CN115351984A - Sheet taking, splitting, injection molding and embedding device for replacing colloidal particle filter screen - Google Patents
Sheet taking, splitting, injection molding and embedding device for replacing colloidal particle filter screen Download PDFInfo
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- CN115351984A CN115351984A CN202211005558.XA CN202211005558A CN115351984A CN 115351984 A CN115351984 A CN 115351984A CN 202211005558 A CN202211005558 A CN 202211005558A CN 115351984 A CN115351984 A CN 115351984A
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- 239000002245 particle Substances 0.000 title claims abstract description 59
- 238000001746 injection moulding Methods 0.000 title abstract description 6
- 238000002347 injection Methods 0.000 claims abstract description 6
- 239000007924 injection Substances 0.000 claims abstract description 6
- 239000000693 micelle Substances 0.000 claims abstract 10
- 230000007246 mechanism Effects 0.000 claims description 41
- 239000000463 material Substances 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000002991 molded plastic Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000003292 glue Substances 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract 1
- 238000004801 process automation Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 229940054541 urex Drugs 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及注塑加工领域技术,尤其是指一种更换胶粒滤网取片分张注塑埋入装置。The invention relates to the technology in the field of injection molding, in particular to an injection molding embedding device for replacing colloidal filter screens, taking pieces, and splitting.
背景技术Background technique
现有技术处理塑网状片材埋入模具中,一般将片材埋入模具会采用真空吸盘对产品进行吸取定位后,利用自动化埋入到模具中,但带有孔和栅格的片材无法使用真空吸附,因为漏气使到吸盘无法产生对应的负压;或采用静电吸附作业,将片材吸附到治具上,再由治具和机器人、机械手自动化埋入到模具中,但静电吸附系统一般价格昂贵,成本高,且无法做发对每张片材进行分页,一般会同时吸附多张片材;或者使用针状物取件,也会产生吸附多张片材问题,同时带有固定的网格会被针给破坏掉,导致过滤孔位过大,破坏产品。The existing technology deals with embedding the plastic mesh sheet into the mold. Generally, when the sheet is embedded in the mold, a vacuum suction cup will be used to absorb and position the product, and then it will be embedded into the mold automatically, but the sheet with holes and grids Vacuum adsorption cannot be used, because air leakage prevents the sucker from generating corresponding negative pressure; or electrostatic adsorption is used to adsorb the sheet to the jig, and then the jig, robot, and manipulator are automatically buried in the mold, but static electricity The adsorption system is generally expensive and costly, and it is impossible to sort each sheet, and generally adsorb multiple sheets at the same time; or use needle-like objects to pick up, which will also cause the problem of adsorbing multiple sheets, and at the same time bring A fixed grid will be destroyed by the needle, resulting in too large filter holes and damaging the product.
因此,现有的处理方法多为采用人工进行作业,但人工作业不仅自动化程度不高,又较为繁杂且安全性较低;同时人工成本也更高,人工埋入片材的效率也较低,无法满足生产加工的需求;因此,有必要研究一种新的技术方案来解决上述问题。Therefore, most of the existing processing methods are manually operated, but the manual operation is not only not highly automated, but also more complicated and less safe; at the same time, the labor cost is also higher, and the efficiency of artificially embedding the sheet is also low. , cannot meet the needs of production and processing; therefore, it is necessary to study a new technical solution to solve the above problems.
发明内容Contents of the invention
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种更换胶粒滤网取片分张注塑埋入装置,其能解决现有之滤网片材埋入方式自动化程度低、安全性不高、人工成本大以及生产效率低的问题。In view of this, the present invention aims at the deficiencies existing in the prior art, and its main purpose is to provide a device for replacing colloidal filter screens, taking pieces, and injecting and embedding them separately, which can solve the automation degree of the existing filter sheet embedding methods. Low cost, low safety, high labor cost and low production efficiency.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种更换胶粒滤网取片分张注塑埋入装置,包括有支架、固定板、成品夹取组件、胶粒夹取组件以及顶块组件;该支架上开设有用于定位胶粒的定位槽以及用于存放滤网片材的储料槽;该固定板与外部机械臂自由端固定并在机械臂带动下来回活动于支架与注塑模具之间;该成品夹取组件设置在固定板上并随着固定板来回活动;该胶粒夹取组件设置在固定板上并随着固定板来回活动;该顶块组件设置在固定板上并随着固定板来回活动,顶块组件位于胶粒夹取组件侧旁。An injection molding and embedding device for replacing rubber particle filter screens, including a bracket, a fixing plate, a finished product clamping component, a rubber particle clamping component, and a top block component; the bracket is provided with a positioning groove for positioning the rubber particles And a storage tank for storing filter sheets; the fixed plate is fixed to the free end of the external mechanical arm and moved back and forth between the bracket and the injection mold driven by the mechanical arm; the finished product clamping assembly is arranged on the fixed plate and Move back and forth with the fixed plate; the rubber particle clamping component is set on the fixed plate and moves back and forth with the fixed plate; the top block component is set on the fixed plate and moves back and forth with the fixed plate, and the top block component is located Take the component sideways.
作为一种优选方案,所述支架上设置有一定位板,该定位板上间隔开设有多个前述定位槽。As a preferred solution, a positioning plate is provided on the bracket, and a plurality of the aforementioned positioning grooves are spaced apart on the positioning plate.
作为一种优选方案,所述支架上设置有多个上下延伸的导向柱,该多个导向柱围构形成前述储料槽。As a preferred solution, the support is provided with a plurality of guide columns extending up and down, and the plurality of guide columns enclose the aforementioned material storage tank.
作为一种优选方案,所述固定板上设置有一安装板,所述固定板通过该安装板安装在机械臂的自由端。As a preferred solution, a mounting plate is provided on the fixing plate, and the fixing plate is mounted on the free end of the mechanical arm through the mounting plate.
作为一种优选方案,所述储料槽为左右间隔排布的两个,对应的,成品夹取组件、胶粒夹取组件以及顶块组件均为左右间隔排布的两个,每一顶块组件设置在对应胶粒夹取组件侧旁。As a preferred solution, the storage tanks are two spaced left and right. Correspondingly, the finished product clamping assembly, the rubber grain clamping assembly and the top block assembly are two spaced left and right. The block component is arranged beside the side of the corresponding rubber particle clamping component.
作为一种优选方案,所述成品夹取组件包括有固定架、第一夹料头以及第一驱动机构,该固定架设置在固定板上,该第一夹料头为两个,两第一夹料头可开合地设置在固定架上,且两第一夹料头上均凹设有与成品配合的第一夹料槽,该第一驱动机构设置在固定架上并带动两第一夹料头开合,第一驱动机构为气缸。As a preferred solution, the finished product clamping assembly includes a fixing frame, a first clamping head and a first driving mechanism, the fixing frame is arranged on the fixing plate, there are two first clamping heads, two first The clamping heads can be opened and closed on the fixed frame, and the first clamping grooves matching with the finished product are recessed on the two first clamping heads, and the first driving mechanism is set on the fixed frame and drives the two first The clamping head is opened and closed, and the first driving mechanism is an air cylinder.
作为一种优选方案,所述胶粒夹取组件包括有第一安装架、第一活动板、第二驱动机构、第二夹料头以及第三驱动机构;该第一安装架设置在固定板上;该第一活动板可上下来回活动地设置在第一安装架上;该第二驱动机构设置在第一安装架上并带动第一活动板上下来回活动,第二驱动机构为气缸;该第二夹料头为两个,两第二夹料头可开合地设置在第一活动板上并随着第一活动板上下来回活动;该第三驱动机构设置在第一活动板上并带动两第二夹料头开合,第三驱动机构为气缸。As a preferred solution, the rubber particle clamping assembly includes a first mounting frame, a first movable plate, a second driving mechanism, a second clamping head and a third driving mechanism; the first mounting frame is arranged on the fixed plate above; the first movable plate can be arranged on the first mounting frame up and down; the second driving mechanism is arranged on the first mounting frame and drives the first movable plate to move up and down, and the second driving mechanism is an air cylinder ; There are two second clamping heads, and the two second clamping heads can be opened and closed on the first movable plate and move back and forth along with the first movable plate; the third drive mechanism is arranged on the first movable plate The plate drives the opening and closing of the two second clamping heads, and the third driving mechanism is an air cylinder.
作为一种优选方案,所述两第二夹料头之间围构形成第二夹料槽,且第二夹料槽的两侧内壁一体向内凹设有与胶粒配合的凹槽。As a preferred solution, a second material clamping groove is formed between the two second material clamping heads, and the inner walls of both sides of the second material clamping tank are integrally concaved inwardly and provided with grooves for cooperating with the colloidal particles.
作为一种优选方案,所述顶块组件包括有第二安装架、第二活动板、第四驱动机构以及顶块;该第二安装架设置在固定板上;该第二活动板可上下来回活动地设置在第二安装架上;该第四驱动机构设置在第二安装架上并带动第二活动板上下来回活动,第四驱动机构为气缸;该顶块设置在第二活动板上并随着第二活动板上下来回活动,且顶块位于胶粒夹取组件侧旁。As a preferred solution, the top block assembly includes a second mounting frame, a second movable plate, a fourth drive mechanism and a top block; the second mounting frame is arranged on the fixed plate; the second movable plate can go up and down The fourth drive mechanism is arranged on the second mounting frame and drives the second movable plate to move up and down, and the fourth driving mechanism is an air cylinder; the top block is arranged on the second movable plate Go up and move up and down with the second movable plate, and the top block is located beside the side of the rubber particle clamping assembly.
作为一种优选方案,所述的更换胶粒滤网取片分张注塑埋入装置,其特征在于:所述顶块为环形,且顶块为优力胶材质。As a preferred solution, the device for replacing the colloidal particle filter by taking pieces and injecting and embedding them is characterized in that: the top block is ring-shaped, and the top block is made of Urex glue.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
通过固定板与外部机械臂自由端固定并在机械臂带动下来回活动于支架与注塑模具之间,并配合设置有成品夹取组件、胶粒夹取组件以及顶块组件,使得在进行网状片材埋入时,可通过胶粒夹取组件夹取胶粒,然后通过胶粒粘住滤网片材,并通过机械臂将滤网片材放置在模具中,然后通过顶块组件将滤网片材从胶粒上顶下,使之埋入模具中,同时还可以配合成品夹取组件将加工完成的成品取出,使得整体过程自动化程度更高,不需要人工参与滤网片材的埋入,不仅简化了加工过程,而且安全性也更高,同时不仅降低了人工成本,还有效提升了加工效率,使之能满足生产加工的需求。The fixed plate is fixed to the free end of the external mechanical arm and moved back and forth between the bracket and the injection mold driven by the mechanical arm, and is equipped with a finished product clamping component, a rubber particle clamping component and a top block component, so that the net shape When the sheet is embedded, the rubber particles can be clamped by the rubber particle clamping component, and then the filter mesh sheet can be stuck to the filter mesh by the rubber particle, and the filter mesh sheet can be placed in the mold by the mechanical arm, and then the filter mesh can be lifted by the top block assembly. The mesh sheet is pushed up and down from the rubber particles to embed it in the mold. At the same time, it can also cooperate with the finished product clamping component to take out the finished product, which makes the overall process more automated and does not require manual participation in the embedment of the filter sheet. It not only simplifies the processing process, but also has higher safety. At the same time, it not only reduces the labor cost, but also effectively improves the processing efficiency, so that it can meet the needs of production and processing.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明之较佳实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the preferred embodiment of the present invention;
图2是本发明之较佳实施例中支架的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of support in the preferred embodiment of the present invention;
图3是本发明之较佳实施例的局部组装示意图;Fig. 3 is a partial assembly schematic view of a preferred embodiment of the present invention;
图4是本发明之较佳实施例另一局部组装示意图。Fig. 4 is another partial assembly diagram of the preferred embodiment of the present invention.
附图标识说明:Explanation of the accompanying drawings:
10、支架 101、定位槽10. Bracket 101. Positioning groove
102、储料槽 11、定位板102.
12、导向柱 13、废料盒12.
20、固定板 21、安装板20. Fixed
30、成品夹取组件 301、第一夹料槽30. Finished
31、固定架 32、第一夹料头31. Fixing
33、第一驱动机构 40、胶粒夹取组件33.
401、第二夹料槽 402、凹槽401, the
41、第一安装架 42、第一活动板41. The
43、第二驱动机构 44、第二夹料头43. The
45、第三驱动机构 50、顶块组件45. The
51、第二安装架 52、第二活动板51. The
53、第四驱动机构 54、顶块53. The
60、胶粒 70、滤网片材。60.
具体实施方式Detailed ways
请参照图1至图4所示,其显示出了本发明之较佳实施例的具体结构,其中包括有支架10、固定板20、成品夹取组件30、胶粒夹取组件40以及顶块组件50。Please refer to Fig. 1 to Fig. 4, which shows the specific structure of a preferred embodiment of the present invention, which includes a
该支架10上开设有用于定位胶粒60的定位槽101以及用于存放滤网片材70的储料槽102;在本实施例中,所述支架10上设置有一定位板11,该定位板11上间隔开设有多个前述定位槽101;所述支架10上设置有多个上下延伸的导向柱12,该多个导向柱12围构形成前述储料槽102;所述储料槽102为左右间隔排布的两个;所述支架上还设置有一废料盒13,该废料盒13设置在定位槽101侧旁,废料槽13用于存放多次使用过后失去粘性的胶粒。The
该固定板20与外部机械臂自由端固定并在机械臂带动下来回活动于支架10与注塑模具之间;在本实施例中,所述固定板20上设置有一安装板21,所述固定板20通过该安装板21安装在机械臂的自由端。The fixed
该成品夹取组件30设置在固定板20上并随着固定板20来回活动,成品夹取组件30用于夹起模具中加工完成的成品;在本实施例中,所述成品夹取组件30为左右间隔排布的两个;所述成品夹取组件30包括有固定架31、第一夹料头32以及第一驱动机构33,该固定架31设置在固定板20上,该第一夹料头32为两个,两第一夹料头32可开合地设置在固定架31上,且两第一夹料头32上均凹设有与成品配合的第一夹料槽301,该第一驱动机构33设置在固定架31上并带动两第一夹料头32开合,第一驱动机构33为气缸。The finished
该胶粒夹取组件40设置在固定板20上并随着固定板20来回活动,胶粒夹取组件40用于夹起定位槽101中的胶粒60;在本实施例中,所述胶粒夹取组件40包括有第一安装架41、第一活动板42、第二驱动机构43、第二夹料头44以及第三驱动机构45;该第一安装架41设置在固定板20上;该第一活动板42可上下来回活动地设置在第一安装架41上;该第二驱动机构43设置在第一安装架41上并带动第一活动板42上下来回活动,第二驱动机构43为气缸;该第二夹料头44为两个,两第二夹料头44可开合地设置在第一活动板42上并随着第一活动板42上下来回活动;该第三驱动机构45设置在第一活动板42上并带动两第二夹料头44开合,第三驱动机构43为气缸;所述两第二夹料头44之间围构形成第二夹料槽401,且第二夹料槽401的两侧内壁一体向内凹设有与胶粒60配合的凹槽402。The rubber
该顶块组件50设置在固定板20上并随着固定板20来回活动,顶块组件50位于胶粒夹取组件40侧旁,顶块组件50通过与胶粒夹取组件40的配合将胶粒60上粘的滤网片材70顶下并使之埋入模具中。在本实施例中,所述顶块组件50包括有第二安装架51、第二活动板52、第四驱动机构53以及顶块54;该第二安装架51设置在固定板20上;该第二活动板52可上下来回活动地设置在第二安装架51上;该第四驱动机构53设置在第二安装架51上并带动第二活动板52上下来回活动,第四驱动机构53为气缸;该顶块54设置在第二活动板52上并随着第二活动板52上下来回活动,且顶块54位于胶粒夹取组件40侧旁;所述顶块54为环形,且顶块54为优力胶材质。The
详述本实施例的工作原理如下:The working principle of this embodiment is described in detail as follows:
工作时,先将固定板20与机械臂连接,并使得成品夹取组件30、胶粒夹取组件40以及顶块组件50均与机械臂接入同一控制柜,接着先由机械臂带动固定板20活动,使得胶粒夹取组件40活动至定位槽101侧旁,并通过第三驱动机构45带动第二夹料头44夹合住胶粒的非粘性面,使之夹起胶粒60,然后由机械臂继续控制胶粒夹取组件40活动至储料槽102正上方,并向下活动,使胶粒60粘起一张滤网片材70,然后机械臂带动滤网片材70活动至模具侧旁,此时先由成品夹取组件30将模具中加工完成的成品夹取出来,然后通过机械臂将胶粒60上粘的片材放入模具中,并通过顶块组件50中的顶块54向下活动,并将胶粒60上粘的滤网片材70顶入模具内部,接着完成对产品的注塑加工,然后重复上述步骤即可,当胶粒60在多次使用过后,会逐步失去粘性,可通过设置胶粒60的使用次数,当达到一定使用次数后,胶粒夹取组件40会将失去粘性的胶粒60放入废料盒13中,然后重新夹取一片新的胶粒60。When working, first connect the fixed plate 20 to the mechanical arm, and make the finished product clamping assembly 30, the rubber particle clamping assembly 40 and the top block assembly 50 all connected to the same control cabinet as the mechanical arm, and then the mechanical arm first drives the fixed plate 20 moves, so that the rubber particle clamping assembly 40 moves to the side of the positioning groove 101, and the second clamping head 44 is driven by the third driving mechanism 45 to clamp the non-adhesive surface of the rubber particle, so that it clamps the rubber particle 60, Then the mechanical arm continues to control the rubber particle clamping assembly 40 to move to the top of the storage tank 102, and move downwards, so that the rubber particles 60 stick to a filter sheet 70, and then the mechanical arm drives the filter sheet 70 to move To the side of the mold, at this time, the finished product processed in the mold is firstly clamped by the finished product clamping assembly 30, and then the sheet adhered to the rubber particles 60 is put into the mold through the mechanical arm, and passed through the top block assembly 50 The top block 54 moves downward, pushes the filter mesh sheet 70 stuck on the rubber particles 60 into the mold, and then completes the injection molding process of the product, and then repeats the above steps. When the
本发明的设计重点在于:通过固定板与外部机械臂自由端固定并在机械臂带动下来回活动于支架与注塑模具之间,并配合设置有成品夹取组件、胶粒夹取组件以及顶块组件,使得在进行网状片材埋入时,可通过胶粒夹取组件夹取胶粒,然后通过胶粒粘住滤网片材,并通过机械臂将滤网片材放置在模具中,然后通过顶块组件将滤网片材从胶粒上顶下,使之埋入模具中,同时还可以配合成品夹取组件将加工完成的成品取出,使得整体过程自动化程度更高,不需要人工参与滤网片材的埋入,不仅简化了加工过程,而且安全性也更高,同时不仅降低了人工成本,还有效提升了加工效率,使之能满足生产加工的需求。The key point of the design of the present invention is that the fixed plate is fixed with the free end of the external mechanical arm and moved back and forth between the bracket and the injection mold driven by the mechanical arm, and the finished product clamping component, the rubber particle clamping component and the top block are co-located. component, so that when the mesh sheet is embedded, the rubber particles can be clamped by the rubber particle clamping component, and then the filter mesh sheet is stuck to the rubber particle, and the filter mesh sheet is placed in the mold by the mechanical arm. Then, the filter sheet is pushed up and down from the rubber particles by the jacking block assembly, so that it can be embedded in the mold. At the same time, the finished product can be taken out with the finished product clamping assembly, so that the overall process is more automated and does not require manual labor. Participating in the embedding of filter sheets not only simplifies the processing process, but also has higher safety. At the same time, it not only reduces labor costs, but also effectively improves processing efficiency, so that it can meet the needs of production and processing.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. It belongs to the scope of the technical solutions of the present invention.
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CN113479424A (en) * | 2021-07-29 | 2021-10-08 | 广东大宇智能设备有限公司 | Transfer unloader and dispensing device are moulded in inhaling down of screen protection piece packing |
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