CN115381061B - Transmittance self-checking konjak jelly production device and production process - Google Patents
Transmittance self-checking konjak jelly production device and production process Download PDFInfo
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- CN115381061B CN115381061B CN202210781240.4A CN202210781240A CN115381061B CN 115381061 B CN115381061 B CN 115381061B CN 202210781240 A CN202210781240 A CN 202210781240A CN 115381061 B CN115381061 B CN 115381061B
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- 235000015110 jellies Nutrition 0.000 title claims abstract description 60
- 239000008274 jelly Substances 0.000 title claims abstract description 60
- 229920002752 Konjac Polymers 0.000 title claims abstract description 40
- 238000002834 transmittance Methods 0.000 title claims abstract description 36
- 235000010485 konjac Nutrition 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000003292 glue Substances 0.000 claims abstract description 79
- 238000009835 boiling Methods 0.000 claims abstract description 78
- 238000003756 stirring Methods 0.000 claims abstract description 60
- 238000000034 method Methods 0.000 claims abstract description 25
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- 239000007788 liquid Substances 0.000 claims description 69
- 238000001514 detection method Methods 0.000 claims description 61
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- 238000001816 cooling Methods 0.000 claims description 40
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 235000013399 edible fruits Nutrition 0.000 claims description 14
- 230000001954 sterilising effect Effects 0.000 claims description 14
- 238000000855 fermentation Methods 0.000 claims description 13
- 230000004151 fermentation Effects 0.000 claims description 13
- 239000011265 semifinished product Substances 0.000 claims description 13
- 239000000843 powder Substances 0.000 claims description 12
- 239000000758 substrate Substances 0.000 claims description 11
- 239000000499 gel Substances 0.000 claims description 10
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 8
- 238000004659 sterilization and disinfection Methods 0.000 claims description 8
- 238000004090 dissolution Methods 0.000 claims description 7
- 235000013312 flour Nutrition 0.000 claims description 7
- 239000000243 solution Substances 0.000 claims description 7
- 235000021552 granulated sugar Nutrition 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 239000000679 carrageenan Substances 0.000 claims description 5
- 235000010418 carrageenan Nutrition 0.000 claims description 5
- 229920001525 carrageenan Polymers 0.000 claims description 5
- 229940113118 carrageenan Drugs 0.000 claims description 5
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 claims description 5
- 238000000498 ball milling Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 235000020357 syrup Nutrition 0.000 claims description 4
- 239000006188 syrup Substances 0.000 claims description 4
- 244000298697 Actinidia deliciosa Species 0.000 claims description 3
- 235000009436 Actinidia deliciosa Nutrition 0.000 claims description 3
- 241000186000 Bifidobacterium Species 0.000 claims description 3
- 244000157072 Hylocereus undatus Species 0.000 claims description 3
- 235000018481 Hylocereus undatus Nutrition 0.000 claims description 3
- 240000001046 Lactobacillus acidophilus Species 0.000 claims description 3
- 235000013956 Lactobacillus acidophilus Nutrition 0.000 claims description 3
- 241000194020 Streptococcus thermophilus Species 0.000 claims description 3
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 239000000706 filtrate Substances 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 229940039695 lactobacillus acidophilus Drugs 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000004537 pulping Methods 0.000 claims description 3
- 239000001509 sodium citrate Substances 0.000 claims description 3
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 3
- 239000006228 supernatant Substances 0.000 claims description 3
- PJVXUVWGSCCGHT-ZPYZYFCMSA-N (2r,3s,4r,5r)-2,3,4,5,6-pentahydroxyhexanal;(3s,4r,5r)-1,3,4,5,6-pentahydroxyhexan-2-one Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O.OC[C@@H](O)[C@@H](O)[C@H](O)C(=O)CO PJVXUVWGSCCGHT-ZPYZYFCMSA-N 0.000 claims 1
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- 238000011049 filling Methods 0.000 description 2
- 235000021433 fructose syrup Nutrition 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
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- 229920006395 saturated elastomer Polymers 0.000 description 2
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- 238000012546 transfer Methods 0.000 description 2
- WQZGKKKJIJFFOK-QTVWNMPRSA-N D-mannopyranose Chemical compound OC[C@H]1OC(O)[C@@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-QTVWNMPRSA-N 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
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- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 230000036449 good health Effects 0.000 description 1
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- 230000036039 immunity Effects 0.000 description 1
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- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/10—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products
- A23L21/15—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products derived from fruit or vegetable juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/244—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin from corms, tubers or roots, e.g. glucomannan
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
- B01F27/906—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms with fixed axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/93—Heating or cooling systems arranged inside the receptacle
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/59—Transmissivity
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nutrition Science (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Mycology (AREA)
- Botany (AREA)
- Dispersion Chemistry (AREA)
- Confectionery (AREA)
Abstract
The invention discloses a transmittance self-checking konjak jelly production device and a production process, wherein the production process comprises the following steps: pulverizing, boiling, detecting, removing impurities and gelling, adding 0.5-1% of zymocyte with volume ratio in the process of boiling, and aerobically fermenting for 3-5 days at 40-42 ℃ to increase the taste of jelly; the production device comprises a shell, a glue boiling device, a flow guiding device and a carrier plate, wherein the shell is connected with the glue boiling device, the glue boiling device is electrically connected with the flow guiding device, the flow guiding device is communicated with a shell pipeline, a glue boiling cavity is formed in the shell, the glue boiling device comprises a stirring shaft, the stirring shaft is rotationally connected with the glue boiling cavity, a stirring motor is arranged on one side of the stirring shaft, an outer frame of the stirring motor is fixedly connected with the shell, a plurality of blades are circumferentially arranged on the stirring shaft, the flow guiding device comprises a booster pump, the booster pump is communicated with the glue boiling cavity pipeline, a plurality of jelly cups are distributed on the carrier plate, and the discharge end of the booster pump faces the jelly cups.
Description
Technical Field
The invention relates to the technical field of konjak jelly production, in particular to a transmittance self-checking konjak jelly production device and a production process.
Background
In recent years, along with the continuous improvement of living standard, more and more foods are gradually changed from high fat and high heat to green and low fat, wherein konjak is a high molecular polysaccharide polymerized by glucose and mannose as main components, has good health care function, and the process for preparing jelly based on konjak powder is gradually used for replacing gelatin to prepare the jelly.
