CN115377393A - Negative electrode material, preparation method thereof and lithium ion battery - Google Patents
Negative electrode material, preparation method thereof and lithium ion battery Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/366—Composites as layered products
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
- H01M4/587—Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本申请提供负极材料及其制备方法、锂离子电池,其中,负极材料包括鳞片石墨内核及无定形碳,所述鳞片石墨内核包括交错层叠且卷曲成型的多层鳞片石墨,至少部分的鳞片石墨通过榫卯结构连接;至少部分的所述无定形碳位于所述鳞片石墨内核的表面形成碳包覆层,至少部分的所述无定形碳镶嵌于所述鳞片石墨内核的内部。本申请的负极材料及其制备方法,能降低负极材料的体积膨胀,提高负极材料的倍率性能和循环稳定性。
The present application provides a negative electrode material, a preparation method thereof, and a lithium-ion battery, wherein the negative electrode material includes a graphite flake core and amorphous carbon, and the graphite flake core includes multi-layer graphite flakes that are interlaced and curled, and at least part of the graphite flakes pass through Mortise and tenon structure connection; at least part of the amorphous carbon is located on the surface of the graphite flake core to form a carbon coating, and at least part of the amorphous carbon is embedded in the graphite flake core. The negative electrode material and the preparation method thereof of the present application can reduce the volume expansion of the negative electrode material and improve the rate performance and cycle stability of the negative electrode material.
Description
技术领域technical field
本申请涉及负极材料技术领域,具体地讲,涉及一种负极材料及其制备方法、锂离子电池。The present application relates to the technical field of negative electrode materials, in particular, to a negative electrode material, a preparation method thereof, and a lithium ion battery.
背景技术Background technique
锂离子电池由于具备能量密度大、输出功率高、循环寿命长和环境污染小等优点而被广泛应用于电动汽车以及消费类电子产品中。Lithium-ion batteries are widely used in electric vehicles and consumer electronics due to their advantages such as high energy density, high output power, long cycle life and low environmental pollution.
目前,石墨负极已经被公认为是锂离子电池的理想负极,石墨负极主要分为人造石墨和天然石墨两种。人造石墨的主要优势是循环性能好、与电解液相容性好以及各方面指标都相对较均衡,其主要缺点是容量相对较低且成本较高。而天然石墨的主要优点为容量高、压实密度高和价格便宜,但其缺点也是显著的,例如在颗粒大小不均一、表面缺陷较多以及与电解液相容性较差,副反应较多。为了解决天然石墨负极存在的一些问题,对天然石墨改性处理是改善其性能的关键。目前的改性处理手段难以制备同时兼具高首效、高容量、高压实密度、高能量密度等优秀特性的石墨负极材料。At present, graphite negative electrodes have been recognized as ideal negative electrodes for lithium-ion batteries. Graphite negative electrodes are mainly divided into artificial graphite and natural graphite. The main advantages of artificial graphite are good cycle performance, good compatibility with electrolyte, and relatively balanced indicators in all aspects. Its main disadvantages are relatively low capacity and high cost. The main advantages of natural graphite are high capacity, high compaction density and low price, but its disadvantages are also significant, such as uneven particle size, more surface defects, poor compatibility with electrolyte, and more side reactions. . In order to solve some problems existing in natural graphite anode, the key to improving its performance is to modify natural graphite. The current modification treatment methods are difficult to prepare graphite anode materials with excellent properties such as high first efficiency, high capacity, high compaction density, and high energy density.
基于此,亟需开发一种负极材料,能降低材料的循环膨胀率的同时兼具高首效、高容量、高压实密度等。Based on this, there is an urgent need to develop a negative electrode material that can reduce the cyclic expansion rate of the material while simultaneously having high first efficiency, high capacity, and high compaction density.
发明内容Contents of the invention
鉴于此,本申请提出一种负极材料及其制备方法、锂离子电池,能降负极材料的体积膨胀,提高负极材料的倍率性能和循环稳定性。In view of this, the present application proposes a negative electrode material, a preparation method thereof, and a lithium ion battery, which can reduce the volume expansion of the negative electrode material and improve the rate performance and cycle stability of the negative electrode material.
第一方面,本申请提供一种负极材料,所述负极材料包括鳞片石墨内核及无定形碳,所述鳞片石墨内核包括交错层叠且卷曲成型的多层鳞片石墨,至少部分的鳞片石墨通过榫卯结构连接;In the first aspect, the present application provides a negative electrode material, the negative electrode material includes a graphite flake core and amorphous carbon, the graphite flake core includes multi-layer graphite flakes that are interlaced and curled, and at least part of the graphite flakes are formed by mortise and tenon joints. structural connection;
至少部分的所述无定形碳位于所述鳞片石墨内核的表面形成碳包覆层,至少部分的所述无定形碳镶嵌于所述鳞片石墨内核的内部。At least part of the amorphous carbon is located on the surface of the graphite flake core to form a carbon coating, and at least part of the amorphous carbon is embedded in the graphite flake core.
在一些实施方式中,所述碳包覆层的厚度为10nm~120nm。In some embodiments, the carbon coating layer has a thickness of 10 nm to 120 nm.
在一些实施方式中,所述负极材料具有孔隙。In some embodiments, the negative electrode material has pores.
在一些实施方式中,所述负极材料的切面孔隙率为0.5%~8.5%。In some embodiments, the cross section porosity of the negative electrode material is 0.5%-8.5%.
在一些实施方式中,所述负极材料具有孔隙,所述孔隙的平均孔径为0.1nm~10nm。In some embodiments, the negative electrode material has pores, and the average pore diameter of the pores is 0.1 nm˜10 nm.
在一些实施方式中,所述无定形碳包括树脂碳。In some embodiments, the amorphous carbon comprises resinous carbon.
在一些实施方式中,所述负极材料的中值粒径为A μm,10≤A≤25。In some embodiments, the median particle size of the negative electrode material is A μm, 10≤A≤25.
在一些实施方式中,所述负极材料的石墨化度为B%,90≤B≤96。In some embodiments, the degree of graphitization of the negative electrode material is B%, and 90≤B≤96.
在一些实施方式中,所述负极材料的中值粒径为A μm,所述负极材料的石墨化度为B%,且0.5≤A*(1-B)≤2.5;In some embodiments, the median particle size of the negative electrode material is A μm, the degree of graphitization of the negative electrode material is B%, and 0.5≤A*(1-B)≤2.5;
在一些实施方式中,所述负极材料的OI值为C,0.5≤C≤5.0;In some embodiments, the OI value of the negative electrode material is C, 0.5≤C≤5.0;
在一些实施方式中,所述负极材料中的无定形碳的质量含量D%,0≤D≤1;In some embodiments, the mass content D% of amorphous carbon in the negative electrode material, 0≤D≤1;
在一些实施方式中,所述负极材料的OI值为C,所述负极材料中的无定形碳的质量含量D%,且1≤[(C-0.5)/2]*D-1/2≤2。In some embodiments, the OI value of the negative electrode material is C, the mass content of amorphous carbon in the negative electrode material is D%, and 1≤[(C-0.5)/2]*D -1/2 ≤ 2.
在一些实施方式中,所述负极材料的粉体压实密度为1.75g/cm3~1.90g/cm3;In some embodiments, the powder compacted density of the negative electrode material is 1.75g/cm 3 to 1.90g/cm 3 ;
在一些实施方式中,所述负极材料的粉体振实密度为1.3g/cm3~1.5g/cm3;In some embodiments, the powder tap density of the negative electrode material is 1.3g/cm 3 to 1.5g/cm 3 ;
在一些实施方式中,所述负极材料的比表面积为0.3m2/g~1.2m2/g;In some embodiments, the specific surface area of the negative electrode material is 0.3m 2 /g˜1.2m 2 /g;
在一些实施方式中,所述负极材料的球形度为0.7~1.0;In some embodiments, the sphericity of the negative electrode material is 0.7-1.0;
在一些实施方式中,在拉曼光谱中,所述负极材料具有碳特征峰D和碳特征峰G,所述碳特征峰D的峰强度ID与所述碳特征峰G的峰强度IG的比值ID/IG,1.5≤ID/IG≤4.5。In some embodiments, in the Raman spectrum, the negative electrode material has a carbon characteristic peak D and a carbon characteristic peak G, the peak intensity ID of the carbon characteristic peak D and the peak intensity I G of the carbon characteristic peak G The ratio I D /I G , 1.5≤I D /I G ≤4.5.
第二方面,本申请提供一种负极材料的制备方法,包括以下步骤:In a second aspect, the present application provides a method for preparing an anode material, comprising the following steps:
在天然鳞片石墨进行球型化处理时,将包含水溶性树脂的包覆浆料喷淋至球型化石墨表面进行包覆,得到球型化复合物;When the natural flake graphite is spheroidized, the coating slurry containing the water-soluble resin is sprayed onto the surface of the spheroidized graphite for coating to obtain a spheroidized composite;
将所述球型化复合物进行碳化处理,得到负极材料。The spheroidized composite is subjected to carbonization treatment to obtain the negative electrode material.
在一些实施方式中,所述包覆浆料还包括水,所述水溶性树脂与所述水的质量比为1:(10~35)。In some embodiments, the coating slurry further includes water, and the mass ratio of the water-soluble resin to the water is 1:(10-35).
在一些实施方式中,所述水溶性树脂包括酚醛树脂、脲醛树脂、环氧树脂、聚氨酯树脂、聚酯树脂和聚丙烯酸树脂中的至少一种。In some embodiments, the water-soluble resin includes at least one of phenolic resin, urea-formaldehyde resin, epoxy resin, polyurethane resin, polyester resin and polyacrylic resin.
在一些实施方式中,所述包覆浆料的粘度为50cp~100cp。In some embodiments, the coating slurry has a viscosity of 50 cp-100 cp.
在一些实施方式中,所述包覆浆料的搅拌转速为500r/min~1000r/min。In some embodiments, the stirring speed of the coating slurry is 500r/min˜1000r/min.
在一些实施方式中,所述包覆浆料的搅拌时间为0.5h~2h。In some embodiments, the stirring time of the coating slurry is 0.5h-2h.
在一些实施方式中,所述天然鳞片石墨与所述水溶性树脂的质量比为(10~30):1。In some embodiments, the mass ratio of the natural flake graphite to the water-soluble resin is (10-30):1.
在一些实施方式中,所述在天然鳞片石墨进行球型化处理时,将包含水溶性树脂的包覆浆料喷淋至球型化石墨表面进行包覆的步骤在带喷淋装置的球型化设备中进行。In some embodiments, when the natural flake graphite is subjected to spheroidization treatment, the step of spraying the coating slurry containing water-soluble resin onto the surface of the spheroidized graphite for coating is carried out in a spherical graphite with a spraying device. in chemical equipment.
在一些实施方式中,所述球型化设备的主机功率为25kW~45kW。In some embodiments, the power of the main engine of the spheroidization equipment is 25kW-45kW.
在一些实施方式中,所述球型化设备的转速为200r/min~500r/min。In some embodiments, the rotating speed of the spheroidizing equipment is 200r/min-500r/min.
在一些实施方式中,所述包覆浆料的喷淋流量为5mL/min~30mL/min。In some embodiments, the spray flow rate of the coating slurry is 5 mL/min-30 mL/min.
在一些实施方式中,所述球型化处理时间为2h~10h。In some embodiments, the spheroidization treatment time is 2h-10h.
在一些实施方式中,在将所述球型化复合物进行碳化处理之前,所述方法还包括:将球型化复合物进行烘干处理。In some embodiments, before carbonizing the spheroidized composite, the method further includes: drying the spheroidized composite.
在一些实施方式中,在将所述球型化复合物进行碳化处理之前,所述方法还包括:将球型化复合物进行烘干处理,烘干处理的温度为60℃~120℃。In some embodiments, before carbonizing the spheroidized composite, the method further includes: drying the spheroidized composite, and the temperature of the drying treatment is 60° C. to 120° C.
在一些实施方式中,在将所述球型化复合物进行碳化处理之前,所述方法还包括:将球型化复合物进行烘干处理,烘干处理的时间为12h~24h。In some embodiments, before carbonizing the spheroidized composite, the method further includes: drying the spheroidized composite for 12 hours to 24 hours.
在一些实施方式中,所述碳化处理的温度为700℃~1250℃。In some embodiments, the temperature of the carbonization treatment is 700°C to 1250°C.
在一些实施方式中,所述碳化处理的时间为4h~8h。In some embodiments, the time of the carbonization treatment is 4h-8h.
在一些实施方式中,所述方法包括以下步骤:In some embodiments, the method comprises the steps of:
在利用带喷淋装置的球型化设备对天然鳞片石墨进行球型化处理4h~8h时,将包含水溶性树脂及水的包覆浆料喷淋至球型化石墨表面进行包覆,得到球型化复合物;其中,所述水溶性树脂与所述水的质量比为1:(15~25),包覆浆料的粘度为60cp~80cp,所述天然鳞片石墨与所述水溶性树脂的质量比为(15~20):1,所述球型化设备的主机功率为30kW~40kW,所述包覆浆料的喷淋流量为10mL/min~20mL/min;When the spheroidization equipment with a spray device is used to spheroidize the natural flake graphite for 4h to 8h, the coating slurry containing water-soluble resin and water is sprayed onto the surface of the spheroidized graphite for coating to obtain Spheroidized compound; wherein, the mass ratio of the water-soluble resin to the water is 1: (15-25), the viscosity of the coating slurry is 60cp-80cp, the natural flake graphite and the water-soluble The mass ratio of the resin is (15-20):1, the power of the host of the spheroidizing equipment is 30kW-40kW, and the spray flow rate of the coating slurry is 10mL/min-20mL/min;
将球型化复合物置于80℃~100℃下进行烘干处理16h~20h;Put the spherical compound at 80℃~100℃ for drying treatment for 16h~20h;
将烘干后的球型化复合物置于800℃~1000℃下进行碳化处理4h~6h,得到负极材料。The dried spheroidized compound is placed at 800° C. to 1000° C. for carbonization treatment for 4 hours to 6 hours to obtain the negative electrode material.
