[go: up one dir, main page]

CN115338040A - Flotation control method, electronic equipment and storage medium for tailing slime controlled by air bubbles - Google Patents

Flotation control method, electronic equipment and storage medium for tailing slime controlled by air bubbles Download PDF

Info

Publication number
CN115338040A
CN115338040A CN202210831704.8A CN202210831704A CN115338040A CN 115338040 A CN115338040 A CN 115338040A CN 202210831704 A CN202210831704 A CN 202210831704A CN 115338040 A CN115338040 A CN 115338040A
Authority
CN
China
Prior art keywords
bubbles
ore pulp
detecting
flotation
bubble
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202210831704.8A
Other languages
Chinese (zh)
Other versions
CN115338040B (en
Inventor
朱宏政
朱文亮
何海陵
张勇
史苘桧
潘高超
秦志千
鲁文瑾
蒋娅琳
罗小蔓
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui University of Science and Technology
Original Assignee
Anhui University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui University of Science and Technology filed Critical Anhui University of Science and Technology
Priority to CN202210831704.8A priority Critical patent/CN115338040B/en
Publication of CN115338040A publication Critical patent/CN115338040A/en
Application granted granted Critical
Publication of CN115338040B publication Critical patent/CN115338040B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/02Froth-flotation processes
    • B03D1/025Froth-flotation processes adapted for the flotation of fines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/008Organic compounds containing oxygen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/04Frothers

Landscapes

  • Paper (AREA)

Abstract

本发明涉及煤泥浮选控制方法,具体是气泡调控尾煤泥的浮选控制方法、电子设备及存储介质,包括以下步骤:S1、检测煤泥中气泡的状态,获取气泡的数量、尺寸、分布区域以及宽纵比数据;S2、检测煤泥中矿浆的状态,获取矿浆的浓度、离子浓度、泥化性质、pH和灰分数据;S3、根据S1和S2获取的数据,向煤泥中添加浮选药剂,进行浮选分离;本发明将气泡特征纳入控制指标,能够提高浮选精矿回收率。

Figure 202210831704

The present invention relates to a coal slime flotation control method, in particular to a flotation control method for tailing coal slime controlled by air bubbles, electronic equipment and a storage medium, including the following steps: S1, detecting the state of air bubbles in the coal slime, obtaining the number, size, and Distribution area and width-to-length ratio data; S2. Detect the state of the slurry in the coal slime, and obtain the concentration, ion concentration, muddy properties, pH and ash data of the slurry; S3. According to the data obtained by S1 and S2, add floating The agent is selected for flotation separation; the present invention incorporates the characteristics of air bubbles into the control index, which can improve the recovery rate of flotation concentrate.

Figure 202210831704

Description

气泡调控尾煤泥的浮选控制方法、电子设备及存储介质Flotation control method, electronic equipment and storage medium for tailing slime controlled by air bubbles

技术领域technical field

本发明涉及煤泥浮选控制方法,具体是气泡调控尾煤泥的浮选控制方法、电子设备及存储介质。The invention relates to a coal slime flotation control method, in particular to a flotation control method for tailing coal slime controlled by air bubbles, electronic equipment and a storage medium.

背景技术Background technique

煤泥浮选是根据煤和矿物杂质表面润湿性的差别,在浮选药剂的作用下,分选细粒煤的选煤方法。Coal slime flotation is a coal preparation method for separating fine-grained coal under the action of flotation agents according to the difference in surface wettability of coal and mineral impurities.

浮选是在气-液-固三相体系中进行的物理化学分选过程。煤的表面呈疏水性,矿物杂质表面多呈亲水性。疏水的煤粒和分散在水中的捕收剂及气泡发生吸附和附着,形成矿化气泡。这种矿化气泡升浮到水面,积聚成矿化泡沫层,经刮出脱水后即为精矿。传统的浮选控制系统浮选精矿回收率较低;并且传统的浮选控制系统中,矿浆中的金属离子没有有效离开系统的途径,促使金属离子排放到外界,对环境造成污染,因此亟待解决。Flotation is a physical and chemical separation process carried out in a gas-liquid-solid three-phase system. The surface of coal is hydrophobic, and the surface of mineral impurities is mostly hydrophilic. Hydrophobic coal particles, collectors and air bubbles dispersed in water are adsorbed and attached to form mineralized air bubbles. The mineralized bubbles rise to the water surface and accumulate into a mineralized foam layer, which is the concentrate after being scraped out and dehydrated. The recovery rate of the flotation concentrate in the traditional flotation control system is low; and in the traditional flotation control system, the metal ions in the pulp have no effective way to leave the system, causing the metal ions to be discharged to the outside and causing pollution to the environment. Therefore, it is urgent to solve.

发明内容Contents of the invention

为了避免和克服现有技术中存在的技术问题,本发明提供了气泡调控尾煤泥的浮选控制方法。本发明将气泡特征纳入控制指标,能够提高浮选精矿回收率。In order to avoid and overcome the technical problems existing in the prior art, the invention provides a flotation control method for air bubble regulation tailing coal slime. The invention incorporates the bubble feature into the control index, and can improve the recovery rate of the flotation concentrate.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

气泡调控尾煤泥的浮选控制方法,包括以下步骤:The method for controlling the flotation of tailing coal slime by air bubble regulation comprises the following steps:

S1、检测煤泥中气泡的状态,获取气泡的数量、尺寸、分布区域以及宽纵比数据;S1. Detect the state of the air bubbles in the coal slime, and obtain the data of the number, size, distribution area and aspect ratio of the air bubbles;

S2、检测煤泥中矿浆的状态,获取矿浆的浓度、离子浓度、泥化性质、pH和灰分数据;S2. Detect the state of the slurry in the coal slime, and obtain the concentration, ion concentration, muddy properties, pH and ash data of the slurry;

S3、根据S1和S2获取的数据,向煤泥中添加浮选药剂,进行浮选分离。S3. According to the data obtained in S1 and S2, add flotation agents to the coal slime to perform flotation separation.

作为本发明进一步的方案:所述S3具体步骤如下:As a further solution of the present invention: the specific steps of said S3 are as follows:

S31、起泡剂的加药控制,加药控制单元依据铝离子和钙离子浓度计算添加起泡剂的类型;S31, the dosing control of the foaming agent, the dosing control unit calculates the type of foaming agent to be added according to the concentration of aluminum ions and calcium ions;

S32、根据气泡数量分布函数F1确定各个加药位置需要添加药剂的比例YQ,其计算公式如下:S32. According to the distribution function F1 of the number of bubbles, determine the ratio Y Q of the medicine to be added at each dosing position, and the calculation formula is as follows:

Figure BDA0003745795800000021
Figure BDA0003745795800000021

式中,YQ为起泡剂添加比例,x为气泡数量,PQ为特定类型起泡剂的最大组分分数;In the formula, Y Q is the addition ratio of foaming agent, x is the number of bubbles, and P Q is the maximum component fraction of a specific type of foaming agent;

S33、捕收剂的加药控制,加药控制单元依据矿浆浓度D、矿浆pH值F、矿浆灰分指标G以及矿浆泥化指标E确定捕收剂添加量YB,其计算公式如下:S33. Collector dosing control. The dosing control unit determines the amount of collector Y B based on the pulp concentration D, pulp pH value F, pulp ash index G, and pulp mud index E. The calculation formula is as follows:

Figure BDA0003745795800000022
Figure BDA0003745795800000022

式中,YB表示捕收剂添加量,α、β、γ为常数;In the formula, Y B represents the amount of collector added, and α, β, γ are constants;

S34、根据S32和S33的计算结果向煤泥中添加相应的起泡剂和捕收剂,对煤泥进行浮选分离。S34, adding corresponding foaming agents and collectors to the coal slime according to the calculation results of S32 and S33, and performing flotation separation on the coal slime.

作为本发明再进一步的方案:所述S1具体步骤如下:As a further solution of the present invention: the specific steps of S1 are as follows:

S11、气泡数量检测,气泡数量采集装置使用工业相机拍照并对图像进行分析,得到平面的气泡分布函数F1S11. Detection of the number of bubbles. The bubble number acquisition device uses an industrial camera to take pictures and analyze the images to obtain the plane bubble distribution function F 1 :

F1(X,Y,Z)=X2+aY2+bZ2+cX+dY+eZ+fF 1 (X,Y,Z)=X 2 +aY 2 +bZ 2 +cX+dY+eZ+f

式中,Z为气泡数量,X和Y分别为横纵坐标,a、b、c、d、e、f分别为对应变量的系数;In the formula, Z is the number of bubbles, X and Y are the horizontal and vertical coordinates, respectively, and a, b, c, d, e, f are the coefficients of the corresponding variables;

S12、气泡的尺寸分布检测,通过对识别所得到的气泡进行统计分析,得到气泡在X轴的数量分布;并将气泡的尺寸数据带入拉格朗日插值基函数lk(x):S12. Detection of the size distribution of the bubbles. By statistically analyzing the identified bubbles, the number distribution of the bubbles on the X-axis is obtained; and the size data of the bubbles are brought into the Lagrangian interpolation base function l k (x):

Figure BDA0003745795800000031
Figure BDA0003745795800000031

将气泡尺寸坐标数据分别带入lk(x);Bring the bubble size coordinate data into l k (x) respectively;

将计算得到的lk(x)与对应的气泡尺寸坐标的X值同时代入气泡尺寸沿X轴的分布函数F2(x):Substitute the calculated l k (x) and the X value of the corresponding bubble size coordinates into the distribution function F 2 (x) of the bubble size along the X axis:

F2(x)=l0(x)X0+l1(x)X1+l2(x)X2+l3(x)X3+l4(x)X4+…+ln-1(x)Xn-1 F 2 (x)=l 0 (x)X 0 +l 1 (x)X 1 +l 2 (x)X 2 +l 3 (x)X 3 +l 4 (x)X 4 +...+l n -1 (x)X n-1

式中,n为气泡尺寸等级个数;In the formula, n is the number of bubble size grades;

整理上式,可得到一个关于x的多项式,对相同次方项进行合并得到合并总结后的分布函数F2(x):After sorting out the above formula, a polynomial about x can be obtained, and the same power items can be combined to obtain the combined and summarized distribution function F 2 (x):

F2(x)=anxn+an-1xn-1+…+a2x2+a1x+a0 F 2 (x)=a n x n +a n-1 x n-1 +...+a 2 x 2 +a 1 x+a 0

式中,a0为常数,a1-an分别为对应多项式的系数;In the formula, a 0 is a constant, and a 1 -a n are the coefficients of the corresponding polynomial;

S13、局部气泡运动追踪,通过气泡分布函数F1和气泡尺寸分布函数F2,计算气泡最密集的区域σ,取该区域气泡进行局部气泡运动追踪;S13. Local bubble movement tracking, calculate the area σ with the most dense bubbles through the bubble distribution function F 1 and the bubble size distribution function F 2 , and take the bubbles in this area for local bubble movement tracking;

S14、局部气泡的宽纵比检测,通过对所述区域σ进行轮廓识别,得到气泡的宽纵比W,并使用g(W)对宽纵比进行分类,公式如下:S14. Detection of the width-to-length ratio of local bubbles. By performing contour recognition on the area σ, the width-to-length ratio W of the bubbles is obtained, and g(W) is used to classify the width-to-length ratio. The formula is as follows:

Figure BDA0003745795800000032
Figure BDA0003745795800000032

式中W为气泡的宽纵比,A和B为常数,e为2.71828。In the formula, W is the width-to-length ratio of the bubble, A and B are constants, and e is 2.71828.

作为本发明再进一步的方案:所述S2具体步骤如下:As a further solution of the present invention: the specific steps of S2 are as follows:

S21、矿浆浓度检测,采用电磁流量计在入料管道处检测矿浆流量;采用压差式密度计测定矿浆在一段位置内的密度,矿浆的浓度D:S21. Detection of pulp concentration, using an electromagnetic flowmeter to detect the flow rate of the pulp at the feeding pipeline; using a differential pressure density meter to measure the density of the pulp in a certain position, and the concentration D of the pulp:

Figure BDA0003745795800000033
Figure BDA0003745795800000033

式中,Q表示溶质,Rj表示溶剂;In the formula, Q represents a solute, and Rj represents a solvent;

S22、矿浆离子检测,利用矿浆或溶液中带电离子的电化学性质检测矿浆离子浓度;通过检测采集的矿浆上清液,获得矿浆中的铝离子和钙离子浓度;S22. Pulp ion detection, using the electrochemical properties of charged ions in the pulp or solution to detect the concentration of pulp ions; by detecting the collected pulp supernatant, the concentration of aluminum ions and calcium ions in the pulp is obtained;

S23、矿浆泥化性质检测,利用矿浆上清液对光的吸收量检测矿浆泥化性质;通过检测静置矿浆上清液透光率表征泥化矿物含量,为后续浮选控制提供控制指标;S23. Detection of pulp muddy properties, using the light absorption of the pulp supernatant to detect the muddy properties of the pulp; detecting the light transmittance of the static pulp supernatant to characterize the muddy mineral content, providing control indicators for subsequent flotation control;

S24、矿浆pH检测,通过pH计连续测量矿浆中pH变化情况;S24. The pH of the pulp is detected, and the pH change in the pulp is continuously measured by a pH meter;

S25、矿浆灰分检测,对采集的矿浆离心压滤脱水后进行检测,得到矿浆灰分纳入浮选控制指标。S25. Detection of the ash content of the ore pulp. The collected ore pulp is detected after dehydration by centrifugal pressure filtration, and the ash content of the ore pulp obtained is incorporated into the flotation control index.

优选的,一种电子设备,其特征在于,包括处理器、输入设备、输出设备和存储器,所述处理器、输入设备、输出设备和存储器依次连接,所述存储器用于存储计算机程序,所述计算机程序包括程序指令,所述处理器被配置用于调用所述程序指令,执行所述的方法。Preferably, an electronic device is characterized in that it includes a processor, an input device, an output device and a memory, the processor, the input device, the output device and the memory are sequentially connected, the memory is used to store a computer program, and the The computer program includes program instructions, and the processor is configured to invoke the program instructions to execute the methods.

优选的,一种存储介质,其特征在于,所述存储介质存储有计算机程序,所述计算机程序包括程序指令,所述程序指令当被处理器执行时使所述处理器执行所述的方法。Preferably, a storage medium is characterized in that the storage medium stores a computer program, the computer program includes program instructions, and the program instructions cause the processor to execute the method when executed by a processor.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、本发明将气泡特征纳入控制指标,能够提高浮选精矿回收率。1. The present invention incorporates bubble characteristics into the control index, which can improve the recovery rate of flotation concentrate.

2、本发明在根据气泡数量添加药剂时,以常规起泡剂如杂醇类为主,聚乙二醇为辅,聚乙二醇起泡性能优越,但价格昂贵,上式优化聚乙二醇用量,在保证起泡性能的条件下,降低聚乙二醇用量,降低生产成本。2. When the present invention adds medicaments according to the number of bubbles, conventional foaming agents such as fusel alcohols are used as the main agent, and polyethylene glycol is supplemented. Polyethylene glycol has superior foaming performance, but is expensive. The above formula optimizes polyethylene glycol The amount of alcohol is reduced under the condition of ensuring the foaming performance, the amount of polyethylene glycol is reduced, and the production cost is reduced.

3、随着环保意识的增强,选矿厂实现洗水闭路循环,由于循环水的存在,矿浆中金属离子没有有效离开系统的途径,检测矿浆中金属离子的含量,并将其纳入浮选控制指标,可增强药剂的选择性,减少药剂消耗量。3. With the enhancement of environmental protection awareness, the mineral processing plant realizes the closed loop of washing water. Due to the existence of circulating water, the metal ions in the pulp have no effective way to leave the system. The content of metal ions in the pulp is detected and included in the flotation control index , can enhance the selectivity of the agent and reduce the consumption of the agent.

附图说明Description of drawings

图1为本发明的流程图。Fig. 1 is a flowchart of the present invention.

图2为本发明的入料灰分比例示意图。Fig. 2 is a schematic diagram of the proportion of ash content in the feed of the present invention.

图3为本发明的y与x函数关系曲线示意图。Fig. 3 is a schematic diagram of the relationship curve between y and x functions in the present invention.

图4为本发明的电子设备框架示意图。FIG. 4 is a schematic diagram of the framework of the electronic device of the present invention.

本发明各标号与部件名称的实际对应关系如下:The actual corresponding relationship between each label of the present invention and part name is as follows:

10-电子设备10-Electronic equipment

11-处理器 12-存储器 13-输入装置 14-输出装置11-processor 12-memory 13-input device 14-output device

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

1、气泡检测单元1. Bubble detection unit

1.1、气泡数量检测1.1. Detection of the number of bubbles

气泡数量采集装置使用工业相机拍照并对图像进行分析,得到平面的气泡分布函数F1The bubble number acquisition device uses an industrial camera to take pictures and analyze the images to obtain the plane bubble distribution function F 1 :

F1(X,Y,Z)=X2+aY2+bZ2+cX+dY+eZ+fF 1 (X,Y,Z)=X 2 +aY 2 +bZ 2 +cX+dY+eZ+f

式中Z为气泡数量,X和Y分别为横纵坐标。In the formula, Z is the number of bubbles, and X and Y are the horizontal and vertical coordinates, respectively.

1.2、气泡尺寸分布1.2. Bubble size distribution

通过对识别所得到的气泡进行统计分析,得到气泡在X轴的数量分布;并将气泡的尺寸数据带入拉格朗日插值基函数lk(x):Through the statistical analysis of the identified bubbles, the number distribution of the bubbles on the X-axis is obtained; and the size data of the bubbles are brought into the Lagrangian interpolation basis function l k (x):

Figure BDA0003745795800000051
Figure BDA0003745795800000051

将气泡尺寸坐标数据分别带入lk(x);Bring the bubble size coordinate data into l k (x) respectively;

将计算得到的lk(x)与对应的气泡尺寸坐标的X值同时代入气泡尺寸沿X轴的分布函数F2(x):Substitute the calculated l k (x) and the X value of the corresponding bubble size coordinates into the distribution function F 2 (x) of the bubble size along the X axis:

F2(x)=l0(x)X0+l1(x)X1+l2(x)X2+l3(x)X3+l4(x)X4+…+ln-1(x)Xn-1 F 2 (x)=l 0 (x)X 0 +l 1 (x)X 1 +l 2 (x)X 2 +l 3 (x)X 3 +l 4 (x)X 4 +...+l n -1 (x)X n-1

式中,n为气泡尺寸等级个数;In the formula, n is the number of bubble size grades;

整理上式,可得到一个关于x的多项式,对相同次方项进行合并得到合并总结后的分布函数F2(x):After sorting out the above formula, a polynomial about x can be obtained, and the same power items can be combined to obtain the combined and summarized distribution function F 2 (x):

F2(x)=anxn+an-1xn-1+…+a2x2+a1x+a0 F 2 (x)=a n x n +a n-1 x n-1 +...+a 2 x 2 +a 1 x+a 0

式中,a0为常数,a1-an分别为对应多项式的系数;In the formula, a 0 is a constant, and a 1 -a n are the coefficients of the corresponding polynomial;

在本实施例中,由于煤矿浮选中气泡尺寸均在2cm以下,因此将气泡分为5个尺寸等级,分别为:2-1cm,1-0.7cm,0.7-0.5cm,0.5-0.3cm,-0.3cm。In this embodiment, since the size of the air bubbles in coal mine flotation is below 2cm, the air bubbles are divided into 5 size grades, namely: 2-1cm, 1-0.7cm, 0.7-0.5cm, 0.5-0.3cm, -0.3cm.

已知随着气泡上升,气泡尺寸会显著增长,因此仅统计X轴方向气泡尺寸数据。通过对上述识别所得到气泡进行统计分析,得到其在水平方向(X轴)的数量分布,由于共有5个尺寸数据,将其分别记为(x0,X0)、(x1,X1)、(x2,X2)、(x3,X3)、(x4,X4),并得出如下的拉格朗日插值基函数lk(x):It is known that as the bubble rises, the bubble size will increase significantly, so only the bubble size data in the X-axis direction is counted. Through the statistical analysis of the above identified bubbles, the number distribution in the horizontal direction (X axis) is obtained. Since there are 5 size data, they are respectively recorded as (x 0 , X 0 ), (x 1 , X 1 ), (x 2 , X 2 ), (x 3 , X 3 ), (x4, X 4 ), and obtain the following Lagrangian interpolation basis function l k (x):

Figure BDA0003745795800000061
Figure BDA0003745795800000061

将五个尺寸点坐标数据分别带入lk(x),计算得到l0(x)、l1(x)、l2(x)、l3(x)、l4(x)、l5(x);Bring the coordinate data of the five size points into l k (x), and calculate l 0 (x), l 1 (x), l 2 (x), l 3 (x), l 4 (x), l 5 (x);

将计算得到的l0(x)、l1(x)、l2(x)、l3(x)、l4(x)、l5(x),与五个尺寸坐标点的X值同时代入气泡尺寸沿X轴的分布函数F2(x):Substitute the calculated l 0 (x), l 1 (x), l2(x), l3(x), l4(x), l5(x) and the X values of the five size coordinate points into the bubble size along the The distribution function F 2 (x) of the X axis:

F2(x)=l0(x)X0+l1(x)X1+l2(x)X2+l3(x)X3+l4(x)X4+l5(x)X5 F 2 (x)=l 0 (x)X 0 +l 1 (x)X 1 +l 2 (x)X 2 +l 3 (x)X 3 +l 4 (x)X 4 +l 5 (x )X 5

将上述5个尺寸点数据(x0,X0)…(x4,X4)带入上式,可得到一个关于x的多项式,对相同次方项进行合并得到合并总结后的分布函数F2(x):Bring the above-mentioned 5 size point data (x 0 , X 0 )...(x 4 , X 4 ) into the above formula, a polynomial about x can be obtained, and the combined and summarized distribution function F can be obtained by merging the same power items 2 (x):

F2(x)=ax5+bx4+cx3+dx2+ex+fF 2 (x)=ax 5 +bx 4 +cx 3 +dx 2 +ex+f

式中,a、b、c、d、e、f分别为多项式五次方项、四次方项、三次方项、二次方项、一次方项、零次方项的系数;In the formula, a, b, c, d, e, and f are the coefficients of the polynomial quintic term, quartic term, cubic term, quadratic term, primary term, and zero term respectively;

1.3、局部气泡运动追踪1.3. Local bubble movement tracking

已知0.5-0.3cm气泡对浮选最有利,通过气泡分布函数F1和气泡尺寸分布函数F2,计算0.5-0.3cm气泡最密集的区域σ,取该区域气泡进行局部气泡运动追踪。局部气泡运动追踪由不同时刻的σ区域图像对比分析得来,区域σ在t1时刻的运动状态为σ1,区域σ在t2时刻的运动状态为σ2,通过σ21得到σ区域各个气泡的运动方向和速度。It is known that 0.5-0.3cm bubbles are the most favorable for flotation, and the bubble distribution function F 1 and bubble size distribution function F 2 are used to calculate the area σ where the 0.5-0.3cm bubbles are most dense, and the bubbles in this area are used for local bubble movement tracking. Local bubble motion tracking is obtained by comparing and analyzing images of σ regions at different times. The motion state of region σ at time t 1 is σ 1 , and the motion state of region σ at time t 2 is σ 2 . By σ 21 , σ The direction and velocity of each bubble in the zone.

1.4局部气泡的宽纵比检测1.4 Aspect Ratio Detection of Local Bubbles

通过对上述区域σ进行轮廓识别,得到气泡的宽纵比数据。宽纵比用来表征气泡的形貌是否接近于圆形。此处采用logistic函数,对不同宽纵比的数据进行分类,式中E为气泡的宽纵比,A和B为常数,此时,我们通过设置一个阈值c,若g(W)小于c,则气泡视作圆形,若g(W)>c,则将气泡视作非圆形,气泡是否为圆形对后续加药机构的运转具有影响。By performing contour recognition on the above-mentioned region σ, the width-to-length ratio data of the bubbles are obtained. The aspect ratio is used to characterize whether the shape of the bubble is close to a circle. Here, the logistic function is used to classify data with different width-to-length ratios. In the formula, E is the width-to-length ratio of the bubble, and A and B are constants. At this time, we set a threshold c. If g(W) is less than c, the bubble As a circle, if g(W)>c, the bubble is regarded as non-circular, whether the bubble is circular or not has an impact on the operation of the subsequent dosing mechanism.

Figure BDA0003745795800000071
Figure BDA0003745795800000071

式中,e为2.71828。In the formula, e is 2.71828.

2、矿浆检测单元2. Pulp detection unit

2.1、矿浆浓度检测2.1. Detection of pulp concentration

采用电磁流量计在入料管道处检测矿浆流量,电磁流量计安装在竖直管道靠近入料口位置。采用压差式密度计测定矿浆在一段位置内的密度,采用如下公式换算后得到矿浆的浓度D:An electromagnetic flowmeter is used to detect the slurry flow at the feeding pipeline, and the electromagnetic flowmeter is installed in the vertical pipeline close to the feeding inlet. Use a differential pressure density meter to measure the density of the pulp in a certain position, and use the following formula to convert to obtain the concentration D of the pulp:

Figure BDA0003745795800000072
Figure BDA0003745795800000072

式中,Q表示溶质,Rj表示溶剂。In the formula, Q represents the solute, and R j represents the solvent.

2.2、矿浆离子检测2.2. Pulp ion detection

利用矿浆或溶液中带电离子的电化学性质检测矿浆离子浓度。The ion concentration of the pulp is detected by using the electrochemical properties of the charged ions in the pulp or solution.

矿浆离子检测为非连续性检测手段,每间隔5min对矿浆采样一次,单个样品最小容积为50mL。对采取的矿浆样品静置1min后取10mL上清液送入电化学矿浆离子成分分析系统,该系统可检测矿浆中的铝离子和钙离子浓度。Pulp ion detection is a non-continuous detection method, the pulp is sampled every 5 minutes, and the minimum volume of a single sample is 50mL. After the collected pulp samples were left to stand for 1 min, 10 mL of the supernatant was sent to the electrochemical pulp ion component analysis system, which can detect the concentrations of aluminum ions and calcium ions in the pulp.

2.3、矿浆泥化性质检测2.3. Detection of muddy properties of ore pulp

利用矿浆上清液对光的吸收量检测矿浆泥化性质。The light absorption of the supernatant of the pulp was used to detect the sliming properties of the pulp.

浮选矿浆中通常含有高岭石、蒙脱石等易泥化矿物,这类矿物遇到水后自身晶体结构发生变化,宏观上表现为粒度变细,极细粒的矿物黏附在目的矿物表面降低泡沫浮选的精矿质量。The flotation pulp usually contains kaolinite, montmorillonite and other easily muddy minerals. When these minerals encounter water, their own crystal structure will change. Macroscopically, the particle size becomes finer, and the extremely fine minerals adhere to the surface of the target minerals. Reduce the concentrate quality of froth flotation.

通过检测静置矿浆上清液透光率表征泥化矿物含量,为后续浮选控制提供控制指标。矿浆泥化性质检测为非连续性检测手段,每间隔3min对矿浆采样一次,单个样品最小容积为50mL,对采取的矿浆样品静置2min后取10mL上清液送入紫外分光光度计,检测样品透光率大小作为泥化指标纳入浮选控制系统。The muddy mineral content is characterized by detecting the light transmittance of the supernatant of the static pulp, and provides control indicators for subsequent flotation control. The detection of slurry mudification properties is a discontinuous detection method. The slurry is sampled every 3 minutes. The minimum volume of a single sample is 50mL. After the collected slurry sample is left for 2 minutes, 10mL of the supernatant is sent to the UV spectrophotometer to test the sample. The light transmittance is included in the flotation control system as the mudification index.

2.4、矿浆pH检测2.4. Pulp pH detection

矿浆pH会改变矿物表面电性影响药剂与矿物的吸附,pH波动过大会增大药剂消耗量,降低浮选精矿回收率。The pH of the pulp will change the electrical properties of the mineral surface and affect the adsorption of chemicals and minerals. Excessive pH fluctuations will increase the consumption of chemicals and reduce the recovery rate of flotation concentrate.

通过pH计连续测量矿浆中pH变化情况,pH计安装距离与加药机构应保持一定距离,防止检测未混合均匀的矿浆pH。pH计探头应选择耐盐型,避免矿浆中金属离子对pH计探头腐蚀过快。pH计探头插入矿浆应具有一定深度,避免检测泡沫层的性质。Use the pH meter to continuously measure the pH changes in the pulp. The installation distance of the pH meter should be kept at a certain distance from the dosing mechanism to prevent the detection of the pH of the pulp that is not evenly mixed. The pH meter probe should be of salt-resistant type to prevent the metal ions in the pulp from corroding the pH meter probe too quickly. The pH meter probe should be inserted into the pulp to a certain depth to avoid detecting the properties of the foam layer.

2.5、矿浆灰分检测2.5. Detection of pulp ash content

灰分作为最终浮选精矿的检测指标具有重要意义,因此对浮选矿浆中的灰分波动也需要检测。Ash content is of great significance as the detection index of the final flotation concentrate, so the fluctuation of ash content in the flotation pulp also needs to be detected.

矿浆灰分检测为非连续性检测手段,每间隔5min对矿浆采样一次,单个样品最小容积为50mL,对所采样品进行离心压滤脱水后,送入X射线灰分检测仪,得到矿浆灰分纳入浮选控制指标。The detection of pulp ash content is a discontinuous detection method. The pulp is sampled every 5 minutes. The minimum volume of a single sample is 50mL. After the sample is dehydrated by centrifugal pressure filtration, it is sent to the X-ray ash detector, and the ash content of the pulp is included in the flotation. control indicators.

3、加药控制单元3. Dosing control unit

3.1、起泡剂的加药控制3.1. Dosing control of foaming agent

加药控制单元依据铝离子和钙离子浓度计算添加起泡剂的类型。The dosing control unit calculates the type of foaming agent to be added according to the concentration of aluminum ions and calcium ions.

当铝离子浓度大于1.5mmol/L或钙离子浓度大于0.8mmol/L时,添加起泡剂类型为常规起泡剂+离子型起泡剂(如十二烷基磺酸钠等),否则添加起泡剂类型为常规起泡剂+非离子型起泡剂(如戊醇、聚乙二醇等)。When the aluminum ion concentration is greater than 1.5mmol/L or the calcium ion concentration is greater than 0.8mmol/L, the type of foaming agent added is conventional foaming agent + ionic foaming agent (such as sodium dodecylsulfonate, etc.), otherwise add The type of foaming agent is conventional foaming agent + non-ionic foaming agent (such as amyl alcohol, polyethylene glycol, etc.).

根据气泡数量分布函数F1确定各个加药位置添加药剂的数量y:According to the distribution function F1 of the number of bubbles, the quantity y of the agent added at each dosing position is determined:

Figure BDA0003745795800000091
Figure BDA0003745795800000091

式中,YQ为起泡剂添加比例,x为气泡数量,PQ为特定类型起泡剂的最大组分分数;即在气泡数量x为0时,添加特定起泡剂的组分分数为PQ,其余(100-PQ)%则为常规起泡剂。在根据气泡数量添加药剂时,以常规起泡剂如杂醇类为主,特定起泡剂为辅,特定起泡剂类型由前述矿浆离子检测流程判断,尽管特定类型起泡剂性能优越,但由于其价格昂贵,上式优化特定起泡剂用量,在保证起泡性能的条件下,降低特定起泡剂用量,降低生产成本。In the formula, Y Q is the proportion of foaming agent added, x is the number of bubbles, and P Q is the maximum component fraction of a specific type of foaming agent; that is, when the number of bubbles x is 0, the component fraction of adding a specific foaming agent is P Q , and the rest (100-P Q )% are conventional blowing agents. When adding agents according to the number of bubbles, conventional foaming agents such as fusel alcohols are the main ones, and specific foaming agents are supplemented. The type of specific foaming agents is judged by the aforementioned pulp ion detection process. Although the performance of specific types of foaming agents is superior, but Due to its high price, the above formula optimizes the dosage of the specific foaming agent, and reduces the dosage of the specific foaming agent under the condition of ensuring the foaming performance, thereby reducing the production cost.

其中,在10cm×10cm的单位面积中,气泡数量Z小于200个,在这个区域内添加药剂的流量变为原来流量的1.5倍;在10cm×10cm的单位面积中,气泡数量Z位于200-300个,这个区域内添加与前一步相同数量的药剂;在10cm×10cm的单位面积中,气泡数量Z多于300个,在这个区域内添加药剂的流量变为原来流量的0.5倍;依据气泡的尺寸分布函数,调节搅拌机构的转速,目的是使得0.5-0.3cm的气泡含量最高;若大尺寸气泡数量较多,增大转速,使得气泡被切割变小,若小气泡尺寸较多,则减小转速,降低矿浆的湍流程度,减小气泡撕裂。Among them, in the unit area of 10cm×10cm, the number Z of bubbles is less than 200, and the flow rate of the additive in this area becomes 1.5 times of the original flow; in the unit area of 10cm×10cm, the number Z of bubbles is between 200-300 In this area, add the same amount of medicament as in the previous step; in the unit area of 10cm×10cm, the number of bubbles Z is more than 300, and the flow rate of the added medicament in this area becomes 0.5 times of the original flow rate; according to the size of the bubbles Size distribution function, adjust the speed of the stirring mechanism, the purpose is to make the bubble content of 0.5-0.3cm the highest; if the number of large-sized bubbles is large, increase the speed, so that the bubbles are cut and become smaller, if there are more small bubbles, reduce Small rotating speed reduces the turbulence of pulp and reduces bubble tearing.

以聚乙二醇(PEG)为例:Take polyethylene glycol (PEG) as an example:

Figure BDA0003745795800000101
Figure BDA0003745795800000101

如图3所示,在气泡数量x为0时,添加药剂中组分10%为聚乙二醇,其余90%则为常规起泡剂。在根据气泡数量添加药剂时,以常规起泡剂如杂醇类为主,聚乙二醇为辅,聚乙二醇起泡性能优越,但价格昂贵,上式优化聚乙二醇用量,在保证起泡性能的条件下,降低聚乙二醇用量,降低生产成本。As shown in Figure 3, when the number of bubbles x is 0, 10% of the components in the additive agent are polyethylene glycol, and the remaining 90% are conventional foaming agents. When adding agents according to the number of bubbles, conventional foaming agents such as fusel alcohols are used as the main, and polyethylene glycol is supplemented. Polyethylene glycol has superior foaming performance, but is expensive. The above formula optimizes the amount of polyethylene glycol. Under the condition of ensuring the foaming performance, the dosage of polyethylene glycol is reduced, and the production cost is reduced.

根据局部气泡运动追踪方案,得到平面内气泡的运动函数,统计气泡的运动方向及速度;通过调整加药机构的喷洒范围,使得气泡具有最大的向外扩展速率;即相对于速度分布较小的区域(即区域内80%的气泡速度都小于1.5cm/s),加大起泡剂加药机构的喷洒时间。According to the local bubble motion tracking scheme, the motion function of the bubbles in the plane is obtained, and the motion direction and speed of the bubbles are counted; by adjusting the spraying range of the dosing mechanism, the bubbles have the largest outward expansion rate; that is, compared with the smaller velocity distribution Area (that is, the speed of 80% of the bubbles in the area is less than 1.5cm/s), increase the spraying time of the foaming agent dosing mechanism.

根据区域σ气泡的椭圆度检测,若检测结果为非椭圆,则增大药剂浓度,若检测结果为椭圆则保持上一步药剂浓度,若气泡长时间为圆形,则减少起泡剂用量,降低药剂消耗。According to the ellipticity detection of the area σ bubbles, if the detection result is non-elliptic, increase the concentration of the agent; if the detection result is ellipse, maintain the concentration of the agent in the previous step; Potion consumption.

3.2、捕收剂的加药控制3.2. Collector dosing control

根据2.1矿浆浓度检测,矿浆浓度为D;根据2.3矿浆泥化性质检测,矿浆泥化指标为E;根据2.4矿浆pH检测,pH指标为F;根据2.5矿浆灰分检测,灰分指标为G。According to 2.1 pulp concentration test, the pulp concentration is D; according to 2.3 pulp mud property test, the pulp mud index is E; according to 2.4 pulp pH test, the pH index is F; according to 2.5 pulp ash test, the ash index is G.

Figure BDA0003745795800000102
Figure BDA0003745795800000102

由煤泥浮选专业知识可知,矿浆由干煤泥和水组成。矿浆浓度高,则干煤泥量高,浮选单位质量矿物所需捕收剂含量则高;矿浆易泥化矿物组分高,则精矿灰分不容易达标,通过降低捕收剂用量,减少泡沫精矿产率以增加精矿产品质量;pH指标越偏离适宜pH值越远越不利于浮选,通过增加捕收剂用量,来提高精矿产率;矿浆灰分越高,则越难浮选出目的矿物,则需要通过减少捕收剂用量来提升浮选精矿质量,故灰分与捕收剂用量成负相关关系。According to the professional knowledge of coal slime flotation, the slurry is composed of dry coal slime and water. If the pulp concentration is high, the amount of dry coal slime will be high, and the amount of collector required for flotation unit mass minerals will be high; Foam concentrate production rate to increase the quality of concentrate products; the farther the pH index deviates from the appropriate pH value, the more unfavorable it is for flotation. Increase the amount of collector to increase the concentrate production rate; the higher the ash content of the pulp, the more difficult it is to flotation Target minerals need to reduce the amount of collector to improve the quality of flotation concentrate, so the ash content and the amount of collector have a negative correlation.

浓度、泥化指标、pH指标、灰分指标的加权式如下:The weighting formulas of concentration, mud index, pH index and ash index are as follows:

Figure BDA0003745795800000111
Figure BDA0003745795800000111

式中,Y表示捕收剂添加量,α、β、γ为常数。In the formula, Y represents the amount of collector added, and α, β, γ are constants.

捕收剂加药量控制依据上式计算得出,其中矿浆泥化指标E,矿浆灰分指标G为非连续测量指标,在计算过程中采用上一时刻测量指标作为输入,当矿浆泥化指标E,矿浆灰分指标G更新后,再使用更新后的值计算下一时刻捕收剂添加量。整个浮选的流程如图1所示。Collector dosing control is calculated based on the above formula, in which the index E of the slurry mud and the index G of the ash content of the slurry are non-continuous measurement indicators, and the measurement index at the previous moment is used as input in the calculation process. , after the pulp ash index G is updated, use the updated value to calculate the amount of collector added at the next moment. The entire flotation process is shown in Figure 1.

传统的浮选控制系统没有把气泡特征纳入浮选的控制指标,气泡与颗粒的粘附是浮选过程中至关重要的部分,本发明将气泡特征纳入控制指标,提高浮选精矿回收率,并且降低了灰分,如图2所示。The traditional flotation control system does not incorporate the characteristics of bubbles into the control index of flotation. The adhesion of bubbles and particles is a crucial part in the flotation process. The present invention incorporates the characteristics of bubbles into the control index to improve the recovery rate of flotation concentrate , and reduced the ash content, as shown in Figure 2.

下面,参考图4来描述本申请实施例所用的电子设备;该电子设备可以是可移动设备本身,或与其独立的单机设备,该单机设备可以与可移动设备以及超声医疗设备进行通信,以从它们接收所采集到的输入信号,并向其发送所选择的目标决策行为。Below, the electronic device used in the embodiment of the present application will be described with reference to FIG. They receive collected input signals and send them selected target decision-making actions.

如图4所示,电子设备10包括一个或多个处理器11和相应的存储器12。As shown in FIG. 4 , the electronic device 10 includes one or more processors 11 and corresponding memories 12 .

处理器11可以是中央处理单元或者具有数据处理能力和/或指令执行能力的其他形式的处理单元,并且可以控制电子设备10中的其他组件以执行期望的功能。存储器12可以包括一个或多个计算机程序产品,所述计算机程序产品可以包括各种形式的计算机存储介质,例如易失性存储器和/或非易失性存储器。所述易失性存储器例如可以包括随机存取存储器(RAM)和/或高速缓冲存储器(cache)等。所述非易失性存储器例如可以包括只读存储器(ROM)、硬盘、闪存等。在所述计算机存储介质上可以存储一个或多个计算机程序指令,处理器11可以运行所述程序指令,以实现上文所述的本申请的各个实施例的决策行为决策方法以及/或者其他期望的功能。The processor 11 may be a central processing unit or other forms of processing units having data processing capabilities and/or instruction execution capabilities, and may control other components in the electronic device 10 to perform desired functions. Memory 12 may include one or more computer program products, which may include various forms of computer storage media, such as volatile memory and/or nonvolatile memory. The volatile memory may include, for example, random access memory (RAM) and/or cache memory (cache). The non-volatile memory may include, for example, a read-only memory (ROM), a hard disk, a flash memory, and the like. One or more computer program instructions can be stored on the computer storage medium, and the processor 11 can execute the program instructions to realize the above-mentioned decision-making behavior decision-making methods of various embodiments of the present application and/or other expectations function.

在示例中,电子设备10还可以包括:输入装置13和输出装置14,这些组件通过总线系统和/或其他形式的连接机构(未示出)互连。例如,该输入设备13还可以包括例如键盘、鼠标等等。该输出装置14可以包括例如显示器、扬声器、打印机、以及通信网络及其所连接的远程输出设备等等。In an example, the electronic device 10 may further include: an input device 13 and an output device 14, and these components are interconnected through a bus system and/or other forms of connection mechanisms (not shown). For example, the input device 13 may also include, for example, a keyboard, a mouse, and the like. The output device 14 may include, for example, a display, a speaker, a printer, a communication network and its connected remote output devices, and the like.

当然,为了简化,图4中仅示出了该电子设备10中与本申请有关的组件中的一些,省略了诸如总线、输入/输出接口等等的组件。除此之外,根据具体应用情况,电子设备10还可以包括任何其他适当的组件。Of course, for the sake of simplicity, only some of the components related to the present application in the electronic device 10 are shown in FIG. 4 , and components such as bus, input/output interface, etc. are omitted. In addition, according to specific application conditions, the electronic device 10 may also include any other suitable components.

除了上述方法和设备以外,本申请的实施例还可以延及计算机程序产品,其包括计算机程序指令,所述计算机程序指令在被处理器运行时使得所述处理器执行本说明书上述“示例性方法”部分中描述的根据本申请各种实施例的决策行为决策方法中的步骤。In addition to the above-mentioned methods and devices, the embodiments of the present application may also extend to computer program products, which include computer program instructions that, when executed by a processor, cause the processor to perform the above-mentioned "exemplary method" in this specification. The steps in the decision-making behavior decision-making method according to various embodiments of the application described in the section.

所述计算机程序产品可以以一种或多种程序设计语言的任意组合来编写用于执行本申请实施例操作的程序代码,所述程序设计语言包括面向对象的程序设计语言,诸如Java、C++等,还包括常规的过程式程序设计语言,诸如“C”语言或类似的程序设计语言。程序代码可以完全地在用户计算设备上执行、部分地在用户设备上执行、作为一个独立的软件包执行、部分在用户计算设备上部分在远程计算设备上执行、或者完全在远程计算设备或服务器上执行。The computer program product can be written in any combination of one or more programming languages to execute the program codes for performing the operations of the embodiments of the present application, and the programming languages include object-oriented programming languages, such as Java, C++, etc. , also includes conventional procedural programming languages, such as the "C" language or similar programming languages. The program code may execute entirely on the user's computing device, partly on the user's device, as a stand-alone software package, partly on the user's computing device and partly on a remote computing device, or entirely on the remote computing device or server to execute.

此外,本申请的实施例还可以是可读计算机存储介质,其上存储有计算机程序指令,所述计算机程序指令在被处理器运行时使得所述处理器执行本说明书上述具体实施流程部分中描述的根据本申请各种实施例的决策行为决策方法中的步骤。In addition, the embodiments of the present application may also be a readable computer storage medium, on which computer program instructions are stored, and when the computer program instructions are executed by a processor, the processor executes the implementation described in the above-mentioned specific implementation process part of this specification. Steps in the decision-making behavior decision-making method according to various embodiments of the present application.

所述计算机存储介质可以采用一个或多个可读介质的任意组合。可读介质可以是可读信号介质或者存储介质。存储介质例如可以包括但不限于电、磁、光、电磁、红外线、或半导体的系统、装置或器件,或者任意以上的组合。存储介质的更具体的例子(非穷举的列表)包括:具有一个或多个导线的电连接、便携式盘、硬盘、随机存取存储器(RAM)、只读存储器(ROM)、可擦式可编程只读存储器(EPROM或闪存)、光纤、便携式紧凑盘只读存储器(CD-ROM)、光存储器件、磁存储器件、或者上述的任意合适的组合。The computer storage medium may utilize any combination of one or more readable media. The readable medium may be a readable signal medium or a storage medium. The storage medium may include, but not limited to, electrical, magnetic, optical, electromagnetic, infrared, or semiconductor systems, devices, or devices, or any combination thereof, for example. More specific examples (non-exhaustive list) of storage media include: electrical connection with one or more wires, portable disk, hard disk, random access memory (RAM), read only memory (ROM), erasable Programmable read only memory (EPROM or flash memory), optical fiber, portable compact disc read only memory (CD-ROM), optical storage device, magnetic storage device, or any suitable combination of the above.

当然,对于本领域技术人员而言,本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。Of course, for those skilled in the art, the present invention is not limited to the details of the exemplary embodiments described above, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

本发明未详细描述的技术均为公知技术。Technologies not described in detail in the present invention are known technologies.

Claims (6)

1. The flotation control method for regulating and controlling the tail coal slime by bubbles is characterized by comprising the following steps of:
s1, detecting the state of bubbles in the coal slime, and acquiring the number, size, distribution area and width-to-longitudinal ratio data of the bubbles;
s2, detecting the state of ore pulp in the coal slime to obtain the concentration, ion concentration, argillization property, pH and ash content data of the ore pulp;
and S3, adding a flotation reagent into the coal slime according to the data obtained in the S1 and the S2, and performing flotation separation.
2. The flotation control method for the tailing coal slime with the regulation of bubbles according to claim 1, wherein the S3 comprises the following specific steps:
s31, controlling the addition of a foaming agent, wherein the addition control unit calculates the type of the foaming agent to be added according to the concentrations of aluminum ions and calcium ions;
s32, according to the distribution function F of the number of the bubbles 1 Determining the ratio Y of the medicine to be added at each medicine adding position Q The calculation formula is as follows:
Figure FDA0003745795790000011
in the formula, Y Q Is the addition ratio of the foaming agent, x is the number of bubbles, P Q The maximum component fraction that is a particular type of blowing agent;
s33, controlling the chemical adding of the collecting agent, wherein the chemical adding control unit determines the adding amount Y of the collecting agent according to the ore pulp concentration D, the ore pulp pH value F, the ore pulp ash content index G and the ore pulp argillization index E B The calculation formula is as follows:
Figure FDA0003745795790000012
in the formula, Y B Representing the addition amount of the collecting agent, wherein alpha, beta and gamma are constants;
and S34, adding a corresponding foaming agent and a corresponding collecting agent into the coal slime according to the calculation results of the S32 and the S33, and performing flotation separation on the coal slime.
3. The flotation control method for the tail coal slime through air bubble regulation and control according to claim 1 or 2, characterized in that the S1 specifically comprises the following steps:
s11, detecting the quantity of bubbles, taking pictures by using an industrial camera by using a bubble quantity acquisition device and analyzing the images to obtain a planar bubble distribution function F 1
F 1 (X,Y,Z)=X 2 +aY 2 +bZ 2 +cX+dY+eZ+f
In the formula, Z is the number of bubbles, X and Y are respectively horizontal and vertical coordinates, and a, b, c, d, e and f are respectively coefficients of corresponding variables;
s12, detecting the size distribution of the bubbles, and performing statistical analysis on the identified bubbles to obtain the quantity distribution of the bubbles on an X axis; and substituting the size data of the air bubbles into Lagrange interpolation basis function l k (x):
Figure FDA0003745795790000021
Respectively bringing bubble size coordinate data into l k (x);
Will calculate the obtained l k (x) Simultaneously substituting the X value of the corresponding bubble size coordinate into the distribution function F of the bubble size along the X axis 2 (x):
F 2 (x)=l 0 (x)X 0 +l 1 (x)X 1 +l 2 (x)X 2 +l 3 (x)X 3 +l 4 (x)X 4 +…+l n-1 (x)X n-1
In the formula, n is the number of bubble size grades;
the above formula is arranged to obtain a polynomial about x, and the terms of the same degree are combined to obtain a distribution function F after combination and summarization 2 (x):
F 2 (x)=a n x n +a n-1 x n-1 +…+a 2 x 2 +a 1 x+a 0
In the formula, a 0 Is a constant number, a 1 -a n Respectively, the coefficients of the corresponding polynomial;
s13, tracking local bubble motion through a bubble distribution function F 1 And bubble size distribution function F 2 Calculating the area sigma with the most dense bubbles, and taking the bubbles in the area to track the local bubble motion;
s14, detecting the width-to-length ratio of the local bubbles, carrying out contour recognition on the area sigma to obtain the width-to-length ratio W of the bubbles, and classifying the width-to-length ratio by using g (W), wherein the formula is as follows:
Figure FDA0003745795790000022
wherein W is the aspect ratio of the bubbles, A and B are constants, and e is 2.71828.
4. The flotation control method for the tailing coal slime with the regulation of bubbles according to claim 3, wherein the S2 comprises the following specific steps:
s21, detecting the concentration of the ore pulp, namely detecting the flow of the ore pulp at a feeding pipeline by adopting an electromagnetic flowmeter; adopting a differential pressure densimeter to measure the density of the ore pulp in a section of position, wherein the concentration D of the ore pulp is as follows:
Figure FDA0003745795790000031
wherein Q represents a solute, R j Represents a solvent;
s22, detecting ore pulp ions, namely detecting the concentration of the ore pulp ions by using the electrochemical properties of charged ions in ore pulp or solution; the concentration of aluminum ions and calcium ions in the ore pulp is obtained by detecting the collected ore pulp supernatant;
s23, detecting the argillization property of the ore pulp, wherein the argillization property of the ore pulp is detected by utilizing the absorption amount of the supernatant liquid of the ore pulp to light; the content of argillized minerals is represented by detecting the light transmittance of supernatant of the static ore pulp, and a control index is provided for subsequent flotation control;
s24, detecting the pH value of the ore pulp, and continuously measuring the pH change condition in the ore pulp through a pH meter;
s25, detecting the ash content of the ore pulp, namely detecting the collected ore pulp after centrifugal filter pressing and dehydration to obtain an ore pulp ash content inclusion flotation control index.
5. Electronic device, characterized in that it comprises a processor, an input device, an output device and a memory, connected in series, for storing a computer program comprising program instructions, the processor being configured for invoking said program instructions for performing the method according to any one of claims 1-3.
6. Storage medium, characterized in that the storage medium stores a computer program comprising program instructions which, when executed by a processor, cause the processor to carry out the method according to any one of claims 1-3.
CN202210831704.8A 2022-07-14 2022-07-14 Flotation control method for bubble-regulated tail coal slime, electronic equipment and storage medium Active CN115338040B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210831704.8A CN115338040B (en) 2022-07-14 2022-07-14 Flotation control method for bubble-regulated tail coal slime, electronic equipment and storage medium

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210831704.8A CN115338040B (en) 2022-07-14 2022-07-14 Flotation control method for bubble-regulated tail coal slime, electronic equipment and storage medium

Publications (2)

Publication Number Publication Date
CN115338040A true CN115338040A (en) 2022-11-15
CN115338040B CN115338040B (en) 2024-09-17

Family

ID=83948369

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210831704.8A Active CN115338040B (en) 2022-07-14 2022-07-14 Flotation control method for bubble-regulated tail coal slime, electronic equipment and storage medium

Country Status (1)

Country Link
CN (1) CN115338040B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116441062A (en) * 2023-04-12 2023-07-18 安徽理工大学 Graded deashing and defoaming device for coal slime flotation
CN116689158A (en) * 2023-06-08 2023-09-05 安徽理工大学 Coal slime flotation system

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6778881B1 (en) * 1999-11-24 2004-08-17 Outokumpu Oyj Monitoring and control of a froth flotation plant
CN103442047A (en) * 2013-08-20 2013-12-11 中南大学 System and method for analyzing mineral flotation froth size based on embedded platform
CN106902988A (en) * 2017-04-10 2017-06-30 中国矿业大学 A kind of coal floatation process automatic control system and method
CN111709942A (en) * 2020-06-29 2020-09-25 中南大学 A predictive control method for zinc flotation dosage based on texture optimization
CN113643298A (en) * 2021-10-18 2021-11-12 矿冶科技集团有限公司 Working condition diagnosis method and device, electronic equipment and computer readable storage medium
CN114146823A (en) * 2021-12-10 2022-03-08 枣庄矿业(集团)有限责任公司田陈煤矿 Intelligent coal slime flotation system and method
CN114713381A (en) * 2022-03-23 2022-07-08 中国矿业大学 Flotation intelligent dosing system and dosing method based on flotation tailings slurry detection

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6778881B1 (en) * 1999-11-24 2004-08-17 Outokumpu Oyj Monitoring and control of a froth flotation plant
CN103442047A (en) * 2013-08-20 2013-12-11 中南大学 System and method for analyzing mineral flotation froth size based on embedded platform
CN106902988A (en) * 2017-04-10 2017-06-30 中国矿业大学 A kind of coal floatation process automatic control system and method
CN111709942A (en) * 2020-06-29 2020-09-25 中南大学 A predictive control method for zinc flotation dosage based on texture optimization
CN113643298A (en) * 2021-10-18 2021-11-12 矿冶科技集团有限公司 Working condition diagnosis method and device, electronic equipment and computer readable storage medium
CN114146823A (en) * 2021-12-10 2022-03-08 枣庄矿业(集团)有限责任公司田陈煤矿 Intelligent coal slime flotation system and method
CN114713381A (en) * 2022-03-23 2022-07-08 中国矿业大学 Flotation intelligent dosing system and dosing method based on flotation tailings slurry detection

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王介生;高宪文;张勇;: "基于图像纹理特征和多级SVM的浮选过程状态识别方法", 控制与决策, no. 10, 31 October 2010 (2010-10-31), pages 1523 - 1526 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116441062A (en) * 2023-04-12 2023-07-18 安徽理工大学 Graded deashing and defoaming device for coal slime flotation
CN116689158A (en) * 2023-06-08 2023-09-05 安徽理工大学 Coal slime flotation system

Also Published As

Publication number Publication date
CN115338040B (en) 2024-09-17

Similar Documents

Publication Publication Date Title
CN115338040A (en) Flotation control method, electronic equipment and storage medium for tailing slime controlled by air bubbles
Hildebrandt et al. Comparison and uncertainty evaluation of two centrifugal separators for microplastic sampling
Borchert et al. Crystal Aggregation in a Flow Tube: Image‐Based Observation
Vinnett et al. Gas dispersion pattern in mechanical flotation cells
CN205262917U (en) Laser light scattering particulate matter concentration detection device
Zhuo et al. Effect of particle size on the relative motion between particles and bubbles
Manono et al. Considering specific ion effects on froth stability in sulfidic Cu-Ni-PGM Ore flotation
Wang Entrainment of fine particles in froth flotation
CN101672759A (en) Classified statistic method and device of particles
Thiemsakul et al. Effect of hydrocyclone design in microplastics-water separation by using computational fluid dynamics simulations
Saldaña et al. Analysis of the dynamics of rougher cells on the basis of phenomenological models and discrete event simulation framework
Ren et al. Effects of bubble size, velocity, and particle agglomeration on the electro‐flotation kinetics of fine cassiterite
Wang et al. Frother characterization using a novel bubble size measurement technique
Ulusoy et al. Particle shape characterization of shaking table streams in a Turkish chromite concentration plant by using dynamic imaging and microscopical techniques
Gungoren et al. An investigation of the effect of clay type on coal flotation along with DLVO theoretical analyses
Mohanty et al. Artificial neural network modeling and experimental investigation to characterize the dewatering performance of a hydrocyclone
CN103149130A (en) Analytical method for particle size in conglomerate core particle structure
Liu et al. Separation of super clean coal with two-stage cyclones and related characteristics
Xu et al. Classification of ultrafine particles using a novel 3D-printed hydrocyclone with an arc inlet: experiment and CFD modeling
Pita True flotation and entrainment of kaolinitic ore in batch tests
Gahona et al. Bubble size characterization in the HydroFloat® fluidized-bed flotation cell using tap water and seawater
CN118268126A (en) Coarse slime sorting control method, coarse slime sorting control device, coarse slime sorting control equipment and coarse slime sorting control medium
Yianatos et al. Industrial evaluation of a new flotation mechanism for large flotation cells
Kramer et al. Can terminal settling velocity and drag of natural particles in water ever be predicted accurately?
Sygusch et al. Application of multivariate Tromp functions for evaluating the joint impact of particle size, shape and wettability on the separation of ultrafine particles via flotation

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant