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CN115371043B - A combustion optimization control method based on boiler CT technology - Google Patents

A combustion optimization control method based on boiler CT technology Download PDF

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Publication number
CN115371043B
CN115371043B CN202110557835.7A CN202110557835A CN115371043B CN 115371043 B CN115371043 B CN 115371043B CN 202110557835 A CN202110557835 A CN 202110557835A CN 115371043 B CN115371043 B CN 115371043B
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burner
boiler
section
value
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CN115371043A (en
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顾蓉
邢莉华
艾军
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Shanghai Meishan Iron and Steel Co Ltd
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Shanghai Meishan Iron and Steel Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C5/00Disposition of burners with respect to the combustion chamber or to one another; Mounting of burners in combustion apparatus
    • F23C5/08Disposition of burners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N1/00Regulating fuel supply
    • F23N1/02Regulating fuel supply conjointly with air supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/003Systems for controlling combustion using detectors sensitive to combustion gas properties
    • F23N5/006Systems for controlling combustion using detectors sensitive to combustion gas properties the detector being sensitive to oxygen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/02Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Regulation And Control Of Combustion (AREA)
  • Control Of Steam Boilers And Waste-Gas Boilers (AREA)

Abstract

本发明涉及一种基于锅炉CT技术的燃烧优化控制方法,包括:燃烧器分组、温度采集、温度比对和燃烧器调整等步骤。本发明提供的基于锅炉CT技术的燃烧优化控制方法,解决了锅炉燃烧调整过程中因锅炉燃烧偏差以及由此产生的温度偏差难以实时控制以及自动控制的技术难题。

The present invention relates to a combustion optimization control method based on boiler CT technology, comprising the steps of burner grouping, temperature acquisition, temperature comparison and burner adjustment. The combustion optimization control method based on boiler CT technology provided by the present invention solves the technical problem that the boiler combustion deviation and the resulting temperature deviation are difficult to control in real time and automatically during the boiler combustion adjustment process.

Description

Combustion optimization control method based on boiler CT technology
Technical Field
The invention relates to a combustion optimization control method based on a boiler CT technology, and belongs to the technical field of boilers.
Background
At present, the boiler combustion control of the thermal power generating unit in China mostly realizes automatic operation, and the combustion load can be automatically changed according to the load change of the unit in the operation of the boiler. In the automatic coordination mode of 'boiler following machine', the steam turbine controls the power generation load, the boiler combustion system controls the main steam pressure, when the set value of the main steam pressure deviates from the actual value, the DCS boiler combustion automatic control loop sends out an adjusting instruction, and the boiler fuel and the corresponding air distribution are adjusted in time, so that the stability of the boiler load is maintained.
For the boilers of most thermal power plants, there are a plurality of burners, exemplified by a certain full-fired gas boiler. The combustion adjustment and the air distribution adjustment of the plurality of combustors are independent. The burners at the same vertical height are the same-layer burners, and the burners at the same wall surface and the same vertical height are the same-group burners.
The boiler combustion system is provided with a gas regulating valve and a gas branch regulating valve, the same-layer valve group of the boiler combustion system receives a regulating instruction sent by a boiler combustion automatic control loop regulator and transmits the regulating instruction to each branch regulating valve through a regulating valve layer operator, so that the branch regulating valves are kept at the same opening.
The boiler combustion system is also provided with an air quantity regulating valve and an air quantity branch pipe regulating valve. The blowers are arranged in double rows, and the air supply of the boiler is realized by changing the output of the two blowers according to the oxygen content of the flue gas of the horizontal flue and a proper air-coal ratio, so that the boiler is economically combusted. After the air from two sides is heated by the air preheater, the air is sent into the burner by the air quantity regulating valve and the air quantity branch pipe regulating valve, and the valve group instruction distribution principle is consistent with that of the gas regulating valve group.
The automatic input of boiler burning and amount of wind have alleviateed operating personnel's operation burden. However, as the boiler operating time increases, the fuel quantity, air quantity and burner structural deviation between the respective burners are continuously deteriorated. The small deviation can be accumulated and increased along with the extension of the operation time of the boiler, and finally the temperature deviation of the burner area is increased when the boiler is operated, so that the boiler smoke generates larger deviation, the deviation of the heating surface of the boiler is increased, the deviation of the radiation convection heating surface is also increased, the opening deviation of the water spraying attemperator at the two sides of the boiler is increased, the service life loss of the heating surface is increased, and the safe operation of the boiler is affected seriously.
Therefore, for the boiler with the combustion system, a targeted measure is needed to reduce the thermal deviation of the heating surface of the boiler according to the thermal deviation condition of the boiler, and the thermal deviation is controlled in a controllable range as much as possible, so that the safe operation time and the service life of the boiler are prolonged. Traditionally, operators often carry out manual combustion adjustment according to the temperature deviation of the rear end flue gas in the boiler flue gas edge process, and the adjustment effect is poor. Particularly, in the process of greatly and repeatedly changing the boiler load, the hysteresis of the adjustment mode is more obvious, and the aim of timely reducing the heat deviation of the boiler is difficult to achieve. Theoretically, the adjustment of the thermal deviation based on the temperature of the burner region is more timely, and the thermal deviation is more convenient to control in time from the front end of the flue gas path.
