CN115340712A - A functional edible composite film based on pullulan and its preparation method - Google Patents
A functional edible composite film based on pullulan and its preparation method Download PDFInfo
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- CN115340712A CN115340712A CN202211047594.2A CN202211047594A CN115340712A CN 115340712 A CN115340712 A CN 115340712A CN 202211047594 A CN202211047594 A CN 202211047594A CN 115340712 A CN115340712 A CN 115340712A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 40
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- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/46—Applications of disintegrable, dissolvable or edible materials
- B65D65/463—Edible packaging materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/46—Applications of disintegrable, dissolvable or edible materials
- B65D65/466—Bio- or photodegradable packaging materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2305/00—Characterised by the use of polysaccharides or of their derivatives not provided for in groups C08J2301/00 or C08J2303/00
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2305/00—Characterised by the use of polysaccharides or of their derivatives not provided for in groups C08J2301/00 or C08J2303/00
- C08J2305/02—Dextran; Derivatives thereof
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- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/053—Polyhydroxylic alcohols
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
本发明申请属于食品包装技术领域,具体公开了一种基于普鲁兰多糖的功能性可食性复合膜及其制备方法,以普鲁兰多糖、黑木耳多糖/蛋白为成膜基质,并加入可食性甘油作为增塑剂,经过脱气消泡后倒入模具流延成膜、干燥揭膜平衡可得;本发明的优点在于:以残次黑木耳和残渣为原料提取黑木耳蛋白和多糖,极大程度上降低了废物处理和黑木耳蛋白/多糖的制备成本,原料来源广泛、无毒害并对人体有保健作用;生产工艺简单高效,产品环保无污染、有安全可食性,有效解决了黑木耳残次品的丢弃所造成的资源浪费和环境污染问题。
The application of the present invention belongs to the technical field of food packaging, and specifically discloses a functional edible composite film based on pullulan polysaccharide and a preparation method thereof. Edible glycerin is used as a plasticizer, and after degassing and defoaming, it is poured into a mold to form a film, and the film is dried and peeled off to obtain a balance; the advantages of the present invention are: the black fungus protein and polysaccharides are extracted from the black fungus and residues as raw materials, It greatly reduces the waste treatment and the preparation cost of black fungus protein/polysaccharide. The source of raw materials is extensive, non-toxic and has a health care effect on the human body; Waste of resources and environmental pollution caused by the discarding of defective fungus products.
Description
技术领域technical field
本发明属于食品包装技术领域,具体公开了一种基于普鲁兰多糖的功能性可食性复合膜及其制备方法。The invention belongs to the technical field of food packaging, and specifically discloses a pullulan-based functional edible composite film and a preparation method thereof.
背景技术Background technique
塑料包装膜不可食用、不可降解、难以回收,废弃的塑料包装容易造成资源浪费,污染环境。天然高分子生物材料制成的可食性膜更加环保、容易分解。可食用膜是利用可以食用的材料,通过辅助添加交联剂、增塑剂等成膜助剂,通过不同分子间相互作用形成具有多孔网络结构的可降解多功能薄膜,可通过包裹、浸渍、涂布和微胶囊等方式覆盖在食品表面/内部,保持食品的安全、质量和延长货架期。根据的成膜材料可将薄膜分成多糖类、蛋白类、脂质类和复合型,其中多糖基可食用薄膜具有高成膜性、功能性营养特性、良好的机械和屏障特性以及化学稳定性。Plastic packaging film is inedible, non-degradable, and difficult to recycle. Discarded plastic packaging is likely to cause waste of resources and pollute the environment. Edible films made of natural polymer biomaterials are more environmentally friendly and easy to decompose. Edible film is a degradable multifunctional film with a porous network structure formed through the interaction of different molecules by adding film-forming aids such as cross-linking agents and plasticizers using edible materials. It can be wrapped, impregnated, Coating and microcapsules are used to cover the surface/inside of food to maintain food safety, quality and extend shelf life. According to the film-forming materials, the films can be divided into polysaccharides, proteins, lipids and complex types, among which polysaccharide-based edible films have high film-forming properties, functional nutritional properties, good mechanical and barrier properties, and chemical stability .
普鲁兰多糖(Pullulan,PUL)是一种从黑酵母菌的发酵培养基中获得的非离子型胞外多糖,它是一种无臭、无味、可食用的水溶性聚合物,没有任何毒性和致突变性,它的分子量在4.5×104~6×105Da范围内,其特征分子式为(C6H10O5)n。它由α-(1,4)糖苷键连接的α-(1,6)重复麦芽三糖单元组成,PUL由于G3单元的吡喃葡萄糖环上存在九个羟基而具有独特的物理化学特性,如良好的成膜性能、高水溶性、阻氧性能和可降解性。普鲁兰多糖膜表面透明、无色、无味、无毒,具有良好的耐油、耐氧性和高的热稳定性和生物降解性,可用作食品包装材料。普鲁兰多糖薄膜的脆性、易碎性、高成本和缺乏活性功能限制了其更广泛的应用。基于普鲁兰多糖的共混物和复合膜的设计是克服这些内在限制并获得生物活性可食用包装系统以改善食品的保质期、安全性和质量的选择路径。不同种类的具有抗氧化和抗菌活性的生物活性化合物(如多酚类化合物、纳米材料、多肽、植物精油和真菌提取物)已被添加到多糖膜基质中,以开发创新的活性膜。Pullulan (Pullulan, PUL) is a non-ionic exopolysaccharide obtained from the fermentation medium of black yeast. It is an odorless, tasteless, edible water-soluble polymer without any toxicity And mutagenicity, its molecular weight is in the range of 4.5×10 4 ~6×10 5 Da, and its characteristic molecular formula is (C 6 H 10 O 5 ) n . It consists of α-(1,6) repeating maltotriose units linked by α-(1,4) glycosidic bonds, PUL has unique physicochemical properties due to the presence of nine hydroxyl groups on the glucopyranose ring of the G3 unit, such as Good film-forming properties, high water solubility, oxygen barrier properties and degradability. Pullulan film surface is transparent, colorless, odorless, non-toxic, has good oil resistance, oxygen resistance, high thermal stability and biodegradability, and can be used as food packaging materials. The brittleness, fragility, high cost, and lack of active functions of pullulan films limit its wider application. The design of pullulan-based blends and composite films is the route of choice to overcome these inherent limitations and obtain bioactive edible packaging systems for improved shelf life, safety, and quality of food products. Different kinds of bioactive compounds with antioxidant and antibacterial activities (such as polyphenolic compounds, nanomaterials, peptides, plant essential oils, and fungal extracts) have been added to polysaccharide membrane matrices to develop innovative active membranes.
黑木耳(Auricularia auricula),又名树鸡、光木耳、木蕊等,木耳科木耳属胶质真菌,被广泛用作健康食品和传统药物。黑木耳子实体胶质含量较高,质地柔软平滑,味道鲜美,中医学认为,黑木耳具有润肺止咳、滋肾养胃、润燥、补气养血等作用。碳水化合物和蛋白是黑木耳的主要活性成分。通过对黑木耳子实体干品测定可知黑木耳多糖(Auricularia auricula polysaccharide,AAP)占比61%,黑木耳蛋白(Auriculariaauricula protein,AAPR)占比为11.38%。黑木耳在功能性食品、化妆品和药品中具有潜在的价值。黑木耳在采摘分拣过程中存在大量未发霉的残次品,其中耳根、碎木耳、及未开发残次黑木耳占到总产量的5%~10%,这些黑木耳残次品主要作为废弃物丢弃,不仅造成了环境污染,也造成了资源浪费。Black fungus (Auricularia auricula), also known as tree chicken, light fungus, wood pistil, etc., is a colloid fungus of the family Auriculariaceae, and is widely used as health food and traditional medicine. The fruit body of black fungus has high colloid content, soft and smooth texture, and delicious taste. According to traditional Chinese medicine, black fungus has the functions of moistening lung and relieving cough, nourishing kidney and stomach, moistening dryness, nourishing qi and nourishing blood, etc. Carbohydrates and protein are the main active ingredients of black fungus. Through the determination of the dry fruiting body of black fungus, it can be known that the black fungus polysaccharide (Auricularia auricula polysaccharide, AAP) accounts for 61%, and the black fungus protein (Auricularia auricula protein, AAPR) accounts for 11.38%. Black fungus has potential value in functional food, cosmetics and medicine. During the picking and sorting process of black fungus, there are a large number of defective products that are not moldy. Among them, ear roots, broken fungus, and undeveloped defective black fungus account for 5% to 10% of the total output. These defective black fungus are mainly used as waste. Disposal of waste not only causes environmental pollution, but also wastes resources.
