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CN115339413A - Heating defrosting module for automobile - Google Patents

Heating defrosting module for automobile Download PDF

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Publication number
CN115339413A
CN115339413A CN202110520696.0A CN202110520696A CN115339413A CN 115339413 A CN115339413 A CN 115339413A CN 202110520696 A CN202110520696 A CN 202110520696A CN 115339413 A CN115339413 A CN 115339413A
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China
Prior art keywords
heating
defrosting
connector
bottom plate
metal sheet
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CN202110520696.0A
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Chinese (zh)
Inventor
戴其涛
全飞富
邹运涛
潘冬琴
蔡永峰
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Yanfeng Plastic Omnium Automotive Exterior Systems Co Ltd
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Yanfeng Plastic Omnium Automotive Exterior Systems Co Ltd
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Application filed by Yanfeng Plastic Omnium Automotive Exterior Systems Co Ltd filed Critical Yanfeng Plastic Omnium Automotive Exterior Systems Co Ltd
Priority to CN202110520696.0A priority Critical patent/CN115339413A/en
Priority to EP21208597.1A priority patent/EP4090131A1/en
Publication of CN115339413A publication Critical patent/CN115339413A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S1/00Cleaning of vehicles
    • B60S1/02Cleaning windscreens, windows or optical devices
    • B60S1/023Cleaning windscreens, windows or optical devices including defroster or demisting means
    • B60S1/026Cleaning windscreens, windows or optical devices including defroster or demisting means using electrical means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)

Abstract

本发明提供一种用于汽车的加热除霜模块,包括:底板;布置于底板上的加热线圈;与加热线圈连接的温控模块;以及与加热线圈连接的接插件金属片,该接插件金属片具有L形构造,接插件金属片通过一条臂与底板所在平面保持水平嵌件注塑而成,另一条臂相对底板垂直向外伸出,该条臂构成PIN针接插部;所述底板通过粘接、焊接或嵌件注塑固定于汽车外饰件的B面,实现对透毫米波雷达区域的加热除霜。本发明通过将该加热除霜模块安装到汽车外饰件透毫米波雷达区域的B面,经由热传递达到对外饰件A面加热除霜的目的,克服了未来自动驾驶中恶劣天气环境对于毫米波雷达透波性能的影响,具有良好的应用前景。

Figure 202110520696

The invention provides a heating and defrosting module for automobiles, comprising: a bottom plate; a heating coil arranged on the bottom plate; a temperature control module connected with the heating coil; and a connector metal sheet connected with the heating coil, the connector metal The sheet has an L-shaped structure. The metal sheet of the connector is injection molded by inserting one arm and the plane where the bottom plate is kept horizontal, and the other arm protrudes vertically outwards relative to the bottom plate. Adhesive, welding or insert injection molding fixed on the B side of the automotive exterior parts to achieve heating and defrosting of the millimeter wave radar area. The invention installs the heating and defrosting module on the surface B of the millimeter-wave radar area of the exterior decoration of the automobile, and achieves the purpose of heating and defrosting the surface A of the exterior decoration through heat transfer, and overcomes the severe weather environment in future automatic driving. It has a good application prospect because of the influence of wave radar penetration performance.

Figure 202110520696

Description

一种用于汽车的加热除霜模块A heating and defrosting module for automobiles

技术领域technical field

本发明涉及汽车领域,更具体地涉及一种用于汽车的加热除霜模块。The invention relates to the field of automobiles, in particular to a heating and defrosting module for automobiles.

背景技术Background technique

现有的加热除霜技术主要针对于ACC透波标牌,大多为A面加热方案,该A面加热方案采用加热膜片与产品嵌件注塑的方式,以此引发的问题是需要额外的零件去遮蔽产品A面的连接头,此外随着自动驾驶技术的发展以及主机厂客户造型的需求,未来透波区域不仅会局限于车身中央的标牌区域,还可能是其他区域,例如目前已有主机厂客户将上饰板单侧一块区域定义为透波区域,对于该区域,传统的加热膜片嵌件注塑技术实现起来会有诸多限制。The existing heating and defrosting technology is mainly aimed at ACC wave-transparent signs, and most of them are A-side heating solutions. The A-side heating solution uses the method of heating diaphragm and product insert injection molding, which causes the problem that additional parts are required to remove Cover the connector on the A side of the product. In addition, with the development of autonomous driving technology and the needs of OEM customers, the wave-transmitting area in the future will not only be limited to the signage area in the center of the car body, but may also be other areas. For example, there are currently OEMs The customer defines an area on one side of the upper trim as the wave-transparent area. For this area, the traditional heating diaphragm insert injection molding technology has many limitations in its implementation.

发明内容Contents of the invention

本发明的目的是提供一种用于汽车的加热除霜模块,从而解决未来自动驾驶中恶劣天气环境对于毫米波雷达透波性能的影响的问题。The purpose of the present invention is to provide a heating and defrosting module for automobiles, so as to solve the problem of the influence of severe weather environment on the wave penetration performance of millimeter-wave radar in future automatic driving.

为了解决上述技术问题,本发明采用以下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:

提供一种用于汽车的加热除霜模块,包括:底板;布置于所述底板上的加热线圈;与所述加热线圈连接的温控模块;以及与所述加热线圈连接的接插件金属片,所述接插件金属片具有L形构造,所述接插件金属片通过一条臂与所述底板所在平面保持水平嵌件注塑而成,另一条臂相对所述底板垂直向外伸出,该条臂构成PIN针接插部;其中,所述底板通过粘接、焊接或嵌件注塑固定于汽车外饰件的B面,实现对透毫米波雷达区域的加热除霜。A heating and defrosting module for automobiles is provided, comprising: a base plate; a heating coil arranged on the base plate; a temperature control module connected to the heating coil; and a connector metal sheet connected to the heating coil, The metal sheet of the connector has an L-shaped structure, and the metal sheet of the connector is formed by insert molding by keeping one arm horizontal to the plane where the bottom plate is located, and the other arm protrudes vertically outward relative to the bottom plate. Constitute the PIN pin socket part; wherein, the bottom plate is fixed on the B side of the automobile exterior decoration by bonding, welding or insert injection molding, so as to realize the heating and defrosting of the millimeter-wave radar-permeable area.

根据本发明的一个优选方案,所述底板上设有周向延伸的胶槽,通过向所述胶槽中涂胶,实现该加热除霜模块在汽车外饰件上的固定。According to a preferred solution of the present invention, the base plate is provided with a circumferentially extending glue groove, and by applying glue to the glue groove, the heating and defrosting module is fixed on the automobile exterior trim.

优选地,所述温控模块与加热线圈通过焊接连接。Preferably, the temperature control module is connected to the heating coil by welding.

优选地,所述加热线圈为铜导线。Preferably, the heating coil is a copper wire.

优选地,所述接插件金属片由硬质铜制成,表面做镀锡处理。Preferably, the metal sheet of the connector is made of hard copper, and the surface is tin-plated.

优选地,每个所述加热除霜模块包括多个接插件金属片。Preferably, each of the heating and defrosting modules includes a plurality of connector metal sheets.

优选地,所述接插件金属片与底板所在平面保持水平嵌件注塑的那条臂上设有贯穿的定位孔,以便于嵌件注塑。Preferably, a through positioning hole is provided on the arm where the plane of the connector metal sheet and the bottom plate are kept horizontal for insert injection molding, so as to facilitate insert injection molding.

优选地,所述接插件金属片与底板所在平面保持水平嵌件注塑的那条臂的顶表面设有焊盘,以便于和加热线圈焊接。Preferably, a welding pad is provided on the top surface of the insert-molded arm of the metal sheet of the connector and the plane where the bottom plate is kept horizontal, so as to facilitate welding with the heating coil.

本发明首次创造性地提出一种可安装于汽车外饰件透毫米波雷达区域B面的加热除霜模块,解决了现有技术布置于汽车外饰件A面带来额外的遮蔽问题,并且解决了传统加热膜片嵌件注塑技术的诸多限制问题。For the first time, the present invention creatively proposes a heating and defrosting module that can be installed on the B side of the millimeter-wave radar area of the automobile exterior decoration, which solves the additional shielding problem caused by the existing technology arranged on the A surface of the automobile exterior decoration, and solves the problem of Many limitations of the traditional heating diaphragm insert injection molding technology are solved.

根据本发明提供的一种用于汽车的加热除霜模块,通过将该加热除霜模块安装到汽车外饰件透毫米波雷达区域B面的方式,经由热传递达到对外饰件A面加热除霜的目的,由于在该加热除霜模块上内置有温控模块,还能够有效地将加热温度控制在一定的范围内,避免产品表面温度过高。According to the heating and defrosting module for automobiles provided by the present invention, by installing the heating and defrosting module on the surface B of the millimeter-wave radar area of the automobile exterior decoration, the heating and defrosting of the surface A of the exterior decoration can be achieved through heat transfer. For the purpose of frosting, since the temperature control module is built in the heating defrosting module, it can also effectively control the heating temperature within a certain range to avoid excessive surface temperature of the product.

综上所述,根据本发明,提供了一种针对汽车外饰件透毫米波雷达区域的加热除霜模块,实现在雨雪天气对该区域加热除霜的目的,克服了未来自动驾驶中恶劣天气环境对于毫米波雷达透波性能的影响,具有良好的应用前景。To sum up, according to the present invention, a heating and defrosting module for the millimeter-wave radar area of the automobile exterior is provided, which realizes the purpose of heating and defrosting the area in rainy and snowy weather, and overcomes the harshness of future automatic driving. The influence of weather environment on the wave penetration performance of millimeter wave radar has a good application prospect.

附图说明Description of drawings

图1是根据本发明的一个优选实施例提供的加热除霜模块的俯视图;Fig. 1 is a top view of a heating and defrosting module provided according to a preferred embodiment of the present invention;

图2是如图1所示加热除霜模块的侧视图;Fig. 2 is a side view of the heating and defrosting module shown in Fig. 1;

图3是接插件金属片的侧视图;Fig. 3 is a side view of the metal sheet of the connector;

图4是接插件金属片的俯视图;Fig. 4 is the top view of connector sheet metal;

图5是该加热除霜模块粘接于汽车外饰件B面时的状态示意图。Fig. 5 is a schematic diagram of the state when the heating and defrosting module is bonded to the surface B of the automobile exterior trim.

具体实施方式Detailed ways

以下结合具体实施例,对本发明做进一步说明。应理解,以下实施例仅用于说明本发明而非用于限制本发明的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that the following examples are only used to illustrate the present invention but not to limit the scope of the present invention.

结合图1、图2所示,是根据本发明的一个优选实施例提供的一种用于汽车的加热除霜模块,主要包括:底板1、胶槽2、加热线圈3、温控模块4以及接插件金属片5。该加热除霜模块可整体安装于汽车外饰件的B面,实现对透毫米波雷达区域的加热除霜,满足汽车在恶劣天气环境自动驾驶的需求。As shown in Fig. 1 and Fig. 2, a heating and defrosting module for automobiles is provided according to a preferred embodiment of the present invention, which mainly includes: a bottom plate 1, a glue tank 2, a heating coil 3, a temperature control module 4 and Connector sheet metal 5. The heating and defrosting module can be integrally installed on the B side of the exterior trim of the car to realize the heating and defrosting of the millimeter-wave radar-permeable area and meet the needs of the car for autonomous driving in harsh weather environments.

其中,底板1具有大致平面延伸的构造,通过注塑形成;胶槽2在底板1上沿周向延伸,用于涂布胶水;加热线圈3布置于胶槽2限定的范围以内,通过自身发热起到加热除霜的目的;温控模块4和接插件金属片5均与加热线圈3连接,温控模块4能够将加热温度控制在一定的范围内,避免产品表面温度过高,接插件金属片5用于和车身线束连接。Wherein, the bottom plate 1 has a substantially planar structure and is formed by injection molding; the glue groove 2 extends circumferentially on the bottom plate 1 for coating glue; To achieve the purpose of heating and defrosting; the temperature control module 4 and the connector metal sheet 5 are connected to the heating coil 3, and the temperature control module 4 can control the heating temperature within a certain range to avoid excessive surface temperature of the product and the connector metal sheet 5 is used to connect with the body wiring harness.

结合图3、图4所示,接插件金属片5具有L形构造,该接插件金属片5通过一条臂与底板1所在平面保持水平一同嵌件注塑而成,另一条臂相对底板1垂直向外伸出,该条臂的自由端构成PIN针接插部51,作为电源插口用来和车身线束连接。As shown in Fig. 3 and Fig. 4, the metal sheet 5 of the connector has an L-shaped structure. Stretching out, the free end of the arm constitutes a PIN pin socket part 51, which is used as a power socket to connect with the vehicle body wiring harness.

根据该优选实施例,如图2所示,底板1的上表面预先设有用于容纳温控模块4的凹陷区1a,便于放置温控模块4。同理,胶槽2也是在底板1的上表面开设的凹槽,以便于胶水的涂布。According to this preferred embodiment, as shown in FIG. 2 , the upper surface of the bottom plate 1 is pre-set with a recessed area 1 a for accommodating the temperature control module 4 , which is convenient for placing the temperature control module 4 . Similarly, the glue groove 2 is also a groove opened on the upper surface of the bottom plate 1, so as to facilitate the coating of glue.

根据该优选实施例,温控模块4与加热线圈3通过焊接连接。According to this preferred embodiment, the temperature control module 4 is connected to the heating coil 3 by welding.

根据该优选实施例,温控模块4选用贴片式自恢复保险丝(SMD ResettableFUSE),该自恢复保险丝集成于FPC软板上面,FPC软板背面贴双面胶,从而整体粘贴在底板1上。According to this preferred embodiment, the temperature control module 4 selects a patch type resettable fuse (SMD ResettableFUSE), and the resettable fuse is integrated on the FPC soft board, and the FPC soft board is pasted with double-sided adhesive tape on the back, so as to be pasted on the bottom plate 1 as a whole.

根据该优选实施例,加热线圈3优选为铜导线,可以为一股或者多股。应当理解的,加热线圈3的排列可并不仅限于图1中所示样式,连接形式可以串联或并联,根据产品加热需求进行设计。According to this preferred embodiment, the heating coil 3 is preferably a copper wire, which can be one strand or multiple strands. It should be understood that the arrangement of the heating coils 3 is not limited to the one shown in FIG. 1 , and the connection form can be connected in series or in parallel, which is designed according to the heating requirements of the product.

根据该优选实施例,胶水采用聚氨酯双组份胶水,例如,型号为LJF6021的胶水。According to this preferred embodiment, the glue is polyurethane two-component glue, for example, the glue whose model is LJF6021.

根据该优选实施例,接插件金属片5由硬质铜制成,表面做镀锡处理。According to this preferred embodiment, the metal sheet 5 of the connector is made of hard copper, and the surface is tin-plated.

根据该优选实施例,结合图3、图4所示,接插件金属片5与底板1所在平面保持水平嵌件注塑的那条臂上还设有贯穿的定位孔52,以便于嵌件注塑时更准确地定位,该条臂的顶表面同时还设有焊盘53,以便于和加热线圈3的焊接,所形成的焊接点54如图1所示。According to this preferred embodiment, as shown in Fig. 3 and Fig. 4, the plane where the connector metal sheet 5 and the bottom plate 1 are located is kept horizontal and the arm of the insert injection molding is also provided with a through positioning hole 52, so as to facilitate insert injection molding. More precisely, the top surface of the arm is also provided with a welding pad 53 to facilitate welding with the heating coil 3 , and the formed welding point 54 is shown in FIG. 1 .

根据该优选实施例,每个加热除霜模块包括两个接插件金属片5,从而在自由端形成两个PIN针接插部51。但是应当理解的是,每个加热除霜模块并不仅限于两个接插件金属片5,如果电路复杂或者带其它的控制逻辑,每个加热除霜模块可能会有四个接插件金属片5,从而形成四个PIN针接插部51。PIN针接插部51作为公头,和车身母头进行连接,公母接插头配对导通。According to this preferred embodiment, each heating and defrosting module includes two connector metal sheets 5, thereby forming two PIN pin connector parts 51 at the free ends. But it should be understood that each heating and defrosting module is not limited to two connector metal sheets 5, if the circuit is complex or has other control logic, each heating and defrosting module may have four connector metal sheets 5, Thus, four PIN pin socket parts 51 are formed. The PIN pin socket part 51 is used as a male head, and is connected with the female head of the vehicle body, and the male and female connectors are paired and conducted.

如图5所示,通过向胶槽2中涂胶,底板1即可连同布置其上的加热线圈3、温控模块4、接插件金属片5一起粘接于汽车外饰件100的B面101,加热线圈3通电加热,热量通过热传递由汽车外饰件100的B面101传递到A面102,从而达到对产品表面加热除霜的功效,解决未来自动驾驶中恶劣天气环境对于毫米波雷达透波性能的影响。As shown in Figure 5, by applying glue to the glue tank 2, the bottom plate 1 can be bonded to the B side of the automobile exterior trim 100 together with the heating coil 3, the temperature control module 4, and the connector metal sheet 5 arranged thereon. 101, the heating coil 3 is energized and heated, and the heat is transferred from the B side 101 of the automobile exterior trim 100 to the A side 102 through heat transfer, so as to achieve the effect of heating and defrosting the product surface, and solve the problem of harsh weather conditions in future automatic driving. Influence of radar wave penetration performance.

虽然上述优选实施例中的加热除霜模块与汽车外饰件通过胶水粘接,但是应当理解的是,该连接可以采用除粘接之外的其它方式,例如焊接,或者底板与前板嵌件注塑而成。Although the heating and defrosting module in the preferred embodiment described above is bonded to the exterior trim of the vehicle by glue, it should be understood that the connection can be made in other ways than bonding, such as welding, or base plate and front plate inserts Injection molded.

以上所述的,仅为本发明的较佳实施例,并非用以限定本发明的范围,本发明的上述实施例还可以做出各种变化。凡是依据本发明申请的权利要求书及说明书内容所作的简单、等效变化与修饰,皆落入本发明专利的权利要求保护范围。本发明未详尽描述的均为常规技术内容。What is described above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Various changes can also be made to the above embodiments of the present invention. All simple and equivalent changes and modifications made according to the claims and description of the application for the present invention fall within the protection scope of the claims of the patent of the present invention. What is not described in detail in the present invention is conventional technical contents.

Claims (8)

1.一种用于汽车的加热除霜模块,其特征在于,包括:1. A heating and defrosting module for automobile, characterized in that, comprising: 底板;floor; 布置于所述底板上的加热线圈;a heating coil arranged on the base plate; 与所述加热线圈连接的温控模块;以及a temperature control module connected to the heating coil; and 与所述加热线圈连接的接插件金属片,所述接插件金属片具有L形构造,所述接插件金属片通过一条臂与所述底板所在平面保持水平嵌件注塑而成,另一条臂相对所述底板垂直向外伸出,该条臂构成PIN针接插部;The connector metal sheet connected with the heating coil, the connector metal sheet has an L-shaped structure, and the connector metal sheet is formed by insert injection molding by keeping one arm horizontal to the plane where the bottom plate is located, and the other arm is opposite The bottom plate protrudes vertically outwards, and the arm forms a PIN pin socket; 其中,所述底板通过粘接、焊接或嵌件注塑固定于汽车外饰件的B面,实现对透毫米波雷达区域的加热除霜。Wherein, the bottom plate is fixed on the B side of the automobile exterior trim by bonding, welding or insert injection molding, so as to realize the heating and defrosting of the millimeter-wave radar-permeable area. 2.根据权利要求1所述的加热除霜模块,其特征在于,所述底板上设有周向延伸的胶槽,通过向所述胶槽中涂胶,实现该加热除霜模块在汽车外饰件上的固定。2. The heating and defrosting module according to claim 1, wherein the base plate is provided with a circumferentially extending glue groove, and by applying glue to the glue groove, the heating and defrosting module can be installed outside the vehicle. Fixing on trim. 3.根据权利要求1所述的加热除霜模块,其特征在于,所述温控模块与加热线圈通过焊接连接。3. The heating and defrosting module according to claim 1, wherein the temperature control module is connected to the heating coil by welding. 4.根据权利要求1所述的加热除霜模块,其特征在于,所述加热线圈为铜导线。4. The heating and defrosting module according to claim 1, wherein the heating coil is a copper wire. 5.根据权利要求1所述的加热除霜模块,其特征在于,所述接插件金属片由硬质铜制成,表面做镀锡处理。5. The heating and defrosting module according to claim 1, characterized in that, the metal sheet of the connector is made of hard copper, and the surface is tin-plated. 6.根据权利要求1所述的加热除霜模块,其特征在于,每个所述加热除霜模块包括多个接插件金属片。6 . The heating and defrosting module according to claim 1 , wherein each of the heating and defrosting modules comprises a plurality of connector metal sheets. 7.根据权利要求1所述的加热除霜模块,其特征在于,所述接插件金属片与底板所在平面保持水平嵌件注塑的那条臂上设有贯穿的定位孔,以便于嵌件注塑。7. The heating and defrosting module according to claim 1, characterized in that, the plane where the connector metal sheet and the bottom plate are located is kept horizontal . 8.根据权利要求1所述的加热除霜模块,其特征在于,所述接插件金属片与底板所在平面保持水平嵌件注塑的那条臂的顶表面设有焊盘,以便于和加热线圈焊接。8. The heating and defrosting module according to claim 1, characterized in that, the plane where the metal sheet of the connector is located and the base plate are kept horizontal welding.
CN202110520696.0A 2021-05-13 2021-05-13 Heating defrosting module for automobile Pending CN115339413A (en)

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CN202110520696.0A CN115339413A (en) 2021-05-13 2021-05-13 Heating defrosting module for automobile
EP21208597.1A EP4090131A1 (en) 2021-05-13 2021-11-16 A defrosting heating module for an automobile

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080290081A1 (en) * 2005-11-08 2008-11-27 Nel Technologies Limited Anti-Fogging Device and Anti-Fogging Viewing Member
CN112519274A (en) * 2020-11-24 2021-03-19 宁波中骏森驰汽车零部件股份有限公司 Defrosting intelligent ACC (adaptive cruise control) label and forming process and defrosting process thereof
CN212934852U (en) * 2020-07-15 2021-04-09 宁波信泰机械有限公司 Improved structure of heating radome

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080290081A1 (en) * 2005-11-08 2008-11-27 Nel Technologies Limited Anti-Fogging Device and Anti-Fogging Viewing Member
CN212934852U (en) * 2020-07-15 2021-04-09 宁波信泰机械有限公司 Improved structure of heating radome
CN112519274A (en) * 2020-11-24 2021-03-19 宁波中骏森驰汽车零部件股份有限公司 Defrosting intelligent ACC (adaptive cruise control) label and forming process and defrosting process thereof

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