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CN115354371A - Method for improving mechanical property of multi-element Ni-based alloy coating by element doping and heat treatment - Google Patents

Method for improving mechanical property of multi-element Ni-based alloy coating by element doping and heat treatment Download PDF

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CN115354371A
CN115354371A CN202210930058.0A CN202210930058A CN115354371A CN 115354371 A CN115354371 A CN 115354371A CN 202210930058 A CN202210930058 A CN 202210930058A CN 115354371 A CN115354371 A CN 115354371A
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alloy coating
sulfate
electroplating solution
based alloy
heat treatment
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夏晓健
林德源
万芯瑗
洪毅成
陈云翔
韩纪层
严康骅
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Electric Power Research Institute of State Grid Fujian Electric Power Co Ltd
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Electric Power Research Institute of State Grid Fujian Electric Power Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/56Electroplating: Baths therefor from solutions of alloys
    • C25D3/562Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of iron or nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/10Agitating of electrolytes; Moving of racks
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/34Pretreatment of metallic surfaces to be electroplated

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Abstract

The invention discloses a method for improving the mechanical property of a multi-element Ni-based alloy coating by element doping and heat treatment, which comprises the steps of pretreating a metal substrate by mechanical pretreatment, degreasing, activation and the like, heating the metal substrate in an electroplating solution in a water bath and simultaneously carrying out direct current deposition, adding a small amount of sulfate solution in the electrodeposition process to prepare a deposition multi-element Ni-Mo-W alloy coating, and carrying out vacuum heat treatment on the coating obtained by deposition to obtain the multi-element Ni-Mo-W alloy coating. The method has the advantages of simple operation, easy control of conditions and good repeatability, not only can effectively improve the corrosion resistance of the plating layer, but also more importantly solves the problem of insufficient wear resistance of the Ni-based plating layer after annealing treatment, and provides a guiding function for researching the improvement of the wear resistance and high temperature resistance of other metal plating layers.

Description

一种元素掺杂和热处理提高多元Ni基合金镀层力学性能的 方法A method of element doping and heat treatment to improve the mechanical properties of multi-component Ni-based alloy coatings method

技术领域technical field

本发明属于合金镀层制备领域,具体涉及一种元素掺杂和热处理提高多元Ni基合金镀层力学性能的方法。The invention belongs to the field of alloy coating preparation, and in particular relates to a method for improving the mechanical properties of multi-element Ni-based alloy coating by element doping and heat treatment.

背景技术Background technique

电镀Ni基合金镀层具有良好的物理、化学和力学性能,被广泛应用于石油化工行业、航空航天行业、机械制造行业、电子通信行业等。其中,Ni-W镀层具有较好的耐腐蚀性及耐磨性,以及良好的热稳定性和致密度,但是电镀Ni-W层也存在一些问题,如镀层容易剥落,在沉积态时韧性较低,延展性差,不耐冲击,耐全面腐蚀能力高但容易发生点蚀等。而相比Ni-W镀层,Ni-Mo-W镀层中Mo元素的存在可以显著降低镀层内应力,从而使该镀层具备更加优异的综合力学性能。材料的宏观物理性能往往决定于其微观结构,工艺的变化决定了镀层的微观结构,向Ni-Mo-W镀层中加入一种或多种合金元素,可进一步优化Ni-W基固溶体或非晶合金的耐蚀性和耐磨性,而随着合金元素含量的增加,Ni- Mo-W合金固溶强化作用明显增加,且在适当退火温度下,由于晶界弛豫现象的出现,晶界处缺陷有所下降,可使得Ni- Mo-W基镀层拥有更高的硬度、耐磨性和耐蚀性。Electroplated Ni-based alloy coating has good physical, chemical and mechanical properties, and is widely used in petrochemical industry, aerospace industry, machinery manufacturing industry, electronic communication industry, etc. Among them, the Ni-W coating has good corrosion resistance and wear resistance, as well as good thermal stability and density, but there are also some problems in the electroplating Ni-W layer, such as the coating is easy to peel off, and the toughness is relatively weak in the deposited state. Low, poor ductility, not impact resistant, high overall corrosion resistance but prone to pitting corrosion, etc. Compared with the Ni-W coating, the presence of Mo element in the Ni-Mo-W coating can significantly reduce the internal stress of the coating, so that the coating has more excellent comprehensive mechanical properties. The macroscopic physical properties of the material are often determined by its microstructure, and the change of the process determines the microstructure of the coating. Adding one or more alloying elements to the Ni-Mo-W coating can further optimize the Ni-W-based solid solution or amorphous The corrosion resistance and wear resistance of the alloy, and with the increase of the alloy element content, the solid solution strengthening effect of the Ni-Mo-W alloy increases significantly, and at an appropriate annealing temperature, due to the emergence of the grain boundary relaxation phenomenon, the grain boundary The defects are reduced, which can make the Ni-Mo-W-based coating have higher hardness, wear resistance and corrosion resistance.

