CN115349552A - Non-cooked flavored milk and preparation method thereof - Google Patents
Non-cooked flavored milk and preparation method thereof Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 235000019541 flavored milk drink Nutrition 0.000 title 1
- 230000001954 sterilising effect Effects 0.000 claims abstract description 81
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 78
- 238000000108 ultra-filtration Methods 0.000 claims abstract description 51
- 235000013336 milk Nutrition 0.000 claims abstract description 37
- 239000008267 milk Substances 0.000 claims abstract description 37
- 210000004080 milk Anatomy 0.000 claims abstract description 37
- 235000020185 raw untreated milk Nutrition 0.000 claims abstract description 25
- 239000000796 flavoring agent Substances 0.000 claims abstract description 15
- 235000019634 flavors Nutrition 0.000 claims abstract description 15
- 238000010411 cooking Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 239000012530 fluid Substances 0.000 claims abstract 12
- 230000000149 penetrating effect Effects 0.000 claims abstract 6
- 239000012466 permeate Substances 0.000 claims description 32
- 238000001223 reverse osmosis Methods 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000000047 product Substances 0.000 claims description 12
- 235000020183 skimmed milk Nutrition 0.000 claims description 9
- 235000013365 dairy product Nutrition 0.000 abstract description 24
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 5
- 229910052717 sulfur Inorganic materials 0.000 abstract description 5
- 239000011593 sulfur Substances 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000000265 homogenisation Methods 0.000 description 38
- 230000000052 comparative effect Effects 0.000 description 22
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 description 21
- 239000008101 lactose Substances 0.000 description 17
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- 102000004169 proteins and genes Human genes 0.000 description 15
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- YQHPCDPFXQXCMV-VIFPVBQESA-N (2s)-2-amino-6-[[2-(furan-2-yl)-2-oxoethyl]amino]hexanoic acid Chemical compound OC(=O)[C@@H](N)CCCCNCC(=O)C1=CC=CO1 YQHPCDPFXQXCMV-VIFPVBQESA-N 0.000 description 13
- ZOEGQXCAXOUFHN-UHFFFAOYSA-N Furosin Natural products OC1C2OC(=O)C(C=3C4C5(O)O)=CC(O)=C(O)C=3OC5(O)C(=O)C=C4C(=O)OC1C(CO)OC2OC(=O)C1=CC(O)=C(O)C(O)=C1 ZOEGQXCAXOUFHN-UHFFFAOYSA-N 0.000 description 13
- 238000001816 cooling Methods 0.000 description 13
- 235000020200 pasteurised milk Nutrition 0.000 description 12
- 239000000126 substance Substances 0.000 description 12
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 8
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- 102000014171 Milk Proteins Human genes 0.000 description 4
- 108010011756 Milk Proteins Proteins 0.000 description 4
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- 235000021239 milk protein Nutrition 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 3
- 239000004472 Lysine Substances 0.000 description 3
- 230000000813 microbial effect Effects 0.000 description 3
- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 description 2
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B11/00—Preservation of milk or dairy products
- A23B11/10—Preservation of milk or milk preparations
- A23B11/12—Preservation of milk or milk preparations by heating
- A23B11/13—Preservation of milk or milk preparations by heating the materials being loose unpacked
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/14—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment
- A23C9/142—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment by dialysis, reverse osmosis or ultrafiltration
- A23C9/1422—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment by dialysis, reverse osmosis or ultrafiltration by ultrafiltration, microfiltration or diafiltration of milk, e.g. for separating protein and lactose; Treatment of the UF permeate
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/14—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment
- A23C9/142—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment by dialysis, reverse osmosis or ultrafiltration
- A23C9/1427—Milk preparations; Milk powder or milk powder preparations in which the chemical composition of the milk is modified by non-chemical treatment by dialysis, reverse osmosis or ultrafiltration by dialysis, reverse osmosis or hyperfiltration, e.g. for concentrating or desalting
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Abstract
Description
技术领域technical field
本发明属于牛奶加工技术领域,具体涉及一种无蒸煮味牛奶的制备方法。The invention belongs to the technical field of milk processing, and in particular relates to a method for preparing milk without steamed taste.
背景技术Background technique
随着经济水平的发展,消费者的消费口味和观念越来越细化,越来越个性化,尤其是针对UHT乳制品,对于部分消费者来说:奶味太淡、有煮熟风味、有一点点腥味、口腔包裹感不够,这些风味原因一直是UHT灭菌乳关键技术难题,也是阻碍UHT乳制品升级的难题。因此,亟需一种消除牛奶中不良风味的制备方法。With the development of the economic level, consumers' consumption tastes and concepts are becoming more and more refined and personalized, especially for UHT dairy products. For some consumers: milk taste is too light, cooked flavor, There is a little bit of fishy smell and insufficient mouth wrapping. These flavor reasons have always been the key technical problems of UHT sterilized milk, and they are also problems that hinder the upgrading of UHT dairy products. Therefore, need badly a kind of preparation method that eliminates bad flavor in milk.