发明内容Contents of the invention
本发明的目的在于提供一种基于普鲁兰多糖的功能性可食性复合膜及其制备方法,以解决黑木耳残次品的丢弃造成的资源浪费和环境污染问题。The object of the present invention is to provide a functional edible composite film based on pullulan and a preparation method thereof, so as to solve the problems of waste of resources and environmental pollution caused by discarding defective black fungus products.
为了达到上述目的,本发明的技术方案为:一种基于普鲁兰多糖的功能性可食性复合膜,以普鲁兰多糖、黑木耳多糖/蛋白为成膜基质,加入可食性甘油作为增塑剂,经过脱气消泡后倒入模具流延成膜、干燥揭膜平衡可得。In order to achieve the above object, the technical solution of the present invention is: a functional edible composite film based on pullulan, with pullulan and black fungus polysaccharide/protein as film-forming matrix, adding edible glycerin as plasticizer After degassing and defoaming, it is poured into a mold to form a film, dried and peeled off to balance.
进一步,一种基于普鲁兰多糖的功能性可食性复合膜的制备方法,包括以下步骤:Further, a preparation method of a functional edible composite film based on pullulan comprises the following steps:
(1)制备普鲁兰多糖溶液:将普鲁兰多糖溶解在蒸馏水中制备质量浓度为1.6%-2.4%的普鲁兰多糖溶液;(1) Preparation of pullulan solution: dissolving pullulan in distilled water to prepare a pullulan solution with a mass concentration of 1.6%-2.4%;
(2)加入增塑剂:向步骤(1)得到的普鲁兰多糖溶液中加入质量分数为18%-22%的可食性甘油,得到混合溶液;(2) adding a plasticizer: adding edible glycerol with a mass fraction of 18%-22% to the pullulan solution obtained in step (1) to obtain a mixed solution;
(3)制备黑木耳多糖/蛋白溶液:将黑木耳多糖和黑木耳蛋白溶解在蒸馏水中制备黑木耳多糖和黑木耳蛋白配比为步骤(1)中普鲁兰多糖质量的20%:0%-0%:20%的黑木耳多糖/蛋白溶液;(3) Preparation of black fungus polysaccharide/protein solution: dissolving black fungus polysaccharide and black fungus protein in distilled water to prepare black fungus polysaccharide and black fungus protein ratio is 20% of the pullulan quality in step (1): 0% -0%: 20% black fungus polysaccharide/protein solution;
(4)制备黑木耳多糖/蛋白/普鲁兰多糖复合成膜溶液:将步骤(2)得到的混合溶液与步骤(3)得到的黑木耳多糖/蛋白溶液混合,加热并在水浴中搅拌,直到混合溶液完全溶解均匀,然后磁力搅拌得到成膜溶液;(4) Preparation of black fungus polysaccharide/protein/pullulan composite film-forming solution: mix the mixed solution obtained in step (2) with the black fungus polysaccharide/protein solution obtained in step (3), heat and stir in a water bath, Until the mixed solution is completely dissolved and uniform, and then magnetically stirred to obtain a film-forming solution;
(5)脱气消泡:对步骤(4)得到的成膜溶液进行超声脱气消泡处理;(5) degassing and defoaming: the film-forming solution obtained in step (4) is subjected to ultrasonic degassing and defoaming;
(6)流延成膜:将成膜溶液倒入亚克力板模具中流延成膜,得到复合膜;(6) Cast film formation: pour the film-forming solution into an acrylic plate mold to cast a film to obtain a composite film;
(7)干燥揭膜:将步骤(6)得到的复合膜加热干燥,待冷却至常温后,将膜剥离;(7) drying and peeling off the film: the composite film obtained in step (6) is heated and dried, and after being cooled to normal temperature, the film is peeled off;
(8)平衡:将复合膜置于恒温恒湿箱中平衡36-60h。(8) Balance: place the composite film in a constant temperature and humidity box to balance for 36-60 hours.
本技术方案的工作原理在于:从残次黑木耳和残渣为原料提取黑木耳多糖和黑木耳蛋白,与普鲁兰多糖共同作为成膜基质制备,并加入可食性甘油作为增塑剂,脱气消泡、流延成膜,干燥得到一种基于普鲁兰多糖的功能性可食性复合膜。The working principle of this technical solution is: extract black fungus polysaccharide and black fungus protein from defective black fungus and residues as raw materials, prepare it together with pullulan polysaccharide as a film-forming matrix, add edible glycerin as a plasticizer, and degas Defoaming, casting into a film, and drying to obtain a functional edible composite film based on pullulan.
本技术方案的有益效果在于:The beneficial effects of this technical solution are:
(1)黑木耳多糖和黑木耳蛋白是从真菌黑木耳中提取的天然高分子物质,制备的黑木耳多糖/蛋白/普鲁兰多糖基复合膜具有安全可食性;(1) Black fungus polysaccharide and black fungus protein are natural polymer substances extracted from the fungus black fungus, and the prepared black fungus polysaccharide/protein/pullulan polysaccharide-based composite film is safe and edible;
(2)黑木耳多糖和黑木耳蛋白具有抗氧化性、抗菌活性,具有成为天然聚合物抗氧化剂和抗菌剂的潜力,可赋予黑木耳多糖/蛋白/普鲁兰多糖基复合膜更优的功能活性,有利于发挥更好的保鲜作用;(2) Black fungus polysaccharides and black fungus proteins have antioxidant and antibacterial activities, and have the potential to become natural polymer antioxidants and antibacterial agents, which can endow black fungus polysaccharide/protein/pullulan-based composite films with better functions Activity, which is beneficial to play a better fresh-keeping effect;
(3)黑木耳多糖和黑木耳蛋白是具有特殊营养价值的物质,黑木耳多糖具有广泛的生理活性,黑木耳蛋白具有8种人体必需的氨基酸,对促进人的健康存在有益的保健作用;(3) Black fungus polysaccharide and black fungus protein are substances with special nutritional value. Black fungus polysaccharide has a wide range of physiological activities, and black fungus protein has 8 kinds of essential amino acids, which have beneficial health effects on promoting human health;
(4)黑木耳多糖、黑木耳蛋白和普鲁兰多糖是天然聚合物,制备的黑木耳多糖/蛋白/普鲁兰多糖基复合膜使用后可食用也可被微生物降解,并不会对环境造成污染;(4) Black fungus polysaccharide, black fungus protein and pullulan polysaccharide are natural polymers, and the prepared black fungus polysaccharide/protein/pullulan polysaccharide-based composite film can be eaten or degraded by microorganisms after use, and will not affect the environment create pollution;
(5)黑木耳多糖和黑木耳蛋白生产工艺简单、效率高,普鲁兰多糖制备工艺成熟,可持续提供制备黑木耳多糖/蛋白/普鲁兰多糖基复合膜的原材料;(5) The production process of black fungus polysaccharide and black fungus protein is simple and efficient, and the production process of pullulan polysaccharide is mature, which can continuously provide raw materials for the preparation of black fungus polysaccharide/protein/pullulan-based composite film;
(6)以残次黑木耳和残渣为原料提取黑木耳蛋白和多糖,极大程度上降低了废物处理和黑木耳蛋白/多糖的制备成本,黑木耳多糖、蛋白/普鲁兰多糖基复合膜使用后可自行降解,进一步降低回收成本。(6) Black fungus protein and polysaccharides were extracted from defective black fungus and residues, which greatly reduced the cost of waste treatment and black fungus protein/polysaccharide preparation, and the black fungus polysaccharide, protein/pullulan polysaccharide-based composite film It can be degraded by itself after use, further reducing recycling costs.
进一步,步骤(4)中水浴温度为35-45℃,磁力搅拌时间为10-20min。Further, in step (4), the temperature of the water bath is 35-45° C., and the magnetic stirring time is 10-20 min.
进一步,步骤(5)中超声处理条件为功率120-180W,时间为5-15min。Further, the ultrasonic treatment condition in step (5) is a power of 120-180W and a time of 5-15min.
进一步,步骤(7)加热条件为40-50℃,干燥时间为6-10h。Further, the heating condition in step (7) is 40-50° C., and the drying time is 6-10 hours.
进一步,步骤(8)中平衡条件为相对湿度55-65%,温度20-30℃。Further, the equilibrium conditions in step (8) are 55-65% relative humidity and 20-30° C. temperature.