发明内容Contents of the invention

本发明的目的在于解决现有技术的不足,提供一种元素掺杂和热处理提高多元Ni基合金镀层力学性能的方法,该工艺操作简单,条件易于控制,重复性好,制得的镀层与基体结合良好、成膜质量较好、并具有良好的硬度与耐磨性,适用于各种五金制品、管道配件、拉链、牌匾、弹簧等金属材料的表面处理。The purpose of the present invention is to solve the deficiencies of the prior art, to provide a method for element doping and heat treatment to improve the mechanical properties of multi-element Ni-based alloy coatings, the process is simple to operate, the conditions are easy to control, and the repeatability is good. The prepared coating and substrate Good bonding, good film quality, good hardness and wear resistance, suitable for surface treatment of various hardware products, pipe fittings, zippers, plaques, springs and other metal materials.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种元素掺杂和热处理提高多元Ni基合金镀层力学性能的方法,其是通过掺杂W、Mo元素降低镀层晶粒尺寸,并通过一定热处理工艺降低镀层内应力,从而使所得合金镀层具备优异的综合力学性能;其具体操作如下:A method for element doping and heat treatment to improve the mechanical properties of a multi-element Ni-based alloy coating, which is to reduce the grain size of the coating by doping W and Mo elements, and reduce the internal stress of the coating through a certain heat treatment process, so that the obtained alloy coating has excellent The comprehensive mechanical properties; its specific operation is as follows:

1)将金属基底进行机械预处理使其表面光滑,然后用脱脂剂对其表面进行脱脂并进行超声清洗,再对黄铜片表面进行活化处理,以去除氧化层;1) Mechanically pretreat the metal substrate to make the surface smooth, then degrease the surface with a degreasing agent and perform ultrasonic cleaning, and then activate the surface of the brass sheet to remove the oxide layer;

2)将处理好的金属基底于电镀液中进行水浴加热的同时进行直流电沉积,制得沉积态多元Ni-Mo-W合金镀层;在电沉积过程中,向电镀液中加入一定量硫酸盐溶液,并采用具有超声发射功能的磁力搅拌器,以40~60kHz的频率进行超声振动,并以5~15 r/min的速率进行搅拌使其均匀;2) Conduct DC electrodeposition while heating the treated metal substrate in a water bath in the electroplating solution to obtain a deposited multi-component Ni-Mo-W alloy coating; during the electrodeposition process, add a certain amount of sulfate solution to the electroplating solution , and use a magnetic stirrer with ultrasonic emission function to ultrasonically vibrate at a frequency of 40~60kHz, and stir at a rate of 5~15 r/min to make it uniform;

3)将沉积所得镀层进行真空热处理,获得多元Ni-Mo-W合金镀层。3) The deposited coating is subjected to vacuum heat treatment to obtain a multi-component Ni-Mo-W alloy coating.

进一步地,步骤1)所述金属基底为黄铜片;所述超声清洗的时间为5~25min。Further, the metal substrate in step 1) is a brass sheet; the ultrasonic cleaning time is 5-25 minutes.

进一步地,步骤1)所述活化处理是采用体积分数5~15%的稀盐酸或稀硫酸进行浸泡,直至表面氧化皮完全溶解,露出内部金属为止。Further, the activation treatment in step 1) is soaked in dilute hydrochloric acid or dilute sulfuric acid with a volume fraction of 5-15%, until the surface oxide skin is completely dissolved and the inner metal is exposed.

进一步地,步骤2)所述电镀液中含硫酸镍20~120 g/L、钨酸钠5~30g/L、钼酸钠5~20g/L、氯化铵2~10 g/L、碳酸钠5~60g/L、柠檬酸钠30~150g/L、十二烷基硫酸钠0.02~0.25g/L,其pH为5~9。Further, the electroplating solution in step 2) contains nickel sulfate 20~120 g/L, sodium tungstate 5~30 g/L, sodium molybdate 5~20 g/L, ammonium chloride 2~10 g/L, carbonic acid Sodium 5~60g/L, sodium citrate 30~150g/L, sodium lauryl sulfate 0.02~0.25g/L, and its pH is 5~9.