第三方面,本申请提供一种锂离子电池,包括第一方面所述的负极材料或第二方面所述的负极材料的制备方法制备的负极材料。In a third aspect, the present application provides a lithium ion battery, comprising the negative electrode material described in the first aspect or the negative electrode material prepared by the method for preparing the negative electrode material described in the second aspect.
本申请的技术方案至少具有以下有益的效果:The technical solution of the present application has at least the following beneficial effects:
首先,本申请提供的负极材料,其包括鳞片石墨内核及无定形碳,所述鳞片石墨内核包括交错层叠且卷曲成型的多层鳞片石墨;鳞片石墨内核中的鳞片石墨通过榫卯结构连接,这种结构具有很强的结构稳定性和机械强度,能够抑制、缓冲石墨在循环过程中的膨胀,增加了锂离子在石墨内部的传输路径,提高了锂离子和电子的传输速率,在大倍率充放电时材料内部的传质速率可以很好的与电荷迁移速率相匹配,有效的减少了材料在大倍率充放电时产生的极化问题,降低了材料的阻抗,使得石墨在倍率充放电过程中不发生析锂;还可以使得电解液能够进入石墨内核的内部,增加了鳞片石墨与电解液的兼容性以及浸润性,提高材料的克容量和能量密度;镶嵌在鳞片石墨内核内的无定形碳,鳞片石墨内部的孔隙和缺陷明显的减少,增加了材料内部结构的致密度,增加了材料的结构强度,有利于提高材料的压实密度及能量密度,也有利于提高材料的加工性能;此外,镶嵌在鳞片石墨内核内的无定形碳,使得材料的颗粒内部也呈各向同性,可以提高材料的倍率性能。First, the negative electrode material provided by the present application includes a graphite flake inner core and amorphous carbon, and the graphite flake inner core includes multi-layer graphite flakes that are staggered and curled; the graphite flakes in the graphite flake inner core are connected by a mortise and tenon structure, which This structure has strong structural stability and mechanical strength, which can inhibit and buffer the expansion of graphite during cycling, increase the transmission path of lithium ions inside graphite, and improve the transmission rate of lithium ions and electrons. The mass transfer rate inside the material can be well matched with the charge transfer rate during discharge, which effectively reduces the polarization problem of the material during high rate charge and discharge, reduces the impedance of the material, and makes graphite Lithium precipitation does not occur; it can also allow the electrolyte to enter the interior of the graphite core, which increases the compatibility and wettability of the flake graphite and the electrolyte, and improves the gram capacity and energy density of the material; the amorphous carbon embedded in the flake graphite core , the pores and defects inside the flake graphite are significantly reduced, which increases the density of the internal structure of the material and the structural strength of the material, which is conducive to improving the compaction density and energy density of the material, and is also conducive to improving the processing performance of the material; in addition , the amorphous carbon embedded in the flake graphite core makes the particle interior of the material also isotropic, which can improve the rate performance of the material.
包覆在鳞片石墨内核外部的碳包覆层与鳞片石墨内核的自镶嵌结构共同作用,进一步抑制石墨在循环过程中的膨胀,有利于提高材料与电解液的相容性,有助于固态电解质膜的形成,减少电解液与材料表面的副反应;在进行大电流充放电时,表面包覆的碳包覆层可以起到保护和缓冲作用,减少材料在大电流充放电和长循环过程中发生的膨胀和剥离脱落问题,可以提高材料的倍率性能和循环稳定性。The carbon coating coated on the outside of the flake graphite core works together with the self-mosaic structure of the flake graphite core to further inhibit the expansion of graphite during the cycle, which is conducive to improving the compatibility between the material and the electrolyte, and contributing to the solid-state electrolyte. The formation of the film reduces the side reaction between the electrolyte and the surface of the material; when performing high-current charge and discharge, the carbon coating layer coated on the surface can play a role of protection and buffer, reducing the material's in the process of high-current charge-discharge and long cycle. The expansion and peeling problems that occur can improve the rate performance and cycle stability of the material.
其次,本申请提供的负极材料的制备方法,包覆和球型化同步进行。鳞片石墨在球型化处理产生的离心力作用下发生卷曲,层层紧密包裹形成球型石墨,增加了石墨的各向同性;利用含水溶性树脂的包覆浆料对石墨进行包覆,在球型化处理时,树脂包覆在球型化石墨颗粒表面,且至少部分树脂进入球型化石墨颗粒的内部,使得锂离子的传输路径和通道在卷曲的鳞片石墨层之间和层间隙内包裹着树脂,树脂经碳化形成无定形碳,使得鳞片石墨片层与片层间的缺陷和间隙都得到有效填充,增加了球型石墨结构的致密度,减少了石墨的缺陷,又增加了球型石墨的表面和内部的有效电化学反应活性位点;有利于提高材料的压实密度及能量密度,也有利于提高材料的加工性能;并且整体工序简单,有效降低了生产成本。Secondly, in the preparation method of the negative electrode material provided by the present application, coating and spheroidization are carried out simultaneously. Flake graphite is curled under the centrifugal force generated by the spheroidization treatment, and the layers are tightly wrapped to form spherical graphite, which increases the isotropy of graphite; the graphite is coated with a coating slurry containing water-soluble resin, and the spherical graphite During the treatment, the resin is coated on the surface of the spheroidized graphite particles, and at least part of the resin enters the interior of the spheroidized graphite particles, so that the transmission paths and channels of lithium ions are wrapped between the curly flake graphite layers and in the interlayer gap. Resin, the resin is carbonized to form amorphous carbon, so that the defects and gaps between the flake graphite sheets and the sheets are effectively filled, which increases the density of the spherical graphite structure, reduces the defects of graphite, and increases the spherical graphite. Effective electrochemical reaction active sites on the surface and inside; it is beneficial to improve the compaction density and energy density of the material, and it is also beneficial to improve the processing performance of the material; and the overall process is simple, which effectively reduces the production cost.
附图说明Description of drawings
图1为本实施例提供的负极材料的石墨内核的结构示意图;Fig. 1 is the structural representation of the graphite inner core of the negative electrode material that the present embodiment provides;
图2为本实施例提供的负极材料的制备方法的流程示意图;Fig. 2 is the schematic flow chart of the preparation method of the negative electrode material that this embodiment provides;
图3为实施例1制得的负极材料的SEM图;Fig. 3 is the SEM picture of the negative electrode material that
图4为实施例1制得的负极材料的SEM放大图;Fig. 4 is the SEM enlarged view of the negative electrode material that
图5为实施例1制得的负极材料的SEM切面图;Fig. 5 is the SEM sectional view of the negative electrode material that
图6为实施例17制得的负极材料的SEM切面图;Fig. 6 is the SEM sectional view of the negative electrode material that embodiment 17 makes;
图7为实施例18制得的负极材料的SEM切面图;Fig. 7 is the SEM sectional view of the negative electrode material that embodiment 18 makes;
图8为实施例1、实施例17以及18制得的负极材料的粉体电导率曲线比对图;Fig. 8 is the comparison diagram of the powder conductivity curves of negative electrode materials prepared in Example 1, Example 17 and 18;
图9为实施例1、实施例17以及18制得的负极材料做成的扣式电池的阻抗性能比对图。FIG. 9 is a comparison chart of impedance performance of button batteries made of negative electrode materials prepared in Example 1, Example 17 and Example 18. FIG.
具体实施方式Detailed ways
以下所述是本发明实施例的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明实施例原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明实施例的保护范围。The following descriptions are preferred implementations of the embodiments of the present invention. It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principles of the embodiments of the present invention. These improvements And retouching are also regarded as the scope of protection of the embodiments of the present invention.
具体地,本申请提供了一种负极材料,如图1所示,负极材料包括鳞片石墨内核及无定形碳,所述鳞片石墨内核包括交错层叠且卷曲成型的多层鳞片石墨,至少部分的鳞片石墨通过榫卯结构连接;Specifically, the present application provides a negative electrode material. As shown in FIG. 1, the negative electrode material includes a graphite flake core and amorphous carbon. Graphite is connected by mortise and tenon structure;
至少部分的所述无定形碳位于所述鳞片石墨内核的表面形成碳包覆层,至少部分的所述无定形碳镶嵌于所述鳞片石墨内核的内部。At least part of the amorphous carbon is located on the surface of the graphite flake core to form a carbon coating, and at least part of the amorphous carbon is embedded in the graphite flake core.
本申请提供的负极材料,其包括鳞片石墨内核及无定形碳,所述鳞片石墨内核包括交错层叠且卷曲成型的多层鳞片石墨;鳞片石墨内核中的鳞片石墨通过榫卯结构连接,这种结构具有很强的结构稳定性和机械强度,能够抑制、缓冲石墨在循环过程中的膨胀,增加了锂离子在石墨内部的传输路径,提高了锂离子和电子的传输速率,在大倍率充放电时材料内部的传质速率可以很好的与电荷迁移速率相匹配,有效的减少了材料在大倍率充放电时产生的极化问题,降低了材料的阻抗,使得石墨在倍率充放电过程中不发生析锂;还可以使得电解液能够进入石墨内核的内部,增加了鳞片石墨与电解液的兼容性以及浸润性,提高材料的克容量和能量密度;镶嵌在鳞片石墨内核内的无定形碳,鳞片石墨内部的孔隙和缺陷明显的减少,增加了材料内部结构的致密度,增加了材料的结构强度,有利于提高材料的压实密度及能量密度,也有利于提高材料的加工性能;此外,镶嵌在鳞片石墨内核内的无定形碳,使得材料的颗粒内部也呈各向同性,可以提高材料的倍率性能。The negative electrode material provided by the present application includes a graphite flake core and amorphous carbon, and the graphite flake core includes multilayer graphite flakes that are interlaced and curled; the graphite flakes in the graphite flake core are connected by a mortise and tenon structure. It has strong structural stability and mechanical strength, can inhibit and buffer the expansion of graphite during cycling, increases the transmission path of lithium ions inside graphite, and improves the transmission rate of lithium ions and electrons. When charging and discharging at a high rate The mass transfer rate inside the material can be well matched with the charge transfer rate, which effectively reduces the polarization problem of the material when charging and discharging at a high rate, reduces the impedance of the material, and prevents graphite from occurring during the rate charge and discharge process. Lithium analysis; it can also allow the electrolyte to enter the interior of the graphite core, which increases the compatibility and wettability of the flake graphite and the electrolyte, and improves the gram capacity and energy density of the material; the amorphous carbon embedded in the flake graphite core, the scale The pores and defects inside the graphite are significantly reduced, which increases the density of the internal structure of the material and the structural strength of the material, which is conducive to improving the compaction density and energy density of the material, and is also conducive to improving the processing performance of the material; in addition, the mosaic The amorphous carbon in the flake graphite core makes the particle interior of the material also isotropic, which can improve the rate performance of the material.
包覆在鳞片石墨内核外部的碳包覆层与鳞片石墨内核的自镶嵌结构共同作用,进一步抑制石墨在循环过程中的膨胀,有利于提高材料与电解液的相容性,有助于固态电解质膜的形成,减少电解液与材料表面的副反应;在进行大电流充放电时,表面包覆的碳包覆层可以起到保护和缓冲作用,减少材料在大电流充放电和长循环过程中发生的膨胀和剥离脱落问题,可以提高材料的倍率性能和循环稳定性。The carbon coating coated on the outside of the flake graphite core works together with the self-mosaic structure of the flake graphite core to further inhibit the expansion of graphite during the cycle, which is conducive to improving the compatibility between the material and the electrolyte, and contributing to the solid-state electrolyte. The formation of the film reduces the side reaction between the electrolyte and the surface of the material; when performing high-current charge and discharge, the carbon coating layer coated on the surface can play a role of protection and buffer, reducing the material's in the process of high-current charge-discharge and long cycle. The expansion and peeling problems that occur can improve the rate performance and cycle stability of the material.
在一些实施方式中,至少部分的鳞片石墨通过榫卯结构连接。榫卯结构指的是:鳞片石墨之间相互(错综交织)镶嵌在一起,每个片层之间交错紧密相连,还可以理解为,至少部分鳞片石墨的一部分镶嵌在相邻的鳞片石墨颗粒内部,片层之间还有少量的无定型碳作为支撑,增加了这个球形石墨的结构强度。这种结构具有很好的结构稳定性和机械强度,有利于将鳞片石墨内核上不同方向的受力能够均匀地分散开,可以降低材料在循环过程中的膨胀率,具有很好的缓冲作用。在鳞片石墨内核受到外力和/或结构内部应力时,榫卯结构不容易受到破坏反而会使得内核变得更加紧密,保持了整体结构的一致性及稳定性,在充放电过程中以及电池循环过程中不容易出现掉粉和脱落等现象。In some embodiments, at least part of the graphite flakes are connected by a mortise and tenon structure. The mortise and tenon structure means that the graphite flakes are inlaid with each other (intricately intertwined), and each layer is interlaced and closely connected. It can also be understood that at least part of the graphite flakes are embedded in the adjacent graphite flakes. , There is also a small amount of amorphous carbon as a support between the sheets, which increases the structural strength of this spherical graphite. This structure has good structural stability and mechanical strength, which is conducive to evenly dispersing the stress in different directions on the flake graphite core, which can reduce the expansion rate of the material during the cycle, and has a good buffering effect. When the flake graphite core is subjected to external force and/or internal stress of the structure, the mortise and tenon structure is not easy to be damaged but will make the core more compact, maintaining the consistency and stability of the overall structure, during the charging and discharging process and the battery cycle process It is not easy to lose powder and fall off in the middle.
在一些实施方式中,负极材料具有孔隙。孔隙的存在为锂离子的扩散和电解液的浸润提供了良好的传输通道,增加了离子和电子的传输速率,还可以存储一定量的锂离子,有利于提升负极材料的容量。In some embodiments, the negative electrode material has pores. The existence of pores provides a good transmission channel for the diffusion of lithium ions and the infiltration of electrolyte, increases the transmission rate of ions and electrons, and can also store a certain amount of lithium ions, which is conducive to improving the capacity of negative electrode materials.
