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CN115345444A - Information tracing method and device based on carrier - Google Patents

Information tracing method and device based on carrier Download PDF

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Publication number
CN115345444A
CN115345444A CN202210884163.5A CN202210884163A CN115345444A CN 115345444 A CN115345444 A CN 115345444A CN 202210884163 A CN202210884163 A CN 202210884163A CN 115345444 A CN115345444 A CN 115345444A
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sequence
information
carrier
production
missing
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翁端文
褚如昶
吕新
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INA Intelligent Technology Zhejiang Co Ltd
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INA Intelligent Technology Zhejiang Co Ltd
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Priority to CN202210884163.5A priority Critical patent/CN115345444A/en
Publication of CN115345444A publication Critical patent/CN115345444A/en
Priority to PCT/CN2022/139804 priority patent/WO2024021450A1/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The invention relates to a carrier-based information tracing method and a carrier-based information tracing device, which comprise an inductor sequence on an editing production line, and a sequence number is associated with a process position; acquiring detection information of each sensor on a production line in the running process of the carrier, associating the detection information with the serial number of the corresponding sensor, and generating a production sequence of the carrier according to the timestamp of the detection information; the production sequence is subjected to deletion matching with a predefined procedure confirmation sequence, and when the production sequence has sequence number deletion, repair information is sent, wherein the repair information at least comprises identification information and a deletion sequence number of a carrier; and when the production sequence of the carrier is completely matched with the process confirmation sequence, generating tracing information according to the production sequence and the repair project. The invention is based on that the carrier carries out procedure confirmation on clothes manufacture in the production process, and the problems of missing procedures and faults are quickly responded; the production information of the clothes can be effectively traced, the tracing of the production information of the sold ready-made clothes is facilitated, and the customer requirements are perfected.

Description

Information tracing method and device based on carrier
Technical Field
The application relates to the technical field of production monitoring, in particular to a carrier-based information tracing method and device.
Background
The existing ready-made clothes manufacturing is carried out by means of a production line type hanging production line, all working procedures are distributed in a hanging production line mode, and the working efficiency can be effectively improved. However, the existing hanging production line is fuzzy in process confirmation of ready-made clothes in the production process, low in efficiency and influences normal operation through manual confirmation, large in limitation and high in cost through monitoring and identification, is not beneficial to process confirmation of ready-made clothes in the production process, causes a large blind area for tracing production information of ready-made clothes, and cannot effectively trace and repair work.
Disclosure of Invention
In order to solve the above problems, embodiments of the present application provide an information tracing method and apparatus based on a carrier, which perform process confirmation for clothes manufacturing during a production process based on the carrier, quickly respond to missing processes and failure problems, and do not affect normal operations of workers; the production information of the clothes can be effectively traced, the tracing of the production information of the sold ready-made clothes is facilitated, and the customer requirements are improved.
In a first aspect, an embodiment of the present application provides a vehicle-based information tracing method, where the method includes:
editing a sensor sequence on a production line, and associating the sequence number with a process position;
acquiring detection information of each sensor on the production line in the carrier operation process, associating the detection information with the corresponding serial number of the sensor, and generating a production sequence of the carrier according to a timestamp of the detection information;
missing matching the production sequence with a predefined procedure confirmation sequence, and sending repair information when the production sequence has a missing sequence number, wherein the repair information at least comprises identification information and a missing sequence number of a carrier;
and when the production sequence of the carrier is completely matched with the process confirmation sequence, generating tracing information according to the production sequence and the repair project.
Preferably, editing the sensor sequence on the production line and associating the serial number with the process location comprises:
correspondingly installing inductors at each process position on the production line, and editing a unique serial number for each inductor;
and editing the code of the process position, correspondingly associating the serial number with the code of the process position, uploading to a server and storing.
Preferably, an induction chip is mounted on the carrier, information transmitted by the induction chip can be detected by the inductor, and the information transmitted by the induction chip includes: identification information of the carrier and carrier mounting information;
the carrier is provided with a label, and the label content comprises identification information of the carrier.
Preferably, the acquiring detection information of each sensor on the production line during the operation of the carrier, associating the detection information with the corresponding serial number of the sensor, and generating the production sequence of the carrier according to the timestamp of the detection information includes:
acquiring detection information of each sensor on the production line, and associating the detection information with the serial number of the corresponding sensor;
reading the identification information of the carriers in the detection information, and dividing the detection information with the same identification information into the same group;
sequencing serial numbers corresponding to the detection information in the group by using the timestamp of the detection information so as to generate the production sequence when the carriers run on the production line;
updating the production sequence in real time according to the running of the carrier on the production line, and taking the identification information of the carrier as an index entry of the production sequence; the production sequence reflects the process progress of the carrier in the operation process;
after the carrier finishes one cycle operation on the production line, disconnecting the association between the identification information of the carrier and the data in the production operation, and terminating the real-time update of the production sequence; associating the cyclic batch of the carriers with the index entries to form a tracing identifier of the production operation;
and when the carrier reenters the next cycle operation, reestablishing the association between the identification information of the carrier and the data in the next production operation.