However, with the continuous improvement of the manufacturing process, more and more consumers are not simply satisfied with the taste, and the requirements on the aesthetic degree of the product are also continuously raised. The jelly is crystal clear and fragrant in taste and is deeply favored by consumers, however, the purified konjak flour still contains a small amount of starch and insoluble fibers, so that the transparency of the jelly formed by the gel is greatly influenced, and the jelly is inconvenient to detect the transmittance after being doped with pulp later, so that the problem of process upgrading is gradually solved by ensuring the transmittance of the jelly gel.
In addition, each component is easy to cause uneven stirring in the stirring process, so that local component caking is caused, and the gel quality is influenced. The viscosity of the stirred feed liquid is also high, so that air bubbles are easy to dope in the conveying process, and the quality of jelly gel is influenced.
Disclosure of Invention
The invention aims to provide a transmittance self-checking konjak jelly production device and a production process, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
a transmittance self-checking konjak jelly production process is characterized in that: the konjak jelly production process comprises the following steps:
1) Ball milling and crushing konjak powder material balls, then placing the konjak powder material balls into ethanol solution for stirring and purifying, and performing centrifugal drying; ball milling and crushing konjaku flour raw material balls, putting konjaku flour into ethanol solution, stirring and purifying, separating by a centrifuge, and drying to form high-permeability konjaku flour;
2) Mixing fruits and water, pulping, filtering to obtain filtrate, adding white granulated sugar, stirring, inoculating fermentation bacteria, fermenting, centrifuging, collecting supernatant, sterilizing to obtain fruit fermentation broth, wherein the fermentation bacteria comprise Lactobacillus acidophilus, bifidobacterium and Streptococcus thermophilus, and the mass is 1:1:1, mixing; the fruit comprises one or more of red date, kiwi fruit and dragon fruit; preparing jelly feed liquid, adding carrageenan and high-permeability konjak powder according to a proportion, and stirring and dispersing; adding white granulated sugar and fructose syrup into process water, stirring and dissolving to form syrup solution, adding fruit fermentation liquor, uniformly mixing, then adding carrageenan and high-permeability konjak powder, continuously heating in the stirring process, improving the component dissolution performance, keeping stirring uniformity, then cooling, adding citric acid and sodium citrate aqueous solution, stirring again, and pumping the stirred feed liquid, wherein the addition of the fruit fermentation liquor can not only enhance the taste of the jelly, but also utilize the fruit fermentation liquor to introduce multiple vitamins, and improve the immunity of a human body, thereby improving the overall nutritional value of the jelly;
3) Detecting the transmittance of the semi-finished product, and removing the semi-finished product with lower transmittance; the air is compressed and exhausted through a conveying stroke, so that the air bubbles in the feed liquid are prevented from affecting the detection precision, the feed liquid is subjected to transmittance detection, unqualified feed liquid is subjected to diversion and impurity removal, the influence on the transmittance of jelly molding is avoided, and qualified feed liquid is filled into a jelly cup to form a semi-finished product;
4) Sterilizing the semi-finished product by water bath, and cooling to gel. And (3) placing the semi-finished product into hot water for water bath sterilization, and after sterilization, placing into cold water for cooling gel to prepare the high-permeability konjak jelly.
The utility model provides a transmittance self-checking konjaku jelly apparatus for producing, which comprises a housin, glue boiling device, guiding device and support plate, the casing is connected with glue boiling device, glue boiling device and guiding device electricity are connected, guiding device and casing pipeline intercommunication, be equipped with on the casing and glue boiling the chamber, glue boiling device includes the (mixing) shaft, the (mixing) shaft rotates with glue boiling the chamber to be connected, (mixing) shaft one side is equipped with agitator motor, agitator motor frame and casing fastening connection, the (mixing) shaft is equipped with a plurality of blades along the circumference, guiding device includes the booster pump, booster pump and glue boiling chamber pipeline intercommunication, a plurality of jelly cups of arranging on the support plate, the booster pump discharge end is towards the jelly cup.
The shell is a main installation foundation, glue is boiled through a glue boiling device, a jelly semi-finished product is formed, then the glue is guided through a guide device, doped parts in the glue are removed, the glue is prevented from being conveyed into a jelly cup to be gelled, the transmittance is affected, a plurality of clamping grooves are formed in a carrier plate, the jelly cup is prevented from being clamped in the clamping grooves, the carrier plate is placed on a conveying belt, the semi-finished product is conveyed into a water bath room to be heated and sterilized through stepping transmission of the conveying belt, a glue boiling space is provided through a glue boiling cavity, a material injection port is formed in the upper side of the glue boiling cavity, raw materials of each component are configured and conveyed into the glue boiling cavity in proportion, a stirring motor is a main power source, torque is output, a stirring shaft is regulated to rotate, a blade is driven to rotate in the glue boiling cavity, automatic stirring is performed, heating is performed in the glue boiling process, component dissolution efficiency is improved, semi-finished material liquid is conveyed in a pressurizing mode through a pressure boosting pump, and conveyed into the jelly cup through a pipeline, and material pumping and filling are performed.
Further, the glue boiling device further comprises an adjusting component, a heating pipe, a cooling pipe and a power supply, wherein the heating pipe is arranged at the lower side of the glue boiling cavity, the cooling pipe is arranged at the upper side of the glue boiling cavity, two temperature measuring cavities are arranged on the shell, an expansion air bag is arranged in each of the two temperature measuring cavities, a heat exchange plate is arranged in the expansion air bag in an extending mode from inside to outside, one end of the heat exchange plate is inserted into the glue boiling cavity, the adjusting component comprises a conductive plate, a lower electric plate and an upper electric plate, a power supply shell is connected with the shell, the conductive plate and the lower electric plate are arranged in the temperature measuring cavity at the lower layer, one wiring end of the heating pipe is connected with the positive electrode of the power supply, and the other wiring end is electrically connected with the conductive plate;
a source electric plate is arranged on one side of the lower layer expansion air bag, which is far away from the heat exchange plate, the source electric plate is electrically connected with a power supply negative electrode, the source electric plate is in sliding connection with a temperature measuring cavity of the lower layer, the lower electric plate is positioned at one end far away from the glue boiling cavity compared with the conductive plate, and the source electric plate is intermittently electrically connected with the conductive plate;
the lower electric plate is intermittently and electrically connected with the source electric plate, one side, far away from the glue boiling cavity, of the upper expansion air bag is provided with a positive electric plate, the positive electric plate is electrically connected with a positive electrode of a power supply, the positive electric plate is slidably connected with a temperature measuring cavity of the upper layer, the upper electric plate is arranged in the temperature measuring cavity of the upper layer, the upper electric plate is intermittently and electrically connected with the positive electric plate, one wiring end of the cooling pipe is electrically connected with the lower electric plate, and the other wiring end of the cooling pipe is electrically connected with the upper electric plate.
The temperature monitoring is carried out through the adjusting component, and the temperature rising and the automatic cooling adjustment are carried out, the heating pipe is arranged at the lower side, the heat is floated in the stirring process, the uniform heating performance is improved, refrigeration is carried out through the cooling pipe, the cold air is sunk conveniently, the cooling uniformity is improved, the energy consumption is improved due to the fact that the heating and the cooling are prevented from being excessive through the temperature monitoring, the two expansion air bags are respectively installed through the two temperature measuring cavities, the heating quantity is detected by the expansion air bags at the lower side, the on-off of the heating is controlled, the cooling quantity is detected by the expansion air bags at the upper side, the refrigeration is controlled to be cut off, the heat exchange plate is a good conductor for heat transfer, the expansion air bags are filled with compressed gas, the power supply is installed through the shell, the power supply is supplied with power, one terminal saturated power supply anode of the heating pipe is connected, the other terminal is electrically connected with the conducting plate, the source electric plate is electrically connected with the power supply cathode, the source electric plate is contacted with the lower electric plate in an initial state, the upper electric plate is not conducted with the positive electric plate, the source electric plate is moved into the conducting plate when the heating is needed, the heating is carried out, the heating circuit is conducted, the heating pipe is heated in the heating mode, the internal component is heated in the stirring process, the heating pipe is improved, the dissolution component is carried out, the heating is stopped, the heating is carried out, the semi-uniform after the rated temperature is finished, the heating is completed, the heating is cooled, the finished product is after the heating is completed, the heating is after the heating is subjected to be well after the rated and is cooled, the temperature is cooled, the finished is finished; in the heating process, the two expansion air bags expand simultaneously and output displacement outwards, the expansion air bag at the lower side pushes the source electric plate to move from the conductive plate to the lower electric plate, so that the heating circuit is gradually cut off, the expansion air bag at the upper side pushes the positive electric plate to move upwards, so that the positive electric plate is contacted with the upper electric plate, the cooling circuit is in a conducting state, and therefore the heating and refrigerating circuits are automatically switched, and resource waste is reduced.
Further, the blade is "nearly" font setting, and the blade includes the riser, and riser both ends are equipped with the diaphragm respectively, and riser one end and (mixing) shaft fastening connection are kept away from to the diaphragm, and the inboard arc of riser sets up.
The liquid in the glue boiling cavity is drained through the Chinese character 'ji' shaped blades, the vertical plate is contacted with the stirring shaft through the two transverse plates, the upper side of the transverse plate is in an outwards convex arc shape, the lower side of the transverse plate is in a plane, when the stirring shaft drives the transverse plate to rotate, the liquid flows through different strokes of the upper side and the lower side of the transverse plate, the liquid flows through the upper side of the transverse plate, the flow speed is high, the stroke of the lower side of the transverse plate is short, the flow speed is low, the liquid pressure of the upper side of the transverse plate is smaller than that of the lower side of the transverse plate, so that a pressure difference is formed, the liquid of the lower side of the transverse plate flows upwards under the action of pressure, the heat uploading is facilitated, the heat homogenizing effect is improved, the outer layer of the glue boiling cavity is enabled to flow to the inner layer through the arc-shaped arrangement of the inner side of the vertical plate, and a small circulation is formed on a vertical section, and uniform cloth Wen Zhiliang is improved.
Further, the flow guiding device further comprises a flow guiding pipe, a detection component, a flow guiding seat and an electromagnet, wherein the flow guiding pipe is communicated with the output end of the booster pump, the pipe diameter of the flow guiding pipe is gradually reduced from top to bottom, a detection cavity is arranged on the shell, the tail end of the flow guiding pipe is communicated with the detection cavity, the detection component is arranged in the detection cavity and comprises a parallel light source and a substrate, the parallel light source and the substrate are symmetrically arranged in the detection cavity, two electrodes are arranged on the substrate and are respectively connected with a power connection terminal to form a detection circuit, the two electrodes are gradually filled with a photosensitive layer, an emergent light path of the parallel light source vertically faces the photosensitive layer, the tail end of the detection cavity is provided with an adjusting groove, the flow guiding seat is in sliding connection with the adjusting groove, a material extracting channel and a bypass channel are sequentially arranged on one side of the adjusting groove away from the detection cavity from top to bottom, the electromagnet is arranged at the lower end of the adjusting groove, the electromagnet is connected with the detection circuit in series, the flow guiding seat is made of a magnet material, the flow guiding channel is arranged on the flow guiding seat, and the detection cavity is intermittently communicated with the material extracting channel and the bypass channel;
when the power is on: the opposite ends of the electromagnet and the flow guiding seat are the same-name magnetic poles.