附图说明Description of drawings
图1是本发明一种基于普鲁兰多糖的功能性可食性复合膜及其制备方法实施例中,含不同比例黑木耳多糖(AAP)和黑木耳蛋白(AAPR)的普鲁兰多糖基复合膜的表面和横截面扫描电子显微图;Fig. 1 is a kind of pullulan-based functional edible composite film of the present invention and its preparation method embodiment, the pullulan polysaccharide-based composite film containing different proportions of black fungus polysaccharide (AAP) and black fungus protein (AAPR) Surface and cross-sectional scanning electron micrographs of the membrane;
图2是实施例中含不同比例AAP和AAPR的普鲁兰基复合膜的红外光谱图;Fig. 2 is the infrared spectrogram of the pullulan base composite film containing different proportions of AAP and AAPR in the embodiment;
图3是实施例中含不同比例AAP和AAPR的普鲁兰基复合膜的差示扫描量热法热特征曲线图;Fig. 3 is the differential scanning calorimetry thermal characteristic curve of the pullulan base composite film containing different proportions of AAP and AAPR in the embodiment;
图4是实施例中含不同比例AAP和AAPR的普鲁兰基复合膜的X射线衍射谱图;Fig. 4 is the X-ray diffraction spectrogram of the pullulan-based composite film containing different ratios of AAP and AAPR in an embodiment;
图5是实施例中不同比例的AAP和AAPR复合膜对DPPH和ABTS自由基清除活性对比图;Fig. 5 is the contrast figure of DPPH and ABTS free radical scavenging activity of AAP and AAPR composite film of different proportions in the embodiment;
图6是实施例中含不同比例AAP和AAPR的普鲁兰多糖基复合膜的抗菌活性对比图。Fig. 6 is a comparison chart of antibacterial activity of pullulan-based composite films containing different proportions of AAP and AAPR in the examples.
具体实施方式Detailed ways
下面通过具体实施方式和附图进一步详细说明:Below by specific embodiment and accompanying drawing, further describe in detail:
图1是本发明一种基于普鲁兰多糖的功能性可食性复合膜及其制备方法实施例中,含不同比例黑木耳多糖(AAP)和黑木耳蛋白(AAPR)的普鲁兰多糖基复合膜的表面和横截面扫描电子显微图;Fig. 1 is a kind of pullulan-based functional edible composite film of the present invention and its preparation method embodiment, the pullulan polysaccharide-based composite film containing different proportions of black fungus polysaccharide (AAP) and black fungus protein (AAPR) Surface and cross-sectional scanning electron micrographs of the membrane;
图2是实施例中含不同比例AAP和AAPR的普鲁兰基复合膜的红外光谱图;Fig. 2 is the infrared spectrogram of the pullulan base composite film containing different proportions of AAP and AAPR in the embodiment;
图3是实施例中含不同比例AAP和AAPR的普鲁兰基复合膜的差示扫描量热法热特征曲线图;Fig. 3 is the differential scanning calorimetry thermal characteristic curve of the pullulan base composite film containing different proportions of AAP and AAPR in the embodiment;
图4是实施例中含不同比例AAP和AAPR的普鲁兰基复合膜的X射线衍射谱图;Fig. 4 is the X-ray diffraction spectrogram of the pullulan-based composite film containing different ratios of AAP and AAPR in an embodiment;
图5是实施例中不同比例的AAP和AAPR复合膜对DPPH和ABTS自由基清除活性对比图;Fig. 5 is the contrast figure of DPPH and ABTS free radical scavenging activity of AAP and AAPR composite film of different proportions in the embodiment;
图6是实施例中含不同比例AAP和AAPR的普鲁兰多糖基复合膜的抗菌活性对比图。Fig. 6 is a comparison chart of antibacterial activity of pullulan-based composite films containing different proportions of AAP and AAPR in the examples.
一种基于普鲁兰多糖的功能性可食性复合膜及其制备方法,包括以下步骤:A functional edible composite film based on pullulan and a preparation method thereof, comprising the following steps:
(1)制备普鲁兰多糖溶液:将普鲁兰多糖溶解在蒸馏水中制备质量浓度为1.6%-2.4%的普鲁兰多糖溶液;(1) Preparation of pullulan solution: dissolving pullulan in distilled water to prepare a pullulan solution with a mass concentration of 1.6%-2.4%;
(2)加入增塑剂:向步骤(1)得到的普鲁兰多糖溶液中加入质量分数为18%-22%的可食性甘油,得到混合溶液;(2) adding a plasticizer: adding edible glycerol with a mass fraction of 18%-22% to the pullulan solution obtained in step (1) to obtain a mixed solution;
(3)制备黑木耳多糖/蛋白溶液:将黑木耳多糖和黑木耳蛋白溶解在蒸馏水中制备黑木耳多糖和黑木耳蛋白配比为步骤(1)中普鲁兰多糖质量的20%:0%-0%:20%的黑木耳多糖/蛋白溶液;(3) Preparation of black fungus polysaccharide/protein solution: dissolving black fungus polysaccharide and black fungus protein in distilled water to prepare black fungus polysaccharide and black fungus protein ratio is 20% of the pullulan quality in step (1): 0% -0%: 20% black fungus polysaccharide/protein solution;
(4)制备黑木耳多糖/蛋白/普鲁兰多糖复合成膜溶液:将步骤(2)得到的混合溶液与步骤(3)得到的黑木耳多糖/蛋白溶液混合,加热并在35-45℃水浴中搅拌,直到混合溶液完全溶解均匀,然后磁力搅拌10-20min得到成膜溶液;(4) Preparation of black fungus polysaccharide/protein/pullulan composite film-forming solution: mix the mixed solution obtained in step (2) with the black fungus polysaccharide/protein solution obtained in step (3), heat and heat at 35-45°C Stir in a water bath until the mixed solution is completely dissolved and uniform, then magnetically stir for 10-20 minutes to obtain a film-forming solution;
(5)脱气消泡:对步骤(4)得到的成膜溶液进行120-180W超声脱气处理,消泡5-15min;(5) degassing and defoaming: the film-forming solution obtained in step (4) is subjected to 120-180W ultrasonic degassing treatment, defoaming for 5-15min;
(6)流延成膜:将成膜溶液倒入亚克力板模具中流延成膜,得到复合膜;(6) Cast film formation: pour the film-forming solution into an acrylic plate mold to cast a film to obtain a composite film;
(7)干燥揭膜:将步骤(6)得到的复合膜在40-50℃下干燥6-10h,待冷却至常温后,将膜轻轻剥离;(7) Drying and removing the film: dry the composite film obtained in step (6) at 40-50°C for 6-10 hours, and gently peel off the film after cooling to normal temperature;
(8)平衡:将复合膜置于恒温恒湿(相对湿度55-65%,20-30℃)箱中平衡36-60h。(8) Balance: place the composite film in a constant temperature and humidity (relative humidity 55-65%, 20-30° C.) box to balance for 36-60 hours.
具体实施过程如下:The specific implementation process is as follows:
实施例1Example 1
1、基于普鲁兰多糖的功能性可食性复合膜的制备1. Preparation of functional edible composite film based on pullulan
(1)制备普鲁兰多糖溶液:将普鲁兰多糖溶解在蒸馏水中制备质量浓度为2%的普鲁兰多糖溶液;(1) Preparation of pullulan solution: dissolving pullulan in distilled water to prepare a pullulan solution with a mass concentration of 2%;
(2)加入增塑剂:向步骤(1)得到的普鲁兰多糖溶液中加入质量分数为20%的可食性甘油,得到混合溶液;(2) Adding a plasticizer: adding a mass fraction of 20% edible glycerin to the pullulan solution obtained in step (1) to obtain a mixed solution;
(3)制备黑木耳多糖/蛋白溶液:将黑木耳多糖和黑木耳蛋白溶解在蒸馏水中制备黑木耳多糖和黑木耳蛋白配比为步骤(1)中普鲁兰多糖质量的20%:0%的黑木耳多糖/蛋白溶液;(3) Preparation of black fungus polysaccharide/protein solution: dissolving black fungus polysaccharide and black fungus protein in distilled water to prepare black fungus polysaccharide and black fungus protein ratio is 20% of the pullulan quality in step (1): 0% black fungus polysaccharide/protein solution;
(4)制备黑木耳多糖/蛋白/普鲁兰多糖复合成膜溶液:将步骤(2)得到的混合溶液与步骤(3)得到的黑木耳多糖/蛋白溶液混合,加热并在40℃水浴中搅拌,直到混合溶液完全溶解均匀,然后磁力搅拌15min得到成膜溶液;(4) Preparation of black fungus polysaccharide/protein/pullulan composite film-forming solution: mix the mixed solution obtained in step (2) with the black fungus polysaccharide/protein solution obtained in step (3), heat and place in a water bath at 40°C Stir until the mixed solution is completely dissolved and uniform, then magnetically stir for 15 minutes to obtain a film-forming solution;
(5)脱气消泡:对步骤(4)得到的成膜溶液进行150W超声脱气处理,消泡10min;(5) Degassing and defoaming: the film-forming solution obtained in step (4) is subjected to 150W ultrasonic degassing treatment, and defoaming for 10 minutes;
(6)流延成膜:将成膜溶液20mL倒入亚克力板模具(5cm×10cm×1cm)(聚甲基丙烯酸甲酯)中流延成膜;(6) Cast film formation: pour 20mL of the film-forming solution into an acrylic plate mold (5cm×10cm×1cm) (polymethyl methacrylate) to cast a film;
(7)干燥揭膜:将步骤(6)得到的复合膜在45℃下干燥8h,待冷却至常温后,将膜轻轻剥离;(7) Drying and removing the film: dry the composite film obtained in step (6) at 45°C for 8 hours, and then gently peel off the film after cooling to normal temperature;
(8)平衡:将复合膜置于恒温恒湿(相对湿度60%,25℃)箱中平衡48h。(8) Equilibration: the composite film was placed in a constant temperature and humidity (60% relative humidity, 25° C.) box to equilibrate for 48 hours.
2、基于普鲁兰多糖的功能性可食性复合膜的结构表征2. Structural characterization of functional edible composite films based on pullulan
使用扫描电子显微镜(SEM)观察了实施例1薄膜的表面和截面微观结构:薄膜在50℃下干燥4h;薄膜在液氮中冷冻后破裂以观察横截面结构;用导电胶带将薄膜固定在平台上,并喷涂金层(10nm);加速电压为5kv;在1000×和800×下观察了薄膜的表面和截面形貌。结果如图1所示。The surface and cross-sectional microstructure of the film of Example 1 were observed using a scanning electron microscope (SEM): the film was dried at 50°C for 4h; the film was frozen in liquid nitrogen and ruptured to observe the cross-sectional structure; the film was fixed on the platform with conductive tape , and sprayed gold layer (10nm); the accelerating voltage was 5kv; the surface and cross-sectional morphology of the film were observed at 1000× and 800×. The result is shown in Figure 1.
使用傅里叶变换红外光谱(FT-IR)研究实施例1薄膜的官能团和结构变化:将薄膜和溴化钾在烘箱中干燥,直到水完全蒸发,混合(质量比为1:100),均匀研磨,并压片。扫描波长范围、分辨率和扫描次数分别为400–5000cm-1、4cm-1和32。结果如图2所示。Use Fourier Transform Infrared Spectroscopy (FT-IR) to study the functional groups and structural changes of the film of Example 1: the film and potassium bromide are dried in an oven until the water is completely evaporated, mixed (mass ratio is 1:100), uniform Grind and tablet. The scanning wavelength range, resolution and scanning times are 400-5000cm -1 , 4cm -1 and 32, respectively. The result is shown in Figure 2.
使用差示扫描量热法(DSC)对实施例1薄膜的热稳定性进行分析:将薄膜称重(3-5mg)并置于铝坩埚中;使用空坩埚作为参考,将加热速率控制在10℃/min,并将温度从25℃升高到170℃。结果如图3所示。The thermal stability of the film of Example 1 was analyzed using differential scanning calorimetry (DSC): the film was weighed (3-5 mg) and placed in an aluminum crucible; using an empty crucible as a reference, the heating rate was controlled at 10 °C/min, and increase the temperature from 25 °C to 170 °C. The result is shown in Figure 3.
使用X射线衍射仪(XRD)研究实施例1薄膜的晶体结构和相容性:将薄膜干燥24小时,并通过XRD在10°–60°的2θ范围内,以5°/min的扫描速率,使用铜Ka辐射源、40kV电压和40mA电流进行分析。结果如图4所示。Use X-ray diffractometer (XRD) to investigate the crystal structure and compatibility of embodiment 1 film: the film was dried for 24 hours, and in the 2θ range of 10°-60° by XRD, with a scan rate of 5°/min, The analysis was performed using a copper Ka radiation source, a voltage of 40 kV and a current of 40 mA. The result is shown in Figure 4.
3、基于普鲁兰多糖的功能性可食性复合膜的性能测试3. Performance test of functional edible composite film based on pullulan
厚度和密度测试:使用螺旋千分尺(精度0.001mm),每张膜取十个点测定膜厚度(十个点随机均匀地分布在样品上,其中一个是中心点),取其平均值作为测试样品的膜厚度;Thickness and density test: use a screw micrometer (accuracy 0.001mm), take ten points for each film to measure the film thickness (ten points are randomly and evenly distributed on the sample, one of which is the center point), and take the average value as the test sample film thickness;
将胶片切成2cm×2cm的大小,用电子天平称量薄膜的质量(2×2cm)。膜密度的计算公式如下:Cut the film into a size of 2cm×2cm, and weigh the mass of the film (2×2cm) with an electronic balance. The formula for calculating the film density is as follows:
式中:m是薄膜的重量(g),s是薄膜的面积(cm3),d是薄膜的厚度(mm)。实施例1的厚度和密度测试结果如表1所示。In the formula: m is the weight (g) of the film, s is the area (cm 3 ) of the film, and d is the thickness (mm) of the film. The thickness and density test results of Example 1 are shown in Table 1.
溶解度和溶胀度测试:将薄膜(2×2cm)在105℃下干燥至恒重(m1),将薄膜浸入30mL蒸馏水中,在25℃下溶解24h,用滤纸除去表面的蒸馏水,将薄膜在105℃下干燥至恒重并称重(m2)。溶解度的计算公式如下:Solubility and swelling test: Dry the film (2×2cm) at 105°C to constant weight (m 1 ), immerse the film in 30mL of distilled water, dissolve at 25°C for 24h, remove the distilled water on the surface with filter paper, place the film in Dry to constant weight at 105°C and weigh (m 2 ). The formula for calculating solubility is as follows:
称取薄膜(2×2cm)的重量(m1),然后浸入30mL蒸馏水中24h,用滤纸除去表面残留的水并称取重量(m2)。溶胀度计算公式如下:The weight (m 1 ) of the film (2×2 cm) was weighed, then immersed in 30 mL of distilled water for 24 hours, and the residual water on the surface was removed with filter paper, and the weight (m 2 ) was weighed. The calculation formula of swelling degree is as follows:
实施例1的溶解度和溶胀度测试结果如表1所示。The solubility and swelling test results of Example 1 are shown in Table 1.
水分含量(MC)和水蒸气透过率(WVP)测试:称量薄膜(m1)并在烘箱中于105℃干燥至恒重(m2)。水分含量计算公式如下:Moisture content (MC) and water vapor transmission rate (WVP) tests: Weigh the film (m 1 ) and dry it in an oven at 105°C to constant weight (m 2 ). The moisture content calculation formula is as follows:
用橡皮筋将薄膜密封在装有10g变色硅胶的50mL锥形瓶口,然后将锥形瓶放在装有蒸馏水的干燥器中,温度为25℃。锥形瓶每小时称重一次,直到达到恒重。水蒸气透过率计算公式如下:Use a rubber band to seal the film on the mouth of a 50mL conical flask filled with 10g of color-changing silica gel, and then place the conical flask in a desiccator filled with distilled water at a temperature of 25°C. The Erlenmeyer flasks were weighed hourly until constant weight was reached. The formula for calculating water vapor transmission rate is as follows:
式中:Δm是锥形瓶的重量变化(g),D是薄膜厚度(mm),A是渗透面积(m2),t是渗透时间(h),ΔP是薄膜两侧的水蒸气压差(3.168kPa)。实施例1的水分含量和水蒸气透过率测试结果如表2所示。In the formula: Δm is the weight change of the Erlenmeyer flask (g), D is the thickness of the film (mm), A is the permeation area (m 2 ), t is the permeation time (h), and ΔP is the water vapor pressure difference on both sides of the film (3.168kPa). The moisture content and water vapor transmission rate test results of Example 1 are shown in Table 2.
拉伸强度(TS)和断裂伸长率(EAB)测试:薄膜最初被切成条状(15mm×80mm),最小感应力为5.0g。初始夹具距离和检测器速度分别设定为30mm和5mm/s。拉伸强度和断裂伸长率的计算公式如下:Tensile Strength (TS) and Elongation at Break (EAB) Tests: The film was initially cut into strips (15mm x 80mm) with a minimum induced force of 5.0g. The initial gripper distance and detector speed were set at 30 mm and 5 mm/s, respectively. The calculation formulas of tensile strength and elongation at break are as follows:
式中:F是最大张力(N),S是薄膜的横截面积(宽度×厚度,mm2),L1是薄膜的初始长度(mm),L是薄膜在断裂时的长度(mm)。实施例1的拉伸强度和断裂伸长率测试结果如表2所示。In the formula: F is the maximum tension (N), S is the cross-sectional area of the film (width×thickness, mm 2 ), L 1 is the initial length of the film (mm), and L is the length of the film when it breaks (mm). The tensile strength and elongation at break test results of Example 1 are shown in Table 2.
颜色参数和不透明度测试:使用色度计在白色背景(L=99.9,a=0,b=0.02)上测量薄膜颜色(L*、a*、b*)参数。总色差(ΔE)的计算公式如下:Color parameters and opacity test: Film color (L*, a*, b*) parameters were measured on a white background (L=99.9, a=0, b=0.02) using a colorimeter. The calculation formula of total color difference (ΔE) is as follows:
ΔE=[(L*-L)2+(a*-a)2+(b*-b)2]0.5 ΔE=[(L * -L) 2 +(a * -a) 2 +(b * -b) 2 ] 0.5
将薄膜切成条状(40mm×10mm)并测量其厚度(D),然后将其紧密附着在比色皿的内壁上,吸光度由紫外-可见分光光度计在600nm(Abs600)下测定。不透明度(O)的计算公式如下:Cut the film into strips (40mm×10mm) and measure its thickness (D), then attach it tightly to the inner wall of a cuvette, and measure the absorbance at 600nm (Abs 600 ) by a UV-Vis spectrophotometer. The formula for calculating opacity (O) is as follows:
实施例1的颜色参数和不透明度测试结果如表3所示。The color parameters and opacity test results of Example 1 are shown in Table 3.
抗氧化性能测试:将50mg薄膜浸入装有乙醇(5mL)的试管中24h,得到薄膜提取液。然后,将膜提取物液(0.1mL)或作为对照的无水乙醇(0.1mL)加入到3.9mL DPPH(0.2mM)的乙醇溶液中,并摇匀,在环境温度下黑暗处培养30min后,在517nm处测量吸光度。DPPH自由基清除率的计算公式如下:Antioxidant performance test: immerse 50 mg of the film in a test tube filled with ethanol (5 mL) for 24 hours to obtain a film extract. Then, the membrane extract solution (0.1mL) or absolute ethanol (0.1mL) as a control was added to 3.9mL DPPH (0.2mM) ethanol solution, and shaken, after 30min incubation in the dark at ambient temperature, Absorbance was measured at 517nm. The calculation formula of DPPH free radical scavenging rate is as follows:
式中:A0是对照的吸光度,A1是薄膜提取物溶液与DPPH溶液的吸光度。In the formula: A 0 is the absorbance of the control, A 1 is the absorbance of the film extract solution and the DPPH solution.
将ABTS溶液(7.4mM)与过硫酸钾(2.6mM)按1:1的比例混合,并避光16h,用乙醇稀释混合液,并在734nm处测定混合液的吸光度达到0.70±0.001,4℃保存储备液。将薄膜提取液(0.1mL)或作为对照的无水乙醇(0.1mL)与ABTS储备溶液(1.0mL)混合,并在黑暗条件下培养10min,混合物的吸光度在734nm处测定。ABTS自由基清除率的计算公式如下:Mix ABTS solution (7.4mM) and potassium persulfate (2.6mM) at a ratio of 1:1, and keep away from light for 16h, dilute the mixture with ethanol, and measure the absorbance of the mixture at 734nm to 0.70±0.001, 4°C Save the stock solution. The film extract (0.1 mL) or absolute ethanol as a control (0.1 mL) was mixed with the ABTS stock solution (1.0 mL), and incubated in the dark for 10 min, and the absorbance of the mixture was measured at 734 nm. The calculation formula of ABTS free radical scavenging rate is as follows:
式中:A0是对照的吸光度,而A1是含有ABTS溶液的薄膜提取液的吸光度。实施例1的抗氧化性能测试结果如图5所示。In the formula: A 0 is the absorbance of the control, and A 1 is the absorbance of the film extract containing the ABTS solution. The results of the antioxidant performance test of Example 1 are shown in FIG. 5 .
抗菌性能测试:通过固体测定法评估薄膜的抗菌性能,并测量抑菌圈直径。细菌种的储备固体培养物保存在4℃的冰箱中,将受试微生物大肠杆菌(G-)和金黄色葡萄球菌(G+)接种到LB肉汤液体培养基中,在37℃下培养和活化24小时,将大肠杆菌(5×106CFU/mL)和金黄色葡萄球菌(2×106CFU/mL)的细菌悬液(0.1mL)接种到培养基的琼脂板表面,然后涂布均匀,将薄膜样品切成直径为10mm的圆片并在紫外光下灭菌,将圆片置于平板培养基上并在37℃下培养24h,之后用游标卡尺测量薄膜圆片周围的抑菌圈直径。实施例1的抗菌性能测试结果如图6所示。Antibacterial performance test: The antibacterial performance of the film was evaluated by the solid assay method, and the diameter of the inhibition zone was measured. The stock solid culture of bacterial species is stored in a refrigerator at 4°C, and the test microorganisms Escherichia coli (G-) and Staphylococcus aureus (G+) are inoculated into LB broth liquid medium, cultivated and activated at 37°C For 24 hours, inoculate the bacterial suspension (0.1 mL) of Escherichia coli (5×10 6 CFU/mL) and Staphylococcus aureus (2×10 6 CFU/mL) on the surface of the agar plate of the medium, and then spread evenly , cut the film sample into discs with a diameter of 10 mm and sterilize them under ultraviolet light, place the discs on plate culture medium and incubate at 37°C for 24 hours, then measure the diameter of the inhibition zone around the film discs with a vernier caliper . The antibacterial performance test results of Example 1 are shown in FIG. 6 .
实施例2Example 2
1、基于普鲁兰多糖的功能性可食性复合膜的制备1. Preparation of functional edible composite film based on pullulan
(1)制备普鲁兰多糖溶液:将普鲁兰多糖溶解在蒸馏水中制备质量浓度为2%的普鲁兰多糖溶液;(1) Preparation of pullulan solution: dissolving pullulan in distilled water to prepare a pullulan solution with a mass concentration of 2%;
(2)加入增塑剂:向步骤(1)得到的普鲁兰多糖溶液中加入质量分数为20%的可食性甘油,得到混合溶液;(2) Adding a plasticizer: adding a mass fraction of 20% edible glycerin to the pullulan solution obtained in step (1) to obtain a mixed solution;
(3)制备黑木耳多糖/蛋白溶液:将黑木耳多糖和黑木耳蛋白溶解在蒸馏水中制备黑木耳多糖和黑木耳蛋白配比为步骤(1)中普鲁兰多糖质量的15%:5%的黑木耳多糖/蛋白溶液;(3) Prepare black fungus polysaccharide/protein solution: black fungus polysaccharide and black fungus protein are dissolved in distilled water to prepare black fungus polysaccharide and black fungus protein. The ratio is 15%:5% of the pullulan quality in step (1). black fungus polysaccharide/protein solution;
(4)制备黑木耳多糖/蛋白/普鲁兰多糖复合成膜溶液:将步骤(2)得到的混合溶液与步骤(3)得到的黑木耳多糖/蛋白溶液混合,加热并在40℃水浴中搅拌,直到混合溶液完全溶解均匀,然后磁力搅拌15min得到成膜溶液;(4) Preparation of black fungus polysaccharide/protein/pullulan composite film-forming solution: mix the mixed solution obtained in step (2) with the black fungus polysaccharide/protein solution obtained in step (3), heat and place in a water bath at 40°C Stir until the mixed solution is completely dissolved and uniform, then magnetically stir for 15 minutes to obtain a film-forming solution;
(5)脱气消泡:对步骤(4)得到的成膜溶液进行150W超声脱气处理,消泡10min;(5) Degassing and defoaming: the film-forming solution obtained in step (4) is subjected to 150W ultrasonic degassing treatment, and defoaming for 10 minutes;
(6)流延成膜:将成膜溶液20mL倒入亚克力板模具(5cm×10cm×1cm)(聚甲基丙烯酸甲酯)中流延成膜;(6) Cast film formation: pour 20mL of the film-forming solution into an acrylic plate mold (5cm×10cm×1cm) (polymethyl methacrylate) to cast a film;
(7)干燥揭膜:将步骤(6)得到的复合膜在45℃下干燥8h,待冷却至常温后,将膜轻轻剥离;(7) Drying and removing the film: dry the composite film obtained in step (6) at 45°C for 8 hours, and then gently peel off the film after cooling to normal temperature;
(8)平衡:将复合膜置于恒温恒湿(相对湿度60%,25℃)箱中平衡48h。(8) Equilibration: the composite film was placed in a constant temperature and humidity (60% relative humidity, 25° C.) box to equilibrate for 48 hours.
2、基于普鲁兰多糖的功能性可食性复合膜的结构表征2. Structural characterization of functional edible composite films based on pullulan
基于普鲁兰多糖的功能性可食性复合膜结构表征的方法和参数与实施例1相同,扫描电子显微镜结果如图1所示,傅里叶变换红外光谱结果如图2所示,差示扫描量热结果如图3所示,X射线衍射结果如图4所示。The method and parameters of the structural characterization of the functional edible composite film based on pullulan polysaccharide are the same as in Example 1, the results of scanning electron microscope are shown in Figure 1, the results of Fourier transform infrared spectroscopy are shown in Figure 2, and the results of differential scanning The calorimetric results are shown in FIG. 3 , and the X-ray diffraction results are shown in FIG. 4 .
3、基于普鲁兰多糖的功能性可食性复合膜的性能测试3. Performance test of functional edible composite film based on pullulan
基于普鲁兰多糖的功能性可食性复合膜性能测试的方法和条件与实施例1相同,水分含量、水蒸气透过率、拉伸强度断裂伸长率测试结果如表2所示,颜色参数和不透明度测试结果如表3所示,抗氧化性能测试结果如图5所示,抗菌性能测试结果如图6所示。The method and condition of the performance test of the functional edible composite film based on pullulan polysaccharide are the same as in Example 1, and the test results of moisture content, water vapor transmission rate, tensile strength elongation at break are as shown in Table 2, and the color parameters The results of the and opacity tests are shown in Table 3, the results of the antioxidant performance test are shown in Figure 5, and the results of the antibacterial performance test are shown in Figure 6.
实施例3Example 3
1、基于普鲁兰多糖的功能性可食性复合膜的制备1. Preparation of functional edible composite film based on pullulan
(1)制备普鲁兰多糖溶液:将普鲁兰多糖溶解在蒸馏水中制备质量浓度为2%的普鲁兰多糖溶液;(1) Preparation of pullulan solution: dissolving pullulan in distilled water to prepare a pullulan solution with a mass concentration of 2%;
(2)加入增塑剂:向步骤(1)得到的普鲁兰多糖溶液中加入质量分数为20%的可食性甘油,得到混合溶液;(2) Adding a plasticizer: adding a mass fraction of 20% edible glycerin to the pullulan solution obtained in step (1) to obtain a mixed solution;
(3)制备黑木耳多糖/蛋白溶液:将黑木耳多糖和黑木耳蛋白溶解在蒸馏水中制备黑木耳多糖和黑木耳蛋白配比为步骤(1)中普鲁兰多糖质量的10%:10%的黑木耳多糖/蛋白溶液;(3) Preparation of black fungus polysaccharide/protein solution: dissolving black fungus polysaccharide and black fungus protein in distilled water to prepare black fungus polysaccharide and black fungus protein ratio is 10% of the pullulan quality in step (1): 10% black fungus polysaccharide/protein solution;
(4)制备黑木耳多糖/蛋白/普鲁兰多糖复合成膜溶液:将步骤(2)得到的混合溶液与步骤(3)得到的黑木耳多糖/蛋白溶液混合,加热并在40℃水浴中搅拌,直到混合溶液完全溶解均匀,然后磁力搅拌15min得到成膜溶液;(4) Preparation of black fungus polysaccharide/protein/pullulan composite film-forming solution: mix the mixed solution obtained in step (2) with the black fungus polysaccharide/protein solution obtained in step (3), heat and place in a water bath at 40°C Stir until the mixed solution is completely dissolved and uniform, then magnetically stir for 15 minutes to obtain a film-forming solution;
(5)脱气消泡:对步骤(4)得到的成膜溶液进行150W超声脱气处理,消泡10min;(5) Degassing and defoaming: the film-forming solution obtained in step (4) is subjected to 150W ultrasonic degassing treatment, and defoaming for 10 minutes;
(6)流延成膜:将成膜溶液20mL倒入亚克力板模具(5cm×10cm×1cm)(聚甲基丙烯酸甲酯)中流延成膜;(6) Cast film formation: pour 20mL of the film-forming solution into an acrylic plate mold (5cm×10cm×1cm) (polymethyl methacrylate) to cast a film;
(7)干燥揭膜:将步骤(6)得到的复合膜在45℃下干燥8h,待冷却至常温后,将膜轻轻剥离;(7) Drying and removing the film: dry the composite film obtained in step (6) at 45°C for 8 hours, and then gently peel off the film after cooling to normal temperature;
(8)平衡:将复合膜置于恒温恒湿(相对湿度60%,25℃)箱中平衡48h。(8) Equilibration: the composite film was placed in a constant temperature and humidity (60% relative humidity, 25° C.) box to equilibrate for 48 hours.
2、基于普鲁兰多糖的功能性可食性复合膜的结构表征2. Structural characterization of functional edible composite films based on pullulan
基于普鲁兰多糖的功能性可食性复合膜结构表征的方法和参数与实施例1相同,扫描电子显微镜结果如图1所示,傅里叶变换红外光谱结果如图2所示,差示扫描量热结果如图3所示,X射线衍射结果如图4所示。The method and parameters of the structural characterization of the functional edible composite film based on pullulan polysaccharide are the same as in Example 1, the results of scanning electron microscope are shown in Figure 1, the results of Fourier transform infrared spectroscopy are shown in Figure 2, and the results of differential scanning The calorimetric results are shown in FIG. 3 , and the X-ray diffraction results are shown in FIG. 4 .
3、基于普鲁兰多糖的功能性可食性复合膜的性能测试3. Performance test of functional edible composite film based on pullulan
基于普鲁兰多糖的功能性可食性复合膜性能测试的方法和条件与实施例1相同,水分含量、水蒸气透过率、拉伸强度断裂伸长率测试结果如表2所示,颜色参数和不透明度测试结果如表3所示,抗氧化性能测试结果如图5所示,抗菌性能测试结果如图6所示。The method and condition of the performance test of the functional edible composite film based on pullulan polysaccharide are the same as in Example 1, and the test results of moisture content, water vapor transmission rate, tensile strength elongation at break are as shown in Table 2, and the color parameters The results of the and opacity tests are shown in Table 3, the results of the antioxidant performance test are shown in Figure 5, and the results of the antibacterial performance test are shown in Figure 6.
实施例4Example 4
1、基于普鲁兰多糖的功能性可食性复合膜的制备1. Preparation of functional edible composite film based on pullulan
(1)制备普鲁兰多糖溶液:将普鲁兰多糖溶解在蒸馏水中制备质量浓度为2%的普鲁兰多糖溶液;(1) Preparation of pullulan solution: dissolving pullulan in distilled water to prepare a pullulan solution with a mass concentration of 2%;
(2)加入增塑剂:向步骤(1)得到的普鲁兰多糖溶液中加入质量分数为20%的可食性甘油,得到混合溶液;(2) Adding a plasticizer: adding a mass fraction of 20% edible glycerin to the pullulan solution obtained in step (1) to obtain a mixed solution;
(3)制备黑木耳多糖/蛋白溶液:将黑木耳多糖和黑木耳蛋白溶解在蒸馏水中制备黑木耳多糖和黑木耳蛋白配比为步骤(1)中普鲁兰多糖质量的5%:15%的黑木耳多糖/蛋白溶液;(3) Preparation of black fungus polysaccharide/protein solution: dissolving black fungus polysaccharide and black fungus protein in distilled water to prepare black fungus polysaccharide and black fungus protein ratio is 5% of the pullulan quality in step (1): 15% black fungus polysaccharide/protein solution;
(4)制备黑木耳多糖/蛋白/普鲁兰多糖复合成膜溶液:将步骤(2)得到的混合溶液与步骤(3)得到的黑木耳多糖/蛋白溶液混合,加热并在40℃水浴中搅拌,直到混合溶液完全溶解均匀,然后磁力搅拌15min得到成膜溶液;(4) Preparation of black fungus polysaccharide/protein/pullulan composite film-forming solution: mix the mixed solution obtained in step (2) with the black fungus polysaccharide/protein solution obtained in step (3), heat and place in a water bath at 40°C Stir until the mixed solution is completely dissolved and uniform, then magnetically stir for 15 minutes to obtain a film-forming solution;
(5)脱气消泡:对步骤(4)得到的成膜溶液进行150W超声脱气处理,消泡10min;(5) Degassing and defoaming: the film-forming solution obtained in step (4) is subjected to 150W ultrasonic degassing treatment, and defoaming for 10 minutes;
(6)流延成膜:将成膜溶液20mL倒入亚克力板模具(5cm×10cm×1cm)(聚甲基丙烯酸甲酯)中流延成膜;(6) Cast film formation: pour 20mL of the film-forming solution into an acrylic plate mold (5cm×10cm×1cm) (polymethyl methacrylate) to cast a film;
(7)干燥揭膜:将步骤(6)得到的复合膜在45℃下干燥8h,待冷却至常温后,将膜轻轻剥离;(7) Drying and removing the film: dry the composite film obtained in step (6) at 45°C for 8 hours, and then gently peel off the film after cooling to normal temperature;
(8)平衡:将复合膜置于恒温恒湿(相对湿度60%,25℃)箱中平衡48h。(8) Equilibration: the composite film was placed in a constant temperature and humidity (60% relative humidity, 25° C.) box to equilibrate for 48 hours.
2、基于普鲁兰多糖的功能性可食性复合膜的结构表征2. Structural characterization of functional edible composite films based on pullulan
基于普鲁兰多糖的功能性可食性复合膜结构表征的方法和参数与实施例1相同,扫描电子显微镜结果如图1所示,傅里叶变换红外光谱结果如图2所示,差示扫描量热结果如图3所示,X射线衍射结果如图4所示。The method and parameters of the structural characterization of the functional edible composite film based on pullulan polysaccharide are the same as in Example 1, the results of scanning electron microscope are shown in Figure 1, the results of Fourier transform infrared spectroscopy are shown in Figure 2, and the results of differential scanning The calorimetric results are shown in FIG. 3 , and the X-ray diffraction results are shown in FIG. 4 .
3、基于普鲁兰多糖的功能性可食性复合膜的性能测试3. Performance test of functional edible composite film based on pullulan
基于普鲁兰多糖的功能性可食性复合膜性能测试的方法和条件与实施例1相同,水分含量、水蒸气透过率、拉伸强度断裂伸长率测试结果如表2所示,颜色参数和不透明度测试结果如表3所示,抗氧化性能测试结果如图5所示,抗菌性能测试结果如图6所示。The method and condition of the performance test of the functional edible composite film based on pullulan polysaccharide are the same as in Example 1, and the test results of moisture content, water vapor transmission rate, tensile strength elongation at break are as shown in Table 2, and the color parameters The results of the and opacity tests are shown in Table 3, the results of the antioxidant performance test are shown in Figure 5, and the results of the antibacterial performance test are shown in Figure 6.
实施例5Example 5
1、基于普鲁兰多糖的功能性可食性复合膜的制备1. Preparation of functional edible composite film based on pullulan
(1)制备普鲁兰多糖溶液:将普鲁兰多糖溶解在蒸馏水中制备质量浓度为2%的普鲁兰多糖溶液;(1) Preparation of pullulan solution: dissolving pullulan in distilled water to prepare a pullulan solution with a mass concentration of 2%;
(2)加入增塑剂:向步骤(1)得到的普鲁兰多糖溶液中加入质量分数为20%的可食性甘油,得到混合溶液;(2) Adding a plasticizer: adding a mass fraction of 20% edible glycerin to the pullulan solution obtained in step (1) to obtain a mixed solution;
(3)制备黑木耳多糖/蛋白溶液:将黑木耳多糖和黑木耳蛋白溶解在蒸馏水中制备黑木耳多糖和黑木耳蛋白配比为步骤(1)中普鲁兰多糖质量的0%:20%的黑木耳多糖/蛋白溶液;(3) Preparation of black fungus polysaccharide/protein solution: dissolving black fungus polysaccharide and black fungus protein in distilled water to prepare black fungus polysaccharide and black fungus protein ratio is 0% of the pullulan quality in step (1): 20% black fungus polysaccharide/protein solution;
(4)制备黑木耳多糖/蛋白/普鲁兰多糖复合成膜溶液:将步骤(2)得到的混合溶液与步骤(3)得到的黑木耳多糖/蛋白溶液混合,加热并在40℃水浴中搅拌,直到混合溶液完全溶解均匀,然后磁力搅拌15min得到成膜溶液;(4) Preparation of black fungus polysaccharide/protein/pullulan composite film-forming solution: mix the mixed solution obtained in step (2) with the black fungus polysaccharide/protein solution obtained in step (3), heat and place in a water bath at 40°C Stir until the mixed solution is completely dissolved and uniform, then magnetically stir for 15 minutes to obtain a film-forming solution;
(5)脱气消泡:对步骤(4)得到的成膜溶液进行150W超声脱气处理,消泡10min;(5) Degassing and defoaming: the film-forming solution obtained in step (4) is subjected to 150W ultrasonic degassing treatment, and defoaming for 10 minutes;
(6)流延成膜:将成膜溶液20mL倒入亚克力板模具(5cm×10cm×1cm)(聚甲基丙烯酸甲酯)中流延成膜;(6) Cast film formation: pour 20mL of the film-forming solution into an acrylic plate mold (5cm×10cm×1cm) (polymethyl methacrylate) to cast a film;
(7)干燥揭膜:将步骤(6)得到的复合膜在45℃下干燥8h,待冷却至常温后,将膜轻轻剥离;(7) Drying and removing the film: dry the composite film obtained in step (6) at 45°C for 8 hours, and then gently peel off the film after cooling to normal temperature;
(8)平衡:将复合膜置于恒温恒湿(相对湿度60%,25℃)箱中平衡48h。(8) Equilibration: the composite film was placed in a constant temperature and humidity (60% relative humidity, 25° C.) box to equilibrate for 48 hours.
2、基于普鲁兰多糖的功能性可食性复合膜的结构表征2. Structural characterization of functional edible composite films based on pullulan
基于普鲁兰多糖的功能性可食性复合膜结构表征的方法和参数与实施例1相同,扫描电子显微镜结果如图1所示,傅里叶变换红外光谱结果如图2所示,差示扫描量热结果如图3所示,X射线衍射结果如图4所示。The method and parameters of the structural characterization of the functional edible composite film based on pullulan polysaccharide are the same as in Example 1, the results of scanning electron microscope are shown in Figure 1, the results of Fourier transform infrared spectroscopy are shown in Figure 2, and the results of differential scanning The calorimetric results are shown in FIG. 3 , and the X-ray diffraction results are shown in FIG. 4 .
3、基于普鲁兰多糖的功能性可食性复合膜的性能测试3. Performance test of functional edible composite film based on pullulan
基于普鲁兰多糖的功能性可食性复合膜性能测试的方法和条件与实施例1相同,水分含量、水蒸气透过率、拉伸强度断裂伸长率测试结果如表2所示,颜色参数和不透明度测试结果如表3所示,抗氧化性能测试结果如图5所示,抗菌性能测试结果如图6所示。The method and condition of the performance test of the functional edible composite film based on pullulan polysaccharide are the same as in Example 1, and the test results of moisture content, water vapor transmission rate, tensile strength elongation at break are as shown in Table 2, and the color parameters The results of the and opacity tests are shown in Table 3, the results of the antioxidant performance test are shown in Figure 5, and the results of the antibacterial performance test are shown in Figure 6.
图1示出了基于普鲁兰多糖的功能性可食性复合膜及其制备方法的实施例中,含不同比例黑木耳多糖(AAP)和黑木耳蛋白(AAPR)的普鲁兰多糖基复合膜的表面和横截面SEM显微图,其中Control代表对照膜、P1、P2、P3、P4和P5分别表示实施例1、实施例2、实施例3、实施例4和实施例5,a表示1000×下表面横截面,b表示800×下的横截面。与对照膜相比,P1(20%:0%)的表面改善,没有褶皱,在横截面上观察到小的不溶性颗粒。AAPR的加入使得P2(15%:5%)的表面相对平整、均匀、光滑。随着AAPR比例的增加,复合薄膜形成了更致密的结构,提高了薄膜的TS,同时,薄膜组分的分子迁移率降低,导致PUL基复合薄膜的EAB降低。P3(10%:10%)的表面和横截面光滑均匀,没有可见的气孔和裂纹,说明AAP/AAPR/PUL基复合膜在此配比下具有良好的相容性和力学性能。P4(5%:15%)的表面结构光滑均匀,在横截面上有小的不溶性颗粒。P5(0%:20%)表面连续但不光滑,有不同的纵横交错图案和凸起的横截面。Fig. 1 shows the embodiment of the functional edible composite film based on pullulan and its preparation method, the pullulan-based composite film containing different proportions of black fungus polysaccharide (AAP) and black fungus protein (AAPR) The surface and cross-section SEM micrographs of, wherein Control represents contrast film, P1, P2, P3, P4 and P5 represent embodiment 1, embodiment 2,
图2是实施例中含不同比例AAP和AAPR的普鲁兰基复合膜的红外光谱图,其中Control代表对照膜、P1、P2、P3、P4和P5分别表示实施例1、实施例2、实施例3、实施例4和实施例5。Fig. 2 is the infrared spectrogram of the pullulan base composite film containing different proportions of AAP and AAPR in the embodiment, wherein Control represents the contrast film, P1, P2, P3, P4 and P5 respectively represent embodiment 1, embodiment 2, implementation Example 3, Example 4 and Example 5.
图3是实施例中含不同比例AAP和AAPR的普鲁兰基复合膜的DSC热特征曲线图,其中Control代表对照膜、P1、P2、P3、P4和P5分别表示实施例1、实施例2、实施例3、实施例4和实施例5。AAP和AAPR的加入显著提高了PUL基复合膜的熔融峰。Fig. 3 is the DSC thermal characteristic curve of the pullulan base composite film containing different proportions of AAP and AAPR in the embodiment, wherein Control represents the contrast film, P1, P2, P3, P4 and P5 represent embodiment 1, embodiment 2 respectively ,
图4是实施例中含不同比例AAP和AAPR的普鲁兰基复合膜的XRD谱图,其中Control代表对照膜、P1、P2、P3、P4和P5分别表示实施例1、实施例2、实施例3、实施例4和实施例5。Fig. 4 is the XRD spectrogram of the pullulan base composite membrane that contains different proportions AAP and AAPR in the embodiment, wherein Control represents contrast membrane, P1, P2, P3, P4 and P5 represent embodiment 1, embodiment 2, implementation respectively Example 3, Example 4 and Example 5.
图5是实施例中不同比例的AAP和AAPR复合膜对DPPH和ABTS自由基清除活性对比图,其中Control代表对照膜、P1、P2、P3、P4和P5分别表示实施例1、实施例2、实施例3、实施例4和实施例5,与对照膜相比,AAP和AAPR的加入显著提高了复合膜对DPPH和ABTS自由基的清除能力。Fig. 5 is the contrast figure of AAP and AAPR composite film of different proportions in the embodiment to DPPH and ABTS free radical scavenging activity, and wherein Control represents contrast film, P1, P2, P3, P4 and P5 represent embodiment 1, embodiment 2, In Example 3, Example 4 and Example 5, compared with the control membrane, the addition of AAP and AAPR significantly improved the scavenging ability of the composite membrane to DPPH and ABTS free radicals.
图6是实施例中含不同比例AAP和AAPR的普鲁兰多糖基复合膜的抗菌活性对比图,其中Control代表对照膜、P1、P2、P3、P4和P5分别表示实施例1、实施例2、实施例3、实施例4和实施例5,a、b表示了对AAP和AAPR的加入对大肠杆菌(G-)和金黄色葡萄球菌(G+)的影响,AAP/AAPR的加入显著提高了普鲁兰多糖基复合膜的抗菌活性。Fig. 6 is the comparison figure of the antibacterial activity of the pullulan polysaccharide-based composite film containing different proportions of AAP and AAPR in the embodiment, wherein Control represents the control film, P1, P2, P3, P4 and P5 respectively represent embodiment 1, embodiment 2 ,
表1:含不同比例AAP和AAPR普鲁兰多糖基复合膜的厚度、密度、溶解度和溶胀度Table 1: Thickness, density, solubility and swelling degree of pullulan polysaccharide-based composite films containing different proportions of AAP and AAPR
随着AAP和AAPR的加入,普鲁兰多糖基复合膜的厚度和密度显著增加,普鲁兰多糖基复合膜的溶解度逐渐增加,溶胀度显著增加。With the addition of AAP and AAPR, the thickness and density of the pullulan polysaccharide-based composite membrane increased significantly, the solubility of the pullulan polysaccharide-based composite membrane gradually increased, and the swelling degree increased significantly.
表2:含不同比例AAP和AAPR普鲁兰多糖基复合膜的水分含量、水蒸气透过率、抗拉强度和断裂伸长率Table 2: Moisture content, water vapor transmission rate, tensile strength and elongation at break of pullulan polysaccharide-based composite films containing different proportions of AAP and AAPR
与对照膜相比,随着AAP/AAPR比值的降低,复合膜的MC含量先升高后降低,从P1(20%:0%)到P3(10%:10%),AAP的加入显著增加了复合膜的WVP,然而,随着AAP的减少和AAPR的增加,普鲁兰多糖基复合膜的WVP值显著降低。P5(0%:20%)薄膜的WVP值与普鲁兰多糖对照薄膜没有显著差异。同时,AAP/AAPR和甘油的加入改善了普鲁兰多糖基复合膜结构的柔韧性和流动性。Compared with the control film, the MC content of the composite film first increased and then decreased with the decrease of the ratio of AAP/AAPR, and the addition of AAP increased significantly from P1 (20%:0%) to P3 (10%:10%) However, with the decrease of AAP and the increase of AAPR, the WVP value of the pullulan-based composite membrane decreased significantly. The WVP value of P5(0%:20%) film was not significantly different from that of pullulan control film. Meanwhile, the addition of AAP/AAPR and glycerol improved the flexibility and fluidity of the pullulan-based composite membrane structure.
表3:含不同比例AAP和AAPR普鲁兰多糖基复合膜的颜色参数和不透明度Table 3: Color parameters and opacity of pullulan polysaccharide-based composite films containing different proportions of AAP and AAPR
AAP/AAPR的加入加剧了普鲁兰多糖基复合膜的黑色以及绿色和黄色,降低了复合膜的透明度。The addition of AAP/AAPR intensified the black, green and yellow color of the pullulan-based composite film, and reduced the transparency of the composite film.
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。What is described above is only an embodiment of the present invention, and common knowledge such as specific structures and characteristics known in the scheme are not described here too much. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, several modifications and improvements can also be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and utility of patents.
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CN116253931A (en) * | 2023-03-17 | 2023-06-13 | 中国海洋大学 | Biodegradable nanocellulose-pullulan food inner packaging material and preparation method thereof |
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CN102702579A (en) * | 2012-05-30 | 2012-10-03 | 江南大学 | Potato starch-based edible composite food packaging film and preparation method thereof |
CN113214514A (en) * | 2021-04-27 | 2021-08-06 | 江苏大学 | Ultrasonic preparation method of oat protein and pullulan composite fruit and vegetable preservative film |
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CN101385909A (en) * | 2008-09-12 | 2009-03-18 | 天津科技大学 | Radial Chromatographic Purification of Natural Soluble Polysaccharides |
CN102702579A (en) * | 2012-05-30 | 2012-10-03 | 江南大学 | Potato starch-based edible composite food packaging film and preparation method thereof |
CN113214514A (en) * | 2021-04-27 | 2021-08-06 | 江苏大学 | Ultrasonic preparation method of oat protein and pullulan composite fruit and vegetable preservative film |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116253931A (en) * | 2023-03-17 | 2023-06-13 | 中国海洋大学 | Biodegradable nanocellulose-pullulan food inner packaging material and preparation method thereof |
CN116253931B (en) * | 2023-03-17 | 2023-10-20 | 中国海洋大学 | Biodegradable nanocellulose-pullulan food inner packaging material and preparation method thereof |
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