Preferably, the missing matching is performed on the production sequence and a predefined process confirmation sequence, and when there is a sequence number missing in the production sequence, repair information is sent, where the repair information at least includes identification information of a carrier and a missing sequence number, and includes:
sequencing the serial numbers of the inductors on the production line in sequence according to the process flow of production operation, and predefining the serial numbers as a process confirmation sequence;
matching the production sequence increased in real time with the process confirmation sequence, and confirming the process flow undergone by the carrier in real time, specifically comprising:
acquiring the newly added serial numbers in the production sequence and the serial numbers in the procedure confirmation sequence, and performing one-to-one corresponding matching to judge whether the serial numbers in the production sequence are missing or not;
if no sequence number is missing in the corresponding area of the production sequence and the process confirmation sequence, the process flow of the carrier is normal;
and if the serial number is missing in the corresponding area of the production sequence and the process confirmation sequence, forming repair information together based on the missing serial number and the identification information of the carrier, and sending the repair information to a monitoring platform.
Preferably, the method also comprises the following steps of judging and repairing the deletion property of the deleted sequence number:
predefining reference time-consuming ranges of all the procedures;
acquiring serial numbers of all inductors in the starting and stopping points of each process position;
reading the time stamp of the detection information of each sensor corresponding to each process position, and calculating the retention time period of the carrier at each process position;
calculating the residence time of the carrier in the process with missing serial numbers based on the execution sequence of the process;
if the residence time is within the reference time-consuming range, outputting the missing property as a sensor fault;
if the residence time is less than the reference time-consuming range, outputting the missing property as a process missing;
adding the output content of the missing property as a reference item into the repair information, carrying out field verification on the missing property by a worker, and filling the missing serial number in the production sequence if the sensor fails; if the process is missing, the missing process is repaired.
Preferably, when the production sequence of the carriers and the process confirmation sequence are completely matched, generating tracing information based on the production sequence and the repair items includes:
when the serial numbers in the production sequence of the carrier are matched with the serial numbers in the procedure confirmation sequence in a one-to-one correspondence mode, the production sequence is completely matched with the procedure confirmation sequence, and the carrier finishes one-time circulation operation;
obtaining a tracing identifier of the carrier, and inquiring a repair item existing in the production sequence which is stopped to be updated, wherein the repair item is a repair item with a missing serial number;
inquiring current value information on each process position, marking current value information on the missing process position, and marking the process position and current value information for repairing the missing process;
transferring mounting information of the carrier in the detection information, generating the tracing information based on production information of the carrier in the current cycle operation process, and associating the tracing information with the mounting information;
the production information at least comprises the executed process flow and the current staff information.
In a second aspect, an embodiment of the present application provides a vehicle-based information tracing apparatus, where the apparatus includes:
a process editing module: editing a sensor sequence on a production line, and associating the sequence number with a process position;
a production monitoring module: acquiring detection information of each sensor on a production line in the running process of the carrier, associating the detection information with the serial number of the corresponding sensor, and generating a production sequence of the carrier according to the timestamp of the detection information;
a process confirmation module: and carrying out missing matching on the production sequence and a predefined process confirmation sequence, and sending repair information when the serial number of the production sequence is missing, wherein the repair information at least comprises identification information and the missing serial number of the carrier.
An information generation module: and when the production sequence of the carrier is completely matched with the process confirmation sequence, generating tracing information according to the production sequence and the repair project.
In a third aspect, an embodiment of the present application provides an electronic device, which includes a memory, a processor, and a computer program stored on the memory and executable on the processor, where the processor executes the computer program to implement the steps of the method as provided in the first aspect or any one of the possible implementation manners of the first aspect.
In a fourth aspect, an embodiment of the present application provides a computer-readable storage medium, on which a computer program is stored, where the computer program, when executed by a processor, implements a method as provided by the first aspect or any one of the possible implementation manners of the first aspect.
The beneficial effects of the invention are as follows:
the invention relates to a carrier-based information tracing method, which reflects the process progress of ready-made clothes by the operation of a carrier on a hanging production line, automatically confirms the process progress of the ready-made clothes in the production stage of the ready-made clothes, does not influence the normal operation of workers on stations, realizes effective production process monitoring and responsibility reaching, quickly responds to the problems of missing processes, senses faults and the like, is favorable for quickly positioning the problems and solving the problems, and is favorable for the stable operation of the production line.
With the real information in the production process, the tracing information of the corresponding clothes is generated, the generated information tracing support is provided for the sold ready-made clothes, the customer requirements are perfected, and the authenticity identification can be realized.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic flowchart of a vehicle-based information tracing method according to an embodiment of the present disclosure;
fig. 2 is a schematic structural diagram of a vehicle-based information tracing apparatus according to an embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of an electronic device according to an embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
In the following description, the terms "first" and "second" are used for descriptive purposes only and are not intended to indicate or imply relative importance. The following description provides embodiments of the present application, which may be combined or interchanged with one another, and therefore the present application is also to be construed as encompassing all possible combinations of the same and/or different embodiments described. Thus, if one embodiment includes features a, B, C and another embodiment includes features B, D, this application should also be construed as including embodiments that include all other possible combinations of one or more of a, B, C, D, although such embodiments may not be explicitly recited in the following text.
The following description provides examples, and does not limit the scope, applicability, or examples set forth in the claims. Changes may be made in the function and arrangement of elements described without departing from the scope of the disclosure. Various examples may omit, substitute, or add various procedures or components as appropriate. For example, the described methods may be performed in an order different than the order described, and various steps may be added, omitted, or combined. Furthermore, features described with respect to some examples may be combined into other examples.
Referring to fig. 1, fig. 1 is a schematic flowchart of a vehicle-based information tracing method according to an embodiment of the present disclosure. In an embodiment of the present application, the method includes:
s101, editing a sensor sequence on a production line, and associating the sequence number with a process position.
The application discloses an execution main body relates to a carrier, a sensor and a central control server on a hanging production line. Wherein, carry on the response chip on the carrier, the response chip can be passive electronic tags, and the inductor is used for detecting the information of response chip transmission for the information that the response chip transmitted can be detected and received by the inductor in certain extent. The information stored in the induction chip comprises fixed information and written information, wherein the fixed information is identification information of the carrier; the written information is information of the clothes currently carried by the carrier, such as the type, material, number and the like of the clothes. It can be understood that the identification information is fixed information, and can refer to the unique identification code design of the induction chip for identifying the carrier, so as to be convenient for distinguishing from other carriers; the written information is written by staff or equipment at a specific position and is related to the clothes transported by the carrier; however, since the carrier is used in a cyclic manner, the clothes mounted on the carrier may be different each time the carrier is operated in a cyclic manner, and the corresponding data needs to be rewritten.
In one embodiment, various processes are arranged on the hanging production line, and the carriers are circulated on the hanging production line once, so that a predetermined manufacturing process can be completed, namely, the manufacturing of a garment is completed. The length of the production line occupied by each process is different, and the number of required inductors is also different based on the requirements of the process. When the length of each process is determined, the process can be divided according to the installation position of the inductor, although a certain area is enlarged compared with the real process position, the process is divided finely without additionally arranging the inductor, so that the existing hanging production line can be directly borrowed, and the additional cost is reduced.
In this application, step S101 specifically includes:
correspondingly installing inductors at each process position on the production line, and editing a unique serial number for each inductor;
editing the code of the process position, correspondingly associating the serial number with the code of the process position, uploading to a server and storing.
In the embodiment of the application, the working procedure positions of the inductors, which are arranged on the production line, correspond to each other, so that the working procedure intervals can be conveniently divided, the time consumption of the operation of each working procedure can be monitored, and the working efficiency of workers can be reflected. Based on the information of the current staff on the process position, the current staff can be quickly corresponding to the current staff according to the serial number of the sensor, and the person responsible for the corresponding process in the corresponding time period is confirmed.
In the embodiment of the application, in a hanging production line, all working procedures of the carriers in operation are orderly arranged, and the serial numbers of the sensors on the production line have uniqueness, so that the mapping relation between the carriers and the sensors is single, no repetition exists, and the working procedure progress of the ready-made clothes can be effectively reflected.
For each process in the production line, the process may be repeated, the code of the process position can be edited, the serial number of the sensor is correspondingly associated with the code of the process position and uploaded to a server for storage, and the process progress in the running process of the carrier is identified and monitored by the serial number of the sensor.
If necessary, the code number may also be unique. The process position is confirmed through the serial number, so that the workers in the corresponding area can be quickly responded, and authenticity confirmation, management and control and the like are carried out on the process progress of the carrier.
S102, obtaining detection information of each sensor on the production line in the carrier operation process, associating the detection information with the corresponding serial number of the sensor, and generating a production sequence of the carrier according to a timestamp of the detection information.
In the embodiment of the present application, the sensing signal between the carrier and the sensor is used as the monitoring data of the process of the garment making process, and the sensor at the same position senses and detects a plurality of passing carriers. If the signal received by the sensor is defined as a detection signal, the sensor can detect corresponding data for each carrier, the detection signal is formed by data transmitted and responded by an induction chip carried by the carrier, and the detection information at least comprises identification information of the carrier and carrier mounting information.
Therefore, when the carrier approaches the sensor, the sensor can receive more detection information, the generation position of the detection information is the position of the sensor, and the situation that the carrier runs to the position and the garment manufacturing process carried by the carrier arrives at the position is indicated; the position of the inductor can reflect the working procedure process of the clothes.
In one embodiment, the process sequence of the clothes carried by the carrier arriving at the sensor position can be represented by the serial number of the sensor, and after one carrier passes through a plurality of sensors, the process sequence of the clothes can be represented by the serial number of the sensor in a time stamp sorting mode to form a generation sequence of the carrier, which can represent the process sequence of the clothes, and the specific steps include:
acquiring detection information of the sensors at each position on the production line, and associating the detection information with the serial numbers of the corresponding sensors;
reading the identification information of the carriers in the detection information, and dividing the detection information with the same identification information into the same group;
sequencing serial numbers corresponding to the detection information in the group by using the timestamp of the detection information so as to generate the production sequence when the carriers run on the production line;
updating the production sequence in real time according to the running of the carrier on the production line, and taking the identification information of the carrier as an index entry of the production sequence;
in this application, the detection information of inductor is formed to the response chip that the carrier carried on, and in certain interval, the inductor receives and detects the information that the response chip sent.
The multiple carriers run on the same production line, each sensor can detect the multiple carriers, detection information can be screened and divided according to identification information of the carriers, and sequencing is carried out by timestamps, so that the process progress of each carrier is generated based on a time line; in the embodiment of the application, the serial numbers of the sensors are used for sequencing to generate a production sequence of the carriers, and the production sequence reflects the process progress of the carriers in the current operation process.
It should be noted that, in the actual production process, the carrier is recycled, so that after the carrier completes one operation on the production line, the carrier is separated from the mounted garment and is not associated with the mounted garment, and at this time, the relationship between the carrier and the next garment should be reestablished, and the specific steps include:
after the carrier finishes one cycle operation on the production line, disconnecting the association between the identification information of the carrier and the data in the production operation, and terminating the real-time update of the production sequence; associating the carrier circulation batch with the index entry to form a tracing identifier of the production operation;
and when the carrier reenters the next cycle operation, reestablishing the association between the identification information of the carrier and the data in the next production operation.
In one possible implementation, a start point and a stop point may be set on the production line, and when the carrier runs to the start point and the stop point, it is regarded as that one cycle operation is completed, and at the same time, the written data of the carrier is deleted, and the mapping relationship between the identification information of the carrier and the associated data is disconnected, so that the carrier can establish data association with the ready-made clothes production information in the next cycle operation again.
It can be understood that after the vehicle completes one cycle operation, the data in the cycle operation are not necessarily connected with the vehicle, and can be directly disconnected. The formed production sequence and the cycle batch of the carriers are necessarily connected with the corresponding ready-made clothes, and are actual production information in the manufacturing process of the ready-made clothes, and a traceability mark can be formed so as to facilitate traceability of the production information of the corresponding ready-made clothes.
S103, missing matching is carried out on the production sequence and a predefined procedure confirmation sequence, and when the serial number of the production sequence is missing, repair information is sent, wherein the repair information at least comprises identification information and a missing serial number of a carrier.
In the embodiment of the application, the production sequence is generated based on the actual operation of the carrier, so that the production sequence is increased in real time before the carrier does not finish the current cycle operation, the process of the process continuously advances, and the generation of the serial number is only increased step by step; the sequence number of the production sequence can be matched with the sequence number in the process confirmation sequence in a one-to-one correspondence mode, if the sequence number is lost in the para position, the production sequence is lost, and the process of manufacturing ready-made clothes is possibly lost; if the para-position deletion does not exist, the production sequence is complete, and the manufacturing process of the ready-made clothes is normal.
In one possible embodiment, step S103 includes:
sequencing the serial numbers of the inductors on the production line in sequence according to the process flow of production operation, and predefining the serial numbers as a process confirmation sequence;
matching the production sequence increased in real time with the process confirmation sequence, and confirming the process flow undergone by the carrier in real time, specifically comprising:
acquiring the newly added serial numbers in the production sequence and the serial numbers in the procedure confirmation sequence, and performing one-to-one corresponding matching to judge whether the serial numbers in the production sequence are missing or not;
if no sequence number is missing in the corresponding area of the production sequence and the process confirmation sequence, the process flow of the carrier is normal;
and if the serial number is missing in the corresponding area of the production sequence and the process confirmation sequence, forming repair information together based on the missing serial number and the identification information of the carrier, and sending the repair information to a monitoring platform.
In the application, the serial numbers of the sensors at the corresponding process positions are sequentially sequenced by the process flow on the production line, so that the response sequence of the corresponding sensors when the carrier normally runs is formed, and the response sequence is predefined as a process confirmation sequence. The production sequence added in real time only corresponds to a part of regions in the process confirmation sequence, and the sequence number is matched correspondingly according to the interval of the process position. Because the process flow is determined, after the existing serial number of the carrier is determined, the subsequent newly added serial number of the carrier is clear in the process confirmation sequence, and if the newly added serial number of the production sequence is inconsistent with the sequence in the process confirmation sequence, the serial number is missing in the corresponding area; otherwise, the process flow is normal.
It will be appreciated that the monitoring platform is located in a server-dependent manner to facilitate on-site validation by monitoring personnel
In the embodiment of the present application, after the repair information is received, it cannot be determined whether there is a process missing or a failure of the inductor, and therefore, the method further includes determining and repairing missing properties of the missing serial number, and the specific steps include:
predefining reference time-consuming ranges of all the procedures;
acquiring serial numbers of all inductors in the starting and stopping points of each process position;
reading the time stamp of the detection information of each sensor corresponding to each process position, and calculating the retention time period of the carrier at each process position;
calculating the residence time of the carrier in the process with missing serial numbers based on the execution sequence of the process;
if the residence time is within the reference time-consuming range, outputting the missing property as a sensor fault;
if the residence time is less than the reference time-consuming range, outputting the missing property as a process missing;
adding the output content of the missing property into the repair information as a reference item, carrying out field verification on the missing property by a worker, and filling the missing serial number in the production sequence if the missing property is a sensor fault; if the process is missing, the missing process is repaired.
In this application, when restoreing the serial number that lacks, need pass through field work personnel's affirmation, for directly carrying out on-the-spot affirmation, carry out the reasoning nature to the disappearance nature according to the residence time in the embodiment of this application and judge, for the maintainer provides the possibility reason, be favorable to the maintainer to confirm the fault point fast.
When the worker confirms that the process is missing, the worker can do the repair work on the missing process; when the failure of the inductor is confirmed, the inductor can be replaced, missing serial numbers in the production sequence are synchronously filled, and the process progress of the garment is in a normal state. It will be appreciated that the replacement sensor inherits the serial number of the faulty sensor.
It should be noted that if the retention time is greater than the reference time-consuming range, the process delay is indicated, no inference can be made, and the missing property can be output as the process delay. For the delayed process, the reasonable judgment can be carried out according to the actual scene, if the process delay occurs in the rest time, the fault of the inductor is indicated, and the corresponding function is not closed in time; if the process is delayed within the operation time, the process is indicated to have problems, and the staff on duty should be reminded. And if necessary, the upper limit of the reference time-consuming range can be properly extended to deal with emergency situations and avoid the process delay phenomenon on the station.
The carrier is at the in-process of hanging the operation on the production line, and the real-time update of production sequence can demonstrate in monitor platform when appearing the serial number and lack to quick response, solution problem avoid the stall of whole production line.
And S104, when the production sequence of the carrier is completely matched with the process confirmation sequence, generating tracing information according to the production sequence and the repair project.
In the embodiment of the application, the carrier completes one cycle operation on the production line, which indicates that the ready-made clothes carried by the carrier has completed all the processes in the hanging production line, the production sequence and the process confirmation sequence can be completely aligned and matched, and the serial number in the production sequence is not newly added any more.
At the moment, the correlation between the identification information of the carrier and the production information of the clothes mounted in the current cycle operation is disconnected, so that a mapping relation is established between the identification information of the carrier and the production information of the clothes in the next cycle operation, and the cyclic use of the carrier is realized.
After the updating of the production sequence is terminated, the cycle batch of the carriers can be associated with the index entries to form a tracing identifier of the production operation, the corresponding carriers and batches can be traced, and the tracing identifier is used as an identification mark of the production operation so as to be convenient for inquiring and calling the production sequence.
Based on the tracing identifier, the production information of the clothes in the actual production process is traced and inquired, the tracing information is generated, the tracing information can be associated with the mounting information of the carrier, so that the tracing information is associated with the corresponding clothes, and data services can be provided for information tracing/quality inspection of the clothes by a subsequent quality inspection post, inquiry/tracing of the production information of the clothes by a client and the like.
It can be understood that after the production tracing information is obtained, the mounting information written in the sensing chip carried by the carrier can be covered, and the next production operation can be performed.
In one possible implementation, step S104 includes:
when the serial numbers in the production sequence of the carrier are matched with the serial numbers in the procedure confirmation sequence in a one-to-one correspondence manner, the production sequence is completely matched with the procedure confirmation sequence, and the carrier finishes one-time circulation operation;
obtaining a tracing identifier of the carrier, and inquiring a repair item existing in the production sequence which is stopped to be updated, wherein the repair item is a repair item with a missing serial number;
inquiring current value information on each process position, marking current value information on the missing process position, and marking the process position and current value information for supplementing the missing process;
and calling mounting information of the carrier in the detection information, and generating the tracing information based on production information of the carrier in the current cycle operation process and associating the tracing information with the mounting information.
In the embodiment of the application, the identifiable label can be set for the clothes completing all the procedures, and is associated with the tracing information. The identification information contained in the label can be the type, material, number and the like of the clothes, and preferably can be matched with the mounting information so as to establish a mapping relation with the tracing information quickly.
The production information at least comprises an executed process flow and current staff information, wherein the process flow comprises the executed process flow and a repair item; it is understood that the process flow executed may be a conventional process flow or a process flow with rework.
In the embodiment of the application, for the repair of the fault of the sensor, the fault is monitored substantially and is not taken as a repair project influencing the working procedure of the clothes, the real production information of the clothes is not influenced, and the repair project is irrelevant to workers on the station; and the repair work of the missing process is taken as a repair project influencing the clothes process and added into the traceability information, and both the quality control post and the client have the right to know the real production information of the clothes.
It can be understood that the current value information at the process position at least comprises current value personnel information and a current value time period, the data is fixed, and the query call can trace the responsible person. When repairing, the new person in charge is effectively traced according to the repair position and the corresponding current value information.
It is understood that a cyclic batch of carriers includes a time of use, a batch of use of carriers.
Based on the method, when the production sequence of a certain carrier stagnates at a certain node for a long time, the worker can confirm on site and repair the data, and the corresponding carrier or the corresponding inductor is overhauled.
The information tracing apparatus based on a vehicle according to the embodiment of the present application will be described in detail with reference to fig. 2. It should be noted that the vehicle-based information tracing apparatus shown in fig. 2 is used for executing the method of the embodiment shown in fig. 1 of the present application, and for convenience of description, only the portions related to the embodiment of the present application are shown, and specific technical details are not disclosed, please refer to the embodiment shown in fig. 1 of the present application.
Referring to fig. 2, fig. 2 is a schematic structural diagram of an information tracing apparatus based on a vehicle according to an embodiment of the present disclosure. As shown in fig. 2, the apparatus includes:
the process editing module 201: editing a sensor sequence on a production line, and associating the sequence number with a process position;
the production monitoring module 202: acquiring detection information of each sensor on a production line in the running process of the carrier, associating the detection information with the serial number of the corresponding sensor, and generating a production sequence of the carrier according to the timestamp of the detection information;
the process confirmation module 203: and carrying out deletion matching on the production sequence and a predefined procedure confirmation sequence, and sending repair information when the serial number of the production sequence is deleted, wherein the repair information at least comprises identification information and a deletion serial number of the carrier.
The information generation module 204: and when the production sequence of the carrier is completely matched with the process confirmation sequence, generating tracing information according to the production sequence and the repair project.
It is clear to a person skilled in the art that the solution according to the embodiments of the present application can be implemented by means of software and/or hardware. The "unit" and "module" in this specification refer to software and/or hardware that can perform a specific function independently or in cooperation with other components, where the hardware may be, for example, a Field-Programmable Gate Array (FPGA), an Integrated Circuit (IC), or the like.
Each processing unit and/or module in the embodiments of the present application may be implemented by an analog circuit that implements the functions described in the embodiments of the present application, or may be implemented by software that executes the functions described in the embodiments of the present application.
Referring to fig. 3, a schematic structural diagram of an electronic device according to an embodiment of the present application is shown, where the electronic device may be used to implement the method in the embodiment shown in fig. 1. As shown in fig. 3, the electronic device 300 may include: at least one central processor 301, at least one network interface 304, a user interface 303, a memory 305, at least one communication bus 302.
Wherein a communication bus 302 is used to enable the connection communication between these components.
The user interface 303 may include a Display screen (Display) and a Camera (Camera), and the optional user interface 303 may further include a standard wired interface and a wireless interface.
The network interface 304 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface), among others.
The central processor 301 may include one or more processing cores. The central processor 301 connects various parts within the entire electronic device 300 using various interfaces and lines, and performs various functions of the terminal 300 and processes data by executing or executing instructions, programs, code sets, or instruction sets stored in the memory 305 and calling data stored in the memory 305. Alternatively, the central Processing unit 301 may be implemented in at least one hardware form of Digital Signal Processing (DSP), field-Programmable Gate Array (FPGA), and Programmable Logic Array (PLA). The CPU 301 may integrate one or a combination of a Central Processing Unit (CPU), a Graphics Processing Unit (GPU), a modem, and the like. Wherein, the CPU mainly processes an operating system, a user interface, an application program and the like; the GPU is used for rendering and drawing the content required to be displayed by the display screen; the modem is used to handle wireless communications. It is understood that the modem may not be integrated into the cpu 301, but may be implemented by a single chip.
The Memory 305 may include a Random Access Memory (RAM) or a Read-Only Memory (Read-Only Memory). Optionally, the memory 305 includes a non-transitory computer-readable medium. The memory 305 may be used to store instructions, programs, code, sets of codes, or sets of instructions. The memory 305 may include a stored program area and a stored data area, wherein the stored program area may store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playing function, an image playing function, etc.), instructions for implementing the various method embodiments described above, and the like; the storage data area may store data and the like referred to in the above respective method embodiments. The memory 305 may alternatively be at least one storage device located remotely from the central processor 301. As shown in fig. 3, memory 305, which is a type of computer storage medium, may include an operating system, a network communication module, a user interface module, and program instructions.
In the electronic device 300 shown in fig. 3, the user interface 303 is mainly used as an interface for providing input for a user, and acquiring data input by the user; the cpu 301 may be configured to call the carrier-based information tracing application stored in the memory 305, and specifically perform the following operations:
editing a sensor sequence on a production line, and associating the sequence number with a process position;
acquiring detection information of each sensor on the production line in the running process of the carrier, associating the detection information with the corresponding serial number of the sensor, and generating a production sequence of the carrier according to a timestamp of the detection information;
missing matching is carried out on the production sequence and a predefined procedure confirmation sequence, and when a serial number of the production sequence is missing, repair information is sent, wherein the repair information at least comprises identification information and a missing serial number of a carrier;
and when the production sequence of the carrier is completely matched with the process confirmation sequence, generating tracing information according to the production sequence and the repair project.
The present application also provides a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, carries out the steps of the above-mentioned method. The computer-readable storage medium may include, but is not limited to, any type of disk including floppy disks, optical disks, DVD, CD-ROMs, microdrive, and magneto-optical disks, ROMs, RAMs, EPROMs, EEPROMs, DRAMs, VRAMs, flash memory devices, magnetic or optical cards, nanosystems (including molecular memory ICs), or any type of media or device suitable for storing instructions and/or data.
It should be noted that, for simplicity of description, the above-mentioned method embodiments are described as a series of acts or combination of acts, but those skilled in the art will recognize that the present application is not limited by the order of acts described, as some steps may occur in other orders or concurrently depending on the application. Further, those skilled in the art should also appreciate that the embodiments described in the specification are preferred embodiments and that the acts and modules referred to are not necessarily required in this application.
In the foregoing embodiments, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to the related descriptions of other embodiments.
In the several embodiments provided in the present application, it should be understood that the disclosed apparatus may be implemented in other manners. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the units is only one type of logical functional division, and other divisions may be realized in practice, for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of some service interfaces, devices or units, and may be an electrical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one position, or may be distributed on multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present application may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated unit, if implemented as a software functional unit and sold or used as a stand-alone product, may be stored in a computer readable memory. Based on such understanding, the technical solution of the present application may be substantially implemented or a part of or all or part of the technical solution contributing to the prior art may be embodied in the form of a software product stored in a memory, and including several instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method described in the embodiments of the present application. And the aforementioned memory comprises: various media capable of storing program codes, such as a usb disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a removable hard disk, a magnetic disk, or an optical disk.
Those skilled in the art will appreciate that all or part of the steps in the methods of the above embodiments may be implemented by a program which instructs associated hardware to perform the steps, and the program may be stored in a computer readable memory, and the memory may include: flash disks, read-Only memories (ROMs), random Access Memories (RAMs), magnetic or optical disks, and the like.
The above description is only an exemplary embodiment of the present disclosure, and the scope of the present disclosure should not be limited thereby. That is, all equivalent changes and modifications made in accordance with the teachings of the present disclosure are intended to be included within the scope of the present disclosure. Embodiments of the present disclosure will be readily apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

Claims (10)

1. A vehicle-based information tracing method is characterized by comprising the following steps:
editing a sensor sequence on a production line, and associating the sequence number with a process position;
acquiring detection information of each sensor on the production line in the carrier operation process, associating the detection information with the corresponding serial number of the sensor, and generating a production sequence of the carrier according to a timestamp of the detection information;
missing matching the production sequence with a predefined procedure confirmation sequence, and sending repair information when the production sequence has a missing sequence number, wherein the repair information at least comprises identification information and a missing sequence number of a carrier;
and when the production sequence of the carrier is completely matched with the process confirmation sequence, generating tracing information according to the production sequence and the repair project.
2. The vehicle-based information tracing method according to claim 1, wherein editing the sensor sequence on the production line and associating the serial number with the process position comprises:
correspondingly installing inductors at each process position on the production line, and editing a unique serial number for each inductor;
editing the code of the process position, correspondingly associating the serial number with the code of the process position, uploading to a server and storing.
3. The vehicle-based information tracing method according to claim 1, wherein an induction chip is mounted on the vehicle, the information emitted by the induction chip can be detected by the inductor, and the information emitted by the induction chip includes: identification information of the carrier and mounting information of the carrier;
the carrier is provided with a label, and the label content comprises identification information of the carrier.
4. The vehicle-based information tracing method according to claim 1, wherein the step of obtaining detection information of each sensor on the production line during a vehicle operation process, associating the detection information with a corresponding serial number of the sensor, and generating a production sequence of the vehicle according to a timestamp of the detection information comprises:
acquiring detection information of each sensor on the production line, and associating the detection information with the serial number of the corresponding sensor;
reading the identification information of the carriers in the detection information, and dividing the detection information with the same identification information into the same group;
sequencing serial numbers corresponding to the detection information in the group by using the timestamp of the detection information so as to generate the production sequence when the carriers run on the production line;
updating the production sequence in real time according to the running of the carrier on the production line, and taking the identification information of the carrier as an index entry of the production sequence; the production sequence reflects the process progress of the carrier in the operation process;
after the carrier finishes one cycle operation on the production line, disconnecting the association between the identification information of the carrier and the data in the production operation, and terminating the real-time update of the production sequence; associating the cyclic batch of the carriers with the index entries to form a tracing identifier of the production operation;
and when the carrier reenters the next cycle operation, reestablishing the association between the identification information of the carrier and the data in the next production operation.
5. The carrier-based information tracing method according to claim 4, wherein the step of performing missing matching on the production sequence and a predefined process confirmation sequence, and when there is a sequence number missing in the production sequence, sending repair information, the repair information at least including identification information and missing sequence number of a carrier, comprises:
sequencing the serial numbers of the inductors on the production line in sequence according to the process flow of production operation, and predefining the serial numbers as a process confirmation sequence;
matching the production sequence added in real time with the process confirmation sequence, and confirming the process flow which the carrier has undergone in real time, specifically comprising:
acquiring the newly added serial numbers in the production sequence and the serial numbers in the procedure confirmation sequence, and judging whether the serial numbers in the production sequence are missing or not;
if no serial number is missing in the corresponding area of the production sequence and the process confirmation sequence, the process flow of the carrier is normal;
and if the serial number is missing in the corresponding area of the production sequence and the process confirmation sequence, forming repair information together based on the missing serial number and the identification information of the carrier, and sending the repair information to a monitoring platform.
6. The vehicle-based information tracing method according to claim 5, further comprising determining and repairing missing properties of missing sequence numbers:
predefining reference time-consuming ranges of all the procedures;
acquiring serial numbers of all inductors in the starting and stopping points of each process position;
reading the time stamp of the detection information of each sensor corresponding to each process position, and calculating the retention time period of the carrier at each process position;
calculating the residence time of the carrier in the process with missing serial numbers based on the execution sequence of the process;
if the residence time is within the reference time-consuming range, outputting the missing property as a sensor fault;
if the residence time is less than the reference time-consuming range, outputting the missing property as a process missing;
adding the output content of the missing property into the repair information as a reference item, carrying out field verification on the missing property by a worker, and filling the missing serial number in the production sequence if the missing property is a sensor fault; if the process is missing, the missing process is repaired.
7. The vehicle-based information tracing method according to claim 6, wherein generating tracing information from the production sequence and repair items when the production sequence of the vehicle completely matches the process confirmation sequence comprises:
when the serial numbers in the production sequence of the carrier are matched with the serial numbers in the procedure confirmation sequence in a one-to-one correspondence mode, the production sequence is completely matched with the procedure confirmation sequence, and the carrier finishes one-time circulation operation;
obtaining a tracing identifier of the carrier, and inquiring a repair item existing in the production sequence which is stopped to be updated, wherein the repair item is a repair item with a missing serial number;
inquiring current value information on each process position, marking current value information on the missing process position, and marking the process position and current value information for supplementing the missing process;
transferring mounting information of the carrier in the detection information, generating the tracing information based on production information of the carrier in the current cycle operation process, and associating the tracing information with the mounting information;
the production information at least comprises the executed process flow and the current staff information.
8. An information tracing device based on a carrier is characterized by comprising:
a process editing module: editing a sensor sequence on a production line, and associating the sequence number with a process position;
a production monitoring module: acquiring detection information of each sensor on the production line in the carrier operation process, associating the detection information with the corresponding serial number of the sensor, and generating a production sequence of the carrier according to a timestamp of the detection information;
a process confirmation module: missing matching the production sequence with a predefined procedure confirmation sequence, and sending repair information when the production sequence has a missing sequence number, wherein the repair information at least comprises identification information and a missing sequence number of a carrier;
an information generation module: and when the production sequence of the carrier is completely matched with the process confirmation sequence, generating tracing information according to the production sequence and the repair project.
9. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the steps of the method according to any of claims 1-7 are implemented when the computer program is executed by the processor.
10. A computer-readable storage medium, on which a computer program is stored which, when being executed by a processor, carries out the steps of the method according to any one of claims 1 to 7.
CN202210884163.5A 2022-07-26 2022-07-26 Information tracing method and device based on carrier Pending CN115345444A (en)

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