CN115386873A - Defect repairing method for TA15 titanium alloy part formed by selective laser melting - Google Patents
Defect repairing method for TA15 titanium alloy part formed by selective laser melting Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 133
- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 79
- 230000007547 defect Effects 0.000 title claims abstract description 75
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- 238000002844 melting Methods 0.000 title claims abstract description 33
- 230000008439 repair process Effects 0.000 claims abstract description 90
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- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 44
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- 238000003466 welding Methods 0.000 claims description 34
- 229910052786 argon Inorganic materials 0.000 claims description 22
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- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical class O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
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- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
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Abstract
本申请公开了一种激光选区熔化成形TA15钛合金零件的缺陷修复方法,该方法包括:检测待修复的激光选区熔化成形TA15钛合金零件中缺陷所在区域的位置信息以及尺寸信息;基于位置信息以及尺寸信息在TA15钛合金零件上对缺陷所在区域进行挖排得到待修复区域;对TA15钛合金零件上待修复区域进行填补修复得到修复后的TA15钛合金零件。本申请解决了现有技术中对激光选区熔化TA15钛合金零件缺陷修复不能满足实际需求的技术问题。
The present application discloses a method for repairing defects of TA15 titanium alloy parts formed by selective laser melting. Size information Excavate the area where the defect is located on the TA15 titanium alloy part to obtain the area to be repaired; fill and repair the area to be repaired on the TA15 titanium alloy part to obtain the repaired TA15 titanium alloy part. The application solves the technical problem in the prior art that repairing defects of TA15 titanium alloy parts by laser selective melting cannot meet actual needs.
Description
技术领域technical field
本申请涉及材料加工技术领域,尤其涉及一种激光选区熔化成形TA15钛合金零件的缺陷修复方法。The present application relates to the technical field of material processing, in particular to a method for repairing defects of TA15 titanium alloy parts formed by selective laser melting.
背景技术Background technique
随着航天产品对零部件“轻量化、一体化、高强度”需求的提升,增材制造技术在航天制造领域的重要性突显。增材制造技术可以为产品结构创新设计带来更大的自由度,摆脱传统制造工艺的约束,实现轻量化结构设计、结构的整体或部分整体制造,减少制造工序,缩短制造周期,显著提高原材料利用率。激光选区熔化技术是一种利用高能激光逐层熔化粉末薄层,可以成形任意复杂形状的高致密度构件的增材制造技术。由于其成形精度高,对特殊复杂结构(如悬臂结构、薄壁结构、复杂曲面、空间点阵结构)制造的适用程度高,在航空航天领域得到了广泛的应用。With the increasing demand for "lightweight, integrated and high-strength" components of aerospace products, the importance of additive manufacturing technology in the field of aerospace manufacturing has become prominent. Additive manufacturing technology can bring more freedom to the innovative design of product structure, get rid of the constraints of traditional manufacturing technology, realize lightweight structure design, and the whole or part of the whole structure, reduce the manufacturing process, shorten the manufacturing cycle, and significantly improve the quality of raw materials. utilization rate. Laser selective melting technology is an additive manufacturing technology that uses high-energy lasers to melt thin layers of powder layer by layer to form high-density components of arbitrary complex shapes. Due to its high forming precision and high applicability to the manufacture of special complex structures (such as cantilever structures, thin-walled structures, complex curved surfaces, and space lattice structures), it has been widely used in the aerospace field.
TA15钛合金具有良好的热强性和可焊接性,特别适合于制造各种焊接零部件,广泛应用于在航天领域。通常可采用激光选区熔化技术加工得到TA15钛合金零件,然而,由于激光选区熔化成形是在惰性气体保护舱的惰性气体保护下进行,基于粉床逐层精细铺粉,高能激光束熔化粉末薄层逐层熔凝堆积的过程。零件成形完毕从成形舱内取出后,无法再次铺粉进行沉积增材。因此,对于零件表面或近表面出现的局部缺陷,区别于激光熔融沉积增材制造,激光选区熔化成形无法实现缺陷的原位修复。也即,由于激光选区熔化技术本身的特性会使得加工得到的TA15钛合金零件表面或近表表面局部缺陷,而激光选区熔化成形技术无法实现对该缺陷的原位修复。TA15 titanium alloy has good heat strength and weldability, especially suitable for manufacturing various welded parts, and is widely used in the aerospace field. Generally, TA15 titanium alloy parts can be processed by laser selective melting technology. However, since laser selective melting is carried out under the protection of inert gas in an inert gas protection cabin, based on the fine powder layer by layer of powder bed, the high-energy laser beam melts the thin layer of powder The process of layer-by-layer fusion accumulation. After the part is formed and taken out of the forming cabin, it cannot be re-spread for deposition and additive. Therefore, for local defects on the surface or near the surface of parts, laser selective melting forming cannot realize in-situ repair of defects, which is different from laser fusion deposition additive manufacturing. That is to say, due to the characteristics of the laser selective melting technology itself, there will be local defects on the surface or near surface of the processed TA15 titanium alloy parts, and the laser selective melting forming technology cannot realize the in-situ repair of the defects.
