[go: up one dir, main page]

CN115368830B - Adhesive film, preparation method and application thereof - Google Patents

Adhesive film, preparation method and application thereof Download PDF

Info

Publication number
CN115368830B
CN115368830B CN202110541463.9A CN202110541463A CN115368830B CN 115368830 B CN115368830 B CN 115368830B CN 202110541463 A CN202110541463 A CN 202110541463A CN 115368830 B CN115368830 B CN 115368830B
Authority
CN
China
Prior art keywords
adhesive film
film according
main resin
storage modulus
crosslinking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202110541463.9A
Other languages
Chinese (zh)
Other versions
CN115368830A (en
Inventor
郑炯洲
彭瑞群
魏梦娟
侯宏兵
桑燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou First Applied Material Co Ltd
Original Assignee
Hangzhou First Applied Material Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou First Applied Material Co Ltd filed Critical Hangzhou First Applied Material Co Ltd
Priority to CN202110541463.9A priority Critical patent/CN115368830B/en
Publication of CN115368830A publication Critical patent/CN115368830A/en
Application granted granted Critical
Publication of CN115368830B publication Critical patent/CN115368830B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/10Adhesives in the form of films or foils without carriers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/24Crosslinking, e.g. vulcanising, of macromolecules
    • C08J3/246Intercrosslinking of at least two polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/28Treatment by wave energy or particle radiation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/04Homopolymers or copolymers of ethene
    • C09J123/08Copolymers of ethene
    • C09J123/0807Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
    • C09J123/0815Copolymers of ethene with aliphatic 1-olefins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/04Homopolymers or copolymers of ethene
    • C09J123/08Copolymers of ethene
    • C09J123/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C09J123/0853Vinylacetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/206Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

本发明提供了一种胶膜、其制备方法及应用。该胶膜经层压处理之后,其邵氏A硬度<80;胶膜在40℃时的储能模量为<10MPa,在60℃时的储能模量为<4MPa,在85℃时的储能模量为<1.3MPa。基于此,本发明通过降低胶膜在初始阶段的硬度和储能模量从而有效降低了隐裂几率。需说明的是,层压导致的隐裂,通常发生在层压加热阶段(抽真空阶段)后的初始加压阶段。在后续加工或使用的应力作用下,特别是和电池片进行层压的过程中,该胶膜能够更好地保护电池片,防止电池片出现隐裂现象,从而提高光伏组件的发电效率。The present invention provides an adhesive film, a preparation method and application thereof. After the adhesive film is laminated, its Shore A hardness is <80; the storage modulus of the adhesive film at 40°C is <10MPa, the storage modulus at 60°C is <4MPa, and the storage modulus at 85°C is <1.3MPa. Based on this, the present invention effectively reduces the probability of hidden cracks by reducing the hardness and storage modulus of the adhesive film in the initial stage. It should be noted that hidden cracks caused by lamination usually occur in the initial pressurization stage after the lamination heating stage (vacuuming stage). Under the stress of subsequent processing or use, especially in the process of lamination with battery cells, the adhesive film can better protect the battery cells and prevent hidden cracks from occurring in the battery cells, thereby improving the power generation efficiency of photovoltaic modules.

Description

胶膜、其制备方法及应用Adhesive film, preparation method and application thereof

技术领域Technical Field

本发明涉及光伏领域,具体而言,涉及一种胶膜、其制备方法及应用。The present invention relates to the photovoltaic field, and in particular to an adhesive film, a preparation method and application thereof.

背景技术Background Art

白色封装材料作为光伏封装材料后层胶膜时,因其具有较高的反射率,可以给光伏组件提供相对于透明胶膜更高的发电效率,所以备受组件厂商的欢迎。但是,白色封装材料特殊的材料结构导致其具有较高的硬度和储能模量,在使用过程中,特别是层压过程中,会引起电池片的隐裂现象,从而导致光伏组件发电效率降低。因此,开发一种既具有高反射率,又具有低硬度低储能模量的胶膜迫在眉睫。When white packaging materials are used as the back layer of photovoltaic packaging materials, they have a higher reflectivity and can provide photovoltaic modules with higher power generation efficiency than transparent films, so they are very popular among module manufacturers. However, the special material structure of white packaging materials leads to higher hardness and storage modulus. During use, especially during lamination, it will cause hidden cracks in the cells, thereby reducing the power generation efficiency of photovoltaic modules. Therefore, it is urgent to develop a film with high reflectivity, low hardness and low storage modulus.

发明内容Summary of the invention

本发明的主要目的在于提供一种胶膜、其制备方法及应用,以解决现有技术中胶膜因硬度及储能模量较高,进而导致电池片易出现隐裂现象的问题。The main purpose of the present invention is to provide an adhesive film, a preparation method and application thereof, so as to solve the problem in the prior art that the adhesive film has high hardness and storage modulus, which leads to the problem of hidden cracks in the battery cell.

为了实现上述目的,根据本发明的一个方面,提供了一种胶膜。胶膜经层压处理之后,其邵氏A硬度<80;胶膜在40℃时的储能模量为<10MPa,在60℃时的储能模量为<4MPa,在85℃时的储能模量为<1.3MPa。In order to achieve the above object, according to one aspect of the present invention, a film is provided. After lamination, the film has a Shore A hardness of <80; a storage modulus of <10MPa at 40°C, a storage modulus of <4MPa at 60°C, and a storage modulus of <1.3MPa at 85°C.

进一步地,胶膜为透明胶膜或有色胶膜。有色胶膜优选为白色胶膜。Furthermore, the adhesive film is a transparent adhesive film or a colored adhesive film, and the colored adhesive film is preferably a white adhesive film.

进一步地,层压处理过程中,处理温度为130~170℃,处理时间为5~30min;胶膜的交联度>80%,与背板的剥离强度>40N/cm。Furthermore, during the lamination process, the processing temperature is 130-170° C., and the processing time is 5-30 min; the cross-linking degree of the adhesive film is greater than 80%, and the peeling strength with the back sheet is greater than 40 N/cm.

进一步地,胶膜包括主体树脂和分散在主体树脂中的填料和功能性助剂;其中,功能性助剂为液体橡胶;优选地,液体橡胶选自液体聚硫橡胶、液体丁腈橡胶、液体有机硅橡胶中的一种或多种。Furthermore, the adhesive film includes a main resin and fillers and functional additives dispersed in the main resin; wherein the functional additive is liquid rubber; preferably, the liquid rubber is selected from one or more of liquid polysulfide rubber, liquid nitrile rubber, and liquid silicone rubber.

进一步地,液体橡胶在23℃下的粘度为1000~10000pcs。Furthermore, the viscosity of the liquid rubber at 23° C. is 1000 to 10000 pcs.

进一步地,按重量份计,胶膜包括100份的主体树脂、0~50份的填料和0.5~5份的功能性助剂。Furthermore, the adhesive film includes 100 parts of a main resin, 0 to 50 parts of a filler and 0.5 to 5 parts of a functional additive, in parts by weight.

进一步地,胶膜还包括分散在主体树脂中的加工助剂,加工助剂为熔点在110℃以下的高分子分散剂。Furthermore, the adhesive film also includes a processing aid dispersed in the main resin, and the processing aid is a polymer dispersant with a melting point below 110°C.

进一步地,高分子分散剂选自聚乙烯蜡、聚丙烯蜡、硅酮蜡、乙丙共聚物、己烯基双硬脂酰胺、硬脂酸单甘油酯,三硬脂酸甘油酯、液体石蜡、微晶石蜡、硬脂酸钡、硬脂酸镉、硬脂酸镁、硬脂酸铜中的一种或多种。Furthermore, the polymer dispersant is selected from one or more of polyethylene wax, polypropylene wax, silicone wax, ethylene-propylene copolymer, hexenyl bisstearamide, stearic acid monoglyceride, tristearic acid glyceride, liquid paraffin, microcrystalline paraffin, barium stearate, cadmium stearate, magnesium stearate, and copper stearate.

进一步地,加工助剂的加入量为主体树脂重量的0.01~1%。Furthermore, the added amount of the processing aid is 0.01-1% of the weight of the main resin.

进一步地,胶膜还包括分散在主体树脂中的封装助剂,封装助剂选自交联剂、助交联剂、热稳定剂、光稳定剂、抗氧剂、紫外光吸收剂中的一种或多种;优选地,封装助剂的加入量为主体树脂重量的0.01~1%。Furthermore, the adhesive film also includes an encapsulation aid dispersed in the main resin, and the encapsulation aid is selected from one or more of a cross-linking agent, a co-cross-linking agent, a heat stabilizer, a light stabilizer, an antioxidant, and an ultraviolet light absorber; preferably, the amount of the encapsulation aid added is 0.01 to 1% by weight of the main resin.

进一步地,填料选自钛白粉、硫酸钡,膨润土、白炭黑、硅灰石、晶须硅、滑石粉、氢氧化镁、氧化镁、氢氧化铝、氧化铝中的一种或多种;优选地,填料为经硅烷偶联剂、钛酸酯偶联剂、硬脂酸、软脂酸中一种或多种改性后的填料;优选地,主体树脂选自EVA和/或POE。Furthermore, the filler is selected from one or more of titanium dioxide, barium sulfate, bentonite, white carbon black, wollastonite, whisker silicon, talc, magnesium hydroxide, magnesium oxide, aluminum hydroxide, and aluminum oxide; preferably, the filler is a filler modified by one or more of silane coupling agent, titanate coupling agent, stearic acid, and palmitic acid; preferably, the main resin is selected from EVA and/or POE.

为了实现上述目的,根据本发明的一个方面,提供了一种上述胶膜的制备方法。制备方法包括以下步骤:将胶膜的各原料混合,并以此进行熔融挤出、流延成膜、冷却得到胶膜;或依次进行熔融挤出、流延成膜、冷却、预交联后,得到胶膜,其中预交联过程采用热交联、紫外交联、辐射交联中的一种或几种。In order to achieve the above object, according to one aspect of the present invention, a method for preparing the above adhesive film is provided. The preparation method comprises the following steps: mixing the raw materials of the adhesive film, and then performing melt extrusion, film casting, and cooling to obtain the adhesive film; or sequentially performing melt extrusion, film casting, cooling, and pre-crosslinking to obtain the adhesive film, wherein the pre-crosslinking process adopts one or more of thermal crosslinking, ultraviolet crosslinking, and radiation crosslinking.

为了实现上述目的,根据本发明的一个方面,提供了一种上述胶膜的用途。胶膜作为电子器件封装胶膜的应用,电子器件选自光伏组件、发光半导体LED、有机发光半导体OLED或显示屏。To achieve the above object, according to one aspect of the present invention, a use of the above adhesive film is provided: the adhesive film is used as an adhesive film for encapsulating electronic devices, and the electronic devices are selected from photovoltaic modules, light-emitting semiconductor LEDs, organic light-emitting semiconductor OLEDs or display screens.

本发明提供的胶膜经层压处理之后,其邵氏A硬度<80(市场常规白膜硬度>80);胶膜在40℃时的储能模量为<10MPa,在60℃时的储能模量为<4MPa,在85℃时的储能模量为<1.3MPa。本发明提供的胶膜,具有低储能模量及低硬度。在后续加工或使用的应力作用下,特别是和电池片进行层压的过程中,该胶膜能够更好地保护电池片,防止电池片出现隐裂现象,从而提高光伏组件的发电效率。After lamination, the adhesive film provided by the present invention has a Shore A hardness of <80 (the conventional white film hardness on the market is >80); the storage modulus of the adhesive film at 40°C is <10MPa, the storage modulus at 60°C is <4MPa, and the storage modulus at 85°C is <1.3MPa. The adhesive film provided by the present invention has low storage modulus and low hardness. Under the stress of subsequent processing or use, especially in the process of lamination with the battery cell, the adhesive film can better protect the battery cell and prevent the battery cell from cracking, thereby improving the power generation efficiency of the photovoltaic module.

具体实施方式DETAILED DESCRIPTION

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将结合实施例来详细说明本发明。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below in conjunction with the embodiments.

正如背景技术部分所描述的,现有技术中胶膜因硬度及储能模量较高,进而导致电池片易出现隐裂现象。为了解决上述问题,本发明提供了一种胶膜,该胶膜经层压处理之后,其邵氏A硬度<80;胶膜在40℃时的储能模量为<10MPa,在60℃时的储能模量为<4MPa,在85℃时的储能模量为<1.3MPa。基于此,本发明通过降低胶膜在初始阶段的硬度和储能模量从而有效降低了隐裂几率。需说明的是,层压导致的隐裂,通常发生在层压加热阶段(抽真空阶段)后的初始加压阶段。在后续加工或使用的应力作用下,特别是和电池片进行层压的过程中,该胶膜能够更好地保护电池片,防止电池片出现隐裂现象,从而提高光伏组件的发电效率。As described in the background technology section, the adhesive film in the prior art has high hardness and storage modulus, which leads to the phenomenon of hidden cracks in the battery cell. In order to solve the above problems, the present invention provides an adhesive film, which has a Shore A hardness of <80 after lamination; the storage modulus of the adhesive film at 40°C is <10MPa, the storage modulus at 60°C is <4MPa, and the storage modulus at 85°C is <1.3MPa. Based on this, the present invention effectively reduces the probability of hidden cracks by reducing the hardness and storage modulus of the adhesive film in the initial stage. It should be noted that the hidden cracks caused by lamination usually occur in the initial pressurization stage after the lamination heating stage (vacuum stage). Under the stress of subsequent processing or use, especially in the process of lamination with the battery cell, the adhesive film can better protect the battery cell and prevent the battery cell from having hidden cracks, thereby improving the power generation efficiency of the photovoltaic module.

