CN115356184A - Thermal diffusion tube device and method for removing volatile substances in motor vehicle exhaust - Google Patents
Thermal diffusion tube device and method for removing volatile substances in motor vehicle exhaust Download PDFInfo
- Publication number
- CN115356184A CN115356184A CN202210893461.0A CN202210893461A CN115356184A CN 115356184 A CN115356184 A CN 115356184A CN 202210893461 A CN202210893461 A CN 202210893461A CN 115356184 A CN115356184 A CN 115356184A
- Authority
- CN
- China
- Prior art keywords
- tube
- temperature
- gas
- dilution
- volatile substances
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/38—Diluting, dispersing or mixing samples
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/40—Concentrating samples
- G01N1/405—Concentrating samples by adsorption or absorption
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/44—Sample treatment involving radiation, e.g. heat
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/06—Investigating concentration of particle suspensions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/708—Volatile organic compounds V.O.C.'s
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/01—Engine exhaust gases
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Immunology (AREA)
- Biochemistry (AREA)
- Pathology (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Health & Medical Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Dispersion Chemistry (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Description
技术领域technical field
本发明涉及尾气去除技术领域,具体涉及一种去除机动车尾气中挥发性物质的热扩散管装置及方法。The invention relates to the technical field of tail gas removal, in particular to a thermal diffusion tube device and method for removing volatile substances in motor vehicle tail gas.
背景技术Background technique
近年来,随着国家经济水平的快速提升,机动车保有量逐年攀升。机动车尾气的排放对空气质量造成了很大的影响,其尾气中含有的超细颗粒物对人体健康有很大的影响。研究表明,颗粒物的粒径越小,对人体造成的危害就越大。颗粒物的聚集还会使空气能见度降低,严重干扰人类社会的生产生活。因此,必须对机动车尾气超细颗粒物进行精确的颗粒物数浓度检测,以此采取有效的措施,降低空气中的超细颗粒物含量。由于机动车尾气排放的超细颗粒物中含有挥发性物质与半挥发性物质,这对尾气中的非挥发性颗粒物测量有很大的影响,挥发性、半挥发性物质可冷凝成核或附着在非挥发性颗粒物上,以此改变非挥发性颗粒物的粒径大小分布与数浓度测量。因此在测量机动车尾气颗粒物数浓度时,应首先对尾气中的挥发性、半挥发性物质进行去除,降低其对测量结果的影响。In recent years, with the rapid improvement of the country's economic level, the number of motor vehicles has increased year by year. The emission of motor vehicle exhaust has a great impact on air quality, and the ultrafine particles contained in the exhaust have a great impact on human health. Studies have shown that the smaller the particle size, the greater the harm to the human body. The accumulation of particulate matter will also reduce the visibility of the air and seriously interfere with the production and life of human society. Therefore, it is necessary to carry out accurate detection of the number concentration of ultrafine particulate matter in motor vehicle exhaust, so as to take effective measures to reduce the content of ultrafine particulate matter in the air. Since the ultrafine particulate matter emitted by motor vehicle exhaust contains volatile and semi-volatile substances, this has a great impact on the measurement of non-volatile particulate matter in the exhaust gas. Volatile and semi-volatile substances can be condensed and nucleated or attached to the On non-volatile particulate matter, in order to change the particle size distribution and number concentration measurement of non-volatile particulate matter. Therefore, when measuring the particle number concentration of motor vehicle exhaust, the volatile and semi-volatile substances in the exhaust should be removed first to reduce their influence on the measurement results.
目前国际上用于机动车尾气挥发性物质去除的装置主要分为三类:其中第一类为蒸发管结合后端稀释的方法,该方法去除的挥发性物质极其有限,最终仍有大部分挥发性物质会再次附着或再成核,并且由于所需蒸发管体积较大,难以进行小型化;第二类为加热管结合吸附管的方式,该方法去除效率优于蒸发管加后端稀释的方法,但目前商业化及实验室用的相关设备体积总长均在一米左右,没有进行相关的小型化工作;目前已有专利CN113504160A中提到的热扩散管没有对热扩散管长达一米的体积进行优化,其加热管结构过于复杂,难以满足便携化需求。该专利中提及的加热管中增加逐流扇的设计过于复杂且不可靠,高温环境会对逐流扇的工作造成影响并且加热管降温速度不会有较大提升。两个加热管交替加热时的阀门对装置的气密性也有一定程度的影响;第三类为催化裂化法,该方法对挥发性物质的去除效率最高,但是由于结构复杂且与气体接触面较多,会使待测的非挥发性颗粒物有较大的损失,从而影响后续的颗粒物数浓度测量。综上,采用小型化的加热管与吸附管方案,既可以保证设备的便携性,也能够满足对机动车中挥发性物质的去除效率。基于以上关于去除机动车尾气挥发性物质装置及方法的优缺点,本发明提出了一种可热稀释,小型化,保证挥发物去除效率且低颗粒物损失效率的热扩散管。At present, the devices used in the world to remove volatile substances from motor vehicle exhaust are mainly divided into three categories: the first category is the method of evaporating tubes combined with back-end dilution. The volatile substances removed by this method are extremely limited, and most of them still evaporate in the end. Reactive substances will attach or re-nucleate again, and it is difficult to miniaturize due to the large volume of the evaporation tube required; the second type is the heating tube combined with the adsorption tube, the removal efficiency of this method is better than that of the evaporation tube plus rear-end dilution method, but the total volume of related equipment for commercialization and laboratory use is about one meter at present, and no relevant miniaturization work has been carried out; the heat diffusion tube mentioned in the existing patent CN113504160A does not have a length of one meter for the heat diffusion tube The volume is optimized, and the structure of the heating tube is too complicated to meet the needs of portability. The design of adding a flow-by-flow fan to the heating tube mentioned in this patent is too complicated and unreliable. The high-temperature environment will affect the work of the flow-by-flow fan and the cooling speed of the heating tube will not be greatly improved. The valve when the two heating tubes are heated alternately also has a certain degree of influence on the airtightness of the device; the third type is the catalytic cracking method, which has the highest removal efficiency for volatile substances, but due to the complex structure and relatively small contact surface with the gas If there are too many, the non-volatile particulate matter to be measured will have a large loss, which will affect the subsequent measurement of the particle number concentration. In summary, the miniaturized heating tube and adsorption tube solution can not only ensure the portability of the equipment, but also meet the removal efficiency of volatile substances in motor vehicles. Based on the above advantages and disadvantages of the device and method for removing volatile substances from motor vehicle exhaust, the present invention proposes a thermal diffusion tube that can be thermally diluted, miniaturized, and can ensure volatile substance removal efficiency and low particle loss efficiency.