发明内容Contents of the invention
本申请解决的技术问题是:针对现有技术中对激光选区熔化TA15钛合金零件缺陷修复不能满足实际需求,本申请提供了一种激光选区熔化成形TA15钛合金零件的缺陷修复方法,本申请实施例所提供的方案中,提供对TA15钛合金零件局部缺陷修复方案,可以解决激光选区熔化TA15钛合金零件局部缺陷无法采用原方法进行修复的问题,从而避免因零件的局部缺陷导致的整体报废。The technical problem solved by this application is: in view of the fact that the defect repair of TA15 titanium alloy parts by laser selective melting cannot meet the actual needs in the prior art, this application provides a method for repairing defects of TA15 titanium alloy parts formed by laser selective melting. In the solution provided in the example, the local defect repair plan for TA15 titanium alloy parts is provided, which can solve the problem that the local defects of TA15 titanium alloy parts cannot be repaired by the original method by selective laser melting, so as to avoid the overall scrap caused by the local defects of the parts.
第一方面,本申请实施例提供一种激光选区熔化成形TA15钛合金零件的缺陷修复方法,该方法包括:In the first aspect, the embodiment of the present application provides a method for repairing defects of TA15 titanium alloy parts formed by selective laser melting, the method comprising:
检测待修复的激光选区熔化成形TA15钛合金零件中缺陷所在区域的位置信息以及尺寸信息;Detect the position information and size information of the defect area in the TA15 titanium alloy part to be repaired by selective laser melting;
基于所述位置信息以及尺寸信息在所述TA15钛合金零件上对所述缺陷所在区域进行挖排得到待修复区域;Excavating the area where the defect is located on the TA15 titanium alloy part based on the position information and size information to obtain an area to be repaired;
对所述TA15钛合金零件上所述待修复区域进行填补修复得到修复后的TA15钛合金零件。Filling and repairing the area to be repaired on the TA15 titanium alloy part to obtain the repaired TA15 titanium alloy part.
可选地,基于所述位置信息以及尺寸信息在所述TA15钛合金零件上对所述缺陷所在区域进行挖排得到待修复区域,包括:Optionally, based on the position information and size information, the area where the defect is located is excavated on the TA15 titanium alloy part to obtain the area to be repaired, including:
根据预设需求选择填补修复方式,基于所述填补修复方式确定挖排所得到的所述待修复区域的工艺坡口形状;Selecting a filling and repairing method according to preset requirements, and determining the process groove shape of the area to be repaired obtained by excavating and rowing based on the filling and repairing method;
基于所述工艺坡口形状、所述位置信息以及尺寸信息对所述缺陷所在区域进行挖排得到所述修复区域。The repaired area is obtained by excavating the area where the defect is located based on the process groove shape, the position information, and the size information.
可选地,所述填补修复方式包括激光熔覆修复方式以及氩弧焊修复方式;Optionally, the filling and repairing methods include laser cladding repairing methods and argon arc welding repairing methods;
基于所述填补修复方式确定挖排的工艺坡口形状,包括:Determine the groove shape of the excavation process based on the filling and repairing method, including:
若所述填补修复方式为激光熔覆修复方式,所述待修复区域的工艺坡口形状为V型;或If the filling repair method is a laser cladding repair method, the process groove shape of the area to be repaired is V-shaped; or
若所述填补修复方式为氩弧焊修复方式,所述待修复区域的工艺坡口形状为U型。If the filling and repairing method is argon arc welding repairing method, the process groove shape of the area to be repaired is U-shaped.
可选地,其中,对于所述激光熔覆修复方式,所述工艺坡口的开口角度为45°~60°,所述工艺坡口的开口向上;或Optionally, wherein, for the laser cladding repair method, the opening angle of the process groove is 45°-60°, and the opening of the process groove is upward; or
对于所述氩弧焊修复方式,所述U型工艺坡口的开口角度为70°~80°所述U型工艺坡口的开口向上。For the argon arc welding repair method, the opening angle of the U-shaped process groove is 70°-80°. The opening of the U-shaped process groove is upward.
可选地,其中,还包括:若所述填补修复方式包括激光熔覆修复方式,设置激光熔覆修复路径,其中,所述激光熔覆修复路径中多道激光熔覆修复搭接量为单道激光熔覆修复宽度的三分之一至二分之一,且所述激光熔覆修复路径为蛇形排布。Optionally, it also includes: if the filling repair method includes a laser cladding repair method, setting a laser cladding repair path, wherein the overlapping amount of multiple laser cladding repairs in the laser cladding repair path is a unit One-third to one-half of the laser cladding repair width, and the laser cladding repair path is arranged in a serpentine shape.
可选地,对所述TA15钛合金零件上所述待修复区域进行填补修复得到修复后的TA15钛合金零件之前,还包括:Optionally, before filling and repairing the area to be repaired on the TA15 titanium alloy part to obtain the repaired TA15 titanium alloy part, it also includes:
对所述TA15钛合金零件进行酸洗,并将所述TA15钛合金零件酸洗后用清水冲洗残留在其表面的酸洗液,以及将冲洗后的所述TA15钛合金零件放入烘箱中进行烘干处理;The TA15 titanium alloy parts are pickled, and after the TA15 titanium alloy parts are pickled, the pickling solution remaining on the surface is rinsed with water, and the rinsed TA15 titanium alloy parts are put into an oven for drying process;
对所述工艺坡口及其周围预设范围内的区域进行擦拭清理。Wipe and clean the process groove and the area within the preset range around it.
可选地,还包括:检测对所述待修复区域的修复效果是否满足预设要求;若不满足,则新对所述缺陷所在区域重进行挖排得到新的待修复区域,对所述新的待修复区域进行填补修复,直到修复效果满足所述预设要求或者挖排次数达到预设阈值为止。Optionally, it also includes: detecting whether the repair effect on the area to be repaired meets the preset requirements; if not, re-excavating the area where the defect is located to obtain a new area to be repaired, and performing a new repair on the new area to be repaired. The area to be repaired is filled and repaired until the repair effect meets the preset requirements or the number of excavations reaches the preset threshold.
可选地,还包括:在检测所述工艺坡口的修复效果满足预设要求时,对所述修复后的TA15钛合金零件进行真空热处理退火;以及对所述待修复区域表面的余高进行打磨修饰或者对所述待修复区域表面的余高去除及补充加工。Optionally, it also includes: performing vacuum heat treatment and annealing on the repaired TA15 titanium alloy parts when detecting that the repairing effect of the process groove meets the preset requirements; Grinding and modifying or removing and supplementary processing the reinforcement on the surface of the area to be repaired.
可选地,还包括:对所述TA15钛合金零件上所述待修复区域进行填补修复得到修复后的TA15钛合金零件之前,将所述TA15钛合金零件固定到预设的惰性气体保护舱内,并在所述TA15钛合金零件修复完成并完全冷却后,移除惰性气体保护。Optionally, it also includes: filling and repairing the area to be repaired on the TA15 titanium alloy part before obtaining the repaired TA15 titanium alloy part, fixing the TA15 titanium alloy part in a preset inert gas protection cabin , and after the TA15 titanium alloy parts are repaired and completely cooled, the inert gas protection is removed.
可选地,其中,所述缺陷所对应的所述TA15钛合金零件壁厚度不小于2毫米,所述缺陷的深度小于7毫米。Optionally, the wall thickness of the TA15 titanium alloy part corresponding to the defect is not less than 2 mm, and the depth of the defect is less than 7 mm.
附图说明Description of drawings
图1为本申请实施例所提供的一种激光选区熔化成形TA15钛合金零件的缺陷修复方法的流程示意图;Fig. 1 is a schematic flow chart of a method for repairing defects of a laser selective melting forming TA15 titanium alloy part provided by an embodiment of the present application;
图2为本申请实施例所提供的一种V型工艺坡口的结构示意图;Fig. 2 is a schematic structural view of a V-shaped process groove provided in the embodiment of the present application;
图3为本申请实施例所提供的一种U型工艺坡口的结构示意图;Fig. 3 is a schematic structural diagram of a U-shaped process groove provided by the embodiment of the present application;
图4为本申请实施例所提供的另一种激光选区熔化成形TA15钛合金零件的缺陷修复方法的流程示意图。Fig. 4 is a schematic flow chart of another method for repairing defects of a TA15 titanium alloy part formed by selective laser melting provided by an embodiment of the present application.
具体实施方式Detailed ways
本申请实施例提供的方案中,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。In the solutions provided by the embodiments of the present application, the described embodiments are only some of the embodiments of the present application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
为了更好的理解上述技术方案,下面通过附图以及具体实施例对本申请技术方案做详细的说明,应当理解本申请实施例以及实施例中的具体特征是对本申请技术方案的详细的说明,而不是对本申请技术方案的限定,在不冲突的情况下,本申请实施例以及实施例中的技术特征可以相互组合。In order to better understand the above technical solutions, the technical solutions of the present application will be described in detail below through the accompanying drawings and specific examples. It should be understood that the embodiments of the present application and the specific features in the examples are detailed descriptions of the technical solutions of the present application, and It is not a limitation to the technical solutions of the present application, and the embodiments of the present application and the technical features in the embodiments can be combined without conflict.
以下结合说明书附图对本申请实施例所提供的一种激光选区熔化成形TA15钛合金零件的缺陷修复方法做进一步详细的说明,该方法具体实现方式可以包括以下步骤(方法流程如图1所示):The method for repairing defects of TA15 titanium alloy parts provided by laser selective melting forming provided by the embodiment of the present application will be further described in detail below in conjunction with the accompanying drawings. The specific implementation of the method may include the following steps (the method flow is shown in Figure 1) :
步骤101,检测待修复的激光选区熔化成形TA15钛合金零件中缺陷所在区域的位置信息以及尺寸信息。Step 101 , detecting the position information and size information of the region where the defect is located in the TA15 titanium alloy part to be repaired by selective laser melting.
由于采用激光选区熔化技术所成形的产品形成完毕后从惰性气体保护舱中取出后,无法对其再次铺粉进行沉积增材,故激光选取熔化技术所成形的产品可能会存在缺陷,例如,激光选取熔化技术所成形的产品的表面或者近表面可能存在气泡或者空洞等缺陷,进而影响产品的性能。Since the products formed by laser selective melting technology are taken out of the inert gas protection cabin after they are formed, they cannot be powdered again for deposition and additive, so the products formed by laser selective melting technology may have defects, for example, laser There may be defects such as bubbles or cavities on the surface or near the surface of the product formed by melting technology, which will affect the performance of the product.
进一步,由于缺陷可能会存在产品的表面,也可能会存在产品的近表面,为了对产品所存在的缺陷进行修复。本申请实施例所提供的方案中,需要将缺陷所在区域进行挖排,例如,对缺陷所在区域使用小铣刀等工具进行挖除,保证将缺陷全部去除的基础上,挖排的工艺坡口(参见下文)尽量小。为了准确对缺陷所在区域进行挖排,在挖排之前需先对缺陷所在区域的位置信息以及尺寸信息进行检测。位置信息例如激光选区熔化技术所成形的零件上存在缺陷的零件壁信息或者缺陷在该零件壁上的位置等(如表面或仅表面);尺寸信息例如缺陷的深度、长度、宽度或者半径等。例如,对出现缺陷的部位采用X射线检测或超声波检测等方法进行无损检测,根据检测结果判断缺陷的位置、尺寸。Further, since the defect may exist on the surface of the product, it may also exist near the surface of the product, in order to repair the defect existing in the product. In the solution provided in the embodiment of this application, it is necessary to excavate the area where the defect is located. For example, use tools such as small milling cutters to excavate the area where the defect is located to ensure that all defects are removed. (see below) as small as possible. In order to accurately excavate the area where the defect is located, the position information and size information of the area where the defect is located must be detected before excavation. Position information such as part wall information of defects on parts formed by laser selective melting technology or the position of defects on the part wall (such as surface or only surface); size information such as depth, length, width or radius of defects, etc. For example, X-ray testing or ultrasonic testing is used to carry out non-destructive testing on the parts where defects occur, and the position and size of the defects are judged according to the test results.
作为举例,缺陷所对应的TA15钛合金零件壁厚度不小于2毫米,所述缺陷的深度小于7毫米。As an example, the wall thickness of the TA15 titanium alloy part corresponding to the defect is not less than 2 mm, and the depth of the defect is less than 7 mm.
应理解,本申请实施例所提供的方案虽然针对激光选区熔化成形AT15钛合金零件来对修复过程进行说明,但是只要是通过该方法对激光选区熔化成零件或产品缺陷进行修复的方案均适用本申请实施例的方案,在对此不做具体限制。It should be understood that although the solution provided in the embodiment of the present application is aimed at explaining the repair process for AT15 titanium alloy parts formed by laser selective melting, as long as the method is used to repair parts or product defects by laser selective melting, it is applicable to this method. The solutions of the application examples are not specifically limited.
步骤102,基于所述位置信息以及尺寸信息在所述TA15钛合金零件上对所述缺陷所在区域进行挖排得到待修复区域。Step 102, based on the position information and size information, excavate the area where the defect is located on the TA15 titanium alloy part to obtain the area to be repaired.
在本申请实施例所提供的方案中,在确定出缺陷所在区域的位置信息和尺寸信息之后,基于位置信息和尺寸信息将TA15钛合金零件上缺陷所在区域进行挖排得到待修复区域。In the solution provided by the embodiment of the present application, after determining the location information and size information of the defect area, the defect area on the TA15 titanium alloy part is excavated based on the location information and size information to obtain the area to be repaired.
进一步,在本申请实施例所提供的方案中,对于待修复区域可以选择不同的填补修复方式来进行修复,其中,填补修复方式例如激光熔覆修复方式或者氩弧焊修复方式等。作为举例,根据资源情况、零件结构特或者缺陷的实际情况来选择填补修复方式。为了便于修复对于不同的填补修复方式在挖排时挖排的待修复区域的工艺坡口形状不同。即待修复区域的工艺坡口形状与后续所选择的填补修复方式有关。Further, in the solutions provided in the embodiments of the present application, different filling and repairing methods can be selected for repairing the area to be repaired, wherein the filling and repairing methods are, for example, laser cladding repairing or argon arc welding repairing. As an example, the filling and repairing method is selected according to the resource situation, the structural characteristics of the part or the actual situation of the defect. In order to facilitate the repair, for different filling and repair methods, the groove shape of the excavated area to be repaired is different. That is, the shape of the process groove in the area to be repaired is related to the subsequent filling and repairing method selected.
作为举例,根据预设需求选择填补修复方式,基于所述填补修复方式确定挖排所得到的所述待修复区域的工艺坡口形状;基于所述工艺坡口形状、所述位置信息以及尺寸信息对所述缺陷所在区域进行挖排得到所述修复区域。As an example, a filling and repairing method is selected according to preset requirements, and the process groove shape of the area to be repaired is determined based on the filling and repairing method; based on the process groove shape, the position information and the size information The repaired area is obtained by excavating the area where the defect is located.
又作为举例,如图2所示,若所述填补修复方式为激光熔覆修复方式,所述待修复区域的工艺坡口形状为V型。如图3所示,若所述填补修复方式为氩弧焊修复方式,所述待修复区域的工艺坡口形状为U型。As another example, as shown in FIG. 2 , if the filling and repairing method is laser cladding repairing method, the process groove shape of the region to be repaired is V-shaped. As shown in FIG. 3 , if the filling and repairing method is argon arc welding repairing method, the process groove shape of the area to be repaired is U-shaped.
进一步,对于不同的填补修复方式待修复区域的工艺坡口参数也不同,作为举例,对于所述激光熔覆修复方式,所述工艺坡口的开口角度为45°~60°,所述工艺坡口的开口向上,其中,向上例如指工艺坡口的开口指向缺陷所在零件壁的上表面。应理解,工艺坡口的具体深度及开口角度可由本领域技术人员根据实际缺陷尺寸、所在位置结构特点以及激光熔覆单道成形尺寸进行设置,本申请实施例中对此不做具体限制。Further, the process groove parameters of the area to be repaired are also different for different filling repair methods. As an example, for the laser cladding repair method, the opening angle of the process groove is 45°~60°, and the process slope The opening of the mouth is upward, wherein upward, for example, refers to the opening of the process groove pointing to the upper surface of the part wall where the defect is located. It should be understood that the specific depth and opening angle of the process groove can be set by those skilled in the art according to the actual size of the defect, the structural characteristics of the location, and the size of the laser cladding single-pass forming, which is not specifically limited in the embodiments of the present application.
又作为举例,对于所述氩弧焊修复方式,所述U型工艺坡口的开口角度为70°~80°所述U型工艺坡口的开口向上。应理解,对于采用氩弧焊修复方式进行修复,挖排形成的工艺坡口为近U型工艺坡口,工艺坡口的具体深度及开口角度可由本领域技术人员根据实际需求进行设置,本申请实施例中对此不做具体限制。As another example, for the argon arc welding repair method, the opening angle of the U-shaped process bevel is 70°-80°, and the opening of the U-shaped process bevel is upward. It should be understood that for repairing by argon arc welding, the process groove formed by excavation and rowing is a near U-shaped process groove, and the specific depth and opening angle of the process groove can be set by those skilled in the art according to actual needs. This is not specifically limited in the embodiments.
步骤103,对所述TA15钛合金零件上所述待修复区域进行填补修复得到修复后的TA15钛合金零件。Step 103, filling and repairing the area to be repaired on the TA15 titanium alloy part to obtain a repaired TA15 titanium alloy part.
执行对所述TA15钛合金零件上所述待修复区域进行填补修复得到修复后的TA15钛合金零件。而由于对所述TA15钛合金零件上所述待修复区域进行填补修复的方式有多种,不同填补修复方式的原理不同,下面以激光熔覆修复方式以及氩弧焊修复方式为了对待修复区域进行填补修复过程进行简要介绍。Performing filling and repairing the area to be repaired on the TA15 titanium alloy part to obtain the repaired TA15 titanium alloy part. Since there are many ways to fill and repair the area to be repaired on the TA15 titanium alloy part, and the principles of different filling and repair methods are different, the laser cladding repair method and argon arc welding repair method are used to repair the area to be repaired. The filling repair process is briefly introduced.
一、激光熔覆修复方式1. Laser cladding repair method
对于采用激光熔覆修复方式进行修复,将所述TA15钛合金零件固定到预设的惰性气体保护舱内,并设置所述惰性气体保护舱内氧含量不大于100ppm。固定TA15钛合金零件,保证工艺坡口开口与水平面垂直,开口向上,粉斑熔化后形成的熔池垂直进入工艺坡口。具体采用的激光功率、送粉速度、扫描速度等激光熔覆工艺参数可由本领域技术人员和操作人员根据实际需求进行设置,本申请实施例中对此不做具体限制。For repairing by laser cladding, fix the TA15 titanium alloy parts in a preset inert gas protection cabin, and set the oxygen content in the inert gas protection cabin to not more than 100ppm. Fix the TA15 titanium alloy parts to ensure that the opening of the process groove is perpendicular to the horizontal plane, the opening is upward, and the molten pool formed after the melting of powder spots enters the process groove vertically. Specific laser cladding process parameters such as laser power, powder feeding speed, and scanning speed can be set by those skilled in the art and operators according to actual needs, and are not specifically limited in this embodiment of the present application.
进一步,设置熔覆修复路径,其中,所述激光熔覆修复路径中多道激光熔覆修复搭接量为单道激光熔覆修复宽度的三分之一至二分之一,且所述激光熔覆修复路径为蛇形排布。Further, a cladding repair path is set, wherein, in the laser cladding repair path, the overlapping amount of multiple laser cladding repairs is one-third to one-half of the width of a single laser cladding repair, and the laser The cladding repair path is arranged in a serpentine shape.
二、氩弧焊修复方式2. Argon arc welding repair method
对于采用氩弧焊修复方式进行修复,需在充氩箱内进行,采用TA15焊丝,具体焊丝直径、钨极直径、焊接电流等氩弧焊工艺参数可由本领域技术人员和操作人员根据实际需求进行设置,本申请实施例中对此不做具体限制。另外,当填补体积较大时(如,待修复区域的体积大于预设阈值)应注意控制热输入,例如,较常见的控制热输入的方法为多层焊接,需前一层焊接金属完全冷却后再进行下一层焊接。在补焊接近结束时,逐渐减少焊接电流,减小熔区。进一步,在氩弧焊修复过程中,需严格惰性气体保护。并且在氩弧焊修复完成后,保持在惰性气氛中直至零件完全冷却。For the repair by argon arc welding, it needs to be carried out in an argon-filled box, and TA15 welding wire is used. The specific welding wire diameter, tungsten electrode diameter, welding current and other argon arc welding process parameters can be determined by skilled personnel and operators according to actual needs. setting, which is not specifically limited in this embodiment of the application. In addition, when the filling volume is large (for example, the volume of the area to be repaired is greater than the preset threshold), care should be taken to control heat input. For example, the more common method of controlling heat input is multi-layer welding, which requires the previous layer of weld metal to cool completely Then proceed to the next layer of welding. At the end of repair welding, gradually reduce the welding current to reduce the melting zone. Further, in the argon arc welding repair process, strict inert gas protection is required. And after the argon arc welding repair is completed, keep it in an inert atmosphere until the part is completely cooled.
本申请实施例所提供的方案中,可以根据实际情况选择氩弧焊接或激光熔覆修复方式,以提高修复后的零件效果。In the solutions provided in the embodiments of the present application, argon arc welding or laser cladding repair methods can be selected according to the actual situation, so as to improve the effect of the repaired parts.
参见图4,本申请实施例所提供的方案中,在对待修复区域进行修复之前,即在执行步骤103之前,还包括步骤104:对待修复区域(如工艺坡口部位)进行X射线检测或超声检测,检查原缺陷是否全部去除,需确保缺陷排除干净。Referring to Fig. 4, in the scheme provided by the embodiment of the present application, before repairing the area to be repaired, that is, before performing step 103, it also includes step 104: X-ray detection or ultrasonic inspection of the area to be repaired (such as the process groove position) Inspection, to check whether all the original defects are removed, and it is necessary to ensure that the defects are completely removed.
进一步,在确定缺陷排除干净后,对缺陷所对应的待修复区域进行填补修复之前,还包括步骤105:对所述TA15钛合金零件进行酸洗,并将所述TA15钛合金零件酸洗后用清水冲洗残留在其表面的酸洗液,以及将冲洗后的所述TA15钛合金零件放入烘箱中进行烘干处理;以及对所述工艺坡口及其周围预设范围内的区域进行擦拭清理。Further, after it is determined that the defect is eliminated, before filling and repairing the area to be repaired corresponding to the defect, it also includes step 105: pickling the TA15 titanium alloy part, and pickling the TA15 titanium alloy part with Rinse the pickling solution remaining on the surface with clean water, and put the rinsed TA15 titanium alloy parts into an oven for drying; and wipe and clean the process groove and the area within the preset range around it .
作为举例,使用氢氟酸和硝酸将待修复零件进行酸洗。酸洗后用清水将残留在零件表面的酸洗液冲洗干净,放入烘箱中进行烘干处理。具体烘干时间和温度根据产品情况制定,本申请实施例中对此不做具体限制。修复前,使用无水乙醇对待修复的工艺坡口及周围区域进行擦拭清理,清理后不可用手直接触摸。As an example, parts to be repaired are pickled with hydrofluoric and nitric acids. After pickling, rinse the pickling solution remaining on the surface of the parts with clean water, and put them in an oven for drying. The specific drying time and temperature are determined according to the product conditions, which are not specifically limited in the embodiments of the present application. Before repairing, use anhydrous ethanol to wipe and clean the process groove to be repaired and the surrounding area, and do not touch it directly with hands after cleaning.
进一步,在本申请实施例所提供的方案中,在对待修复区域填补修复后,还需要对待修复区域的修复效果进行检测,即执行步骤103之后,还要执行步骤106:对待修复区域的修复效果进行检测。Furthermore, in the solution provided by the embodiment of the present application, after the area to be repaired is filled and repaired, the repair effect of the area to be repaired needs to be detected, that is, after step 103 is performed, step 106 is also performed: the repair effect of the area to be repaired to test.
作为举例,修复完成后,检测对所述待修复区域的修复效果是否满足预设要求。若不满足,则新对所述缺陷所在区域重进行挖排得到新的待修复区域,对所述新的待修复区域进行填补修复,直到修复效果满足所述预设要求或者挖排次数达到预设阈值为止。例如,对修复后不满足要求的部位可重复挖排修复,但同一位置的修复次数不超过2次。As an example, after the restoration is completed, it is detected whether the restoration effect on the area to be repaired meets a preset requirement. If it is not satisfied, then newly excavate the area where the defect is located to obtain a new area to be repaired, and fill and repair the new area to be repaired until the repair effect meets the preset requirements or the number of times of excavation reaches the preset value. until the threshold is set. For example, excavation and repair can be repeated for parts that do not meet the requirements after repair, but the number of repairs at the same position should not exceed 2 times.
进一步,执行步骤106之后,还需要执行步骤107,修复后去应力热处理;以及执行步骤108,修复区域表面修饰处理。作为举例,若待修复区域的修复效果满足预设要求,将修复后的零件进行真空热处理退火,例如,真空热处理退火在激光熔覆修复后8h内入炉。以及若待修复区域的修复效果满足预设要求,对修复后的待修复区域表面的余高进行打磨修饰,或采用机械加工的方式进行其表面余高的去除及补充加工。Further, after performing step 106, it is also necessary to perform step 107, post-repair stress relief heat treatment; and perform step 108, perform surface modification treatment of the repaired area. As an example, if the repair effect of the area to be repaired meets the preset requirements, vacuum heat treatment and annealing are performed on the repaired parts. For example, vacuum heat treatment and annealing are put into the furnace within 8 hours after laser cladding repair. And if the repair effect of the area to be repaired meets the preset requirements, the surface reinforcement of the repaired area to be repaired is polished and modified, or the surface reinforcement is removed and supplemented by mechanical processing.
本申请实施例所提供的方案,提供对TA15钛合金零件局部缺陷修复方案,可以解决激光选区熔化TA15钛合金零件局部缺陷无法采用原方法进行修复的问题。The solution provided in the embodiment of the present application provides a solution for repairing local defects of TA15 titanium alloy parts, which can solve the problem that local defects of TA15 titanium alloy parts cannot be repaired by the original method by selective laser melting.
为了便于理解上述对TA15钛合金零件缺陷修复方案的效果,下面以举例的形式对其效果进行说明。In order to facilitate the understanding of the effect of the above-mentioned defect repair scheme for TA15 titanium alloy parts, the effect will be described below in the form of an example.
实例一Example one
采用本申请提供的修复方法进行激光选区熔化TA15钛合金零件局部缺陷的修复。某钛合金端框类零件激光选区熔化成形后,经X射线检测发现端面存在裂纹缺陷,裂纹总长度约5mm,该处结构壁厚15mm,裂纹所处位置距离侧壁端面大于2mm,采用激光熔覆的方法进行修复。比对X射线检测影像,对裂纹缺陷进行挖排,制作深度为5mm,开口角度45°的梯形工艺坡口槽,修复的工艺坡口槽开口方向需保证零件放置时,激光熔覆送粉能够垂直入射。工艺坡口制作完成后再次进行X射线检测,检查内部质量需保证裂纹缺陷全部排除干净。对零件进行酸洗,酸洗完成后用洁净清水将残留的酸洗液冲洗干净。冲洗完成后使用高压气枪将表面残留的水分吹干,然后至于烘箱干燥,烘干温度为100℃~120℃,烘干时间0.5h。激光熔覆修复前对待修复的工艺坡口进行打磨清理,并用白绸布蘸取无水乙醇擦洗干净,清理后不得赤手触摸待修复工艺坡口表面。将待修复的零件置于惰性气体保护舱,使用夹具与基板固定,保证激光熔覆修复送粉能向工艺坡口垂直入射。进行TA15粉末材料准备、设备准备、程序准备。进行惰性气体保护舱洗气,保证氧含量小于或等于100ppm。进行TA15钛合金激光熔覆修复,激光功率2300w-2500w,光斑直径2mm,行走速度10mm/s,保护气流量16L/min-23L/min,偏移量1.5mm,单层提升量1mm,行走路径为蛇形往复,保证激光熔覆修复最后一层沉积层高于基体表面,防止表面余高打磨修饰后局部尺寸亏损。进一步,梯形工艺坡口槽端面若存在尺寸缺损问题,可将端面翻转90°,制作工艺坡口进行补充熔覆修复。The repair method provided by this application is used to repair local defects of TA15 titanium alloy parts by laser selective melting. After laser melting and forming of a titanium alloy end frame part, X-ray inspection found that there was a crack defect on the end face. The total length of the crack was about 5mm, and the wall thickness of the structure was 15mm. The method of overwriting is repaired. Compare the X-ray inspection images, excavate the crack defects, and make a trapezoidal process groove with a depth of 5mm and an opening angle of 45°. The opening direction of the repaired process groove must ensure that when the parts are placed, the laser cladding powder can be fed normal incidence. After the process groove is made, X-ray inspection is carried out again to check the internal quality to ensure that all crack defects are eliminated. Pickle the parts, and rinse the residual pickling solution with clean water after pickling. After rinsing, use a high-pressure air gun to blow dry the remaining moisture on the surface, and then dry it in an oven at a temperature of 100°C to 120°C and a drying time of 0.5h. Before laser cladding repair, the process groove to be repaired shall be polished and cleaned, and wiped with white silk cloth dipped in absolute ethanol. After cleaning, it is not allowed to touch the surface of the process groove to be repaired with bare hands. Place the part to be repaired in an inert gas protection cabin, and fix it with the substrate with a fixture to ensure that the laser cladding repair powder can be incident vertically on the process groove. Carry out TA15 powder material preparation, equipment preparation and procedure preparation. Carry out inert gas protection cabin scrubbing to ensure that the oxygen content is less than or equal to 100ppm. Perform TA15 titanium alloy laser cladding repair, laser power 2300w-2500w, spot diameter 2mm, walking speed 10mm/s, shielding gas flow 16L/min-23L/min, offset 1.5mm, single-layer lift 1mm, walking path It reciprocates in a serpentine shape to ensure that the last layer of deposition layer repaired by laser cladding is higher than the surface of the substrate to prevent local size loss after the surface reinforcement is polished and modified. Furthermore, if there is a size defect on the end face of the trapezoidal process bevel groove, the end face can be turned 90°, and the process bevel is made for supplementary cladding repair.
修复完成后持续进行惰性气体保护,待零件完全冷却后移出惰性气体保护舱。采用钢丝刷将表面多余物清理干净,对修复区域进行X射线检测。内部质量检测满足《QJ1666A钛及钛合金熔焊技术条件》标准中II级接头内部质量要求。然后按照零件原沉积态热处理制度进行真空退火热处理。真空热处理退火后,对修复表面进行打磨修饰处理,将余高打磨平整,与周围母材光滑过渡。完成TA15钛合金零件激光熔覆修复工作。After the repair is completed, the inert gas protection is continued, and the parts are removed from the inert gas protection cabin after they are completely cooled. Use a wire brush to clean the excess on the surface, and perform X-ray inspection on the repaired area. The internal quality inspection meets the internal quality requirements of Class II joints in the "QJ1666A Titanium and Titanium Alloy Fusion Welding Technical Conditions" standard. Then vacuum annealing heat treatment is carried out according to the heat treatment system of the original deposited state of the parts. After vacuum heat treatment and annealing, the repaired surface is polished and modified to smooth the excess height and make a smooth transition with the surrounding base metal. Complete the laser cladding repair work of TA15 titanium alloy parts.
实例二Example two
采用本申请提供的修复方法进行激光选区熔化TA15钛合金零件局部缺陷的修复。某钛合金箱体类零件激光选区熔化成形后,经X射线检测发现端面存在夹杂缺陷,比对X射线检测影像位置,进行缺陷的挖排,形成深度约4mm,开口角度约70°的“U”形工艺坡口。对零件进行酸洗,酸洗完成后用洁净清水将残留的酸洗液冲洗干净。冲洗完成后使用高压气枪将表面残留的水分吹干,然后至于烘箱干燥,烘干温度为100℃~120℃,烘干时间0.5h。氩弧焊修复前对待修复的工艺坡口进行打磨清理,并用白绸布蘸取无水乙醇擦洗干净,清理后不得赤手触摸待修复工艺坡口表面。由于待修复零件体积较大,使用惰性气体保护拖罩进行惰性气体保护。使用合适的氩弧焊补焊工艺参数,包括气体流量、焊丝直径、钨极直径、焊接电流,对工艺坡口进行氩弧焊填补。焊接完成后持续进行惰性气体保护至零件完全冷却。然后对补焊区域进行X射线检测,检查补焊区域内部质量,满足要求后按照TA15钛合金零件沉积态热处理制度进行真空退火热处理。真空热处理退火后,对修复表面进行打磨修饰处理,将余高打磨平整,与周围母材光滑过渡。完成TA15钛合金零件氩弧焊修复工作。The repair method provided by this application is used to repair local defects of TA15 titanium alloy parts by laser selective melting. After a certain titanium alloy box part was melted and formed by laser selection, the X-ray inspection found that there was an inclusion defect on the end face. Compared with the X-ray inspection image position, the defect was excavated to form a "U" with a depth of about 4mm and an opening angle of about 70°. ”-shaped craft groove. Pickle the parts, and rinse the residual pickling solution with clean water after pickling. After rinsing, use a high-pressure air gun to blow dry the remaining moisture on the surface, and then dry it in an oven at a temperature of 100°C to 120°C and a drying time of 0.5h. Before argon arc welding repair, the process groove to be repaired shall be polished and cleaned, and wiped with white silk cloth dipped in absolute ethanol. After cleaning, it is not allowed to touch the surface of the process groove to be repaired with bare hands. Due to the large volume of the parts to be repaired, an inert gas protection drag hood is used for inert gas protection. Use appropriate argon arc welding repair welding process parameters, including gas flow, wire diameter, tungsten electrode diameter, and welding current, to fill the process groove with argon arc welding. After the welding is completed, the inert gas protection is continued until the parts are completely cooled. Then carry out X-ray detection on the repaired welding area, check the internal quality of the repaired welding area, and carry out vacuum annealing heat treatment according to the heat treatment system of TA15 titanium alloy parts in the deposited state after meeting the requirements. After vacuum heat treatment and annealing, the repaired surface is polished and modified to smooth the excess height and make a smooth transition with the surrounding base metal. Complete the argon arc welding repair work of TA15 titanium alloy parts.
本领域内的技术人员应明白,本申请的实施例可提供为方法、系统、或计算机程序产品。因此,本申请可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本申请可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器和光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present application may be provided as methods, systems, or computer program products. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage and optical storage, etc.) having computer-usable program code embodied therein.
本申请是参照根据本申请实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present application is described with reference to flowcharts and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the present application. It should be understood that each procedure and/or block in the flowchart and/or block diagram, and a combination of procedures and/or blocks in the flowchart and/or block diagram can be realized by computer program instructions. These computer program instructions may be provided to a general purpose computer, special purpose computer, embedded processor, or processor of other programmable data processing equipment to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing equipment produce a An apparatus for realizing the functions specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing apparatus to operate in a specific manner, such that the instructions stored in the computer-readable memory produce an article of manufacture comprising instruction means, the instructions The device realizes the function specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions can also be loaded onto a computer or other programmable data processing device, causing a series of operational steps to be performed on the computer or other programmable device to produce a computer-implemented process, thereby The instructions provide steps for implementing the functions specified in the flow chart or blocks of the flowchart and/or the block or blocks of the block diagrams.
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the application without departing from the spirit and scope of the application. In this way, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application is also intended to include these modifications and variations.
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