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CN115360685A - Surge protector - Google Patents

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Publication number
CN115360685A
CN115360685A CN202211162594.7A CN202211162594A CN115360685A CN 115360685 A CN115360685 A CN 115360685A CN 202211162594 A CN202211162594 A CN 202211162594A CN 115360685 A CN115360685 A CN 115360685A
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Prior art keywords
surge protector
graphite
base
ferrule assembly
assembly
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Pending
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CN202211162594.7A
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Chinese (zh)
Inventor
郑铁如
徐旭阳
郑铁颖
韩丹丹
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Zhejiang Tyco Tianwei Electric Co ltd
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Zhejiang Tyco Tianwei Electric Co ltd
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Priority to CN202211162594.7A priority Critical patent/CN115360685A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H9/00Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
    • H02H9/04Emergency protective circuit arrangements for limiting excess current or voltage without disconnection responsive to excess voltage
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C1/00Details
    • H01C1/14Terminals or tapping points or electrodes specially adapted for resistors; Arrangements of terminals or tapping points or electrodes on resistors
    • H01C1/144Terminals or tapping points or electrodes specially adapted for resistors; Arrangements of terminals or tapping points or electrodes on resistors the terminals or tapping points being welded or soldered
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/10Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H1/00Details of emergency protective circuit arrangements
    • H02H1/04Arrangements for preventing response to transient abnormal conditions, e.g. to lightning or to short duration over voltage or oscillations; Damping the influence of DC component by short circuits in AC networks

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Power Engineering (AREA)
  • Emergency Protection Circuit Devices (AREA)

Abstract

一种浪涌保护器,包括底座和插芯组件,所述底座包括的截面为U形,所述U形底座的两端具有第一接线端和第二接线端,所述插芯组件内设有防浪涌模块,所述插芯组件与所述底座能够电连接,所述插芯组件的壳体内包括石墨组件、PCB组件、金属电极;所述石墨组件为石墨片与绝缘层形成的叠层,所述叠层的左右两片石墨与两个金属电极连接,pcb组件包括pcb板和金属排针,所述金属排针与石墨片连接;所述壳体内设有多个凹槽,所述石墨片和所述绝缘层卡合于所述凹槽内。

Figure 202211162594

A surge protector, comprising a base and a ferrule assembly, the base includes a U-shaped cross-section, the two ends of the U-shaped base have a first terminal and a second terminal, and the ferrule assembly is equipped with There is an anti-surge module, the ferrule assembly can be electrically connected to the base, and the housing of the ferrule assembly includes graphite components, PCB components, and metal electrodes; the graphite component is a stack of graphite sheets and insulating layers. layer, the left and right graphite sheets of the laminate are connected to two metal electrodes, the pcb assembly includes a pcb board and a metal row pin, and the metal row pin is connected to the graphite sheet; multiple grooves are provided in the housing, so The graphite sheet and the insulating layer are engaged in the groove.

Figure 202211162594

Description

浪涌保护器surge protector

技术领域technical field

本发明涉及一种浪涌保护器。The invention relates to a surge protector.

背景技术Background technique

雷电过电压、雷击电磁脉冲及线路中供电电压异常突变时,常出现电涌(超出正常工作电压的瞬间过电压),并造成用电系统和用电设备损坏,为了避免上述情况的发生,各式各样的电涌保护器出现于我们的日常生活中。电涌保护器用于抑制线路上的电涌,并泄放线路上的过电流。浪涌保护器也叫防雷器,是一种为各种电子设备、仪器仪表、通讯线路提供安全防护的电子装置。当电气回路或者通信线路中因为外界的干扰突然产生尖峰电流或者电压时,浪涌保护器能在极短的时间内导通分流,从而避免浪涌对回路中其他设备的损害。When lightning overvoltage, lightning electromagnetic pulse and abnormal sudden change of power supply voltage in the line, surge (instantaneous overvoltage exceeding the normal working voltage) often occurs, and causes damage to the electrical system and electrical equipment. In order to avoid the occurrence of the above situation, each All kinds of surge protectors appear in our daily life. Surge protectors are used to suppress surges on the line and discharge overcurrent on the line. Surge protector, also called lightning protector, is an electronic device that provides safety protection for various electronic equipment, instruments, and communication lines. When the electrical circuit or communication line suddenly generates a peak current or voltage due to external interference, the surge protector can conduct the shunt in a very short time, so as to avoid the damage of the surge to other equipment in the circuit.

浪涌保护器,适用于交流50/60HZ或直流,额定电压2000V以下的供电系统中,对间接雷电和直接雷电影响或其他瞬时过压的电涌进行保护,适用于家庭住宅、第三产业以及工业领域电涌保护的要求。Surge protector, suitable for AC 50/60HZ or DC, power supply system with rated voltage below 2000V, to protect against indirect lightning and direct lightning effects or other transient overvoltage surges, suitable for family residences, tertiary industries and Requirements for surge protection in the industrial field.

浪涌保护器一般包括电压敏感元件、释放装置、指示装置等,而释放装置又包括弹簧和导电体,其中导电体通过焊接条与电压敏感元件的电极片焊接,当通过电涌保护器的电压超过其额定值时,电极片发热使焊接条融化,释放装置的导电体在弹簧的作用下与电极片分离。正常状态下,浪涌保护器内部的压敏电阻处于高阻值,相当于开路状态,当出现雷击时,在高电压作用下,压敏电阻阻值迅速减小,类似短路状态,通过压敏电阻向大地传导雷击电流,消除因雷击造成的过电压。The surge protector generally includes a voltage sensitive element, a release device, an indicating device, etc., and the release device includes a spring and a conductor, where the conductor is welded to the electrode sheet of the voltage sensitive element through a welding bar. When the rated value is exceeded, the electrode sheet heats up to melt the welding rod, and the conductor of the release device is separated from the electrode sheet under the action of the spring. Under normal conditions, the varistor inside the surge protector is at a high resistance value, which is equivalent to an open circuit state. When a lightning strike occurs, the resistance value of the varistor decreases rapidly under the action of high voltage, similar to a short circuit state, through the varistor The resistor conducts the lightning strike current to the ground to eliminate the overvoltage caused by the lightning strike.

原有的浪涌保护器上的螺丝穿过导电金属体,导电金属体之间为多层石墨,从而实现对石墨的固定安装;同时原有的模块部分没有插接脚,不具有插拔功能,且原有的排针裸露在外,脱扣不稳定。The screw on the original surge protector passes through the conductive metal body, and the conductive metal body is multi-layered graphite, so as to realize the fixed installation of the graphite; at the same time, the original module part has no plug pins and does not have the plug-in function. , and the original pin header is exposed, and the tripping is unstable.

原有的排针是裸露的,改进:现有设置有塑料件对其进行包裹防护;The original pin header is exposed, improvement: the existing set has plastic parts to wrap and protect it;

改进:保险片、电极、与框架通过焊锡的方式连接,当受热时,锡会熔掉,使得保险片、电极和插脚之间脱离固定状态,便于进行脱扣。Improvement: The fuse, the electrode, and the frame are connected by soldering. When heated, the tin will melt away, so that the fuse, the electrode and the pin are out of the fixed state, which is convenient for tripping.

发明内容Contents of the invention

本发明的目的在于提供一种浪涌保护器,其不会破坏多层石墨导电体的结构,具备插拔功能,且能够保护裸露的排针,实现稳定的脱扣。The object of the present invention is to provide a surge protector, which will not damage the structure of the multilayer graphite conductor, has a plug-in function, and can protect exposed pin headers to achieve stable tripping.

本发明的上述目的通过以下方案实现:Above-mentioned purpose of the present invention is achieved through the following scheme:

一种浪涌保护器,包括底座和插芯组件,所述底座包括的截面为U形,所述U形底座的两端具有第一接线端和第二接线端,所述插芯组件内设有防浪涌模块,所述插芯组件与所述底座能够电连接,所述插芯组件的壳体内包括石墨组件、PCB组件、金属电极;所述石墨组件为石墨片与绝缘层形成的叠层,所述叠层的左右两片石墨与两个金属电极连接,pcb组件包括pcb板和金属排针,所述金属排针与石墨片连接;A surge protector, comprising a base and a ferrule assembly, the base includes a U-shaped cross-section, the two ends of the U-shaped base have a first terminal and a second terminal, and the ferrule assembly is equipped with There is an anti-surge module, the ferrule assembly can be electrically connected to the base, and the housing of the ferrule assembly includes graphite components, PCB components, and metal electrodes; the graphite component is a stack of graphite sheets and insulating layers. layer, the left and right graphite sheets of the laminate are connected to two metal electrodes, and the pcb assembly includes a pcb board and a metal row pin, and the metal row pin is connected to the graphite sheet;

其特征在于:所述壳体内设有多个凹槽,所述石墨片和所述绝缘层卡合于所述凹槽内,所述插芯组件的底部具有两个插接脚,两个所述金属电极可分别与所述插接脚电连接,所述底座与所述插接脚对应设有插槽,两个所述插槽与所述第一接线端和第二接线端电连接。It is characterized in that: there are multiple grooves in the housing, the graphite sheet and the insulating layer are engaged in the grooves, the bottom of the ferrule assembly has two pins, and the two The metal electrodes can be electrically connected to the plug pins respectively, the base and the plug pins are provided with corresponding slots, and the two slots are electrically connected to the first terminal and the second terminal.

进一步的,所述叠层右侧的金属电极与保险片以及框架通过锡焊的方式连接,所述框架与插接脚电连接。Further, the metal electrode on the right side of the stack is connected to the safety plate and the frame by soldering, and the frame is electrically connected to the plug pin.

进一步的,所述排针的可视部分被塑料件包裹防护。Further, the visible part of the pin header is protected by a plastic wrap.

进一步的,所述插芯组件的壳体侧部具有弹性凸起,所述底座设有可与所述弹性凸起配合的卡槽。Further, the housing side of the ferrule assembly has an elastic protrusion, and the base is provided with a slot that can cooperate with the elastic protrusion.

进一步的,所述保险片连接于弹簧的下端,所述弹簧的上端连接于所述壳体。Further, the safety plate is connected to the lower end of the spring, and the upper end of the spring is connected to the housing.

进一步的,所述插槽为u形结构槽,所述u形结构的两侧边结构件具有弹性从而能够挤压固定所述插脚。Further, the slot is a u-shaped structural slot, and the structural members on both sides of the u-shaped structure are elastic so as to be able to compress and fix the pin.

进一步的,所述插芯组件的数量为多个。Further, there are multiple ferrule assemblies.

进一步的,每个所述插芯组件内的石墨组件数量为多个。Further, there are multiple graphite components in each ferrule component.

本发明的上述方案可以取得如下技术效果:Said scheme of the present invention can obtain following technical effect:

原有的浪涌保护器上的螺丝穿过设置的导电金属体,导电金属体之间形成多层石墨,本发明的多层石墨和绝缘体卡合固定于壳体内,本发明不设置螺丝穿过导电金属体,减少了在导电金属体上开孔的步骤,简化了工艺,降低装配难度。The screw on the original surge protector passes through the set conductive metal body, and multi-layer graphite is formed between the conductive metal bodies. The multi-layer graphite and the insulator of the present invention are engaged and fixed in the housing, and the present invention does not set the screw through The conductive metal body reduces the steps of opening holes on the conductive metal body, simplifies the process, and reduces the difficulty of assembly.

本发明的浪涌保护器的插芯模块底部设置有插接与底座;实现快速插拔功能,提高了使用的便利度。The bottom of the plug-in module of the surge protector of the present invention is provided with a plug-in connection and a base; the fast plug-in and pull-out function is realized, and the convenience of use is improved.

本发明的浪涌保护器设置有塑料件对排针进行包裹防护,提升了排针使用寿命。The surge protector of the present invention is provided with plastic parts to wrap and protect the pin row, thereby improving the service life of the pin row.

本发明的浪涌保护器中保险片、电极、与框架通过焊锡的方式连接,当受热时,锡会熔掉,使得保险片、电极和插脚之间脱离固定状态,便于进行脱扣。In the surge protector of the present invention, the fuse, the electrode, and the frame are connected by soldering. When heated, the tin will melt away, so that the fuse, the electrode and the pin are out of the fixed state, which is convenient for tripping.

附图说明Description of drawings

图1为本发明浪涌保护器的结构俯视图。Fig. 1 is a top view of the structure of the surge protector of the present invention.

图2为本发明浪涌保护器的结构注视图。Fig. 2 is a structural attention view of the surge protector of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

参见图1和图2,一种浪涌保护器,包括底座9和插芯组件,所述底座9包括的截面为U形,所述U形底座的两端具有第一接线端和第二接线端,所述插芯组件内设有防浪涌模块,所述插芯组件与所述底座能够电连接,所述插芯组件的壳1内包括石墨组件2、PCB组件、金属电极;所述石墨组件为石墨片与绝缘层形成的叠层,所述叠层的左右两片石墨与两个金属电极连接,PCB组件包括PCB板和金属排针5,所述金属排针5与石墨片连接;Referring to Figures 1 and 2, a surge protector includes a base 9 and a ferrule assembly, the base 9 has a U-shaped cross-section, and the two ends of the U-shaped base have a first terminal and a second terminal end, the ferrule assembly is provided with a surge-proof module, the ferrule assembly can be electrically connected to the base, and the shell 1 of the ferrule assembly includes a graphite assembly 2, a PCB assembly, and a metal electrode; The graphite component is a laminate formed of graphite sheets and insulating layers. The left and right graphite sheets of the laminate are connected to two metal electrodes. The PCB component includes a PCB board and a metal pin header 5, and the metal pin header 5 is connected to the graphite sheet ;

所述壳体内设有多个凹槽,所述石墨片和所述绝缘层卡合于所述凹槽内,所述插芯组件的底部具有两个插接脚3,两个所述金属电极可分别与所述插接脚电连接,所述底座与所述插接脚对应设有插槽,两个所述插槽与所述第一接线端和第二接线端电连接。There are multiple grooves in the housing, the graphite sheet and the insulating layer are engaged in the grooves, the bottom of the ferrule assembly has two pins 3, and the two metal electrodes It can be electrically connected with the plugging pins respectively, the base and the plugging pins are correspondingly provided with slots, and the two slots are electrically connected with the first terminal and the second terminal.

所述叠层右侧的金属电极7与保险片6以及框架8通过锡焊的方式连接,所述框架与插接脚电连接。The metal electrode 7 on the right side of the stack is connected to the safety plate 6 and the frame 8 by soldering, and the frame is electrically connected to the plug pin.

所述排针的可视部分被塑料件4包裹防护,塑料件4对排针5进行包裹防护,提升了排针使用寿命。The visible part of the pin header is wrapped and protected by the plastic part 4, and the plastic part 4 wraps and protects the pin header 5, which improves the service life of the pin header.

所述插芯组件的壳体侧部具有弹性凸起,所述底座设有可与所述弹性凸起配合的卡槽。The housing side of the ferrule assembly has an elastic protrusion, and the base is provided with a slot that can cooperate with the elastic protrusion.

所述保险片6连接于弹簧的下端,所述弹簧的上端连接于所述壳体。The safety plate 6 is connected to the lower end of the spring, and the upper end of the spring is connected to the housing.

所述插槽为U形结构槽,所述U形结构的两侧边结构件具有弹性从而能够挤压固定所述插脚。The slot is a U-shaped structural slot, and the structural parts on both sides of the U-shaped structure are elastic so as to be able to squeeze and fix the pin.

所述插芯组件的数量为多个,每个所述插芯组件内的石墨组件数量为多个。There are multiple ferrule assemblies, and there are multiple graphite assemblies in each ferrule assembly.

上述浪涌保护器的导电体和绝缘体卡合固定于壳体内,没有螺丝穿过导电体,避免了对导电体结构的破坏。The conductor and the insulator of the above surge protector are fastened and fixed in the casing, and no screw passes through the conductor, thus avoiding damage to the structure of the conductor.

上述浪涌保护器的插芯模块底部设置有插接与底座;实现快速插拔功能,提高了使用的便利度。The bottom of the ferrule module of the above-mentioned surge protector is provided with a socket and a base; the function of fast plugging and unplugging is realized, and the convenience of use is improved.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still It is possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.

Claims (8)

1.一种浪涌保护器,包括底座和插芯组件,所述底座包括的截面为U形,所述U形底座的两端具有第一接线端和第二接线端,所述插芯组件内设有防浪涌模块,所述插芯组件与所述底座能够电连接,所述插芯组件的壳体内包括石墨组件、PCB组件、金属电极;所述石墨组件为石墨片与绝缘层形成的叠层,所述叠层的左右两片石墨与两个金属电极连接,pcb组件包括pcb板和金属排针,所述金属排针与石墨片连接;1. A surge protector, comprising a base and a ferrule assembly, the base includes a U-shaped cross-section, the two ends of the U-shaped base have a first terminal and a second terminal, the ferrule assembly An anti-surge module is provided inside, and the ferrule assembly can be electrically connected to the base. The housing of the ferrule assembly includes a graphite assembly, a PCB assembly, and a metal electrode; the graphite assembly is formed by a graphite sheet and an insulating layer. The stacked layers, the left and right two sheets of graphite of the stack are connected to two metal electrodes, the pcb assembly includes a pcb board and a metal pin header, and the metal pin header is connected to the graphite sheet; 其特征在于:所述壳体内设有多个凹槽,所述石墨片和所述绝缘层卡合于所述凹槽内,所述插芯组件的底部具有两个插接脚,两个所述金属电极可分别与所述插接脚电连接,所述底座与所述插接脚对应设有插槽,两个所述插槽与所述第一接线端和第二接线端电连接。It is characterized in that: there are multiple grooves in the housing, the graphite sheet and the insulating layer are engaged in the grooves, the bottom of the ferrule assembly has two pins, and the two The metal electrodes can be electrically connected to the plug pins respectively, the base and the plug pins are provided with corresponding slots, and the two slots are electrically connected to the first terminal and the second terminal. 2.如权利要求1所述的浪涌保护器,其中,所述叠层右侧的金属电极与保险片以及框架通过锡焊的方式连接,所述框架与插接脚电连接。2 . The surge protector according to claim 1 , wherein the metal electrode on the right side of the stack is connected to the safety plate and the frame by soldering, and the frame is electrically connected to the plug pin. 3.如权利要求1所述的浪涌保护器,其中,所述排针的可视部分被塑料件包裹防护。3. The surge protector according to claim 1, wherein the visible part of the pin header is protected by a plastic wrap. 4.如权利要求1所述的浪涌保护器,其中,所述插芯组件的壳体侧部具有弹性凸起,所述底座设有可与所述弹性凸起配合的卡槽。4. The surge protector according to claim 1, wherein the housing side of the ferrule assembly has an elastic protrusion, and the base is provided with a slot that can cooperate with the elastic protrusion. 5.如权利要求1所述的浪涌保护器,其中,所述保险片连接于弹簧的下端,所述弹簧的上端连接于所述壳体。5. The surge protector according to claim 1, wherein the safety plate is connected to the lower end of the spring, and the upper end of the spring is connected to the housing. 6.如权利要求1所述的浪涌保护器,其中,所述插槽为U形结构槽,所述U形结构的两侧边结构件具有弹性从而能够挤压固定所述插脚。6 . The surge protector according to claim 1 , wherein the slot is a U-shaped structural slot, and the structural members on both sides of the U-shaped structure are elastic so as to be able to compress and fix the pins. 7.如权利要求6所述的浪涌保护器,其中,所述插芯组件的数量为多个。7. The surge protector according to claim 6, wherein there are multiple ferrule assemblies. 8.如权利要求7所述的浪涌保护器,其中,每个所述插芯组件内的石墨组件数量为多个。8. The surge protector according to claim 7, wherein there are multiple graphite components in each ferrule component.
CN202211162594.7A 2022-09-23 2022-09-23 Surge protector Pending CN115360685A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101179879B1 (en) * 2011-12-28 2012-09-05 주식회사 성진테크윈 combination type surge protector
CN205753396U (en) * 2016-04-28 2016-11-30 乐清市稳宝电子电气有限公司 A kind of graphite gaps connect-disconnect structure of power source surge protector
CN209982056U (en) * 2019-04-09 2020-01-21 菲尼克斯亚太电气(南京)有限公司 Stromatolite graphite clearance lightning protection device
CN110829395A (en) * 2019-11-26 2020-02-21 广东安迅防雷科技股份有限公司 Pluggable modular AC/DC power surge protector structure
CN212210483U (en) * 2020-06-12 2020-12-22 四川中光防雷科技股份有限公司 Plug-in multilayer clearance type surge protector
CN112822894A (en) * 2021-02-08 2021-05-18 宏翎电气科技(上海)有限公司 Surge protection module and surge protector

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101179879B1 (en) * 2011-12-28 2012-09-05 주식회사 성진테크윈 combination type surge protector
CN205753396U (en) * 2016-04-28 2016-11-30 乐清市稳宝电子电气有限公司 A kind of graphite gaps connect-disconnect structure of power source surge protector
CN209982056U (en) * 2019-04-09 2020-01-21 菲尼克斯亚太电气(南京)有限公司 Stromatolite graphite clearance lightning protection device
CN110829395A (en) * 2019-11-26 2020-02-21 广东安迅防雷科技股份有限公司 Pluggable modular AC/DC power surge protector structure
CN212210483U (en) * 2020-06-12 2020-12-22 四川中光防雷科技股份有限公司 Plug-in multilayer clearance type surge protector
CN112822894A (en) * 2021-02-08 2021-05-18 宏翎电气科技(上海)有限公司 Surge protection module and surge protector

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