胶膜可以是透明胶膜或有色胶膜,出于进一步平衡胶膜反射率及低模量的目的,优选胶膜为有色胶膜,更优选为白色胶膜。The adhesive film may be a transparent adhesive film or a colored adhesive film. For the purpose of further balancing the reflectivity and low modulus of the adhesive film, the adhesive film is preferably a colored adhesive film, and more preferably a white adhesive film.

优选地,层压处理过程中,处理温度为130~170℃,处理时间为5~30min。层压处理后,其邵氏A硬度<80。同时,在130~170℃下,胶膜发生热固化,固化后,橡胶分子链交联定型,兼之填料的加入,使得层压的胶膜仍旧具有良好的封装效果,比如外观上不会发生有色胶膜上溢、褶皱等显现、和背板有较好的粘结力等。优选地,胶膜的交联度>80%,与背板的剥离强度>40N/cm。优选地,胶膜的反射率>94%。基于此,本发明的胶膜不仅具有高反射率,又具有低硬度低储能模量。在后续加工或使用的应力作用下,特别是和电池片进行层压的过程中,该胶膜能够更好地保护电池片,防止电池片出现隐裂现象,且具有其他良好的封装性能,从而提高光伏组件的发电效率。Preferably, during the lamination process, the treatment temperature is 130-170°C and the treatment time is 5-30min. After the lamination process, the Shore A hardness is <80. At the same time, at 130-170°C, the adhesive film undergoes thermal curing. After curing, the rubber molecular chains are cross-linked and shaped. In addition, the addition of fillers makes the laminated adhesive film still have a good packaging effect, such as no overflow of colored adhesive film, wrinkles, etc., and good adhesion with the backboard. Preferably, the cross-linking degree of the adhesive film is greater than 80%, and the peel strength with the backboard is greater than 40N/cm. Preferably, the reflectivity of the adhesive film is greater than 94%. Based on this, the adhesive film of the present invention not only has high reflectivity, but also has low hardness and low storage modulus. Under the stress of subsequent processing or use, especially in the process of lamination with the battery cell, the adhesive film can better protect the battery cell and prevent the battery cell from cracking, and has other good packaging properties, thereby improving the power generation efficiency of the photovoltaic module.

优选地,胶膜包括主体树脂和分散在主体树脂中的填料和功能性助剂;其中,功能性助剂为液体橡胶。本发明提供的胶膜,在主体树脂中添加了液体橡胶和填料。液体橡胶具有良好的柔韧性,且因呈现液体状态而易于添加至主体树脂中并在其中呈现出良好的分散状态,因此,添加这样的橡胶软链分子能够有效地降低胶膜的硬度和储能模量。与此同时,在胶膜中引入填料,不仅保持了胶膜本身优良的高反射率等特性,还能够利用填料起到一定程度的增加橡胶软链分子三维网络结构稳定性的目的,促使胶膜在更佳柔软的同时,能够更好地维持微观形貌至后段工序。Preferably, the adhesive film includes a main resin and fillers and functional additives dispersed in the main resin; wherein the functional additive is liquid rubber. The adhesive film provided by the present invention has liquid rubber and fillers added to the main resin. Liquid rubber has good flexibility, and because it is in a liquid state, it is easy to be added to the main resin and present a good dispersion state therein. Therefore, adding such rubber soft chain molecules can effectively reduce the hardness and storage modulus of the adhesive film. At the same time, the introduction of fillers in the adhesive film not only maintains the excellent high reflectivity and other properties of the adhesive film itself, but also can use the fillers to increase the stability of the three-dimensional network structure of the rubber soft chain molecules to a certain extent, so that the adhesive film can be more flexible while better maintaining the microscopic morphology to the later process.

优选地,液体橡胶选自液体聚硫橡胶、液体丁腈橡胶、液体有机硅橡胶中的一种或多种。基于上述种类液体橡胶,其自身与主体树脂和填料的相容性更佳,可以在相对较少添加量下形成柔韧性更好的柔性三维网络状结构,从而进一步降低胶膜的硬度和储能模量,改善电池片隐裂的问题。Preferably, the liquid rubber is selected from one or more of liquid polysulfide rubber, liquid nitrile rubber, and liquid silicone rubber. Based on the above types of liquid rubber, it has better compatibility with the main resin and filler, and can form a flexible three-dimensional network structure with better flexibility with a relatively small amount of addition, thereby further reducing the hardness and storage modulus of the film and improving the problem of hidden cracks in the battery cell.

出于进一步提高液体橡胶与其余组分的相容性和分散性的目的,优选地,液体橡胶在23℃下的粘度为1000~10000pcs。For the purpose of further improving the compatibility and dispersibility of the liquid rubber with other components, preferably, the viscosity of the liquid rubber at 23° C. is 1000 to 10000 pcs.

优选地,按重量份计,胶膜包括100份的主体树脂、0~50份的填料和0.5~5份的功能性助剂。将平衡胶膜成分的用量关系控制在上述范围内,更有利于综合胶膜的各项性能,使其在满足胶膜本身封装性能的同时,进一步改善胶膜的柔韧性,降低封装组件隐裂几率。更优选地,按重量份计,胶膜包括100份的主体树脂、5~20份的填料和0.5~5份的功能性助剂。Preferably, the adhesive film comprises 100 parts of the main resin, 0 to 50 parts of the filler and 0.5 to 5 parts of the functional additives by weight. Controlling the amount relationship of the balanced adhesive film components within the above range is more conducive to the comprehensive performance of the adhesive film, so that while satisfying the packaging performance of the adhesive film itself, it further improves the flexibility of the adhesive film and reduces the probability of hidden cracks in the packaging component. More preferably, the adhesive film comprises 100 parts of the main resin, 5 to 20 parts of the filler and 0.5 to 5 parts of the functional additives by weight.

优选地,胶膜还包括分散在主体树脂中的加工助剂,加工助剂为熔点在110℃以下的高分子分散剂。本发明通过在主体树脂中添加上述加工助剂,可以提高液体橡胶和填料的相容性,有效地避免填料团聚,促使填料在主体树脂中分散地更均匀。更优选高分子分散剂选自PE蜡、PP蜡、硅酮蜡、乙丙共聚物中的一种或多种。基于此,胶膜中各组分在较少的加工助剂添加下即可具有更好的相容性,填料在主体树脂中的分散均匀性更佳,也极大地改善了填料与高分子之间的界面效应,使胶膜具有更好的性能。Preferably, the adhesive film also includes a processing aid dispersed in the main resin, and the processing aid is a polymer dispersant with a melting point below 110°C. The present invention can improve the compatibility of liquid rubber and filler by adding the above-mentioned processing aid to the main resin, effectively avoid filler agglomeration, and promote the filler to be more evenly dispersed in the main resin. More preferably, the polymer dispersant is selected from one or more of PE wax, PP wax, silicone wax, and ethylene-propylene copolymer. Based on this, the components in the adhesive film can have better compatibility with less addition of processing aids, the filler is more evenly dispersed in the main resin, and the interface effect between the filler and the polymer is greatly improved, so that the adhesive film has better performance.