进一步地,步骤2)所述水浴加热的温度为40~70℃,时间为5~35 min。Further, the temperature of the water bath heating in step 2) is 40-70° C., and the time is 5-35 min.

进一步地,步骤2)所述直流电沉积的电流密度为1~4 A/dm3,沉积时间为2~30min。Further, the current density of direct current electrodeposition in step 2) is 1-4 A/dm 3 , and the deposition time is 2-30 min.

进一步地,步骤2)中硫酸盐溶液的加入量按其在电镀液中的终浓度为0~20 g/L进行换算;所述硫酸盐为硫酸亚铁、硫酸锰、硫酸钴、硫酸铜中的一种或几种。Further, the amount of sulfate solution added in step 2) is converted according to its final concentration in the electroplating solution being 0-20 g/L; the sulfate is ferrous sulfate, manganese sulfate, cobalt sulfate, copper sulfate one or more of.

进一步地,步骤3)所述真空热处理是以300~500 ℃保温30~300 min,然后随炉冷却至室温后,破真空取出。Further, the vacuum heat treatment in step 3) is to keep the temperature at 300-500°C for 30-300 min, then cool down to room temperature with the furnace, and then break the vacuum and take it out.

本发明中工艺条件对电沉积有着重要的影响。电镀多元Ni-Mo-W合金镀层中主盐浓度对镀层中合金含量的大小有明显影响,镀层中合金元素的含量会随着钨酸钠以及硫酸盐浓度的上升而提高。镀层中合金元素含量的增加会使镀层的晶粒尺寸减小,起到细化晶粒的作用。通过分析镀层XRD衍射图谱可知,当合金元素含量较低时,多元Ni-Mo-W合金镀层是以合金元素为溶质、Ni为溶剂的置换型固溶体,随着合金元素含量的增加,镀层由晶态向非晶态转变;同时,随着镀层中合金元素含量的增加,镀层的摩擦系数减小,耐磨性变好,这是因为合金元素原子的置换在Ni晶格中起到了固溶强化作用;另外,W元素的加入可以有效降低镀层内应力,随着镀层中W含量的增加,镀层硬度缓慢增大,W元素含量控制在4 at%左右。此外,热处理会使晶粒粗大,降低镀层硬度。在400℃下进行真空热处理可有效降低晶粒尺寸及内应力,提高镀层的综合力学性能。In the present invention, the process conditions have an important influence on the electrodeposition. The concentration of the main salt in the electroplating multi-component Ni-Mo-W alloy coating has a significant impact on the alloy content in the coating, and the content of alloy elements in the coating will increase with the increase of the concentration of sodium tungstate and sulfate. The increase in the content of alloying elements in the coating will reduce the grain size of the coating and play a role in refining the grains. By analyzing the XRD diffraction pattern of the coating, it can be seen that when the content of alloy elements is low, the multi-component Ni-Mo-W alloy coating is a replacement solid solution with alloy elements as the solute and Ni as the solvent. At the same time, as the content of alloying elements in the coating increases, the friction coefficient of the coating decreases and the wear resistance becomes better, because the replacement of alloying element atoms plays a solid solution strengthening role in the Ni lattice. In addition, the addition of W element can effectively reduce the internal stress of the coating. With the increase of W content in the coating, the hardness of the coating increases slowly, and the content of W element is controlled at about 4 at%. In addition, heat treatment will make the grain coarse and reduce the hardness of the coating. Vacuum heat treatment at 400 °C can effectively reduce the grain size and internal stress, and improve the comprehensive mechanical properties of the coating.

本发明的显著优势在于:Significant advantage of the present invention is:

本发明工艺操作简单,条件易于控制,重复性好,所得沉积镀层与基体结合良好、成膜质量较好,并具有良好的耐磨性、耐蚀性及热稳定性。The process of the invention has simple operation, easy control of conditions, good repeatability, good combination of deposited coating and substrate, good film forming quality, and good wear resistance, corrosion resistance and thermal stability.

本发明通过Mo与W元素的加入以有效降低镀层晶粒尺寸,并通过一定热处理工艺降低镀层内应力,从而使该镀层具备更加优异的综合力学性能。该方法通过电沉积制备的多元Ni-Mo-W合金镀层可能成为在高摩擦磨损环境下金属保护镀层的有力候选。The present invention effectively reduces the crystal grain size of the coating through the addition of Mo and W elements, and reduces the internal stress of the coating through a certain heat treatment process, so that the coating has more excellent comprehensive mechanical properties. The multi-component Ni-Mo-W alloy coating prepared by electrodeposition in this method may become a strong candidate for metal protective coatings in high friction and wear environments.

附图说明Description of drawings

图1为实施例1、2、3所制备不同W元素含量的Ni-Mo-W镀层的XRD图。从图中可以看出,随着W元素含量的升高,镀层晶粒尺寸有所下降。Figure 1 is the XRD patterns of Ni-Mo-W coatings with different W element contents prepared in Examples 1, 2 and 3. It can be seen from the figure that with the increase of W element content, the grain size of the coating decreases.

图2为实施例6、7、8不同热处理温度下所制备Ni-Mo-W镀层的XRD图。从图中可以看出,随着热处理温度的提高,镀层结晶程度升高,且晶粒尺寸有所增加。Fig. 2 is the XRD pattern of the Ni-Mo-W coating prepared under different heat treatment temperatures of Examples 6, 7 and 8. It can be seen from the figure that with the increase of heat treatment temperature, the degree of crystallization of the coating increases and the grain size increases.

图3为实施例1、2、3、4以及对比例1所制备的Ni-Mo-W镀层的硬度随W元素含量变化的曲线图。Fig. 3 is a graph showing the hardness of Ni-Mo-W coatings prepared in Examples 1, 2, 3, 4 and Comparative Example 1 as a function of W element content.

图4为实施例3、9、10所制备的Ni-Mo-W镀层的硬度随Mo元素含量变化的曲线图。Fig. 4 is a graph showing the hardness of the Ni-Mo-W coatings prepared in Examples 3, 9, and 10 changing with the content of Mo element.

图5为实施例6、3、7、8所制备Ni-Mo-W镀层的硬度和弹性模量随热处理温度变化的曲线图。Fig. 5 is a graph showing the hardness and modulus of elasticity of Ni-Mo-W coatings prepared in Examples 6, 3, 7 and 8 as a function of heat treatment temperature.

图6为实施例6、3、7、8不同热处理温度下所制备Ni-Mo-W镀层的微观形貌图,其中(a)25℃,(b)300℃,(c)400℃,(d)500℃。Figure 6 is the microscopic morphology of Ni-Mo-W coatings prepared under different heat treatment temperatures in Examples 6, 3, 7, and 8, where (a) 25°C, (b) 300°C, (c) 400°C, ( d) 500°C.

具体实施方式Detailed ways

下面结合具体的实施例对本发明进行进一步的解释说明,但是并不用于限制本发明的保护范围。实施例中未注明具体技术和反应条件者,可按照本领域内的文献所描述的技术或条件或产品说明书进行。凡未注明厂商的试剂、仪器或设备,均可通过市售获得。The present invention will be further explained below in conjunction with specific examples, but it is not intended to limit the protection scope of the present invention. Those that do not indicate specific techniques and reaction conditions in the examples can be carried out according to techniques or conditions described in documents in this field or product instructions. All reagents, instruments or equipment not indicated by the manufacturer can be obtained commercially.

实施例1Example 1

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠10 g/L、钼酸钠10 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入硫酸亚铁溶液(使电镀液中硫酸亚铁的终浓度为5 g/L,电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以400℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer ; Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 10 g/L, sodium molybdate 10 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous sulfate solution was added to the electroplating solution (to make the final concentration of ferrous sulfate in the electroplating solution 5 g/L, and the pH of the electroplating solution was kept at 8.5), and the Under the action of ultrasonic vibration at a frequency of 50 kHz and stirring at a rate of 10 r/min, a deposited multi-component Ni-Mo-W alloy coating was obtained. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 400°C for 2 hours, and then cooled to room temperature with the furnace, and then removed by breaking the vacuum to obtain a multi-component Ni-Mo-W alloy coating on the surface of the brass substrate.

实施例2Example 2

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠15 g/L、钼酸钠10 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入硫酸亚铁溶液(使电镀液中硫酸亚铁的终浓度为5 g/L,电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以400℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 15 g/L, sodium molybdate 10 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous sulfate solution was added to the electroplating solution (to make the final concentration of ferrous sulfate in the electroplating solution 5 g/L, and the pH of the electroplating solution was kept at 8.5), and the Under the action of ultrasonic vibration at a frequency of 50 kHz and stirring at a rate of 10 r/min, a deposited multi-component Ni-Mo-W alloy coating was obtained. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 400°C for 2 hours, and then cooled to room temperature with the furnace, and then removed by breaking the vacuum to obtain a multi-component Ni-Mo-W alloy coating on the surface of the brass substrate.

实施例3Example 3

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠20 g/L、钼酸钠10 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入硫酸亚铁溶液(使电镀液中硫酸亚铁的终浓度为5 g/L,电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以400℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 20 g/L, sodium molybdate 10 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous sulfate solution was added to the electroplating solution (to make the final concentration of ferrous sulfate in the electroplating solution 5 g/L, and the pH of the electroplating solution was kept at 8.5), and the Under the action of ultrasonic vibration at a frequency of 50 kHz and stirring at a rate of 10 r/min, a deposited multi-component Ni-Mo-W alloy coating was obtained. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 400°C for 2 hours, and then cooled to room temperature with the furnace, and then removed by breaking the vacuum to obtain a multi-component Ni-Mo-W alloy coating on the surface of the brass substrate.

实施例4Example 4

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠25 g/L、钼酸钠10 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入硫酸亚铁溶液(使电镀液中硫酸亚铁的终浓度为5 g/L,电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以400℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 25 g/L, sodium molybdate 10 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous sulfate solution was added to the electroplating solution (to make the final concentration of ferrous sulfate in the electroplating solution 5 g/L, and the pH of the electroplating solution was kept at 8.5), and the Under the action of ultrasonic vibration at a frequency of 50 kHz and stirring at a rate of 10 r/min, a deposited multi-component Ni-Mo-W alloy coating was obtained. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 400°C for 2 hours, and then cooled to room temperature with the furnace, and then removed by breaking the vacuum to obtain a multi-component Ni-Mo-W alloy coating on the surface of the brass substrate.

实施例5Example 5

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠25 g/L、钼酸钠10 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入硫酸亚铁溶液(使电镀液中硫酸亚铁的终浓度为5 g/L,电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以500℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 25 g/L, sodium molybdate 10 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous sulfate solution was added to the electroplating solution (to make the final concentration of ferrous sulfate in the electroplating solution 5 g/L, and the pH of the electroplating solution was kept at 8.5), and the Under the action of ultrasonic vibration at a frequency of 50 kHz and stirring at a rate of 10 r/min, a deposited multi-component Ni-Mo-W alloy coating was obtained. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 500°C for 2 hours, and then cooled to room temperature with the furnace, and then the vacuum was broken to take it out, and a multi-component Ni-Mo-W alloy coating was obtained on the surface of the brass substrate.

实施例6Example 6

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠20 g/L、钼酸钠10 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入硫酸亚铁溶液(使电镀液中硫酸亚铁的终浓度为5 g/L,电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以25℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 20 g/L, sodium molybdate 10 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous sulfate solution was added to the electroplating solution (to make the final concentration of ferrous sulfate in the electroplating solution 5 g/L, and the pH of the electroplating solution was kept at 8.5), and the Under the action of ultrasonic vibration at a frequency of 50 kHz and stirring at a rate of 10 r/min, a deposited multi-component Ni-Mo-W alloy coating was obtained. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 25°C for 2 hours, and then cooled to room temperature with the furnace, and then the vacuum was broken to take it out to obtain a multi-component Ni-Mo-W alloy coating on the surface of the brass substrate.

实施例7Example 7

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠20 g/L、钼酸钠10 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入硫酸亚铁溶液(使电镀液中硫酸亚铁的终浓度为5 g/L,电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以300℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 20 g/L, sodium molybdate 10 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous sulfate solution was added to the electroplating solution (to make the final concentration of ferrous sulfate in the electroplating solution 5 g/L, and the pH of the electroplating solution was kept at 8.5), and the Under the action of ultrasonic vibration at a frequency of 50 kHz and stirring at a rate of 10 r/min, a deposited multi-component Ni-Mo-W alloy coating was obtained. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 300°C for 2 hours, then cooled to room temperature with the furnace, and then the vacuum was broken to take it out to obtain a multi-component Ni-Mo-W alloy coating on the surface of the brass substrate.

实施例8Example 8

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠20 g/L、钼酸钠10 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入硫酸亚铁溶液(使电镀液中硫酸亚铁的终浓度为5 g/L,电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以500℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 20 g/L, sodium molybdate 10 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous sulfate solution was added to the electroplating solution (to make the final concentration of ferrous sulfate in the electroplating solution 5 g/L, and the pH of the electroplating solution was kept at 8.5), and the Under the action of ultrasonic vibration at a frequency of 50 kHz and stirring at a rate of 10 r/min, a deposited multi-component Ni-Mo-W alloy coating was obtained. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 500°C for 2 hours, and then cooled to room temperature with the furnace, and then the vacuum was broken to take it out, and a multi-component Ni-Mo-W alloy coating was obtained on the surface of the brass substrate.

实施例9Example 9

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠20 g/L、钼酸钠5 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入硫酸亚铁溶液(使电镀液中硫酸亚铁的终浓度为5 g/L,电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以400℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 20 g/L, sodium molybdate 5 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous sulfate solution was added to the electroplating solution (to make the final concentration of ferrous sulfate in the electroplating solution 5 g/L, and the pH of the electroplating solution was kept at 8.5), and the Under the action of ultrasonic vibration at a frequency of 50 kHz and stirring at a rate of 10 r/min, a deposited multi-component Ni-Mo-W alloy coating was obtained. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 400°C for 2 hours, and then cooled to room temperature with the furnace, and then removed by breaking the vacuum to obtain a multi-component Ni-Mo-W alloy coating on the surface of the brass substrate.

实施例10Example 10

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠20 g/L、钼酸钠15 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入硫酸亚铁溶液(使电镀液中硫酸亚铁的终浓度为5 g/L,混合后电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以400℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 20 g/L, sodium molybdate 15 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous sulfate solution was added to the electroplating solution (to make the final concentration of ferrous sulfate in the electroplating solution 5 g/L, and the pH of the electroplating solution after mixing was maintained at 8.5), and the magnetic Under the action of a stirrer, ultrasonic vibration is performed at a frequency of 50 kHz, combined with stirring at a rate of 10 r/min, to obtain a multi-component Ni-Mo-W alloy coating in a deposited state. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 400°C for 2 hours, and then cooled to room temperature with the furnace, and then removed by breaking the vacuum to obtain a multi-component Ni-Mo-W alloy coating on the surface of the brass substrate.

对比例1Comparative example 1

对黄铜片进行砂纸打磨使其表面光滑,然后用商业脱脂剂对其表面进行脱脂并超声清洗10 min,再使用体积分数为10%的稀硫酸对黄铜片表面进行活化处理,去除氧化层;然后采用直流电沉积电源在电镀液(所述电镀液中含硫酸镍60 g/L、钨酸钠10 g/L、钼酸钠10 g/L、氯化铵2.6 g/L、碳酸钠20 g/L、柠檬酸钠50 g/L以及十二烷基硫酸钠0.1 g/L)中通直流电沉积5 min,电流密度为3 A/dm3,同时将活化处理好的黄铜片置于通电的电镀液中,50 ℃水浴加热20 min。在沉积过程中,向电镀液中加入磷酸亚铁溶液(使电镀液中磷酸亚铁的终浓度为5 g/L,电镀液的pH保持为8.5),并在具有超声发射功能的磁力搅拌器的作用下,以50kHz的频率进行超声振动,结合10 r/min的速率进行搅拌,以制得沉积态多元Ni-Mo-W合金镀层。将所得镀层烘干去除水分后,在真空热处理炉中以400℃保温2h,然后随炉冷却至室温后,破真空取出,在黄铜片基体表面得到多元Ni-Mo-W合金镀层。The brass sheet was sanded to make its surface smooth, and then the surface was degreased with a commercial degreasing agent and ultrasonically cleaned for 10 min, and then the surface of the brass sheet was activated with dilute sulfuric acid with a volume fraction of 10% to remove the oxide layer ; Then adopt DC electrodeposition power supply in electroplating solution (containing nickel sulfate 60 g/L, sodium tungstate 10 g/L, sodium molybdate 10 g/L, ammonium chloride 2.6 g/L, sodium carbonate 20 g/L in the electroplating solution g/L, sodium citrate 50 g/L, and sodium lauryl sulfate 0.1 g/L) for 5 min, and the current density was 3 A/dm 3 , and the activated brass sheet was placed in In the energized electroplating solution, heat in a water bath at 50 °C for 20 min. During the deposition process, ferrous phosphate solution was added to the electroplating solution (to make the final concentration of ferrous phosphate in the electroplating solution 5 g/L, and the pH of the electroplating solution was maintained at 8.5), and the Under the action of ultrasonic vibration at a frequency of 50 kHz and stirring at a rate of 10 r/min, a deposited multi-component Ni-Mo-W alloy coating was obtained. After the obtained coating was dried to remove moisture, it was kept in a vacuum heat treatment furnace at 400°C for 2 hours, and then cooled to room temperature with the furnace, and then removed by breaking the vacuum to obtain a multi-component Ni-Mo-W alloy coating on the surface of the brass substrate.

表1为不同浓度钨酸钠与钼酸钠制得的Ni-Mo-W镀层中化学成分Mo、Ni、W的含量变化。Table 1 shows the content changes of chemical components Mo, Ni, and W in Ni-Mo-W coatings prepared with different concentrations of sodium tungstate and sodium molybdate.

表1 不同浓度钨酸钠与钼酸钠制得的Ni-Mo-W镀层中化学成分的含量变化Table 1 Content changes of chemical components in Ni-Mo-W coatings prepared with different concentrations of sodium tungstate and sodium molybdate

Figure DEST_PATH_IMAGE002
Figure DEST_PATH_IMAGE002

从表1可以看出,随着电镀液中钨酸钠浓度的增加,镀层中的W含量随之升高,而镀层中Mo和Ni的含量则出现了缓慢下降的现象。这是由于钨酸钠的浓度越高,镍阳极表面钨酸钠含量也就越高,其就越容易得到电子,并与H发生反应被还原,从而能更多地在阴极上沉积产生W原子,并固溶至Ni原子中。同时,当钨酸钠含量不变,随着钼酸钠含量的增加,镀层中Mo含量有所升高。结合图3、4可以看出,试样的纳米硬度随着W元素和Mo元素含量的增加而增大,这是由于Mo、W元素产生的显著固溶强化作用。同时,对比例1中通过磷酸盐体系制备获得的多元Ni-Mo-W镀层的硬度明显低于相同成分配比下实施例3中硫酸盐体系制备的多元Ni-Mo-W镀层的硬度。It can be seen from Table 1 that as the concentration of sodium tungstate in the electroplating solution increases, the W content in the coating increases, while the Mo and Ni contents in the coating decrease slowly. This is because the higher the concentration of sodium tungstate, the higher the content of sodium tungstate on the surface of the nickel anode, the easier it is to obtain electrons, and react with H to be reduced, so that more W atoms can be deposited on the cathode , and solid solution into Ni atoms. At the same time, when the content of sodium tungstate remains unchanged, the content of Mo in the coating increases with the increase of sodium molybdate content. Combining Figures 3 and 4, it can be seen that the nanohardness of the sample increases with the content of W and Mo elements, which is due to the significant solid solution strengthening effect of Mo and W elements. At the same time, the hardness of the multi-component Ni-Mo-W coating prepared by the phosphate system in Comparative Example 1 is significantly lower than that of the multi-component Ni-Mo-W coating prepared by the sulfate system in Example 3 under the same composition ratio.

表2为不同热处理温度下制得的Ni-Mo-W镀层的晶粒尺寸。Table 2 shows the grain size of Ni-Mo-W coatings prepared at different heat treatment temperatures.

表2 不同热处理温度下制得的Ni-Mo-W镀层的晶粒尺寸Table 2 Grain size of Ni-Mo-W coatings prepared at different heat treatment temperatures

Figure DEST_PATH_IMAGE004
Figure DEST_PATH_IMAGE004

从表2中可以看出,在25~500℃范围内,热处理温度越高,微观组织的晶粒尺寸越大,镀层组织晶粒结晶度越高。从图5中可以看出,试样随着热处理温度升高,硬度总体缓慢降低,但在300~400℃之间,有一个硬度增加的过程,其弹性模量基本也是这样的规律。结合图6形貌分析可知,镀层晶粒尺寸本身较大,经过热处理后,晶粒发生长大,而得到了较为粗大的晶粒。根据霍尔佩奇公式,晶粒尺寸升高,屈服强度下降,强度与硬度则有所下降。但在300~400℃之间,镀层晶粒尺寸增加较小,往往会出现晶界弛豫现象,进而导致该镀层在此温度范围内硬度的增加。It can be seen from Table 2 that in the range of 25-500 °C, the higher the heat treatment temperature, the larger the grain size of the microstructure, and the higher the crystallinity of the grain of the coating structure. It can be seen from Figure 5 that as the heat treatment temperature increases, the hardness of the sample generally decreases slowly, but between 300 and 400 °C, there is a process of increasing hardness, and the elastic modulus is basically the same. Combined with the morphology analysis in Figure 6, it can be seen that the grain size of the coating itself is relatively large, and after heat treatment, the grains grow up, and relatively coarse grains are obtained. According to Holpech's formula, the grain size increases, the yield strength decreases, and the strength and hardness decrease. However, between 300 and 400°C, the increase in the grain size of the coating is small, and the phenomenon of grain boundary relaxation often occurs, which leads to the increase of the hardness of the coating in this temperature range.

综合以上分析,多元镀层中W元素含量控制在4 at%左右,真空热处理在400℃下进行,可获得综合力学性能最佳的Ni基镀层。Based on the above analysis, the W element content in the multi-component coating is controlled at about 4 at%, and the vacuum heat treatment is carried out at 400 °C, so that the Ni-based coating with the best comprehensive mechanical properties can be obtained.

本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本发明的其它实施方案。本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的真正范围和精神由下面的权利要求指出。Other embodiments of the invention will be readily apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any modification, use or adaptation of the present invention, these modifications, uses or adaptations follow the general principles of the present invention and include common knowledge or conventional technical means in the technical field not disclosed in the present invention . The specification and examples are to be considered exemplary only, with a true scope and spirit of the invention being indicated by the following claims.

应当理解的是,本发明并不局限于上面已经描述的内容,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。It should be understood that the present invention is not limited to what has been described above, and various modifications and changes can be made without departing from the scope thereof. The scope of the invention is limited only by the appended claims.

Claims (9)

1. A method for improving mechanical properties of a multi-element Ni-based alloy coating by element doping and heat treatment is characterized in that the crystal grain size of the coating is reduced by doping W, mo element, and the internal stress of the coating is reduced by a certain heat treatment process, so that the obtained alloy coating has excellent comprehensive mechanical properties; the specific operation is as follows:
1) Polishing the metal substrate to smooth the surface of the metal substrate, degreasing the surface of the metal substrate by using a degreasing agent, ultrasonically cleaning the surface of the metal substrate, and activating the surface of a brass sheet to remove an oxide layer;
2) Performing direct current deposition while heating the treated metal substrate in an electroplating solution in a water bath to prepare a deposition-state multi-element Ni-Mo-W alloy coating; in the electrodeposition process, adding a certain amount of sulfate solution into the electroplating solution, and stirring and mixing;
3) And carrying out vacuum heat treatment on the deposited plating layer to obtain the multi-element Ni-Mo-W alloy plating layer.
2. The method for improving the mechanical property of the multi-element Ni-based alloy coating according to claim 1, wherein the metal substrate of step 1) is brass sheet; the ultrasonic cleaning time is 5 to 25min.
3. The method for improving the mechanical property of the multi-element Ni-based alloy coating according to claim 1, wherein the activation treatment in step 1) is soaking in dilute hydrochloric acid or dilute sulfuric acid with a volume fraction of 5-15% until the surface oxide skin is completely dissolved and the internal metal is exposed.
4. The method for improving the mechanical property of the multielement Ni-based alloy coating of claim 1, wherein the electroplating solution in the step 2) contains 20 to 120 g/L of nickel sulfate, 5 to 30g/L of sodium tungstate, 5 to 20g/L of sodium molybdate, 2 to 10 g/L of ammonium chloride, 5 to 60g/L of sodium carbonate, 30 to 150g/L of sodium citrate and 0.02 to 0.25 g/L of sodium dodecyl sulfate, and the pH value is 5~9.
5. The method for improving the mechanical property of the multielement Ni-based alloy coating according to claim 1, wherein the temperature of the water bath heating in the step 2) is 40-70 ℃ and the time is 5-35 min.
6. The method for improving the mechanical properties of the multi-Ni-based alloy coating according to claim 1, wherein the DC current density of the DC electrodeposition in the step 2) is 1 to 4A/dm 3 The deposition time is 2 to 30 min.
7. The method for improving the mechanical properties of the multi-Ni-based alloy coating according to claim 1, wherein the amount of the sulfate solution added in step 2) is converted into the final concentration of the sulfate solution in the electroplating solution of 0 to 20 g/L; the sulfate is one or more of ferrous sulfate, manganese sulfate, cobalt sulfate and copper sulfate.
8. The method for improving the mechanical property of the multielement Ni-based alloy coating according to claim 1, wherein in the step 2), a magnetic stirrer with an ultrasonic emission function is adopted for stirring and mixing, ultrasonic vibration is carried out at the frequency of 40 to 60kHz, and stirring is carried out at the speed of 5 to 15 r/min so as to be uniform.
9. The method for improving the mechanical property of the multi-element Ni-based alloy plating layer according to claim 1, wherein in the step 3), the vacuum heat treatment is carried out at 300 to 500 ℃ for 30 to 300 min, and then the multi-element Ni-based alloy plating layer is cooled to room temperature along with a furnace and taken out after vacuum breaking.
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