在一些实施方式中,所述孔隙的平均孔径为0.1nm~10nm,具体可以是0.1nm、0.5nm、0.8nm、1.0nm、1.5nm、2.5nm、3.5nm、5nm、6.5nm、7nm、8nm、9nm或10nm等,在此不做限定。可以理解地,孔隙主要由鳞片石墨交错层叠形成片层间的孔隙,或,鳞片石墨卷曲成型形成的孔隙等。优选地,孔隙的平均孔径为1.25nm~2.65nm,孔隙的孔径分布较窄,能够提高材料的压实密度,又能提高材料的倍率性能及容量。In some embodiments, the average pore diameter of the pores is 0.1nm to 10nm, specifically 0.1nm, 0.5nm, 0.8nm, 1.0nm, 1.5nm, 2.5nm, 3.5nm, 5nm, 6.5nm, 7nm, 8nm , 9nm or 10nm, etc., are not limited here. It can be understood that the pores are mainly the pores between the sheets formed by the staggered lamination of graphite flakes, or the pores formed by the curling of graphite flakes. Preferably, the average pore size of the pores is 1.25nm-2.65nm, and the pore size distribution of the pores is narrow, which can increase the compacted density of the material, and can also improve the rate performance and capacity of the material.
在一些实施方式中,至少部分的所述无定形碳填充在上述孔隙内。In some embodiments, at least a portion of the amorphous carbon fills the aforementioned pores.
在一些实施方式中,上述无定形碳包括树脂碳,即无定形硬碳。负极材料的颗粒内部到外部均匀的镶嵌着无定型硬碳材料,硬碳的存在为锂离子和电子的传输提供了更多的通道,在很大程度上增加了材料的倍率性能,同时硬碳的存在降低了材料在充放电过程中的膨胀率,使得在材料在循环过程中有一定的缓冲。In some embodiments, the aforementioned amorphous carbon includes resinous carbon, ie, amorphous hard carbon. The particles of the negative electrode material are evenly inlaid with amorphous hard carbon materials from the inside to the outside. The existence of hard carbon provides more channels for the transmission of lithium ions and electrons, which greatly increases the rate performance of the material. At the same time, the hard carbon The presence of the material reduces the expansion rate of the material during the charge and discharge process, so that the material has a certain buffer during the cycle.
在一些实施方式中,所述负极材料的切面孔隙率为0.5%~8.5%,具体可以是0.5%、0.7%、0.9%、1.5%、2.0%、3.5%、5.0%、6.5%、7.5%、8.0%或8.5%等,在此不做限定。切面孔隙率过高,负极材料的各向同性较差,影响负极材料的首效和循环稳定性,影响材料的倍率性能。优选地,负极材料的切面孔隙率为2.5%~5.5%。In some embodiments, the sectional porosity of the negative electrode material is 0.5% to 8.5%, specifically 0.5%, 0.7%, 0.9%, 1.5%, 2.0%, 3.5%, 5.0%, 6.5%, 7.5%. , 8.0% or 8.5%, etc., are not limited here. If the cut surface porosity is too high, the isotropy of the negative electrode material is poor, which affects the first effect and cycle stability of the negative electrode material, and affects the rate performance of the material. Preferably, the cross section porosity of the negative electrode material is 2.5%-5.5%.
在一些实施方式中,负极材料的中值粒径为A μm,10≤A≤25;可选地,负极材料的中值粒径具体可以是10μm、11μm、12μm、13μm、15μm、17μm、18μm、19μm、20μm、22μm或25μm等,在此不做限定。负极材料的中值粒径优选为15μm~17μm,在此粒径范围内,可以提高负极材料表面包覆的均匀度,材料的内部更加致密,有利于获得比表面积小、振实密度高的产品,可以减少锂离子的损耗,降低充放电过程中的不可逆容量损耗,提高负极材料的电化学性能。In some embodiments, the median particle size of the negative electrode material is A μm, 10≤A≤25; optionally, the median particle size of the negative electrode material can specifically be 10 μm, 11 μm, 12 μm, 13 μm, 15 μm, 17 μm, 18 μm , 19 μm, 20 μm, 22 μm or 25 μm, etc., are not limited here. The median particle size of the negative electrode material is preferably 15 μm to 17 μm. Within this particle size range, the uniformity of the surface coating of the negative electrode material can be improved, and the interior of the material is denser, which is conducive to obtaining products with small specific surface area and high tap density. , can reduce the loss of lithium ions, reduce the irreversible capacity loss in the charge and discharge process, and improve the electrochemical performance of the negative electrode material.
在一些实施方式中,所述负极材料的石墨化度为B%,90≤B≤96;可选地,负极材料的石墨化度具体可以是90%、91%、92%、93%、94%、95%或96%等,在此不做限定。In some embodiments, the degree of graphitization of the negative electrode material is B%, 90≤B≤96; optionally, the degree of graphitization of the negative electrode material can be specifically 90%, 91%, 92%, 93%, 94% %, 95% or 96%, etc., are not limited here.
在一些实施方式中,所述负极材料的中值粒径为A μm,所述负极材料的石墨化度为B%,且0.5≤A*(1-B)≤2.5;A*(1-B)的取值具体可以是0.5、0.8、1.0、1.2、1.5、1.8、2.0、2.3或2.5等,在此不做限定。可以理解地,鳞片石墨经过包覆后由于引入了无定型碳,负极材料的石墨化度会明显降低。本申请通过控制无定形碳形成的包覆层的量,即通过控制材料的中值粒径与石墨化度的关系,使得材料能够在粒径与石墨化度上保持对应,避免过厚的碳包覆层导致的粒径过大,引起的材料石墨化度下降,从而提高材料的倍率性能以及能量密度。In some embodiments, the median diameter of the negative electrode material is A μm, the degree of graphitization of the negative electrode material is B%, and 0.5≤A*(1-B)≤2.5; A*(1-B ) can specifically be 0.5, 0.8, 1.0, 1.2, 1.5, 1.8, 2.0, 2.3 or 2.5, etc., which are not limited here. It is understandable that after the flake graphite is coated, the degree of graphitization of the negative electrode material will be significantly reduced due to the introduction of amorphous carbon. In this application, by controlling the amount of the coating layer formed by amorphous carbon, that is, by controlling the relationship between the median particle size and the degree of graphitization of the material, the material can maintain a corresponding particle size and degree of graphitization, and avoid excessively thick carbon The particle size caused by the cladding layer is too large, which causes the degree of graphitization of the material to decrease, thereby improving the rate performance and energy density of the material.
在一些实施方式中,所述负极材料的OI值为C,0.5≤C≤5.0;可选地,负极材料的OI值具体可以是0.5、0.8、1.0、1.2、1.5、1.8、2.0、2.5、2.8、3.0、3.5、4.0、4.5或5.0等,在此不做限定。在本申请中,负极材料的OI值为采用X射线衍射图谱测定得到的负极材料颗粒的(004)面的峰面积C004与(110)面的峰面积C110的比值。OI值在上述范围内,负极材料颗粒的晶体取向度更好,有利于锂离子的脱嵌,有利于提高材料动力学性能。In some embodiments, the OI value of the negative electrode material is C, 0.5≤C≤5.0; optionally, the OI value of the negative electrode material can be 0.5, 0.8, 1.0, 1.2, 1.5, 1.8, 2.0, 2.5, 2.8, 3.0, 3.5, 4.0, 4.5 or 5.0, etc., are not limited here. In this application, the OI value of the negative electrode material is the ratio of the peak area C004 of the (004) plane to the peak area C110 of the (110) plane of the negative electrode material particles measured by X-ray diffraction. When the OI value is within the above range, the crystal orientation of the negative electrode material particles is better, which is conducive to the deintercalation of lithium ions and the improvement of the kinetic properties of the material.
在一些实施方式中,所述负极材料中的无定形碳的质量含量D%,0≤D≤1;无定形碳的质量含量具体可以是0.1%、0.2%、0.3%、0.4%、0.5%、0.6%、0.7%、0.8%、0.9%或1.0%等,在此不做限定。In some embodiments, the mass content of amorphous carbon in the negative electrode material D%, 0≤D≤1; the mass content of amorphous carbon can be 0.1%, 0.2%, 0.3%, 0.4%, 0.5% , 0.6%, 0.7%, 0.8%, 0.9% or 1.0%, etc., are not limited here.
在一些实施方式中,所述负极材料的OI值为C,所述负极材料中的无定形碳的质量含量D%,且1≤[(C-0.5)/2]*D-1/2≤2,[(C-0.5)/2]*D-1/2的取值具体可以是1、1.1、1.2、1.3、1.4、1.5、1.6、1.8或2等,在此不做限定。可以理解地,镶嵌或填充在鳞片石墨内核内的无定形碳以及包覆在鳞片石墨内核外部的碳包覆层,使得材料的颗粒内部和外部均呈各向同性,有利于锂离子的脱嵌,可以提高材料的倍率性能。即通过控制材料的OI值与无定形碳的质量含量C的关系,能够提高材料的倍率性能及高容量。In some embodiments, the OI value of the negative electrode material is C, the mass content of amorphous carbon in the negative electrode material is D%, and 1≤[(C-0.5)/2]*D -1/2 ≤ 2. The value of [(C-0.5)/2]*D -1/2 may be 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.8 or 2, etc., which is not limited here. It can be understood that the amorphous carbon embedded or filled in the graphite flake core and the carbon coating coated on the outside of the graphite flake core make the inside and outside of the particle of the material isotropic, which is conducive to the deintercalation of lithium ions , which can improve the rate performance of the material. That is, by controlling the relationship between the OI value of the material and the mass content C of amorphous carbon, the rate performance and high capacity of the material can be improved.
在一些实施方式中,所述碳包覆层的厚度为10nm~120nm,具体可以是10nm、20nm、25nm、30nm、35nm、40nm、45nm、50nm、60nm、80nm、90nm、100nm、110nm或120nm等,在此不做限定。优选地,合适厚度的碳包覆层可以抑制负极材料的膨胀率,改善鳞片石墨内核表面的缺陷,并不会带来新的缺陷,减少负极材料表面发生的极化反应,有利于提高负极材料和电解液的相容性,增加了负极材料的充放电性能和循环稳定性能,在进行大电流充放电时,表面的碳包覆层可以起到一定的保护和缓冲作用,减少负极材料在大电流充放电和长循环过程中发生的膨胀和剥离脱落问题,在大电流放电下仍可以保持高的比容量,在3C倍率下循环2000周后容量保持率为91%,表现出优异的倍率性能和循环稳定性。优选地,所述碳包覆层的厚度为20nm~60nm。In some embodiments, the thickness of the carbon coating layer is 10nm to 120nm, specifically 10nm, 20nm, 25nm, 30nm, 35nm, 40nm, 45nm, 50nm, 60nm, 80nm, 90nm, 100nm, 110nm or 120nm, etc. , is not limited here. Preferably, a carbon coating with a suitable thickness can suppress the expansion rate of the negative electrode material, improve the defects on the surface of the flake graphite core, and will not bring new defects, reduce the polarization reaction on the surface of the negative electrode material, and help improve the negative electrode material. The compatibility with the electrolyte increases the charge-discharge performance and cycle stability of the negative electrode material. When charging and discharging with a large current, the carbon coating on the surface can play a certain role in protection and buffering, reducing the negative electrode material in large The problem of swelling and peeling off during current charge and discharge and long cycle can still maintain high specific capacity under high current discharge, and the capacity retention rate after 2000 cycles at 3C rate is 91%, showing excellent rate performance and cycle stability. Preferably, the thickness of the carbon coating layer is 20nm-60nm.
在一些实施方式中,负极材料颗粒呈球型或类球型。球型颗粒形貌使得负极材料具有更好的振实密度、高的各向同性和低的比表面积、低的表面缺陷,使得负极材料具有更高的压实密度,更好的充放电性能,负极材料的可逆容量和首效更高。In some embodiments, the negative electrode material particles are spherical or spherical. The spherical particle shape makes the negative electrode material have better tap density, high isotropy, low specific surface area, and low surface defects, which makes the negative electrode material have higher compaction density and better charge and discharge performance. The reversible capacity and first efficiency of negative electrode materials are higher.
在一些实施方式中,负极材料的球形度为0.7~1.0,具体可以是0.7、0.8、0.85、0.89、0.91、0.92、0.93、0.94、0.95、0.96、0.97、0.98或1.0等,在此不做限定。在本申请中,球形度是指颗粒最短直径与最长直径的比值。In some embodiments, the sphericity of the negative electrode material is 0.7 to 1.0, specifically 0.7, 0.8, 0.85, 0.89, 0.91, 0.92, 0.93, 0.94, 0.95, 0.96, 0.97, 0.98 or 1.0, etc. limited. In this application, sphericity refers to the ratio of the shortest diameter to the longest diameter of a particle.
可以理解地,球形度越高,负极材料的各向同性越好,其颗粒的体相致密度越高,使得材料的内部结构更加致密,孔隙率相对更低,结构强度更好。It can be understood that the higher the sphericity, the better the isotropy of the negative electrode material, and the higher the bulk density of the particles, which makes the internal structure of the material denser, the porosity is relatively lower, and the structural strength is better.
在一些实施方式中,负极材料的粉体压实密度为1.75g/cm3~1.90g/cm3,具体可以是1.75g/cm3、1.76g/cm3、1.78g/cm3、1.79g/cm3、1.80g/cm3、1.82g/cm3、1.85g/cm3、1.87g/cm3或1.90g/cm3等。负极材料的压实密度与负极极片的压实密度呈正相关,有利于提高电池的能量密度。In some embodiments, the powder compacted density of the negative electrode material is 1.75g/cm 3 -1.90g/cm 3 , specifically 1.75g/cm 3 , 1.76g/cm 3 , 1.78g/cm 3 , 1.79g /cm 3 , 1.80g/cm 3 , 1.82g/cm 3 , 1.85g/cm 3 , 1.87g/cm 3 or 1.90g/cm 3 etc. The compaction density of the negative electrode material is positively correlated with the compaction density of the negative electrode sheet, which is conducive to improving the energy density of the battery.
在一些实施方式中,负极材料的粉体振实密度为1.3g/cm3~1.5g/cm3,具体可以是1.3g/cm3、1.32g/cm3、1.35g/cm3、1.36g/cm3、1.38g/cm3、1.42g/cm3、1.45g/cm3、1.47g/cm3或1.50g/cm3等。振实密度控制在上述范围内,有利于提供材料的加工性能,提高电池的能量密度。In some embodiments, the powder tap density of the negative electrode material is 1.3g/cm 3 -1.5g/cm 3 , specifically 1.3g/cm 3 , 1.32g/cm 3 , 1.35g/cm 3 , 1.36g /cm 3 , 1.38g/cm 3 , 1.42g/cm 3 , 1.45g/cm 3 , 1.47g/cm 3 or 1.50g/cm 3 etc. Controlling the tap density within the above range is beneficial to improve the processability of the material and improve the energy density of the battery.
在一些实施方式中,负极材料的比表面积比为0.3m2/g~1.2m2/g。具体可以是0.3m2/g、0.5m2/g、0.6m2/g、0.7m2/g、0.8m2/g、0.9m2/g、1.0m2/g或1.2m2/g等,在此不做限定;可以理解地,过大的比表面积容易导致SEI膜形成,消耗不可逆锂盐过多,降低电池的首次效率低,综合考虑制备工艺的成本,将比表面积控制在0.3m2/g~1.2m2/g。In some embodiments, the specific surface area ratio of the negative electrode material is 0.3m 2 /g˜1.2m 2 /g. Specifically, it can be 0.3m 2 /g, 0.5m 2 /g, 0.6m 2 /g, 0.7m 2 /g, 0.8m 2 /g, 0.9m 2 /g, 1.0m 2 /g or 1.2m 2 /g etc., without limitation here; it is understandable that an excessively large specific surface area will easily lead to the formation of an SEI film, consume too much irreversible lithium salt, and reduce the initial efficiency of the battery. Considering the cost of the preparation process, the specific surface area will be controlled at 0.3 m 2 /g~1.2m 2 /g.
在一些实施方式中,在拉曼光谱中,所述负极材料具有碳特征峰D和碳特征峰G,所述碳特征峰D的峰强度ID与所述碳特征峰G的峰强度IG的比值为ID/IG,1.5≤ID/IG≤4.5,ID/IG具体可以是1.5、1.7、1.8、1.9、2.0、2.3、2.5、2.8、3.0、3.5、3.8、4.0、4.2或4.5等。In some embodiments, in the Raman spectrum, the negative electrode material has a carbon characteristic peak D and a carbon characteristic peak G, the peak intensity ID of the carbon characteristic peak D and the peak intensity I G of the carbon characteristic peak G The ratio is I D /I G , 1.5≤I D /I G ≤4.5, and I D /I G can be 1.5, 1.7, 1.8, 1.9, 2.0, 2.3, 2.5, 2.8, 3.0, 3.5, 3.8, 4.0 , 4.2 or 4.5, etc.
负极材料的拉曼光谱中,ID/IG在上述范围内,可以保证负极材料上存在较少的缺陷,材料的石墨化程度高,可提升自身强度和导电性,在负极材料进行充放电过程中不会出现掉粉和脱落等现象。In the Raman spectrum of the negative electrode material, if I D / I G is within the above range, it can ensure that there are fewer defects on the negative electrode material, and the material has a high degree of graphitization, which can improve its own strength and conductivity, and charge and discharge the negative electrode material During the process, there will be no phenomenon of falling powder and shedding.
本申请还提供一种负极材料的制备方法,如图2所示,所述方法包括以下步骤S100~S200:The present application also provides a method for preparing an anode material, as shown in FIG. 2 , the method includes the following steps S100-S200:
S100,在天然鳞片石墨进行球型化处理时,将包含水溶性树脂的包覆浆料喷淋至球型化石墨表面进行包覆,得到球型化复合物;S100, when the natural flake graphite is subjected to spheroidization treatment, the coating slurry containing water-soluble resin is sprayed onto the surface of the spheroidized graphite for coating to obtain a spheroidized composite;
S200,将所述球型化复合物进行碳化处理,得到负极材料。S200, performing carbonization treatment on the spheroidized composite to obtain a negative electrode material.
本申请提供的负极材料的制备方法,包覆和球型化同步进行。鳞片石墨在球型化处理产生的离心力作用下发生卷曲,层层紧密包裹形成球型石墨,增加了石墨的各向同性;利用含水溶性树脂的包覆浆料对石墨进行包覆,包覆效果更加均匀。在球型化处理时,树脂包覆在球型化石墨颗粒表面,且至少部分树脂进入球型化石墨颗粒的内部,使得锂离子的传输路径和通道在卷曲的鳞片石墨层之间和层间隙内包裹着树脂,树脂经碳化形成无定形碳,使得鳞片石墨片层与片层间的缺陷和间隙都得到有效填充,增加了球型石墨结构的致密度,减少了石墨的缺陷,又增加了球型石墨的表面和内部的有效电化学反应活性位点;有利于提高材料的压实密度及能量密度,也有利于提高材料的加工性能。In the preparation method of the negative electrode material provided by the present application, coating and spheroidization are carried out simultaneously. The flake graphite curls under the centrifugal force generated by the spheroidization treatment, and the layers are tightly wrapped to form spherical graphite, which increases the isotropy of the graphite; the graphite is coated with a coating slurry containing a water-soluble resin, and the coating effect more uniform. During the spheroidization process, the resin is coated on the surface of the spheroidized graphite particles, and at least part of the resin enters the interior of the spheroidized graphite particles, so that the transmission path and channel of lithium ions are between the curled flake graphite layers and the interlayer gap. The resin is wrapped inside, and the resin is carbonized to form amorphous carbon, so that the defects and gaps between the flake graphite sheets and the sheets are effectively filled, which increases the density of the spherical graphite structure, reduces graphite defects, and increases The effective electrochemical reaction active sites on the surface and inside of spherical graphite; it is conducive to improving the compaction density and energy density of the material, and is also conducive to improving the processing performance of the material.
本方法具有工艺简单,使用设备简单,易于调控、生产能耗低等优点,将包覆和球型化两个工序有效的结合起来,使得包覆效果和球型化效果都得到了很大提高,制备得到的树脂碳包覆石墨材料具有高振实、高压实、高首效和低比表的特点,同时得到的负极材料的球形度和表面包覆均匀性都非常优异,有效降低了生产成本。This method has the advantages of simple process, simple equipment, easy regulation, and low production energy consumption. It effectively combines the two processes of coating and spheroidization, so that the coating effect and spheroidization effect have been greatly improved. , the prepared resin carbon-coated graphite material has the characteristics of high vibration, high compaction, high first effect and low specific surface area. At the same time, the sphericity and surface coating uniformity of the obtained negative electrode material are very excellent, which effectively reduces the production cost. .
以下具体介绍本方案:The following describes the program in detail:
在步骤S100之前,所述方法还包括:Before step S100, the method also includes:
配制包含水溶性树脂与水的包覆浆料。A coating slurry is prepared comprising a water soluble resin and water.
可以理解地,采用水作为溶剂,水溶性树脂作为包覆剂,一方面降低了生产的成本,另一方面使用水作为溶剂增加了实际生产的便利性和安全性。It can be understood that the use of water as a solvent and the water-soluble resin as a coating agent reduces the production cost on the one hand, and on the other hand increases the convenience and safety of actual production by using water as a solvent.
在一些实施方式中,所述水溶性树脂包括酚醛树脂、脲醛树脂、环氧树脂、聚氨酯树脂、聚酯树脂和聚丙烯酸树脂中的至少一种。In some embodiments, the water-soluble resin includes at least one of phenolic resin, urea-formaldehyde resin, epoxy resin, polyurethane resin, polyester resin and polyacrylic resin.
在一些实施方式中,所述包覆浆料的粘度为50cp~100cp,具体可以是50cp、55cp、60cp、65cp、70cp、75cp、80cp、85cp、90cp、95cp或100cp等,在此不做限定。优选地,包覆浆料的粘度为60cp~80cp。In some embodiments, the coating slurry has a viscosity of 50cp to 100cp, specifically 50cp, 55cp, 60cp, 65cp, 70cp, 75cp, 80cp, 85cp, 90cp, 95cp or 100cp, etc., which is not limited here . Preferably, the coating slurry has a viscosity of 60cp-80cp.
在一些实施方式中,所述水溶性树脂与所述水的质量比为1:(10~35);具体可以是1:10、1:12、1:15、1:18、1:20、1:25、1:28、1:30、1:32或1:35等,在此不做限定。当水溶性树脂加入量较多时,包覆浆料的粘度过大,在包覆和球型化的过程中包覆浆料之间容易发生团聚和结块的现象,负极材料中会出现较多大颗粒,在过筛时会影响过筛的收率,还会影响最终的负极材料的形貌,使得包覆在鳞片石墨内核表面的碳包覆层越厚,材料表面的无序度越高,比表面积增大,振实密度下降。当水溶性树脂加入量较少时,鳞片石墨内核内部及表面的无定形碳的含量下降,鳞片石墨内核表面具有较多的缺陷,负极材料的孔隙率也会增大,导致最终的负极材料的比表面积增大,振实密度下降。优选地,所述水溶性树脂与所述水的质量比为1:(15~25)。In some embodiments, the mass ratio of the water-soluble resin to the water is 1:(10-35); specifically, it can be 1:10, 1:12, 1:15, 1:18, 1:20, 1:25, 1:28, 1:30, 1:32 or 1:35, etc., are not limited here. When the water-soluble resin is added in a large amount, the viscosity of the coating slurry is too high, and agglomeration and agglomeration between the coating slurry are prone to occur during the process of coating and spheroidization, and there will be more large particles in the negative electrode material. Particles will affect the yield of sieving during sieving, and will also affect the morphology of the final negative electrode material, so that the thicker the carbon coating layer coated on the surface of the flake graphite core, the higher the disorder of the material surface, The specific surface area increases and the tap density decreases. When the amount of water-soluble resin added is less, the content of amorphous carbon inside and on the surface of the flake graphite core decreases, and the surface of the flake graphite core has more defects, and the porosity of the negative electrode material will also increase, resulting in the loss of the final negative electrode material. The specific surface area increases and the tap density decreases. Preferably, the mass ratio of the water-soluble resin to the water is 1:(15-25).
在一些实施方式中,配制好的包覆浆料预装入球型化设备的喷淋装置中,并开启搅拌功能,防止包覆浆料发生沉降。In some embodiments, the prepared coating slurry is pre-loaded into the spray device of the spheroidization equipment, and the stirring function is turned on to prevent the coating slurry from settling.
在一些实施方式中,所述包覆浆料的搅拌转速为500r/min~1000r/min;具体可以是500r/min、550r/min、600r/min、650r/min、700r/min、750r/min、800r/min、900r/min或1000r/min等,在此不做限定。In some embodiments, the stirring speed of the coating slurry is 500r/min~1000r/min; specifically, it can be 500r/min, 550r/min, 600r/min, 650r/min, 700r/min, 750r/min , 800r/min, 900r/min or 1000r/min etc. are not limited here.
在一些实施方式中,所述包覆浆料的搅拌时间为0.5h~2h,具体可以是0.5h、1h、1.2h、1.4h、1.5h、1.8h或2h等,但并不限于上述列举。In some embodiments, the stirring time of the coating slurry is 0.5h to 2h, specifically 0.5h, 1h, 1.2h, 1.4h, 1.5h, 1.8h or 2h, etc., but not limited to the above-mentioned .
S100,在天然鳞片石墨进行球型化处理时,将包含水溶性树脂的包覆浆料喷淋至球型化石墨表面进行包覆,得到球型化复合物。S100, when the natural flake graphite is subjected to spheroidization treatment, spray coating slurry containing a water-soluble resin onto the surface of the spheroidized graphite for coating to obtain a spheroidized composite.
在一些实施方式中,天然鳞片石墨与水溶性树脂的质量比为(10~30):1,具体可以是10:1、15:1、18:1、20:1、22:1、25:1、28:1或30:1等,但并不限于上述列举。优选地,天然鳞片石墨与水溶性树脂的质量比为(15~20):1。In some embodiments, the mass ratio of natural flake graphite to water-soluble resin is (10-30):1, specifically 10:1, 15:1, 18:1, 20:1, 22:1, 25:1 1, 28:1 or 30:1, etc., but not limited to the above list. Preferably, the mass ratio of natural flake graphite to water-soluble resin is (15-20):1.
可以理解地,通过控制包覆浆料中水溶性树脂的浓度,以及水溶性树脂与鳞片石墨的质量比例,可以调节包覆后负极材料的形貌、比表面积以及振实密度。Understandably, by controlling the concentration of the water-soluble resin in the coating slurry and the mass ratio of the water-soluble resin to the flake graphite, the morphology, specific surface area and tap density of the coated negative electrode material can be adjusted.
在一些实施方式中,步骤S100在带喷淋装置的球型化设备中进行。In some embodiments, step S100 is performed in a spheroidizing device equipped with a shower device.
在本申请中,球型化设备的工作原理主要是通过离心力在高速搅拌的作用下,通过加入包覆浆料的粘性作用使得鳞片石墨进行自身卷曲,并交错层叠连接在一起。在本申请中的球型化设备与传统的球型化设备差别较大,传统的球型化设备主要是通过机械作用将材料的一些棱角进行打磨,打磨过程中会降低物料的收率,而本申请采用的球型化设备收率能接近100%,可以有效提高产品的收率。In this application, the working principle of the spheroidizing equipment is mainly that the graphite flakes are curled by themselves under the action of centrifugal force under the action of high-speed stirring, and the viscosity of the coating slurry is added, and they are interleaved and connected together. The spheroidization equipment in this application is quite different from the traditional spheroidization equipment. The traditional spheroidization equipment mainly grinds some edges and corners of the material through mechanical action, which will reduce the yield of the material during the grinding process. The yield of the spheroidizing equipment adopted in this application can be close to 100%, which can effectively improve the yield of the product.
在一些实施方式中,所述球型化设备的主机功率为25kW~45kW;具体可以是25kW、28kW、30kW、32kW、35kW、38kW、40kW或45kW等,在此不做限定。主机功率太大会使得球型化的鳞片石墨打散,主机功率过小会使得包覆浆料、鳞片石墨发生团聚、粘壁等现象。优选地,所述球型化设备的主机功率为30kW~40kW。In some embodiments, the main power of the spheroidizing equipment is 25kW-45kW; specifically, it can be 25kW, 28kW, 30kW, 32kW, 35kW, 38kW, 40kW or 45kW, etc., which is not limited here. If the power of the main engine is too high, the spheroidized graphite flakes will be broken up; if the power of the main engine is too small, the phenomenon of agglomeration and wall sticking of the coating slurry and graphite flakes will occur. Preferably, the main engine power of the spheroidizing equipment is 30kW-40kW.
在一些实施方式中,所述球型化设备的转速为200r/min~500r/min;具体可以是200r/min、250r/min、300r/min、350r/min、400r/min或500r/min等,在此不做限定。In some embodiments, the rotational speed of the spheroidizing equipment is 200r/min-500r/min; specifically, it can be 200r/min, 250r/min, 300r/min, 350r/min, 400r/min or 500r/min, etc. , is not limited here.
在一些实施方式中,所述包覆浆料的喷淋流量为5mL/min~30mL/min;具体可以是5mL/min、10mL/min、15mL/min、20mL/min、25mL/min或30mL/min等,在此不做限定。优选地,所述包覆浆料的喷淋流量为10mL/min~20mL/min;In some embodiments, the spray flow rate of the coating slurry is 5mL/min-30mL/min; specifically, it can be 5mL/min, 10mL/min, 15mL/min, 20mL/min, 25mL/min or 30mL/min min, etc., are not limited here. Preferably, the spray flow rate of the coating slurry is 10mL/min-20mL/min;
在一些实施方式中,所述球型化处理时间为2h~10h,具体可以是2h、3h、4h、5h、6h、7h、8h或10h等等,但并不限于上述列举。优选地,球型化处理时间为4h~8h。In some embodiments, the spheroidization treatment time is 2h to 10h, specifically 2h, 3h, 4h, 5h, 6h, 7h, 8h or 10h, etc., but is not limited to the above list. Preferably, the spheroidization treatment time is 4h-8h.
在步骤S200之前,所述方法还包括:将球型化复合物进行烘干处理。Before step S200, the method further includes: drying the spheroidized composite.
在一些实施方式中,烘干处理的温度为60℃~120℃;具体可以是60℃、65℃、70℃、75℃、80℃、85℃、90℃、100℃、110℃或120℃等等,但并不限于上述列举。优选地,烘干处理的温度为80℃~100℃。In some embodiments, the temperature of the drying treatment is 60°C to 120°C; specifically, it can be 60°C, 65°C, 70°C, 75°C, 80°C, 85°C, 90°C, 100°C, 110°C or 120°C etc., but not limited to the above enumeration. Preferably, the temperature of the drying treatment is 80°C to 100°C.
在一些实施方式中,烘干处理的时间为12h~24h,具体可以是12h、14h、15h、16h、17h、18h、19h、20h或24h等等,但并不限于上述列举。优选地,烘干处理的时间为16h~20h。In some embodiments, the drying time is 12h to 24h, specifically 12h, 14h, 15h, 16h, 17h, 18h, 19h, 20h or 24h, etc., but is not limited to the above list. Preferably, the drying time is 16h-20h.
S200,将所述球型化复合物进行碳化处理,得到负极材料。S200, performing carbonization treatment on the spheroidized composite to obtain a negative electrode material.
在一些实施方式中,所述碳化处理的温度为700℃~1250℃;具体可以是700℃、750℃、800℃、850℃、900℃、950℃、1000℃、1050℃、1100℃、1200℃或1250℃等等,但并不限于上述列举。优选地,烘干处理的温度为800℃~1000℃。In some embodiments, the temperature of the carbonization treatment is 700°C to 1250°C; specifically, it can be 700°C, 750°C, 800°C, 850°C, 900°C, 950°C, 1000°C, 1050°C, 1100°C, 1200°C °C or 1250 °C, etc., but not limited to the above list. Preferably, the temperature of the drying treatment is 800°C to 1000°C.
在一些实施方式中,所述碳化处理的时间为4h~8h,具体可以是4h、5h、6h、7h或8h等等,但并不限于上述列举。优选地,烘干处理的时间为4h~6h。In some embodiments, the time for the carbonization treatment is 4h-8h, specifically 4h, 5h, 6h, 7h or 8h, etc., but not limited to the above list. Preferably, the drying time is 4h-6h.
所述方法还包括:将碳化后的物料进行筛分和除磁处理,得到负极材料。The method also includes: sieving and demagnetizing the carbonized material to obtain the negative electrode material.
在一些实施方式中,筛分的方式为固定筛、滚筒筛、共振筛、滚轴筛、振动筛和链条筛中任意一种,筛分的目数为100~500目,具体地,筛分的目数可以是100目、200目、250目、325目、400目、500目等,优选地,筛分的目数为250目,负极材料的粒径控制在上述范围内,有利于负极材料加工性能的提升。In some embodiments, the screening method is any one of fixed screen, drum screen, resonance screen, roller screen, vibrating screen and chain screen, and the mesh number of screening is 100-500 mesh. The mesh size can be 100 mesh, 200 mesh, 250 mesh, 325 mesh, 400 mesh, 500 mesh, etc. Preferably, the mesh size of the sieve is 250 mesh, and the particle size of the negative electrode material is controlled within the above range, which is beneficial to the negative electrode Improvement of material processing performance.
在一些实施方式中,除磁的设备为永磁筒式磁选机、电磁除铁机和脉动高梯度磁选机中任意一种,除磁是为了最终控制负极材料的磁性物质含量,避免磁性物质对锂离子电池的放电效果以及电池在使用过程中的安全性。In some embodiments, the demagnetization equipment is any one of permanent magnet drum magnetic separator, electromagnetic iron remover and pulsating high-gradient magnetic separator. The discharge effect of substances on lithium-ion batteries and the safety of batteries during use.
本发明实施例还提供了一种锂离子电池,采用本发明上述实施例提供的负极材料或采用本发明上述实施例提供的负极材料的制备方法制得的负极材料。本发明实施例提供的锂离子电池具有高容量、高首效、长循环寿命、优异倍率性能以及低膨胀的优点。The embodiment of the present invention also provides a lithium ion battery, using the negative electrode material provided in the above embodiments of the present invention or the negative electrode material prepared by using the preparation method of the negative electrode material provided in the above embodiments of the present invention. The lithium ion battery provided by the embodiment of the present invention has the advantages of high capacity, high first effect, long cycle life, excellent rate performance and low expansion.
测试方法:testing method:
1)负极材料的粒径:1) Particle size of negative electrode material:
颗粒粒度测试方法参照GB/T 19077-2016。可以用激光粒度分析仪方便地测定,如英国马尔文仪器有限公司的Mastersizer 3000型激光粒度分析仪。The particle size test method refers to GB/T 19077-2016. It can be conveniently measured with a laser particle size analyzer, such as the Mastersizer 3000 laser particle size analyzer of Malvern Instruments Co., Ltd., UK.
2)负极材料比表面积的测试方法:2) The test method for the specific surface area of the negative electrode material:
在恒温低温下,测定不同相对压力时的气体在固体表面的吸附量后,基于布朗诺尔-埃特-泰勒吸附理论及其公式(BET公式)求得试样单分子层吸附量,从而计算出材料的比表面积。At constant temperature and low temperature, after measuring the adsorption amount of gas on the solid surface at different relative pressures, the adsorption amount of the monomolecular layer of the sample is obtained based on the Brownauer-Etter-Taylor adsorption theory and its formula (BET formula), so as to calculate The specific surface area of the material.
3)压实密度的测试方法:3) Test method of compaction density:
采用加压法是对粉末施加一定压力后保压一段时间,再测试粉末厚度L,测试压实密度。The pressure method is to apply a certain pressure to the powder and keep the pressure for a period of time, then test the thickness L of the powder, and test the compaction density.
4)振实密度的测试方法:4) Test method of tap density:
采用百特振实,称取一定量样品,以300times/min,振动3000次测试振实密度。Use Baxter to vibrate, weigh a certain amount of sample, and test the tap density at 300times/min and vibrate 3000 times.
5)SEM测试:5) SEM test:
扫描电镜表征在透射电子显微镜上进行,操作电压为200kV,观察负极材料的结构。SEM characterization was carried out on a transmission electron microscope with an operating voltage of 200kV to observe the structure of the negative electrode material.
6)碳包覆层厚度的测试方法:6) Test method for carbon coating thickness:
通过FIB-SEM设备对材料进行切面处理,在SEM中测量得到碳包覆层平均厚度。The material is processed by FIB-SEM equipment, and the average thickness of the carbon coating is measured in SEM.
7)材料颗粒的形貌测试方法:7) Morphological test method of material particles:
通过扫描电镜测得材料颗粒的形貌。The morphology of the material particles was measured by scanning electron microscopy.
8)负极材料颗粒的切面孔隙率、孔隙的平均孔径的测试方法:8) Test methods for cross-section porosity and average pore diameter of negative electrode material particles:
采用三电极离子枪,通过施加0~4KV的放电电压产生等离子体,同时施加0~6KV加速电压对等离子体加速,继而形成具有一定能量和方向的等离子束。在离子研磨法中,利用等离子束轰击样品,表面原子被溅射,离开样品表面,从而达到研磨(也叫无应力减薄)的目的。E3500采用氩气作为等离子源。氩离子束能量低,不会传递到样品内部,对样品几乎无损,完成切割后,在液氮冷却控制的低温下气体吸附法测试粉末样品的比表面积。A three-electrode ion gun is used to generate plasma by applying a discharge voltage of 0-4KV, and at the same time apply an acceleration voltage of 0-6KV to accelerate the plasma, and then form a plasma beam with certain energy and direction. In the ion milling method, the sample is bombarded with a plasma beam, and the surface atoms are sputtered away from the sample surface, thereby achieving the purpose of grinding (also called stress-free thinning). The E3500 uses argon as the plasma source. The energy of the argon ion beam is low, it will not be transmitted to the inside of the sample, and there is almost no damage to the sample. After the cutting is completed, the specific surface area of the powder sample is tested by the gas adsorption method at a low temperature controlled by liquid nitrogen cooling.
由BJH吸附累积总孔体积与BJH吸附累积总孔内表面积计算得到的平均孔径以及切面孔隙率。The average pore diameter and sectional porosity calculated from the BJH adsorption cumulative total pore volume and the BJH adsorption cumulative total pore internal surface area.
9)负极材料的石墨化度的测试方法:9) Test method for graphitization degree of negative electrode material:
X射线投射到晶体中时,受到晶体中原子、电子的散射。由于晶体中原子的周期性排列,这些散射波之间存在着固定的相位差,在空间上发生干涉,导致某些散射方向上,散射波相互加强,某些方向上相互抵消,从而出现衍射现象。衍射仪自动记录样品的衍射图形,并对衍射图形进行分析,从而得到样品信息;以硅做内标,添加至石墨中混匀后测试XRD,计算d002,石墨化度=100*(3.44-d002)/(3.44-3.354)(单位:%)When X-rays are projected into the crystal, they are scattered by the atoms and electrons in the crystal. Due to the periodic arrangement of atoms in the crystal, there is a fixed phase difference between these scattered waves, which interfere in space, causing the scattered waves to strengthen each other in some scattering directions and cancel each other in some directions, so that diffraction occurs. . The diffractometer automatically records the diffraction pattern of the sample, and analyzes the diffraction pattern to obtain the sample information; use silicon as the internal standard, add it to graphite and mix it to test XRD, calculate d002, graphitization degree = 100*(3.44-d002 )/(3.44-3.354) (unit: %)
10)负极材料的OI值的测试方法:10) Test method of OI value of negative electrode material:
采用X射线衍射图谱测定得到的负极材料颗粒的(004)面的峰面积C004与(110)面的峰面积C110的比值。The ratio of the peak area C004 of the (004) plane to the peak area C110 of the (110) plane of the obtained negative electrode material particles was measured by X-ray diffraction spectrum.
11)负极材料中无定形碳的质量含量的测试方法:11) Test method for the mass content of amorphous carbon in the negative electrode material:
采用热重分析法测试无定形碳的质量含量。The mass content of amorphous carbon was tested by thermogravimetric analysis.
12)负极材料的球形度的测试方法:12) Test method for sphericity of negative electrode material:
利用投影拍照的方式对样品进行测试,对投影图形进行计算得出球形度等值,球形度=投影图形等效圆周长/投影图形周长。The sample is tested by means of projection photography, and the equivalent value of sphericity is obtained by calculating the projected figure, sphericity = equivalent circumference of projected figure/circumference of projected figure.
13)电化学性能测试方法13) Electrochemical performance test method
将负极材料(将本实施例中的负极材料)与导电剂(炭黑SP)、丁苯橡胶(SBR)与羧甲基纤维素(CMC)按照比例95:2:1.5:1.5配置浆料,均匀涂覆与铜箔上烘干制成负极极片,在氩气气氛手套箱中组装成扣式电池,所用隔膜为聚丙烯微孔膜,所用电解液为1.0mol/L的六氟磷酸锂(溶剂为碳酸乙烯酯、碳酸甲乙酯和碳酸二甲酯的混合液),所用对电极为金属锂片。The negative electrode material (the negative electrode material in this embodiment) and the conductive agent (carbon black SP), styrene-butadiene rubber (SBR) and carboxymethyl cellulose (CMC) are configured according to the ratio of 95:2:1.5:1.5 Slurry, Evenly coated and dried on copper foil to make negative pole pieces, assembled into a button battery in an argon atmosphere glove box, the separator used is a polypropylene microporous membrane, and the electrolyte used is 1.0mol/L lithium hexafluorophosphate (solvent is The mixed solution of ethylene carbonate, ethyl methyl carbonate and dimethyl carbonate), and the counter electrode used is metal lithium sheet.
首次放电容量/首次放电效率测试在LAND电池测试仪上进行,充放电条件如下:静置2h;放电:0.1C至0.005V,0.09C,0.08C…0.02C至0.001V;静置15min;充电:0.1C至1.5V;静置15min。The first discharge capacity/first discharge efficiency test is carried out on the LAND battery tester. The charging and discharging conditions are as follows: standing for 2h; discharging: 0.1C to 0.005V, 0.09C, 0.08C...0.02C to 0.001V; standing for 15min; : 0.1C to 1.5V; stand for 15min.
扣式半电池在25±2℃环境下进行倍率性能测试,得到0.2C、1C和2C的充放电比容量和库伦效率。扣电倍率测试充放电条件:①0.1C放至0.01V,恒压5h,0.1C充至1.5V;②0.2C放至0.01V,恒压至0.01C,0.2C充至1.5V;③0.2C放至0.01V,恒压至0.01C,2C充至1.5V;④0.2C放至0.01V,恒压至0.01C,0.2C充至1.5V;⑤1C放至0.01V,恒压至0.01C;0.2C充至1.5V;⑥2C放至0.01V。The rate performance test of the coin half-cell was carried out at 25±2°C, and the charge-discharge specific capacity and Coulombic efficiency of 0.2C, 1C and 2C were obtained. Charge-discharge conditions for charge rate test: ① put 0.1C to 0.01V, constant voltage for 5 hours, charge 0.1C to 1.5V; ② put 0.2C to 0.01V, constant voltage to 0.01C, charge 0.2C to 1.5V; ③ 0. Put 2C to 0.01V, constant voltage to 0.01C, 2C to 1.5V; ④ 0.2C to 0.01V, constant voltage to 0.01C, 0.2C to 1.5V; ⑤ 1C to 0.01V, constant voltage to 0.01C ; Charge 0.2C to 1.5V; ⑥ Put 2C to 0.01V.
全电池测试:将各实施例制得的负极材料作为负极活性材料,按照负极活性材料、导电剂、粘结剂、分散剂的质量百分比为95.2:1.5:2:1.3,溶解在溶剂中混合,控制固含量为50wt%,涂覆于8μm厚铜箔集流体上,真空烘干,制得负极极片;将磷酸铁锂、聚偏二氟乙烯和导电剂炭黑按照质量比为95:2:3与溶剂NMP(N-甲基吡咯烷酮)混匀后,涂布在16μm厚的铝箔上,真空烘干,制得正极极片;将涂布好的正、负极片经制片、卷绕、干燥、注液、封口及化成、分容等工序,制成554065型软包锂离子电池。Full battery test: the negative electrode material prepared in each embodiment is used as the negative electrode active material, according to the mass percentage of the negative electrode active material, conductive agent, binder, and dispersant is 95.2:1.5:2:1.3, dissolved in the solvent and mixed, Control the solid content to 50wt%, coat it on an 8 μm thick copper foil current collector, and dry it in vacuum to obtain a negative electrode sheet; lithium iron phosphate, polyvinylidene fluoride, and conductive agent carbon black are used in a mass ratio of 95:2 : 3 mixed with solvent NMP (N-methylpyrrolidone), coated on a 16 μm thick aluminum foil, and vacuum-dried to obtain a positive electrode sheet; , drying, liquid injection, sealing, formation, and volume separation to make 554065 soft-pack lithium-ion batteries.
将得到的软包电池在武汉金诺电子有限公司LAND电池测试系统上进行充放电测试,在常温条件,1C/1C电流充放电,充放电电压限制在3.0~4.35V,进行首效和500周容量保持率测试。The obtained pouch battery was charged and discharged on the LAND battery test system of Wuhan Jinnuo Electronics Co., Ltd., under normal temperature conditions, 1C/1C current charge and discharge, the charge and discharge voltage was limited to 3.0-4.35V, and the first effect and 500 cycles were performed. Capacity retention test.
下面分多个实施例对本发明实施例进行进一步的说明。其中,本发明实施例不限定于以下的具体实施例。在不变主权利的范围内,可以适当的进行变更实施。The embodiments of the present invention will be further described below in several embodiments. Wherein, the embodiments of the present invention are not limited to the following specific embodiments. Within the scope of unchanging master rights, changes can be implemented as appropriate.
实施例1Example 1
一种负极材料的制备方法,包括以下步骤:A preparation method of negative electrode material, comprising the following steps:
(1)将30g酚醛树脂加入到400mL水中搅拌、混合均匀,得到树脂浆料,树脂浆料中酚醛树脂与水的质量比为1:20,即酚醛树脂加入量为5%;所得树脂浆料的粘度为80cp;(1) Add 30g of phenolic resin to 400mL of water and stir and mix evenly to obtain a resin slurry. The mass ratio of phenolic resin to water in the resin slurry is 1:20, that is, the amount of phenolic resin added is 5%; the obtained resin slurry The viscosity is 80cp;
(2)将树脂浆料缓慢地加入到球型化设备的喷淋罐中,喷淋罐中开启搅拌功能,转速为200rpm,搅拌时间为1h;在球形设备中加入300g天然鳞片石墨,天然鳞片石墨的加入量与酚醛树脂的质量比为15:1,在进行球型化时设备的主机功率为45kW,转速为300rpm,球型化的时间为6h,树脂浆料喷淋的流量为25mL/min;得到球型化复合物,球型化复合物包括石墨内核及位于石墨内核表面的树脂包覆层。(2) Slowly add the resin slurry into the spray tank of the spheroidization equipment, turn on the stirring function in the spray tank, the rotation speed is 200rpm, and the stirring time is 1h; add 300g of natural flake graphite and natural flake graphite to the spherical equipment The mass ratio of the amount of graphite added to the phenolic resin is 15:1, the host power of the equipment is 45kW, the rotation speed is 300rpm, the time of spheroidization is 6h, and the flow rate of resin slurry spraying is 25mL/ min; to obtain a spheroidized composite, the spheroidized composite includes a graphite core and a resin coating layer on the surface of the graphite core.
(3)球型化复合物在100℃下进行烘干,烘干时长为24h,去除复合物中含有的水分;(3) Dry the spheroidized compound at 100°C for 24 hours to remove the moisture contained in the compound;
(4)烘干后的球型化复合物,在1050℃下进行高温碳化处理,高温碳化时间为6h;(4) After drying, the spheroidized composite is subjected to high-temperature carbonization treatment at 1050° C., and the high-temperature carbonization time is 6 hours;
(5)碳化处理后的球型化复合物,在250目筛下进行过筛处理,后再经分级、除磁处理,得到负极材料,图3为该实施例1制得的负极材料的SEM图,图4为该实施例1制得的负极材料的SEM放大图。(5) The spheroidized compound after the carbonization treatment is sieved under a 250 mesh sieve, and then classified and demagnetized to obtain the negative electrode material. Fig. 3 is the SEM of the negative electrode material obtained in this
如图4所示,本实施例制得的负极材料,包括鳞片石墨内核及无定形碳,鳞片石墨内核包括交错层叠且卷曲成型的多层鳞片石墨,部分的鳞片石墨通过榫卯结构连接;部分的无定形碳位于鳞片石墨内核的表面形成碳包覆层,部分的无定形碳镶嵌于鳞片石墨内核的内部。As shown in Figure 4, the negative electrode material prepared in this embodiment includes a graphite flake core and amorphous carbon. The graphite flake core includes multilayer graphite flakes that are staggered and curled. Part of the graphite flakes are connected by a mortise and tenon structure; The amorphous carbon is located on the surface of the flake graphite core to form a carbon coating, and part of the amorphous carbon is embedded in the interior of the flake graphite core.
实施例2Example 2
与实施例1不同的是,步骤(1)中,将10g酚醛树脂加入到400mL水中搅拌、混合均匀,得到树脂浆料。The difference from Example 1 is that in step (1), 10 g of phenolic resin was added into 400 mL of water, stirred and mixed evenly to obtain resin slurry.
实施例3Example 3
与实施例1不同的是,步骤(1)中,将20g酚醛树脂加入到400mL水中搅拌、混合均匀,得到树脂浆料。The difference from Example 1 is that in step (1), 20 g of phenolic resin was added to 400 mL of water, stirred and mixed evenly to obtain resin slurry.
实施例4Example 4
与实施例1不同的是,步骤(1)中,将40g酚醛树脂加入到400mL水中搅拌、混合均匀,得到树脂浆料,即酚醛树脂加入量为10%。The difference from Example 1 is that in step (1), 40 g of phenolic resin was added to 400 mL of water, stirred and mixed uniformly to obtain a resin slurry, that is, the amount of phenolic resin added was 10%.
实施例5Example 5
与实施例1不同的是,步骤(1)中,将50g酚醛树脂加入到400mL水中搅拌、混合均匀,得到树脂浆料。The difference from Example 1 is that in step (1), 50 g of phenolic resin was added into 400 mL of water, stirred and mixed evenly to obtain resin slurry.
实施例6Example 6
与实施例1不同的是,步骤(1)中,将60g酚醛树脂加入到400mL水中搅拌、混合均匀,得到树脂浆料。The difference from Example 1 is that in step (1), 60 g of phenolic resin was added into 400 mL of water, stirred and mixed evenly to obtain a resin slurry.
实施例7Example 7
与实施例1不同的是,步骤(1)中,将80g酚醛树脂加入到400mL水中搅拌、混合均匀,得到树脂浆料。The difference from Example 1 is that in step (1), 80 g of phenolic resin was added into 400 mL of water, stirred and mixed evenly to obtain a resin slurry.
实施例8Example 8
与实施例1不同的是,步骤(1)中,将100g酚醛树脂加入到400mL水中搅拌、混合均匀,得到树脂浆料。The difference from Example 1 is that in step (1), 100 g of phenolic resin was added to 400 mL of water, stirred and mixed evenly to obtain resin slurry.
将实施例1~8制得的负极材料进行测试,测试结果如下表1所示;The negative electrode materials prepared in Examples 1-8 were tested, and the test results are shown in Table 1 below;
表1树脂加入量对负极材料的颗粒形貌的影响Table 1 The effect of resin addition on the particle morphology of negative electrode materials
由表1中实施例1~5的测试数据可知,负极材料的比表面积随树脂加入量的增加先减小后增大,负极材料用于扣式电池的比容量也随之先增大后减小。这是因为随着树脂包覆量的增加,鳞片石墨内核颗粒表面以及内部的一些孔隙及其缺陷会被无定型碳所包裹填充,制得的负极材料的比表面积会减小,负极材料首效会增加,且随着碳包覆层的厚度的增加,制得的负极材料形貌球形度也越高。From the test data of Examples 1 to 5 in Table 1, it can be seen that the specific surface area of the negative electrode material decreases first and then increases with the increase of the amount of resin added, and the specific capacity of the negative electrode material used for the button battery also increases first and then decreases. Small. This is because as the amount of resin coating increases, some pores and defects on the surface and inside of the flake graphite core particles will be covered and filled by amorphous carbon, and the specific surface area of the prepared negative electrode material will decrease. will increase, and as the thickness of the carbon coating layer increases, the sphericity of the morphology of the prepared negative electrode material is also higher.
当树脂(水溶性树脂)加入量达到30g时,制得的负极材料的比表面积最小,比电容是最大的,首效也是最高的。当树脂加入量超过30g时,随着树脂加入量的增加,鳞片石墨内核颗粒表面的碳包覆层的厚度随之增加,表面的空隙和缺陷被碳所完全填充包裹后,多余的碳会在其表面进一步产生新的包覆层,新的包覆层都为无定型碳,因此随着无定型碳的增加,无定形碳表面的孔隙增多,反而导致负极材料的比表增加,表面的缺陷也随之增多,这会在很大程度上增加材料的不可逆容量,使得制得的负极材料的比容量降低,首效也随之降低,因此树脂加入量对于负极材料最后的形貌、比表和电化学性能都有着直接的影响。When the amount of resin (water-soluble resin) added reaches 30g, the specific surface area of the prepared negative electrode material is the smallest, the specific capacitance is the largest, and the first effect is also the highest. When the amount of resin added exceeds 30g, as the amount of resin added increases, the thickness of the carbon coating layer on the surface of the flake graphite core particle increases, and after the gaps and defects on the surface are completely filled with carbon, the excess carbon will be in Its surface further produces a new coating layer, and the new coating layer is amorphous carbon. Therefore, with the increase of amorphous carbon, the pores on the surface of amorphous carbon increase, which instead leads to an increase in the ratio of the negative electrode material and surface defects. It will also increase, which will increase the irreversible capacity of the material to a large extent, so that the specific capacity of the prepared negative electrode material will be reduced, and the first effect will also be reduced. directly affect the electrochemical performance.
因此,适量加入的树脂,通过包覆碳化可以降低负极材料的比表,提高负极材料的首效,可以降低充放电过程中的膨胀,有效提升材料的稳定性和循环性能;最后制得负极材料在制成电池后,能够与碳酸丙烯酯(PC)基电解液具有更好的兼容性,对于电池的可逆容量和倍率性能有很大的提升。Therefore, adding an appropriate amount of resin can reduce the specific surface of the negative electrode material through coating and carbonization, improve the first effect of the negative electrode material, reduce the expansion during charge and discharge, and effectively improve the stability and cycle performance of the material; finally, the negative electrode material is obtained After the battery is made, it can have better compatibility with propylene carbonate (PC)-based electrolyte, which greatly improves the reversible capacity and rate performance of the battery.
由表1中实施例1、4、6~8的测试数据可知,随着树脂加入量的增加,负极材料的无定型碳的质量含量也随之增加,负极材料的中值粒径(D50)也随之增加;随着中值粒径(D50)的增加,材料的石墨化度也逐渐降低,且与中值粒径(D50)呈负相关,经过球型化处理及包覆后负极颗粒越大,无定型碳的质量含量也就越多,这会进一步影响材料的石墨化度。From the test data of Examples 1, 4, 6 to 8 in Table 1, it can be seen that with the increase of the amount of resin added, the mass content of amorphous carbon in the negative electrode material also increases, and the median particle size (D50) of the negative electrode material It also increases; with the increase of the median particle size (D50), the graphitization degree of the material also gradually decreases, and it is negatively correlated with the median particle size (D50). After spheroidization and coating, the negative electrode particles The larger is, the more mass content of amorphous carbon will be, which will further affect the degree of graphitization of the material.
随着包覆量的增加,负极材料的比容量和首效损失相对较少,压实密度也随着中值粒径的增加而增加,倍率性能(常温6C充电)随着无定形碳含量的增加也逐渐增加。当负极材料的无定型碳的质量含量达到4.5%时,随树脂加入量的增加,负极材料的倍率性能增加幅度下降,这是因为随着无定型碳的质量含量的增加,过厚的碳包覆层,无定形碳表面的孔隙增多,反而导致负极材料的比表增加,表面的缺陷也随之增多,这会在很大程度上增加材料的不可逆容量,使得制得的负极材料的比容量降低,首效也随之降低。As the coating amount increases, the specific capacity and first effect loss of the negative electrode material are relatively small, the compaction density also increases with the increase of the median particle size, and the rate performance (charging at room temperature 6C) increases with the increase of the amorphous carbon content. The increase also increases gradually. When the mass content of amorphous carbon in the negative electrode material reaches 4.5%, the increase rate performance of the negative electrode material decreases with the increase of the amount of resin added, because with the increase of the mass content of amorphous carbon, too thick carbon package Covering, the increase of pores on the surface of amorphous carbon will lead to an increase in the specific surface of the negative electrode material, and the increase in surface defects will increase the irreversible capacity of the material to a large extent, making the specific capacity of the negative electrode material As it decreases, the first effect also decreases.
实施例9Example 9
与实施例1不同的是,步骤(4)中,烘干后的球型化复合物,在750℃下进行高温碳化处理,高温碳化时间为6h。The difference from Example 1 is that in step (4), the dried spheroidized composite is subjected to high-temperature carbonization treatment at 750° C., and the high-temperature carbonization time is 6 hours.
实施例10Example 10
与实施例1不同的是,步骤(4)中,烘干后的球型化复合物,在850℃下进行高温碳化处理,高温碳化时间为6h。The difference from Example 1 is that in step (4), the dried spheroidized composite is subjected to high-temperature carbonization treatment at 850° C., and the high-temperature carbonization time is 6 hours.
实施例11Example 11
与实施例1不同的是,步骤(4)中,烘干后的球型化复合物,在950℃下进行高温碳化处理,高温碳化时间为6h。The difference from Example 1 is that in step (4), the dried spheroidized composite is subjected to high-temperature carbonization treatment at 950° C., and the high-temperature carbonization time is 6 hours.
实施例12Example 12
与实施例1不同的是,步骤(4)中,烘干后的球型化复合物,在1150℃下进行高温碳化处理,高温碳化时间为6h。The difference from Example 1 is that in step (4), the dried spheroidized composite is subjected to high-temperature carbonization treatment at 1150° C., and the high-temperature carbonization time is 6 hours.
实施例13Example 13
与实施例1不同的是,步骤(4)中,烘干后的球型化复合物,在1250℃下进行高温碳化处理,高温碳化时间为6h。The difference from Example 1 is that in step (4), the dried spheroidized composite is subjected to high-temperature carbonization treatment at 1250° C., and the high-temperature carbonization time is 6 hours.
将实施例1、9~13制得的负极材料进行测试,测试结果如下表2所示;The negative electrode materials prepared in Examples 1, 9-13 were tested, and the test results are shown in Table 2 below;
表2碳化温度对负极材料的电化学性能的影响Table 2 Effect of carbonization temperature on the electrochemical performance of negative electrode materials
根据表2的数据可知,在树脂加入量恒定的情况下,随着碳化温度的升高,鳞片石墨内核颗粒表面的碳包覆层的厚度就越小,负极材料的比表面积先减小后增加。当碳化温度为1050℃时,负极材料的比表面积最小,当碳化温度超过1050℃时,随着碳化温度的增加,制备得到的负极材料的比表面积反而增大。According to the data in Table 2, when the amount of resin added is constant, as the carbonization temperature increases, the thickness of the carbon coating layer on the surface of the flake graphite core particle becomes smaller, and the specific surface area of the negative electrode material first decreases and then increases . When the carbonization temperature is 1050°C, the specific surface area of the negative electrode material is the smallest. When the carbonization temperature exceeds 1050°C, the specific surface area of the prepared negative electrode material increases with the increase of the carbonization temperature.
在高温碳化过程中,在750℃~1050℃内,制备得到的负极材料的比表面积随着碳化温度的增加而下降;当碳化温度过高时,会使得包覆在鳞片石墨内核颗粒表面的无定形碳减少,导致包覆在鳞片石墨内核颗粒表面碳包覆层变薄,鳞片石墨内核颗粒表面缺陷较多的部分可能不完全被碳包覆,使得负极材料的比表面积随之增加;当碳化温度过低时,对于球型化复合物碳化不完全,使得碳化后碳包覆层过厚,导致表面的缺陷增加,进而影响负极材料的电化学性能,比电容也相应的减小,首效降低。During the high-temperature carbonization process, the specific surface area of the prepared negative electrode material decreases with the increase of the carbonization temperature within 750 ° C to 1050 ° C; The reduction of the shaped carbon leads to the thinning of the carbon coating on the surface of the flake graphite core particles, and the part with more defects on the surface of the flake graphite core particles may not be completely covered by carbon, so that the specific surface area of the negative electrode material increases accordingly; when carbonization When the temperature is too low, the carbonization of the spheroidized compound is not complete, so that the carbon coating layer is too thick after carbonization, resulting in the increase of surface defects, which in turn affects the electrochemical performance of the negative electrode material, and the specific capacitance is correspondingly reduced. reduce.
实施例14Example 14
与实施例1不同的是,加入的水溶性树脂为脲醛树脂。The difference from Example 1 is that the added water-soluble resin is urea-formaldehyde resin.
实施例15Example 15
与实施例1不同的是,加入的水溶性树脂为环氧树脂。The difference from Example 1 is that the added water-soluble resin is epoxy resin.
实施例16Example 16
与实施例1不同的是,加入的水溶性树脂为聚丙烯酸树脂。The difference from Example 1 is that the added water-soluble resin is polyacrylic acid resin.
将实施例1、14~16制得的负极材料进行测试,测试结果如下表3所示;The negative electrode materials prepared in Examples 1, 14-16 were tested, and the test results are shown in Table 3 below;
表3不同的树脂对负极材料的电化学性能的影响Table 3 The influence of different resins on the electrochemical performance of negative electrode materials
不同的类型的水溶性树脂,对制得的负极材料的均能够达到较好球形度,还能具备高比容量及高首效,形成与内核表面的碳包覆层能够抑制副反应发生,提升负极材料的电化学性能。Different types of water-soluble resins can achieve better sphericity for the prepared negative electrode materials, and can also have high specific capacity and high first effect. Forming a carbon coating on the surface of the inner core can inhibit the occurrence of side reactions and improve Electrochemical properties of negative electrode materials.
实施例17(单独球型化)Embodiment 17 (individual spheroidization)
(1)在球形设备中加入300g天然鳞片石墨,加入到400mL水到球型化设备的喷淋罐中,在进行球型化时设备的主机功率为45kW,转速为300rpm,球型化的时间为6h,水的喷淋的流量为25mL/min,得到球化后的石墨;(1) Add 300g of natural flake graphite to the spherical equipment, add 400mL of water to the spray tank of the spheroidizing equipment, and when spheroidizing, the main engine power of the equipment is 45kW, the speed is 300rpm, and the time for spheroidizing For 6h, the flow rate of the spray of water is 25mL/min, obtains the graphite after spheroidizing;
(2)球型化复合物在100℃下进行烘干,烘干时长为24h,去除复合物中含有的水分;(2) Dry the spheroidized compound at 100°C for 24 hours to remove the moisture contained in the compound;
(3)烘干后的球型化复合物,在1050℃下进行高温碳化处理,高温碳化时间为6h;(3) After drying, the spheroidized composite is subjected to high-temperature carbonization treatment at 1050° C., and the high-temperature carbonization time is 6 hours;
(4)碳化处理后的球型化复合物,在250目筛下进行过筛处理,后再经分级、除磁处理,得到负极材料。(4) The spheroidized compound after the carbonization treatment is sieved under a 250-mesh sieve, and then classified and demagnetized to obtain the negative electrode material.
实施例18(单独包覆)Embodiment 18 (coated separately)
(1)将20g水溶性酚醛树脂和300g天然鳞片石墨一起加入到VC混合设备中,混合40min混合均匀后,得到混合物;(1) 20g of water-soluble phenolic resin and 300g of natural graphite flakes are added to the VC mixing equipment together, and after mixing for 40min, the mixture is obtained;
(2)将混合物在1050℃下进行高温碳化,高温碳化时间为6h;(2) The mixture is subjected to high-temperature carbonization at 1050° C., and the high-temperature carbonization time is 6 hours;
(3)碳化处理后的物料,在250目筛下进行过筛处理,后再经分级、除磁处理,得到负极材料。(3) The material after the carbonization treatment is sieved under a 250-mesh sieve, and then classified and demagnetized to obtain the negative electrode material.
实施例19Example 19
(1)将20g水溶性酚醛树脂和300g天然鳞片石墨一起加入到VC混合设备中,混合40min混合均匀后,得到混合物;(1) 20g of water-soluble phenolic resin and 300g of natural graphite flakes are added to the VC mixing equipment together, and after mixing for 40min, the mixture is obtained;
(2)将混合物加入到容器中,加入400mL去离子水,在强力搅拌器作用下搅拌1h,转速为200r/min,得到复合物;(2) Add the mixture into a container, add 400mL of deionized water, and stir for 1 hour under the action of a strong stirrer at a speed of 200r/min to obtain a compound;
(3)复合物在100℃下进行烘干,烘干时长为24h,去除复合物中含有的水分;(3) The composite is dried at 100°C for 24 hours to remove the moisture contained in the composite;
(4)烘干后的复合物在1050℃下进行高温碳化处理,高温碳化时间为6h;(4) The dried composite is subjected to high-temperature carbonization treatment at 1050° C., and the high-temperature carbonization time is 6 hours;
(5)碳化处理后的复合物,在250目筛下进行过筛处理,后再经分级、除磁处理,得到负极材料。(5) The compound after the carbonization treatment is sieved under a 250-mesh sieve, and then classified and demagnetized to obtain the negative electrode material.
实施例20Example 20
(1)将20g水溶性酚醛树脂和300g天然鳞片石墨一起加入到VC混合设备中,混合40min混合均匀后,得到混合物;(1) 20g of water-soluble phenolic resin and 300g of natural graphite flakes are added to the VC mixing equipment together, and after mixing for 40min, the mixture is obtained;
(2)将混合物在1050℃下进行高温碳化处理,高温碳化时间为6h;(2) The mixture is subjected to high-temperature carbonization treatment at 1050° C., and the high-temperature carbonization time is 6 hours;
(3)在球形设备中加入300g碳化后物料,加入400mL水到球型化设备的喷淋罐中,在进行球型化时设备的主机功率为45kW,转速为300rpm,球型化的时间为6h,水的喷淋的流量为25mL/min,得到球化后的石墨;(3) Add 300g of carbonized material into the spherical equipment, and add 400mL of water into the spray tank of the spherical equipment. When performing spherical equipment, the power of the host machine is 45kW, the speed is 300rpm, and the time for spherical equipment is 6h, the flow rate of the spray of water is 25mL/min, obtains the graphite after spheroidizing;
(4)球型化复合物在100℃下进行烘干,烘干时长为24h,去除复合物中含有的水分;(4) Dry the spheroidized compound at 100°C for 24 hours to remove the moisture contained in the compound;
(5)干燥后的球型化复合物,在250目筛下进行过筛处理,后再经分级、除磁处理,得到负极材料。(5) The dried spheroidized compound is sieved under a 250-mesh sieve, and then classified and demagnetized to obtain the negative electrode material.
将实施例1、17~20制得的负极材料进行测试,测试结果如下表4所示;The negative electrode materials prepared in Examples 1, 17-20 were tested, and the test results are shown in Table 4 below;
表4不同的制备工艺对负极材料的电化学性能的影响Table 4 The influence of different preparation processes on the electrochemical performance of negative electrode materials
根据表4的测试数据可以看出,实施例1采用球型化处理的同时进行液相包覆,鳞片石墨在球型化处理产生的离心力作用下发生卷曲,层层紧密包裹形成球型石墨,增加了石墨的各向同性,同时利用含水溶性树脂的包覆浆料对石墨进行包覆,制得的负极材料具有更规则的球形形貌。由于包覆处理同步进行,鳞片石墨卷曲产生的孔隙会被树脂所填充,使得碳化后的负极材料的内部和表面的碳包覆层更致密,制得负极材料具有更高的振实密度、低比表面积、高压实密度,表面缺陷更少,材料的首效更高,不可逆容量的损伤减少,材料能够表现出更高的比容量。According to the test data in Table 4, it can be seen that in Example 1, the spheroidization treatment is performed while the liquid phase is coated, and the flake graphite is curled under the centrifugal force generated by the spheroidization treatment, and the layers are tightly wrapped to form spherical graphite. The isotropy of the graphite is increased, and the graphite is coated with the coating slurry containing the water-soluble resin, so that the prepared negative electrode material has a more regular spherical shape. Since the coating process is carried out simultaneously, the pores generated by the flake graphite curl will be filled by the resin, making the carbon coating layer inside and on the surface of the carbonized negative electrode material denser, and the negative electrode material has a higher tap density, low Specific surface area, high compaction density, fewer surface defects, higher first effect of the material, less damage to the irreversible capacity, and the material can exhibit a higher specific capacity.
相比于实施例17的单独球型化工艺或实施例18的单独固相包覆工艺、实施例19的单独液相包覆工艺,制得的负极材料的球形度更高,振实密度也更高,容量、首效、压实和循环性能更好,达到了1+1>2的效果。Compared with the single spheroidization process of Example 17 or the single solid phase coating process of Example 18, and the single liquid phase coating process of Example 19, the obtained negative electrode material has a higher sphericity and a lower tap density. Higher, better capacity, first effect, compaction and cycle performance, achieving the effect of 1+1>2.
球型化+包覆两个工序同步进行,相比于单独的液相包覆、单独的球型化、球型化后包覆、包覆后球型化而言,制得的负极材料表面包覆更加均匀,表面的碳包覆层更加致密,负极材料表面的孔隙更少,缺陷也相对更少,与电解液接触时发生的副反应也就相对更少,且负极材料的内部结构更加致密强度更好,整体均一性更好,负极材料能够表现出更加优异的电化学性能。The two processes of spheroidization + coating are carried out simultaneously. Compared with separate liquid phase coating, separate spheroidization, coating after spheroidization, and spheroidization after coating, the surface of the prepared negative electrode material The coating is more uniform, the carbon coating layer on the surface is denser, the pores on the surface of the negative electrode material are less, and the defects are relatively less, and the side reactions that occur when in contact with the electrolyte are relatively less, and the internal structure of the negative electrode material is more compact. The compact strength is better, the overall uniformity is better, and the negative electrode material can show more excellent electrochemical performance.
图8为实施例1、实施例17以及18制得负极材料的粉体电导率曲线比对图,如图8所示,球型化+包覆两个工序同步进行时得到的石墨负极材料的导电性要明显优于单独的球型化和单独的包覆工序得到的石墨负极材料;球型化后材料的形貌更加均匀一致,颗粒之间的差异性更小,材料表面的棱角和缺陷会明显减少,这对于增加材料的导电性有很大帮助,与此同时包覆增加了材料的各向同性,在石墨表面包覆一层无定型碳,无定型碳将对到石墨表面的孔隙进行填充,增加石墨材料的致密性,增加石墨材料的密度,从而进一步提升了材料的导电性。Figure 8 is a comparison of the powder conductivity curves of negative electrode materials obtained in Example 1, Example 17, and 18. As shown in Figure 8, the graphite negative electrode material obtained when the two processes of spheroidization + coating are carried out simultaneously The electrical conductivity is significantly better than that of the graphite anode material obtained by a separate spheroidization and a separate coating process; the shape of the material after spheroidization is more uniform, the difference between particles is smaller, and the edges, corners and defects on the surface of the material It will be significantly reduced, which is very helpful to increase the conductivity of the material. At the same time, the coating increases the isotropy of the material. A layer of amorphous carbon is coated on the graphite surface, and the amorphous carbon will be connected to the pores on the graphite surface. Filling increases the compactness of the graphite material and increases the density of the graphite material, thereby further improving the conductivity of the material.
图9为实施例1、实施例17以及18制得负极材料做成的扣式电池的阻抗性能比对图,如图9所示,通过阻抗性能对比图可以看出,球型化+包覆两个工序同步进行制得的负极材料的阻抗最小,单独的球型化和单独的包覆工序得到的负极材料阻抗谱明显增大。单独球型化后材料颗粒的表面会更加圆润,棱角和缺陷会减少,负极材料会变得更加规整,但负极材料内部是相对疏松的以及表面孔隙问题难以得到解决,因此单独球型化工艺得到的材料阻抗是较大的。同样地,单独的包覆处理对于颗粒形貌的均一性是很难控制达到一致的,且由于颗粒差异较大,包覆均匀性以及包覆层的厚度很难控制,所以得到的负极材料阻抗也相对较大。因此,采用球型化+包覆工序同步进行,能够提高负极材料的颗粒的球形度以及均匀性,提高碳包覆层的均匀性和致密性,使得负极材料的阻抗相对于单工序的球型化和包覆明显降低。Fig. 9 is a comparison chart of impedance performance of button batteries made of negative electrode materials in Examples 1, 17 and 18, as shown in Fig. The impedance of the anode material produced by the two processes synchronously is the smallest, and the impedance spectrum of the anode material obtained by the separate spheroidization and single coating process is obviously increased. After separate spheroidization, the surface of the material particles will be more rounded, the edges and corners and defects will be reduced, and the negative electrode material will become more regular, but the interior of the negative electrode material is relatively loose and the problem of surface pores is difficult to solve, so the separate spheroidization process can be obtained The material impedance is larger. Similarly, it is difficult to control the uniformity of the particle morphology by a single coating process, and due to the large particle difference, it is difficult to control the coating uniformity and the thickness of the coating layer, so the impedance of the negative electrode material obtained Also relatively large. Therefore, the spheroidization + coating process is carried out simultaneously, which can improve the sphericity and uniformity of the particles of the negative electrode material, and improve the uniformity and density of the carbon coating layer, so that the impedance of the negative electrode material is relatively higher than that of a single-process spherical Melting and encapsulation are significantly reduced.
表5不同的制备工艺对负极材料的锂离子扩散系数对比Table 5 Comparison of lithium ion diffusion coefficients of negative electrode materials by different preparation processes
根据表5的测试数据可知,实施例1、17、18制得的负极材料进一步组装成全电池,并对组装后全电池的倍率性能、充放电DCR、常温EIS、低温EIS和活化能进行测试对比,通过表中数据可以看出球型化+包覆两个工序同步进行时材料的充放电倍率性能表现最优,在3C充电时倍率保持率高达84.7%,在3C放电时其放电倍率性能也保持良好,另外在常温(25℃)对比3种材料的阻抗,球型化+包覆两个工序同步进行制得的负极材料阻抗相比较于单独球型化工艺和单独包覆工艺较小,且Li+的固相扩散系数明显要高于单独球型化工艺和单独包覆工艺,这与负极材料的倍率性能的测试结果相一致,更进一步佐证了球型化+包覆两工序同步进行工艺降低了负极材料的界面膜阻抗Rf、电荷转移阻抗Rct和扩散阻抗(锂离子扩散系数DLi+小)。即使在较低的温度下(0℃)也表现出良好的低温性能,3种工序得到的材料阻抗虽较常温时都明显增加,但球型化+包覆两工序同步进行时制得的负极材料仍表现出最低的阻抗,且球型化+包覆两工序同时进行时制得的负极材料的反应活化能更低,负极材料的动力学性能更好,这主要是由于球型化+包覆两工序同时进行时制得的负极材料的各向同性更好,缩短了锂离子传输的路径,提升了负极材料的倍率性能。According to the test data in Table 5, it can be seen that the negative electrode materials prepared in Examples 1, 17, and 18 were further assembled into full batteries, and the rate performance, charge and discharge DCR, normal temperature EIS, low temperature EIS, and activation energy of the assembled full batteries were tested and compared. From the data in the table, it can be seen that the charge and discharge rate performance of the material is the best when the two processes of spheroidization and coating are carried out simultaneously. The rate retention rate is as high as 84.7% when charging at 3C, and the discharge rate performance is also the same when discharging at 3C. In addition, comparing the impedance of the three materials at room temperature (25°C), the impedance of the anode material produced by the two processes of spheroidization + coating simultaneously is smaller than that of the single spheroidization process and the single coating process. Moreover, the solid-phase diffusion coefficient of Li+ is significantly higher than that of the single spheroidization process and the single coating process, which is consistent with the test results of the rate performance of the negative electrode material, and further proves that the spheroidization + coating process is carried out simultaneously. The interface film resistance Rf, the charge transfer resistance Rct and the diffusion resistance of the negative electrode material are reduced (the lithium ion diffusion coefficient DLi+ is small). Even at a lower temperature (0°C), it exhibits good low-temperature performance. Although the impedance of the material obtained by the three processes is significantly higher than that at room temperature, the negative electrode obtained when the two processes of spheroidization and coating are carried out simultaneously The material still exhibits the lowest impedance, and the reaction activation energy of the negative electrode material prepared when the two processes of spheroidization + coating are carried out simultaneously is lower, and the kinetic performance of the negative electrode material is better, which is mainly due to the fact that the spheroidization + coating When the two coating processes are carried out simultaneously, the isotropy of the negative electrode material is better, which shortens the path of lithium ion transmission and improves the rate performance of the negative electrode material.
对比例1Comparative example 1
与实施例1不同的是,将步骤(1)中配好的树脂浆料直接加入到球化设备中,而不通过步骤(2)中的喷淋罐在球型化过程中喷淋树脂浆料。The difference from Example 1 is that the resin slurry prepared in step (1) is directly added to the spheroidizing equipment, instead of spraying the resin slurry in the spheroidizing process through the spray tank in step (2) material.
本对比例制得的负极材料,包括鳞片石墨内核及无定形碳,鳞片石墨内核包括层层包裹的多层鳞片石墨,部分的无定形碳位于鳞片石墨内核的表面形成碳包覆层,部分的无定形碳镶嵌于鳞片石墨内核的内部。The negative electrode material that this comparative example makes comprises flake graphite inner core and amorphous carbon, and flake graphite inner core comprises the multi-layer flake graphite that wraps layer by layer, and the amorphous carbon of part is positioned at the surface of flake graphite inner core to form carbon coating layer, and part Amorphous carbon is embedded inside the flake graphite core.
将对比例1、实施例1制得的负极材料进行对比测试,测试对比结果如下表6所示;The negative electrode materials prepared in Comparative Example 1 and Example 1 were compared and tested, and the test comparison results are shown in Table 6 below;
表6不同的制备工艺对负极材料的性能影响Table 6 Effects of Different Preparation Processes on the Performance of Anode Materials
由表6看出,在制备过程中,树脂浆料的加入方式对于球形石墨的各方面指标和性能影响非常大。当树脂浆料直接加入到球化设备中时,相对于实施例1(通过喷淋设备加入),得到的球形石墨中值粒径明显变大,颗粒球形度明显下降,碳包覆厚度也大幅度增加,孔隙平均孔径也明显增加,比表面积也随之增加,容量和首效下降明显,这主要是由于将树脂浆料直接全部加入到球化设备中,使得鳞片石墨很容易发生团聚结块,使得颗粒粒度变大,另外,树脂浆料全部直接加入,会使得球形石墨颗粒内部物相不均匀,也会导致包覆致密性变差,同时一次性加入太多浆料使得包覆厚度也会明显增加,鳞片石墨内核中的大量孔隙不能得到充分的填充,材料的孔隙平均孔径增大,比表面积也较大,增大的比表面积也表明负极材料表面缺陷也较多,又进一步导致材料的容量和首效降低。It can be seen from Table 6 that during the preparation process, the way of adding the resin slurry has a great influence on the various indicators and properties of spherical graphite. When the resin slurry is directly added to the spheroidizing equipment, compared with Example 1 (added by spraying equipment), the median particle size of the spherical graphite obtained is significantly larger, the sphericity of the particles is obviously decreased, and the thickness of the carbon coating is also larger. As the amplitude increases, the average pore diameter of the pores also increases significantly, and the specific surface area also increases accordingly, and the capacity and first effect decrease significantly. This is mainly because the resin slurry is directly added to the spheroidizing equipment, which makes flake graphite easy to agglomerate and agglomerate. , so that the particle size becomes larger. In addition, adding all the resin slurry directly will make the internal phase of the spherical graphite particles uneven, and will also lead to poor coating compactness. At the same time, adding too much slurry at one time will make the coating thickness also decrease. The large number of pores in the flake graphite core cannot be fully filled, the average pore diameter of the material increases, and the specific surface area is also larger. The increased specific surface area also indicates that there are more surface defects in the negative electrode material, which further leads to the material The capacity and first effect are reduced.
因此,普通的球化工艺制备得到的负极材料,只是使得鳞片石墨的片层发生层层包裹形成球形的鳞片石墨内核,难以形成榫卯结构,首先导致鳞片石墨内核的内部致密性较差,内部缺陷和孔隙较多;其次是整个球形石墨的结构强度很差,整个球体容易发生解离;最后,普通的球化形成的球形石墨球形度没有本发明的高,表面棱角和缺陷较多。Therefore, the negative electrode material prepared by the ordinary spheroidization process only makes the flake graphite sheets wrap layer by layer to form a spherical flake graphite core, which is difficult to form a mortise and tenon structure. Firstly, the inner density of the flake graphite core is poor. There are many defects and pores; secondly, the structural strength of the entire spherical graphite is very poor, and the entire sphere is prone to dissociation; finally, the spherical graphite formed by ordinary spheroidization is not as high as the present invention, and the surface edges and corners and defects are more.
本申请提供的负极材料,部分的鳞片石墨通过榫卯结构连接,能够提高材料的结构稳定性和机械强度,能够抑制、缓冲石墨在循环过程中的膨胀;镶嵌在鳞片石墨内核内的无定形碳,鳞片石墨内部的孔隙和缺陷明显的减少,增加了材料内部结构的致密度,增加了材料的结构强度;包覆在鳞片石墨内核外部的碳包覆层与鳞片石墨内核的自镶嵌结构共同作用,进一步抑制石墨在循环过程中的膨胀。鳞片石墨、镶嵌的无定形碳以及碳包覆层三者相协同作用,可以明显增强材料的结构强度,抑制体积膨胀,提高材料的压实密度及能力密度。In the negative electrode material provided by this application, part of the flake graphite is connected by a mortise and tenon structure, which can improve the structural stability and mechanical strength of the material, and can inhibit and buffer the expansion of graphite during the cycle; the amorphous carbon embedded in the flake graphite core , the pores and defects inside the graphite flakes are significantly reduced, which increases the density of the internal structure of the material and increases the structural strength of the material; the carbon coating layer outside the graphite flake core interacts with the self-mosaic structure of the graphite flake core , to further inhibit the expansion of graphite during cycling. The synergistic effect of flake graphite, inlaid amorphous carbon and carbon coating can significantly enhance the structural strength of the material, inhibit volume expansion, and increase the compaction density and capacity density of the material.
本申请虽然以较佳实施例公开如上,但并不是用来限定权利要求,任何本领域技术人员在不脱离本申请构思的前提下,都可以做出若干可能的变动和修改,因此本申请的保护范围应当以本申请权利要求所界定的范围为准。Although the present application is disclosed as above with preferred embodiments, it is not used to limit the claims. Any person skilled in the art can make some possible changes and modifications without departing from the concept of the present application. Therefore, the present application The scope of protection shall be based on the scope defined by the claims of the present application.
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