Disclosure of Invention
The invention aims to solve the technical problems by overcoming the defects of the technology and providing a method for designing a burner leveling optimization control strategy, an optimal total air volume control strategy and an air door leveling optimization control strategy by utilizing temperature field distribution data obtained by a boiler CT, realizing automatic leveling of a boiler burner area temperature field, further realizing automatic leveling of boiler combustion, reducing flue gas along-path heat deviation, reducing heat deviation of a boiler heating surface and realizing boiler combustion optimization adjustment.
In order to solve the technical problems, the technical scheme provided by the invention is that the combustion optimization control method based on the boiler CT technology comprises the following steps:
the method comprises the steps of 1, dividing burners which are positioned on the same furnace wall of a boiler and have consistent heights into a group in a first grouping mode, and dividing the burners into a left burner group and a right burner group by taking the central line of the boiler in the front-back direction as an axis in a second grouping mode;
Step 2, each group after the first grouping mode in the step 1 and each group after the second grouping mode are subjected to one-to-one intersection;
Step 3, leveling the gas of the same group of burners, taking a group of burners after a first grouping mode, reading the temperature field information of the burner groups, comparing the left temperature characterization value TiLavg with the right temperature characterization value TiRavg, if the left temperature characterization value TiLavg is consistent with the right temperature characterization value TiRavg, not adjusting, if TiLavg is more than TiRavg, adjusting the gas valve of the burner after intersecting with the left burner group in the group, and simultaneously adjusting the gas valve of the burner after intersecting with the right burner group in the group, if TiLavg is less than TiRavg, adjusting the gas valve of the burner after intersecting with the left burner group in the group, and simultaneously adjusting the gas valve of the burner after intersecting with the right burner group in the group, and repeating the step until all the burner groups in the first grouping mode are adjusted;
Step 4, leveling the burner gas of the same layer, taking all groups with the same height in a first grouping mode, reading the temperature field information of each group, averaging the left temperature characterization value and the right temperature characterization value of each group, if the average value of each group is consistent, not adjusting, if the average value of each group is inconsistent, adjusting the gas valve of the burner group with the small average value, and simultaneously adjusting the gas valve of the burner group with the large average value;
Step 5, leveling the air quantity of the same group of burners, taking a group of burners after a first grouping mode, reading information of an oxygen quantity field, comparing a left oxygen quantity representation value OiLavg with a right oxygen quantity representation value OiRavg, if the left oxygen quantity representation value OiLavg is consistent with the right oxygen quantity representation value OiRavg, not adjusting, if OiLavg is larger than OiRavg, adjusting the air quantity valve of the burner after intersecting with the left burner group in the group, and simultaneously adjusting the air quantity valve of the burner after intersecting with the right burner group in the group, if OiLavg is smaller than OiRavg, adjusting the air quantity valve of the burner after intersecting with the left burner group in the group, and simultaneously adjusting the air quantity valve of the burner after intersecting with the right burner group in the group;
step 6, leveling the air quantity of the same-layer burner, taking all groups with the same height in a first grouping mode, reading the information of an oxygen quantity field of each group, averaging the representation value of the left oxygen quantity of each group with the representation value of the right oxygen quantity of each group, if the average value of each group is consistent, not adjusting, if the average value of each group is inconsistent, adjusting the air quantity valve of the burner group with the small average value, simultaneously adjusting the gas valve of the burner group with the large average value, and repeating the step until all groups with the first grouping mode are adjusted.
The scheme is further improved in that in the step 3, the adjustment quantity of the gas valve which is adjusted to be large is the same as that of the gas valve which is adjusted to be small at the same time, and the adjustment directions are opposite.
The scheme is further improved in that in the step 3, a PID regulator is used for regulating a gas valve, the difference between TiLavg and TiRavg is divided into four sections, the first section is more than 0 and less than or equal to 10 ℃, the second section is more than 10 and less than or equal to 25 ℃, the third section is more than 25 and less than or equal to 40 ℃, the fourth section is more than 40 ℃, the proportional coefficient, the integral coefficient and the differential coefficient of the PID regulator are set to be [ a, b, c ], when the difference between TiLavg and TiRavg is in the first section, [ a, b, c ] = [1,0.8,0], when the difference is in the second section, [ a, b, c ] = [1, 0]; when the difference is in the third section, [ a, b, c ] = [ 1.3,1.1,0], and when the difference is in the fourth section, [ a, b, c ] = [1.4,1.1,0].
The scheme is further improved in that in the step 4, the adjustment quantity of the gas valve which is adjusted to be large is the same as that of the gas valve which is adjusted to be small at the same time, and the adjustment directions are opposite.
The scheme is further improved in the step 4, a PID regulator is used for regulating the gas valve, the average value difference is divided into four sections, the first section is more than 0 and less than or equal to 10 ℃, the second section is more than 10 and less than or equal to 25 ℃, the third section is more than 25 and less than or equal to 40 ℃, the fourth section is more than 40 ℃, the proportional coefficient, the integral coefficient and the differential coefficient of the PID regulator are set to be [ a, b, c ], when the average value difference is in the first section, [ a, b, c ] = [1,0.9,0], when the average value difference is in the second section, [ a, b, c ] = [1.1,1,0], when the average value difference is in the third section, [ a, b, c ] = [ 1.3,1.2,0], and when the average value difference is in the fourth section, [ a, b, c ] = [1.4,1.2,0].
The scheme is further improved in that according to the boiler performance data analysis and the boiler combustion adjustment test, the optimal temperature field data corresponding to the boiler in different load sections is obtained. When the boiler can burn in the working condition of the optimal temperature field, the air distribution of the boiler is in the optimal matching state. The method comprises the steps of measuring and recording total air quantity of blowers on two sides of a boiler, utilizing an optimal total air quantity model to replace an oxygen quantity correction model in actual operation of the boiler, inputting the optimal total air quantity model into a boiler load, automatically outputting the corresponding optimal total air quantity in a linear broken line function mode, taking the optimal total air quantity as a target value for controlling the output of the blowers, obtaining an air distribution instruction which is more accurate than the oxygen quantity correction, further providing a basic opening instruction for air quantity adjustment of each layer of burner, simultaneously introducing main steam pressure into an air supply PID regulator as a feedforward signal, ensuring that the air quantity is timely adjusted when the working condition of the boiler changes, and maintaining the stability of the air quantity and gas quantity ratio.
The scheme is further improved in that the air supply PID feedforward setting is specifically that the main steam pressure is obtained in real time, a numerical analysis algorithm is adopted, the change rate of the main steam pressure per minute is calculated, whether the main steam pressure exceeds a preset value a0 or is lower than a preset value a1 is judged, if the main steam pressure exceeds the preset value a0, the feedforward gain coefficient K=kmax, if the main steam pressure exceeds the preset value a1, the feedforward gain coefficient K=kmin, otherwise, the feedforward gain coefficient K= Knor is multiplied by the feedforward gain coefficient K to serve as a feedforward signal of PID and jointly act on the control output of the air supply transducer.
A further improvement of the above scheme is that a0=0.6, a1=0.2, the feedforward gain coefficient K varies over [0.1,0.2], when the main steam pressure variation rate per minute is greater than 0.6Mpa, k=kmax=0.2, when the main steam pressure variation rate per minute is less than 0.2Mpa, k=kmin=0.1, otherwise k= Knor =0.15.
The combustion optimization control method based on the boiler CT technology solves the technical problems that the boiler combustion deviation and the temperature deviation generated by the boiler combustion deviation are difficult to control in real time and automatically control in the boiler combustion adjustment process, and the heat deviation is controlled in time directly from the front end of the flue gas path, so that the response is in time. The traditional boiler combustion automatic control can only send out burner co-operation instructions according to unit requirements, and independent fuel accurate matching and air supply accurate matching can not be carried out on each branch burner. Compared with the traditional control method, the invention firstly provides the control leveling of the corresponding valve group when the boiler combustion has smaller deviation by taking the boiler burner area temperature field signal and the oxygen quantity signal measured by the boiler CT as signals for controlling the boiler combustion deviation, thereby not only slowing down or eliminating the continuous expansion of the boiler combustion deviation, but also ensuring that the oxygen quantity does not have large deviation, and further ensuring that the boiler fuel can be burnt economically.
Drawings
Fig. 1 is a schematic view of an application scenario of a preferred embodiment of the present invention.
Fig. 2 is a schematic view of the lower burner structure of fig. 1.
Fig. 3 is a schematic view of the automatic control mode of the boiler of fig. 1.
Detailed Description
Examples
According to the combustion optimization control method based on the boiler CT technology, N multiplied by N measurement grids are arranged on a hearth cross section channel, N pairs of measurement probes are arranged on a boiler water-cooled wall, holes are formed in the water-cooled wall fins to serve as laser measurement channels, the average temperature of N measurement paths is obtained, a CT imaging technology inversion algorithm is adopted, the value of a corresponding channel intersection is calculated, hearth distribution reproduction of a temperature field is achieved through the algorithm, and finally hearth temperature field data and images are obtained.
The plum steel 4# boiler will be described below as an example. As shown in figures 1 and 2, the boiler is provided with 6 burners on the front wall and the rear wall, each burner is provided with a corresponding gas branch pipe regulating valve and a corresponding air quantity branch pipe regulating valve, so that independent regulation of each burner is realized, and meanwhile, 3 burners positioned on the same wall and at the same height are synchronously controlled by the gas regulating valve and the air quantity regulating valve. The boiler is controlled by a DCS system, and a gas branch pipe regulating valve, an air quantity branch pipe regulating valve, a gas regulating valve and an air quantity regulating valve are controlled by a PID regulator.
The method specifically comprises the following steps:
The first grouping mode is to divide the burners which are positioned on the same furnace wall of the boiler and have the same height into one group, namely, divide the burners in the embodiment into four groups of front upper, front lower, rear upper and rear lower, each group is 3 burners, and the second grouping mode is to divide the burners into a left burner group and a right burner group by taking the central line of the boiler in the front-rear direction as an axis, and the middle burner is just positioned on the central line, so that the burners are excluded.
The method comprises the steps of step 2, carrying out one-to-one intersection on each group after the first grouping mode and each group after the second grouping mode in the step 1, obtaining a first front upper burner, a third front upper burner, a first rear upper burner, a third rear upper burner, a front lower burner 1f, a front lower burner 3f, a rear lower burner 1b and a rear lower burner 3b, collecting temperature field information and oxygen field information of the areas where the burners are located in the obtained intersection through a boiler CT system, communicating to a DCS system through a 485 communication mode, designing a communication monitoring function, wherein the communication monitoring function has the advantages that when communication is abnormal, a temperature field signal and an oxygen field signal transmitted to the DCS system by the boiler CT system can automatically keep the numerical value before the communication abnormality, and giving out a communication abnormality alarm prompt.
The method comprises the steps of (3) leveling the gas of the same group of burners, taking a group of burners after a first grouping mode, reading temperature field information of the same group of burners, removing data which deviate from a design process obviously, adopting a clustering analysis method for the rest data, carrying out clustering data analysis on the temperature of the same side to obtain a temperature signal which can most represent the combustion condition of the combustion area at the same side, carrying out Kalman filtering processing on the data to eliminate signal jump, avoiding influence of signal jump on adjustment combustion optimization, grasping the change condition of the temperature field of the area, realizing prejudgment of temperature field change, comparing a left temperature characterization value TiLavg with a right temperature characterization value TiRavg, if the left temperature characterization value is consistent with the right temperature characterization value, not adjusting, if TiLavg is larger than TiRavg, adjusting the gas valves of the burners after intersection with the left burner group in the group, and simultaneously adjusting the gas valves of the burners after intersection with the right burner group in the group, if TiLavg is smaller than TiRavg, and repeating all the steps of adjustment until the first grouping mode is completed.
Taking the previous upper burner group as an example, comparing T1Lavg of the first upper burner with T1Ravg of the third upper burner, if the two are inconsistent, the PID regulator outputs a regulating command OP1z which only represents a regulating quantity and has no direction, if T1Lavg > T1Ravg, regulating optimizing command OP1 zl=OP1z (-1) for the first upper gas branch regulating valve, regulating direction is expressed by a negative value, namely small, and regulating direction is expressed by a positive value, namely small, for the third upper gas branch regulating valve, if T1Lavg < T1Ravg, regulating optimizing command OP1 zl=OP1z (-1) for the first upper gas branch regulating valve, and regulating optimizing command OP1 zr=OP1z (-1) for the third upper gas branch regulating valve.
In order to realize faster and more accurate adjustment, the difference between T1Lavg and T1Ravg is divided into four sections, wherein the first section is more than 0 and less than or equal to 10 ℃, the second section is more than 10 and less than or equal to 25 ℃, the third section is more than 25 and less than or equal to 40 ℃, and the fourth section is more than 40 ℃, the proportional coefficient, the integral coefficient and the differential coefficient of the PID regulator are set to be [ a, b, c ], when the difference between T1Lavg and T1Ravg is in the first section, [ a, b, c ] = [1,0.8,0], when the difference is in the second section, [ a, b, c ] = [1, 0], when the difference is in the third section, [ a, b, c ] = [ 1.3,1.1,0], and when the difference is in the fourth section, [ a, b, c ] = [1.4,1.1,0], so that different adjustment instructions OP1z, namely different adjustment amounts are obtained.
The other three groups of burners are consistent in adjustment mode and are not repeated.
The same group of burner gas leveling is based on the automatic combustion adjustment shown in fig. 3, and needs to be put into use under the condition of automatic boiler combustion input. And the results of the same group of burner gas leveling combustion optimization are used as offset and superimposed on the automatic instructions of the corresponding burner gas branch pipe regulating valves, and finally participate in a combustion regulation large closed-loop control loop taking main steam pressure as a regulating object.
Step 4, leveling the burner gas in the same layer, taking all groups with the same height in a first grouping mode, reading the temperature field information of each group, averaging the left temperature characterization value and the right temperature characterization value of each group, if the averages of each group are consistent, not adjusting, if the averages of each group are inconsistent, adjusting the gas valves of the burner groups with small averages, simultaneously adjusting the gas valves of the burner groups with large averages, and repeating the step until all the groups with the first grouping mode are adjusted.
In this case, the front upper part and the rear upper part are groups of the same height, and the front lower part and the rear lower part are groups of the same height, and the front upper part and the rear upper part are described as examples. The front upper part and the rear upper part comprise 6 burners in total, namely a first front upper burner, a second front upper burner, a third front upper burner, a first rear upper burner, a second rear upper burner and a third rear upper burner.
And averaging the temperature characterization values of the first front upper burner, the second front upper burner and the third front upper burner to obtain T1avg, and averaging the temperature characterization values of the first rear upper burner, the second rear upper burner and the third rear upper burner to obtain T2avg. Comparing T1avg with T2avg, if the two are inconsistent, the PID regulator outputs an adjusting command OPC, the command only represents the adjusting quantity and has no direction, if T1avg is greater than T2avg, the adjusting optimizing command OPC 1=OPC (-1) for the front upper gas adjusting valve expresses the adjusting direction through a negative value, namely small, and simultaneously, the adjusting optimizing command OPC 2=OPC (-1) for the rear upper gas adjusting valve expresses the adjusting direction through a positive value, namely large, if T1avg is smaller than T2avg, the adjusting optimizing command OPC 1=OPC (-1) for the front upper gas adjusting valve and the adjusting optimizing command OPC 2=OPC (-1) for the rear upper gas adjusting valve.
In order to realize faster and more accurate adjustment, the difference between T1avg and T2avg is divided into four sections, wherein the first section is more than 0 and less than or equal to 10 ℃, the second section is more than 10 and less than or equal to 25 ℃, the third section is more than 25 and less than or equal to 40 ℃, and the fourth section is more than 40 ℃, the proportional coefficient, the integral coefficient and the differential coefficient of the PID regulator are set to be [ a, b, c ], when the difference between T1avg and T2avg is in the first section, [ a, b, c ] = [1,0.9,0], when the difference is in the second section, [ a, b, c ] = [1.1,1,0]; when the difference is in the third section, [ a, b, c ] = [ 1.3,1.2,0]; when the difference is in the fourth section, [ a, b, c ] = [1.4,1.2,0]; so as to obtain different adjustment instructions OPC, namely different adjustment amounts.
Therefore, the adjustment modes of the front lower burner and the rear lower burner are consistent, and are not repeated.
The method comprises the steps of (5) leveling air volumes of the same group of burners, taking a group of burners after a first grouping mode, reading information of an oxygen field, comparing a left oxygen representation value OiLavg with a right oxygen representation value OiRavg, if the left oxygen representation value OiLavg is consistent with the right oxygen representation value OiRavg, not adjusting, if OiLavg is larger than OiRavg, adjusting the air volume valve of the burner after intersecting with the left burner group in the group, simultaneously adjusting the air volume valve of the burner after intersecting with the right burner group in the group, if OiLavg is smaller than OiRavg, adjusting the air volume valve of the burner after intersecting with the left burner group in the group, simultaneously adjusting the air volume valve of the burner after intersecting with the right burner group in the group, repeating the step until the adjustment of the burner group in the first grouping mode is completed, and the step is similar to the step 4, and changing the gas valve into the air volume valve, and is not repeated.
The leveling of the burner gas of the same layer is also based on the automatic adjustment of the combustion shown in fig. 3, and the burner gas of the same layer needs to be put into use under the condition of automatic input of the combustion of the boiler. And (3) as a result of leveling combustion optimization of the same-layer combustor, the result is used as an automatic instruction which is overlapped on the same-layer manual operator by a bias and is distributed to a corresponding branch pipe regulating valve, and finally the result participates in a combustion regulating large closed-loop control loop taking main steam pressure as a regulating object.
Step 6, leveling the air quantity of the same-layer burner, taking all groups with the same height in a first grouping mode, reading the information of an oxygen quantity field of each group, averaging the representation value of the left oxygen quantity of each group with the representation value of the right oxygen quantity, if the average value of each group is consistent, not adjusting, if the average value of each group is inconsistent, adjusting the air quantity valve of the burner group with the small average value, simultaneously adjusting the gas valve of the burner group with the large average value, repeating the step until all groups in the first grouping mode are adjusted, and similarly changing the gas valve into the air quantity valve in the step 5, and avoiding repeated description.
And obtaining the optimal temperature field data corresponding to the boiler in different load sections according to the boiler performance data analysis and the boiler combustion adjustment test. When the boiler can burn in the working condition of the optimal temperature field, the air distribution of the boiler is in the optimal matching state. The method comprises the steps of measuring and recording total air quantity of blowers on two sides of a boiler, utilizing an optimal total air quantity model to replace an oxygen quantity correction model in actual operation of the boiler, inputting the optimal total air quantity model into a boiler load, automatically outputting the corresponding optimal total air quantity in a linear broken line function mode, taking the optimal total air quantity as a target value for controlling the output of the blowers, obtaining an air distribution instruction which is more accurate than the oxygen quantity correction, further providing a basic opening instruction for air quantity adjustment of each layer of burner, simultaneously introducing main steam pressure into an air supply PID regulator as a feedforward signal, ensuring that the air quantity is timely adjusted when the working condition of the boiler changes, and maintaining the stability of the air quantity and gas quantity ratio.
The air supply PID feedforward setting is specifically to acquire the main steam pressure in real time, calculate the change rate of the main steam pressure per minute by adopting a numerical analysis algorithm, judge whether the main steam pressure exceeds a preset value a0 or is lower than a preset value a1, if the main steam pressure exceeds the preset value a0, the feedforward gain coefficient K=kmax, if the main steam pressure exceeds the preset value a1, the feedforward gain coefficient K=kmin, otherwise, the feedforward gain coefficient K= Knor, multiply the main steam pressure by the feedforward gain coefficient K to serve as a feedforward signal of the PID and jointly act on the control output of the blower frequency converter.
In this embodiment, a0=0.6, a1=0.2, the feedforward gain coefficient K varies in the range of [0.1,0.2 ]. K=kmax=0.2 when the main steam pressure variation rate per minute is greater than 0.6Mpa, k=kmin=0.1 when the main steam pressure variation rate per minute is less than 0.2Mpa, otherwise k= Knor =0.15.
The present invention is not limited to the above-described embodiments. All technical schemes formed by adopting equivalent substitution fall within the protection scope of the invention.

Claims (8)

1.一种基于锅炉CT技术的燃烧优化控制方法,其特征在于,包括如下步骤:1. A combustion optimization control method based on boiler CT technology, characterized in that it includes the following steps: 步骤1:第一分组方式:将位于锅炉的同一炉墙,且高度一致的燃烧器分成一组;第二分组方式:以锅炉的前后方向的中心线为轴将燃烧器分成左侧燃烧器组和右侧燃烧器组;Step 1: The first grouping method: group the burners located on the same furnace wall of the boiler and with the same height into one group; The second grouping method: divide the burners into a left burner group and a right burner group with the center line of the front-to-back direction of the boiler as the axis; 步骤2:将步骤1中的第一分组方式后的各组与第二分组方式分组后的各组一一求交集;通过锅炉CT系统采集所得交集中的燃烧器所在区域的温度场信息和氧量场信息;Step 2: finding the intersection of each group after the first grouping method in step 1 and each group after the second grouping method; collecting the temperature field information and oxygen field information of the burner area in the obtained intersection through the boiler CT system; 步骤3:同组燃烧器煤气调平;取一组第一分组方式后的燃烧器组;读取其温度场信息;将左侧温度表征值TiLavg与右侧温度表征值TiRavg比较,如果两者一致则不调整,如果TiLavg大于TiRavg,则调小该组中与左侧燃烧器组求交集后的燃烧器的煤气阀门,同时调大该组中与右侧燃烧器组求交集后的燃烧器的煤气阀门;如果TiLavg小于TiRavg,则调大该组中与左侧燃烧器组求交集后的燃烧器的煤气阀门,同时调小该组中与右侧燃烧器组求交集后的燃烧器的煤气阀门;重复本步骤至所有第一分组方式的燃烧器组均调整完毕;Step 3: gas leveling of burners in the same group; take a group of burner groups after the first grouping method; read its temperature field information; compare the left temperature characterization value TiLavg with the right temperature characterization value TiRavg, if the two are consistent, do not adjust, if TiLavg is greater than TiRavg, then reduce the gas valve of the burner in the group that intersects with the left burner group, and at the same time increase the gas valve of the burner in the group that intersects with the right burner group; if TiLavg is less than TiRavg, then increase the gas valve of the burner in the group that intersects with the left burner group, and at the same time reduce the gas valve of the burner in the group that intersects with the right burner group; repeat this step until all burner groups in the first grouping method are adjusted; 步骤4:同层燃烧器煤气调平;取第一分组方式中的所有高度一致的组;读取每组的温度场信息;将每组左侧温度表征值与右侧温度表征值均求平均值,如果每组的平均值一致则不调整,如果不一致,则调大平均值小的燃烧器组的煤气阀门,同时调小平均值大的燃烧器组的煤气阀门;重复本步骤至所有第一分组方式的组均调整完毕;Step 4: gas leveling of burners on the same layer; take all highly consistent groups in the first grouping method; read the temperature field information of each group; average the temperature characterization value on the left side and the temperature characterization value on the right side of each group; if the average values of each group are consistent, no adjustment is made; if they are inconsistent, increase the gas valve of the burner group with a smaller average value, and decrease the gas valve of the burner group with a larger average value; repeat this step until all groups in the first grouping method are adjusted; 步骤5:同组燃烧器风量调平;取一组第一分组方式后的燃烧器组;读取其氧量场信息;将左侧氧量表征值OiLavg与右侧氧量表征值OiRavg比较,如果两者一致则不调整,如果OiLavg大于OiRavg,则调小该组中与左侧燃烧器组求交集后的燃烧器的风量阀门,同时调大该组中与右侧燃烧器组求交集后的燃烧器的风量阀门;如果OiLavg小于OiRavg,则调大该组中与左侧燃烧器组求交集后的燃烧器的风量阀门,同时调小该组中与右侧燃烧器组求交集后的燃烧器的风量阀门;重复本步骤至所有第一分组方式的燃烧器组均调整完毕;Step 5: Leveling the air volume of the burners in the same group; take a group of burner groups after the first grouping method; read its oxygen field information; compare the left oxygen value OiLavg with the right oxygen value OiRavg, if the two are consistent, do not adjust, if OiLavg is greater than OiRavg, then reduce the air volume valve of the burner in the group that intersects with the left burner group, and at the same time increase the air volume valve of the burner in the group that intersects with the right burner group; if OiLavg is less than OiRavg, then increase the air volume valve of the burner in the group that intersects with the left burner group, and at the same time reduce the air volume valve of the burner in the group that intersects with the right burner group; repeat this step until all burner groups in the first grouping method are adjusted; 步骤6:同层燃烧器风量调平;取第一分组方式中的所有高度一致的组;读取每组的氧量场信息;将每组左侧氧量表征值与右侧氧量表征值均求平均值,如果每组的平均值一致则不调整,如果不一致,则调大平均值小的燃烧器组的风量阀门,同时调小平均值大的燃烧器组的煤气阀门;重复本步骤至所有第一分组方式的组均调整完毕。Step 6: Level the air volume of the burners on the same floor; take all highly consistent groups in the first grouping method; read the oxygen field information of each group; average the oxygen value characterization value on the left and the oxygen value characterization value on the right of each group. If the average values of each group are consistent, no adjustment is made. If not, increase the air volume valve of the burner group with a small average value, and decrease the gas valve of the burner group with a large average value; repeat this step until all groups in the first grouping method are adjusted. 2.根据权利要求1所述的基于锅炉CT技术的燃烧优化控制方法,其特征在于:所述步骤3中,调大的煤气阀门与同时调小的煤气阀门的调整量相同,调整方向相反。2. The combustion optimization control method based on boiler CT technology according to claim 1 is characterized in that: in the step 3, the adjustment amount of the gas valve that is adjusted up and the gas valve that is adjusted down at the same time are the same, and the adjustment directions are opposite. 3.根据权利要求2所述的基于锅炉CT技术的燃烧优化控制方法,其特征在于:所述步骤3中,使用PID调节器对煤气阀门进行调整;将TiLavg与 TiRavg的差值分为四段,第一段为大于0且小于等于10摄氏度,第二段为大于10且小于等于25摄氏度,第三段为大于25且小于等于40摄氏度,第四段为大于40摄氏度;所述PID调节器的比例系数、积分系数和微分系数设为[a,b,c],当将TiLavg与 TiRavg的差值处于第一段时,[a,b,c]=[1,0.8,0];处于第二段时,[a,b,c]=[1,1,0];处于第三段时,[a,b,c]=[ 1.3,1.1,0];处于第四段时,[a,b,c]=[1.4,1.1,0]。3. The combustion optimization control method based on boiler CT technology according to claim 2 is characterized in that: in the step 3, a PID regulator is used to adjust the gas valve; the difference between TiLavg and TiRavg is divided into four sections, the first section is greater than 0 and less than or equal to 10 degrees Celsius, the second section is greater than 10 and less than or equal to 25 degrees Celsius, the third section is greater than 25 and less than or equal to 40 degrees Celsius, and the fourth section is greater than 40 degrees Celsius; the proportional coefficient, integral coefficient and differential coefficient of the PID regulator are set to [a, b, c], when the difference between TiLavg and TiRavg is in the first section, [a, b, c] = [1, 0.8, 0]; when it is in the second section, [a, b, c] = [1, 1, 0]; when it is in the third section, [a, b, c] = [1.3, 1.1, 0]; when it is in the fourth section, [a, b, c] = [1.4, 1.1, 0]. 4.根据权利要求1所述的基于锅炉CT技术的燃烧优化控制方法,其特征在于:所述步骤4中,调大的煤气阀门与同时调小的煤气阀门的调整量相同,调整方向相反。4. The combustion optimization control method based on boiler CT technology according to claim 1 is characterized in that: in the step 4, the adjustment amount of the gas valve that is adjusted up and the gas valve that is adjusted down at the same time are the same, and the adjustment directions are opposite. 5.根据权利要求4所述的基于锅炉CT技术的燃烧优化控制方法,其特征在于:所述步骤4中,使用PID调节器对煤气阀门进行调整;将平均值的差值分为四段,第一段为大于0且小于等于10摄氏度,第二段为大于10且小于等于25摄氏度,第三段为大于25且小于等于40摄氏度,第四段为大于40摄氏度;所述PID调节器的比例系数、积分系数和微分系数设为[a,b,c],当将平均值的差值处于第一段时,[a,b,c]=[1,0.9,0];处于第二段时,[a,b,c]=[1.1,1,0];处于第三段时,[a,b,c]=[ 1.3,1.2,0];处于第四段时,[a,b,c]=[1.4,1.2,0]。5. The combustion optimization control method based on boiler CT technology according to claim 4 is characterized in that: in the step 4, a PID regulator is used to adjust the gas valve; the difference in average values is divided into four sections, the first section is greater than 0 and less than or equal to 10 degrees Celsius, the second section is greater than 10 and less than or equal to 25 degrees Celsius, the third section is greater than 25 and less than or equal to 40 degrees Celsius, and the fourth section is greater than 40 degrees Celsius; the proportional coefficient, integral coefficient and differential coefficient of the PID regulator are set to [a, b, c], when the difference in average values is in the first section, [a, b, c] = [1, 0.9, 0]; when it is in the second section, [a, b, c] = [1.1, 1, 0]; when it is in the third section, [a, b, c] = [1.3, 1.2, 0]; when it is in the fourth section, [a, b, c] = [1.4, 1.2, 0]. 6.根据权利要求1所述的基于锅炉CT技术的燃烧优化控制方法,其特征在于:根据锅炉性能数据分析以及锅炉燃烧调整试验,得出锅炉在不同负荷段所对应的最佳温度场数据;当锅炉能够燃烧在最佳温度场工况内时,其配风亦是处于最佳匹配状态;测量并记录锅炉双侧送风机的总风量,在锅炉实际运行中,利用最佳总风量模型代替氧量校正模型;最佳总风量模型输入锅炉负荷,并以线性折线函数的方式,自动输出对应的最佳总风量,将最佳总风量作为控制送风机出力的目标值,从而获得比氧量校正更为准确的配风指令,进而给出每层燃烧器风量调节的基本开度指令;同时送风PID调节器引入主蒸汽压力作为前馈信号,保证在锅炉工况发生变化时及时调整送风量,维持送风量与煤气量配比的稳定。6. The combustion optimization control method based on boiler CT technology according to claim 1 is characterized in that: according to the analysis of boiler performance data and boiler combustion adjustment test, the optimal temperature field data corresponding to the boiler in different load sections is obtained; when the boiler can burn within the optimal temperature field condition, its air distribution is also in the best matching state; the total air volume of the air blowers on both sides of the boiler is measured and recorded, and in the actual operation of the boiler, the optimal total air volume model is used instead of the oxygen correction model; the optimal total air volume model inputs the boiler load, and automatically outputs the corresponding optimal total air volume in the form of a linear broken line function, and uses the optimal total air volume as the target value for controlling the output of the air blower, thereby obtaining an air distribution instruction that is more accurate than the oxygen correction, and then giving the basic opening instruction for the air volume adjustment of each layer of the burner; at the same time, the air supply PID regulator introduces the main steam pressure as a feedforward signal to ensure that the air supply volume is adjusted in time when the boiler operating conditions change, so as to maintain the stability of the ratio of air supply volume to gas volume. 7.根据权利要求6所述的基于锅炉CT技术的燃烧优化控制方法,其特征在于:送风PID前馈设定具体为实时获取主蒸汽压力,采用数值分析算法,计算主蒸汽压力每分钟变化速率;判断是否超过预先设定值a0,或者低于预先设定值a1;如果超过预先设定值a0,则前馈增益系数K=Kmax,如果低于预先设定值a1,则前馈增益系数K=Kmin,否则前馈增益系数K=Knor;将主蒸汽压力乘以前馈增益系数K,作为PID的前馈信号,共同作用于送风机变频器的控制输出。7. According to claim 6, the combustion optimization control method based on boiler CT technology is characterized in that: the air supply PID feedforward setting is specifically to obtain the main steam pressure in real time, and use a numerical analysis algorithm to calculate the main steam pressure change rate per minute; determine whether it exceeds the preset value a0, or is lower than the preset value a1; if it exceeds the preset value a0, the feedforward gain coefficient K=Kmax, if it is lower than the preset value a1, the feedforward gain coefficient K=Kmin, otherwise the feedforward gain coefficient K=Knor; the main steam pressure is multiplied by the feedforward gain coefficient K, as the PID feedforward signal, which acts together on the control output of the air supply fan inverter. 8.根据权利要求7所述的基于锅炉CT技术的燃烧优化控制方法,其特征在于:a0=0.6,a1=0.2,前馈增益系数K变化范围为[0.1,0.2];当主蒸汽压力每分钟变化率大于0.6Mpa时,K=Kmax=0.2,当主蒸汽压力每分钟变化率小于0.2Mpa时,K=Kmin=0.1,否则K=Knor=0.15。8. According to claim 7, the combustion optimization control method based on boiler CT technology is characterized in that: a0=0.6, a1=0.2, the feedforward gain coefficient K varies in the range of [0.1, 0.2]; when the main steam pressure change rate per minute is greater than 0.6Mpa, K=Kmax=0.2, when the main steam pressure change rate per minute is less than 0.2Mpa, K=Kmin=0.1, otherwise K=Knor=0.15.
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