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CN115338622A - Equipment for upsetting sawtooth nickel sheet on the lug wing of aviation pallet nut and its upsetting method - Google Patents

Equipment for upsetting sawtooth nickel sheet on the lug wing of aviation pallet nut and its upsetting method Download PDF

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CN115338622A
CN115338622A CN202211141130.8A CN202211141130A CN115338622A CN 115338622 A CN115338622 A CN 115338622A CN 202211141130 A CN202211141130 A CN 202211141130A CN 115338622 A CN115338622 A CN 115338622A
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fixedly connected
plate
nut
upsetting
sawtooth
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CN115338622B (en
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周厉
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Suzhou Ruifuman Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02Assembly jigs

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Abstract

本发明公开了在航空托板螺母耳翼镦嵌锯齿镍片的设备及其镦嵌方法,涉及航空配件领域。在航空托板螺母耳翼镦嵌锯齿镍片的设备,包括加工箱,所述加工箱底部对称固定连接有支腿,还包括:上表面开设有凹槽的加工台,固定连接在所述加工箱内;本发明可以对托板螺母进行限位固定,从而使托板螺母耳翼上的安装孔与贯通头始终在同一中心线上,防止在将锯齿镍片镦嵌在托板螺母上时,托板螺母与锯齿镍片在冲击力的作用下,发生震荡,从而导致托板螺母、锯齿镍片与贯通头发生错位,从而导致托板螺母、锯齿镍片报废,有效的提高了加工质量,通过内部填充有油液的卸力空心垫的设置,可以对冲击力进行吸能卸力,进一步提高了托板螺母、锯齿镍片的稳定性。

Figure 202211141130

The invention discloses equipment and an upsetting method for upsetting sawtooth nickel sheets on the ear wings of aviation pallet nuts, and relates to the field of aviation accessories. The equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts includes a processing box, and the bottom of the processing box is symmetrically fixedly connected with outriggers, and also includes: a processing table with grooves on the upper surface, fixedly connected to the processing Inside the box; the present invention can limit and fix the bracket nut, so that the mounting hole on the bracket nut ear and the through head are always on the same center line, preventing the sawtooth nickel sheet from being upset when the bracket nut is embedded , Under the action of the impact force, the pallet nut and the sawtooth nickel sheet vibrate, resulting in misalignment between the pallet nut, the serrated nickel sheet and the through head, resulting in the scrapping of the pallet nut and the serrated nickel sheet, which effectively improves the processing quality , Through the setting of the unloading hollow pad filled with oil, the impact force can be absorbed and unloaded, which further improves the stability of the supporting nut and the serrated nickel sheet.

Figure 202211141130

Description

在航空托板螺母耳翼镦嵌锯齿镍片的设备及其镦嵌方法Equipment for upsetting sawtooth nickel sheet on the lug wing of aviation pallet nut and its upsetting method

技术领域technical field

本发明属于航空配件技术领域,具体地说,涉及在航空托板螺母耳翼镦嵌锯齿镍片的设备及其镦嵌方法。The invention belongs to the technical field of aviation accessories, and in particular relates to equipment and an upsetting method for upsetting sawtooth nickel sheets on the lugs of aviation pallet nuts.

背景技术Background technique

双耳托板螺母是一种运用军工及航空领域中的紧固件,其材质为不锈钢,加工通常采用冷墩成型的方式,其主要包括有主体及设于主体两侧并与主体一体成型的托板耳翼,主体上开设有螺纹安装孔,两托板耳翼上对称的设有安装孔,由于该紧固件运用于较多特殊的环境中,因此对其硬度、受力强度及抗氧化程度要求较高。The double-ear nut is a fastener used in the military and aviation fields. Its material is stainless steel. It is usually processed by cold pier forming. It mainly includes the main body and the two sides of the main body and integrally formed with the main body. There are threaded mounting holes on the main body of the pallet ear wings, and there are mounting holes symmetrically on the two pallet ear wings. Since this fastener is used in many special environments, its hardness, force strength and resistance The degree of oxidation is required to be higher.

为了便于使托板螺母具有良好的抗振动、防松、耐氧化腐蚀的性能,在对托板螺母进行加工时,一般都会在托板螺母的托板耳翼上镦嵌锯齿镍片,以提高托板螺母的性能,然后现有的在航空托板螺母耳翼镦嵌锯齿镍片的设备在对托板螺母进行镦嵌锯齿镍片时,对托板螺母的固定效果较差,托板螺母、锯齿镍片与冲击头冲击力的作用下会发生错位,从而导致托板螺母、锯齿镍片报废,增加了加工成本,有鉴于此特提出本发明。In order to make the pallet nut have good performances of anti-vibration, anti-loosening, and oxidation-corrosion resistance, when processing the pallet nut, generally a sawtooth nickel sheet is upset on the pallet lug of the pallet nut to improve The performance of the pallet nut, and then the existing equipment for upsetting and inserting the sawtooth nickel sheet on the ear wing of the aviation pallet nut has a poor fixing effect on the pallet nut when the pallet nut is upset and inlaid with the serrated nickel sheet, and the pallet nut 1. Misalignment will occur under the impact force of the sawtooth nickel sheet and the impact head, resulting in the scrapping of the supporting plate nut and the sawtooth nickel sheet, which increases the processing cost. In view of this, the present invention is proposed.

发明内容Contents of the invention

本发明要解决的技术问题在于克服现有技术的不足,提供一种可以克服上述问题或者至少部分地解决上述问题的在航空托板螺母耳翼镦嵌锯齿镍片的设备。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a device for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts, which can overcome the above problems or at least partially solve the above problems.

为解决上述技术问题,本发明采用技术方案的基本构思是:在航空托板螺母耳翼镦嵌锯齿镍片的设备,包括加工箱,所述加工箱底部对称固定连接有支腿,还包括:上表面开设有凹槽的加工台,固定连接在所述加工箱内;双向丝杆,转动连接在所述凹槽内,且两端均固定连接有转动杆,所述转动杆远离双向丝杆的一端转动连接在凹槽的内壁上;用于驱动所述转动杆转动的驱动机构,安装在所述加工箱上;滑板,对称滑动连接在所述凹槽内,且与所述双向丝杆之间螺纹连接;夹紧板,固定连接在所述滑板上,其中,两个所述夹紧板相邻的一侧分别设有弧形夹槽;内部填充有油液的卸力空心垫,固定连接在所述夹紧板的表面;气动伸缩柱,固定连接在所述加工箱的上端;升降板,固定连接在所述气动伸缩柱的伸缩端;冲压板,通过连杆对称固定连接在所述升降板的下侧;贯通头,固定连接在所述冲压板的下端。In order to solve the above-mentioned technical problems, the basic idea of the technical solution adopted by the present invention is: the equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts includes a processing box, and the bottom of the processing box is symmetrically fixedly connected with legs, and also includes: A processing table with a groove on the upper surface is fixedly connected in the processing box; a two-way screw rod is rotatably connected in the groove, and both ends are fixedly connected with a rotating rod, and the rotating rod is far away from the two-way screw rod One end of which is rotatably connected to the inner wall of the groove; the driving mechanism for driving the rotating rod to rotate is installed on the processing box; the slide plate is symmetrically slidably connected in the groove, and is connected with the two-way screw rod threaded connection between them; the clamping plate is fixedly connected to the slide plate, wherein the adjacent sides of the two clamping plates are respectively provided with arc-shaped clamping grooves; the internal force-relieving hollow pad is filled with oil, fixedly connected to the surface of the clamping plate; the pneumatic telescopic column is fixedly connected to the upper end of the processing box; the lifting plate is fixedly connected to the telescopic end of the pneumatic telescopic column; the stamping plate is symmetrically fixedly connected to the The lower side of the lifting plate; the through head is fixedly connected to the lower end of the punching plate.

进一步地,所述驱动机构包括电机、第一输出轴、第二输出轴,所述电机固定连接在加工箱靠近任一个转动杆的一侧,所述第一输出轴固定连接在电机的输出端,所述第一输出轴远离电机的一端延伸进加工箱内,且固定连接有第一锥齿轮,所述第二输出轴通过固定板转动连接在加工箱内位于第一输出轴与转动杆之间,所述第二输出轴的上端固定连接有与第一锥齿轮相啮合的第二锥齿轮,所述第二输出轴的下端固定连接有第三锥齿轮,靠近所述第二输出轴一侧的转动杆上固定连接有与第三锥齿轮相啮合的第四锥齿轮。Further, the drive mechanism includes a motor, a first output shaft, and a second output shaft, the motor is fixedly connected to the side of the processing box close to any rotating rod, and the first output shaft is fixedly connected to the output end of the motor , the end of the first output shaft away from the motor extends into the processing box, and is fixedly connected with the first bevel gear, and the second output shaft is rotatably connected in the processing box through a fixed plate and is located between the first output shaft and the rotating rod Between, the upper end of the second output shaft is fixedly connected with the second bevel gear meshed with the first bevel gear, and the lower end of the second output shaft is fixedly connected with the third bevel gear, close to the second output shaft A fourth bevel gear meshed with the third bevel gear is fixedly connected to the rotating rod on the side.

从而防止双向丝杆发生反转,再进一步地,远离所述第二输出轴一侧的转动杆向外延伸出加工箱,且固定连接有转动齿轮,所述加工箱外壁靠近转动齿轮的下方开设有限位滑槽,所述限位滑槽内滑动连接有限位块,所述限位块上固定连接有转轴,所述转轴上固定连接有棘轮,所述棘轮上转动连接有齿圈,所述限位块、转轴与限位滑槽的内壁上分别开设有直径相同的螺纹孔,所述螺纹孔内通过螺纹转动连接有限位螺栓。In order to prevent the two-way screw rod from reversing, further, the rotating rod on the side away from the second output shaft extends out of the processing box, and is fixedly connected with the rotating gear, and the outer wall of the processing box is close to the bottom of the rotating gear. A limit chute, a limit block is slidably connected in the limit chute, a rotating shaft is fixedly connected to the limit block, a ratchet is fixedly connected to the rotating shaft, and a ring gear is rotatably connected to the ratchet. Threaded holes with the same diameter are provided on the inner walls of the limiting block, the rotating shaft and the limiting chute respectively, and the limiting bolts are connected to the threaded holes through thread rotation.

为了便于对托板螺母进行初步固定,进一步地,所述凹槽内靠近两个夹紧板的中间固定连接有竖杆,所述竖杆位于两个弧形夹槽中间,所述竖杆的两侧上端转动连接张紧板,所述张紧板远离竖杆的一端与所述竖杆之间固定连接有第一张紧弹簧。In order to facilitate the initial fixing of the nut on the bracket, further, a vertical bar is fixedly connected in the groove near the middle of the two clamping plates, and the vertical bar is located in the middle of the two arc-shaped clamping grooves. The upper ends on both sides are rotatably connected to the tensioning plate, and a first tensioning spring is fixedly connected between the end of the tensioning plate away from the vertical bar and the vertical bar.

为了便于进行批量加工,再进一步地,所述凹槽内呈一条直线设有多跟双向丝杆,多跟所述双向丝杆之间固定连接,所述夹紧板上的弧形夹槽等间距开设有多个,所述竖杆设置在每两个对称设置的弧形夹槽之间。In order to facilitate batch processing, furthermore, there are multiple two-way screw rods arranged in a straight line in the groove, which are fixedly connected with the two-way screw rods, and the arc-shaped clamping grooves on the clamping plate, etc. There are multiple intervals, and the vertical bar is arranged between every two symmetrically arranged arc-shaped clamping grooves.

从而便于提高升降板的稳定性,更进一步地,每个所述双向丝杆的正上方均设有冲压板、贯通头,所述加工箱的上端靠近气动伸缩柱的两侧对称固定连接有套筒,所述套筒内滑动连接有张紧杆,所述套筒内设有第二张紧弹簧,所述第二张紧弹簧的两端分别与套筒的上端、张紧杆固定连接,所述张紧杆的下端与升降板固定连接。Thereby, it is convenient to improve the stability of the lifting plate. Furthermore, a stamping plate and a through head are arranged directly above each of the two-way screw rods, and the upper end of the processing box is symmetrically fixedly connected with sleeves on both sides of the pneumatic telescopic column. The sleeve is slidingly connected with a tension rod, and the sleeve is provided with a second tension spring, and the two ends of the second tension spring are respectively fixedly connected with the upper end of the sleeve and the tension rod. The lower end of the tension rod is fixedly connected with the lifting plate.

为了便于在完成镦嵌后,即使停止加工,不仅可以提高对锯齿镍片以及托板螺母耳翼的保护效果,还可以提高加工效率,进一步地,两个所述冲压板之间通过支杆固定连接有激光测距仪。In order to facilitate the processing after the upset is completed, even if the processing is stopped, it can not only improve the protection effect on the sawtooth nickel sheet and the lug of the bracket nut, but also improve the processing efficiency. Further, the two stamping plates are fixed by a strut A laser range finder is attached.

为了便于防止加工台发生形变,进一步地,所述加工箱靠近加工台的下端设有支撑板,所述支撑板下端与加工箱之间固定连接有支撑杆,所述支撑板的上端固定连接有多个X型加强筋。In order to prevent deformation of the processing table, further, the processing box is provided with a support plate near the lower end of the processing table, a support rod is fixedly connected between the lower end of the support plate and the processing box, and a support rod is fixedly connected to the upper end of the support plate. Multiple X-shaped ribs.

为了便于提高夹紧板的平稳性,进一步地,所述凹槽内的前后两侧对称固定连接有限位杆,所述夹紧板滑动连接在限位杆上。In order to improve the stability of the clamping plate, further, the front and rear sides in the groove are symmetrically fixedly connected to the limiting rod, and the clamping plate is slidably connected to the limiting rod.

在航空托板螺母耳翼镦嵌锯齿镍片的设备镦嵌方法,包括以下步骤:The equipment upsetting method for upsetting serrated nickel sheets on the lugs of aviation pallet nuts comprises the following steps:

S1:工作人员首先将托板螺母放置在加工台靠近两个夹紧板的中间,使托板螺母耳翼的安装孔与贯通头在同一中心线上,然后再通过驱动机构控制双向丝杆进行转动,从而便可使夹紧板与托板螺母紧密贴合;S1: The staff first places the nut on the processing table near the middle of the two clamping plates, so that the mounting hole of the lug of the nut on the nut and the through head are on the same center line, and then controls the two-way screw rod through the driving mechanism to complete the process. Rotate, so that the clamping plate and the nut of the supporting plate can be tightly fitted;

S2:接着再启动气动伸缩柱,使气动伸缩柱带动冲压板、贯通头进行上下往复移动,从而便可对托板螺母耳翼上放置的锯齿镍片进行冲压贯通,当完成对锯齿镍片的贯通之后,此时贯通头便会在耳翼安装孔内进行移动,而冲压板便会与锯齿镍片进行接触,从而便可将锯齿镍片完全镦嵌入耳翼安装孔处的安装槽内;S2: Then start the pneumatic telescopic column again, so that the pneumatic telescopic column drives the stamping plate and the penetration head to reciprocate up and down, so that the serrated nickel sheet placed on the nut ear wing of the supporting plate can be punched and penetrated. When the serrated nickel sheet is completed After piercing, the piercing head will move in the ear wing mounting hole at this time, and the stamping plate will come into contact with the serrated nickel sheet, so that the serrated nickel sheet can be completely upset and embedded in the mounting groove at the ear wing mounting hole;

S3:当锯齿镍片、托板螺母受到冲击力时,卸力空心垫内的油液便会对冲击力进行吸能卸力,然后锯齿镍片、托板螺母便不会受冲击力的影响的发生震荡;S3: When the serrated nickel sheet and the supporting plate nut are impacted, the oil in the force-relieving hollow pad will absorb the impact force and unload the force, and then the serrated nickel plate and the supporting plate nut will not be affected by the impact force the shock occurred;

S4:当冲压板、贯通头将锯齿镍片镦嵌内托板螺母内时,齿圈在棘轮的作用下,便会通过齿轮对双向丝杆进行限制,然后双向丝杆便会不会因受到震荡进行反转,然后夹紧板便会始终与托板螺母紧贴,当完成镦嵌后,此时控制夹紧板与托板螺母分离,工作人员便可将加工好的托板螺母取出。S4: When the stamping plate and the through head upset the sawtooth nickel sheet into the nut of the inner support plate, the ring gear will restrict the two-way screw rod through the gear under the action of the ratchet, and then the two-way screw rod will not be affected by The vibration is reversed, and then the clamping plate will always be in close contact with the supporting plate nut. After the upsetting is completed, the clamping plate is controlled to separate from the supporting plate nut at this time, and the staff can take out the processed supporting plate nut.

采用上述技术方案后,本发明与现有技术相比具有以下有益效果:本发明可以对托板螺母进行限位固定,从而使托板螺母耳翼上的安装孔与贯通头始终在同一中心线上,防止在将锯齿镍片镦嵌在托板螺母上时,托板螺母与锯齿镍片在冲击力的作用下,发生震荡,从而导致托板螺母、锯齿镍片与贯通头发生错位,从而导致托板螺母、锯齿镍片报废,有效的提高了加工质量,通过内部填充有油液的卸力空心垫的设置,可以对冲击力进行吸能卸力,进一步提高了托板螺母、锯齿镍片的稳定性,当进行镦嵌加工时,可以对双向丝杆进行限位,从而使夹紧板始终与托板螺母紧密相贴,防止双向丝杆受冲击力震荡的作用下发生反转,从而导致夹紧板与托板螺母分离,有效的保证了对托板螺母的稳固效果,从而有效的提高了加工质量,适于推广使用。After adopting the above technical solution, compared with the prior art, the present invention has the following beneficial effects: the present invention can limit and fix the bracket nut, so that the mounting hole on the bracket nut ear and the through head are always on the same centerline On the other hand, to prevent the pallet nut and the serrated nickel sheet from oscillating under the action of the impact force when the serrated nickel sheet is upset and embedded on the pallet nut, which will cause the pallet nut, the serrated nickel sheet and the through head to be misaligned, thereby The pallet nut and the serrated nickel sheet are scrapped, which effectively improves the processing quality. Through the setting of the unloading hollow pad filled with oil, the impact force can be absorbed and unloaded, and the pallet nut and the serrated nickel sheet are further improved. The stability of the sheet, when performing upsetting processing, can limit the position of the two-way screw rod, so that the clamping plate is always closely attached to the nut of the supporting plate, preventing the reverse rotation of the two-way screw rod under the action of impact force and vibration, As a result, the clamping plate is separated from the supporting plate nut, which effectively ensures the stabilizing effect on the supporting plate nut, thereby effectively improving the processing quality and being suitable for popularization and use.

下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.

附图说明Description of drawings

附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。The accompanying drawings, as a part of the present invention, are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute improper limitations to the present invention. Apparently, the drawings in the following description are only some embodiments, and those skilled in the art can also obtain other drawings according to these drawings without creative efforts.

在附图中:In the attached picture:

图1为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备的结构示意图;Fig. 1 is the structural representation of the equipment for upsetting and inserting sawtooth nickel sheet at the ear wing of aviation pallet nut that the present invention proposes;

图2为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备中加工台、凹槽、夹紧板、双向丝杆的俯视结构示意图;Fig. 2 is the top view structure schematic diagram of processing table, groove, clamping plate, two-way screw mandrel in the equipment that the present invention proposes in the aviation pallet nut lug wing upsetting sawtooth nickel sheet;

图3为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备图1中A部分的结构示意图;Fig. 3 is the structural schematic diagram of part A in Fig. 1 of the equipment for upsetting and inserting sawtooth nickel sheets at the lugs of aviation pallet nuts proposed by the present invention;

图4为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备图1中B部分的结构示意图;Fig. 4 is the structural schematic diagram of part B in Fig. 1 of the equipment for upsetting and inserting sawtooth nickel sheets at the lugs of aviation pallet nuts proposed by the present invention;

图5为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备中齿轮、齿圈、棘轮的结构示意图;Fig. 5 is the structural schematic diagram of gear, ring gear, ratchet in the equipment that the present invention proposes in the aviation pallet nut lug wing upsetting sawtooth nickel sheet;

图6为本发明提出的在航空托板螺母耳翼镦嵌锯齿镍片的设备中连杆、冲压板、贯通头、激光测距仪的结构示意图。Fig. 6 is a schematic diagram of the structure of the connecting rod, the stamping plate, the through head and the laser rangefinder in the equipment proposed by the present invention for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts.

图中:1、加工箱;101、限位滑槽;2、支腿;3、支撑板;4、X型加强筋;5、加工台;501、凹槽;6、电机;601、第一输出轴;602、第二输出轴;603、固定板;7、双向丝杆;8、转动杆;9、滑板;10、夹紧板;11、卸力空心垫;12、竖杆;13、张紧板;14、第一张紧弹簧;15、转动齿轮;16、限位块;17、转轴;18、棘轮;19、齿圈;20、限位螺栓;21、限位杆;22、气动伸缩柱;23、升降板;24、套筒;25、张紧杆;26、第二张紧弹簧;27、连杆;28、冲压板;29、贯通头;30、激光测距仪。In the figure: 1, processing box; 101, limit chute; 2, outrigger; 3, support plate; 4, X-shaped rib; 5, processing table; 501, groove; 6, motor; 601, first Output shaft; 602, the second output shaft; 603, fixed plate; 7, two-way screw mandrel; 8, rotating rod; 9, slide plate; 10, clamping plate; 11, unloading hollow pad; 12, vertical bar; Tension plate; 14, the first tension spring; 15, rotating gear; 16, limit block; 17, rotating shaft; 18, ratchet; 19, ring gear; 20, limit bolt; 21, limit lever; 22, 23. Lifting plate; 24. Sleeve; 25. Tension rod; 26. Second tension spring; 27. Connecting rod; 28. Stamping plate;

需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。It should be noted that these drawings and text descriptions are not intended to limit the concept scope of the present invention in any way, but illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention , but not to limit the scope of the present invention.

实施例1:Example 1:

参照图1-图6,在航空托板螺母耳翼镦嵌锯齿镍片的设备,包括加工箱1,加工箱1底部对称固定连接有支腿2,还包括:上表面开设有凹槽501的加工台5,固定连接在加工箱1内;双向丝杆7,转动连接在凹槽501内,且两端均固定连接有转动杆8,转动杆8远离双向丝杆7的一端转动连接在凹槽501的内壁上;用于驱动转动杆8转动的驱动机构,安装在加工箱1上;滑板9,对称滑动连接在凹槽501内,且与双向丝杆7之间螺纹连接;夹紧板10,固定连接在滑板9上,其中,两个夹紧板10相邻的一侧分别设有弧形夹槽;内部填充有油液的卸力空心垫11,固定连接在夹紧板10的表面;气动伸缩柱22,固定连接在加工箱1的上端;升降板23,固定连接在气动伸缩柱22的伸缩端;冲压板28,通过连杆27对称固定连接在升降板23的下侧;贯通头29,固定连接在冲压板28的下端;Referring to Figures 1-6, the equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts includes a processing box 1, and the bottom of the processing box 1 is symmetrically fixedly connected with outriggers 2, and also includes: a groove 501 on the upper surface The processing table 5 is fixedly connected in the processing box 1; the two-way screw rod 7 is rotatably connected in the groove 501, and both ends are fixedly connected with a rotating rod 8, and the end of the rotating rod 8 away from the two-way screw rod 7 is rotatably connected in the concave groove 501. On the inner wall of the groove 501; the driving mechanism for driving the rotating rod 8 to rotate is installed on the processing box 1; the slide plate 9 is symmetrically slidingly connected in the groove 501, and is threadedly connected with the two-way screw rod 7; the clamping plate 10. It is fixedly connected to the slide plate 9, wherein the adjacent sides of the two clamping plates 10 are respectively provided with arc-shaped clamping grooves; the force-relieving hollow pad 11 filled with oil inside is fixedly connected to the clamping plate 10 Surface; pneumatic telescopic column 22, fixedly connected to the upper end of processing box 1; lifting plate 23, fixedly connected to the telescopic end of pneumatic telescopic column 22; stamping plate 28, symmetrically fixedly connected to the lower side of lifting plate 23 through connecting rod 27; The through head 29 is fixedly connected to the lower end of the stamping plate 28;

驱动机构包括电机6、第一输出轴601、第二输出轴602,电机6固定连接在加工箱1靠近任一个转动杆8的一侧,第一输出轴601固定连接在电机6的输出端,第一输出轴601远离电机6的一端延伸进加工箱1内,且固定连接有第一锥齿轮,第二输出轴602通过固定板603转动连接在加工箱1内位于第一输出轴601与转动杆8之间,第二输出轴602的上端固定连接有与第一锥齿轮相啮合的第二锥齿轮,第二输出轴602的下端固定连接有第三锥齿轮,靠近第二输出轴602一侧的转动杆8上固定连接有与第三锥齿轮相啮合的第四锥齿轮。The drive mechanism includes a motor 6, a first output shaft 601, and a second output shaft 602. The motor 6 is fixedly connected to one side of the processing box 1 close to any rotating rod 8, and the first output shaft 601 is fixedly connected to the output end of the motor 6. One end of the first output shaft 601 away from the motor 6 extends into the processing box 1, and is fixedly connected with the first bevel gear. Between the rods 8, the upper end of the second output shaft 602 is fixedly connected with the second bevel gear meshed with the first bevel gear, and the lower end of the second output shaft 602 is fixedly connected with the third bevel gear, close to the second output shaft 602- A fourth bevel gear meshed with the third bevel gear is fixedly connected to the rotating rod 8 on the side.

在使用时,工作人员首先将该设备运输到工作指定位置,其中支腿2的底部固定连接有一层弹性垫,支腿2的两侧还转动连接有固定螺栓,当工作人员对该设备进行固定时,此时通过固定螺栓将支腿2固定在地面上,使弹性垫被挤压,然后弹性垫便会对支腿2一个反作用力,再在固定螺栓的配合下,便可将支腿2稳固的固定在地面上,防止再进行镦嵌加工时,该设备受震动的作用发生位移,从而有效的提高了该设备的稳定性,固定好该设备后,再对该设备上的用电设备进行接通电源,前序工作准备好后,便可投入使用,当需要将锯齿镍片镦嵌在托板螺母耳翼的安装孔处时,此时工作人员首先将托板螺母放置在加工台5靠近两个夹紧板10的中间,使托板螺母耳翼的安装孔与贯通头29在同一中心线上,然后再启动电机6,电机6便会带动第一输出轴601转动,第一输出轴601再通过第一锥齿轮带动第二锥齿轮进行转动,第二锥齿轮再通过第二输出轴602带动第三锥齿轮进行转动,第三锥齿轮再通过第四锥齿轮带动转动杆8进行转动,然后转动杆8便会带动双向丝杆7进行转动,其中,双向丝杆7上设置有相反的两组螺纹,可以带动两个滑板9相互靠近或远离,此时带动两个滑板9相互靠近,然后滑板9便可带动两个夹紧板10相互靠近,直至将托板螺母夹住,并使托板螺母两侧耳翼紧贴在夹紧板10的上表面,固定好托板螺母后,再将锯齿镍片放置在托板螺母耳翼上的安装孔处,此时启动气动伸缩柱22,气动伸缩柱22便会带动升降板23进行上下往复移动,升降板23便会通过连杆27带动冲压板28、贯通头29进行上下往复移动,从而便可对托板螺母耳翼上放置的锯齿镍片进行冲压贯通,当贯通头29与锯齿镍片接触时,此时便可将锯齿镍片冲压进耳翼安装孔出处安装槽内,接着再继续冲压锯齿镍片,便可在锯齿镍片上贯通出与耳翼安装孔直径相同的贯穿孔,当完成对锯齿镍片的贯通之后,此时贯通头29便会在耳翼安装孔内进行移动,而冲压板28便会与锯齿镍片进行接触,从而便可将锯齿镍片完全镦嵌入耳翼安装孔处的安装槽内,当完成锯齿镍片的镦嵌后,此时使升降板23回到初始位置,便可同时气动伸缩柱22的工作,接着再控制电机6反转,便可使双向丝杆7进行反转,然后滑板9便会带动连个夹紧板10相互远离,然后工作人员再将加工完成后的托板螺母取出即可,然后工作人员再将下一个托板螺母放置在该设备上进行加工;When in use, the staff first transports the equipment to the designated work location, wherein the bottom of the outrigger 2 is fixedly connected with a layer of elastic pads, and the two sides of the outrigger 2 are also rotatably connected with fixing bolts. When the staff fixes the equipment At this time, the support leg 2 is fixed on the ground by the fixing bolt at this time, so that the elastic pad is squeezed, and then the elastic pad will have a reaction force on the support leg 2, and then with the cooperation of the fixing bolt, the support leg 2 can be It is firmly fixed on the ground to prevent the equipment from being displaced by the vibration during the upsetting process, thereby effectively improving the stability of the equipment. After the equipment is fixed, the electrical equipment on the equipment After the power supply is turned on and the pre-order work is ready, it can be put into use. When the sawtooth nickel sheet needs to be upset and embedded in the mounting hole of the bracket nut ear wing, the staff first put the bracket nut on the processing table. 5. Close to the middle of the two clamping plates 10, make the mounting hole of the bracket nut ear wing and the through head 29 on the same center line, and then start the motor 6, and the motor 6 will drive the first output shaft 601 to rotate, the first The output shaft 601 drives the second bevel gear to rotate through the first bevel gear, the second bevel gear drives the third bevel gear to rotate through the second output shaft 602, and the third bevel gear drives the rotating rod 8 through the fourth bevel gear Rotate, and then the rotating rod 8 will drive the two-way screw mandrel 7 to rotate, wherein, the two-way screw mandrel 7 is provided with two sets of opposite threads, which can drive the two slide plates 9 to approach or stay away from each other. Close to each other, then the slide plate 9 can drive the two clamping plates 10 to approach each other until the nuts of the supporting plate are clamped, and the ear wings on both sides of the nuts of the supporting plate are closely attached to the upper surface of the clamping plate 10, and the nuts of the supporting plate are fixed. Finally, the sawtooth nickel sheet is placed in the mounting hole on the lug of the bracket nut. At this time, the pneumatic telescopic column 22 is started, and the pneumatic telescopic column 22 will drive the lifting plate 23 to reciprocate up and down, and the lifting plate 23 will pass through the connection. The rod 27 drives the stamping plate 28 and the through head 29 to reciprocate up and down, so that the sawtooth nickel sheet placed on the lug of the bracket nut can be punched and penetrated. When the through head 29 contacts the sawtooth nickel sheet, the The sawtooth nickel sheet is stamped into the installation groove where the earwing mounting hole comes out, and then continues to punch the serrated nickel sheet, and a through hole with the same diameter as the earwing installation hole can be penetrated on the serrated nickel sheet. After completing the penetration of the serrated nickel sheet At this time, the through head 29 will move in the mounting hole of the ear wing, and the stamping plate 28 will come into contact with the sawtooth nickel sheet, so that the sawtooth nickel sheet can be completely upset and embedded in the installation groove at the ear wing installation hole, After the upsetting of the sawtooth nickel sheet is completed, the lifting plate 23 is returned to the initial position, and the pneumatic telescopic column 22 can be operated at the same time, and then the motor 6 is controlled to reverse, so that the two-way screw rod 7 can be reversed. Then the slide plate 9 will drive the two clamping plates 10 away from each other, and then the staff will take out the finished pallet nut, and then the staff will place the next pallet nut on the equipment for processing;

进一步的,远离第二输出轴602一侧的转动杆8向外延伸出加工箱1,且固定连接有转动齿轮15,加工箱1外壁靠近转动齿轮15的下方开设有限位滑槽101,限位滑槽101内滑动连接有限位块16,限位块16上固定连接有转轴17,转轴17上固定连接有棘轮18,棘轮18上转动连接有齿圈19,限位块16、转轴17与限位滑槽101的内壁上分别开设有直径相同的螺纹孔,螺纹孔内通过螺纹转动连接有限位螺栓20;Further, the rotating rod 8 on the side away from the second output shaft 602 extends outwards from the processing box 1, and is fixedly connected with the rotating gear 15, and the outer wall of the processing box 1 is provided with a limit chute 101 near the bottom of the rotating gear 15. The limit block 16 is slidably connected in the chute 101, the limit block 16 is fixedly connected with a rotating shaft 17, the rotating shaft 17 is fixedly connected with a ratchet 18, and the ratchet 18 is rotatably connected with a ring gear 19, the limit block 16, the rotating shaft 17 and the limit The inner wall of the position chute 101 is respectively provided with threaded holes with the same diameter, and the threaded holes are connected with the limit bolts 20 by thread rotation;

当冲压板28、贯通头29对锯齿镍片进行镦嵌时,冲压板28、贯通头29会对锯齿镍片、托板螺母产生一个冲击力,然后冲击力向下会传递给夹紧板10、滑板9、双向丝杆7,从而便会导致其发生震荡,在工作之前,将齿圈19移动到最上端,使齿圈19与转动齿轮15相啮合,然后再通过限位螺栓20对其进行限位,当电机6驱动双向丝杆7正转时,此时转轴17上的棘轮18便会空转,从而使转动齿轮15可以跟随双向丝杆7转动,当双向丝杆7受到震荡发生反转时,此时棘轮18便会对齿圈19一个作用力,从而使齿圈19对转动齿轮15进行限位,然后转动齿轮15便会对双向丝杆7进行限位,然后双向丝杆7便不会进行反转,从而便可使夹紧板10始终与托板螺母紧密贴合,有效的提高了对托板螺母的固定效果,当完成镦嵌需要将托板螺母取下时,此时反转限位螺栓20,使限位螺栓20离开限位滑槽101内壁上的螺纹孔,然后便可将齿圈19向下移动,使齿圈19与转动齿轮15分离,然后再启动电机6,便可使双向丝杆7进行反转,从而便可使夹紧板10与托板螺母分离,然后工作人员便可将加工好的托板螺母取出,进行下一次的加工;When the stamping plate 28 and the through-head 29 upset and embed the sawtooth nickel sheet, the stamping plate 28 and the through-head 29 will generate an impact force on the sawtooth nickel sheet and the supporting plate nut, and then the impact force will be transmitted downward to the clamping plate 10 , slide plate 9, two-way screw rod 7, which will cause it to vibrate. Before working, move the ring gear 19 to the uppermost end, make the ring gear 19 mesh with the rotating gear 15, and then pass the limit bolt 20 to it Limiting, when the motor 6 drives the two-way screw mandrel 7 to rotate forward, the ratchet 18 on the rotating shaft 17 will idle, so that the rotating gear 15 can follow the two-way screw mandrel 7 to rotate. When turning, the ratchet 18 will exert a force on the ring gear 19 at this time, so that the ring gear 19 will limit the rotation gear 15, and then the rotation gear 15 will limit the two-way screw mandrel 7, and then the two-way screw mandrel 7 It will not be reversed, so that the clamping plate 10 can always be closely attached to the supporting plate nut, which effectively improves the fixing effect on the supporting plate nut. Reverse the limit bolt 20 at the same time, so that the limit bolt 20 leaves the threaded hole on the inner wall of the limit chute 101, then the ring gear 19 can be moved downward to separate the ring gear 19 from the rotating gear 15, and then start the motor 6. The two-way screw rod 7 can be reversed, so that the clamping plate 10 can be separated from the supporting plate nut, and then the staff can take out the processed supporting plate nut for the next processing;

再进一步的,通过在夹紧板10的表面上设置内部填充有油液的卸力空心垫11,当冲压板28、贯通头29对锯齿镍片、托板螺母产生一个冲击力,卸力空心垫11内的油液会对冲击力进行吸能卸力,从而便可降低冲击力对夹紧板10、滑板9、双向丝杆7产生的震动,有效的提高了托板螺母在夹紧板10上的稳定性,进一步提高了对托板螺母的固定效果。Furthermore, by setting a force-relieving hollow pad 11 filled with oil on the surface of the clamping plate 10, when the stamping plate 28 and the through head 29 generate an impact force on the sawtooth nickel sheet and the supporting plate nut, the force-relieving hollow The oil in the pad 11 can absorb and unload the impact force, thereby reducing the vibration caused by the impact force to the clamping plate 10, the slide plate 9, and the two-way screw rod 7, and effectively improving the support nut on the clamping plate. The stability on the 10 further improves the fixing effect of the bracket nut.

实施例2:Example 2:

参照图1-图6,在航空托板螺母耳翼镦嵌锯齿镍片的设备,与实施例1基本相同,更进一步的是:凹槽501内靠近两个夹紧板10的中间固定连接有竖杆12,竖杆12位于两个弧形夹槽中间,竖杆12的两侧上端转动连接张紧板13,张紧板13远离竖杆12的一端与竖杆12之间固定连接有第一张紧弹簧14,通过竖杆12、张紧板13、第一张紧弹簧14的设置,当需要对托板螺母进行固定时,此时首先将托板螺母套接在竖杆12上,然后再向下按压托板螺母,然后张紧板13便会在托板螺母的作用下克服第一张紧弹簧14的张力进行转动,同时第一张紧弹簧14也会通过张紧板13给托板螺母一个相反的张紧力,从而便可对托板螺母进行初步的张紧固定,防止夹紧板10向托板螺母靠近时,使托板螺母发生偏转,从而导致托板螺母耳翼上的安装孔与贯通头29不再同一中心线上,从而导致贯通头29在对锯齿镍片进行开孔时,对托板螺母的耳翼造成损坏,有效的提高了该设备在对托板螺母进行加工时的加工质量与成品率;Referring to Figures 1-6, the equipment for upsetting and inserting sawtooth nickel sheets on the lugs of the aviation pallet nuts is basically the same as that of Embodiment 1, and furthermore: there is a fixed connection in the groove 501 near the middle of the two clamping plates 10 Vertical rod 12, vertical rod 12 is located in the middle of two arc-shaped clamping grooves, the upper ends of both sides of vertical rod 12 are connected with tensioning plate 13 in rotation, and the end of tensioning plate 13 away from vertical rod 12 is fixedly connected with vertical rod 12 with the first Tensioning spring 14, through the setting of vertical bar 12, tensioning plate 13, first tensioning spring 14, when needing to fix the supporting plate nut, at first support plate nut is socketed on the vertical bar 12 at this moment, Then press the supporting plate nut downwards, and then the tensioning plate 13 will rotate under the action of the supporting plate nut to overcome the tension of the first tensioning spring 14, and the first tensioning spring 14 will also pass through the tensioning plate 13 to rotate. An opposite tension of the support nut, so that the support nut can be preliminarily tensioned and fixed, preventing the support nut from deflecting when the clamping plate 10 approaches the support nut, thereby causing the support nut ear wing The mounting hole and the through-head 29 are no longer on the same centerline, which causes the through-head 29 to damage the lugs of the bracket nut when the through-head 29 makes holes on the sawtooth nickel sheet, which effectively improves the performance of the device on the supporting plate. Processing quality and yield of nuts during processing;

凹槽501内呈一条直线设有多跟双向丝杆7,多跟双向丝杆7之间固定连接,夹紧板10上的弧形夹槽等间距开设有多个,竖杆12设置在每两个对称设置的弧形夹槽之间,通过设置多个双向丝杆7,并在夹紧板10上开设多个弧形夹槽,可以一次性对多个托板螺母进行加工,从而便于对托板螺母进行批量加工,有效的提高了加工效率;In the groove 501, a straight line is provided with multiple heels and two-way screw mandrels 7, and many heels are fixedly connected between the two-way screw mandrels 7. There are multiple arc-shaped clamping grooves on the clamping plate 10 at equal intervals, and the vertical rods 12 are arranged on each Between the two symmetrically arranged arc-shaped clamping grooves, by setting a plurality of two-way screw rods 7 and setting up multiple arc-shaped clamping grooves on the clamping plate 10, multiple bracket nuts can be processed at one time, thereby facilitating Batch processing of pallet nuts effectively improves processing efficiency;

每个双向丝杆7的正上方均设有冲压板28、贯通头29,加工箱1的上端靠近气动伸缩柱22的两侧对称固定连接有套筒24,套筒24内滑动连接有张紧杆25,套筒24内设有第二张紧弹簧26,第二张紧弹簧26的两端分别与套筒24的上端、张紧杆25固定连接,张紧杆25的下端与升降板23固定连接,通过在每组夹紧板10的上方均设置冲压板28、贯通头29,为了便于提高冲压板28、贯通头29在工作时的稳定性,防止升降板23因不稳而使冲压板28、贯通头29发生晃动,本设备在加工箱1靠近气动伸缩柱22的两侧均设置了套筒24、张紧杆25、第二张紧弹簧26,当气动伸缩柱22带动升降板23进行上下移动,使冲压板28、贯通头29将锯齿镍片镦嵌在托板螺母的耳翼上时,可以始终对升降板23进行张紧,从而使升降板23可以平稳的进行移动,有效的提高了升降板23的稳定性,从而保证了冲压板28、贯通头29对托板螺母镦嵌锯齿镍片的效率。A stamping plate 28 and a through-head 29 are arranged directly above each two-way screw rod 7 . The upper end of the processing box 1 is symmetrically fixedly connected to both sides of the pneumatic telescopic column 22 with a sleeve 24 , and the sleeve 24 is slidingly connected with a tensioner. Rod 25, the sleeve 24 is provided with a second tension spring 26, the two ends of the second tension spring 26 are fixedly connected with the upper end of the sleeve 24 and the tension rod 25 respectively, and the lower end of the tension rod 25 is connected with the lifting plate 23 Fixed connection, by setting stamping plate 28 and through-head 29 above each set of clamping plates 10, in order to improve the stability of stamping plate 28 and through-head 29 during work, prevent the lifting plate 23 from being unstable due to punching When the plate 28 and the through head 29 shake, the equipment is equipped with a sleeve 24, a tension rod 25, and a second tension spring 26 on both sides of the processing box 1 close to the pneumatic telescopic column 22. When the pneumatic telescopic column 22 drives the lifting plate 23 moves up and down, so that when the stamping plate 28 and the through head 29 embed the sawtooth nickel sheet on the ear wing of the supporting plate nut, the lifting plate 23 can be tensioned all the time, so that the lifting plate 23 can move smoothly. The stability of the lifting plate 23 is effectively improved, thereby ensuring the efficiency of the stamping plate 28 and the through head 29 for upsetting and embedding the sawtooth nickel sheet on the supporting plate nut.

实施例3:Example 3:

参照图1-图6,在航空托板螺母耳翼镦嵌锯齿镍片的设备,与实施例2基本相同,更进一步的是:两个冲压板28之间通过支杆固定连接有激光测距仪30,通过激光测距仪30的设置,可以对锯齿镍片镦嵌的进度进行实时监测,在工作之前,首先先测量出锯齿镍片镦嵌完成后,激光测距仪30检测端到加工台5的距离,从而对检测的数据进行储存,作为标准,在对锯齿镍片进行镦嵌时,当激光测距仪30检测到到加工台5的距离达到标准距离后,此时便可停止进行镦嵌,防止在完成镦嵌后,冲压板28还继续对锯齿镍片进行镦嵌,有效的提高了对锯齿镍片以及托板螺母耳翼的保护效果;Referring to Fig. 1-Fig. 6, the equipment for upsetting and inlaying sawtooth nickel sheets on the lugs of aviation pallet nuts is basically the same as that in Embodiment 2, and furthermore, a laser distance measuring device is fixedly connected between the two stamping plates 28 through a strut Instrument 30, through the setting of laser range finder 30, can monitor the progress of upsetting and embedding of sawtooth nickel sheet in real time. 5, so as to store the detected data. As a standard, when upsetting the sawtooth nickel sheet, when the laser distance meter 30 detects that the distance to the processing table 5 reaches the standard distance, it can stop at this time. Perform upsetting to prevent the stamping plate 28 from continuing to upset the serrated nickel sheet after the completion of the upsetting, which effectively improves the protection effect on the serrated nickel sheet and the lug of the bracket nut;

加工箱1靠近加工台5的下端设有支撑板3,支撑板3下端与加工箱1之间固定连接有支撑杆,支撑板3的上端固定连接有多个X型加强筋4,通过加强筋的设置,可以对加工台5起到支撑的效果,从而当气动伸缩柱22带动冲压板28、贯通头29进行镦嵌加工时,可以提高加工台5的抗冲击力,防止加工台5在冲击力的作用下发生形变,从而导致双向丝杆7也跟着变形,造成滑板9卡死在双向丝杆7上,影响加工效率,通过采用X型加强筋4,可以进一步提高对加工台5的支撑效果,有效的提高了该设备在运行时的稳定性;The lower end of the processing box 1 near the processing table 5 is provided with a support plate 3, and a support bar is fixedly connected between the lower end of the support plate 3 and the processing box 1. The upper end of the support plate 3 is fixedly connected with a plurality of X-shaped reinforcing ribs 4. The setting can play a supporting effect on the processing table 5, so that when the pneumatic telescopic column 22 drives the stamping plate 28 and the through head 29 for upsetting and embedding processing, the impact resistance of the processing table 5 can be improved, and the processing table 5 can be prevented from being impacted. Deformation occurs under the action of force, which causes the two-way screw rod 7 to deform accordingly, causing the slide plate 9 to be stuck on the two-way screw rod 7, which affects the processing efficiency. By using the X-shaped rib 4, the support for the processing table 5 can be further improved Effect, effectively improving the stability of the device during operation;

凹槽501内的前后两侧对称固定连接有限位杆21,夹紧板10滑动连接在限位杆21上,通过限位杆21的设置,可以对夹紧板10起到限位的效果,从而使夹紧板10在移动时更加的稳定。The front and rear sides of the groove 501 are symmetrically fixedly connected to the limit rod 21, and the clamping plate 10 is slidably connected to the limit rod 21. By setting the limit rod 21, the clamping plate 10 can be limited. Therefore, the clamping plate 10 is more stable when moving.

本发明通过驱动机构、双向丝杆7、滑板9、夹紧板10的设置,可以对托板螺母进行限位固定,从而使托板螺母耳翼上的安装孔与贯通头29始终在同一中心线上,防止在将锯齿镍片镦嵌在托板螺母上时,托板螺母与锯齿镍片在冲击力的作用下,发生震荡,从而导致托板螺母、锯齿镍片与贯通头29发生错位,从而导致托板螺母、锯齿镍片报废,有效的提高了加工质量,通过内部填充有油液的卸力空心垫11的设置,可以对冲击力进行吸能卸力,进一步提高了托板螺母、锯齿镍片的稳定性,通过转动齿轮15、限位块16、转轴17、棘轮18、齿圈19、限位螺栓20的设置,当进行镦嵌加工时,可以对双向丝杆7进行限位,从而使夹紧板10始终与托板螺母紧密相贴,防止双向丝杆7受冲击力震荡的作用下发生反转,从而导致夹紧板10与托板螺母分离,有效的保证了对托板螺母的稳固效果,从而有效的提高了加工质量,适于推广使用。In the present invention, through the setting of the driving mechanism, the two-way screw rod 7, the slide plate 9, and the clamping plate 10, the bracket nut can be limited and fixed, so that the mounting hole on the bracket nut ear wing and the through head 29 are always at the same center On the line, prevent the pallet nut and the serrated nickel sheet from vibrating under the action of the impact force when the serrated nickel sheet is upset and embedded on the pallet nut, which will cause the pallet nut, the serrated nickel sheet and the through head 29 to be misaligned , resulting in the scrapping of the pallet nut and the sawtooth nickel sheet, which effectively improves the processing quality. Through the setting of the unloading hollow pad 11 filled with oil, the impact force can be absorbed and unloaded, and the pallet nut is further improved. 1. The stability of the sawtooth nickel sheet, through the setting of the rotating gear 15, the limit block 16, the rotating shaft 17, the ratchet 18, the ring gear 19, and the limit bolt 20, when the upsetting process is performed, the two-way screw rod 7 can be limited. position, so that the clamping plate 10 is always closely attached to the nut of the supporting plate, and prevents the two-way screw rod 7 from reversing under the action of the impact shock, thereby causing the clamping plate 10 to be separated from the nut of the supporting plate, effectively ensuring the The stabilizing effect of the supporting plate nut effectively improves the processing quality and is suitable for popularization and use.

在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本发明的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure the understanding of this description.

以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology of this patent Without departing from the scope of the technical solution of the present invention, personnel can use the technical content of the above prompts to make some changes or modify them into equivalent embodiments with equivalent changes. In essence, any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the solutions of the present invention.

Claims (10)

1.在航空托板螺母耳翼镦嵌锯齿镍片的设备,其特征在于,包括加工箱(1),所述加工箱(1)底部对称固定连接有支腿(2),还包括:1. The equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts is characterized in that it includes a processing box (1), and the bottom of the processing box (1) is symmetrically fixedly connected with outriggers (2), and also includes: 上表面开设有凹槽(501)的加工台(5),固定连接在所述加工箱(1)内;A processing table (5) with a groove (501) on the upper surface is fixedly connected in the processing box (1); 双向丝杆(7),转动连接在所述凹槽(501)内,且两端均固定连接有转动杆(8),所述转动杆(8)远离双向丝杆(7)的一端转动连接在凹槽(501)的内壁上;The two-way screw rod (7) is rotatably connected in the groove (501), and both ends are fixedly connected with a rotating rod (8), and the end of the rotating rod (8) away from the two-way screw rod (7) is rotatably connected on the inner wall of the groove (501); 用于驱动所述转动杆(8)转动的驱动机构,安装在所述加工箱(1)上;A driving mechanism for driving the rotating rod (8) to rotate, installed on the processing box (1); 滑板(9),对称滑动连接在所述凹槽(501)内,且与所述双向丝杆(7)之间螺纹连接;The sliding plate (9) is symmetrically slidingly connected in the groove (501), and is threadedly connected with the two-way screw rod (7); 夹紧板(10),固定连接在所述滑板(9)上,clamping plate (10), fixedly connected to said slide plate (9), 其中,两个所述夹紧板(10)相邻的一侧分别设有弧形夹槽;Wherein, the adjacent sides of the two clamping plates (10) are respectively provided with arc-shaped clamping grooves; 内部填充有油液的卸力空心垫(11),固定连接在所述夹紧板(10)的表面;A force-relieving hollow pad (11) filled with oil inside, fixedly connected to the surface of the clamping plate (10); 气动伸缩柱(22),固定连接在所述加工箱(1)的上端;Pneumatic telescopic column (22), fixedly connected to the upper end of the processing box (1); 升降板(23),固定连接在所述气动伸缩柱(22)的伸缩端;The lifting plate (23) is fixedly connected to the telescopic end of the pneumatic telescopic column (22); 冲压板(28),通过连杆(27)对称固定连接在所述升降板(23)的下侧;The stamping plate (28) is symmetrically and fixedly connected to the lower side of the lifting plate (23) through the connecting rod (27); 贯通头(29),固定连接在所述冲压板(28)的下端。The through head (29) is fixedly connected to the lower end of the stamping plate (28). 2.根据权利要求1所述的在航空托板螺母耳翼镦嵌锯齿镍片的设备,其特征在于:所述驱动机构包括电机(6)、第一输出轴(601)、第二输出轴(602),所述电机(6)固定连接在加工箱(1)靠近任一个转动杆(8)的一侧,所述第一输出轴(601)固定连接在电机(6)的输出端,所述第一输出轴(601)远离电机(6)的一端延伸进加工箱(1)内,且固定连接有第一锥齿轮,所述第二输出轴(602)通过固定板(603)转动连接在加工箱(1)内位于第一输出轴(601)与转动杆(8)之间,所述第二输出轴(602)的上端固定连接有与第一锥齿轮相啮合的第二锥齿轮,所述第二输出轴(602)的下端固定连接有第三锥齿轮,靠近所述第二输出轴(602)一侧的转动杆(8)上固定连接有与第三锥齿轮相啮合的第四锥齿轮。2. The equipment for upsetting and inserting serrated nickel sheets on the lugs of aviation pallet nuts according to claim 1, characterized in that: the driving mechanism includes a motor (6), a first output shaft (601), a second output shaft (602), the motor (6) is fixedly connected to one side of the processing box (1) close to any rotating rod (8), and the first output shaft (601) is fixedly connected to the output end of the motor (6), The end of the first output shaft (601) away from the motor (6) extends into the processing box (1), and is fixedly connected with a first bevel gear, and the second output shaft (602) rotates through a fixed plate (603) Connected in the processing box (1) between the first output shaft (601) and the rotating rod (8), the upper end of the second output shaft (602) is fixedly connected with the second bevel gear meshed with the first bevel gear gear, the lower end of the second output shaft (602) is fixedly connected with the third bevel gear, and the rotating rod (8) on the side close to the second output shaft (602) is fixedly connected with the third bevel gear The fourth bevel gear. 3.根据权利要求2所述的在航空托板螺母耳翼镦嵌锯齿镍片的设备,其特征在于:远离所述第二输出轴(602)一侧的转动杆(8)向外延伸出加工箱(1),且固定连接有转动齿轮(15),所述加工箱(1)外壁靠近转动齿轮(15)的下方开设有限位滑槽(101),所述限位滑槽(101)内滑动连接有限位块(16),所述限位块(16)上固定连接有转轴(17),所述转轴(17)上固定连接有棘轮(18),所述棘轮(18)上转动连接有齿圈(19),所述限位块(16)、转轴(17)与限位滑槽(101)的内壁上分别开设有直径相同的螺纹孔,所述螺纹孔内通过螺纹转动连接有限位螺栓(20)。3. The equipment for upsetting and inserting serrated nickel sheets on the lugs of aviation pallet nuts according to claim 2, characterized in that: the rotating rod (8) on the side away from the second output shaft (602) extends outwards The processing box (1) is fixedly connected with a rotating gear (15), and the outer wall of the processing box (1) is provided with a limit chute (101) close to the bottom of the rotating gear (15), and the limit chute (101) The limit block (16) is slidably connected inside, the limit block (16) is fixedly connected with a rotating shaft (17), the rotating shaft (17) is fixedly connected with a ratchet (18), and the ratchet (18) rotates The ring gear (19) is connected, and the inner walls of the limiting block (16), the rotating shaft (17) and the limiting chute (101) are respectively provided with threaded holes with the same diameter, and the threaded holes are connected by screw rotation. There are stop bolts (20). 4.根据权利要求1所述的在航空托板螺母耳翼镦嵌锯齿镍片的设备,其特征在于:所述凹槽(501)内靠近两个夹紧板(10)的中间固定连接有竖杆(12),所述竖杆(12)位于两个弧形夹槽中间,所述竖杆(12)的两侧上端转动连接张紧板(13),所述张紧板(13)远离竖杆(12)的一端与所述竖杆(12)之间固定连接有第一张紧弹簧(14)。4. The equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts according to claim 1, characterized in that: the groove (501) is fixedly connected to the middle of the two clamping plates (10). Vertical rod (12), the vertical rod (12) is located in the middle of the two arc-shaped clamping grooves, the upper ends of both sides of the vertical rod (12) are rotatably connected to the tension plate (13), and the tension plate (13) A first tension spring (14) is fixedly connected between the end away from the vertical rod (12) and the vertical rod (12). 5.根据权利要求4所述的在航空托板螺母耳翼镦嵌锯齿镍片的设备,其特征在于:所述凹槽(501)内呈一条直线设有多跟双向丝杆(7),多跟所述双向丝杆(7)之间固定连接,所述夹紧板(10)上的弧形夹槽等间距开设有多个,所述竖杆(12)设置在每两个对称设置的弧形夹槽之间。5. The equipment for upsetting and inserting sawtooth nickel sheets in the lugs of aviation pallet nuts according to claim 4, characterized in that: the groove (501) is provided with multiple heels and two-way screw rods (7) in a straight line, It is fixedly connected with the two-way screw rod (7), and there are multiple arc-shaped clamping grooves on the clamping plate (10) at equal intervals, and the vertical rods (12) are arranged symmetrically every two between the arc-shaped clamping grooves. 6.根据权利要求5所述的在航空托板螺母耳翼镦嵌锯齿镍片的设备,其特征在于:每个所述双向丝杆(7)的正上方均设有冲压板(28)、贯通头(29),所述加工箱(1)的上端靠近气动伸缩柱(22)的两侧对称固定连接有套筒(24),所述套筒(24)内滑动连接有张紧杆(25),所述套筒(24)内设有第二张紧弹簧(26),所述第二张紧弹簧(26)的两端分别与套筒(24)的上端、张紧杆(25)固定连接,所述张紧杆(25)的下端与升降板(23)固定连接。6. The equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts according to claim 5, characterized in that: each of the two-way screw rods (7) is directly above a stamping plate (28), Through the head (29), the upper end of the processing box (1) close to the two sides of the pneumatic telescopic column (22) is symmetrically fixed with a sleeve (24), and the sleeve (24) is slidingly connected with a tension rod ( 25), the sleeve (24) is provided with a second tension spring (26), and the two ends of the second tension spring (26) are respectively connected with the upper end of the sleeve (24) and the tension rod (25 ) is fixedly connected, and the lower end of the tension rod (25) is fixedly connected with the lifting plate (23). 7.根据权利要求1所述的在航空托板螺母耳翼镦嵌锯齿镍片的设备,其特征在于:两个所述冲压板(28)之间通过支杆固定连接有激光测距仪(30)。7. The equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts according to claim 1, characterized in that: a laser range finder ( 30). 8.根据权利要求1所述的在航空托板螺母耳翼镦嵌锯齿镍片的设备,其特征在于:所述加工箱(1)靠近加工台(5)的下端设有支撑板(3),所述支撑板(3)下端与加工箱(1)之间固定连接有支撑杆,所述支撑板(3)的上端固定连接有多个X型加强筋(4)。8. The equipment for upsetting and inserting sawtooth nickel sheets on the lugs of aviation pallet nuts according to claim 1, characterized in that: the processing box (1) is provided with a support plate (3) near the lower end of the processing table (5) , a support rod is fixedly connected between the lower end of the support plate (3) and the processing box (1), and a plurality of X-shaped reinforcing ribs (4) are fixedly connected to the upper end of the support plate (3). 9.根据权利要求1所述的在航空托板螺母耳翼镦嵌锯齿镍片的设备,其特征在于:所述凹槽(501)内的前后两侧对称固定连接有限位杆(21),所述夹紧板(10)滑动连接在限位杆(21)上。9. The equipment for upsetting and inserting serrated nickel sheets on the lugs of aviation pallet nuts according to claim 1, characterized in that: the front and rear sides of the groove (501) are symmetrically fixedly connected to the limit rods (21), The clamping plate (10) is slidably connected to the limit rod (21). 10.在航空托板螺母耳翼镦嵌锯齿镍片的设备镦嵌方法,采用权利要求1-3所述的在航空托板螺母耳翼镦嵌锯齿镍片的设备,其特征在于,包括以下步骤:10. The equipment upsetting method for upsetting and inserting sawtooth nickel sheets at the ear wings of aviation pallet nuts, adopting the equipment for upsetting and inserting serrated nickel sheets at the ear wings of aviation pallet nuts according to claim 1-3, is characterized in that it comprises the following step: S1:工作人员首先将托板螺母放置在加工台(5)靠近两个夹紧板(10)的中间,使托板螺母耳翼的安装孔与贯通头(29)在同一中心线上,然后再通过驱动机构控制双向丝杆(7)进行转动,从而便可使夹紧板(10)与托板螺母紧密贴合;S1: The worker first places the supporting plate nut on the processing table (5) near the middle of the two clamping plates (10), so that the mounting hole of the supporting plate nut ear wing and the through head (29) are on the same center line, and then Then, the two-way screw rod (7) is controlled to rotate through the driving mechanism, so that the clamping plate (10) can be closely attached to the supporting plate nut; S2:接着再启动气动伸缩柱(22),使气动伸缩柱(22)带动冲压板(28)、贯通头(29)进行上下往复移动,从而便可对托板螺母耳翼上放置的锯齿镍片进行冲压贯通,当完成对锯齿镍片的贯通之后,此时贯通头(29)便会在耳翼安装孔内进行移动,而冲压板(28)便会与锯齿镍片进行接触,从而便可将锯齿镍片完全镦嵌入耳翼安装孔处的安装槽内;S2: Then start the pneumatic telescopic column (22) again, so that the pneumatic telescopic column (22) drives the stamping plate (28) and the through head (29) to reciprocate up and down, so that the sawtooth nickel placed on the nut ear wing of the supporting plate can be adjusted. After the sawtooth nickel sheet is punched and pierced, the piercing head (29) will move in the mounting hole of the ear wing, and the punching plate (28) will come into contact with the serrated nickel sheet, thereby facilitating The sawtooth nickel sheet can be completely upset and embedded in the installation groove at the ear wing installation hole; S3:当锯齿镍片、托板螺母受到冲击力时,卸力空心垫(11)内的油液便会对冲击力进行吸能卸力,然后锯齿镍片、托板螺母便不会受冲击力的影响的发生震荡;S3: When the serrated nickel sheet and the supporting plate nut are impacted, the oil in the force-relieving hollow pad (11) will absorb and unload the impact force, and then the serrated nickel plate and the supporting plate nut will not be impacted Oscillation under the influence of force; S4:当冲压板(28)、贯通头(29)将锯齿镍片镦嵌内托板螺母内时,齿圈(19)在棘轮(18)的作用下,便会通过齿轮(15)对双向丝杆(7)进行限制,然后双向丝杆(7)便会不会因受到震荡进行反转,然后夹紧板(19)便会始终与托板螺母紧贴,当完成镦嵌后,此时控制夹紧板(19)与托板螺母分离,工作人员便可将加工好的托板螺母取出。S4: When the stamping plate (28) and the through head (29) upset the sawtooth nickel sheet into the nut of the inner support plate, the ring gear (19) will pass through the gear (15) under the action of the ratchet (18). The screw rod (7) is restricted, and then the two-way screw rod (7) will reverse due to vibration, and then the clamping plate (19) will always be close to the nut of the supporting plate. After the upset is completed, this When the control clamping plate (19) is separated from the supporting plate nut, the staff can take out the processed supporting plate nut.
CN202211141130.8A 2022-09-20 2022-09-20 Equipment for upsetting and embedding sawtooth nickel sheets in lug wings of aviation support plate nut and upsetting and embedding method thereof Active CN115338622B (en)

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CN214866550U (en) * 2021-04-30 2021-11-26 溧阳市山湖实业有限公司 Automatic nut pressing tool for luggage case cover plate
CN216138460U (en) * 2021-08-19 2022-03-29 昆山景嘉顺汽车零部件有限公司 A worm shaft nut fastening device for auto parts assembly
CN217432847U (en) * 2022-06-09 2022-09-16 武汉宏顺宇科技有限公司 Multifunctional metal plate machining center positioning device

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US5146672A (en) * 1980-02-02 1992-09-15 Multifastener Corporation Die assembly for attaching a female element
US4810143A (en) * 1983-12-21 1989-03-07 Multifastener Corporation Fastener and panel assembly
CN208946141U (en) * 2018-09-03 2019-06-07 南通市通佳工程质量检测有限公司 Scriber is used in a kind of detection of thermoplastic plastic pipe
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Denomination of invention: Equipment and forging method for forging serrated nickel plates on aviation pallet nuts and ear wings

Granted publication date: 20240206

Pledgee: Jiangsu Taicang Rural Commercial Bank Co.,Ltd. Banqiao Branch

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