The liquid diversion is carried out through the diversion pipe, the material liquid which is uniformly stirred is pumped by the booster pump and is sent into the detection cavity, the transmittance of unqualified products is automatically removed, the transmittance of konjak jelly is improved through impurity removal, the diversion pipe is spirally arranged, the circulation cross section is reduced through pipe diameter tapering arrangement, automatic compression is carried out, air in the material liquid is compressed and discharged, air doping in the material liquid in the conveying process is prevented, the transmittance is influenced, parallel light is provided through the parallel light source, the substrate is positioned above the parallel light source, two electrodes are installed, a photosensitive layer is filled between the two electrodes, the photosensitive layer is supported by photosensitive materials, under the action of illumination, electron-hole pairs are excited, the illumination is stronger, the current flowing on the detection circuit is larger, when the material liquid flows from the parallel light source, the emergent light passes through the material liquid and irradiates on the photosensitive layer, the detection circuit is conducted, the electromagnet passes through larger current, the opposite ends of the electromagnet and the diversion seat are identical magnetic poles, under the action of magnetic pole repulsive force, the diversion seat is positioned on the upper side of the regulation groove, the detection cavity is conducted through the guide channel and the photosensitive layer, the photosensitive layer is conducted through the material pumping channel, and the material liquid is sent into the jelly carrying cup through the suction channel, and is conveyed into the gel carrying area; when impurity is doped in the feed liquid, shelter from parallel light path, light propagation is blocked, and the electron-hole pair that arouses reduces, and detection circuit current value reduces to make electro-magnet magnetic force reduce, the guide holder moves down under the dead weight effect, and guide runner and material way intercommunication are stopped, and guide runner and bypass runner intercommunication are exported unqualified feed liquid through the bypass runner, thereby carry out the transmittance self-checking.
As optimization, the cooling pipe and the heating pipe are respectively positioned at the outer layer of the glue boiling cavity, the lower heat exchange plate is positioned at the upper side of the heating pipe, and the upper heat exchange plate is positioned at the inner layer compared with the cooling pipe. The cooling pipe and the heating pipe are both positioned on the outer layer of the glue boiling cavity, so that uniform temperature distribution is facilitated, the heat exchange plates are respectively arranged at the tail ends of the heating flow path and the refrigerating flow path, the detection precision is improved, and the heating circuit and the refrigerating circuit switching are conveniently controlled.
As optimization, the glue boiling device further comprises a reset cylinder, wherein the reset cylinder is arranged in the temperature measuring cavity of the lower layer, and the output end of the reset cylinder faces to the source electric plate. And the power transmission is carried out through the reset cylinder, after the glue boiling process of one stage is completed, the raw materials are re-injected into the glue boiling cavity, and the source electric plate is automatically reset through the reset cylinder, so that the heating circuit is conducted.
As optimization, a plurality of blades are spirally arranged along the circumferential direction of the stirring shaft. Through the heliciform setting, improve stirring homogeneity to improve even cloth temperature effect.
Compared with the prior art, the invention has the following beneficial effects: when the heating is needed, the source electric plate is moved into the conductive plate, so that the heating circuit flowing through the heating pipe is conducted, the internal feed liquid is heated in the stirring process, the component dissolution performance is improved, the expansion air bag at the lower side pushes the source electric plate to move from the conductive plate to the lower electric plate, the heating circuit is gradually cut off, the expansion air bag at the upper side pushes the positive electric plate to move upwards, the positive electric plate is contacted with the upper electric plate, and the cooling circuit is in a conducting state, so that the heating circuit and the refrigerating circuit are automatically switched, and the resource waste is reduced; when the stirring shaft drives the transverse plate to rotate, the pressure of liquid at the upper side is smaller than the pressure of liquid at the lower side, so that pressure difference is formed, the liquid at the lower side flows upwards under the action of pressure, so that heat is conveniently uploaded, the heat homogenizing effect is improved, the liquid at the outer layer of the glue boiling cavity flows to the inner layer through the arc-shaped arrangement of the inner side of the vertical plate and the plane arrangement of the outer side, and therefore, a small circulation is formed on a vertical section, and uniform cloth Wen Zhiliang is improved; when the feed liquid flows from the parallel light source, the emergent light passes through the feed liquid and irradiates the photosensitive layer, the detection circuit is conducted, so that the electromagnet passes through larger current, the opposite ends of the electromagnet and the guide seat are homonymous magnetic poles, the guide seat is driven to be positioned on the upper side of the regulating groove under the action of magnetic pole repulsive force, and the detection cavity is conducted through the guide channel and the material extraction channel, so that the feed liquid is detected in real time; when impurity is doped in the feed liquid, the parallel light path is shielded, light propagation is blocked, the excited electron-hole pair is reduced, the current value of the detection circuit is reduced, so that the magnetic force of the electromagnet is reduced, the flow guide seat moves downwards under the action of dead weight, the flow guide channel is communicated with the material suction channel to be cut off, the flow guide channel is communicated with the bypass flow channel, and unqualified feed liquid is output through the bypass flow channel, so that automatic screening is performed.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic general construction of the present invention;
FIG. 2 is a schematic view of the direction of flow of a liquid agitation in accordance with the present invention;
FIG. 3 is a schematic illustration of the temperature control adjustment of the present invention;
FIG. 4 is a schematic diagram of the cooling circuit of the present invention;
FIG. 5 is a schematic view of a blade construction of the present invention;
FIG. 6 is an enlarged view of part A of the view of FIG. 1 in accordance with the present invention;
FIG. 7 is a schematic view of the flow path for removing impurities according to the present invention;
in the figure: 1-shell, 11-glue boiling cavity, 12-temperature measuring cavity, 13-detection cavity, 14-regulating groove, 15-material sucking channel, 16-bypass flow channel, 2-glue boiling device, 21-stirring shaft, 22-blade, 221-transverse plate, 222-vertical plate, 23-regulating component, 231-expansion air bag, 232-conducting plate, 233-source electric plate, 234-positive electric plate, 235-lower electric plate, 236-upper electric plate, 24-heating pipe, 25-cooling pipe, 26-power supply, 27-reset cylinder, 3-diversion device, 31-booster pump, 32-diversion pipe, 33-detecting component, 331-parallel light source, 332-base plate, 333-electrode, 334-photosensitive layer, 34-diversion seat, 341-diversion channel, 35-electromagnet and 4-carrier plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides the technical scheme that:
embodiment one:
a transmittance self-checking konjak jelly production process is characterized in that: the konjak jelly production process comprises the following steps:
1) Ball milling and pulverizing rhizoma Amorphophalli powder to obtain rhizoma Amorphophalli powder with particle size smaller than 150 mesh, adding rhizoma Amorphophalli powder into 60% ethanol solution, stirring and purifying, separating with centrifuge, and drying at 75deg.C to obtain high-permeability rhizoma Amorphophalli powder;
2) Taking fruits and water according to the mass ratio of 1: (5-8) mixing, pulping, filtering to obtain filtrate, adding white granulated sugar, mixing, stirring, sterilizing, inoculating fermentation bacteria with a volume ratio of 0.5-1%, aerobically fermenting for 3-5 days, centrifuging, collecting supernatant, and sterilizing to obtain fruit fermentation liquor; the fermentation bacteria comprise lactobacillus acidophilus, bifidobacterium and streptococcus thermophilus, and the mass ratio is 1:1:1, mixing; the fruit comprises one or more of red date, kiwi fruit and dragon fruit; adding 14% of white granulated sugar and 17% of fructose syrup into 67% of process water, stirring and dissolving to form syrup solution, adding fruit fermentation liquor, uniformly mixing, then adding 0.25% of carrageenan and 0.4% of high-permeability konjak powder, continuously heating in the stirring process, improving the component dissolution performance, heating to 95 ℃, keeping stirring uniformity, then cooling to 80 ℃, adding 0.5% of citric acid and 0.7% of sodium citrate aqueous solution, stirring again, and pumping the stirred feed liquid;
3) The air is compressed and exhausted through a conveying stroke, so that the air bubbles in the feed liquid are prevented from affecting the detection precision, the feed liquid is subjected to transmittance detection, unqualified feed liquid is subjected to diversion and impurity removal, the influence on the transmittance of jelly molding is avoided, and qualified feed liquid is filled into a jelly cup to form a semi-finished product;
4) Sterilizing the semi-finished product in water bath at 85 ℃ for 10-15 min, and cooling to gel in water at 15 ℃ after sterilization to obtain the high-permeability konjak jelly.
