CN115353899A - Dry quenching system - Google Patents
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- 238000010791 quenching Methods 0.000 title claims abstract description 35
- 230000000171 quenching effect Effects 0.000 title claims abstract description 35
- 239000000428 dust Substances 0.000 claims abstract description 61
- 239000000571 coke Substances 0.000 claims abstract description 34
- 238000001816 cooling Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 61
- 239000012528 membrane Substances 0.000 claims description 2
- 238000009413 insulation Methods 0.000 abstract description 10
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 49
- 230000009286 beneficial effect Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 8
- 229920006395 saturated elastomer Polymers 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 230000001174 ascending effect Effects 0.000 description 5
- 230000005494 condensation Effects 0.000 description 4
- 238000009833 condensation Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000012716 precipitator Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B39/00—Cooling or quenching coke
- C10B39/02—Dry cooling outside the oven
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/12—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
- B01D45/14—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by rotating vanes, discs, drums or brushes
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B43/00—Preventing or removing incrustations
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coke Industry (AREA)
Abstract
Description
技术领域technical field
本申请涉及焦化领域,特别是涉及一种干熄焦系统。This application relates to the field of coking, in particular to a coke dry quenching system.
背景技术Background technique
熄焦是指将炼制好的赤热焦炭冷却到便于运输和贮存的温度。常用的熄焦方式为炉外熄焦,炉外熄焦分为干法熄焦和湿法熄焦两类。相较于湿法熄焦,干法熄焦能回收焦炭的高温热量,改善焦炭质量,对环境污染小,是钢铁工业重要的节能环保技术。Coke quenching refers to cooling the refined red hot coke to a temperature that is convenient for transportation and storage. The commonly used coke quenching method is out-of-furnace coke quenching, which can be divided into dry coke quenching and wet coke quenching. Compared with wet coke quenching, dry coke quenching can recover the high-temperature heat of coke, improve coke quality, and cause less environmental pollution. It is an important energy-saving and environmental protection technology in the iron and steel industry.
在相关技术中,干熄焦系统一般包括干熄炉和除尘器。具体地,干法熄焦采用惰性气体或烟气为循环气体,循环气体在干熄炉的冷却室吸收高温焦炭的热量使高温焦炭冷却,吸热后的循环气体成为高温循环气体,高温循环气体输入至除尘器以分离循环气体中携带的焦粉。In related technologies, a CDQ system generally includes a CDQ furnace and a dust collector. Specifically, dry coke quenching uses inert gas or flue gas as the circulating gas, and the circulating gas absorbs the heat of high-temperature coke in the cooling chamber of the dry quenching furnace to cool the high-temperature coke, and the circulating gas after absorbing heat becomes high-temperature circulating gas, and the high-temperature circulating gas Input to a dust collector to separate coke fines entrained in the recycle gas.
在相关技术中,高温循环气体通常经由烟道进入除尘器,为避免烟道外表面的温度过高,烟道的绝热层会设计的比较厚,这样会导致烟道的荷载较大。In related technologies, high-temperature circulating gas usually enters the dust collector through the flue. In order to avoid excessive temperature on the outer surface of the flue, the heat insulation layer of the flue is designed to be relatively thick, which will cause a large load on the flue.
发明内容Contents of the invention
本申请实施例的目的在于提供一种干熄焦系统,用以解决烟道荷载较大的问题。具体技术方案如下:The purpose of the embodiments of the present application is to provide a coke CDQ system to solve the problem of a large flue load. The specific technical scheme is as follows:
本申请实施例提供了一种干熄焦系统,包括:干熄炉,所述干熄炉设置有第一出风口;除尘器,所述除尘器设置有第二进风口,所述除尘器的第二进风口与所述干熄炉的第一出风口连通;烟道,所述烟道设置在所述干熄炉的第一出风口和所述除尘器的第二进风口之间;第一水冷管,所述第一水冷管设置在所述烟道的内部,所述第一水冷管配置为为所述烟道降温。An embodiment of the present application provides a coke CDQ system, including: a CDQ furnace, the CDQ furnace is provided with a first air outlet; a dust collector, the dust collector is provided with a second air inlet, and the dust collector The second air inlet communicates with the first air outlet of the CDQ furnace; the flue is arranged between the first air outlet of the CDQ furnace and the second air inlet of the dust collector; the second A water-cooled pipe, the first water-cooled pipe is arranged inside the flue, and the first water-cooled pipe is configured to cool the flue.
在本申请实施例中,循环气体输入至干熄炉后吸收焦炭的高温以使高温焦炭冷却,吸热后的循环气体转换为高温循环气体。高温循环气体经由烟道进入除尘器中,并由除尘器分离高温循环气体中携带的焦粉,以达到除尘的目的。由于高温循环气体由烟道进入除尘器,因此烟道的温度较高,在相关技术中,为避免烟道外表面的温度较高,往往会将烟道表面的绝热层设计的较厚。而本申请实施例在烟道内设置第一水冷管,当高温循环气体流经烟道时,由于烟道的内部设置有第一水冷管,其能够为烟道进行降温,避免烟道外表面的温度过高,使得烟道绝热层的厚度可以设计地较薄,以此能够降低烟道的荷载即烟道的自重,从而有利于减小烟道的变形。In the embodiment of the present application, the circulating gas is input into the dry quenching furnace to absorb the high temperature of the coke to cool the high-temperature coke, and the absorbed circulating gas is converted into a high-temperature circulating gas. The high-temperature circulating gas enters the dust collector through the flue, and the coke powder carried in the high-temperature circulating gas is separated by the dust collector to achieve the purpose of dust removal. Since the high-temperature circulating gas enters the dust collector through the flue, the temperature of the flue is relatively high. In related technologies, in order to avoid the high temperature of the outer surface of the flue, the heat insulation layer on the surface of the flue is often designed to be thicker. However, in the embodiment of the present application, a first water-cooled pipe is provided in the flue. When the high-temperature circulating gas flows through the flue, since the first water-cooled pipe is installed inside the flue, it can cool the flue and avoid the temperature of the outer surface of the flue. If it is too high, the thickness of the flue insulation layer can be designed thinner, which can reduce the load of the flue, that is, the self-weight of the flue, and thus help reduce the deformation of the flue.
在本申请的一些实施例中,所述干熄焦系统还包括锅炉,所述锅炉设置有第三进风口,所述除尘器还包括第二出风口,所述锅炉的第三进风口与所述除尘器的第二出风口连通。In some embodiments of the present application, the CDQ system further includes a boiler, the boiler is provided with a third air inlet, the dust collector further includes a second air outlet, the third air inlet of the boiler is connected to the The second air outlet of the dust collector is connected.
在本申请的一些实施例中,所述锅炉包括省煤器、汽包以及水冷壁,所述省煤器与所述汽包连通,所述汽包包括第一下降管和第一上升管,所述水冷壁包括第二下降管和第二上升管,所述水冷壁的第二下降管与所述汽包的第一下降管连通,所述水冷壁的第二上升管与所述汽包的第一上升管连通,所述第一水冷管包括第三下降管和第三上升管,所述第一水冷管的第三下降管与所述汽包的第一下降管连通,所述第一水冷管的第三上升管与所述汽包的第一上升管连通。In some embodiments of the present application, the boiler includes an economizer, a steam drum, and a water wall, the economizer communicates with the steam drum, and the steam drum includes a first downcomer and a first riser, The water wall includes a second downcomer and a second riser, the second downcomer of the water wall communicates with the first downcomer of the steam drum, and the second riser of the water wall communicates with the steam drum The first riser pipe of the first water-cooled pipe is connected with the first riser pipe, the first water-cooled pipe includes a third downcomer and a third riser pipe, the third downcomer of the first water-cooled pipe communicates with the first downcomer of the steam drum, and the first The third riser of a water-cooled tube communicates with the first riser of the steam drum.
在本申请的一些实施例中,所述第一水冷管为膜式水冷管排。In some embodiments of the present application, the first water-cooled tube is a film-type water-cooled tube bank.
在本申请的一些实施例中,所述第一水冷管还包括主管道和至少一根分管道,所述主管道的延伸方向与所述烟道的延伸方向一致,所述分管道与所述主管道连通。In some embodiments of the present application, the first water-cooled pipe further includes a main pipe and at least one branch pipe, the extension direction of the main pipe is consistent with the extension direction of the flue, and the branch pipe is in line with the extension direction of the flue. The main pipe is connected.
在本申请的一些实施例中,所述干熄焦系统还包括第二水冷管,所述第二水冷管包括第四下降管和第四上升管,所述第二水冷管的第四下降管与所述汽包的第一下降管连通,所述第二水冷管的第四上升管与所述汽包的第一上升管连通,所述第二水冷管位于所述除尘器的内部。In some embodiments of the present application, the CDQ system further includes a second water-cooled tube, the second water-cooled tube includes a fourth downcomer and a fourth riser, and the fourth downcomer of the second water-cooled tube The fourth riser of the second water-cooled pipe is connected with the first riser of the steam drum, and the second water-cooled pipe is located inside the dust collector.
在本申请的一些实施例中,所述除尘器为旋风分离器。In some embodiments of the present application, the dust remover is a cyclone separator.
在本申请的一些实施例中,所述烟道包括炉墙,所述炉墙为轻型炉墙。In some embodiments of the present application, the flue includes a furnace wall, and the furnace wall is a light furnace wall.
在本申请的一些实施例中,所述干熄焦系统还包括二次除尘器与风机,所述风机包括第四进风口和第四出风口,所述锅炉还包括第三出风口,所述二次除尘器设置在所述锅炉的第三出风口和所述风机的第四进风口之间,所述风机的第四出风口与所述干熄炉连通。In some embodiments of the present application, the coke CDQ system further includes a secondary dust collector and a fan, the fan includes a fourth air inlet and a fourth air outlet, the boiler also includes a third air outlet, the The secondary dust collector is arranged between the third air outlet of the boiler and the fourth air inlet of the fan, and the fourth air outlet of the fan communicates with the CDQ furnace.
在本申请的一些实施例中,所述干熄焦系统还包括热管,所述热管设置在所述风机的第四出风口与所述干熄炉之间。In some embodiments of the present application, the CDQ system further includes a heat pipe disposed between the fourth air outlet of the fan and the CDQ furnace.
当然,实施本申请的任一产品或方法并不一定需要同时达到以上所述的所有优点。Of course, implementing any product or method of the present application does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of drawings
为了更清楚地说明本申请实施例或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的实施例。In order to more clearly illustrate the technical solutions in the embodiments of the present application or related technologies, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or related technologies. Obviously, the accompanying drawings in the following description are only For some embodiments of the application, those skilled in the art can also obtain other embodiments according to these drawings.
图1为相关技术中的干熄焦系统的干熄炉、除尘器以及烟道的俯剖视图;Fig. 1 is the top sectional view of CDQ furnace, deduster and flue of CDQ system in the related art;
图2为本申请实施例的干熄焦系统的干熄炉、除尘器以及烟道的俯剖视图;Figure 2 is a top sectional view of the CDQ furnace, dust collector and flue of the CDQ system of the embodiment of the present application;
图3为图2的A-A处的剖视图;Fig. 3 is the sectional view of A-A place of Fig. 2;
图4为本申请实施例的干熄焦系统的烟道、除尘器以及汽包的连接示意图;Fig. 4 is a schematic diagram of the connection of the flue, the dust collector and the steam drum of the CDQ system of the embodiment of the present application;
图5为本申请实施例的干熄焦系统的炉墙与第一水冷管的结构示意图。Fig. 5 is a structural schematic diagram of the furnace wall and the first water-cooled tube of the coke CDQ system according to the embodiment of the present application.
图中:10、干熄炉;101、第一出风口;20、除尘器;201、第二进风口;30、烟道;300、炉墙;301、耐火层;302、保温层;40、第一水冷管;401、主管道;402、分管道;410、第三上升管;420、第三下降管;50、第二水冷管;510、第四上升管;520、第四下降管;60、汽包;610、第一上升管;620、第一下降管;90、烟道。In the figure: 10, dry quenching furnace; 101, first air outlet; 20, dust collector; 201, second air inlet; 30, flue; 300, furnace wall; 301, refractory layer; 302, insulation layer; 40, 401, main pipeline; 402, branch pipeline; 410, the third ascending pipe; 420, the third descending pipe; 50, the second water cooling pipe; 510, the fourth ascending pipe; 520, the fourth descending pipe; 60, steam drum; 610, first ascending pipe; 620, first descending pipe; 90, flue.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员基于本申请所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art based on this application belong to the scope of protection of this application.
如图1所示,在相关技术中,高温循环气体通常经由烟道90进入除尘器,为避免烟道90外表面的温度过高,烟道90的绝热层会设计地比较厚,这样会导致烟道90的荷载较大。As shown in Figure 1, in the related art, the high-temperature circulating gas usually enters the dust collector through the
鉴于此,如图2所示,本申请实施例提供了一种干熄焦系统。干熄焦系统包括干熄炉10、除尘器20以及烟道30。其中,干熄炉10设置有第一出风口101。除尘器20设置有第二进风口201,除尘器20的第二进风口201与干熄炉10的第一出风口101连通。烟道30设置在干熄炉10的第一出风口101和除尘器20的第二进风口201之间。第一水冷管40,第一水冷管40设置在烟道30的内部,第一水冷管40配置为为烟道30降温。In view of this, as shown in FIG. 2 , an embodiment of the present application provides a CDQ system. The CDQ system includes a
在本申请实施例中,循环气体输入至干熄炉10后吸收焦炭的高温以使高温焦炭冷却,吸热后的循环气体转换为高温循环气体。高温循环气体经由烟道30进入除尘器20中,并由除尘器20分离高温循环气体中携带的焦粉,以达到除尘的目的。由于高温循环气体由烟道30进入除尘器20,因此烟道30的温度较高。在相关技术中,为避免烟道外表面的温度较高,往往会将烟道表面的绝热层设计的较厚。而本申请实施例在烟道30内设置第一水冷管40,当高温循环气体流经烟道30时,由于烟道30的内部设置有第一水冷管40,其能够为烟道30进行降温,避免烟道30外表面的温度过高,使得烟道30绝热层的厚度可以设计地较薄,以此能够降低烟道30的荷载即烟道30的自重,从而有利于减小烟道30的变形。In the embodiment of the present application, the circulating gas is input into the
在本申请的一些实施例中,干熄焦系统还包括锅炉,锅炉设置有第三进风口,除尘器20还包括第二出风口,锅炉的第三进风口与除尘器20的第二出风口连通。在本申请实施例中,干熄焦系统还包括锅炉,高温循环气体在经过除尘器20的除尘后进入锅炉中,高温循环气体可以与锅炉给水进行换热,从而将锅炉给水加热至蒸汽状态,所产生的蒸汽可以用于发电,进而有利于提高高温循环气体的热量利用率。另外,通过在烟道30设置第一水冷管40,还可以降低进入锅炉的高温循环气体的温度,从而可以对锅炉的炉墙进行保护。In some embodiments of the present application, the CDQ system further includes a boiler, the boiler is provided with a third air inlet, and the
具体地,锅炉可以包括省煤器、汽包60以及水冷壁,其中,省煤器是用于回收高温循环气体的热量的一种装置,省煤器用于加热锅炉给水。汽包60是一种筒形压力容器,主要作用为进行汽水分离、向循环回路供水以及向过热器输送饱和蒸汽。省煤器与汽包60连通,经由省煤器加热后的锅炉给水流入汽包60中。Specifically, the boiler may include an economizer, a
如图4所示,在本申请的一些实施例中,锅炉包括省煤器、汽包60以及水冷壁,省煤器与汽包60连通,汽包60包括第一下降管620和第一上升管610,水冷壁包括第二下降管和第二上升管,水冷壁的第二下降管与汽包60的第一下降管620连通,水冷壁的第二上升管与汽包60的第一上升管610连通,第一水冷管40包括第三下降管420和第三上升管410,第一水冷管40的第三下降管420与汽包60的第一下降管620连通,第一水冷管40的第三上升管410与汽包60的第一上升管610连通。As shown in Figure 4, in some embodiments of the present application, the boiler includes an economizer, a
在本申请实施例中,汽包60的第一下降管620分别与水冷壁的第二下降管和第一水冷管40的第三下降管420连通,汽包60内部的锅炉给水经由第一下降管620分别流入水冷壁的第二下降管和第一水冷管40的第三下降管420,锅炉给水在水冷壁以及第一水冷管40中继续吸收热量并产生饱和蒸汽,使得水冷壁以及第一水冷管40中的锅炉给水成为汽水混合物,汽包60的第一上升管610分别与水冷壁的第二上升管和第一水冷管40的第三上升管410连通,来自水冷壁的汽水混合物经由第二上升管进入汽包60中,来自第一水冷管40的汽水混合物经由第三上升管410进入汽包60中,汽水混合物在汽包60中进行汽水分离,分离后得到饱和蒸汽。与相关技术相比较,在本申请实施例中,汽包60不仅与水冷壁连通,还与第一水冷管40连通,由此,来自汽包60的锅炉给水一部分流入水冷壁,另一部分流入第一水冷管40,锅炉给水在水冷壁以及第一水冷管40中吸收热量,使锅炉给水温度上升进入饱和状态并生成饱和蒸汽。在本申请实施例中,来自汽包60的锅炉给水不仅可以经由水冷壁完成汽水循环,还可以经由第一水冷管40完成汽水循环,从而增加汽水循环的实现路径,既有利于提高干熄焦系统的汽水循环的可靠性,还可以在降低烟道30的温度的同时,高效利用烟道30中的高温循环气体的热量,减少干熄焦系统的散热损失。另外,通过将第一水冷管40与汽包60连通,使第一水冷管40成为锅炉给水与高温循环气体的换热面,分担水冷壁的换热量,从而使水冷壁的换热面积可以缩小,进而有利于减小锅炉的体积。In the embodiment of the present application, the
如图5所示,在本申请的一些实施例中,第一水冷管40为膜式水冷管排。膜式水冷管排具有安装方便、能有效保护墙体的优势。具体地,膜式水冷管排包括多个管排组件,每一管排组件包括多根依次焊接的鳍片管,多根鳍片管组成一个完整的受热面。相邻的管排组件之间通过焊接进行密封。由此烟道30的结构可以进一步简化,有利于降低烟道30的荷载。As shown in FIG. 5 , in some embodiments of the present application, the first water-cooled
如图3所示,在本申请的一些实施例中,第一水冷管40还包括主管道401和至少一根分管道402,主管道401的延伸方向与烟道30的延伸方向一致,分管道402与主管道401连通。在本申请实施例中,通过设置分管道402,增大第一水冷管40的换热面积,提高换热效率。As shown in FIG. 3 , in some embodiments of the present application, the first water-cooled
在一个具体的实施例中,第一水冷管40包括多根分管道402,每根分管道402围绕烟道30的相连的三个内壁布设,多根分管道402沿着烟道30的延伸方向间隔布置。由此,可以增大分管道402的换热面积,进一步提高换热效率。In a specific embodiment, the first water-cooled
在一个具体的实施例中,主管道401设置有两根,两根主管道401分别位于烟道30的同一侧的不同高度,由此可以进一步增大第一水冷管40的水流量,使更多的水参与换热,有利于提高换热效率。In a specific embodiment, two
如图2和图3所示,在本申请的一些实施例中,干熄焦系统还包括第二水冷管50,第二水冷管50包括第四下降管520和第四上升管510,第二水冷管50的第四下降管520与汽包60的第一下降管620连通,第二水冷管50的第四上升管510与汽包60的第一上升管610连通,第二水冷管50位于除尘器20的内部。由此,汽包60中的锅炉给水可以通过第一下降管620流入第二水冷管50中,并在第二水冷管50中与流入除尘器20内部的高温循环气体进行换热,锅炉给水吸收热量后产生饱和蒸汽,使得第二水冷管50中的锅炉给水成为汽水混合物,汽水混合物通过第四上升管510进入汽包60中并在汽包60中进行汽水分离,分离后得到饱和蒸汽。在本申请实施例中,通过在除尘器20的内部设置第二水冷管50,并将第二水冷管50与汽包60连通,不仅使得进入锅炉的高温循环气体的温度可以进一步降低,有利于保护锅炉的炉墙,还可以进一步增加汽水循环的实现路径,提高干熄焦系统的汽水循环的可靠性,充分利用高温循环气体的热量,提高热量利用率。另外,通过将第二水冷管50与汽包60连通,使第二水冷管50成为锅炉给水与高温循环气体的换热面,分担水冷壁的换热量,从而使水冷壁的换热面积可以进一步缩小,进而有利于减小锅炉的体积。As shown in Figure 2 and Figure 3, in some embodiments of the present application, the CDQ system further includes a second water-cooled
在本申请的一些实施例中,除尘器20为旋风分离器。旋风分离器具有除尘效率高、结构简单,易于制造、安装和维护管理的优势。具体地,除尘器20可以由进气管、排气管、圆筒体、圆锥体和灰斗组成。除尘机理是使含有焦粉的气流在除尘器20中作旋转运动,借助于离心力将焦粉从气流中分离并捕集于器壁,再借助重力作用使焦粉落入灰斗。In some embodiments of the present application,
如图5所示,在本申请的一些实施例中,烟道30包括炉墙300,炉墙300为轻型炉墙。在本申请实施例中,烟道30的内部设置有第一水冷管40,第一水冷管40不断吸收热量,从而使炉墙300的温度降低,进而对炉墙300的隔热要求降低,使烟道30可以采用轻型炉墙。与重型炉墙相比,轻型炉墙不需要使用隔热砖,有利于减小烟道30的结构尺寸、降低烟道30的荷载。As shown in Fig. 5, in some embodiments of the present application, the
在一个具体的实施例中,炉墙300包括耐火层301和保温层302,耐火层301位于烟道30的内部,第一水冷管40位于耐火层301与保温层302之间,耐火层301与烟道30内部的高温循环气体接触后温度上升,第一水冷管40通过吸收耐火层301的热量,使炉墙300冷却,从而降低炉墙300的外表面的温度,减少外部散热量。保温层302用于减少第一水冷管40的热量散失,从而有利于提高第一水冷管40的热量利用率。In a specific embodiment, the
在本申请的一些实施例中,干熄焦系统还包括二次除尘器与风机,风机包括第四进风口和第四出风口,锅炉还包括第三出风口,二次除尘器设置在锅炉的第三出风口和风机的第四进风口之间,风机的第四出风口与干熄炉10连通。在本申请实施例中,干熄焦系统还包括二次除尘器与风机,高温循环气体在锅炉内与锅炉给水换热后由第三出风口输出至二次除尘器,二次除尘器用于对循环气体所携带的焦粉进行第二次除尘,二次除尘后的循环气体输出至风机的第四进风口中,风机用于将循环气体由第四出风口鼓入干熄炉10中。在本申请实施例中,通过设置二次除尘器对循环气体进行二次除尘,有利于保护风机。通过设置风机将循环气体鼓入干熄炉10中,有利于提高循环气体的利用率。In some embodiments of the present application, the coke CDQ system also includes a secondary dust collector and a fan, the fan includes a fourth air inlet and a fourth air outlet, the boiler also includes a third air outlet, and the secondary dust collector is arranged at the bottom of the boiler. Between the third air outlet and the fourth air inlet of the fan, the fourth air outlet of the fan communicates with the
在本申请的一些实施例中,干熄焦系统还包括热管,热管设置在风机的第四出风口与干熄炉10之间。在本申请实施例中,干熄焦系统还包括热管,由风机的第四出风口输出的循环气体经由热管进入干熄炉10中,热管用于对循环气体进行散热,以降低循环气体的温度,进而使进入干熄炉10的循环气体能够吸收更多的焦炭的热量,有利于使干熄炉10内的高温焦炭冷却。In some embodiments of the present application, the CDQ system further includes a heat pipe, and the heat pipe is arranged between the fourth air outlet of the fan and the
在一个具体的实施例中,热管的一端为蒸发端,热管的另一端为冷凝端,热管的内部设置有相变介质,循环气体在流动过程中经过热管的蒸发端,热管蒸发端的相变介质吸收热量后蒸发汽化,蒸气在热扩散的动力下流向冷凝端,冷凝管可以与外部连通,蒸气在冷凝端冷凝并释放出热量,冷凝后的相变介质回流至蒸发端继续吸热,如此循环,直至热管的两端的温度相等。由此,热管可以不断对循环气体进行散热,以降低循环气体的温度,进而使进入干熄炉10的循环气体能够吸收更多的焦炭的热量,有利于使干熄炉10内的高温焦炭冷却。In a specific embodiment, one end of the heat pipe is the evaporation end, and the other end of the heat pipe is the condensation end. The inside of the heat pipe is provided with a phase change medium, and the circulating gas passes through the evaporation end of the heat pipe during the flow process. After absorbing heat, it evaporates and vaporizes. The steam flows to the condensation end under the power of thermal diffusion. The condensation pipe can be connected to the outside. The steam condenses at the condensation end and releases heat. The condensed phase change medium flows back to the evaporation end to continue absorbing heat, and so on. , until the temperatures at both ends of the heat pipe are equal. Thus, the heat pipe can continuously dissipate heat to the circulating gas to reduce the temperature of the circulating gas, so that the circulating gas entering the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.
本申请的各个实施例均采用相关的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。Each embodiment of the present application is described in a related manner, the same and similar parts of each embodiment can be referred to each other, and each embodiment focuses on the difference from other embodiments.
以上仅为本申请的较佳实施例,并非用于限定本申请的保护范围。凡在本申请的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本申请的保护范围内。The above are only preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application are included within the protection scope of this application.
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