发明内容Contents of the invention
本发明的目的在于提供一种无蒸煮味牛奶的制备方法,该制备方法能够减少乳制品的煮熟风味、硫气味,具有更好的感官特性,减少由于不期望的风味,气味或颜色而被认为是不可接受的乳制品浪费和消费者抱怨。The object of the present invention is to provide a method for the preparation of non-cooked milk, which can reduce the cooked flavor, sulfur smell of dairy products, have better organoleptic properties, and reduce the risk of being rejected due to undesired flavor, smell or color. Considered unacceptable dairy waste and consumer complaints.
本发明的另一目的在于提供一种无蒸煮味牛奶。Another object of the present invention is to provide a non-cooked milk.
为达到上述目的,本发明提供了一种无蒸煮味牛奶的制备方法,包括以下步骤:(1)超滤:将原料奶经超滤得截留液和渗透液;(2)杀菌:将截留液以及第一部分渗透液分别进行杀菌;(3)调配:将经过杀菌后的截留液和渗透液进行调配和均质。In order to achieve the above object, the present invention provides a method for preparing non-cooked milk, comprising the following steps: (1) ultrafiltration: ultrafiltration of raw milk to obtain retentate and permeate; (2) sterilization: retentate And the first part of the permeate is sterilized respectively; (3) deployment: the sterilized retentate and permeate are prepared and homogenized.
本发明对截留液(富含蛋白部分)和渗透液(富含乳糖部分)进行分步杀菌,将灭菌的富含蛋白质的组合物与灭菌的富含乳糖的组分进行调配,形成成品乳制品,并且成品乳制品与常规样品的蛋白、脂肪和乳糖一致。分步杀菌调配的样品不具有蒸煮味,并且糠氨酸显著低于常规样品,主要是因为:一方面富含蛋白质的部分和富含牛奶糖的部分单独灭菌可以减少美拉德反应的机会,另一方面牛乳中的乳糖作为还原糖,在热处理过程中与牛乳蛋白的赖氨酸发生美拉德反应,生成中间产物(乳果糖基赖氨酸)经酸水解后可生成糠氨酸,然而分步杀菌就是把浓缩乳和乳糖进行分开,避免乳糖与牛乳蛋白中的赖氨酸发生美拉德反应。In the present invention, the retentate (protein-rich part) and permeate (lactose-rich part) are sterilized step by step, and the sterilized protein-rich composition is prepared with the sterilized lactose-rich component to form a finished product Dairy products, and finished dairy products were consistent with routine samples for protein, fat, and lactose. The sample prepared by step-by-step sterilization does not have a cooking smell, and the fururine is significantly lower than that of the conventional sample, mainly because: on the one hand, the separate sterilization of the protein-rich part and the milk sugar-rich part can reduce the chance of Maillard reaction On the other hand, lactose in milk, as a reducing sugar, undergoes a Maillard reaction with lysine of milk protein during heat treatment to form an intermediate product (lactulosyl lysine) which can be hydrolyzed by acid to generate furosine. However, step-by-step sterilization is to separate concentrated milk and lactose to avoid Maillard reaction between lactose and lysine in milk protein.
上述步骤(3)调配步骤中的调配比例需按照工艺要求进行调配,否则会导致产品指标不符合产品要求,造成产品不合格,口感差异明显。The blending ratio in the blending step of the above step (3) needs to be blended according to the process requirements, otherwise the product indicators will not meet the product requirements, resulting in unqualified products and obvious differences in taste.
根据本发明的一些具体实施方案,在步骤(2)和步骤(3)之间还包括对剩余的渗透液进行反渗透处理,获得反渗透水。According to some specific embodiments of the present invention, performing reverse osmosis treatment on the remaining permeate is also included between step (2) and step (3) to obtain reverse osmosis water.
根据本发明的一些具体实施方案,所述原料奶为脱脂奶,该脱脂奶是将奶制品预热50-55℃进行离心脱脂获得的,其中脱去的脂肪(稀奶油)进行巴氏杀菌后备用。According to some specific embodiments of the present invention, the raw milk is skimmed milk, which is obtained by preheating dairy products at 50-55°C for centrifugal defatting, wherein the fat (cream) that has been removed is pasteurized for backup use.
根据本发明的一些具体实施方案,步骤(2)中第一部分渗透液占总渗透液体积的70%-80%。According to some specific embodiments of the present invention, the first part of permeate in step (2) accounts for 70%-80% of the total volume of permeate.
根据本发明的一些具体实施方案,步骤(3)中的调配步骤中还包括添加反渗透水,优选地,所添加的反渗透水是经过灭菌后的反渗透水。According to some specific embodiments of the present invention, the preparation step in step (3) further includes adding reverse osmosis water, preferably, the added reverse osmosis water is sterilized reverse osmosis water.
根据本发明的一些具体实施方案,步骤(3)调配步骤中,均质温度50-55℃,均质压力50/250bar。按照对比例调配指标后,必须要进行均质,否则在货架期内会导致脂肪上浮,影响产品质量。According to some specific embodiments of the present invention, in the preparation step of step (3), the homogenization temperature is 50-55° C., and the homogenization pressure is 50/250 bar. After adjusting the index according to the comparison ratio, it must be homogenized, otherwise the fat will float up during the shelf life and affect the product quality.
根据本发明的一些具体实施方案,每个步骤的操作温度均保持在1-8℃,并且奶制品在每个步骤中的贮存时间均不超过6小时,以保证微生物安全性。According to some specific embodiments of the present invention, the operating temperature of each step is kept at 1-8° C., and the storage time of the milk product in each step is not more than 6 hours, so as to ensure microbial safety.
根据本发明的一些具体实施方案,所述杀菌的方式为超高温杀菌,所述超高温杀菌选自直接式杀菌或间接式杀菌,所述直接式杀菌优选浸入式杀菌,所述间接式杀菌优选管式杀菌。According to some specific embodiments of the present invention, the method of sterilization is ultra-high temperature sterilization, and the ultra-high temperature sterilization is selected from direct sterilization or indirect sterilization, the direct sterilization is preferably immersion sterilization, and the indirect sterilization is preferably Tube sterilization.
根据本发明的一些具体实施方案,所述间接式杀菌的温度为138±1℃,杀菌时间为3-5s;所述直接式杀菌的温度为142±1℃,杀菌时间为3-5s。上述直接式杀菌和间接式杀菌温度波动不能大于±1℃,避免微生物滋生风险。According to some specific embodiments of the present invention, the temperature of the indirect sterilization is 138±1°C, and the sterilization time is 3-5s; the temperature of the direct sterilization is 142±1°C, and the sterilization time is 3-5s. The above-mentioned direct sterilization and indirect sterilization temperature fluctuations should not be greater than ±1°C to avoid the risk of microbial growth.
根据本发明的一些具体实施方案,超滤所截留的分子量不低于10000道尔顿。According to some specific embodiments of the present invention, the molecular weight cut off by ultrafiltration is not lower than 10000 Daltons.
本发明还提供了通过上述制备方法制备的无蒸煮味牛奶。The present invention also provides non-cooked milk prepared by the above preparation method.
本发明所提供的无蒸煮味牛奶可以减少乳制品不希望的煮熟风味、硫气味,可以产生具有更好的感官特性的乳制品。此外,将原料奶中富含乳蛋白的部分与富含乳糖的部分(或其衍生物)分别进行杀菌,然后将这些部分组合在一起产生的乳制品优于将蛋白质和乳糖组分一起灭菌所获得的乳制品,并且,最终获得的乳制品中的糠氨酸含量显著降低。The non-cooked milk provided by the present invention can reduce the undesired cooked flavor and sulfur smell of dairy products, and can produce dairy products with better organoleptic properties. Furthermore, sterilizing the milk protein-rich fraction of raw milk separately from the lactose-rich fraction (or derivatives thereof) and then combining these fractions together produces a dairy product that is superior to sterilizing the protein and lactose components together The fururine content in the obtained dairy product, and finally the obtained dairy product is significantly reduced.
附图说明Description of drawings
图1为本发明实施例1的无蒸煮味牛奶的制备方法工艺路线图;Fig. 1 is the process roadmap of the preparation method of non-cooked milk according to Example 1 of the present invention;
图2为本发明实施例2的无蒸煮味牛奶的制备方法工艺路线图;Fig. 2 is the process roadmap of the preparation method of non-cooked milk according to Example 2 of the present invention;
图3为本发明实施例1-2和对比例1-2所制备出的牛奶的糠氨酸检测结果对比图。Fig. 3 is a comparison chart of furosine detection results of milk prepared in Example 1-2 and Comparative Example 1-2 of the present invention.
具体实施方式Detailed ways
为了更加清楚地理解本发明的技术特征、目的和有益效果,现对本发明的技术方案进行进一步的详细说明。应理解,以下具体实施方式仅是示例性的,本发明的技术方案不限于以下所列举的具体实施方式。In order to more clearly understand the technical features, purpose and beneficial effects of the present invention, the technical solution of the present invention will now be further described in detail. It should be understood that the following specific implementations are only exemplary, and the technical solution of the present invention is not limited to the following specific implementations.
本发明目的在于提供一种无蒸煮味牛奶的制备方法,该制备方法能够减少乳制品的煮熟风味、硫气味,具有更好的感官特性,减少由于不期望的风味,气味或颜色而被认为是不可接受的乳制品浪费和消费者抱怨。The object of the present invention is to provide a method for the preparation of non-cooked milk, which can reduce the cooked flavor, sulfur smell of dairy products, have better organoleptic properties, and reduce the risk of being perceived as undesired flavor, smell or color. Dairy waste is unacceptable and consumers complain.
本发明的另一目的在于提供一种无蒸煮味牛奶。Another object of the present invention is to provide a non-cooked milk.
为此,本发明提供了一种无蒸煮味牛奶的制备方法,包括以下步骤:(1)超滤:将原料奶经超滤得截留液和渗透液;(2)杀菌:将截留液以及第一部分渗透液分别进行杀菌;(3)调配:将经过杀菌后的截留液和渗透液进行调配和均质。For this reason, the present invention provides a kind of preparation method of non-cooking milk, comprising the following steps: (1) ultrafiltration: the raw milk is subjected to ultrafiltration to obtain a retentate and a permeate; (2) sterilization: the retentate and the second Part of the permeate is sterilized separately; (3) deployment: the sterilized retentate and permeate are prepared and homogenized.
根据一个具体实施方式,在步骤(2)和步骤(3)之间还包括对剩余的渗透液进行反渗透处理,获得反渗透水。According to a specific embodiment, between step (2) and step (3), it also includes performing reverse osmosis treatment on the remaining permeate to obtain reverse osmosis water.
根据一个具体实施方式,上述原料奶为脱脂奶,该脱脂奶是将奶制品预热50-55℃进行离心脱脂获得的,其中脱去的脂肪(稀奶油)进行巴氏杀菌后备用。According to a specific embodiment, the above-mentioned raw milk is skimmed milk, which is obtained by preheating dairy products at 50-55° C. for centrifugal defatting, wherein the fat (cream) removed is pasteurized for later use.
根据一个具体实施方式,步骤(2)中第一部分渗透液占总渗透液体积的70%-80%,优选75%。According to a specific embodiment, the first part of permeate in step (2) accounts for 70%-80% of the volume of the total permeate, preferably 75%.
根据一个具体实施方式,步骤(3)中的调配步骤中还包括添加反渗透水,优选地,所添加的反渗透水是经过灭菌后的反渗透水。According to a specific embodiment, the preparation step in step (3) further includes adding reverse osmosis water, preferably, the added reverse osmosis water is sterilized reverse osmosis water.
根据本发明的一些具体实施方案,步骤(3)调配步骤中,均质温度50-55℃,均质压力50/250bar。按照对比例调配指标后,必须要进行均质,否则在货架期内会导致脂肪上浮,影响产品质量。According to some specific embodiments of the present invention, in the preparation step of step (3), the homogenization temperature is 50-55° C., and the homogenization pressure is 50/250 bar. After adjusting the index according to the comparison ratio, it must be homogenized, otherwise the fat will float up during the shelf life and affect the product quality.
根据一个具体实施方式,每个步骤的操作温度均保持在1-8℃,并且奶制品在每个步骤中的贮存时间均不超过6小时,以保证微生物安全性。According to a specific embodiment, the operating temperature of each step is kept at 1-8° C., and the storage time of the milk product in each step is not more than 6 hours, so as to ensure the microbiological safety.
根据一个具体实施方式,上述杀菌的方式为超高温杀菌,上述超高温杀菌选自直接式杀菌或间接式杀菌。上述直接式杀菌优选浸入式杀菌,上述间接式杀菌优选管式杀菌。According to a specific embodiment, the above-mentioned sterilization method is ultra-high temperature sterilization, and the above-mentioned ultra-high temperature sterilization is selected from direct sterilization or indirect sterilization. The above-mentioned direct sterilization is preferably immersion-type sterilization, and the above-mentioned indirect sterilization is preferably tube-type sterilization.
根据一个具体实施方式,上述间接式杀菌的温度为138±1℃,杀菌时间为3-5s;上述直接式杀菌的温度为142±1℃,杀菌时间为3-5s。上述直接式杀菌和间接式杀菌温度波动不能大于±1℃,避免微生物滋生风险。According to a specific embodiment, the above-mentioned indirect sterilization temperature is 138±1°C, and the sterilization time is 3-5s; the above-mentioned direct sterilization temperature is 142±1°C, and the sterilization time is 3-5s. The above-mentioned direct sterilization and indirect sterilization temperature fluctuations should not be greater than ±1°C to avoid the risk of microbial growth.
根据一个具体实施方式,超滤所截留的分子量不低于10000道尔顿。According to a specific embodiment, the molecular weight cut off by ultrafiltration is not lower than 10000 Daltons.
本发明还提供了通过上述制备方法制备的无蒸煮味牛奶。The present invention also provides non-cooked milk prepared by the above preparation method.
本发明所提供的无蒸煮味牛奶可以减少乳制品不希望的煮熟风味、硫气味,可以产生具有更好的感官特性的乳制品,并且反过来可以降低消费者对于乳制品所出现不期望风味,气味或颜色的抱怨,进一步减少了浪费。此外,分别对原料奶的富含乳蛋白部分与富含乳糖(或其衍生物)部分进行杀菌可导致成品乳制品具有较少的烹饪风味。并且,与蛋白质和乳糖组分一起灭菌所获得的乳制品相比,本发明的乳制品中的糠氨酸含量显著降低。The non-cooked milk provided by the present invention can reduce the undesired cooked flavor and sulfur smell of dairy products, can produce dairy products with better organoleptic properties, and in turn can reduce the undesired flavor of dairy products for consumers , odor or color complaints, further reduces waste. Furthermore, separate pasteurization of the milk protein-rich and lactose (or derivatives thereof) rich fractions of raw milk can result in a finished dairy product with less culinary flavor. Also, the furosine content in the dairy product of the present invention is significantly reduced compared to a dairy product obtained by sterilizing protein and lactose components together.
实施例1Example 1
本实施例提供了一种无蒸煮味牛奶的制备方法,工艺路线图详见图1,具体步骤如下:This embodiment provides a method for preparing non-cooked milk, the process roadmap is shown in Figure 1, and the specific steps are as follows:
(1)原奶:检测生牛乳理化指标并记录贮存温度。(1) Raw milk: test the physical and chemical indicators of raw milk and record the storage temperature.
(2)预热:将检测了理化指标的生牛乳预热至50-55℃。(2) Preheating: preheating the raw milk whose physical and chemical indicators have been tested to 50-55°C.
(3)分离:将上述预热后的生牛乳分离为脱脂奶,分离温度为50-55℃。(3) Separation: Separating the above-mentioned preheated raw milk into skim milk at a separation temperature of 50-55°C.
(4)标准化:(4) Standardization:
均质:将上述脱脂奶进行均质,均质温度50-55℃,均质压力30/180±5bar。Homogenization: Homogenize the above-mentioned skim milk, the homogenization temperature is 50-55°C, and the homogenization pressure is 30/180±5bar.
预杀菌:对均质后的脱脂奶进行进一步预杀菌,预杀菌条件为75-90℃/15s,得巴氏奶。Pre-sterilization: The homogenized skim milk is further pre-sterilized, and the pre-sterilization condition is 75-90°C/15s to obtain pasteurized milk.
冷却:将预杀菌后的巴氏奶冷却至1-8℃。Cooling: Cool the pre-sterilized pasteurized milk to 1-8°C.
(5)超滤(UF)浓缩:将经过预杀菌并冷却后的巴氏奶浸入超滤膜系统,保持1-8℃分离浓缩,超滤处理产物共分为两部分,一部分是超滤截留液(浓缩乳),另一部分是超滤渗透液(乳糖液及其衍生物);上述超滤膜系统所截留的分子量不低于10000道尔顿。(5) Ultrafiltration (UF) concentration: immerse the pre-sterilized and cooled pasteurized milk into the ultrafiltration membrane system, keep it separated and concentrated at 1-8°C, and the ultrafiltration treatment product is divided into two parts, one part is ultrafiltration interception liquid (concentrated milk), and the other part is ultrafiltration permeate (lactose liquid and its derivatives); the molecular weight intercepted by the ultrafiltration membrane system is not less than 10,000 Daltons.
(6)超滤(UF)渗透液处理:将通过超滤浓缩获得的3/4超滤渗透液进行超高温灭菌,1/4超滤渗透液进行反渗透(RO)处理。(6) Ultrafiltration (UF) permeate treatment: 3/4 of the ultrafiltration permeate obtained by ultrafiltration concentration is subjected to ultra-high temperature sterilization, and 1/4 of the ultrafiltration permeate is subjected to reverse osmosis (RO) treatment.
其中,3/4超滤渗透液进行如下操作:Among them, the 3/4 ultrafiltration permeate is operated as follows:
真空脱气:真空度-35~-80kPa;Vacuum degassing: vacuum degree -35~-80kPa;
均质温度:70-75℃,均质压力50/250±5bar;Homogenization temperature: 70-75°C,
超高温灭菌(间接式杀菌:管式杀菌):138±1℃/4s。Ultra-high temperature sterilization (indirect sterilization: tube sterilization): 138±1°C/4s.
冷却:将超高温灭菌后的超滤渗透液冷却至20-30℃。Cooling: Cool the ultrafiltration permeate after ultra-high temperature sterilization to 20-30°C.
上述1/4超滤渗透液进行如下操作:The above 1/4 ultrafiltration permeate is carried out as follows:
RO处理:将上述1/4超滤渗透液进行RO处理得到RO水以及RO截留液。RO treatment: The above 1/4 ultrafiltration permeate is subjected to RO treatment to obtain RO water and RO retentate.
RO水处理:对上述RO水进行间接式杀菌138±1℃/4s。RO water treatment: carry out indirect sterilization on the above RO water at 138±1°C/4s.
冷却:将超高温灭菌后的RO水冷却至20-30℃。Cooling: Cool the RO water after ultra-high temperature sterilization to 20-30°C.
(7)超滤(UF)截留液处理:将经过超滤浓缩后的超滤截留液进行如下操作:(7) Ultrafiltration (UF) retentate treatment: the ultrafiltration retentate after ultrafiltration concentration is carried out as follows:
真空脱气:真空度-35~-80kPa。Vacuum degassing: vacuum degree -35~-80kPa.
均质温度:70-75℃,均质压力50/250±5bar。Homogenization temperature: 70-75°C,
间接式杀菌(管式杀菌):138±1℃/4s。Indirect sterilization (tube sterilization): 138±1°C/4s.
冷却:将间接式杀菌后的超滤截留液冷却至20-30℃。Cooling: Cool the ultrafiltration retentate after indirect sterilization to 20-30°C.
(8)调配:按照对比例1中的各组分预期指标(即,以质量百分比计,包含脂肪4.07%、蛋白3.30%、乳糖4.43%、干物质12.77%)进行样品调配。(8) Preparation: Sample preparation was carried out according to the expected indexes of each component in Comparative Example 1 (ie, in terms of mass percentage, including 4.07% fat, 3.30% protein, 4.43% lactose, and 12.77% dry matter).
(9)均质:将调配后的物料进行均质,均质温度50-55℃,均质压力50/250bar。(9) Homogenization: Homogenize the prepared materials, the homogenization temperature is 50-55°C, and the homogenization pressure is 50/250bar.
其中,各工艺过程理化指标如表1所示:Among them, the physical and chemical indicators of each process are shown in Table 1:
表1Table 1
实施例2Example 2
本实施例提供了一种无蒸煮味牛奶的制备方法,工艺路线图详见图2,具体步骤如下:This embodiment provides a method for preparing non-cooked milk, the process roadmap is shown in Figure 2, and the specific steps are as follows:
(1)原奶:检测生牛乳理化指标并记录贮存温度。(1) Raw milk: test the physical and chemical indicators of raw milk and record the storage temperature.
(2)预热:将检测了理化指标的生牛乳预热至50-55℃。(2) Preheating: preheating the raw milk whose physical and chemical indicators have been tested to 50-55°C.
(3)分离:将上述预热后的生牛乳分离为脱脂奶,分离温度为50-55℃。(3) Separation: Separating the above-mentioned preheated raw milk into skim milk at a separation temperature of 50-55°C.
(4)标准化:(4) Standardization:
均质:将上述脱脂奶进行均质,均质温度50-55℃,均质压力30/180±5bar。Homogenization: Homogenize the above-mentioned skim milk, the homogenization temperature is 50-55°C, and the homogenization pressure is 30/180±5bar.
预杀菌:对均质后的脱脂奶进行进一步预杀菌,预杀菌条件为75-90℃/15s,得巴氏奶。Pre-sterilization: The homogenized skim milk is further pre-sterilized, and the pre-sterilization condition is 75-90°C/15s to obtain pasteurized milk.
冷却:将预杀菌后的巴氏奶冷却至1-8℃。Cooling: Cool the pre-sterilized pasteurized milk to 1-8°C.
(5)超滤(UF)浓缩:将经过预杀菌并冷却后的巴氏奶浸入超滤膜系统,保持1-8℃分离浓缩,超滤处理产物共分为两部分,一部分是超滤截留液(浓缩乳),另一部分是超滤渗透液(乳糖液及其衍生物);上述超滤膜系统所截留的分子量不低于10000道尔顿。(5) Ultrafiltration (UF) concentration: immerse the pre-sterilized and cooled pasteurized milk into the ultrafiltration membrane system, keep it separated and concentrated at 1-8°C, and the ultrafiltration treatment product is divided into two parts, one part is ultrafiltration interception liquid (concentrated milk), and the other part is ultrafiltration permeate (lactose liquid and its derivatives); the molecular weight intercepted by the ultrafiltration membrane system is not less than 10,000 Daltons.
(6)超滤(UF)渗透液处理:将通过超滤浓缩获得的3/4超滤渗透液进行超高温灭菌,1/4超滤渗透液进行反渗透(RO)处理。(6) Ultrafiltration (UF) permeate treatment: 3/4 of the ultrafiltration permeate obtained by ultrafiltration concentration is subjected to ultra-high temperature sterilization, and 1/4 of the ultrafiltration permeate is subjected to reverse osmosis (RO) treatment.
其中,3/4超滤渗透液进行如下操作:Among them, the 3/4 ultrafiltration permeate is operated as follows:
浸入式杀菌:142±1℃/4s。Immersion sterilization: 142±1℃/4s.
真空脱气:真空度-35~-80kPa。Vacuum degassing: vacuum degree -35~-80kPa.
无菌后均质:均质温度70-75℃,均质压力50/250±5bar。Homogenization after sterilization: homogenization temperature 70-75°C,
冷却:将均质后的超滤渗透液冷却至20-30℃。Cooling: Cool the homogenized ultrafiltration permeate to 20-30°C.
上述1/4超滤渗透液进行如下操作:The above 1/4 ultrafiltration permeate is carried out as follows:
RO处理:将上述1/4超滤渗透液进行RO处理得到RO水以及RO截留液。RO treatment: The above 1/4 ultrafiltration permeate is subjected to RO treatment to obtain RO water and RO retentate.
RO水处理:对上述RO水进行超高温灭菌(浸入式142±1℃/4s)。RO water treatment: Ultra-high temperature sterilization of the above RO water (immersion type 142±1°C/4s).
冷却:将超高温灭菌后的RO水冷却至20-30℃。Cooling: Cool the RO water after ultra-high temperature sterilization to 20-30°C.
(7)超滤(UF)截留液处理:将经过超滤浓缩后的超滤截留液进行如下操作:(7) Ultrafiltration (UF) retentate treatment: the ultrafiltration retentate after ultrafiltration concentration is carried out as follows:
浸入式杀菌:142±1℃/4s。Immersion sterilization: 142±1℃/4s.
真空脱气:真空度-35~-80kPa。Vacuum degassing: vacuum degree -35~-80kPa.
无菌后均质:均质温度70-75℃,均质压力50/250±5bar。Homogenization after sterilization: homogenization temperature 70-75°C,
冷却:将均质后的超滤截留液冷却至20-30℃。Cooling: Cool the homogenized ultrafiltration retentate to 20-30°C.
(8)调配:按照对比例2的各组分预期指标(即,以质量百分比计,包含脂肪4.05%、蛋白3.34%、乳糖4.40%、干物质12.81%)进行样品调配。(8) Preparation: Sample preparation was carried out according to the expected indicators of each component in Comparative Example 2 (ie, in terms of mass percentage, including 4.05% fat, 3.34% protein, 4.40% lactose, and 12.81% dry matter).
(9)均质:将调配后的物料进行均质,均质温度50-55℃,均质压力50/250bar。(9) Homogenization: Homogenize the prepared materials, the homogenization temperature is 50-55°C, and the homogenization pressure is 50/250bar.
其中,各工艺环节理化指标如表2所示。Among them, the physical and chemical indicators of each process link are shown in Table 2.
表2Table 2
对比例1Comparative example 1
本对比例提供了一种牛奶的制备方法,具体如下:This comparative example provides a kind of preparation method of milk, specifically as follows:
(1)原奶:检测生牛乳理化指标并记录贮存温度。(1) Raw milk: test the physical and chemical indicators of raw milk and record the storage temperature.
(2)预热:将检测了理化指标的生牛乳预热至50-55℃。(2) Preheating: preheating the raw milk whose physical and chemical indicators have been tested to 50-55°C.
(3)标准化:(3) Standardization:
均质:将上述预热后的生牛乳进行均质得均质牛奶,均质温度50-55℃,均质压力30/180±5bar。Homogenization: Homogenize the above preheated raw milk to obtain homogenized milk, the homogenization temperature is 50-55°C, and the homogenization pressure is 30/180±5bar.
预杀菌:对均质牛奶进行进一步预杀菌,预杀菌条件为75-90℃/15s,得巴氏奶。Pre-sterilization: The homogeneous milk is further pre-sterilized, and the pre-sterilization condition is 75-90°C/15s to obtain pasteurized milk.
冷却:将上述预杀菌后的巴氏奶冷却至1-8℃。Cooling: Cool the above-mentioned pre-sterilized pasteurized milk to 1-8°C.
(4)将步骤(3)中的巴氏奶进行进一步如下操作:(4) The pasteurized milk in the step (3) is further operated as follows:
真空脱气:真空度-35~-80kPa。Vacuum degassing: vacuum degree -35~-80kPa.
均质:均质的温度为70-75℃,均质压力为50/250±5bar,得半成品。Homogenization: the homogenization temperature is 70-75°C, the homogenization pressure is 50/250±5bar, and semi-finished products are obtained.
超高温灭菌(间接式杀菌):对所述半成品进行超高温灭菌,灭菌条件为138±1℃/4s。Ultra-high temperature sterilization (indirect sterilization): the semi-finished product is subjected to ultra-high temperature sterilization, and the sterilization condition is 138±1°C/4s.
冷却:将超高温灭菌后的半成品冷却至20-30℃。Cooling: Cool the semi-finished product after ultra-high temperature sterilization to 20-30°C.
其中,各工艺过程理化指标如表3所示:Among them, the physical and chemical indicators of each process are shown in Table 3:
表3table 3
对比例2Comparative example 2
本对比例提供了一种牛奶的制备方法,具体如下:This comparative example provides a kind of preparation method of milk, specifically as follows:
(1)原奶:检测生牛乳理化指标并记录贮存温度。(1) Raw milk: test the physical and chemical indicators of raw milk and record the storage temperature.
(2)预热:将检测了理化指标的生牛乳预热至50-55℃。(2) Preheating: preheating the raw milk whose physical and chemical indicators have been tested to 50-55°C.
(3)标准化:(3) Standardization:
均质:将上述预热后的生牛乳进行均质得均质牛奶,均质温度50-55℃,均质压力30/180±5bar。Homogenization: Homogenize the above preheated raw milk to obtain homogenized milk, the homogenization temperature is 50-55°C, and the homogenization pressure is 30/180±5bar.
预杀菌:对均质牛奶进行进一步预杀菌,预杀菌条件为75-90℃/15s,得巴氏奶。Pre-sterilization: The homogeneous milk is further pre-sterilized, and the pre-sterilization condition is 75-90°C/15s to obtain pasteurized milk.
冷却:将上述预杀菌后的巴氏奶冷却至1-8℃,得半成品。Cooling: cooling the above-mentioned pre-sterilized pasteurized milk to 1-8°C to obtain a semi-finished product.
(4)将步骤(3)中的半成品进行进一步如下操作:(4) The semi-finished product in the step (3) is further operated as follows:
浸入式杀菌:142±1℃/4s。Immersion sterilization: 142±1℃/4s.
真空脱气:真空度-35~-80kPa。Vacuum degassing: vacuum degree -35~-80kPa.
无菌后均质:均质温度70-75℃,均质压力50/250±5bar。Homogenization after sterilization: homogenization temperature 70-75°C,
冷却:冷却至20-30℃。Cooling: Cool to 20-30°C.
其中,各工艺过程理化指标如表4所示:Among them, the physical and chemical indicators of each process are shown in Table 4:
表4Table 4
性能测定performance measurement
对上述实施例1-2和对比例1-2所制备出的牛奶进行糠氨酸检测和口感品尝,具体如下:The milk prepared by the above-mentioned embodiment 1-2 and comparative example 1-2 was tested for furosine and tasted, as follows:
1、糠氨酸的检测:1. Detection of furosine:
根据中华人民共和国农业部发布的标准“NY/T939-2016巴氏杀菌乳和UHT灭菌乳中复原乳的鉴定”,对实施例1-2和对比例1-2所制备出的牛奶进行糠氨酸检测,具体检测结果如表5和图3所示:According to the standard "NY/T939-2016 Identification of Reconstituted Milk in Pasteurized Milk and UHT Sterilized Milk" issued by the Ministry of Agriculture of the People's Republic of China, the milk prepared in Example 1-2 and Comparative Example 1-2 was braned. amino acid detection, the specific detection results are shown in Table 5 and Figure 3:
表5table 5
由表5糠氨酸检测数据可以得到:对比例1糠氨酸含量(mg/100g蛋白质)为375.7,实施例1糠氨酸含量(mg/100g蛋白质)为143.6,实施例1样品相比对比例1样品降低了62%;对比例2糠氨酸含量(mg/100g蛋白质)为63.9,实施例2糠氨酸含量(mg/100g蛋白质)为35.1,实施例2样品相比于对比例2样品降低了45%。实施例1-2的样品比对比例1-2的样品中糠氨酸含量显著低的原因在于分步杀菌步骤,即把浓缩乳部分和乳糖部分分开进行杀菌,避免乳糖与乳蛋白中的赖氨酸发生美拉德反应。Can obtain by table 5 furosine detection data: comparative example 1 furosine content (mg/100g protein) is 375.7, and
2、口感品尝:对上述实施例1-2和对比例1-2所制备出的牛奶进行口感品尝,具体如下:2. Tasting of mouthfeel: Taste the milk prepared in the above-mentioned embodiment 1-2 and comparative example 1-2, specifically as follows:
组织品尝人数60人,根据口味测试评价方法,以非常喜欢(5分)、比较喜欢(4分)、一般,谈不上喜欢不喜欢(3分)、不太喜欢(2分)、一点也不喜欢(1分)这五个分值和不同喜欢程度的人数为准进行该类产品总体喜欢程度分数的计算,表6按照总体评价人数喜好度进行汇总。60 people were organized to taste. According to the evaluation method of the taste test, they liked it very much (5 points), liked it relatively (4 points), average, didn’t like it or not (3 points), didn’t like it very much (2 points), and didn’t like it at all (2 points). The five scores of dislike (1 point) and the number of people with different liking degrees are used to calculate the overall liking degree score of this type of product. Table 6 summarizes according to the liking degree of the overall evaluators.
表6Table 6
注:非常喜欢(无蒸煮味)、比较喜欢(有轻微的蒸煮味)、一般,谈不上喜欢不喜欢(有蒸煮味但不严重)、不太喜欢(有严重的蒸煮味)、一点也不喜欢(有非常严重的蒸煮味)。Note: I like it very much (no cooking smell), I like it a little bit (slight cooking smell), so-so, I can’t say whether I like it or not (it has a cooking smell but not serious), I don’t like it very much (it has a serious cooking smell), and I don’t like it at all Didn't like it (has a very severe cooking smell).
通过上表可知,(1)对比例1和实施例1喜好度分别为73%和88%,实施例1比对比例1喜好度高15%;As can be seen from the above table, (1) comparative example 1 and
(2)对比例2和实施例2喜好度分别为76%和93%;实施例2比对比例2喜好度高17%;(2) comparative example 2 and embodiment 2 liking degree are respectively 76% and 93%; Embodiment 2 is 17% higher than comparative example 2 liking degree;
(3)由喜好度得分可以得到:实施例2>实施例1>对比例2>对比例1。(3) According to the preference score, it can be obtained: Example 2>Example 1>Comparative Example 2>Comparative Example 1.
综上所述:通过将蛋白质部分和乳糖部分进行分别杀菌,然后将这些部分组合在一起产生的乳制品,糠氨酸和口感显著优于蛋白质和乳糖组分一起灭菌所获得的乳制品。To sum up: the furosine and mouthfeel of the dairy products produced by sterilizing the protein and lactose parts separately and then combining these parts are significantly better than those obtained by sterilizing the protein and lactose components together.
以上所述仅仅是本发明的优选实施方式。应当指出的是,在不脱离本发明的精神和实质的情况下,本领域技术人员可对本发明的细节和特征进行各种修改、组合、变更或替换。这些修改、组合、变更或替换也应理解为包括在本发明要求保护的范围之内。The above are only preferred embodiments of the present invention. It should be noted that those skilled in the art may make various modifications, combinations, alterations or substitutions to the details and features of the present invention without departing from the spirit and essence of the present invention. These modifications, combinations, alterations or substitutions should also be understood to be included within the scope of protection of the present invention.
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