CN115351630A - A panel grinding device for sofa production and processing - Google Patents
A panel grinding device for sofa production and processing Download PDFInfo
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- CN115351630A CN115351630A CN202211108812.9A CN202211108812A CN115351630A CN 115351630 A CN115351630 A CN 115351630A CN 202211108812 A CN202211108812 A CN 202211108812A CN 115351630 A CN115351630 A CN 115351630A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000002023 wood Substances 0.000 claims abstract description 18
- 230000001681 protective effect Effects 0.000 claims abstract description 14
- 230000006698 induction Effects 0.000 claims abstract 2
- 210000003128 head Anatomy 0.000 claims description 48
- 210000003454 tympanic membrane Anatomy 0.000 claims description 17
- 239000000696 magnetic material Substances 0.000 claims description 10
- 239000012528 membrane Substances 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 230000000007 visual effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 239000013013 elastic material Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 244000137852 Petrea volubilis Species 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 2
- 230000008602 contraction Effects 0.000 claims 2
- 238000007789 sealing Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 9
- 230000007423 decrease Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000007494 plate polishing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/28—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
- B24B41/047—Grinding heads for working on plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/14—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the temperature during grinding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种用于沙发生产加工的板材打磨装置,属于智能制造领域。一种用于沙发生产加工的板材打磨装置,包括:磨辊模块,至少包括多个呈环状均匀分布的磨头、位于磨头内侧并与磨头均固定连接且可调直径的活动辊芯、嵌于活动辊芯内用并支撑活动辊芯的调节组件;防护罩,罩设于磨辊模块外侧;感应模块,设于防护罩内侧,用于直接或间接地获取被打磨的板材的打磨量;以及驱动模块,与调节组件连接以驱动多个磨头转动,并可选择地驱动调节组件沿轴向或径向移动来支撑活动辊芯至少具有沿径向方向的形变;它可以实现木板和砂带长时间作业发热后减少木板与砂带的摩擦量以补偿木板受热膨胀后的误差。
The invention discloses a plate grinding device used for sofa production and processing, which belongs to the field of intelligent manufacturing. A plate grinding device for sofa production and processing, comprising: a grinding roller module, at least including a plurality of ring-shaped and uniformly distributed grinding heads, a movable roller core located inside the grinding heads and fixedly connected with the grinding heads and with adjustable diameter , The adjustment assembly embedded in the movable roller core and used to support the movable roller core; the protective cover is set on the outside of the grinding roller module; the induction module is set on the inner side of the protective cover and is used to directly or indirectly obtain the grinding of the plate to be polished amount; and a drive module, which is connected with the adjustment assembly to drive a plurality of grinding heads to rotate, and selectively drives the adjustment assembly to move axially or radially to support the movable roller core to have at least deformation along the radial direction; it can realize the plank After working with the abrasive belt for a long time, reduce the friction between the wood board and the abrasive belt to compensate for the error caused by the thermal expansion of the wood board.
Description
技术领域technical field
本发明属于智能制造领域,更具体地说,涉及一种用于沙发生产加工的板材打磨装置。The invention belongs to the field of intelligent manufacturing, and more specifically relates to a plate grinding device used for sofa production and processing.
背景技术Background technique
一般在工业上,大型的木板打磨需要使用到砂带式打磨机,用砂带与板材的摩擦来将木板的待打磨层磨削掉;但一些硬质的木材在打磨时,或者待打磨层较厚时,常常需要砂带长时间的打磨才能达到理想的效果,砂带长时间的打磨会使得木屑量增多,同时还会时砂带、木板发热。Generally, in industry, large-scale wood board grinding requires the use of a belt sander, and the friction between the belt and the board is used to grind off the layer to be polished of the board; but when some hard wood is polished, or the layer to be polished When it is thicker, it often takes a long time to grind the abrasive belt to achieve the desired effect. Long-term grinding of the abrasive belt will increase the amount of sawdust, and at the same time, the abrasive belt and the board will heat up.
现有专利号为CN202210058646.X的一种木板磨削打磨装置,它通过磨削辊刀结构设计的由内驱动轴驱动外刀辊套转动的结构,在削刀转动磨削木板时可以正常工作,在遇到木屑量过多而卡刀情况时,外卡件脱离卡槽,使内驱动轴与外刀辊套可以产生相对转动,即防止在卡刀情况下烧坏电机。The existing patent number is CN202210058646.X, a kind of wood grinding and grinding device, which is designed through the structure of the grinding roller knife to drive the outer knife roller cover to rotate by the inner drive shaft, and can work normally when the knife rotates to grind the wood , when encountering too much sawdust and jamming the knife, the outer clamping part breaks away from the slot, so that the inner drive shaft and the outer knife roller sleeve can produce relative rotation, which prevents the motor from burning out in the event of a knife jamming.
但上述装置并没有解决砂带、木板发热的问题;当砂带、木板发热时,木板会受热膨胀,形成轻微的凸起,此时砂带继续按原参数磨削时,木屑量会越来越多,且当磨削完毕后,木板降温恢复原形后,木板表面会凹凸不平,造成平整度不高的问题发生。But the above-mentioned device does not solve the problem of heating of the abrasive belt and the wood board; when the abrasive belt and the wood board heat up, the wood board will be heated and expand to form a slight bulge. more, and after the grinding is completed, the surface of the wood board will be uneven after cooling down and returning to its original shape, resulting in the problem of low flatness.
发明内容Contents of the invention
本发明要解决的技术问题在于提供一种用于沙发生产加工的板材打磨装置,它可以实现木板和砂带长时间作业发热后减少木板与砂带的摩擦量以补偿木板受热膨胀后的误差。The technical problem to be solved by the present invention is to provide a board grinding device for sofa production and processing, which can reduce the friction between the wood board and the abrasive belt after a long time of heating of the wood board and the abrasive belt to compensate for the error caused by the thermal expansion of the wood board.
本发明的一种用于沙发生产加工的板材打磨装置,包括:A kind of plate polishing device used for sofa production and processing of the present invention comprises:
磨辊模块,至少包括多个呈环状均匀分布的磨头、位于磨头内侧并与磨头均固定连接且可调直径的活动辊芯、嵌于活动辊芯内用并支撑活动辊芯的调节组件;The grinding roller module includes at least a plurality of ring-shaped evenly distributed grinding heads, a movable roller core located inside the grinding head and fixedly connected with the grinding head and adjustable in diameter, embedded in the movable roller core and supporting the movable roller core adjustment components;
防护罩,罩设于磨辊模块外侧;The protective cover is arranged on the outside of the grinding roller module;
感应模块,设于防护罩内侧,用于直接或间接地获取被打磨的板材的打磨量;以及The sensing module is arranged inside the protective cover and is used to directly or indirectly obtain the grinding amount of the plate to be polished; and
驱动模块,与调节组件连接以驱动多个磨头转动,并可选择地驱动调节组件沿轴向或径向移动来支撑活动辊芯至少具有沿径向方向的形变。The driving module is connected with the adjustment assembly to drive the rotation of multiple grinding heads, and selectively drives the adjustment assembly to move axially or radially to support the movable roller core to have at least deformation along the radial direction.
作为本发明的进一步改进,调节组件与活动辊芯抵接的部分具有锥形外缘;活动辊芯具有与锥形外缘贴合对应的锥形内缘;活动辊芯至少由弹性材料制成以使活动辊芯至少具备沿径向方向形变的能力;调节组件和活动辊芯始终贴合抵接,活动辊芯始终保持向内收缩的趋势。As a further improvement of the present invention, the part of the adjustment assembly abutting against the movable roller core has a tapered outer edge; the movable roller core has a tapered inner edge corresponding to the tapered outer edge; the movable roller core is at least made of elastic material So that the movable roller core has at least the ability to deform in the radial direction; the adjustment component and the movable roller core are always in contact with each other, and the movable roller core always maintains a tendency to shrink inward.
作为本发明的进一步改进,活动辊芯包括多块呈环状分布的安装片;安装片由刚性材料制成;相邻两个安装片之间均固定连接有弹膜;弹膜均由弹性材料制成,以使活动辊芯至少具备沿径向方向形变的能力。As a further improvement of the present invention, the movable roller core includes a plurality of annularly distributed mounting pieces; the mounting pieces are made of rigid materials; elastic membranes are fixedly connected between adjacent two mounting pieces; elastic membranes are made of elastic materials Made so that the movable core has at least the ability to deform in the radial direction.
作为本发明的进一步改进,调节组件包括调节辊芯;调节辊芯由刚性材料制成,且外缘呈锥形;调节辊芯嵌于活动辊芯内,且外缘与安装片的内侧面贴合抵接;调节辊芯沿轴向方向移动时,弹膜产生膨胀或收缩的形变以调节活动辊芯的外缘直径;调节辊芯的宽度大于活动辊芯的宽度。As a further improvement of the present invention, the adjustment assembly includes an adjustment roller core; the adjustment roller core is made of rigid material, and the outer edge is tapered; the adjustment roller core is embedded in the movable roller core, and the outer edge is in close contact with the inner surface of the mounting piece When the adjustment roll core moves in the axial direction, the elastic film will expand or contract to adjust the outer edge diameter of the active roll core; the width of the adjustable roll core is greater than the width of the active roll core.
作为本发明的进一步改进,磨头固定连接于对应的安装片外侧面;相邻两个磨头之间保持间隙;磨头的内缘与安装片的外缘贴合;磨头外缘呈弧形,多个磨头的外缘均位于同一圆周上;磨头的外侧面可拆地贴附有砂纸;在自由状态下,多个砂纸构成打磨面呈直筒状。As a further improvement of the present invention, the grinding head is fixedly connected to the outer surface of the corresponding mounting piece; a gap is maintained between two adjacent grinding heads; the inner edge of the grinding head is attached to the outer edge of the mounting piece; the outer edge of the grinding head is arc-shaped The outer edges of multiple grinding heads are all located on the same circumference; sandpaper is detachably attached to the outer surface of the grinding head; in a free state, the grinding surface formed by multiple sandpapers is in the shape of a straight cylinder.
作为本发明的进一步改进,调节组件还包括转动轴和移动轴;转动轴与调节辊芯同轴设置,转动轴一端嵌于调节辊芯一侧端部内,转动轴与调节辊芯键槽连接,以能够同步转动;移动轴与调节辊芯同轴设置,移动轴一端嵌于调节辊芯另一侧端部内,移动轴与调节辊芯自由地转动连接;调节辊芯与活动辊芯键槽连接以能够同步转动。As a further improvement of the present invention, the adjustment assembly also includes a rotating shaft and a moving shaft; the rotating shaft is arranged coaxially with the adjusting roller core, one end of the rotating shaft is embedded in one end of the adjusting roller core, and the rotating shaft is connected with the keyway of the adjusting roller core to It can rotate synchronously; the moving shaft is set coaxially with the adjusting roller core, one end of the moving shaft is embedded in the other end of the adjusting roller core, and the moving shaft is freely rotatably connected with the adjusting roller core; synchronous rotation.
作为本发明的进一步改进,磨头内开设有至少一个滑道;滑道的开设方向指向调节辊芯的轴心,滑道贯穿磨头外侧面;滑道内滑动连接有滑杆,滑杆与滑道密封连接以使滑杆外侧的滑道空间是密闭的;滑杆内端与滑道底端之间固定连接有弹簧;磨头外侧面可拆地贴附有鼓膜,鼓膜外侧面可拆地贴附有砂纸,滑道外侧开口受鼓膜封闭;滑杆至少内侧的端部由导磁材料或磁性材料制成,调节辊芯中部设置有直径均匀的吸引杆,吸引杆至少外侧的端部由磁性材料制成,吸引杆在轴向方向上外端面与调节辊芯的外端面的间距呈线性变化,吸引杆与滑杆之间具有相互吸引的磁力;在自由状态下,滑道开口处的鼓膜呈凸弧状,吸引杆与滑杆之间的磁力小于或等于弹簧压缩形变的最小阈值;在调节状态下,滑道开口处的鼓膜呈凹弧状,吸引杆与滑杆之间的磁力大于弹簧压缩形变的最小阈值。As a further improvement of the present invention, at least one slideway is provided in the grinding head; the opening direction of the slideway points to the axis center of the adjusting roller core, and the slideway runs through the outer surface of the grinding head; a slide bar is slidably connected to the slideway The airtight connection of the slideway makes the slideway space on the outside of the slide bar airtight; a spring is fixedly connected between the inner end of the slide bar and the bottom end of the slideway; Attached with sandpaper, the outer opening of the slideway is closed by the tympanic membrane; at least the inner end of the sliding rod is made of magnetic material or magnetic material, and the middle part of the adjusting roller core is provided with an attraction rod with uniform diameter, and at least the outer end of the attraction rod is made of Made of magnetic material, the distance between the outer end surface of the attracting rod and the outer end face of the adjusting roller core in the axial direction changes linearly, and there is a magnetic force between the attracting rod and the sliding rod; in the free state, the opening of the slideway The tympanic membrane is in a convex arc shape, and the magnetic force between the suction rod and the sliding rod is less than or equal to the minimum threshold of spring compression deformation; in the adjusted state, the tympanic membrane at the opening of the slideway is in a concave arc shape, and the magnetic force between the suction rod and the sliding rod is greater than that of the spring The minimum threshold for compression deformation.
作为本发明的进一步改进,驱动模块包括移动电机和转动电机;移动电机的输出轴具有沿轴向方向移动的能力,移动电机的输出轴与移动轴远离调节辊芯的一端可拆地连接,移动电机可拆地设置于防护罩外侧;转动电机的输出轴具有绕轴向方向转动的能力,转动电机的输出轴与转动轴远离调节辊芯的一端可拆地连接,转动电机可拆地设置于防护罩外侧。As a further improvement of the present invention, the drive module includes a moving motor and a rotating motor; the output shaft of the moving motor has the ability to move in the axial direction, and the output shaft of the moving motor is detachably connected to the end of the moving shaft away from the adjusting roller core, and the moving The motor is detachably arranged outside the protective cover; the output shaft of the rotating motor has the ability to rotate around the axial direction. outside of the shield.
作为本发明的进一步改进,感应模块包括控制器和温度传感器;温度传感器用于感受砂纸表面的温度,并将温度信息传递给控制器;控制器与移动电机和转动电机分别独立地电性连接,以独立地控制移动电机和/或转动电机作业;当所述温度超过设定阈值后,控制器控制移动电机作业以减小活动辊芯的内径。As a further improvement of the present invention, the sensing module includes a controller and a temperature sensor; the temperature sensor is used to feel the temperature on the surface of the sandpaper, and transmits the temperature information to the controller; the controller is electrically connected to the moving motor and the rotating motor independently, The operation of the moving motor and/or the rotating motor is independently controlled; when the temperature exceeds a set threshold, the controller controls the operation of the moving motor to reduce the inner diameter of the active roller core.
作为本发明的进一步改进,感应模块包括控制器和视觉传感器;视觉传感器用于感受板材受打磨处的木屑量,并将木屑量信息传递给控制器;控制器与移动电机和转动电机分别独立地电性连接,以独立地控制移动电机和/或转动电机作业;当所述木屑量超过设定阈值后,控制器控制移动电机作业以减小活动辊芯的内径。As a further improvement of the present invention, the sensing module includes a controller and a visual sensor; the visual sensor is used to sense the amount of sawdust at the place where the board is polished, and transmits the information of the amount of sawdust to the controller; the controller is independently connected to the moving motor and the rotating motor Electrically connected to independently control the operation of the moving motor and/or the rotating motor; when the amount of sawdust exceeds a set threshold, the controller controls the operation of the moving motor to reduce the inner diameter of the active roller core.
相比于现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本发明通过设置具有锥形内孔的活动辊芯和具有锥形外壁的调节辊芯,当调节辊芯轴向移动时,活动辊芯会因调节辊芯的支撑而撑开或因活动辊芯自身弹性而缩小,以此来控制磨头外侧面的打磨面的直径缩小或扩大,操作简单有效;In the present invention, by setting a movable roller core with a tapered inner hole and an adjusting roller core with a tapered outer wall, when the adjusting roller core moves axially, the movable roller core will be stretched due to the support of the adjusting roller core or It shrinks by its own elasticity, so as to control the diameter of the grinding surface on the outer side of the grinding head to shrink or expand, and the operation is simple and effective;
本发明转动轴与调节辊芯键槽连接,移动轴与调节辊芯转动连接,调节辊芯与活动辊芯键槽连接,活动辊芯与磨头固定连接;转动轴转动后会带动磨头转动以形成打磨面,而移动轴并不会被带动转动,当需要调节打磨面直径时,驱动移动轴在轴向方向上移动,此操作也不会影响转动轴、调节辊芯、活动辊芯、磨头的转动,因此可以在打磨时调节打磨面的直径,使得打磨面的调节反应快速;In the present invention, the rotating shaft is connected with the keyway of the adjusting roller core, the moving shaft is connected with the adjusting roller core in rotation, the adjusting roller core is connected with the keyway of the movable roller core, and the movable roller core is fixedly connected with the grinding head; after the rotating shaft rotates, it will drive the grinding head to rotate to form Grinding surface, and the moving shaft will not be driven to rotate. When the diameter of the grinding surface needs to be adjusted, the driving moving shaft will move in the axial direction. This operation will not affect the rotating shaft, adjusting roller core, movable roller core, and grinding head. Therefore, the diameter of the grinding surface can be adjusted during grinding, so that the adjustment response of the grinding surface is fast;
本发明当砂带和/或木板发热时,木板受热膨胀会加大与砂带的摩擦量,此时调节打磨面的直径,以减小受热膨胀处的木板受磨量,以保证最终产品的表面平整度;In the present invention, when the abrasive belt and/or the wooden board heats up, the thermal expansion of the wooden board will increase the amount of friction with the abrasive belt. At this time, the diameter of the grinding surface is adjusted to reduce the abrasive amount of the wooden board at the thermally expanded area, so as to ensure the quality of the final product. Surface roughness;
本发明在调节辊芯移动时,滑杆与吸引杆之间的间距减小,滑杆与吸引杆之间的磁力增强直至大于弹簧形变的最小阈值,滑杆向内侧滑动,而滑杆外侧的密闭空间气压减小,滑道开口处的鼓膜受外界大气压压迫而变为凹弧状,与鼓膜连接的砂带也会变成凹弧状,所以此处的砂带在接触木板时不会碰到木板或者减小与木板的摩擦量,最终实现减少此时总的打磨面与木板的接触面,进一步的降低与木板的摩擦量。When the present invention adjusts the movement of the roller core, the distance between the slide bar and the attraction bar decreases, and the magnetic force between the slide bar and the attraction bar increases until it is greater than the minimum threshold of spring deformation, and the slide bar slides to the inside, while the outside of the slide bar The air pressure in the confined space decreases, and the tympanic membrane at the opening of the slideway is compressed by the external atmospheric pressure to become a concave arc shape, and the abrasive belt connected to the tympanic membrane will also become a concave arc shape, so the abrasive belt here will not touch the wooden board when it touches the wooden board Or reduce the amount of friction with the plank, and finally realize reducing the contact surface between the total grinding surface and the plank at this time, and further reduce the amount of friction with the plank.
附图说明Description of drawings
图1为本发明的具体实施例一的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the
图2为本发明的具体实施例一的磨辊模块的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a grinding roller module according to
图3为本发明的具体实施例一的磨辊模块的爆炸结构示意图;Fig. 3 is a schematic diagram of the exploded structure of the grinding roller module according to
图4为本发明的具体实施例一的磨辊模块的立体剖视结构示意图;Fig. 4 is a three-dimensional cross-sectional structural schematic diagram of a grinding roller module according to
图5为本发明的具体实施例一的磨辊模块的另一立体剖视结构示意图;Fig. 5 is another stereoscopic sectional structural schematic diagram of the grinding roller module according to the first embodiment of the present invention;
图6为本发明的具体实施例一的活动辊芯的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of a movable roller core according to
图7为本发明的具体实施例一的调节辊芯和移动轴连接处的结构示意图;Fig. 7 is a structural schematic diagram of the joint between the adjusting roller core and the moving shaft in
图8为本发明的具体实施例二的磨头内部的平面结构示意图;Fig. 8 is a schematic plan view of the internal structure of the grinding head according to the second embodiment of the present invention;
图9为本发明的具体实施例二的调节辊芯的立体剖视结构示意图;Fig. 9 is a schematic perspective view of the three-dimensional cross-sectional structure of the regulating roller core according to the second embodiment of the present invention;
图10为本发明的具体实施例二的自由状态下鼓膜的形状示意图;Fig. 10 is a schematic diagram of the shape of the eardrum in a free state according to the second embodiment of the present invention;
图11为本发明的具体实施例二的调节状态下鼓膜的形状示意图。Fig. 11 is a schematic diagram of the shape of the eardrum in the adjusted state according to the second embodiment of the present invention.
图中标号说明:Explanation of symbols in the figure:
磨辊模块1、磨头11、滑道111、鼓膜112、滑杆113、弹簧114、活动辊芯12、安装片121、弹膜122、调节辊芯13、吸引杆131、转动轴14、移动轴15、护罩2。
具体实施方式Detailed ways
具体实施例一:请参阅图1-7的一种用于沙发生产加工的板材打磨装置,包括:磨辊模块1、防护罩2、感应模块、驱动模块。Specific embodiment 1: Please refer to Fig. 1-7 for a plate grinding device for sofa production and processing, including: a
磨辊模块1至少包括多个呈环状均匀分布的磨头11、位于磨头11内侧并与磨头11均固定连接且可调直径的活动辊芯12、嵌于活动辊芯12内用并支撑活动辊芯12的调节组件;The
活动辊芯12包括多块呈环状分布的安装片121;安装片121由刚性材料制成;相邻两个安装片121之间均固定连接有弹膜122;弹膜122均由弹性材料制成,以使活动辊芯12具备沿径向方向形变的能力;安装片121围设成的活动辊芯12成锥形,具有锥形的内孔和锥形的外缘;The
调节组件包括调节辊芯13、转动轴14和移动轴15;调节辊芯13由刚性材料制成,且外缘呈锥形;调节辊芯13嵌于活动辊芯12内,且外缘与安装片121的内侧面贴合抵接;调节辊芯13沿轴向方向移动时,弹膜122产生膨胀或收缩的形变以调节活动辊芯12的外缘直径;调节辊芯13的宽度大于活动辊芯12的宽度,以使得调节辊芯13可以向左移动也可以向右移动,活动辊芯12的内径均可以被调整,即活动辊芯12可以被调大,也可以被调小,需要说明的是,活动辊芯12在本申请中,其弹膜122始终处于被拉伸的状态,使得活动辊芯12始终具有向内收缩的趋势,以增大活动辊芯12与调节辊芯13之间的贴合强度,避免活动辊芯12在自转时受离心力作用而向外侧扩张形变,错误地增加了磨头11与木板之间的摩擦力;The adjustment assembly includes an
转动轴14与调节辊芯13同轴设置,转动轴14一端嵌于调节辊芯13一侧端部内,转动轴14与调节辊芯13键槽连接,以能够同步转动,需要说明的是,这里的键槽方向是与调节辊芯13轴心方向一致的,其中,转动轴14靠近调节辊芯13的端部设有多个键,调节辊芯13靠近转动轴14的端部开设有长度大于转动轴14的键的长度的空腔,该空腔内壁开设有长度大于转动轴14的键的长度的的槽,使得调节辊芯13与转动轴14之间具有一定的可移动的范围;移动轴15与调节辊芯13同轴设置,移动轴15一端嵌于调节辊芯13另一侧端部内,移动轴15与调节辊芯13自由地转动连接,具体地,如图7所示,调节辊芯13靠近移动轴15的端部内设有移动腔,移动轴15的一端设有与移动腔内径匹配的卡盘,卡盘设于移动腔内,卡盘的前后两侧与移动腔之间均设有多个滚珠,卡盘的外侧面与移动腔的内壁之间滑动连接,使得调节辊芯13转动时,移动轴15不会受驱动而转动;调节辊芯13与活动辊芯12键槽连接以能够同步转动,需要说明的是,这里的键槽方向是与调节辊芯13母线方向一致的;上述配合结构可以实现转动轴14自转时2,会带动调节辊芯13转动,调节辊芯13转动会带动活动辊芯12转动,而移动轴15不会被驱动自转,但移动轴15向前或推向后拉时,可以将调节辊芯13拉动,但又不会影响活动辊芯12、调节辊芯13、转动轴14的转动;需要说明的是,调节辊芯13盒活动辊芯12之间的键槽配合结构在图3中可以清楚地表达,对于本领域技术人员来说这是常规手段,因此这里不再赘述;The rotating
磨头11固定连接于对应的安装片121外侧面,在本实施例中磨头11的数量和安装片121的数量均为四个,在实际使用中,磨头11的数量和安装片121的数量只要是多个都可以实现技术目的;相邻两个磨头11之间始终保持间隙;磨头11的内缘与安装片121的外缘贴合;磨头11外缘呈弧形,多个磨头11的外缘均位于同一圆周上;磨头11的外侧面可拆地贴附有砂纸;在自由状态下,多个砂纸构成打磨面呈直筒状,使得木板能够被砂纸打磨均匀。The grinding
防护罩2罩设于磨辊模块1外侧;防护罩2保护磨辊模块1的上侧和后侧,后侧是已打磨过的方向,因为打磨时木屑的飞溅方向是向后的,因此防护罩2除了保护磨辊模块1不受外力撞击外还避免了木屑飞溅过远的问题发生。The
驱动模块包括移动电机和转动电机;移动电机的输出轴具有沿轴向方向移动的能力,移动电机的输出轴与移动轴15远离调节辊芯13的一端可拆地连接,移动电机可拆地设置于防护罩2外侧;转动电机的输出轴具有绕轴向方向转动的能力,转动电机的输出轴与转动轴14远离调节辊芯13的一端可拆地连接,转动电机可拆地设置于防护罩2外侧。The drive module includes a moving motor and a rotating motor; the output shaft of the moving motor has the ability to move in the axial direction, the output shaft of the moving motor is detachably connected with the end of the moving
感应模块包括控制器和温度传感器;温度传感器用于感受砂纸表面的温度,并将温度信息传递给控制器;控制器与移动电机和转动电机分别独立地电性连接,以独立地控制移动电机和/或转动电机作业;当所述温度超过设定阈值后,控制器控制移动电机作业以减小活动辊芯12的内径;在自由状态下,仅有转动电机作业,打磨面与木板表面接触实现打磨;当木板或砂纸过热后,进入调节状态,转动电机照常作业,移动电机启动,将调节辊芯13拉出,使得活动辊芯12向内侧形变,打磨面的直径减小,使得磨头11与木板表面的摩擦力减小,木板被打磨的厚度减小,避免木板因过热膨胀后磨削了相同的厚度造成木板表面不平整的问题发生;The sensing module includes a controller and a temperature sensor; the temperature sensor is used to sense the temperature on the surface of the sandpaper and transmit the temperature information to the controller; the controller is electrically connected to the moving motor and the rotating motor independently to independently control the moving motor and the rotating motor /or rotating motor operation; when the temperature exceeds the set threshold, the controller controls the mobile motor operation to reduce the inner diameter of the
而温度传感器感受砂纸表面温度的原理是现有技术,可以参考使用红外温度传感的方式来实现;另外,也可以感受木板表面的温度;退一步地说,使用温度传感器本身仅是一种实施方式,另外也可以不通过感应温度,仅设定在同一位置处的最长打磨时间来设定本装置在打磨作业时是否需要进入调节模式。The principle of the temperature sensor feeling the surface temperature of the sandpaper is an existing technology, and it can be realized by referring to the method of using infrared temperature sensing; In addition, it is also possible to set whether the device needs to enter the adjustment mode during the grinding operation by only setting the longest grinding time at the same position without sensing the temperature.
需要说明的是,本装置是在同一水平高度上移动作业的,参考桁架线的方式,将本装置放置在与木板不接触的轨道上实现平移,这对于本领域技术人员来说,是常规手段,在这里不赘述。It should be noted that the device is operated at the same level. Referring to the truss line, placing the device on a track that is not in contact with the plank to achieve translation is a common method for those skilled in the art. , will not be described here.
具体实施例二:在具体实施例一的基础上,请参与图8-11,磨头11内均匀地开设有多个滑道111;滑道111的开设方向指向调节辊芯13的轴心,滑道111贯穿磨头11外侧面;滑道111内滑动连接有滑杆113,滑杆113与滑道111密封连接以使滑杆113外侧的滑道111空间是密闭的;滑杆113内端与滑道111底端之间固定连接有弹簧114;磨头11外侧面可拆地贴附有鼓膜112,鼓膜112外侧面可拆地贴附有砂纸,滑道111外侧开口受鼓膜112封闭;滑杆113至少内侧的端部由导磁材料制成,也可以由磁性材料制成,调节辊芯13中部设置有直径均匀的吸引杆131,吸引杆131至少外侧的端部由磁性材料制成,由于调节辊芯13的外缘是锥形的,而吸引杆131是圆柱形的,而磨头11内端与调节辊芯13外缘的距离是处处相等的,那么吸引杆131在轴向方向上外端面与调节辊芯13的外端面的间距呈线性变化,需要说明的是,吸引杆131的长度大于磨头11的长度,使得在调节状态下,滑杆113始终受到吸引杆131的磁力作用,吸引杆131与滑杆113之间具有相互吸引的磁力,若滑杆113的内端部是由磁性材料制成的,那么与吸引杆131外表面的磁性材料的极性相反。Specific embodiment two: on the basis of specific embodiment one, please refer to Fig. 8-11, there are a plurality of
在自由状态下,滑道111开口处的鼓膜112呈凸弧状,此时吸引杆131与滑杆113之间的磁力小于或等于弹簧114压缩形变的最小阈值,弹簧114未被压缩,滑杆113外侧的腔室内气压大于或等于外界大气压;在调节状态下,滑道111开口处的鼓膜112呈凹弧状,此时吸引杆131与滑杆113之间的磁力大于弹簧114压缩形变的最小阈值,滑杆113向下移动压迫弹簧114压缩,滑杆113外侧的腔室内气压小于外界大气压;调节辊芯13的小端越往活动辊芯12内移动,弹簧114被压缩得越小,滑杆113外侧的腔室内气压越小。而当鼓膜112呈凹弧状时,该部分的鼓膜112就不会或减小了与木板的接触压力,在总体上降低了打磨面与木板表面的摩擦力。In a free state, the
需要说明的是,在轴向方向上,不同位置的滑杆113下端部与对应吸引杆131部位的磁性力相同,这里手段可以通过将滑杆113下端部的磁性设置得不同,或将吸引杆131在轴向方向上的磁性设置得不同来实现,这对于本领域技术人员来说是常规手段,在此不赘述。It should be noted that, in the axial direction, the magnetic force at the lower end of the sliding
具体实施例三:在具体实施例一或二的基础上,感应模块包括控制器和视觉传感器;视觉传感器用于感受板材受打磨处的木屑量,并将木屑量信息传递给控制器;控制器与移动电机和转动电机分别独立地电性连接,以独立地控制移动电机和/或转动电机作业;当所述木屑量超过设定阈值后,控制器控制移动电机作业以减小活动辊芯12的内径。相对于温度传感器和时间设定的方式,视觉传感器的设置也是一种可以实现技术目的的方式,作业原理与具体实施例一中的一致。Specific embodiment three: on the basis of specific embodiment one or two, the sensing module includes a controller and a visual sensor; the visual sensor is used to feel the amount of sawdust at the polished place of the board, and transmit the information of the amount of sawdust to the controller; the controller The mobile motor and the rotating motor are independently electrically connected to independently control the operation of the mobile motor and/or the rotating motor; when the amount of sawdust exceeds a set threshold, the controller controls the operation of the mobile motor to reduce the
具体实施例四:在具体实施例一至三任一的基础上,活动辊芯12与调节辊芯13之间的键槽之间设有滚珠以减小调节辊芯13移动时的摩擦阻力;同理,调节辊芯13与转动轴14之间的键槽之间设有滚珠以减小调节辊芯13移动时的摩擦阻力。Specific embodiment 4: On the basis of any one of
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CN211516941U (en) * | 2019-10-28 | 2020-09-18 | 长沙航空职业技术学院 | Machining hole grinding and polishing equipment |
CN112428066A (en) * | 2020-11-17 | 2021-03-02 | 芜湖永达科技有限公司 | Floating type cutter for removing sharp edge burrs of product |
CN217143543U (en) * | 2022-03-31 | 2022-08-09 | 博山水泵制造厂 | Grinding rod |
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