发明内容Contents of the invention
本发明的目的在于提供去除机动车尾气中挥发性物质的热扩散管装置及去除方法,用于机动车尾气颗粒物数浓度测量中对于挥发性与半挥发性物质去除的部分,旨在消除机动车尾气中的挥发性或半挥发性物质,从而进行真实的机动车尾气颗粒物数浓度测量。The object of the present invention is to provide a thermal diffusion tube device and a removal method for removing volatile substances in motor vehicle exhaust, which are used for the removal of volatile and semi-volatile substances in the measurement of the concentration of particulate matter in motor vehicle exhaust, aiming to eliminate the Volatile or semi-volatile substances in the exhaust gas, so as to measure the real particle number concentration of motor vehicle exhaust.
为实现上述目的,本发明的技术实施方案为:To achieve the above object, the technical implementation scheme of the present invention is:
一种去除机动车尾气中挥发性物质的热扩散管装置,包括高温稀释装置、采用法兰连接在高温稀释装置后的吸附装置及连接在吸附装置后的与高温稀释装置相同结构的的冷却稀释装置;A thermal diffusion pipe device for removing volatile substances in motor vehicle exhaust, comprising a high-temperature dilution device, an adsorption device connected by a flange behind the high-temperature dilution device, and a cooling dilution device connected after the adsorption device with the same structure as the high-temperature dilution device device;
所述高温稀释装置包括具有一定管壁厚度的金属管、位于管壁中的循环鞘气通道以及在吸附管出口端具有一定长度的循环鞘气弯管、焊接在管壁上的鞘气出口与入口、位于管壁内的鞘气样气混合出口、环绕在金属管外壁的内嵌加热线圈的金属壳、金属管两端的耐高温密封垫片;The high temperature dilution device comprises a metal tube with a certain wall thickness, a circulating sheath gas channel located in the tube wall, a circulating sheath gas elbow with a certain length at the outlet end of the adsorption tube, a sheath gas outlet welded on the tube wall and The inlet, the sheath gas sample gas mixing outlet located in the tube wall, the metal shell embedded with the heating coil surrounding the outer wall of the metal tube, and the high temperature resistant sealing gaskets at both ends of the metal tube;
所述吸附装置包括不锈钢管,与不锈钢管同轴的钢网、填充于不锈钢管与同轴钢网之间的用于吸附挥发性物质的活性炭、不锈钢管两端用于密封的垫片及内螺纹金属罩;The adsorption device includes a stainless steel tube, a steel mesh coaxial with the stainless steel tube, activated carbon for adsorbing volatile substances filled between the stainless steel tube and the coaxial steel mesh, gaskets at both ends of the stainless steel tube for sealing, and inner threaded metal cover;
所述冷却稀释装置包括具有一定管壁厚度的金属管、位于管壁中的循环鞘气通道、焊接在管壁上的鞘气出口与入口、圆柱体两端的耐高温密封垫片;The cooling and dilution device includes a metal tube with a certain wall thickness, a circulating sheath gas channel located in the tube wall, a sheath gas outlet and inlet welded on the tube wall, and high temperature resistant sealing gaskets at both ends of the cylinder;
所述高温稀释装置的加热装置将金属管包裹,对鞘气及样气进行加热;The heating device of the high-temperature dilution device wraps the metal tube to heat the sheath gas and the sample gas;
冷却稀释管管壁形成冷却回路,对样气进行稀释冷却,满足后端检测仪器的要求;The wall of the cooling dilution tube forms a cooling circuit to dilute and cool the sample gas to meet the requirements of the back-end detection instrument;
高温稀释装置中采用循环回路鞘气通道,可以对鞘气进行充分加热;The high-temperature dilution device adopts a circulating loop sheath gas channel, which can fully heat the sheath gas;
经过加热的高温鞘气与样气混合,混合处对稀释气采用圆柱挡板,缓冲后与样气混合,避免直接混合引起湍流导致颗粒物损失。高温鞘气对样气进行稀释与初步加热,混合均匀后在样气通道中进行二次加热;The heated high-temperature sheath gas is mixed with the sample gas. The diluent gas is mixed with a cylindrical baffle at the mixing place. After buffering, it is mixed with the sample gas to avoid turbulence caused by direct mixing and loss of particulate matter. The high-temperature sheath gas dilutes and initially heats the sample gas, and after mixing evenly, it conducts secondary heating in the sample gas channel;
高温稀释管中的循环鞘气回路延伸至吸附管中,使吸附管前端保持一定的温度,保证气溶胶从加热稀释管到吸附管的温度平稳下降;The circulating sheath gas loop in the high-temperature dilution tube extends to the adsorption tube, so that the front end of the adsorption tube maintains a certain temperature, and ensures that the temperature of the aerosol drops from the heated dilution tube to the adsorption tube steadily;
所述加热稀释装置与冷却稀释装置的圆柱部分均采用不锈钢材质,高温稀释装置中用于端面密封的垫片采用石墨材质;The cylindrical parts of the heating dilution device and the cooling dilution device are made of stainless steel, and the gaskets used for end face sealing in the high temperature dilution device are made of graphite;
圆柱型吸附装置内壁采用具有一定孔隙率的钢网,使气态挥发性物质通过钢网被活性炭吸附;The inner wall of the cylindrical adsorption device adopts a steel mesh with a certain porosity, so that the gaseous volatile substances are adsorbed by the activated carbon through the steel mesh;
吸附管出口,冷却稀释装置出口采用金属卡套三通,用于放置热电偶或PT100测温装置;The outlet of the adsorption tube and the outlet of the cooling and dilution device adopt a metal ferrule tee, which is used to place a thermocouple or a PT100 temperature measuring device;
本发明还涉及一种上述尾气预处理装置的方法,该方法包括以下步骤:The present invention also relates to a method of the above-mentioned tail gas pretreatment device, the method comprising the following steps:
(1)机动车尾气通过采样管采集进入高温稀释装置,与高温稀释装置中经过加热的高温鞘气在入口处混合;(1) Motor vehicle exhaust gas is collected into the high-temperature dilution device through the sampling pipe, and mixed with the heated high-temperature sheath gas in the high-temperature dilution device at the inlet;
(2)与高温鞘气混合后,采样管末端气体按照鞘气与样气设定流量分流,分流进入圆柱型吸附装置的部分为稀释样气;(2) After mixing with the high-temperature sheath gas, the gas at the end of the sampling tube is split according to the set flow rate of the sheath gas and the sample gas, and the part that splits into the cylindrical adsorption device is the diluted sample gas;
(3)高温稀释装置末端分流进入鞘气回路的稀释样气,经过冷却铜管,过滤器、除水器、过滤器,气泵,过滤器后再次进入采样管与采样尾气进行混合;(3) The diluted sample gas diverted into the sheath gas circuit at the end of the high-temperature dilution device passes through the cooling copper pipe, filter, water eliminator, filter, air pump, and filter, and then enters the sampling pipe again to mix with the sampling exhaust gas;
(4)高温稀释装置与吸附装置之间使用法兰连接并密封,高温稀释管的鞘气回路通过弯曲铜管的方式延伸至吸附管的吸附材料层,使高温稀释管出口的样气在吸附管中缓慢降温,防止已蒸发的挥发性或半挥发性物质在此处冷凝重新成核或吸附在颗粒物表面;(4) The high-temperature dilution device and the adsorption device are connected and sealed by flanges. The sheath gas circuit of the high-temperature dilution tube extends to the adsorption material layer of the adsorption tube by bending copper tubes, so that the sample gas at the outlet of the high-temperature dilution tube is adsorbed Slowly lower the temperature in the tube to prevent the evaporated volatile or semi-volatile substances from condensing and re-nucleating or adsorbing on the surface of the particles;
(5)稀释样气通过吸附装置,由于高温加热,挥发性或半挥发性物质蒸发为气态,向吸附装置管壁扩散并被活性炭吸附;(5) The diluted sample gas passes through the adsorption device. Due to high temperature heating, the volatile or semi-volatile substances evaporate into a gaseous state, diffuse to the tube wall of the adsorption device and are adsorbed by activated carbon;
(6)稀释样气经过吸附装置后,挥发性或半挥发性物质去除效率达到99%以上,之后进入冷却稀释装置,将稀释样气冷却至后端检测装置要求的测量温度。(6) After the diluted sample gas passes through the adsorption device, the removal efficiency of volatile or semi-volatile substances reaches more than 99%, and then enters the cooling and dilution device to cool the diluted sample gas to the measurement temperature required by the back-end detection device.
综上所述,本发明提供一种能够对尾气进行高温原位稀释采样以及去除尾气中挥发性与半挥发性物质的尾气前级处理装置,该装置及方法能够对机动车尾气成分进行预处理,使机动车尾气颗粒物数浓度测量结果更加精确。该装置采用高温稀释模块,省去了传统挥发性物质去除装置中的热稀释部分,高温稀释过后将样气通入含有活性炭的吸附管,将蒸发的挥发性、半挥发性物质吸附,最后通入冷却稀释管对气体温度进行调节。该装置满足了机动车尾气颗粒物数浓度测量对尾气的预调节功能,并且提高了便携性,满足对机动车尾气的实时测量。In summary, the present invention provides an exhaust gas pre-treatment device capable of performing high-temperature in-situ dilution sampling of exhaust gas and removing volatile and semi-volatile substances in exhaust gas. The device and method can pretreat components of motor vehicle exhaust gas , so that the measurement results of the number concentration of motor vehicle exhaust particles are more accurate. The device adopts a high-temperature dilution module, which eliminates the thermal dilution part of the traditional volatile substance removal device. After high-temperature dilution, the sample gas is passed into the adsorption tube containing activated carbon to absorb the evaporated volatile and semi-volatile substances. Into the cooling dilution tube to adjust the gas temperature. The device satisfies the pre-conditioning function of the exhaust gas particle number concentration measurement of the motor vehicle exhaust, improves portability, and satisfies the real-time measurement of the motor vehicle exhaust.
和现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)相较于之前论文中或商业化生产的大部分热扩散管,本发明结构减小明显,将主流的500mm解析管与500mm吸附管分别缩短到了140mm与200mm,使其具有更好的便携性;(1) Compared with most of the thermal diffusion tubes in previous papers or commercial production, the structure of the present invention is significantly reduced, and the mainstream 500mm desorption tube and 500mm adsorption tube are shortened to 140mm and 200mm respectively, so that it has better Portability;
(2)主流的热扩散管不具备稀释样气的功能,本发明将稀释功能与热扩散管的去除挥发性物质与半挥发性物质相结合,创新地使用高温鞘气对样气进行高温稀释加热;(2) The mainstream thermal diffusion tube does not have the function of diluting the sample gas. This invention combines the dilution function with the removal of volatile substances and semi-volatile substances of the thermal diffusion tube, and innovatively uses high-temperature sheath gas to dilute the sample gas at high temperature heating;
(3)本发明中高温稀释装置处具有较好的温度分布,在较短的停留时间内能够稳定地保持足够的有效加热距离,使挥发性物质与半挥发性物质充分蒸发;(3) In the present invention, the high-temperature dilution device has a better temperature distribution, and can stably maintain a sufficient effective heating distance in a shorter residence time, so that volatile substances and semi-volatile substances can be fully evaporated;
(4)本发明中高温稀释装置的鞘气循环回路通过弯曲铜管连接的方式,伸入吸附管进行散热,保证加热管与吸附管连接处温度的平稳下降,减小颗粒物热泳损失,防止挥发性或半挥发性物质因温度骤降而重核;(4) The sheath gas circulation loop of the high-temperature dilution device in the present invention is connected by a curved copper tube, and stretches into the adsorption tube to dissipate heat, so as to ensure the steady decline of the temperature at the junction of the heating tube and the adsorption tube, reduce the thermophoretic loss of particulate matter, and prevent Volatile or semi-volatile substances undergo heavy nuclei due to a sudden drop in temperature;
(5)本发明中高温稀释装置的鞘气回路中可加入冷却装置,通过对降温铜管制冷,可以达到快速降低高温稀释装置温度的要求,提高仪器时间分辨率(5) A cooling device can be added to the sheath gas circuit of the high-temperature dilution device in the present invention. By cooling the cooling copper tube, the requirement for rapidly reducing the temperature of the high-temperature dilution device can be achieved, and the time resolution of the instrument can be improved.
附图说明Description of drawings
图1是本发明中去处挥发性物质装置的结构示意图。Fig. 1 is a schematic structural view of the device for removing volatile substances in the present invention.
其中:in:
11、颗粒物样气进口,12、高温稀释装置前盖,13、颗粒物进口密封垫片,14、金属管,15、鞘气回路延伸管,16、颗粒物出口,17、鞘气入口,18、鞘气出口,19、鞘气回路,111、加热稀释管主气路,21、吸附管入口,22、吸附管装置前盖,23、吸附管主体,24、不锈钢网,25、吸附管装置后盖,26、吸附管出口,27、吸附管主气路,31、冷却稀释装置进口,32、冷却稀释装置前盖,33、进口密封垫片,34、冷却稀释装置主体,35、出口密封垫片,36、冷却稀释装置出口,37、冷却稀释装置鞘气入口,38、冷却稀释装置鞘气出口,39、冷却鞘气回路;11. Particle sample gas inlet, 12. Front cover of high temperature dilution device, 13. Particle inlet sealing gasket, 14. Metal tube, 15. Sheath gas circuit extension tube, 16. Particle outlet, 17. Sheath gas inlet, 18. Sheath Gas outlet, 19. Sheath gas circuit, 111. Main air path of heating dilution tube, 21. Adsorption tube inlet, 22. Front cover of adsorption tube device, 23. Main body of adsorption tube, 24. Stainless steel mesh, 25. Back cover of adsorption tube device , 26. The outlet of the adsorption tube, 27. The main gas path of the adsorption tube, 31. The inlet of the cooling and diluting device, 32. The front cover of the cooling and diluting device, 33. The inlet sealing gasket, 34. The main body of the cooling and diluting device, 35. The outlet sealing gasket , 36, cooling and dilution device outlet, 37, cooling and dilution device sheath gas inlet, 38, cooling and dilution device sheath gas outlet, 39, cooling sheath gas circuit;
具体实施方式Detailed ways
如图1所示的一种去除机动车尾气中挥发性物质的热扩散管装置,包括具有稀释功能的高温稀释装置、采用法兰与卡箍连接在高温稀释装置出口处的吸附装置(吸附管)及连接在吸附装置后的,与高温稀释装置相同结构的的冷却稀释装置;其中高温稀释装置通过套装加热外套进行高温加热。由于机动车尾气中除非挥发性碳粒外,仍包含一定比例的挥发性及半挥发性物质,这些物质在尾气温度降低后会附着在非挥发性颗粒物上或者自身凝结成核,极大地影响机动车尾气颗粒物数浓度的准确测量。因此本发明采用高温稀释加热结合活性炭吸附的方式对尾气中的挥发性与半挥发性物质进行吸附去除。A kind of thermal diffusion pipe device for removing volatile substances in motor vehicle exhaust as shown in Figure 1 comprises a high-temperature dilution device with a dilution function, an adsorption device (adsorption tube) connected at the outlet of the high-temperature dilution device with a flange and a hoop ) and a cooling dilution device with the same structure as the high-temperature dilution device connected behind the adsorption device; wherein the high-temperature dilution device is heated at a high temperature through a heating jacket. Except for volatile carbon particles, motor vehicle exhaust still contains a certain proportion of volatile and semi-volatile substances. These substances will attach to non-volatile particles or condense and nucleate themselves after the temperature of the exhaust gas is lowered, which greatly affects the engine. Accurate measurement of particle number concentration in motor vehicle exhaust. Therefore, the present invention adopts the method of high temperature dilution heating combined with activated carbon adsorption to adsorb and remove the volatile and semi-volatile substances in the tail gas.
所述高温稀释装置包括具有一定管壁厚度的金属管14、高温稀释装置前盖12、位于金属管管壁中的循环鞘气回路19、位于高温稀释装置前盖12上的鞘气入口17、鞘气出口18以及样气入口11、环绕在圆柱体外的内嵌加热线圈的金属外套、高温稀释装置前盖12与金属管14之间的耐高温密封垫片13;The high temperature dilution device comprises a
高温稀释装置前盖12与金属管14之间通过耐高温密封垫片13进行气路密封,耐高温密封垫片13材质为石墨。密封后通过两枚三号螺丝从高温稀释装置前盖12侧面拧入,进行固定。The gas path is sealed between the
所述循环鞘气回路19为金属管14管壁厚度中通过打孔而成的空气气路,通过在金属管管壁中钻4路通孔,在金属管两端挖槽连接各通孔的方式形成循环鞘气回路19。洁净空气通过鞘气入口17进入循环鞘气回路19,在四路通孔气路中循环并由加热的金属管14进行加热,最终通过位于高温稀释装置前盖12上的鞘气出口18进入高温稀释装置金属管14的主气路111中,并与样气进口11处抽入的尾气样气进行混合;The circulating
所述高温稀释装置的加热装置将金属管包裹,对鞘气及样气进行加热;The heating device of the high-temperature dilution device wraps the metal tube to heat the sheath gas and the sample gas;
所述高温稀释装置中采用循环鞘气回路19,可以对鞘气进行充分加热;The circulating
所述高温稀释装置鞘气出口18与样气进口11垂直,使样气与鞘气充分混合,从而达到高温稀释的目的,保证稀释的混匀性;The
所述高温稀释装置,鞘气与样气比要适中,在满足鞘气能够以设定温度与样气混合的前提下确定样气流速,样气与鞘气相加的总流量也需要根据有效停留时间进行界定。因此,样气鞘气流量确定首先应确定合适的总流,然后确定样气与鞘气混合气体总流量与样气的比例,即稀释比,稀释比定为5;以1L/MIN总流计算,稀释比5的情况下样气抽入为0.2L/MIN,鞘气抽入为0.8L/MIN。In the high-temperature dilution device, the ratio of the sheath gas to the sample gas should be moderate, and the flow rate of the sample gas should be determined on the premise that the sheath gas can be mixed with the sample gas at a set temperature. Time is defined. Therefore, to determine the sample gas sheath gas flow rate, first determine the appropriate total flow rate, and then determine the ratio of the total flow rate of the sample gas and sheath gas mixture to the sample gas, that is, the dilution ratio. The dilution ratio is set at 5; the calculation is based on 1L/MIN total flow , when the dilution ratio is 5, the sample gas intake is 0.2L/MIN, and the sheath gas intake is 0.8L/MIN.
所述高温稀释装置与吸附管之间采用鞘气循环回路19通过弯曲铜管连接的方式,伸入吸附管进行散热,保证加热管与吸附管连接处温度的平稳下降,减小颗粒物热泳损失,防止挥发性或半挥发性物质因温度骤降而重核;The high-temperature dilution device and the adsorption tube are connected by a sheath
所述从吸附管中弯曲铜管流回高温稀释装置的鞘气再次加热后与样气混合,混合处对稀释气采用圆柱挡板,缓冲后与样气混合,避免直接混合引起湍流导致颗粒物损失。高温鞘气对样气进行稀释与初步加热,混合均匀后在样气通道中进行二次加热;The sheath gas flowing back to the high-temperature dilution device from the bent copper tube in the adsorption tube is heated again and mixed with the sample gas. The dilution gas is mixed with a cylindrical baffle at the mixing place, and mixed with the sample gas after buffering to avoid turbulence caused by direct mixing and loss of particulate matter. . The high-temperature sheath gas dilutes and initially heats the sample gas, and after mixing evenly, it conducts secondary heating in the sample gas channel;
伸入吸附管中的弯曲铜管与高温稀释管中的循环鞘气回路19采用金属卡套的方式连接,循环鞘气回路出口处采用内螺纹拧入金属卡套,弯曲铜管入口处采用金属卡套密封连接。弯曲铜管的出口处与循环鞘气回路中的另一部分通路连接,连接方式与弯曲铜管入口处相同。The curved copper tube extending into the adsorption tube is connected with the circulating
高温稀释管的金属管14末端与法兰连接,两个部件之间采用石墨垫片密封,通过在法兰盘侧面拧入两枚三号螺丝的方式固定;The end of the
吸附管主体23左侧与法兰盘连接,两个部件之间采用石墨垫片密封,在法兰盘侧面拧入两枚三号螺丝固定;The left side of the
与金属管14末端连接的法兰以及与吸附管入口侧连接的法兰,两个法兰盘中间采用石墨垫片进行密封。然后用圆形卡箍夹紧两个法兰盘并固定。The flange connected to the end of the
高温稀释管主气路与法兰盘以及吸附管形成通路,经过循环气路加热的鞘气与样气在高温稀释管入口处混合后,经过高温稀释管主气路通道进一步加热,离开高温稀释管,进入吸附管主气路27。The main gas path of the high-temperature dilution tube forms a passage with the flange and the adsorption tube. After the sheath gas and sample gas heated by the circulating gas path are mixed at the inlet of the high-temperature dilution tube, they are further heated through the main gas path of the high-temperature dilution tube and leave the high-temperature dilution tube. The tube enters the
所述吸附装置包括金属圆柱壳23,与金属圆柱壳同轴的钢网24、填充于金属圆柱壳23与同轴钢网24之间的用于吸附挥发性物质的活性炭、金属圆柱壳23两端用于密封的垫片及内螺纹金属端盖;The adsorption device includes a metal
所述吸附管中的活性炭通过拆卸吸附管两端端盖22、25进行更换;The activated carbon in the adsorption tube is replaced by removing the end covers 22, 25 at both ends of the adsorption tube;
所述吸附管中的同轴钢网24在保证活性炭不会渗漏的情况下,保证较高的开孔率,以增加气流扩散吸附面积;The
所述吸附装置内壁采用具有一定孔隙率的钢网24,使气态挥发性物质通过钢网24被活性炭吸附;The inner wall of the adsorption device adopts a
所述吸附管中钢网24两端由吸附管进出口21、26处的金属卡套固定;The two ends of the
经过高温稀释管加热的气流进入吸附管中温度逐渐下降,由于与吸附管管壁有温度下降梯度,因此会有从吸附管中心指向吸附管管壁的热泳力,在热泳力与气体扩散的布朗运动力作用下,已经高温加热呈气态的样气气流中的挥发性颗粒物率先扩散进入吸附管中的活性炭层并被吸附,待测非挥发性颗粒物部分颗粒也会进入活性炭层并损失。其余待测非挥发性颗粒物逐渐降温并离开吸附管。The airflow heated by the high-temperature dilution tube enters the adsorption tube and the temperature gradually drops. Because there is a temperature drop gradient with the adsorption tube wall, there will be a thermophoretic force from the center of the adsorption tube to the adsorption tube wall. Under the action of motion force, the volatile particulate matter in the gaseous sample gas stream that has been heated at high temperature first diffuses into the activated carbon layer in the adsorption tube and is adsorbed. Part of the non-volatile particulate matter to be measured will also enter the activated carbon layer and be lost. The remaining non-volatile particulate matter to be measured gradually cools down and leaves the adsorption tube.
所述冷却稀释装置包括具有一定管壁厚度的金属管34、冷却稀释装置前盖32、位于管壁中的循环鞘气回路39、位于冷却稀释装置前盖32上的鞘气入口37、以及样气入口31、冷却稀释装置前盖32与金属管34之间的耐高温密封垫片33,冷却稀释装置后盖40,位于冷却稀释装置后盖40上的鞘气出口38以及样气出口36,冷却稀释装置后盖40与金属管34之间采用耐高温密封垫片35密封;The cooling and dilution device comprises a
冷却稀释装置前盖32与金属管34之间通过耐高温密封垫片33进行气路密封,耐高温密封垫片33材质为石墨。密封后通过两枚三号螺丝从高温稀释装置前盖32侧面拧入,进行固定。The air path is sealed between the
冷却稀释装置后盖40侧面拧入两枚三号螺丝将冷却稀释装置后盖、耐高温密封垫片35以及金属管34固定在一起;Two No. 3 screws are screwed into the side of the back cover 40 of the cooling and dilution device to fix the back cover of the cooling and dilution device, the high-temperature-
所述循环鞘气回路39为金属管34管壁厚度中通过打孔而成的空气气路,通过在金属管管壁中钻4路通孔,在金属管两端挖槽连接各通孔的方式形成循环鞘气回路39。洁净空气通过鞘气入口37进入循环鞘气回路39,在4路通孔气路中循环,最终通过位于冷却稀释装置后盖40上的鞘气出口38离开冷却稀释装置;The circulating
所述冷却稀释装置鞘气出口38与样气进口31垂直,使样气与鞘气充分混合,从而达到冷却稀释的目的,保证稀释的混匀性;The
所述冷却稀释装置,鞘气采用抽入鞘气与排出鞘气流量相同的方式对样气进行稀释。举例,经冷却稀释装置样气入口31进入冷却稀释装置的样气为1L/MIN,经鞘气入口37进入冷却稀释装置的鞘气为4L/MIN,鞘气与样气在冷却稀释装置中进行混合,最终4L/MIN混合气体经鞘气出口38离开冷却稀释装置,1L/MIN混合气体经冷却稀释装置样气出口36离开冷却稀释装置并进入后端粒子计数装置进行测量。此时稀释比为鞘气流量加样气流量比样气流量,稀释比为5;In the cooling and dilution device, the sample gas is diluted by the sheath gas in the same manner as the flow rate of the sheath gas drawn in and the sheath gas discharged. For example, the sample gas entering the cooling and dilution device through the
所述加热稀释装置与冷却稀释装置的金属管14、34均采用不锈钢材质;The
所述高温稀释装置中用于端面高温密封的垫片13、33、35采用石墨材质;The
所述高温稀释装置入口11,吸附管出口26,冷却稀释装置出口36采用金属卡套三通,用于放置热电偶或PT100测温装置;The
本发明还涉及一种上述尾气预处理装置的方法,该方法包括以下步骤:The present invention also relates to a method of the above-mentioned tail gas pretreatment device, the method comprising the following steps:
(1)机动车尾气通过采样管采集进入高温稀释装置,与高温稀释装置中经过加热的高温鞘气在入口处混合;(1) Motor vehicle exhaust gas is collected into the high-temperature dilution device through the sampling pipe, and mixed with the heated high-temperature sheath gas in the high-temperature dilution device at the inlet;
(2)机动车尾气与高温鞘气混合后的总流继续在高温稀释管主气路111中进行加热,加热后的高温总流中包含的挥发性物质与半挥发性物质在高温情况下挥发,并随总流进入吸附管中;(2) The total flow after the motor vehicle exhaust gas is mixed with the high-temperature sheath gas continues to be heated in the
(3)总流进入吸附管后,挥发性物质与半挥发性物质向吸附管管壁扩散,被填充于吸附管中的活性炭吸收,挥发性或半挥发性物质去除效率达到99%以上,剩余非挥发性碳粒颗粒物离开吸附管;(3) After the total flow enters the adsorption tube, volatile substances and semi-volatile substances diffuse to the wall of the adsorption tube and are absorbed by the activated carbon filled in the adsorption tube. The removal efficiency of volatile or semi-volatile substances reaches more than 99%, and the remaining Non-volatile carbon particles leave the adsorption tube;
(4)高温稀释装置的鞘气循环回路通过弯曲铜管连接的方式,伸入吸附管进行散热,保证加热管与吸附管连接处温度的平稳下降;(4) The sheath gas circulation circuit of the high-temperature dilution device is connected by a bent copper tube, and extends into the adsorption tube for heat dissipation, so as to ensure a stable temperature drop at the connection between the heating tube and the adsorption tube;
(5)总流离开吸附管之后,在冷却稀释装置中与鞘气混合,对总流进行降温与稀释,将总流冷却至后端检测装置要求的测量温度;(5) After the total flow leaves the adsorption tube, it is mixed with the sheath gas in the cooling and dilution device to cool and dilute the total flow, and cool the total flow to the measurement temperature required by the back-end detection device;
(6)冷却稀释装置末端总流一部分经冷却稀释装置鞘气出口38离开冷却稀释装置,经过冷却盘管,过滤器、除水器、过滤器,气泵,过滤器后再次由冷却稀释装置入口37进入冷却稀释装置与吸附管出口处的总流进行混合。(6) Part of the total flow at the end of the cooling and dilution device leaves the cooling and dilution device through the
综上所述,本发明提供一种能够对尾气进行高温原位稀释采样以及去除尾气中挥发性与半挥发性物质的尾气前级处理装置,该装置及方法能够对机动车尾气成分进行预处理,使机动车尾气颗粒物数浓度测量结果更加精确。该装置采用高温稀释模块,省去了传统挥发性物质去除装置中的热稀释部分,高温稀释过后将样气通入含有活性炭的吸附管,将蒸发的挥发性、半挥发性物质吸附,最后通入冷却稀释管对气体温度进行调节。该装置满足了机动车尾气颗粒物数浓度测量对尾气的预调节功能,并且提高了便携性,满足对机动车尾气的实时测量。In summary, the present invention provides an exhaust gas pre-treatment device capable of performing high-temperature in-situ dilution sampling of exhaust gas and removing volatile and semi-volatile substances in exhaust gas. The device and method can pretreat components of motor vehicle exhaust gas , so that the measurement results of the number concentration of motor vehicle exhaust particles are more accurate. The device adopts a high-temperature dilution module, which eliminates the thermal dilution part of the traditional volatile substance removal device. After high-temperature dilution, the sample gas is passed into the adsorption tube containing activated carbon to absorb the evaporated volatile and semi-volatile substances. Into the cooling dilution tube to adjust the gas temperature. The device satisfies the pre-conditioning function of the exhaust gas particle number concentration measurement of the motor vehicle exhaust, improves portability, and satisfies the real-time measurement of the motor vehicle exhaust.
以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. All such modifications and improvements should fall within the scope of protection defined by the claims of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210893461.0A CN115356184B (en) | 2022-07-27 | 2022-07-27 | A thermal diffusion tube device and method for removing volatile substances from motor vehicle exhaust |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210893461.0A CN115356184B (en) | 2022-07-27 | 2022-07-27 | A thermal diffusion tube device and method for removing volatile substances from motor vehicle exhaust |
Publications (2)
Publication Number | Publication Date |
---|---|
CN115356184A true CN115356184A (en) | 2022-11-18 |
CN115356184B CN115356184B (en) | 2025-03-25 |
Family
ID=84032477
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210893461.0A Active CN115356184B (en) | 2022-07-27 | 2022-07-27 | A thermal diffusion tube device and method for removing volatile substances from motor vehicle exhaust |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115356184B (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080060456A1 (en) * | 2006-09-11 | 2008-03-13 | Cummins Filtration Ip, Inc. | Source dilution sampling system for emissions analysis |
WO2010072581A1 (en) * | 2008-12-15 | 2010-07-01 | BAM Bundesanstalt für Materialforschung und -prüfung | Method and device for producing complex gas mixtures |
CN102042925A (en) * | 2009-10-09 | 2011-05-04 | 恩德莱斯和豪瑟尔测量及调节技术分析仪表两合公司 | Method and apparatus for removing chloride from samples containing volatile organic carbon |
CN202336341U (en) * | 2011-11-17 | 2012-07-18 | 中国石油天然气集团公司 | Thermal diffusion pipe reaction device |
WO2016073504A1 (en) * | 2014-11-04 | 2016-05-12 | Dynetics, Inc. | High-strength refractory fibrous materials |
CN106092663A (en) * | 2016-06-12 | 2016-11-09 | 上海大学 | The carbonyl compound sampling apparatus of fired coal combustion source emission |
CN113504160A (en) * | 2021-07-09 | 2021-10-15 | 西南交通大学 | Efficient and accurate temperature control thermal diffusion tube heating system |
-
2022
- 2022-07-27 CN CN202210893461.0A patent/CN115356184B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080060456A1 (en) * | 2006-09-11 | 2008-03-13 | Cummins Filtration Ip, Inc. | Source dilution sampling system for emissions analysis |
WO2010072581A1 (en) * | 2008-12-15 | 2010-07-01 | BAM Bundesanstalt für Materialforschung und -prüfung | Method and device for producing complex gas mixtures |
CN102042925A (en) * | 2009-10-09 | 2011-05-04 | 恩德莱斯和豪瑟尔测量及调节技术分析仪表两合公司 | Method and apparatus for removing chloride from samples containing volatile organic carbon |
CN202336341U (en) * | 2011-11-17 | 2012-07-18 | 中国石油天然气集团公司 | Thermal diffusion pipe reaction device |
WO2016073504A1 (en) * | 2014-11-04 | 2016-05-12 | Dynetics, Inc. | High-strength refractory fibrous materials |
CN106092663A (en) * | 2016-06-12 | 2016-11-09 | 上海大学 | The carbonyl compound sampling apparatus of fired coal combustion source emission |
CN113504160A (en) * | 2021-07-09 | 2021-10-15 | 西南交通大学 | Efficient and accurate temperature control thermal diffusion tube heating system |
Non-Patent Citations (1)
Title |
---|
肖茂栋 等: "热扩散管的设计与性能测试", 《环境科学学报》, vol. 40, no. 9, 30 September 2020 (2020-09-30), pages 3204 - 3210 * |
Also Published As
Publication number | Publication date |
---|---|
CN115356184B (en) | 2025-03-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
Bin et al. | PM2. 5 and SO3 collaborative removal in electrostatic precipitator | |
US7736421B2 (en) | High saturation ratio water condensation device and method | |
FI119450B (en) | Dilute sampler and method for collecting and diluting a gaseous sample | |
CN108225777A (en) | The high enthalpy sample probe of scramjet engine fuel gas analysis | |
CN110261188A (en) | A kind of flue gas pollutant alternately concentration release device online | |
CN110333313A (en) | A kind of flue gas pollutant processing method that alternately concentration discharges online | |
CN109655317B (en) | Motor vehicle tail gas vehicle-mounted test platform based on dynamic dilution method and sampling method | |
CN115356184A (en) | Thermal diffusion tube device and method for removing volatile substances in motor vehicle exhaust | |
JP2008164609A (en) | Dilution device | |
CN209783996U (en) | vehicle-mounted test platform for motor vehicle exhaust based on dynamic dilution method | |
KR102341503B1 (en) | High Temperature Condensation Particle Counter | |
JP3823167B2 (en) | Multiple pipe leak detection device and leak detection method | |
CN112629929B (en) | A vehicle exhaust gas sampling device and exhaust gas detection system | |
CN118275188A (en) | A sampling device for VOCs samples in exhaust gas emitted by combustion sources | |
CN210427481U (en) | Particulate organic component on-line measurement system based on two-dimensional chromatography | |
JP2006337158A (en) | Sample concentration device | |
CN115112793B (en) | Device and method for online determination of carbon dioxide and carbon isotopes in inclusion by crushing method | |
CN107271236A (en) | System and its purposes in hud typed aerosol is prepared occur for a kind of hud typed aerosol | |
CN104548827B (en) | A kind of carbon multiplex remover device of sponge thermophoresis fine particle | |
JP2005233890A (en) | Electronic cooler and analyzer using it | |
CN217954327U (en) | A device for detecting unconventional emissions from an automobile engine | |
CN110579379B (en) | Motor vehicle tail gas flexible sampling system and sampling method | |
CN210128877U (en) | Gaseous pollutant sampling mechanism and sampling system for aircraft aerial survey | |
US12270795B2 (en) | Semi-online analytical apparatus for measuring atmospheric trace nitrogen-containing organic components | |
CN207689371U (en) | Ultralow memory effect atomic fluorescence trace mercury vapourmeter is miniaturized |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |