CN115365831A - An automated production line for VESA boards - Google Patents
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Abstract
本发明公开了一种VESA板自动化生产线,包括滑轨桌面,所述滑轨桌面上设置有用于输送工件的环形滑轨;所述环形滑轨上滑动连接有多个VESA板定位治具;所述滑轨桌面的外侧沿顺时针方向依次设置有人工放VESA板和圆钣金工位、第一VESA板涂油工位等,所述VESA板定位治具沿着环形滑轨的输送方向依次通过上述工位且进行循环工作。本发明实现了多设备多工艺的一体整合,首尾相接的环形滑轨使人工集中分布在同一段区间内完成各零件的上料和下料操作,同时配合针对不同零部件的特定设备,使得产品的组装能够一次性组装成功,减少了不同设备和不同工艺之间工件的转移输送以及存储空间,从而大大减少转移输送所消耗的时间、人力、物力和财力成本。
The invention discloses an automatic production line for VESA boards, which comprises a slide rail desktop, on which a ring-shaped slide rail for conveying workpieces is arranged; a plurality of VESA board positioning fixtures are slidably connected to the ring-shaped slide rail; The outer side of the table top of the slide rail is arranged in the clockwise direction in turn with manual VESA board and round sheet metal station, the first VESA board oiling station, etc., and the VESA board positioning fixture passes along the conveying direction of the circular slide rail in turn. The above stations and carry out cycle work. The present invention realizes the integrated integration of multiple equipment and multiple processes, and the end-to-end ring-shaped slide rails enable the labor to be concentrated and distributed in the same section to complete the loading and unloading operations of each part, and at the same time cooperate with specific equipment for different parts, so that The assembly of the product can be successfully assembled at one time, which reduces the transfer, transportation and storage space of workpieces between different equipment and different processes, thereby greatly reducing the time, manpower, material and financial costs consumed by transfer and transportation.
Description
技术领域technical field
本发明涉及生产设备技术领域,具体涉及一种VESA板自动化生产线。The invention relates to the technical field of production equipment, in particular to an automatic production line for VESA boards.
背景技术Background technique
在现有技术中,通常将显示器悬挂安装在显示器支架上,显示器支架上设置有VESA板,然后通过紧固件将VESA板与显示器背板进行固定连接。而VESA板一般包括VESA板本体、POM垫片、圆钣金、压铸件、面壳等零部件,传统的VESA板在生产过程中,往往都需要人工分步骤分工艺进行处理,操作麻烦,自动化水平低,且效率低下,大大影响了产品的生产效率。In the prior art, the monitor is usually hung and installed on the monitor bracket, and the monitor bracket is provided with a VESA board, and then the VESA board is fixedly connected to the monitor backplane by fasteners. The VESA board generally includes VESA board body, POM gasket, round sheet metal, die-casting parts, face shell and other parts. In the production process of the traditional VESA board, it often needs to be processed manually in steps and processes, which is troublesome to operate and automated. The level is low and the efficiency is low, which greatly affects the production efficiency of the product.
基于上述情况,本发明提出了一种VESA板自动化生产线,可有效解决以上问题。Based on the above situation, the present invention proposes an automatic production line for VESA boards, which can effectively solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种VESA板自动化生产线。本发明提供的一种VESA板自动化生产线,实现了多设备多工艺的一体整合,首尾相接的环形滑轨使人工集中分布在同一段区间内完成各零件的上料和下料操作,同时配合针对不同零部件的特定设备,使得产品的组装能够一次性组装成功,减少了不同设备和不同工艺之间工件的转移输送以及存储空间,从而大大减少转移输送所消耗的时间、人力、物力和财力成本。The object of the present invention is to provide an automatic production line for VESA boards. An automatic production line for VESA boards provided by the present invention realizes the integration of multiple equipment and multiple processes. The end-to-end annular slide rails enable the labor to be concentrated and distributed in the same section to complete the loading and unloading operations of each part. Specific equipment for different parts enables the assembly of products to be assembled successfully at one time, reducing the transfer, transportation and storage space of workpieces between different equipment and different processes, thereby greatly reducing the time, manpower, material and financial resources consumed by transfer and transportation cost.
本发明通过下述技术方案实现:The present invention realizes through following technical scheme:
一种VESA板自动化生产线,包括滑轨桌面,所述滑轨桌面上设置有用于输送工件的环形滑轨;所述环形滑轨上滑动连接有多个VESA板定位治具;所述滑轨桌面的外侧沿顺时针方向依次设置有人工放VESA板和圆钣金工位、第一VESA板涂油工位、圆钣金涂油工位、VESA板放POM垫片工位、圆钣金放POM垫片工位、人工放压铸件工位、压铸件锁螺丝工位、压铸件翻转工位、压铸件涂油工位、VESA板翻转工位、第二VESA板涂油工位、圆钣金翻转工位、圆钣金锁螺丝工位、人工测扭力工位、人工面壳组装工位、面壳锁螺丝工位和取成品工位;所述VESA板定位治具沿着环形滑轨的输送方向依次通过上述工位且进行循环工作。An automatic production line for VESA boards, comprising a slide rail desktop, an annular slide rail for conveying workpieces is arranged on the slide rail desktop; a plurality of VESA board positioning fixtures are slidably connected to the annular slide rail; the slide rail desktop There are manual VESA board and round sheet metal station, the first VESA board oiling station, round sheet metal oiling station, VESA board placement POM gasket station, and round sheet metal placement POM station in the clockwise direction. Spacer station, manual die casting station, die casting locking screw station, die casting turning station, die casting oiling station, VESA plate turning station, second VESA plate oiling station, round sheet metal Flip station, round sheet metal lock screw station, manual torque measurement station, manual face shell assembly station, face shell lock screw station and finished product station; the VESA board positioning fixture is along the circular slide rail The conveying direction passes through the above-mentioned stations in turn and performs cyclic work.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述VESA板定位治具包括定位台面,所述定位台面从左往右依次设置有第一定位部、第二定位部和第三定位部;所述第一定位部固定连接有多个用于安装圆钣金的第一定位柱;所述第二定位部的中部固定连接有用于安装压铸件的定位圆盘,所述第二定位部的四角处分别固定连接定位块;所述定位块的内侧开设有用于安装面壳的定位凹槽;所述第三定位部的中部开设有圆孔,所述圆孔的左右两侧分别固定连接有用于安装VESA板本体的第二定位柱。According to the above technical solution, as a further preferred technical solution of the above technical solution, the VESA board positioning jig includes a positioning table, and the positioning table is sequentially provided with a first positioning part, a second positioning part and a third positioning part from left to right. The first positioning part is fixedly connected with a plurality of first positioning columns for installing round sheet metal; the middle part of the second positioning part is fixedly connected with a positioning disc for installing die-casting parts, and the second positioning The four corners of the third positioning part are respectively fixedly connected with positioning blocks; the inner side of the positioning block is provided with a positioning groove for installing the face shell; the middle part of the third positioning part is provided with a circular hole, and the left and right sides of the circular hole are respectively fixed A second positioning post for mounting the VESA plate body is attached.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述第一VESA板涂油工位、圆钣金涂油工位、压铸件涂油工位和第二VESA板涂油工位均设置有涂油机,所述涂油机包括第一机箱,所述第一机箱的上方固定连接有支撑架,所述支撑架的顶部固定连接有水平支板,所述水平支板的后部固定连接有调节气缸,所述调节气缸的输出端通过第一连接块连接有水平滑板,所述水平滑板的背部固定连接有多个第一滑块,所述第一滑块滑动连接在水平支板前部的第一滑轨上;所述水平滑板的顶部通过支架固定连接有涂油上下气缸;所述水平滑板的前部固定连接有第二滑轨,所述第二滑轨滑动连接有第二滑块,所述第二滑块固定连接于竖直滑板的背部,所述竖直滑板的前部固定连接有旋转涂油气缸,所述旋转涂油气缸连接有转轴,所述转轴的底部固定连接有联通圆盘,所述联通圆盘上设置有多个油管接头,所述油管接头通过联通圆盘连接有油刷。According to the above technical solution, as a further preferred technical solution of the above technical solution, the first VESA plate oiling station, the circular sheet metal oiling station, the die casting oiling station and the second VESA plate oiling station are all An oiler is provided, and the oiler includes a first chassis, a support frame is fixedly connected to the top of the first chassis, a horizontal support plate is fixedly connected to the top of the support frame, and the rear part of the horizontal support plate An adjustment cylinder is fixedly connected, and the output end of the adjustment cylinder is connected to a horizontal slide plate through a first connecting block, and a plurality of first sliders are fixedly connected to the back of the horizontal slide plate, and the first sliders are slidably connected to the horizontal support. on the first slide rail at the front of the board; the top of the horizontal slide plate is fixedly connected with an oiled upper and lower cylinder through a bracket; the front of the horizontal slide plate is fixedly connected with a second slide rail, and the second slide rail is slidingly connected with a second Two sliders, the second slider is fixedly connected to the back of the vertical slide, the front of the vertical slide is fixedly connected with a rotary oil-coated cylinder, the rotary oil-coated cylinder is connected with a rotating shaft, and the bottom of the rotating shaft A Unicom disc is fixedly connected, and a plurality of oil pipe joints are arranged on the Unicom disc, and the oil pipe joints are connected with an oil brush through the Unicom disc.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述VESA板放POM垫片工位和圆钣金放POM垫片工位均设置有POM垫片自动送料机,所述POM垫片自动送料机包括第二机箱,所述第二机箱顶部设置有第一四轴机器人,所述第一四轴机器人的工作端设置有真空吸取料气爪,所述第一四轴机器人的一侧设置有安装板,所述安装板的上方设置有送料气缸,所述送料气缸的输出端固定连接有第二连接块,所述第二连接块与送料托盘的一端固定连接,所述送料托盘远离第二连接块的一侧设置有真空吸送料盘;所述送料托盘的底部固定连接有多个第三滑块,所述第三滑块滑动连接有第三滑轨上,所述第三滑轨固定连接在安装板上,所述送料托盘的上方设置有料仓,所述料仓的一侧通过料仓支架与Y轴调度平台固定连接;所述料仓的上方设置有多个料杆。According to the above technical solution, as a further preferred technical solution of the above technical solution, the POM gasket station for the VESA plate and the POM gasket station for the round sheet metal are all provided with an automatic feeder for the POM gasket, and the POM gasket The automatic feeder includes a second cabinet, the top of the second cabinet is provided with a first four-axis robot, the working end of the first four-axis robot is provided with a vacuum suction claw, and one side of the first four-axis robot A mounting plate is provided, and a feeding cylinder is arranged above the mounting plate, and the output end of the feeding cylinder is fixedly connected with a second connecting block, and the second connecting block is fixedly connected with one end of the feeding tray, and the feeding tray is far away from One side of the second connection block is provided with a vacuum suction feeding tray; the bottom of the feeding tray is fixedly connected with a plurality of third sliders, and the third slider is slidingly connected with a third slide rail, and the third slider The rail is fixedly connected on the mounting plate, and a silo is arranged above the feeding tray, and one side of the silo is fixedly connected with the Y-axis dispatching platform through a silo bracket; a plurality of material rods are arranged above the silo.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述压铸件锁螺丝工位、圆钣金锁螺丝工位和面壳锁螺丝工位均设置有打螺丝机,所述打螺丝机包括第三机箱,所述第三机箱的顶部设置有第二四轴机器人和螺丝供料器,所述第二四轴机器人的工作端固定连接有伺服轴,所述伺服轴的滑台上固定连接有移动架;所述移动架的前侧固定连接有第四滑轨,所述第四滑轨滑动连接有上滑块和下滑块,所述上滑块通过电批安装架固定连接有电批;所述电批安装架的上方通过气缸固定座固定连接有上下气缸,所述气缸固定座与所述移动架固定连接,并且所述上下气缸的输出端与所述电批安装架的顶部固定连接;所述下滑块通过吸嘴安装架固定连接有真空吸嘴,所述真空吸嘴设置于所述电批的正下方,并且所述电批的螺丝批杆穿设于所述真空吸嘴;所述移动架的一侧固定连接有视觉定位装置,所述视觉定位装置包括第一相机和第一环形光源;所述第一相机通过第一相机安装块固定安装在第一相机位置调节板上,所述第一相机位置调节板与所述移动架固定连接;所述第一环形光源固定安装在第一相机位置调节板的底部。According to the above technical solution, as a further preferred technical solution of the above technical solution, the die-casting screw locking station, the round sheet metal screw locking station and the surface shell locking screw station are all provided with a screw machine, and the screw machine Including a third chassis, the top of the third chassis is provided with a second four-axis robot and a screw feeder, the working end of the second four-axis robot is fixedly connected with a servo shaft, and the sliding table of the servo shaft is fixed A mobile frame is connected; the front side of the mobile frame is fixedly connected with a fourth slide rail, and the fourth slide rail is slidably connected with an upper slider and a lower slider, and the upper slider is fixedly connected with a Electric batch; the top of the electric batch mounting frame is fixedly connected with the upper and lower cylinders through the cylinder fixing seat, the cylinder fixing seat is fixedly connected with the moving frame, and the output end of the upper and lower cylinders is connected with the electric batch mounting frame The top is fixedly connected; the lower slider is fixedly connected with a vacuum nozzle through a nozzle mounting bracket, and the vacuum nozzle is arranged directly below the electric batch, and the screwdriver rod of the electric batch passes through the Vacuum suction nozzle; one side of the mobile frame is fixedly connected with a visual positioning device, and the visual positioning device includes a first camera and a first ring light source; the first camera is fixedly installed on the first camera through a first camera mounting block On the position adjustment plate, the first camera position adjustment plate is fixedly connected with the moving frame; the first ring light source is fixedly installed on the bottom of the first camera position adjustment plate.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述VESA板翻转工位设置有第一翻转机,所述第一翻转机包括第四机箱,所述第四机箱的顶部设置有第三四轴机器人,所述第三四轴机器人的工作端固定连接有第一法兰固定座,所述第一法兰固定座的下方固定连接有第一气缸连接板,所述第一气缸连接板的下方固定连接有第一手指气缸,所述第一手指气缸包括第一缸体,所述第一缸体的前端固定连接有第一旋转滑座,所述第一旋转滑座的前侧开设有第一滑槽,所述第一滑槽内滑动连接有两个第一夹爪,所述第一夹爪固定套接有夹块。According to the above technical solution, as a further preferred technical solution of the above technical solution, the VESA board turning station is provided with a first turning machine, the first turning machine includes a fourth chassis, and the top of the fourth chassis is provided with a first Three or four-axis robots, the working end of the third four-axis robot is fixedly connected to a first flange fixing seat, and the lower part of the first flange fixing seat is fixedly connected to a first cylinder connecting plate, and the first cylinder is connected to The bottom of the plate is fixedly connected with a first finger cylinder, the first finger cylinder includes a first cylinder body, the front end of the first cylinder body is fixedly connected with a first rotary slide, and the front side of the first rotary slide A first chute is opened, and two first jaws are slidably connected in the first chute, and a clamping block is fixedly sleeved on the first jaws.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述压铸件翻转工位和圆钣金翻转工位均设置有第二翻转机,所述第二翻转机包括第五机箱,所述第五机箱的顶部设置有第四四轴机器人,所述第四四轴机器人的工作端固定连接有第二法兰固定座,所述第二法兰固定座的下方固定连接有第二气缸连接板,所述第二气缸连接板的下方固定连接有第二手指气缸,所述第二手指气缸包括第二缸体,所述第二缸体的前端固定连接有第二旋转滑座,所述第二旋转滑座的前侧开设有第二滑槽,所述第二滑槽内滑动连接有两个第二夹爪,所述第二夹爪的外侧固定连接有夹钳。According to the above technical solution, as a further preferred technical solution of the above technical solution, both the die-casting turning station and the round sheet metal turning station are provided with a second turning machine, and the second turning machine includes a fifth cabinet. The top of the fifth chassis is provided with a fourth four-axis robot, the working end of the fourth four-axis robot is fixedly connected to a second flange fixing seat, and the bottom of the second flange fixing seat is fixedly connected to a second cylinder connection plate, a second finger cylinder is fixedly connected under the connecting plate of the second cylinder, the second finger cylinder includes a second cylinder body, and the front end of the second cylinder body is fixedly connected with a second rotary slide seat, the A second chute is provided on the front side of the second rotary slide seat, and two second clamping jaws are slidably connected in the second chute, and clamps are fixedly connected to the outside of the second clamping jaws.
根据上述技术方案,作为上述技术方案的进一步优选技术方案,所述取成品工位和人工测扭力工位均设置有取放料机台;所述取放料机台包括第六机箱,所述第六机箱的顶部设置有第五四轴机器人,所述第五四轴机器人的工作端固定连接有第三法兰固定座,所述第三法兰固定座的下方固定连接有连接板,所述连接板的下方固定连接有用于安装电磁铁的电磁铁安装板,所述连接板与电磁铁安装板之间固定连接有光源安装板,所述光源安装板的前部设置有视觉检测装置,所述视觉检测装置包括第二相机和第二环形光源,所述第二相机通过第二相机安装块固定安装在第二相机位置调节板上,所述第二相机位置调节板固定安装在所述光源安装板的前部上方;所述第二环形光源固定安装在所述光源安装板的前部下方。According to the above technical solution, as a further preferred technical solution of the above technical solution, the finished product taking station and the manual torsion measuring station are both provided with a pick-and-place machine; the pick-and-place machine includes a sixth cabinet, the The top of the sixth chassis is provided with a fifth four-axis robot, the working end of the fifth four-axis robot is fixedly connected with a third flange fixing seat, and the bottom of the third flange fixing seat is fixedly connected with a connecting plate, so An electromagnet mounting plate for installing an electromagnet is fixedly connected to the bottom of the connecting plate, a light source mounting plate is fixedly connected between the connecting plate and the electromagnet mounting plate, and a visual detection device is arranged at the front of the light source mounting plate, The visual detection device includes a second camera and a second ring light source, the second camera is fixedly installed on the second camera position adjustment plate through the second camera mounting block, and the second camera position adjustment plate is fixedly installed on the Above the front part of the light source installation board; the second ring light source is fixedly installed under the front part of the light source installation board.
本发明与现有技术相比,具有以下优点及有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
本发明提供的一种VESA板自动化生产线,实现了多设备多工艺的一体整合,首尾相接的环形滑轨使人工集中分布在同一段区间内完成各零件的上料和下料操作,同时配合针对不同零部件的特定设备,使得产品的组装能够一次性组装成功,减少了不同设备和不同工艺之间工件的转移输送以及存储空间,从而大大减少转移输送所消耗的时间、人力、物力和财力成本。An automatic production line for VESA boards provided by the present invention realizes the integration of multiple equipment and multiple processes. The end-to-end annular slide rails enable the labor to be concentrated and distributed in the same section to complete the loading and unloading operations of each part. Specific equipment for different parts enables the assembly of products to be assembled successfully at one time, reducing the transfer, transportation and storage space of workpieces between different equipment and different processes, thereby greatly reducing the time, manpower, material and financial resources consumed by transfer and transportation cost.
附图说明Description of drawings
图1为本发明的工序流程图;Fig. 1 is a process flow diagram of the present invention;
图2为本发明的整体结构示意图;Fig. 2 is the overall structure schematic diagram of the present invention;
图3为图2的A部分的局部放大图;Fig. 3 is a partially enlarged view of part A of Fig. 2;
图4为本发明的VESA板定位治具的结构示意图;Fig. 4 is the structural representation of the VESA board positioning jig of the present invention;
图5为本发明的涂油机的整体结构示意图;Fig. 5 is the overall structure schematic diagram of the oiler of the present invention;
图6为本发明的涂油机另一角度的整体结构示意图Figure 6 is a schematic diagram of the overall structure of another angle of the oiler of the present invention
图7为图5的B部分的局部放大图;Fig. 7 is a partially enlarged view of part B of Fig. 5;
图8为本发明的POM垫片自动送料机的结构示意图Fig. 8 is the structural representation of POM gasket automatic feeder of the present invention
图9为图8的C部分的局部放大图;Fig. 9 is a partially enlarged view of part C of Fig. 8;
图10为本发明的打螺丝机的整体结构示意图;Fig. 10 is a schematic diagram of the overall structure of the screwdriver of the present invention;
图11为本发明的打螺丝机另一角度的整体结构示意图;Fig. 11 is a schematic diagram of the overall structure of another angle of the screwdriver of the present invention;
图12为图10的D部分的局部放大图;Fig. 12 is a partially enlarged view of part D of Fig. 10;
图13为图11的E部分的局部放大图;Fig. 13 is a partially enlarged view of part E of Fig. 11;
图14为本发明的第一翻转机的整体结构示意图;14 is a schematic diagram of the overall structure of the first turning machine of the present invention;
图15为图14的F部分的局部放大图;Fig. 15 is a partially enlarged view of part F of Fig. 14;
图16为本发明的第一手指气缸的结构示意图;Fig. 16 is a schematic structural view of the first finger cylinder of the present invention;
图17为本发明的第二翻转机的整体结构示意图;17 is a schematic diagram of the overall structure of the second turning machine of the present invention;
图18为图17的G部分的局部放大图;Fig. 18 is a partially enlarged view of part G of Fig. 17;
图19为本发明的第二手指气缸的结构示意图;Fig. 19 is a schematic structural view of the second finger cylinder of the present invention;
图20为本发明的取放料机台的整体结构示意图;Fig. 20 is a schematic diagram of the overall structure of the pick-and-place machine platform of the present invention;
图21为图20的H部分的局部放大图。FIG. 21 is a partially enlarged view of part H in FIG. 20 .
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合具体实施例对本发明的优选实施方案进行描述,但是应当理解,附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。附图中描述位置关系仅用于示例性说明,不能理解为对本专利的限制。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the preferred embodiments of the present invention will be described below in conjunction with specific examples, but it should be understood that the accompanying drawings are for illustrative purposes only, and cannot be interpreted as an explanation of this patent. Restrictions; In order to better illustrate this embodiment, some parts in the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, some known structures and their descriptions in the drawings may Omissions are understandable. The positional relationship described in the drawings is for illustrative purposes only, and should not be construed as a limitation on this patent.
实施例1:Example 1:
一种VESA板自动化生产线,包括滑轨桌面100,所述滑轨桌面100上设置有用于输送工件的环形滑轨200;所述环形滑轨200上滑动连接有多个VESA板定位治具1;所述滑轨桌面100的外侧沿顺时针方向依次设置有人工放VESA板和圆钣金工位01、第一VESA板涂油工位02、圆钣金涂油工位03、VESA板放POM垫片工位04、圆钣金放POM垫片工位05、人工放压铸件工位06、压铸件锁螺丝工位07、压铸件翻转工位08、压铸件涂油工位09、VESA板翻转工位010、第二VESA板涂油工位011、圆钣金翻转工位012、圆钣金锁螺丝工位013、人工测扭力工位014、人工面壳组装工位015、面壳锁螺丝工位016和取成品工位017;所述VESA板定位治具1沿着环形滑轨200的输送方向依次通过上述工位且进行循环工作。An automatic production line for VESA boards, comprising a
本发明的VESA板自动化生产线实现了多设备多工艺的一体整合,首尾相接的环形滑轨使人工集中分布在同一段区间内完成各零件的上料和下料操作,同时配合针对不同零部件的特定设备,使得产品的组装能够一次性组装成功,减少了不同设备和不同工艺之间工件的转移输送以及存储空间,从而大大减少转移输送所消耗的时间、人力、物力和财力成本。The VESA plate automatic production line of the present invention realizes the integrated integration of multiple equipment and multiple processes, and the end-to-end annular slide rails make the manual work concentrated and distributed in the same section to complete the loading and unloading operations of each part, and at the same time coordinate for different parts The specific equipment enables the assembly of products to be assembled successfully at one time, reducing the transfer, transportation and storage space of workpieces between different equipment and different processes, thereby greatly reducing the time, manpower, material and financial costs consumed by transfer and transportation.
进一步地,在另一个实施例中,所述VESA板定位治具1包括定位台面11,所述定位台面11从左往右依次设置有第一定位部111、第二定位部112和第三定位部113;所述第一定位部111固定连接有多个用于安装圆钣金的第一定位柱1111;所述第二定位部112的中部固定连接有用于安装压铸件的定位圆盘1121,所述第二定位部1112的四角处分别固定连接定位块1122;所述定位块1122的内侧开设有用于安装面壳的定位凹槽11221;所述第三定位部113的中部开设有圆孔1131,所述圆孔1131的左右两侧分别固定连接有用于安装VESA板本体的第二定位柱1132。Further, in another embodiment, the VESA
本发明的VESA板定位治具1能够同时承载VESA板上的不同零部件,减少的治具数量,降低了生产成本,同时零部件需要夹持、翻转进行组装时,可以在同一个定位治具上完成,从而增加了装配效率。The VESA
进一步地,在另一个实施例中,所述第一VESA板涂油工位02、圆钣金涂油工位03、压铸件涂油工位09和第二VESA板涂油工位011均设置有涂油机2,所述涂油机2包括第一机箱21,所述第一机箱21的上方固定连接有支撑架22,所述支撑架22的顶部固定连接有水平支板23,所述水平支板23的后部固定连接有调节气缸24,所述调节气缸24的输出端通过第一连接块25连接有水平滑板26,所述水平滑板26的背部固定连接有多个第一滑块27,所述第一滑块27滑动连接在水平支板23前部的第一滑轨28上;所述水平滑板26的顶部通过支架29固定连接有涂油上下气缸210;所述水平滑板26的前部固定连接有第二滑轨211,所述第二滑轨211滑动连接有第二滑块212,所述第二滑块212固定连接于竖直滑板213的背部,所述竖直滑板213的前部固定连接有旋转涂油气缸214,所述旋转涂油气缸214连接有转轴215,所述转轴215的底部固定连接有联通圆盘216,所述联通圆盘216上设置有多个油管接头217,所述油管接头217通过联通圆盘216连接有油刷218。Further, in another embodiment, the first VESA plate oiling station 02, the round sheet
本发明的涂油机2可以完成所述第一VESA板涂油工位02、圆钣金涂油工位03、压铸件涂油工位09和第二VESA板涂油工位011上的工件的涂油工作,通过调节气缸24和涂油上下气缸210来控制涂油位置,实现自动涂油,该涂油机2结构简单,成本低,且涂油均匀,效率高,适用于工厂大批量生产。The
进一步地,在另一个实施例中,所述VESA板放POM垫片工位04和圆钣金放POM垫片工位05均设置有POM垫片自动送料机3,所述POM垫片自动送料机3包括第二机箱31,所述第二机箱31顶部设置有第一四轴机器人32,所述第一四轴机器人32的工作端设置有真空吸取料气爪33,所述第一四轴机器人32的一侧设置有安装板34,所述安装板34的上方设置有送料气缸35,所述送料气缸35的输出端固定连接有第二连接块36,所述第二连接块36与送料托盘37的一端固定连接,所述送料托盘37远离第二连接块36的一侧设置有真空吸送料盘38;所述送料托盘37的底部固定连接有多个第三滑块39,所述第三滑块39滑动连接有第三滑轨310上,所述第三滑轨310固定连接在安装板34上,所述送料托盘37的上方设置有料仓311,所述料仓311的一侧通过料仓支架312与Y轴调度平台313固定连接;所述料仓311的上方设置有多个料杆314。Further, in another embodiment, the VESA plate puts the POM gasket station 04 and the round sheet metal puts the POM gasket station 05 is equipped with a POM gasket automatic feeder 3, and the POM gasket is automatically fed The machine 3 includes a second cabinet 31, the top of the second cabinet 31 is provided with a first four-axis robot 32, and the working end of the first four-axis robot 32 is provided with a vacuum suction claw 33, and the first four-axis One side of robot 32 is provided with mounting plate 34, and the top of described mounting plate 34 is provided with feeding cylinder 35, and the output end of described feeding cylinder 35 is fixedly connected with second connecting block 36, and described second connecting block 36 and feeding One end of the tray 37 is fixedly connected, and the side of the feeding tray 37 away from the second connection block 36 is provided with a vacuum suction feeding tray 38; the bottom of the feeding tray 37 is fixedly connected with a plurality of third sliders 39, and the first The three sliders 39 are slidably connected to the third slide rail 310, the third slide rail 310 is fixedly connected to the mounting plate 34, a feed bin 311 is arranged above the feeding tray 37, and one side of the feed bin 311 passes through The silo support 312 is fixedly connected with the Y-axis adjustment platform 313 ; a plurality of material rods 314 are arranged above the silo 311 .
本发明的POM垫片自动送料机3可以自动完成VESA板放POM垫片工位04和圆钣金放POM垫片工位05的POM垫片的输送工作,通过设置真空吸送料盘38,真空吸送料盘38产生真空吸住POM垫片,使其紧贴在真空吸送料盘38上,可以防止POM垫片产生变形。该POM垫片自动送料机3自动化水平高,送料速度快,适用于工厂大批量生产。The POM pad
进一步地,在另一个实施例中,所述压铸件锁螺丝工位07、圆钣金锁螺丝工位013和面壳锁螺丝工位016均设置有打螺丝机4,所述打螺丝机4包括第三机箱41,所述第三机箱41的顶部设置有第二四轴机器人42和螺丝供料器43,所述第二四轴机器人42的工作端固定连接有伺服轴44,所述伺服轴44的滑台上固定连接有移动架45;所述移动架45的前侧固定连接有第四滑轨46,所述第四滑轨46滑动连接有上滑块47和下滑块48,所述上滑块47通过电批安装架49固定连接有电批410;所述电批安装架49的上方通过气缸固定座411固定连接有上下气缸412,所述气缸固定座411与所述移动架45固定连接,并且所述上下气缸412的输出端与所述电批安装架49的顶部固定连接;所述下滑块48通过吸嘴安装架413固定连接有真空吸嘴414,所述真空吸嘴414设置于所述电批410的正下方,并且所述电批410的螺丝批杆415穿设于所述真空吸嘴414;所述移动架5的一侧固定连接有视觉定位装置,所述视觉定位装置包括第一相机416和第一环形光源417;所述第一相机416通过第一相机安装块418固定安装在第一相机位置调节板419上,所述第一相机位置调节板419与所述移动架45固定连接;所述第一环形光源417固定安装在第一相机位置调节板419的底部。Further, in another embodiment, the die-casting screw locking station 07, the round sheet metal locking screw station 013 and the surface shell locking screw station 016 are all provided with a screw machine 4, and the screw machine 4 Including a third cabinet 41, the top of the third cabinet 41 is provided with a second four-axis robot 42 and a screw feeder 43, the working end of the second four-axis robot 42 is fixedly connected with a servo shaft 44, the servo The slide table of the shaft 44 is fixedly connected with a mobile frame 45; the front side of the mobile frame 45 is fixedly connected with a fourth slide rail 46, and the fourth slide rail 46 is slidably connected with an upper slider 47 and a lower slider 48, Described upper slide block 47 is fixedly connected with electric batch 410 by electric batch installation frame 49; The frame 45 is fixedly connected, and the output end of the upper and lower cylinders 412 is fixedly connected with the top of the electric batch mounting frame 49; the lower slider 48 is fixedly connected with a vacuum nozzle 414 through a nozzle mounting frame 413, and the vacuum The suction nozzle 414 is arranged directly below the electric batch 410, and the screwdriver rod 415 of the electric batch 410 is pierced through the vacuum suction nozzle 414; one side of the moving frame 5 is fixedly connected with a visual positioning device, The visual positioning device includes a first camera 416 and a first ring light source 417; the first camera 416 is fixedly installed on the first camera position adjustment plate 419 through the first camera mounting block 418, and the first camera position adjustment plate 419 is fixedly connected with the moving frame 45 ; the first ring light source 417 is fixedly installed on the bottom of the first camera position adjustment plate 419 .
本发明的打螺丝机4可以自动完成所述压铸件锁螺丝工位07、圆钣金锁螺丝工位013和面壳锁螺丝工位016上的螺丝旋拧的工作,通过设置视觉定位装置,视觉定位装置的第一相机416可保证真空吸嘴414吸取到螺丝旋拧到产品上,从而保证了螺丝定位的准确性,防止出现螺丝无法准确打在螺纹孔内或损坏螺钉孔等情况。并且该打螺丝机4自动化水平高,旋钮速度快,适用于工厂大批量生产。The screwing machine 4 of the present invention can automatically complete the work of screwing the screws on the die-casting
进一步地,在另一个实施例中,所述VESA板翻转工位010设置有第一翻转机5,所述第一翻转机5包括第四机箱51,所述第四机箱51的顶部设置有第三四轴机器人52,所述第三四轴机器人52的工作端固定连接有第一法兰固定座53,所述第一法兰固定座53的下方固定连接有第一气缸连接板54,所述第一气缸连接板54的下方固定连接有第一手指气缸55,所述第一手指气缸55包括第一缸体551,所述第一缸体551的前端固定连接有第一旋转滑座552,所述第一旋转滑座552的前侧开设有第一滑槽553,所述第一滑槽553内滑动连接有两个第一夹爪554,所述第一夹爪554固定套接有夹块56。Further, in another embodiment, the VESA
进一步地,在另一个实施例中,所述压铸件翻转工位08和圆钣金翻转工位012均设置有第二翻转机6,所述第二翻转机6包括第五机箱61,所述第五机箱61的顶部设置有第四四轴机器人62,所述第四四轴机器人62的工作端固定连接有第二法兰固定座63,所述第二法兰固定座63的下方固定连接有第二气缸连接板64,所述第二气缸连接板64的下方固定连接有第二手指气缸65,所述第二手指气缸65包括第二缸体651,所述第二缸体651的前端固定连接有第二旋转滑座652,所述第二旋转滑座652的前侧开设有第二滑槽653,所述第二滑槽653内滑动连接有两个第二夹爪654,所述第二夹爪654的外侧固定连接有夹钳66。Further, in another embodiment, both the die
本发明的第一翻转机5和第二翻转机6可以自动完成所述压铸件翻转工位08、圆钣金翻转工位012和VESA板翻转工位010上的工件翻转的工作,通过第一手指气缸55(第二手指气缸65)和夹钳56(夹块66)的相互配合,可以自动对工件进行翻转,大大的提高了产线的生产和运转效率,同时也减少了人员的失误率,降低了人工成本。并且该第一翻转机5和第二翻转机6,自动化水平高,翻转速度快,适用于工厂大批量生产。The
进一步地,在另一个实施例中,所述取成品工位017和人工测扭力工位014均设置有取放料机台7;所述取放料机台7包括第六机箱71,所述第六机箱71的顶部设置有第五四轴机器人72,所述第五四轴机器人72的工作端固定连接有第三法兰固定座73,所述第三法兰固定座73的下方固定连接有连接板74,所述连接板74的下方固定连接有用于安装电磁铁的电磁铁安装板75,所述连接板74与电磁铁安装板75之间固定连接有光源安装板76,所述光源安装板76的前部设置有视觉检测装置,所述视觉检测装置包括第二相机77和第二环形光源78,所述第二相机77通过第二相机安装块79固定安装在第二相机位置调节板710上,所述第二相机位置调节板710固定安装在所述光源安装板76的前部上方;所述第二环形光源78固定安装在所述光源安装板76的前部下方。Further, in another embodiment, the
本发明的取放料机台7可以自动取成品工位017和人工测扭力工位014的取料工作,通过设置视觉检测装置,可以自动识别合格品和不合格品,并且可以自动搬运至相应的区域,大大的提高了产线的生产和运转效率,同时也减少了人员的错误率,降低了人工成本。The pick-and-
本发明一个实施例的工作原理如下:The working principle of an embodiment of the present invention is as follows:
1.人工放VESA板和圆钣金工位01上的员工在VESA板定位治具1的第一定位部111上放置圆钣金,在第三定位部113上放置VESA板本体。1. Manually place the VESA board and the round sheet metal The employees at
2.随后VESA板定位治具1随着环形轨道200向前运行至第一VESA板涂油工位02和圆钣金涂油工位03,第一VESA板涂油工位02和圆钣金涂油工位03上的涂油机2分别对VESA板的凹面和圆钣金完成涂油工作。2. Then the VESA
3.随后VESA板定位治具1继续向前运行至VESA板放POM垫片工位04和圆钣金放POM垫片工位05,这两个工位上的POM垫片自动送料机3分别在圆钣金和VESA板本体上放置POM垫片。3. Then the VESA
4.随后人工放压铸件工位06上的员工在VESA板定位治具1第二定位部112上的定位圆盘1121上安放压铸件。4. Then the staff on the
5.随后VESA板定位治具1依次经过压铸件锁螺丝工位07、压铸件翻转工位08和压铸件涂油工位09;压铸件锁螺丝工位07上的打螺丝机4完成压铸件上各个零件的锁螺丝工作,压铸件翻转工位08上的第二翻转机6在VESA板定位治具1的第二定位部112上完成压铸件的翻转工作,压铸件涂油工位09上的涂油机4完成压铸件的涂油工作。5. Then the VESA
6.随后VESA板定位治具1继续向前运行至VESA板翻转工位010,通过第一翻转机5将VESA板本体和VESA板本体上的POM垫片从VESA板定位治具1的第三定位部113翻转180°放置在第二定位部112的压铸件上。6. Then the VESA
7.随后VESA板定位治具1继续向前运行至第二VESA板涂油工位011,第二VESA板涂油工位011上的涂油机2对VESA板本体上的凸面完成涂油工作。7. Then the VESA
8.随后VESA板定位治具1继续向前运行至圆钣金翻转工位012和圆钣金锁螺丝工位013;圆钣金翻转工位012上的第二翻转机5将VESA板定位治具1第一定位部111上的圆钣金和圆钣金上的POM垫片翻转180°放置在第二定位部112上VESA板本体上,圆钣金锁螺丝工位013的打螺丝机将圆钣金与VESA板本体锁紧。8. Then the VESA
9.随后VESA板定位治具1继续向前运行至人工测扭力工位014和人工面壳组装工位015,人工测扭力工位014上的取放料机台7将VESA板定位治具上的工件取出后,员工通过扭力扳手对各个拧紧的螺丝进行扭力测试,测试合格的产品,员工在人工面壳组装工位015上将面壳组装在VESA板本体上,然后将组装后的工件放在VESA板定位治具的第二定位部112上。9. Then the VESA
10.随后VESA板定位治具1继续向前运行至面壳锁螺丝工位016和取成品工位017;面壳锁螺丝工位016上的打螺丝机将面壳与VESA板本体锁紧;从而完成整个产品的组装,然后通过取成品工位017上的取放料机台7将产品取出放置在包装区。10. Then the VESA
依据本发明的描述及附图,本领域技术人员很容易制造或使用本发明的一种VESA板自动化生产线,并且能够产生本发明所记载的积极效果。According to the description and accompanying drawings of the present invention, those skilled in the art can easily manufacture or use a VESA plate automatic production line of the present invention, and can produce the positive effects recorded in the present invention.
如无特殊说明,本发明中,若有术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此本发明中描述方位或位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以结合附图,并根据具体情况理解上述术语的具体含义。Unless otherwise specified, in the present invention, if there are terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", " The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" etc. is Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore the present invention The terms describing the orientation or positional relationship in the document are only for illustrative purposes, and should not be construed as limitations on this patent. Those skilled in the art can understand the specific meanings of the above terms according to specific situations in conjunction with the accompanying drawings.
除非另有明确的规定和限定,本发明中,若有术语“设置”、“相连”及“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。Unless otherwise clearly specified and limited, in the present invention, if the terms "arrangement", "connection" and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection ; It can be directly connected, or indirectly connected through an intermediary, and can be internally connected between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
以上所述,仅是本发明的较佳实施例,并非对本发明做任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化,均落入本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications and equivalent changes made to the above embodiments according to the technical essence of the present invention all fall within the scope of the present invention. within the scope of protection.
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