出于进一步提高填料和主体树脂及液体橡胶的相容性,改善胶膜柔韧性的目的,优选加工助剂的加入量为主体树脂重量的0.01~1%。In order to further improve the compatibility of the filler with the main resin and the liquid rubber and improve the flexibility of the rubber film, the processing aid is preferably added in an amount of 0.01 to 1% by weight of the main resin.

在一种优选的实施方式中,胶膜还包括分散在主体树脂中的封装助剂(此时的胶膜用作封装胶膜),封装助剂选自交联剂、助交联剂、热稳定剂、光稳定剂、抗氧剂、紫外光吸收剂中的一种或多种。优选地,封装助剂的加入量为主体树脂重量的0.01~1%。基于此,可以更好地保持胶膜本身优良的封装特性,同时硬度和储能模量更低,能够在后续使用或加工过程中,尤其是和电池片的层压过程中,能够更好地保护电池片,防止电池片出现隐裂。In a preferred embodiment, the adhesive film further includes an encapsulation aid dispersed in the main resin (the adhesive film is used as an encapsulation adhesive film at this time), and the encapsulation aid is selected from one or more of a cross-linking agent, a cross-linking aid, a heat stabilizer, a light stabilizer, an antioxidant, and an ultraviolet light absorber. Preferably, the amount of the encapsulation aid added is 0.01 to 1% of the weight of the main resin. Based on this, the excellent encapsulation properties of the adhesive film itself can be better maintained, and the hardness and storage modulus are lower, which can better protect the battery cell and prevent the battery cell from cracking during subsequent use or processing, especially during lamination with the battery cell.

优选上述交联剂为过氧化物类交联剂,包括但不限于叔丁基过氧化碳酸异丙酯、2,5-二甲基-2,5-双(叔丁过氧基)己烷、1-双(过氧化叔丁基)-3,3,5-三甲基环己烷、叔丁基过氧化碳酸-2-乙基己酯、2,5-二甲基-2,5-二(叔丁基过氧化)己烷、1,1-双(叔丁基过氧)-3,3,5-三甲基环己烷、1,1-双(叔戊基过氧)-3,3,5-三甲基环己烷、1,1-双(叔戊基过氧)环己烷、1,1-双(叔丁基过氧)环己烷、2,2-双(叔丁基过氧)丁烷、过氧化2-乙基己基碳酸叔戊酯、2,5-二甲基2,5-双(苯甲酰过氧)-己烷、过氧化碳酸叔戊酯、过氧化3,3,5-三甲基己酸叔丁酯中的一种或多种。优选上述抗氧剂为受阻酚类抗氧剂或亚磷酸酯类抗氧剂,包括但不限于β(3,5-二叔丁基-4-羟基苯基)丙酸季戊四醇酯、β(3,5-二叔丁基-4-羟基苯基)丙酸十八烷基醇酯、N,N’-双[β(3,5-二叔丁基-4-羟基苯基)丙酰]肼、1,3,5-三(3,5-二叔丁基-4-羟基苄基)1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮、三(2,4-二叔丁基苯酚)亚磷酸酯、双(3,5-二叔丁基苯基)季戊四醇二亚磷酸酯。优选上述光稳定剂为受阻胺类光稳定剂,包括但不限于3,5-二叔丁基-4-羟基-苯甲酸十六烷基酯、三(1,2,2,6,6-五甲基-4-哌啶基)亚磷酸酯、癸二酸双-2,2,6,6-四甲基哌啶醇酯、双-1-癸烷氧基-2,2,6,6-四甲基哌啶-4-醇癸二酸酯、丁二酸和4-羟基-2,2,6,6-四甲基-1-哌啶醇的聚合物、N,N’-双(2,2,6,6-四甲基-4-哌啶基)-1,6-己二胺和吗啉-2,4,6-三氯-1,3,5-三嗪的聚合物中的一种或多种。优选上述紫外光吸收剂包括但不限于2-羟基-4-正辛氧基二苯甲酮、2,2-四亚甲基双(3,1-苯并噁嗪-4-酮)、2-(2’-羟基-5-甲基苯基)苯并三唑、2,2’-二羟基-4,4’-二甲氧基二苯甲酮中的一种或多种。优选上述助交联剂包括但不限于1,3,5-三烯丙基-均三嗪-2,4,6-三酮、N,N’-间苯基双马来酰亚胺、三羟甲基丙烷三丙烯酸酯、1,2-聚丁二烯、三烯丙基异氰酸酯、三烯丙基异氰酸酯、二烯丙基邻苯二酸酯、三烯丙基氰尿酸酯、三烯丙基异氰尿酸酯。优选上述热稳定剂包括但不限于2,2-亚甲基-双-(4-甲基-6-叔丁基)苯酚、1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苯甲基)、3,5-二叔丁基-4-羟基-苯甲酸十六烷基酯、二硬酯基季戊四醇二亚磷酸酯、双酚A双(二苯基磷酸酯)中的一种或多种。Preferably, the crosslinking agent is a peroxide crosslinking agent, including but not limited to tert-butyl peroxycarbonate isopropyl ester, 2,5-dimethyl-2,5-bis(tert-butylperoxy)hexane, 1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane, tert-butyl peroxycarbonate-2-ethylhexyl ester, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane One or more of 1,2-dimethyl-2-(tert-amylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di(tert-amylperoxy)cyclohexane, 1,1-di(tert-butylperoxy)cyclohexane, 2,2-di(tert-butylperoxy)butane, tert-amyl peroxy-2-ethylhexyl carbonate, 2,5-dimethyl-2,5-bis(benzoylperoxy)-hexane, tert-amyl peroxycarbonate, and tert-butyl peroxy-3,3,5-trimethylhexanoate. Preferably, the above-mentioned antioxidant is a hindered phenol antioxidant or a phosphite antioxidant, including but not limited to pentaerythritol β(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, octadecyl β(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, N,N'-bis[β(3,5-di-tert-butyl-4-hydroxyphenyl) propionyl]hydrazine, 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, tris(2,4-di-tert-butylphenol) phosphite, and bis(3,5-di-tert-butylphenyl) pentaerythritol diphosphite. Preferably, the above-mentioned light stabilizer is a hindered amine light stabilizer, including but not limited to 3,5-di-tert-butyl-4-hydroxy-benzoic acid hexadecyl ester, tris (1,2,2,6,6-pentamethyl-4-piperidinyl) phosphite, sebacate bis-2,2,6,6-tetramethylpiperidinol ester, bis-1-decyloxy-2,2,6,6-tetramethylpiperidin-4-ol sebacate, a polymer of succinic acid and 4-hydroxy-2,2,6,6-tetramethyl-1-piperidinol, a polymer of N,N'-bis (2,2,6,6-tetramethyl-4-piperidinyl) -1,6-hexanediamine and morpholine-2,4,6-trichloro-1,3,5-triazine. One or more. Preferably, the above-mentioned ultraviolet light absorber includes, but is not limited to, one or more of 2-hydroxy-4-n-octyloxybenzophenone, 2,2-tetramethylenebis(3,1-benzoxazine-4-one), 2-(2'-hydroxy-5-methylphenyl)benzotriazole, and 2,2'-dihydroxy-4,4'-dimethoxybenzophenone. Preferably, the above-mentioned auxiliary crosslinking agent includes, but is not limited to, 1,3,5-triallyl-s-triazine-2,4,6-trione, N,N'-m-phenylbismaleimide, trimethylolpropane triacrylate, 1,2-polybutadiene, triallyl isocyanate, triallyl isocyanate, diallyl phthalate, triallyl cyanurate, and triallyl isocyanurate. Preferably, the above-mentioned heat stabilizer includes, but is not limited to, one or more of 2,2-methylene-bis-(4-methyl-6-tert-butyl)phenol, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl), 3,5-di-tert-butyl-4-hydroxy-benzoic acid hexadecyl ester, distearyl pentaerythritol diphosphite, and bisphenol A bis(diphenyl phosphate).

