CN115338622A - Equipment for upsetting sawtooth nickel sheet on the lug wing of aviation pallet nut and its upsetting method - Google Patents
Equipment for upsetting sawtooth nickel sheet on the lug wing of aviation pallet nut and its upsetting method Download PDFInfo
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- CN115338622A CN115338622A CN202211141130.8A CN202211141130A CN115338622A CN 115338622 A CN115338622 A CN 115338622A CN 202211141130 A CN202211141130 A CN 202211141130A CN 115338622 A CN115338622 A CN 115338622A
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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Abstract
本发明公开了在航空托板螺母耳翼镦嵌锯齿镍片的设备及其镦嵌方法,涉及航空配件领域。在航空托板螺母耳翼镦嵌锯齿镍片的设备,包括加工箱,所述加工箱底部对称固定连接有支腿,还包括:上表面开设有凹槽的加工台,固定连接在所述加工箱内;本发明可以对托板螺母进行限位固定,从而使托板螺母耳翼上的安装孔与贯通头始终在同一中心线上,防止在将锯齿镍片镦嵌在托板螺母上时,托板螺母与锯齿镍片在冲击力的作用下,发生震荡,从而导致托板螺母、锯齿镍片与贯通头发生错位,从而导致托板螺母、锯齿镍片报废,有效的提高了加工质量,通过内部填充有油液的卸力空心垫的设置,可以对冲击力进行吸能卸力,进一步提高了托板螺母、锯齿镍片的稳定性。
The invention discloses equipment and an upsetting method for upsetting sawtooth nickel sheets on the ear wings of aviation pallet nuts, and relates to the field of aviation accessories. The equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts includes a processing box, and the bottom of the processing box is symmetrically fixedly connected with outriggers, and also includes: a processing table with grooves on the upper surface, fixedly connected to the processing Inside the box; the present invention can limit and fix the bracket nut, so that the mounting hole on the bracket nut ear and the through head are always on the same center line, preventing the sawtooth nickel sheet from being upset when the bracket nut is embedded , Under the action of the impact force, the pallet nut and the sawtooth nickel sheet vibrate, resulting in misalignment between the pallet nut, the serrated nickel sheet and the through head, resulting in the scrapping of the pallet nut and the serrated nickel sheet, which effectively improves the processing quality , Through the setting of the unloading hollow pad filled with oil, the impact force can be absorbed and unloaded, which further improves the stability of the supporting nut and the serrated nickel sheet.
Description
技术领域technical field
本发明属于航空配件技术领域,具体地说,涉及在航空托板螺母耳翼镦嵌锯齿镍片的设备及其镦嵌方法。The invention belongs to the technical field of aviation accessories, and in particular relates to equipment and an upsetting method for upsetting sawtooth nickel sheets on the lugs of aviation pallet nuts.
背景技术Background technique
双耳托板螺母是一种运用军工及航空领域中的紧固件,其材质为不锈钢,加工通常采用冷墩成型的方式,其主要包括有主体及设于主体两侧并与主体一体成型的托板耳翼,主体上开设有螺纹安装孔,两托板耳翼上对称的设有安装孔,由于该紧固件运用于较多特殊的环境中,因此对其硬度、受力强度及抗氧化程度要求较高。The double-ear nut is a fastener used in the military and aviation fields. Its material is stainless steel. It is usually processed by cold pier forming. It mainly includes the main body and the two sides of the main body and integrally formed with the main body. There are threaded mounting holes on the main body of the pallet ear wings, and there are mounting holes symmetrically on the two pallet ear wings. Since this fastener is used in many special environments, its hardness, force strength and resistance The degree of oxidation is required to be higher.
为了便于使托板螺母具有良好的抗振动、防松、耐氧化腐蚀的性能,在对托板螺母进行加工时,一般都会在托板螺母的托板耳翼上镦嵌锯齿镍片,以提高托板螺母的性能,然后现有的在航空托板螺母耳翼镦嵌锯齿镍片的设备在对托板螺母进行镦嵌锯齿镍片时,对托板螺母的固定效果较差,托板螺母、锯齿镍片与冲击头冲击力的作用下会发生错位,从而导致托板螺母、锯齿镍片报废,增加了加工成本,有鉴于此特提出本发明。In order to make the pallet nut have good performances of anti-vibration, anti-loosening, and oxidation-corrosion resistance, when processing the pallet nut, generally a sawtooth nickel sheet is upset on the pallet lug of the pallet nut to improve The performance of the pallet nut, and then the existing equipment for upsetting and inserting the sawtooth nickel sheet on the ear wing of the aviation pallet nut has a poor fixing effect on the pallet nut when the pallet nut is upset and inlaid with the serrated nickel sheet, and the
发明内容Contents of the invention
本发明要解决的技术问题在于克服现有技术的不足,提供一种可以克服上述问题或者至少部分地解决上述问题的在航空托板螺母耳翼镦嵌锯齿镍片的设备。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a device for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts, which can overcome the above problems or at least partially solve the above problems.
为解决上述技术问题,本发明采用技术方案的基本构思是:在航空托板螺母耳翼镦嵌锯齿镍片的设备,包括加工箱,所述加工箱底部对称固定连接有支腿,还包括:上表面开设有凹槽的加工台,固定连接在所述加工箱内;双向丝杆,转动连接在所述凹槽内,且两端均固定连接有转动杆,所述转动杆远离双向丝杆的一端转动连接在凹槽的内壁上;用于驱动所述转动杆转动的驱动机构,安装在所述加工箱上;滑板,对称滑动连接在所述凹槽内,且与所述双向丝杆之间螺纹连接;夹紧板,固定连接在所述滑板上,其中,两个所述夹紧板相邻的一侧分别设有弧形夹槽;内部填充有油液的卸力空心垫,固定连接在所述夹紧板的表面;气动伸缩柱,固定连接在所述加工箱的上端;升降板,固定连接在所述气动伸缩柱的伸缩端;冲压板,通过连杆对称固定连接在所述升降板的下侧;贯通头,固定连接在所述冲压板的下端。In order to solve the above-mentioned technical problems, the basic idea of the technical solution adopted by the present invention is: the equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts includes a processing box, and the bottom of the processing box is symmetrically fixedly connected with legs, and also includes: A processing table with a groove on the upper surface is fixedly connected in the processing box; a two-way screw rod is rotatably connected in the groove, and both ends are fixedly connected with a rotating rod, and the rotating rod is far away from the two-way screw rod One end of which is rotatably connected to the inner wall of the groove; the driving mechanism for driving the rotating rod to rotate is installed on the processing box; the slide plate is symmetrically slidably connected in the groove, and is connected with the two-way screw rod threaded connection between them; the clamping plate is fixedly connected to the slide plate, wherein the adjacent sides of the two clamping plates are respectively provided with arc-shaped clamping grooves; the internal force-relieving hollow pad is filled with oil, fixedly connected to the surface of the clamping plate; the pneumatic telescopic column is fixedly connected to the upper end of the processing box; the lifting plate is fixedly connected to the telescopic end of the pneumatic telescopic column; the stamping plate is symmetrically fixedly connected to the The lower side of the lifting plate; the through head is fixedly connected to the lower end of the punching plate.
进一步地,所述驱动机构包括电机、第一输出轴、第二输出轴,所述电机固定连接在加工箱靠近任一个转动杆的一侧,所述第一输出轴固定连接在电机的输出端,所述第一输出轴远离电机的一端延伸进加工箱内,且固定连接有第一锥齿轮,所述第二输出轴通过固定板转动连接在加工箱内位于第一输出轴与转动杆之间,所述第二输出轴的上端固定连接有与第一锥齿轮相啮合的第二锥齿轮,所述第二输出轴的下端固定连接有第三锥齿轮,靠近所述第二输出轴一侧的转动杆上固定连接有与第三锥齿轮相啮合的第四锥齿轮。Further, the drive mechanism includes a motor, a first output shaft, and a second output shaft, the motor is fixedly connected to the side of the processing box close to any rotating rod, and the first output shaft is fixedly connected to the output end of the motor , the end of the first output shaft away from the motor extends into the processing box, and is fixedly connected with the first bevel gear, and the second output shaft is rotatably connected in the processing box through a fixed plate and is located between the first output shaft and the rotating rod Between, the upper end of the second output shaft is fixedly connected with the second bevel gear meshed with the first bevel gear, and the lower end of the second output shaft is fixedly connected with the third bevel gear, close to the second output shaft A fourth bevel gear meshed with the third bevel gear is fixedly connected to the rotating rod on the side.
从而防止双向丝杆发生反转,再进一步地,远离所述第二输出轴一侧的转动杆向外延伸出加工箱,且固定连接有转动齿轮,所述加工箱外壁靠近转动齿轮的下方开设有限位滑槽,所述限位滑槽内滑动连接有限位块,所述限位块上固定连接有转轴,所述转轴上固定连接有棘轮,所述棘轮上转动连接有齿圈,所述限位块、转轴与限位滑槽的内壁上分别开设有直径相同的螺纹孔,所述螺纹孔内通过螺纹转动连接有限位螺栓。In order to prevent the two-way screw rod from reversing, further, the rotating rod on the side away from the second output shaft extends out of the processing box, and is fixedly connected with the rotating gear, and the outer wall of the processing box is close to the bottom of the rotating gear. A limit chute, a limit block is slidably connected in the limit chute, a rotating shaft is fixedly connected to the limit block, a ratchet is fixedly connected to the rotating shaft, and a ring gear is rotatably connected to the ratchet. Threaded holes with the same diameter are provided on the inner walls of the limiting block, the rotating shaft and the limiting chute respectively, and the limiting bolts are connected to the threaded holes through thread rotation.
为了便于对托板螺母进行初步固定,进一步地,所述凹槽内靠近两个夹紧板的中间固定连接有竖杆,所述竖杆位于两个弧形夹槽中间,所述竖杆的两侧上端转动连接张紧板,所述张紧板远离竖杆的一端与所述竖杆之间固定连接有第一张紧弹簧。In order to facilitate the initial fixing of the nut on the bracket, further, a vertical bar is fixedly connected in the groove near the middle of the two clamping plates, and the vertical bar is located in the middle of the two arc-shaped clamping grooves. The upper ends on both sides are rotatably connected to the tensioning plate, and a first tensioning spring is fixedly connected between the end of the tensioning plate away from the vertical bar and the vertical bar.
为了便于进行批量加工,再进一步地,所述凹槽内呈一条直线设有多跟双向丝杆,多跟所述双向丝杆之间固定连接,所述夹紧板上的弧形夹槽等间距开设有多个,所述竖杆设置在每两个对称设置的弧形夹槽之间。In order to facilitate batch processing, furthermore, there are multiple two-way screw rods arranged in a straight line in the groove, which are fixedly connected with the two-way screw rods, and the arc-shaped clamping grooves on the clamping plate, etc. There are multiple intervals, and the vertical bar is arranged between every two symmetrically arranged arc-shaped clamping grooves.
从而便于提高升降板的稳定性,更进一步地,每个所述双向丝杆的正上方均设有冲压板、贯通头,所述加工箱的上端靠近气动伸缩柱的两侧对称固定连接有套筒,所述套筒内滑动连接有张紧杆,所述套筒内设有第二张紧弹簧,所述第二张紧弹簧的两端分别与套筒的上端、张紧杆固定连接,所述张紧杆的下端与升降板固定连接。Thereby, it is convenient to improve the stability of the lifting plate. Furthermore, a stamping plate and a through head are arranged directly above each of the two-way screw rods, and the upper end of the processing box is symmetrically fixedly connected with sleeves on both sides of the pneumatic telescopic column. The sleeve is slidingly connected with a tension rod, and the sleeve is provided with a second tension spring, and the two ends of the second tension spring are respectively fixedly connected with the upper end of the sleeve and the tension rod. The lower end of the tension rod is fixedly connected with the lifting plate.
为了便于在完成镦嵌后,即使停止加工,不仅可以提高对锯齿镍片以及托板螺母耳翼的保护效果,还可以提高加工效率,进一步地,两个所述冲压板之间通过支杆固定连接有激光测距仪。In order to facilitate the processing after the upset is completed, even if the processing is stopped, it can not only improve the protection effect on the sawtooth nickel sheet and the lug of the bracket nut, but also improve the processing efficiency. Further, the two stamping plates are fixed by a strut A laser range finder is attached.
为了便于防止加工台发生形变,进一步地,所述加工箱靠近加工台的下端设有支撑板,所述支撑板下端与加工箱之间固定连接有支撑杆,所述支撑板的上端固定连接有多个X型加强筋。In order to prevent deformation of the processing table, further, the processing box is provided with a support plate near the lower end of the processing table, a support rod is fixedly connected between the lower end of the support plate and the processing box, and a support rod is fixedly connected to the upper end of the support plate. Multiple X-shaped ribs.
为了便于提高夹紧板的平稳性,进一步地,所述凹槽内的前后两侧对称固定连接有限位杆,所述夹紧板滑动连接在限位杆上。In order to improve the stability of the clamping plate, further, the front and rear sides in the groove are symmetrically fixedly connected to the limiting rod, and the clamping plate is slidably connected to the limiting rod.
在航空托板螺母耳翼镦嵌锯齿镍片的设备镦嵌方法,包括以下步骤:The equipment upsetting method for upsetting serrated nickel sheets on the lugs of aviation pallet nuts comprises the following steps:
S1:工作人员首先将托板螺母放置在加工台靠近两个夹紧板的中间,使托板螺母耳翼的安装孔与贯通头在同一中心线上,然后再通过驱动机构控制双向丝杆进行转动,从而便可使夹紧板与托板螺母紧密贴合;S1: The staff first places the nut on the processing table near the middle of the two clamping plates, so that the mounting hole of the lug of the nut on the nut and the through head are on the same center line, and then controls the two-way screw rod through the driving mechanism to complete the process. Rotate, so that the clamping plate and the nut of the supporting plate can be tightly fitted;
S2:接着再启动气动伸缩柱,使气动伸缩柱带动冲压板、贯通头进行上下往复移动,从而便可对托板螺母耳翼上放置的锯齿镍片进行冲压贯通,当完成对锯齿镍片的贯通之后,此时贯通头便会在耳翼安装孔内进行移动,而冲压板便会与锯齿镍片进行接触,从而便可将锯齿镍片完全镦嵌入耳翼安装孔处的安装槽内;S2: Then start the pneumatic telescopic column again, so that the pneumatic telescopic column drives the stamping plate and the penetration head to reciprocate up and down, so that the serrated nickel sheet placed on the nut ear wing of the supporting plate can be punched and penetrated. When the serrated nickel sheet is completed After piercing, the piercing head will move in the ear wing mounting hole at this time, and the stamping plate will come into contact with the serrated nickel sheet, so that the serrated nickel sheet can be completely upset and embedded in the mounting groove at the ear wing mounting hole;
S3:当锯齿镍片、托板螺母受到冲击力时,卸力空心垫内的油液便会对冲击力进行吸能卸力,然后锯齿镍片、托板螺母便不会受冲击力的影响的发生震荡;S3: When the serrated nickel sheet and the supporting plate nut are impacted, the oil in the force-relieving hollow pad will absorb the impact force and unload the force, and then the serrated nickel plate and the supporting plate nut will not be affected by the impact force the shock occurred;
S4:当冲压板、贯通头将锯齿镍片镦嵌内托板螺母内时,齿圈在棘轮的作用下,便会通过齿轮对双向丝杆进行限制,然后双向丝杆便会不会因受到震荡进行反转,然后夹紧板便会始终与托板螺母紧贴,当完成镦嵌后,此时控制夹紧板与托板螺母分离,工作人员便可将加工好的托板螺母取出。S4: When the stamping plate and the through head upset the sawtooth nickel sheet into the nut of the inner support plate, the ring gear will restrict the two-way screw rod through the gear under the action of the ratchet, and then the two-way screw rod will not be affected by The vibration is reversed, and then the clamping plate will always be in close contact with the supporting plate nut. After the upsetting is completed, the clamping plate is controlled to separate from the supporting plate nut at this time, and the staff can take out the processed supporting plate nut.
采用上述技术方案后,本发明与现有技术相比具有以下有益效果:本发明可以对托板螺母进行限位固定,从而使托板螺母耳翼上的安装孔与贯通头始终在同一中心线上,防止在将锯齿镍片镦嵌在托板螺母上时,托板螺母与锯齿镍片在冲击力的作用下,发生震荡,从而导致托板螺母、锯齿镍片与贯通头发生错位,从而导致托板螺母、锯齿镍片报废,有效的提高了加工质量,通过内部填充有油液的卸力空心垫的设置,可以对冲击力进行吸能卸力,进一步提高了托板螺母、锯齿镍片的稳定性,当进行镦嵌加工时,可以对双向丝杆进行限位,从而使夹紧板始终与托板螺母紧密相贴,防止双向丝杆受冲击力震荡的作用下发生反转,从而导致夹紧板与托板螺母分离,有效的保证了对托板螺母的稳固效果,从而有效的提高了加工质量,适于推广使用。After adopting the above technical solution, compared with the prior art, the present invention has the following beneficial effects: the present invention can limit and fix the bracket nut, so that the mounting hole on the bracket nut ear and the through head are always on the same centerline On the other hand, to prevent the pallet nut and the serrated nickel sheet from oscillating under the action of the impact force when the serrated nickel sheet is upset and embedded on the pallet nut, which will cause the pallet nut, the serrated nickel sheet and the through head to be misaligned, thereby The pallet nut and the serrated nickel sheet are scrapped, which effectively improves the processing quality. Through the setting of the unloading hollow pad filled with oil, the impact force can be absorbed and unloaded, and the pallet nut and the serrated nickel sheet are further improved. The stability of the sheet, when performing upsetting processing, can limit the position of the two-way screw rod, so that the clamping plate is always closely attached to the nut of the supporting plate, preventing the reverse rotation of the two-way screw rod under the action of impact force and vibration, As a result, the clamping plate is separated from the supporting plate nut, which effectively ensures the stabilizing effect on the supporting plate nut, thereby effectively improving the processing quality and being suitable for popularization and use.
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。The accompanying drawings, as a part of the present invention, are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute improper limitations to the present invention. Apparently, the drawings in the following description are only some embodiments, and those skilled in the art can also obtain other drawings according to these drawings without creative efforts.
在附图中:In the attached picture:
图1为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备的结构示意图;Fig. 1 is the structural representation of the equipment for upsetting and inserting sawtooth nickel sheet at the ear wing of aviation pallet nut that the present invention proposes;
图2为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备中加工台、凹槽、夹紧板、双向丝杆的俯视结构示意图;Fig. 2 is the top view structure schematic diagram of processing table, groove, clamping plate, two-way screw mandrel in the equipment that the present invention proposes in the aviation pallet nut lug wing upsetting sawtooth nickel sheet;
图3为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备图1中A部分的结构示意图;Fig. 3 is the structural schematic diagram of part A in Fig. 1 of the equipment for upsetting and inserting sawtooth nickel sheets at the lugs of aviation pallet nuts proposed by the present invention;
图4为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备图1中B部分的结构示意图;Fig. 4 is the structural schematic diagram of part B in Fig. 1 of the equipment for upsetting and inserting sawtooth nickel sheets at the lugs of aviation pallet nuts proposed by the present invention;
图5为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备中齿轮、齿圈、棘轮的结构示意图;Fig. 5 is the structural schematic diagram of gear, ring gear, ratchet in the equipment that the present invention proposes in the aviation pallet nut lug wing upsetting sawtooth nickel sheet;
图6为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备中连杆、冲压板、贯通头、激光测距仪的结构示意图。Fig. 6 is a schematic diagram of the structure of the connecting rod, the stamping plate, the through head and the laser rangefinder in the equipment proposed by the present invention for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts.
图中:1、加工箱;101、限位滑槽;2、支腿;3、支撑板;4、X型加强筋;5、加工台;501、凹槽;6、电机;601、第一输出轴;602、第二输出轴;603、固定板;7、双向丝杆;8、转动杆;9、滑板;10、夹紧板;11、卸力空心垫;12、竖杆;13、张紧板;14、第一张紧弹簧;15、转动齿轮;16、限位块;17、转轴;18、棘轮;19、齿圈;20、限位螺栓;21、限位杆;22、气动伸缩柱;23、升降板;24、套筒;25、张紧杆;26、第二张紧弹簧;27、连杆;28、冲压板;29、贯通头;30、激光测距仪。In the figure: 1, processing box; 101, limit chute; 2, outrigger; 3, support plate; 4, X-shaped rib; 5, processing table; 501, groove; 6, motor; 601, first Output shaft; 602, the second output shaft; 603, fixed plate; 7, two-way screw mandrel; 8, rotating rod; 9, slide plate; 10, clamping plate; 11, unloading hollow pad; 12, vertical bar; Tension plate; 14, the first tension spring; 15, rotating gear; 16, limit block; 17, rotating shaft; 18, ratchet; 19, ring gear; 20, limit bolt; 21, limit lever; 22, 23. Lifting plate; 24. Sleeve; 25. Tension rod; 26. Second tension spring; 27. Connecting rod; 28. Stamping plate;
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。It should be noted that these drawings and text descriptions are not intended to limit the concept scope of the present invention in any way, but illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention , but not to limit the scope of the present invention.
实施例1:Example 1:
参照图1-图6,在航空托板螺母耳翼镦嵌锯齿镍片的设备,包括加工箱1,加工箱1底部对称固定连接有支腿2,还包括:上表面开设有凹槽501的加工台5,固定连接在加工箱1内;双向丝杆7,转动连接在凹槽501内,且两端均固定连接有转动杆8,转动杆8远离双向丝杆7的一端转动连接在凹槽501的内壁上;用于驱动转动杆8转动的驱动机构,安装在加工箱1上;滑板9,对称滑动连接在凹槽501内,且与双向丝杆7之间螺纹连接;夹紧板10,固定连接在滑板9上,其中,两个夹紧板10相邻的一侧分别设有弧形夹槽;内部填充有油液的卸力空心垫11,固定连接在夹紧板10的表面;气动伸缩柱22,固定连接在加工箱1的上端;升降板23,固定连接在气动伸缩柱22的伸缩端;冲压板28,通过连杆27对称固定连接在升降板23的下侧;贯通头29,固定连接在冲压板28的下端;Referring to Figures 1-6, the equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts includes a
驱动机构包括电机6、第一输出轴601、第二输出轴602,电机6固定连接在加工箱1靠近任一个转动杆8的一侧,第一输出轴601固定连接在电机6的输出端,第一输出轴601远离电机6的一端延伸进加工箱1内,且固定连接有第一锥齿轮,第二输出轴602通过固定板603转动连接在加工箱1内位于第一输出轴601与转动杆8之间,第二输出轴602的上端固定连接有与第一锥齿轮相啮合的第二锥齿轮,第二输出轴602的下端固定连接有第三锥齿轮,靠近第二输出轴602一侧的转动杆8上固定连接有与第三锥齿轮相啮合的第四锥齿轮。The drive mechanism includes a
在使用时,工作人员首先将该设备运输到工作指定位置,其中支腿2的底部固定连接有一层弹性垫,支腿2的两侧还转动连接有固定螺栓,当工作人员对该设备进行固定时,此时通过固定螺栓将支腿2固定在地面上,使弹性垫被挤压,然后弹性垫便会对支腿2一个反作用力,再在固定螺栓的配合下,便可将支腿2稳固的固定在地面上,防止再进行镦嵌加工时,该设备受震动的作用发生位移,从而有效的提高了该设备的稳定性,固定好该设备后,再对该设备上的用电设备进行接通电源,前序工作准备好后,便可投入使用,当需要将锯齿镍片镦嵌在托板螺母耳翼的安装孔处时,此时工作人员首先将托板螺母放置在加工台5靠近两个夹紧板10的中间,使托板螺母耳翼的安装孔与贯通头29在同一中心线上,然后再启动电机6,电机6便会带动第一输出轴601转动,第一输出轴601再通过第一锥齿轮带动第二锥齿轮进行转动,第二锥齿轮再通过第二输出轴602带动第三锥齿轮进行转动,第三锥齿轮再通过第四锥齿轮带动转动杆8进行转动,然后转动杆8便会带动双向丝杆7进行转动,其中,双向丝杆7上设置有相反的两组螺纹,可以带动两个滑板9相互靠近或远离,此时带动两个滑板9相互靠近,然后滑板9便可带动两个夹紧板10相互靠近,直至将托板螺母夹住,并使托板螺母两侧耳翼紧贴在夹紧板10的上表面,固定好托板螺母后,再将锯齿镍片放置在托板螺母耳翼上的安装孔处,此时启动气动伸缩柱22,气动伸缩柱22便会带动升降板23进行上下往复移动,升降板23便会通过连杆27带动冲压板28、贯通头29进行上下往复移动,从而便可对托板螺母耳翼上放置的锯齿镍片进行冲压贯通,当贯通头29与锯齿镍片接触时,此时便可将锯齿镍片冲压进耳翼安装孔出处安装槽内,接着再继续冲压锯齿镍片,便可在锯齿镍片上贯通出与耳翼安装孔直径相同的贯穿孔,当完成对锯齿镍片的贯通之后,此时贯通头29便会在耳翼安装孔内进行移动,而冲压板28便会与锯齿镍片进行接触,从而便可将锯齿镍片完全镦嵌入耳翼安装孔处的安装槽内,当完成锯齿镍片的镦嵌后,此时使升降板23回到初始位置,便可同时气动伸缩柱22的工作,接着再控制电机6反转,便可使双向丝杆7进行反转,然后滑板9便会带动连个夹紧板10相互远离,然后工作人员再将加工完成后的托板螺母取出即可,然后工作人员再将下一个托板螺母放置在该设备上进行加工;When in use, the staff first transports the equipment to the designated work location, wherein the bottom of the
进一步的,远离第二输出轴602一侧的转动杆8向外延伸出加工箱1,且固定连接有转动齿轮15,加工箱1外壁靠近转动齿轮15的下方开设有限位滑槽101,限位滑槽101内滑动连接有限位块16,限位块16上固定连接有转轴17,转轴17上固定连接有棘轮18,棘轮18上转动连接有齿圈19,限位块16、转轴17与限位滑槽101的内壁上分别开设有直径相同的螺纹孔,螺纹孔内通过螺纹转动连接有限位螺栓20;Further, the
当冲压板28、贯通头29对锯齿镍片进行镦嵌时,冲压板28、贯通头29会对锯齿镍片、托板螺母产生一个冲击力,然后冲击力向下会传递给夹紧板10、滑板9、双向丝杆7,从而便会导致其发生震荡,在工作之前,将齿圈19移动到最上端,使齿圈19与转动齿轮15相啮合,然后再通过限位螺栓20对其进行限位,当电机6驱动双向丝杆7正转时,此时转轴17上的棘轮18便会空转,从而使转动齿轮15可以跟随双向丝杆7转动,当双向丝杆7受到震荡发生反转时,此时棘轮18便会对齿圈19一个作用力,从而使齿圈19对转动齿轮15进行限位,然后转动齿轮15便会对双向丝杆7进行限位,然后双向丝杆7便不会进行反转,从而便可使夹紧板10始终与托板螺母紧密贴合,有效的提高了对托板螺母的固定效果,当完成镦嵌需要将托板螺母取下时,此时反转限位螺栓20,使限位螺栓20离开限位滑槽101内壁上的螺纹孔,然后便可将齿圈19向下移动,使齿圈19与转动齿轮15分离,然后再启动电机6,便可使双向丝杆7进行反转,从而便可使夹紧板10与托板螺母分离,然后工作人员便可将加工好的托板螺母取出,进行下一次的加工;When the stamping
再进一步的,通过在夹紧板10的表面上设置内部填充有油液的卸力空心垫11,当冲压板28、贯通头29对锯齿镍片、托板螺母产生一个冲击力,卸力空心垫11内的油液会对冲击力进行吸能卸力,从而便可降低冲击力对夹紧板10、滑板9、双向丝杆7产生的震动,有效的提高了托板螺母在夹紧板10上的稳定性,进一步提高了对托板螺母的固定效果。Furthermore, by setting a force-relieving hollow pad 11 filled with oil on the surface of the clamping
实施例2:Example 2:
参照图1-图6,在航空托板螺母耳翼镦嵌锯齿镍片的设备,与实施例1基本相同,更进一步的是:凹槽501内靠近两个夹紧板10的中间固定连接有竖杆12,竖杆12位于两个弧形夹槽中间,竖杆12的两侧上端转动连接张紧板13,张紧板13远离竖杆12的一端与竖杆12之间固定连接有第一张紧弹簧14,通过竖杆12、张紧板13、第一张紧弹簧14的设置,当需要对托板螺母进行固定时,此时首先将托板螺母套接在竖杆12上,然后再向下按压托板螺母,然后张紧板13便会在托板螺母的作用下克服第一张紧弹簧14的张力进行转动,同时第一张紧弹簧14也会通过张紧板13给托板螺母一个相反的张紧力,从而便可对托板螺母进行初步的张紧固定,防止夹紧板10向托板螺母靠近时,使托板螺母发生偏转,从而导致托板螺母耳翼上的安装孔与贯通头29不再同一中心线上,从而导致贯通头29在对锯齿镍片进行开孔时,对托板螺母的耳翼造成损坏,有效的提高了该设备在对托板螺母进行加工时的加工质量与成品率;Referring to Figures 1-6, the equipment for upsetting and inserting sawtooth nickel sheets on the lugs of the aviation pallet nuts is basically the same as that of
凹槽501内呈一条直线设有多跟双向丝杆7,多跟双向丝杆7之间固定连接,夹紧板10上的弧形夹槽等间距开设有多个,竖杆12设置在每两个对称设置的弧形夹槽之间,通过设置多个双向丝杆7,并在夹紧板10上开设多个弧形夹槽,可以一次性对多个托板螺母进行加工,从而便于对托板螺母进行批量加工,有效的提高了加工效率;In the
每个双向丝杆7的正上方均设有冲压板28、贯通头29,加工箱1的上端靠近气动伸缩柱22的两侧对称固定连接有套筒24,套筒24内滑动连接有张紧杆25,套筒24内设有第二张紧弹簧26,第二张紧弹簧26的两端分别与套筒24的上端、张紧杆25固定连接,张紧杆25的下端与升降板23固定连接,通过在每组夹紧板10的上方均设置冲压板28、贯通头29,为了便于提高冲压板28、贯通头29在工作时的稳定性,防止升降板23因不稳而使冲压板28、贯通头29发生晃动,本设备在加工箱1靠近气动伸缩柱22的两侧均设置了套筒24、张紧杆25、第二张紧弹簧26,当气动伸缩柱22带动升降板23进行上下移动,使冲压板28、贯通头29将锯齿镍片镦嵌在托板螺母的耳翼上时,可以始终对升降板23进行张紧,从而使升降板23可以平稳的进行移动,有效的提高了升降板23的稳定性,从而保证了冲压板28、贯通头29对托板螺母镦嵌锯齿镍片的效率。A stamping
实施例3:Example 3:
参照图1-图6,在航空托板螺母耳翼镦嵌锯齿镍片的设备,与实施例2基本相同,更进一步的是:两个冲压板28之间通过支杆固定连接有激光测距仪30,通过激光测距仪30的设置,可以对锯齿镍片镦嵌的进度进行实时监测,在工作之前,首先先测量出锯齿镍片镦嵌完成后,激光测距仪30检测端到加工台5的距离,从而对检测的数据进行储存,作为标准,在对锯齿镍片进行镦嵌时,当激光测距仪30检测到到加工台5的距离达到标准距离后,此时便可停止进行镦嵌,防止在完成镦嵌后,冲压板28还继续对锯齿镍片进行镦嵌,有效的提高了对锯齿镍片以及托板螺母耳翼的保护效果;Referring to Fig. 1-Fig. 6, the equipment for upsetting and inlaying sawtooth nickel sheets on the lugs of aviation pallet nuts is basically the same as that in
加工箱1靠近加工台5的下端设有支撑板3,支撑板3下端与加工箱1之间固定连接有支撑杆,支撑板3的上端固定连接有多个X型加强筋4,通过加强筋的设置,可以对加工台5起到支撑的效果,从而当气动伸缩柱22带动冲压板28、贯通头29进行镦嵌加工时,可以提高加工台5的抗冲击力,防止加工台5在冲击力的作用下发生形变,从而导致双向丝杆7也跟着变形,造成滑板9卡死在双向丝杆7上,影响加工效率,通过采用X型加强筋4,可以进一步提高对加工台5的支撑效果,有效的提高了该设备在运行时的稳定性;The lower end of the
凹槽501内的前后两侧对称固定连接有限位杆21,夹紧板10滑动连接在限位杆21上,通过限位杆21的设置,可以对夹紧板10起到限位的效果,从而使夹紧板10在移动时更加的稳定。The front and rear sides of the
本发明通过驱动机构、双向丝杆7、滑板9、夹紧板10的设置,可以对托板螺母进行限位固定,从而使托板螺母耳翼上的安装孔与贯通头29始终在同一中心线上,防止在将锯齿镍片镦嵌在托板螺母上时,托板螺母与锯齿镍片在冲击力的作用下,发生震荡,从而导致托板螺母、锯齿镍片与贯通头29发生错位,从而导致托板螺母、锯齿镍片报废,有效的提高了加工质量,通过内部填充有油液的卸力空心垫11的设置,可以对冲击力进行吸能卸力,进一步提高了托板螺母、锯齿镍片的稳定性,通过转动齿轮15、限位块16、转轴17、棘轮18、齿圈19、限位螺栓20的设置,当进行镦嵌加工时,可以对双向丝杆7进行限位,从而使夹紧板10始终与托板螺母紧密相贴,防止双向丝杆7受冲击力震荡的作用下发生反转,从而导致夹紧板10与托板螺母分离,有效的保证了对托板螺母的稳固效果,从而有效的提高了加工质量,适于推广使用。In the present invention, through the setting of the driving mechanism, the two-
在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本发明的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure the understanding of this description.
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology of this patent Without departing from the scope of the technical solution of the present invention, personnel can use the technical content of the above prompts to make some changes or modify them into equivalent embodiments with equivalent changes. In essence, any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the solutions of the present invention.
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Denomination of invention: Equipment and forging method for forging serrated nickel plates on aviation pallet nuts and ear wings Granted publication date: 20240206 Pledgee: Jiangsu Taicang Rural Commercial Bank Co.,Ltd. Banqiao Branch Pledgor: Suzhou ruifuman Intelligent Technology Co.,Ltd. Registration number: Y2025980019661 |
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