Embodiment two:
as shown in fig. 1-7, a transmittance self-checking konjak jelly apparatus for producing, including casing 1, boil gluey device 2, guiding device 3 and carrier plate 4, casing 1 is connected with boiling gluey device 2, boiling gluey device 2 and guiding device 3 electricity are connected, guiding device 3 and casing 1 pipeline intercommunication, be equipped with on the casing 1 and boil gluey chamber 11, boiling gluey device 2 includes (mixing) shaft 21, (mixing) shaft 21 and boil gluey chamber 11 rotation and connect, (mixing) shaft 21 one side is equipped with agitator motor, agitator motor frame and casing 1 fastening connection, (mixing) shaft 21 is equipped with a plurality of blades 22 along the circumference, guiding device 3 includes booster pump 31, booster pump 31 and boil gluey chamber 11 pipeline intercommunication, a plurality of jelly cups are arranged on the carrier plate 4, booster pump 31 discharge end is towards the jelly cup.
The shell 1 is used as a main installation foundation, glue is boiled through the glue boiling device 2 to form a jelly semi-finished product, then the glue is guided through the guide device, doped parts are removed, the jelly is prevented from being conveyed into the jelly cup to be gelled, the transmittance is affected, a plurality of clamping grooves are formed in the carrier plate 4, the jelly cup is prevented from being clamped in the clamping grooves, the carrier plate 4 is placed on a conveying belt, the semi-finished product is conveyed into a water bath room to be subjected to water bath heating sterilization through the stepping transmission of the conveying belt, a glue boiling space is provided through the glue boiling cavity 11, a material injection port is formed in the upper side of the glue boiling cavity 11, raw materials of each component are conveyed into the glue boiling cavity 11 in a proportion, a stirring motor is used as a main power source, torque is outputted, a stirring shaft 21 is regulated to rotate, a blade 22 is driven to rotate in the glue boiling cavity 11, automatic stirring is performed, heating is performed in the glue boiling process, component dissolving efficiency is improved, semi-finished material liquid is conveyed in a pressurizing mode through the pressure rising pump 31, and conveyed into the jelly cup through a pipeline, and material pumping filling is performed.
Further, the glue boiling device 2 further comprises an adjusting component 23, a heating pipe 24, a cooling pipe 25 and a power supply 26, wherein the heating pipe 24 is arranged at the lower side of the glue boiling cavity 11, the cooling pipe 25 is arranged at the upper side of the glue boiling cavity 11, two temperature measuring cavities 12 are arranged on the shell 1, an expansion air bag 231 is respectively arranged in the two temperature measuring cavities 12, the expansion air bag 231 is provided with a heat exchange plate in an outward extending mode from the inside, one end of the heat exchange plate is inserted into the glue boiling cavity 11, the adjusting component 23 comprises a conducting plate 232, a lower electric plate 235 and an upper electric plate 236, the shell of the power supply 26 is connected with the shell 1, the conducting plate 232 and the lower electric plate 235 are arranged in the temperature measuring cavities 12 at the lower layer, one wiring end of the heating pipe 24 is connected with the positive electrode of the power supply 26, and the other wiring end is electrically connected with the conducting plate 232;
a source electric plate 233 is arranged on one side of the lower layer expansion air bag 231, which is far away from the heat exchange plate, the source electric plate 233 is electrically connected with the negative electrode of the power supply 26, the source electric plate 233 is in sliding connection with the temperature measuring cavity 12 on the lower layer, the lower electric plate 235 is positioned at one end far away from the glue boiling cavity 11 compared with the conductive plate 232, and the source electric plate 233 is intermittently electrically connected with the conductive plate 232;
the lower electric plate 235 is intermittently and electrically connected with the source electric plate 233, the positive electric plate 234 is arranged on one side of the upper layer expansion air bag 231 far away from the glue boiling cavity 11, the positive electric plate 234 is electrically connected with the positive electrode of the power supply 26, the positive electric plate 234 is slidably connected with the upper temperature measuring cavity 12, the upper electric plate 236 is arranged in the upper temperature measuring cavity 12, the upper electric plate 236 is intermittently and electrically connected with the positive electric plate 234, one wiring end of the cooling pipe 25 is electrically connected with the lower electric plate 235, and the other wiring end is electrically connected with the upper electric plate 236.
The temperature is monitored by the adjusting component 23, the temperature is automatically adjusted, the heating pipe 24 is arranged at the lower side, the heat is convenient to float upwards in the stirring process, the uniform heating performance is improved, the cooling pipe 25 is used for refrigerating, the cold air is convenient to sink, the cooling uniformity is improved, the temperature is monitored, the heating and the excessive cooling are prevented, the energy consumption is improved, the two expansion air bags 231 are respectively installed by the two temperature measuring cavities 12, the heating capacity is detected by the expansion air bag 231 at the lower side, the on-off of the heating is controlled, the cooling capacity is detected by the expansion air bag 231 at the upper side, the refrigerating is controlled to stop, the heat exchange plate is a good conductor of heat, the heat transfer is convenient to carry out, the inflatable air bag 231 is filled with compressed gas, the power supply 26 is installed through the shell 1, the power supply 26 provides power, one terminal of the heating pipe 24 is connected with the positive electrode of the saturated power supply 26, the other end of the heating pipe is electrically connected with the conducting plate 232, the power supply plate 233 is electrically connected with the negative electrode of the power supply 26, the power supply plate 233 is contacted with the lower electric plate 235 in an initial state, the upper electric plate 236 is not conducted with the positive electric plate 234, when heating is needed, the power supply plate 233 is moved into the conducting plate 232, a heating circuit flowing through the heating pipe 24 is conducted, the internal feed liquid is heated in the stirring process, the dissolution performance of components is improved, the heating is stopped after the heating is completed, the temperature is reduced, the supplementary components are added, and the semi-finished feed liquid is formed after uniform stirring; in the heating process, the two expansion air bags 231 expand simultaneously and output displacement outwards, the expansion air bag 231 at the lower side pushes the source electric plate 233 to move from the conductive plate 232 to the lower electric plate 235, so that the heating circuit is gradually cut off, the expansion air bag 231 at the upper side pushes the positive electric plate 234 to move upwards, the positive electric plate 234 is in contact with the upper electric plate 236, and the cooling circuit is in a conducting state, so that the heating circuit and the refrigerating circuit are automatically switched, and the resource waste is reduced.
Further, the blade 22 is arranged in a shape like a Chinese character 'ji', the blade 22 comprises a vertical plate 222, two ends of the vertical plate 222 are respectively provided with a transverse plate 221, one end, far away from the vertical plate 222, of the transverse plate 221 is fixedly connected with the stirring shaft 21, the upper side of the transverse plate 221 is arranged in an arc shape, and the inner side of the vertical plate 222 is arranged in an arc shape.
The liquid in the glue boiling cavity 11 is drained through the Chinese character 'ji' -shaped blades, the vertical plate 222 is contacted with the stirring shaft 21 through the two transverse plates 221, the upper side of the transverse plates 221 is in an outwards convex arc shape, the lower side of the transverse plates 221 is in a plane, when the stirring shaft 21 drives the transverse plates 221 to rotate, the liquid flows through different strokes of the upper side and the lower side of the transverse plates 221, the strokes of the upper side of the transverse plates are long, the flow speed is high, the strokes of the lower side of the transverse plates are short, the flow speed is low, the liquid pressure of the upper side is smaller than that of the lower side of the transverse plates, so that a pressure difference is formed, the liquid at the lower side flows upwards under the action of pressure, the heat uploading is facilitated, the heat homogenization effect is improved, the inner side of the vertical plate 222 is provided with an arc shape, the outer side plane is provided, the liquid at the outer layer of the glue boiling cavity 11 flows towards the inner layer, and a small circulation is formed on a vertical section, and the uniform cloth Wen Zhiliang is improved.
Further, the flow guiding device 3 further comprises a flow guiding pipe 32, a detection component 33, a flow guiding seat 34 and an electromagnet 35, the flow guiding pipe 32 is communicated with the output end of the booster pump 31, the flow guiding pipe 32 is spirally arranged, the pipe diameter of the flow guiding pipe 32 is gradually reduced from top to bottom, a detection cavity 13 is arranged on the shell 1, the tail end of the flow guiding pipe 32 is communicated with the detection cavity 13, the detection component 33 is arranged in the detection cavity 13, the detection component 33 comprises a parallel light source 331 and a substrate 332, the parallel light source 331 and the substrate 332 are symmetrically arranged in the detection cavity 13, two electrodes 333 are arranged on the substrate 332 and are respectively connected with a wiring terminal of the power supply 26 to form a detection circuit, the two electrodes 333 are gradually filled with a photosensitive layer 334, an emergent light path of the parallel light source 331 is vertically oriented to the photosensitive layer, an adjusting groove 14 is arranged at the tail end of the detection cavity 13, the flow guiding seat 34 is in sliding connection with the adjusting groove 14, a pumping channel 15 and a bypass channel 16 are sequentially arranged on one side of the adjusting groove 14 away from the detection cavity 13 from top to bottom, the electromagnet 35 is arranged at the lower end of the adjusting groove 14, the electromagnet 35 is connected with the detection circuit in series, the flow guiding seat 34 is made of a magnet material, the flow guiding seat 341 is arranged on the flow guiding seat 34, the detection cavity 13 is communicated with the pumping channel 15 and the bypass channel 16 through the flow guiding channel 341;
when the power is on: the electromagnet 35 and the diversion seat 34 are the same-name magnetic poles at the opposite ends.
The liquid diversion is carried out through the diversion pipe 32, the material liquid which is uniformly stirred is pumped by the booster pump 31 and is sent into the detection cavity 13 for light transmittance detection, defective products are automatically removed, the light transmittance of konjak jelly is improved through impurity removal, the diversion pipe 32 is arranged in a spiral mode, the circulation cross section is reduced through pipe diameter taper setting, automatic compression is carried out, air in the material liquid is compressed and discharged, air doping in the material liquid in a conveying stroke is prevented, the light transmittance is influenced, parallel light is provided through the parallel light source 331, the substrate 332 is positioned above the parallel light source 331, the two electrodes 333 are installed, a photosensitive layer 334 is filled between the two electrodes 333, the photosensitive layer is made of photosensitive material, under the action of illumination, electron-hole pairs are excited, the higher the illumination is, the current flowing on the detection circuit is, when the material liquid flows from the parallel light source 331, the outgoing light passes through the material liquid and irradiates on the photosensitive layer 334, the detection circuit is conducted, the electromagnet 35 passes through larger current, the electromagnet 35 and the opposite ends of the diversion seat 34 are the same name, the diversion seat 34 is driven to be positioned on the upper side of the regulation groove 14 under the repulsive force action, the photosensitive layer is supported by the photosensitive layer, the photosensitive layer is made to pass through the detection channel and the suction channel and the material liquid is conveyed into the cup 341 through the water channel, and the material is conveyed into the cup 341 through the water channel, and the sterilization channel is carried out; when the material liquid is doped with impurities, the parallel light path is shielded, light propagation is blocked, the excited electron-hole pair is reduced, the current value of the detection circuit is reduced, so that the magnetic force of the electromagnet 35 is reduced, the flow guide seat 34 moves downwards under the action of dead weight, the flow guide channel 341 is communicated with the material suction channel 15 to be cut off, the flow guide channel 341 is communicated with the bypass channel 16, and unqualified material liquid is output through the bypass channel 16, so that the transmittance self-inspection is performed.
As an optimization, the cooling pipe 25 and the heating pipe 24 are respectively positioned at the outer layer of the glue boiling cavity 11, the lower heat exchange plate is positioned at the upper side of the heating pipe 24, and the upper heat exchange plate is positioned at the inner layer compared with the cooling pipe 25. The cooling pipe 25 and the heating pipe 24 are positioned on the outer layer of the glue boiling cavity 11, so that uniform temperature distribution is facilitated, the heat exchange plates are respectively arranged at the tail ends of the heating flow path and the refrigerating flow path, the detection precision is improved, and the heating circuit and the refrigerating circuit switching are conveniently controlled.
As an optimization, the glue boiling device 2 further comprises a reset cylinder 27, wherein the reset cylinder 27 is arranged in the temperature measuring cavity 12 at the lower layer, and the output end of the reset cylinder 27 faces to the source electric plate 233. The reset cylinder 27 is used for power transmission, after the one-stage glue boiling process is completed, raw materials are re-injected into the glue boiling cavity 11, and the reset cylinder 27 is used for automatically resetting the source electric plate 233, so that the heating circuit is conducted.
Optimally, a plurality of blades 22 are spirally arranged along the circumferential direction of the stirring shaft 21. Through the heliciform setting, improve stirring homogeneity to improve even cloth temperature effect.
The working principle of the invention is as follows: when heating is needed, the source electric plate 233 is moved into the conductive plate 232, so that a heating circuit flowing through the heating pipe 24 is conducted, in the heating process, the two expansion air bags 231 are simultaneously expanded and output displacement outwards, the expansion air bag 231 at the lower side pushes the source electric plate 233 to move from the conductive plate 232 to the lower electric plate 235, so that the heating circuit is gradually cut off, the expansion air bag 231 at the upper side pushes the positive electric plate 234 to move upwards, the positive electric plate 234 is contacted with the upper electric plate 236, and the cooling circuit is in a conducting state, so that the heating circuit and the refrigerating circuit are automatically switched; when the stirring shaft 21 drives the transverse plate 221 to rotate, the liquid flows through the upper side and the lower side of the transverse plate 221 in different strokes, the upper side has long stroke and high flow speed, the lower side has short stroke and low flow speed, the pressure of the upper side is smaller than that of the lower side, so that a pressure difference is formed, the lower side liquid flows upwards under the action of pressure, the heat is conveniently uploaded, the heat homogenizing effect is improved, the inner side of the vertical plate 222 is provided with an arc shape, and the outer side of the vertical plate is provided with a plane, so that the liquid on the outer layer of the glue boiling cavity 11 flows to the inner layer, and a small cycle is formed on a vertical section; when the feed liquid flows from the parallel light source 331, the emergent light passes through the feed liquid and irradiates the photosensitive layer 334, the detection circuit is conducted, so that larger current passes through the electromagnet 35, the opposite ends of the electromagnet 35 and the guide seat 34 are the same-name magnetic poles, under the action of magnetic pole repulsive force, the guide seat 34 is driven to be positioned on the upper side of the regulating groove 14, the detection cavity 13 is conducted through the guide channel 341 and the material suction channel 15, and the feed liquid is fed into the jelly cup through the material suction channel 15 and is conveyed to the water bath for sterilization and gelation through the conveying belt; when the material liquid is doped with impurities, the parallel light path is shielded, light propagation is blocked, the excited electron-hole pair is reduced, the current value of the detection circuit is reduced, so that the magnetic force of the electromagnet 35 is reduced, the flow guide seat 34 moves downwards under the action of dead weight, the flow guide channel 341 is communicated with the material suction channel 15 to be cut off, the flow guide channel 341 is communicated with the bypass channel 16, and unqualified material liquid is output through the bypass channel 16, so that the transmittance self-inspection is performed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A transmittance self-checking konjak jelly production device is characterized in that: the konjak jelly production device comprises a shell (1), a glue boiling device (2), a guide device (3) and a carrier plate (4), wherein the shell (1) is connected with the glue boiling device (2), the glue boiling device (2) is electrically connected with the guide device (3), the guide device (3) is communicated with the shell (1) through a pipeline, a glue boiling cavity (11) is formed in the shell (1), the glue boiling device (2) comprises a stirring shaft (21), the stirring shaft (21) is rotationally connected with the glue boiling cavity (11), a stirring motor is arranged on one side of the stirring shaft (21), an outer stirring motor frame is fixedly connected with the shell (1), a plurality of blades (22) are arranged on the stirring shaft (21) along the circumferential direction, the guide device (3) comprises a booster pump (31), a plurality of cups are arranged on the carrier plate (4) in a pipeline communication mode, and the discharging end of the booster pump (31) faces to the jelly cup;
the glue boiling device (2) further comprises an adjusting component (23), a heating pipe (24), a cooling pipe (25) and a power supply (26), wherein the heating pipe (24) is arranged at the lower side of the glue boiling cavity (11), the cooling pipe (25) is arranged at the upper side of the glue boiling cavity (11), two temperature measuring cavities (12) are arranged on the shell (1), an expansion air bag (231) is respectively arranged in the two temperature measuring cavities (12), the expansion air bag (231) is outwards extended from the inside and provided with a heat exchange plate, one end of the heat exchange plate is inserted into the glue boiling cavity (11), the adjusting component (23) comprises a conductive plate (232), a lower electric plate (235) and an upper electric plate (236), a shell of the power supply (26) is connected with the shell (1), one wiring end of the heating pipe (24) is connected with the positive electrode of the power supply (26), and the other wiring end of the heating pipe is electrically connected with the conductive plate (232);
a source electric plate (233) is arranged on one side, far away from the heat exchange plate, of the expansion air bag (231) at the lower layer, the source electric plate (233) is electrically connected with the negative electrode of the power supply (26), the source electric plate (233) is in sliding connection with the temperature measuring cavity (12) at the lower layer, the lower electric plate (235) is positioned at one end far away from the glue boiling cavity (11) compared with the conductive plate (232), and the source electric plate (233) is intermittently electrically connected with the conductive plate (232);
the lower electric plate (235) is intermittently and electrically connected with the source electric plate (233), one side, far away from the glue boiling cavity (11), of the expansion air bag (231) at the upper layer is provided with a positive electric plate (234), the positive electric plate (234) is electrically connected with the positive electrode of the power supply (26), the positive electric plate (234) is slidably connected with the temperature measuring cavity (12) at the upper layer, the upper electric plate (236) is arranged in the temperature measuring cavity (12) at the upper layer, the upper electric plate (236) is intermittently and electrically connected with the positive electric plate (234), one wiring end of the cooling pipe (25) is electrically connected with the lower electric plate (235), and the other wiring end is electrically connected with the upper electric plate (236);
the flow guiding device (3) further comprises a flow guiding pipe (32), a detection component (33), a flow guiding seat (34) and an electromagnet (35), the output ends of the flow guiding pipe (32) and the booster pump (31) are communicated, the flow guiding pipe (32) is spirally arranged, the pipe diameter of the flow guiding pipe (32) is gradually reduced from top to bottom, a detection cavity (13) is arranged on the shell (1), the tail end of the flow guiding pipe (32) is communicated with the detection cavity (13), the detection component (33) is arranged in the detection cavity (13), the detection component (33) comprises a parallel light source (331) and a substrate (332), the parallel light source (331) and the substrate (332) are symmetrically arranged in the detection cavity (13), two electrodes (333) are arranged on the substrate (332) and are respectively connected with a connecting terminal of a power supply (26) to form a detection circuit, the two electrodes (333) are gradually filled with a photosensitive layer (334), the outgoing light path of the parallel light source (331) is vertically oriented to the photosensitive layer (334), the tail end of the detection cavity (13) is provided with an adjusting groove (14), the flow guiding seat (331) and the adjusting groove (14) are symmetrically arranged in the detection cavity (13) and the adjusting groove (14) is connected with the bypass channel (16) from top to bottom in sequence, the electromagnet (35) is arranged at the lower end of the adjusting groove (14), the electromagnet (35) is connected with the detection circuit in series, the flow guide seat (34) is made of a magnet material, the flow guide seat (34) is provided with a flow guide channel (341), and the detection cavity (13) is intermittently communicated with the material suction channel (15) and the bypass channel (16) through the flow guide channel (341);
when the power is on: the opposite ends of the electromagnet (35) and the flow guide seat (34) are homonymous magnetic poles.
2. The transmittance self-checking konjak jelly producing device according to claim 1, characterized in that: the blade (22) is "several" font setting, and blade (22) are equipped with diaphragm (221) including riser (222) respectively at riser (222) both ends, riser (222) one end and (21) fastening connection are kept away from to diaphragm (221), and diaphragm (221) upside arc sets up, riser (222) inboard arc sets up.
3. The transmittance self-checking konjak jelly producing device according to claim 2, characterized in that: the cooling pipe (25) and the heating pipe (24) are respectively arranged on the outer layer of the glue boiling cavity (11), the lower layer of the heat exchange plate is arranged on the upper side of the heating pipe (24), and the upper layer of the heat exchange plate is arranged on the inner layer compared with the cooling pipe (25).
4. A transmittance self-checking konjak jelly producing device according to claim 3, characterized in that: the glue boiling device (2) further comprises a reset cylinder (27), the reset cylinder (27) is arranged in the temperature measuring cavity (12) at the lower layer, and the output end of the reset cylinder (27) faces to the source electric plate (233).
5. The transmittance self-checking konjak jelly producing device according to claim 4, wherein: the blades (22) are spirally arranged along the circumferential direction of the stirring shaft (21).
6. A production process using the transmittance self-checking konjak jelly production device according to any one of claims 1 to 5, which is characterized in that: the production process comprises the following steps:
1) Pulverizing;
2) Boiling glue;
3) Detecting and removing impurities;
4) And (5) gel.
7. The production process according to claim 6, characterized in that: the method comprises the following steps:
1) Ball milling and crushing konjaku flour raw material balls, putting konjaku flour into ethanol solution, stirring and purifying, separating by a centrifuge, and drying to form high-permeability konjaku flour;
2) Mixing fruits and water, pulping, filtering to obtain filtrate, adding white granulated sugar, stirring, inoculating zymophyte for fermentation, centrifuging, collecting supernatant, and sterilizing to obtain fruit fermentation broth, wherein the zymophyte comprises lactobacillus acidophilus, bifidobacterium and streptococcus thermophilus, and the mass is 1:1:1, mixing; the fruit comprises one or more of red date, kiwi fruit and dragon fruit; preparing jelly feed liquid, adding carrageenan and high-permeability konjak powder according to a proportion, and stirring and dispersing; adding white granulated sugar and fructose-glucose syrup into process water, stirring and dissolving to form syrup solution, adding fruit fermentation liquor, uniformly mixing, then adding carrageenan and high-permeability konjak powder, continuously heating in the stirring process, improving the component dissolution performance, keeping stirring uniformity, then cooling, adding citric acid and sodium citrate aqueous solution, stirring again, and pumping the stirred feed liquid;
3) The air is compressed and exhausted through a conveying stroke, so that the air bubbles in the feed liquid are prevented from affecting the detection precision, the feed liquid is subjected to transmittance detection, unqualified feed liquid is subjected to diversion and impurity removal, the influence on the transmittance of jelly molding is avoided, and qualified feed liquid is filled into a jelly cup to form a semi-finished product;
4) And (3) placing the semi-finished product into hot water for water bath sterilization, and after sterilization, placing into cold water for cooling gel to prepare the high-permeability konjak jelly.
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