为了进一步提高封装胶膜的白色性能,进而满足胶膜高反射率的需求,在一种优选的实施方案中,填料选自钛白粉、硫酸钡,膨润土、白炭黑、硅灰石、晶须硅、滑石粉、氢氧化镁、氧化镁、氢氧化铝、氧化铝中的一种或多种;优选地,填料为经硅烷偶联剂、钛酸酯偶联剂、硬脂酸、软脂酸中一种或多种改性后的填料。改性后的填料更容易分散与主体树脂中,并与高分子组分之间形成更好的物理结合和/或化学结合,相与相之间更稳定,也更有利于发挥组分的优势,改善胶膜的各项应用性能。In order to further improve the white performance of the packaging film and meet the demand for high reflectivity of the film, in a preferred embodiment, the filler is selected from one or more of titanium dioxide, barium sulfate, bentonite, white carbon black, wollastonite, whisker silicon, talc, magnesium hydroxide, magnesium oxide, aluminum hydroxide, and aluminum oxide; preferably, the filler is a filler modified by one or more of silane coupling agent, titanate coupling agent, stearic acid, and palmitic acid. The modified filler is easier to disperse in the main resin and forms a better physical and/or chemical bond with the polymer component, the phases are more stable, and it is also more conducive to giving full play to the advantages of the components and improving the various application properties of the film.

具体地,主体树脂可以为本领域的常用树脂基材,主体树脂选自乙烯与醋酸乙烯酯、丙烯、丁烯、戊烯、己烯、辛烯、丙烯酸甲酯、甲基丙烯酸甲酯、丁二烯、1,4-戊二烯、异戊二烯、乙叉降冰片烯、双环戊二烯、1,4-己二烯的二元或多元共聚物,聚乙烯缩丁醛、丁二烯/异戊二烯与苯乙烯的嵌段共聚物、天然橡胶、反式聚异戊二烯橡胶。优选地,主体树脂选自EVA和/或POE。此处需要说明的是,选择EVA和/或POE作为主体树脂,配合前文液体橡胶作为功能性助剂,所获得的胶膜具有更好的有益效果。Specifically, the main resin can be a common resin substrate in the art, and the main resin is selected from ethylene and vinyl acetate, propylene, butene, pentene, hexene, octene, methyl acrylate, methyl methacrylate, butadiene, 1,4-pentadiene, isoprene, ethylidene norbornene, dicyclopentadiene, 1,4-hexadiene binary or multi-copolymer, polyvinyl butyral, butadiene/isoprene and styrene block copolymer, natural rubber, trans-polyisoprene rubber. Preferably, the main resin is selected from EVA and/or POE. It should be noted here that by selecting EVA and/or POE as the main resin and combining the above-mentioned liquid rubber as a functional additive, the obtained film has better beneficial effects.

根据本发明的另一方面,还提供了一种前述胶膜的制备方法。该制备方法包括以下步骤:将胶膜的各原料混合,并以此进行熔融挤出、流延成膜、冷却得到胶膜;或依次进行熔融挤出、流延成膜、冷却、预交联后,得到胶膜,其中预交联过程采用热交联、紫外交联、辐射交联中的一种或几种。According to another aspect of the present invention, a method for preparing the aforementioned adhesive film is also provided. The method comprises the following steps: mixing the raw materials of the adhesive film, and then performing melt extrusion, film casting, and cooling to obtain the adhesive film; or sequentially performing melt extrusion, film casting, cooling, and pre-crosslinking to obtain the adhesive film, wherein the pre-crosslinking process adopts one or more of thermal crosslinking, ultraviolet crosslinking, and radiation crosslinking.

本发明提供的胶膜,在主体树脂中添加了液体橡胶和填料。液体橡胶具有良好的柔韧性,且因呈现液体状态而易于添加至主体树脂中并在其中呈现出良好的分散状态,因此,添加这样的橡胶软链分子能够有效地降低胶膜表面的硬度和储能模量。与此同时引入填料,不仅保持了胶膜本身优良的高反射率等特性,还能够利用填料起到一定程度的增加橡胶软链分子三维网络结构稳定性的目的,促使胶膜在更佳柔软的同时,能够更好地维持微观形貌至后段工序。在后续加工或使用的应力作用下,特别是和电池片进行层压的过程中,该胶膜能够更好地保护电池片,防止电池片出现隐裂现象,从而提高光伏组件的良率。而且,在制备过程中,采用热交联、紫外交联、辐射交联中的一种或几种方式对胶膜进行预交联,有效地解决了有色封装胶膜的流动性问题,促使其表面的流动性降低,后期层压过程中也不会发生溢白等问题。预交联定型后,可进一步对上述胶膜分切和收卷,得到成品。The adhesive film provided by the present invention has liquid rubber and filler added to the main resin. Liquid rubber has good flexibility, and is easy to be added to the main resin due to its liquid state and presents a good dispersion state therein, therefore, adding such rubber soft chain molecules can effectively reduce the hardness and storage modulus of the adhesive film surface. At the same time, the introduction of fillers not only maintains the excellent high reflectivity and other characteristics of the adhesive film itself, but also can use fillers to increase the stability of the three-dimensional network structure of the rubber soft chain molecules to a certain extent, so that the adhesive film can better maintain the microscopic morphology to the back-end process while being more flexible. Under the stress of subsequent processing or use, especially in the process of laminating with the battery cell, the adhesive film can better protect the battery cell and prevent the battery cell from cracking, thereby improving the yield of the photovoltaic module. Moreover, in the preparation process, the adhesive film is pre-crosslinked by one or more methods of thermal crosslinking, ultraviolet crosslinking, and radiation crosslinking, which effectively solves the fluidity problem of the colored encapsulation adhesive film, promotes the reduction of its surface fluidity, and does not cause white overflow and other problems during the later lamination process. After pre-crosslinking and finalization, the above-mentioned adhesive film can be further cut and rolled to obtain a finished product.

根据本发明的又一方面,还提供了一种上述胶膜的用途。胶膜作为电子器件封装胶膜的应用,电子器件选自光伏组件、发光半导体LED、有机发光半导体OLED或显示屏。According to another aspect of the present invention, there is also provided a use of the above adhesive film as an adhesive film for encapsulating electronic devices, wherein the electronic devices are selected from photovoltaic modules, light-emitting semiconductor LEDs, organic light-emitting semiconductor OLEDs or display screens.

以下结合具体实施例对本申请作进一步详细描述,这些实施例不能理解为限制本申请所要求保护的范围。The present application is further described in detail below in conjunction with specific embodiments. These embodiments should not be construed as limiting the scope of protection claimed in the present application.

实施例1Example 1

将100重量份EVA(MFR:11g/10min;VA含量为28重量%)、10重量份钛白粉(杜邦R960)、1重量份液体聚硫橡胶、0.01重量份PE蜡,还包括0.3重量份交联剂叔丁基过氧化碳酸异丙酯、0.01重量份抗氧剂β(3,5-二叔丁基-4-羟基苯基)丙酸季戊四醇酯、0.01重量份光稳定剂三(1,2,2,6,6-五甲基-4-哌啶基)亚磷酸酯及0.02重量份助交联剂1,3,5-三烯丙基-均三嗪-2,4,6-三酮,经过螺带式混料机充分混合均匀后通过带有T型模头单螺杆挤出机挤出成膜,螺套温度按照区间2至区间10逐渐递增,从50℃升到80℃,模头温度设定为100℃,胶膜经过压花棍压花后冷却收卷,再经冷却传送至600keV能量的电子辐射设备下方,对上述胶膜进行电子束辐射,辐照的剂量为30kGy,最后收卷制得胶膜E1。E1的厚度为0.45mm,预交联度为45%。100 parts by weight of EVA (MFR: 11 g/10 min; VA content of 28% by weight), 10 parts by weight of titanium dioxide (DuPont R960), 1 part by weight of liquid polysulfide rubber, 0.01 parts by weight of PE wax, 0.3 parts by weight of crosslinking agent tert-butyl peroxy isopropyl carbonate, 0.01 parts by weight of antioxidant β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate pentaerythritol, 0.01 parts by weight of light stabilizer tris(1,2,2,6,6-pentamethyl-4-piperidinyl) phosphite and 0.02 parts by weight of The auxiliary cross-linking agent 1,3,5-triallyl-s-triazine-2,4,6-trione is fully mixed in a ribbon mixer and then extruded into a film by a single screw extruder with a T-die. The screw sleeve temperature gradually increases from 50°C to 80°C according to interval 2 to interval 10. The die temperature is set to 100°C. The film is embossed with an embossing roller and then cooled and rolled up. After cooling, it is transferred to the bottom of an electron irradiation device with an energy of 600keV. The film is irradiated with an electron beam at a dose of 30kGy. Finally, the film is rolled up to obtain the film E1. The thickness of E1 is 0.45mm, and the pre-crosslinking degree is 45%.

其中,液体橡胶在23℃下的粘度为2000pcs。Among them, the viscosity of the liquid rubber at 23°C is 2000 pcs.

实施例2Example 2

和实施例1的区别仅在于将液体聚硫橡胶等用量替换为液体丁腈橡胶,得到厚度为0.45mm的胶膜E2。其中,液体丁腈橡胶在23℃下的粘度为2000pcs。The only difference from Example 1 is that the amount of liquid polysulfide rubber is replaced by liquid nitrile rubber, and a film E2 with a thickness of 0.45 mm is obtained. The viscosity of the liquid nitrile rubber at 23° C. is 2000 pcs.

实施例3Example 3

和实施例1的区别仅在于将液体聚硫橡胶等用量替换为液体有机硅橡胶,得到厚度为0.45mm的胶膜E3。其中,液体有机硅橡胶在23℃下的粘度为2000pcs。The only difference from Example 1 is that the amount of liquid polysulfide rubber is replaced by liquid silicone rubber, and a film E3 with a thickness of 0.45 mm is obtained. The viscosity of the liquid silicone rubber at 23° C. is 2000 pcs.

实施例4Example 4

和实施例1的区别仅在于液体聚硫橡胶的用量为0.5重量份,得到厚度为0.45mm的胶膜E4。其中,液体橡胶在23℃下的粘度为2000pcs。The only difference from Example 1 is that the amount of liquid polysulfide rubber used is 0.5 parts by weight, and the obtained film E4 has a thickness of 0.45 mm. The viscosity of the liquid rubber at 23° C. is 2000 pcs.

实施例5Example 5

和实施例1的区别仅在于液体聚硫橡胶的用量为2.5重量份,得到厚度为0.45mm的胶膜E5。The only difference from Example 1 is that the amount of liquid polysulfide rubber used is 2.5 parts by weight, and a rubber film E5 with a thickness of 0.45 mm is obtained.

实施例6Example 6

和实施例1的区别在于:将100重量份EVA等用量替换为POE(MFR:10g/10min;辛烯含量为40重量%)。得到胶膜E6,E6的厚度为0.45mm。The difference from Example 1 is that 100 parts by weight of EVA is replaced by POE (MFR: 10 g/10 min; octene content: 40 wt%) to obtain an adhesive film E6, which has a thickness of 0.45 mm.

实施例7Example 7

和实施例1的区别仅在于液体聚硫橡胶的用量为4重量份,得到厚度为0.45mm的胶膜E7。The only difference from Example 1 is that the amount of liquid polysulfide rubber used is 4 parts by weight, and a rubber film E7 with a thickness of 0.45 mm is obtained.

实施例8Example 8

和实施例1的区别仅在于液体聚硫橡胶的用量为5重量份,得到厚度为0.45mm的胶膜E8。The only difference from Example 1 is that the amount of liquid polysulfide rubber used is 5 parts by weight, and a rubber film E8 with a thickness of 0.45 mm is obtained.

实施例9Example 9

和实施例1的区别仅在于实施例9为透明胶膜,配方中不添加钛白粉,得到厚度为0.45mm的胶膜E9。The only difference from Example 1 is that Example 9 is a transparent adhesive film, no titanium dioxide is added in the formula, and an adhesive film E9 with a thickness of 0.45 mm is obtained.

对比例1Comparative Example 1

和实施例1的区别在于:没加液体橡胶和加工助剂。得到胶膜E10。The difference from Example 1 is that no liquid rubber and processing aid were added. A rubber film E10 was obtained.

性能表征:Performance characterization:

1、交联度1. Crosslinking degree

层压前后的交联度均采用二甲苯加热萃取的方法测试。未经二甲苯溶解的质量与初始质量的比值即为交联度。取三个样品的算术平均值作为胶膜的交联度,单位%。层压前的交联度(预交联度)为封装胶膜直接经二甲苯加热萃取的交联度;层压后的交联度为封装胶膜经150℃、18分钟的层压条件层压后的交联度。The degree of crosslinking before and after lamination is tested by the method of xylene heating extraction. The ratio of the mass not dissolved by xylene to the initial mass is the degree of crosslinking. The arithmetic mean of the three samples is taken as the degree of crosslinking of the film, in %. The degree of crosslinking before lamination (pre-crosslinking degree) is the degree of crosslinking of the packaging film directly extracted by xylene heating; the degree of crosslinking after lamination is the degree of crosslinking of the packaging film after lamination under the lamination conditions of 150°C and 18 minutes.

2、胶膜的双玻组件外观评估2. Appearance evaluation of double-glass modules with adhesive film

使用胶膜进行单玻组件封装试验,按玻璃/F406P(作为前层封装材料)/电池片/本发明的封装胶膜/背板的次序放入真空层压机内,在145℃,先抽真空后加压,共固化18min。观察双玻组件的并片、裂片等外观情况。隐裂通过EL测试确认。与背板的剥离强度通过GB/T31034-2014测试。Use adhesive film to carry out single glass module encapsulation test, put glass/F406P (as front layer encapsulation material)/cell/encapsulation adhesive film of the present invention/back sheet into vacuum laminator in the order of glass/F406P (as front layer encapsulation material)/cell/encapsulation adhesive film of the present invention/back sheet, and cure at 145°C, first vacuumize and then pressurize, and cure for 18 minutes in total. Observe the appearance of double glass modules such as assembling and cracking. Hidden cracks are confirmed by EL test. Peel strength with back sheet is tested according to GB/T31034-2014.

3、反射率3. Reflectivity

将胶膜在145℃下8min层压后,参考GB/T 13452.3-92标准的进行测试。After laminating the film at 145°C for 8 minutes, the test was performed according to GB/T 13452.3-92.

4、邵氏硬度A4. Shore hardness A

将胶膜在145℃下8min层压后,参考GBT2411-2008标准的进行测试。After laminating the film at 145°C for 8 minutes, the test was performed according to GBT2411-2008 standard.

5、储能模量5. Storage modulus

将胶膜在145℃下8min层压后,参考ASTM E2254-2009标准的进行测试。After laminating the film at 145°C for 8 minutes, the test was performed according to ASTM E2254-2009.

测试结果如表1所示:The test results are shown in Table 1:

表1Table 1

以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (13)

1.一种胶膜,其特征在于,所述胶膜经层压处理之后,其邵氏A硬度<80;所述胶膜在40℃时的储能模量为<10MPa,在60℃时的储能模量为<4MPa,在85℃时的储能模量为<1.3MPa;所述层压处理过程中,处理温度为130~170℃,处理时间为5~30min;所述胶膜的交联度>80%,与背板的剥离强度>40N/cm;所述胶膜包括主体树脂和分散在所述主体树脂中的填料和功能性助剂;其中,所述功能性助剂为液体橡胶,所述液体橡胶在23℃下的粘度为1000~10000pcs;按重量份计,所述胶膜包括100份的所述主体树脂、0~50份的所述填料和0.5~5份的所述功能性助剂;所述胶膜还包括分散在所述主体树脂中的加工助剂,所述加工助剂为熔点在110℃以下的高分子分散剂。1. A film, characterized in that after lamination, the Shore A hardness of the film is less than 80; the storage modulus of the film at 40°C is less than 10MPa, the storage modulus at 60°C is less than 4MPa, and the storage modulus at 85°C is less than 1.3MPa; during the lamination process, the treatment temperature is 130-170°C, and the treatment time is 5-30min; the crosslinking degree of the film is greater than 80%, and the peel strength with the back sheet is greater than 40N/cm; the film comprises a main The adhesive film comprises 100 parts of the main resin, 0 to 50 parts of the filler and 0.5 to 5 parts of the functional additives; the adhesive film further comprises a processing aid dispersed in the main resin, and the processing aid is a polymer dispersant with a melting point below 110°C. 2.根据权利要求1所述的胶膜,其特征在于,所述胶膜为透明胶膜或有色胶膜。2 . The adhesive film according to claim 1 , characterized in that the adhesive film is a transparent adhesive film or a colored adhesive film. 3.根据权利要求1所述的胶膜,其特征在于,所述有色胶膜优选为白色胶膜。3 . The adhesive film according to claim 1 , characterized in that the colored adhesive film is preferably a white adhesive film. 4.根据权利要求1至3中任一项所述的胶膜,其特征在于,所述液体橡胶选自液体聚硫橡胶、液体丁腈橡胶、液体有机硅橡胶中的一种或多种。4 . The adhesive film according to claim 1 , wherein the liquid rubber is selected from one or more of liquid polysulfide rubber, liquid nitrile rubber, and liquid silicone rubber. 5.根据权利要求1至3中任一项所述的胶膜,其特征在于,所述高分子分散剂选自聚乙烯蜡、聚丙烯蜡、硅酮蜡、乙丙共聚物、己烯基双硬脂酰胺、硬脂酸单甘油酯,三硬脂酸甘油酯、液体石蜡、微晶石蜡、硬脂酸钡、硬脂酸镉、硬脂酸镁、硬脂酸铜中的一种或多种。5. The adhesive film according to any one of claims 1 to 3, characterized in that the polymer dispersant is selected from one or more of polyethylene wax, polypropylene wax, silicone wax, ethylene-propylene copolymer, hexenyl bisstearamide, stearic acid monoglyceride, tristearic acid glyceride, liquid paraffin, microcrystalline paraffin, barium stearate, cadmium stearate, magnesium stearate, and copper stearate. 6.根据权利要求1至3中任一项所述的胶膜,其特征在于,所述加工助剂的加入量为所述主体树脂重量的0.01~1%。6 . The adhesive film according to claim 1 , wherein the amount of the processing aid added is 0.01 to 1% of the weight of the main resin. 7.根据权利要求1所述的胶膜,其特征在于,所述胶膜还包括分散在所述主体树脂中的封装助剂,所述封装助剂选自交联剂、助交联剂、热稳定剂、光稳定剂、抗氧剂、紫外光吸收剂中的一种或多种。7. The adhesive film according to claim 1 is characterized in that the adhesive film also includes an encapsulation aid dispersed in the main resin, and the encapsulation aid is selected from one or more of a cross-linking agent, a co-cross-linking agent, a heat stabilizer, a light stabilizer, an antioxidant, and an ultraviolet light absorber. 8.根据权利要求7所述的胶膜,其特征在于,所述封装助剂的加入量为所述主体树脂重量的0.01~1%。8 . The adhesive film according to claim 7 , wherein the amount of the encapsulation aid added is 0.01 to 1% of the weight of the main resin. 9.根据权利要求1所述的胶膜,其特征在于,所述填料选自钛白粉、硫酸钡,膨润土、白炭黑、硅灰石、晶须硅、滑石粉、氢氧化镁、氧化镁、氢氧化铝、氧化铝中的一种或多种。9. The adhesive film according to claim 1, characterized in that the filler is selected from one or more of titanium dioxide, barium sulfate, bentonite, white carbon black, wollastonite, whisker silicon, talc, magnesium hydroxide, magnesium oxide, aluminum hydroxide, and aluminum oxide. 10.根据权利要求9所述的胶膜,其特征在于,所述填料为经硅烷偶联剂、钛酸酯偶联剂、硬脂酸、软脂酸中一种或多种改性后的填料。10 . The adhesive film according to claim 9 , wherein the filler is a filler modified by one or more of a silane coupling agent, a titanate coupling agent, stearic acid, and palmitic acid. 11.根据权利要求9所述的胶膜,其特征在于,所述主体树脂选自EVA和/或POE。11. The adhesive film according to claim 9, characterized in that the main resin is selected from EVA and/or POE. 12.一种权利要求1至11中任一项所述的胶膜的制备方法,其特征在于,所述制备方法包括以下步骤:12. A method for preparing the adhesive film according to any one of claims 1 to 11, characterized in that the method comprises the following steps: 将所述胶膜的各原料混合,并以此进行熔融挤出、流延成膜、冷却得到所述胶膜;或依次进行熔融挤出、流延成膜、冷却、预交联后,得到所述胶膜,其中所述预交联过程采用热交联、紫外交联、辐射交联中的一种或几种。The raw materials of the adhesive film are mixed, and then melt-extruded, cast into film, and cooled to obtain the adhesive film; or melt-extruded, cast into film, cooled, and pre-crosslinked are sequentially performed to obtain the adhesive film, wherein the pre-crosslinking process adopts one or more of thermal crosslinking, ultraviolet crosslinking, and radiation crosslinking. 13.一种权利要求1至11中任一项所述的胶膜作为电子器件封装胶膜的应用,所述电子器件选自光伏组件、发光半导体LED、有机发光半导体OLED或显示屏。13. Use of the adhesive film according to any one of claims 1 to 11 as an adhesive film for encapsulating electronic devices, wherein the electronic devices are selected from photovoltaic modules, light-emitting semiconductor LEDs, organic light-emitting semiconductor OLEDs or display screens.
CN202110541463.9A 2021-05-18 2021-05-18 Adhesive film, preparation method and application thereof Active CN115368830B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110541463.9A CN115368830B (en) 2021-05-18 2021-05-18 Adhesive film, preparation method and application thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110541463.9A CN115368830B (en) 2021-05-18 2021-05-18 Adhesive film, preparation method and application thereof

Publications (2)

Publication Number Publication Date
CN115368830A CN115368830A (en) 2022-11-22
CN115368830B true CN115368830B (en) 2024-11-08

Family

ID=84058434

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110541463.9A Active CN115368830B (en) 2021-05-18 2021-05-18 Adhesive film, preparation method and application thereof

Country Status (1)

Country Link
CN (1) CN115368830B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118389094B (en) * 2024-05-22 2025-05-30 杭州福斯特应用材料股份有限公司 Adhesive film and preparation method and application thereof
CN118562396B (en) * 2024-08-02 2024-11-26 江苏中来新材科技有限公司 A white photovoltaic encapsulation film and its preparation process and application

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1195424A (en) * 1995-07-11 1998-10-07 美国3M公司 Semiconductor wafer processing adhesives and tapes
CN110527460A (en) * 2019-09-06 2019-12-03 常州斯威克光伏新材料有限公司 A kind of low-temperature setting packaging adhesive film

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006016577A1 (en) * 2006-04-06 2007-10-11 Henkel Kgaa Adhesives / sealants based on liquid rubbers
CN103666330B (en) * 2013-11-22 2015-12-09 东营中一橡胶有限公司 A kind ofly utilize the synthesis of fluid rubber and utilize it to prepare the method for tackiness agent
CN104277316B (en) * 2014-08-07 2017-03-22 茂泰(福建)鞋材有限公司 Antiskid EVA sole and preparation method thereof
CN108264870B (en) * 2018-01-29 2020-03-10 成都进扬热缩新材料有限公司 2PE (polyethylene) anticorrosion and 3PE anticorrosion universal adhesive
CN108913072A (en) * 2018-05-10 2018-11-30 昆山西微美晶电子新材料科技有限公司 For intelligent card chip protection encapsulating compound and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1195424A (en) * 1995-07-11 1998-10-07 美国3M公司 Semiconductor wafer processing adhesives and tapes
CN110527460A (en) * 2019-09-06 2019-12-03 常州斯威克光伏新材料有限公司 A kind of low-temperature setting packaging adhesive film

Also Published As

Publication number Publication date
CN115368830A (en) 2022-11-22

Similar Documents

Publication Publication Date Title
CN110016170B (en) A kind of low water vapor transmission rate polyolefin elastomer adhesive film and preparation method thereof
WO2013121746A1 (en) Solar battery sealing material and solar battery module
CN115368830B (en) Adhesive film, preparation method and application thereof
WO2021253612A1 (en) Adhesive film and electronic device comprising same
JP6166377B2 (en) Solar cell sealing sheet set and solar cell module
TWI525111B (en) A solar cell sealing film and a solar battery using the same
JP2013042101A (en) Method for manufacturing seal-material sheet for solar battery module
CN105713285A (en) Co-crosslinker systems for encapsulation films comprising urea compounds
CN105713145B (en) Co-crosslinker system for encapsulating films comprising ethylene glycol di(meth)acrylate compounds
US20230040092A1 (en) Solar cell sealing material and solar cell module
JP2015162498A (en) Laminated body for solar cell encapsulant, solar cell encapsulant and solar cell module
CN105713144B (en) Co-crosslinker system for encapsulation films comprising bis(enylamide) compounds
CN107396640A (en) Sealing sheet and solar cell module
JP6155680B2 (en) Manufacturing method of solar cell module and solar cell module manufactured by the manufacturing method
JP2016136628A (en) Solar cell module and manufacturing method thereof
JP5525933B2 (en) Composition for solar cell encapsulant, solar cell encapsulant comprising the same, and solar cell module using the same
CN106715571A (en) Sealing sheet, solar cell module, and method for manufacturing sealing sheet
JP6542782B2 (en) Sealing material for solar cell and solar cell module
JP2012207144A (en) Ethylene-based resin composition, solar cell sealing material and solar cell module using the same
CN111479862A (en) Use of mixtures of organic peroxides for crosslinking polyolefin elastomers
JP2017103410A (en) Method for producing solar cell encapsulant and composition for producing solar cell encapsulant
CN118389093A (en) Solar cell packaging adhesive film
CN117447924A (en) A fast-crosslinking, low-cost, high-peel-strength POE film and its preparation method
CN107429013A (en) Diaphragm seal and solar module
BR112016028555B1 (en) POLYOLFIN PV SUPPORT SHEET AND PV MODULE

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant