment, in order to facilitate the wiring of the
再进一步的,为了方便所述流量检测装置与水泵进行连接,安装管道10的两端部分别设置有连接法兰11Furthermore, in order to facilitate the connection between the flow detection device and the water pump, the two ends of the
如图4所示,本发明还提供一种水泵,包括水泵主体100,所述水泵主体具有进水端口1001和出水端口1002,还包括上述流量检测装置,所述流量检测装置的安装管道连接在所述进水端口或所述出水端口。As shown in Figure 4, the present invention also provides a water pump, including a water pump
具体的,所述流量检测装置在与所述水泵主体进行组装时,所述流量检测装置则通过所述连接法兰与所述水泵主体的进水端口或出水端口连接。对于所述水泵主体而言,其进水端口和出水端口的尺寸与安装管道10相匹配,而内置在安装管道10内的检测管道2用来安装流量计3的传感器31。这样,便可以无需根据所述水泵主体的进水端口或出水端口尺寸来配置直管段的长度,从而整体上可以缩小为安装水泵所需要的占地空间。Specifically, when the flow detection device is assembled with the water pump main body, the flow detection device is connected to the water inlet port or the water outlet port of the water pump main body through the connecting flange. For the main body of the water pump, the size of the water inlet port and the water outlet port match the
水泵主体100可以根据功能要求,还额外配置有控制器,流量检测装置则与控制器电连接。其中,为了满足远程监控的要求,所述控制器还配置有无线通讯模块(如4G模块或5G模块等),进而实现远程通讯控制。所述控制器还配置有显示屏,而电机上设置有电流互感器和电压互感器,所述电流互感器和所述电压互感器分别与所述控制器电连接,进而通过显示屏来显示所述电机的电流和电压。而在实际使用过程中,通过水泵的流量扬程可以计算出水泵的水功率,通过电流、电压可以计算出电功率,就可以进一步计算出水泵效率。这样,控制器通过显示屏上便可以显示出电机的电流和电压、水泵的流量以及水泵效率。The water pump
与现有技术相比,本发明的优点和积极效果是:本发明提供的流量检测装置及水泵,通过配置检测管道来安装流量计的传感器,检测管道的长度较短且管径较小,这样,便可以满足流量计的传感器为满足测量精确度而所需达到的直径与长度的比值,检测管道内的水流流速能够流道传感器位置处达到分布均匀,以确保流量计的传感器准确的测量,而对于检测管道而言,其相对于水泵的进出水口的尺寸较小,进而可以从水泵整体安装上减小所占用的空间,实现减小为安装流量计而需要配置的直管段长度,以减小安装水泵所需要的占地空间。Compared with the prior art, the advantages and positive effects of the present invention are: the flow detection device and the water pump provided by the present invention install the sensor of the flowmeter by configuring the detection pipeline, the length of the detection pipeline is shorter and the pipe diameter is smaller, so , it can meet the ratio of the diameter to the length that the sensor of the flowmeter needs to achieve in order to meet the measurement accuracy, and the flow rate of the water flow in the detection pipeline can be evenly distributed at the position of the flow channel sensor to ensure accurate measurement of the sensor of the flowmeter. As for the detection pipeline, its size is smaller than that of the water inlet and outlet of the water pump, which can reduce the space occupied by the overall installation of the water pump, and realize the reduction of the length of the straight pipe section that needs to be configured for the installation of the flowmeter. Small footprint required to install the pump.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims (9)
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