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CN115327443A - A method, device and storage medium for short leakage detection of electric vehicle wiring harness - Google Patents

A method, device and storage medium for short leakage detection of electric vehicle wiring harness Download PDF

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CN115327443A
CN115327443A CN202211140915.3A CN202211140915A CN115327443A CN 115327443 A CN115327443 A CN 115327443A CN 202211140915 A CN202211140915 A CN 202211140915A CN 115327443 A CN115327443 A CN 115327443A
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electric vehicle
value
battery
internal resistance
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孙木楚
冯纪让
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Tailing Technology Co ltd
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Taiwan Bell Technology Jiangsu Co ltd
Tailing Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/52Testing for short-circuits, leakage current or ground faults
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/58Testing of lines, cables or conductors

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  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)

Abstract

本发明涉及一种电动车线束短漏检测方法、装置及存储介质,应用于电动车技术领域中,包括:通过预设电动车电气设备的电流损耗值以及电流内阻损耗值,在电动车行驶过程中,获取其电池输出电流值,根据其已打开的电气设备,计算其理论总电流消耗值,而电池输出电流值与理论电流消耗值应该是相等的,所以,如果电池输出电流值大于理论总电流消耗值,便可以判定发生了线束漏电现象,切断电池的输出电流,避免持续漏电导致电动车各个电气设备损坏,甚至电动车爆炸的问题。

Figure 202211140915

The invention relates to a method, a device and a storage medium for detecting short leakage of an electric vehicle wiring harness, which are applied to the technical field of electric vehicles, and include: presetting the current loss value and the current internal resistance loss value of the electric equipment of the electric vehicle, and running the electric vehicle while the electric vehicle is running. During the process, the battery output current value is obtained, and the theoretical total current consumption value is calculated according to the electrical equipment that has been turned on, and the battery output current value and the theoretical current consumption value should be equal. Therefore, if the battery output current value is greater than the theoretical current consumption value The total current consumption value can determine the occurrence of wiring harness leakage, cut off the output current of the battery, and avoid the continuous leakage of electricity, which may cause damage to various electrical equipment of the electric vehicle, or even the explosion of the electric vehicle.

Figure 202211140915

Description

一种电动车线束短漏检测方法、装置及存储介质A method, device, and storage medium for short-leakage detection of electric vehicle wiring harness

技术领域technical field

本发明涉及电动车技术领域,具体涉及一种电动车线束短漏检测方法、装置及存储介质。The invention relates to the technical field of electric vehicles, in particular to a method, a device and a storage medium for detecting a short-leakage of a wiring harness of an electric vehicle.

背景技术Background technique

电动两轮车具有污染小、节约能源、结构和控制简单等特点,逐渐成为国际上流行和大力推广的绿色交通工具,目前我国电动车保有量超过3亿辆,并且呈现逐年增长趋势,中国已经成为全球电动车制造与消费大国。然而大量电动两轮车给人民提供方便的同时也带来了较多的安全隐患。由于电动车防水性能较差,同步容易跌倒碰撞等情况发生,加以电动车使用寿命较长,容易造成线路老化漏电等。从起火原因看,电气件故障、电气线束老化短路、电池过充过放等是造成电动车火灾的主要原因。Electric two-wheeled vehicles have the characteristics of low pollution, energy saving, simple structure and control, etc., and have gradually become a popular and vigorously promoted green transportation tool in the world. At present, the number of electric vehicles in my country exceeds 300 million, and it shows a growing trend year by year. China has Become the world's largest electric vehicle manufacturer and consumer. Yet a large amount of electric two-wheel vehicles have also brought more potential safety hazards while providing convenience to the people. Due to the poor waterproof performance of electric vehicles, it is easy to fall and collide at the same time, and the service life of electric vehicles is long, which is easy to cause circuit aging and leakage. From the perspective of the cause of the fire, failure of electrical components, aging and short circuit of the electrical wiring harness, overcharging and overdischarging of the battery are the main causes of electric vehicle fires.

随着用户对车辆速度功率的要求越来越高。增加电池容量、采用大电流充放电、容量和电压发生变化快,给整车线路造成负载,就有可能使线路过热、损坏,甚至击穿短路,引起电动自行车起火爆炸事故。As users have higher and higher requirements for vehicle speed and power. Increasing the battery capacity, using high-current charging and discharging, and rapid changes in capacity and voltage will cause loads on the entire vehicle line, which may cause the line to overheat, damage, or even break down and short-circuit, causing electric bicycles to catch fire and explode.

发明内容Contents of the invention

有鉴于此,本发明的目的在于提供一种电动车线束短漏检测方法、装置及存储介质,以解决现有技术中,因线路老化、过热以及损坏等原因引起的线路漏电或短路,导致电动车起火爆炸的问题。In view of this, the object of the present invention is to provide a short leakage detection method, device and storage medium of electric vehicle wiring harness to solve the problem of electric vehicle leakage or short circuit caused by line aging, overheating and damage in the prior art. The problem of car fires and explosions.

根据本发明实施例的第一方面,提供一种电动车线束短漏检测方法,包括:According to the first aspect of the embodiments of the present invention, there is provided a short leakage detection method for electric vehicle wiring harness, including:

电动车行驶过程中,获取电动车电池输出电流值,获取车辆控制器给电机电流;During the driving process of the electric vehicle, the output current value of the battery of the electric vehicle is obtained, and the current supplied to the motor by the vehicle controller is obtained;

根据电动车启动的电气设备,获取到该电气设备预设的电流损耗值;According to the electrical equipment started by the electric vehicle, the preset current consumption value of the electrical equipment is obtained;

将各电气设备预设的电流损耗值、车辆控制器给电机电流以及预设的内阻损耗电流值相加得到总电流损耗值;The total current loss value is obtained by adding the preset current loss value of each electrical equipment, the vehicle controller to the motor current and the preset internal resistance loss current value;

将总电流损耗值与电动车电池输出电流值相比较;Compare the total current loss value with the electric vehicle battery output current value;

若误差在预设的范围内,表明电动车线束正常,若电动车电池输出电流值大于总电流损耗值且误差不在预设的范围内,表明存在线束漏电的情况,切断电动车电池的输出电流,停止为电动车供电。If the error is within the preset range, it indicates that the wiring harness of the electric vehicle is normal. If the output current value of the electric vehicle battery is greater than the total current loss value and the error is not within the preset range, it indicates that there is a leakage of the wiring harness. Cut off the output current of the electric vehicle battery , Stop supplying electricity to electric vehicles.

优选地,Preferably,

所述电气设备预设的电流损耗值以及预设的内阻损耗电流值通过通信模块远程进行设定。The preset current consumption value and the preset internal resistance consumption current value of the electrical equipment are remotely set through the communication module.

优选地,Preferably,

所述电气设备包括仪表盘、远近灯光以及报警器,所述仪表盘、远近灯光以及报警器的电流损耗值通过通信模块远程进行设定。The electrical equipment includes an instrument panel, far and near lights, and an alarm, and the current consumption values of the instrument panel, far and near lights, and the alarm are set remotely through a communication module.

优选地,Preferably,

所述内阻损耗电流包括仪表盘启动时的内阻损耗电流、仪表盘与远近灯光启动时的内阻损耗电流、仪表盘与报警器启动时的内阻损耗电流、远近灯光与报警器启动时的内阻损耗电流以及仪表盘、远近灯光与报警器同时启动时的内阻损耗电流;The internal resistance loss current includes the internal resistance loss current when the instrument panel is started, the internal resistance loss current when the instrument panel and the far and near lights are started, the internal resistance loss current when the instrument panel and the alarm are started, and the far and near lights and the alarm. The internal resistance loss current and the internal resistance loss current when the instrument panel, far and near lights and alarm are started at the same time;

所述内阻损耗电流通过通信模块远程进行设定。The internal resistance loss current is set remotely through the communication module.

优选地,还包括:Preferably, it also includes:

电动车静止,启动电源,打开仪表盘,得到此时的电池输出电流值,即仪表电流损耗值以及仪表盘启动时的内阻损耗电流之和;When the electric vehicle is at rest, turn on the power supply, open the instrument panel, and obtain the battery output current value at this time, that is, the sum of the instrument current loss value and the internal resistance loss current when the instrument panel starts;

关闭仪表盘,打开远近灯光,得到此时的电池输出电流值,即远近灯光电流损耗值以及远近灯光启动时的内阻损耗电流之和;Turn off the instrument panel, turn on the far and near lights, and get the battery output current value at this time, that is, the sum of the far and near light current loss value and the internal resistance loss current when the far and near lights are started;

关闭远近灯光,打开报警器,得到此时的电池输出电流值,即报警器电流损耗值以及报警器启动时的内阻电流之和;Turn off the far and near lights, turn on the alarm, and get the battery output current value at this time, that is, the sum of the current loss value of the alarm and the internal resistance current when the alarm starts;

记录并保存电动车不同状态下的电池输出电流值。Record and save the battery output current value of the electric vehicle in different states.

优选地,Preferably,

电动车行驶过程中,获取电动车实时电池输出电流值,获取车辆控制器给电机电流;During the driving process of the electric vehicle, obtain the real-time battery output current value of the electric vehicle, and obtain the current to the motor from the vehicle controller;

根据电动车的状态,读取对应的电池输出电流值,若同时打开多个电气设备,则将对应的电池输出电流值相加,再加上车辆控制器给电机电流,得到得到总电流损耗值;According to the state of the electric vehicle, read the corresponding battery output current value. If multiple electrical devices are turned on at the same time, add the corresponding battery output current values, and add the current to the motor from the vehicle controller to obtain the total current loss value. ;

将总电流损耗值与实时电池输出电流值进行比较,并判断电动车线束是否正常。Compare the total current loss value with the real-time battery output current value, and judge whether the electric vehicle wiring harness is normal.

优选地,Preferably,

电动车静止,未启动任何电气设备,当电池输出电流值为负时,表明电动车处于充电状态;The electric vehicle is stationary without any electrical equipment activated. When the battery output current value is negative, it indicates that the electric vehicle is in a charging state;

当电池输出电流值不在预设的充电电流阈值范围时,判断充电线束短路,切断充电电流。When the battery output current value is not within the preset charging current threshold range, it is judged that the charging harness is short-circuited, and the charging current is cut off.

优选地,Preferably,

当出现线束漏电或充电线束短路时,除切断输出电流或充电电流外,报警器还将同步启动。When the wiring harness leaks or the charging harness is short-circuited, in addition to cutting off the output current or charging current, the alarm will also be activated synchronously.

根据本发明实施例的第二方面,提供一种电动车线束短漏检测装置,包括:According to the second aspect of the embodiments of the present invention, there is provided an electric vehicle wire harness short leakage detection device, including:

第一数据获取模块:用于电动车行驶过程中,获取电动车电池输出电流值,获取车辆控制器给电机电流;The first data acquisition module: used to obtain the output current value of the battery of the electric vehicle during the driving process of the electric vehicle, and obtain the current supplied to the motor by the vehicle controller;

第二数据获取模块:用于根据电动车启动的电气设备,获取到该电气设备预设的电流损耗值;The second data acquisition module: used to acquire the preset current consumption value of the electrical equipment according to the electrical equipment started by the electric vehicle;

总电流损耗值获取模块:用于将各电气设备预设的电流损耗值、车辆控制器给电机电流以及预设的内阻损耗电流值相加得到总电流损耗值;Total current loss value acquisition module: used to add the preset current loss value of each electrical device, the current to the motor from the vehicle controller, and the preset internal resistance loss current value to obtain the total current loss value;

判断模块:用于将总电流损耗值与电动车电池输出电流值相比较;若误差在预设的范围内,表明电动车线束正常,若电动车电池输出电流值大于总电流损耗值且误差不在预设的范围内,表明存在线束漏电的情况,切断电动车电池的输出电流,停止为电动车供电。Judgment module: used to compare the total current loss value with the electric vehicle battery output current value; if the error is within the preset range, it indicates that the electric vehicle wiring harness is normal; if the electric vehicle battery output current value is greater than the total current loss value and the error is not Within the preset range, it indicates that there is a leakage of the wiring harness, the output current of the battery of the electric vehicle is cut off, and the power supply for the electric vehicle is stopped.

根据本发明实施例的第三方面,提供一种存储介质,所述存储介质存储有计算机程序,所述计算机程序被处理器执行时,实现如上述所述的一种电动车线束短漏检测方法中的各个步骤。According to a third aspect of the embodiments of the present invention, a storage medium is provided, the storage medium stores a computer program, and when the computer program is executed by a processor, a method for detecting short-leakage of electric vehicle wiring harness as described above is realized each step in the .

本发明的实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present invention may include the following beneficial effects:

本申请通过预设电动车电气设备的电流损耗值以及电流内阻损耗值,在电动车行驶过程中,获取其电池输出电流值,根据其已打开的电气设备,计算其理论总电流消耗值,而电池输出电流值与理论电流消耗值应该是相等的,所以,如果电池输出电流值大于理论总电流消耗值,便可以判定发生了线束漏电现象,切断电池的输出电流,避免持续漏电导致电动车各个电气设备损坏,甚至电动车爆炸的问题。This application presets the current loss value and current internal resistance loss value of the electrical equipment of the electric vehicle, obtains the output current value of the battery during the driving of the electric vehicle, and calculates the theoretical total current consumption value according to the electrical equipment that has been turned on. The battery output current value should be equal to the theoretical current consumption value. Therefore, if the battery output current value is greater than the theoretical total current consumption value, it can be determined that the wiring harness leakage has occurred, and the output current of the battery is cut off to avoid continuous leakage. Damage to various electrical equipment, and even the explosion of electric vehicles.

应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本发明。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention.

附图说明Description of drawings

此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.

图1是根据一示例性实施例示出的一种电动车线束短漏检测方法的流程示意图;Fig. 1 is a schematic flow chart of a method for detecting short-leakage of electric vehicle wire harness according to an exemplary embodiment;

图2是根据另一示例性实施例示出的电气设备电流损耗值与对应的电流内阻消耗值的获取方法的流程示意图;Fig. 2 is a schematic flowchart of a method for obtaining a current consumption value of an electrical device and a corresponding current internal resistance consumption value according to another exemplary embodiment;

图3是根据另一示例性实施例示出的一种电动车线束短漏检测装置的系统示意图;Fig. 3 is a system schematic diagram of an electric vehicle wire harness short-leakage detection device according to another exemplary embodiment;

附图中:1-第一数据获取模块,2-第二数据获取模块,3-总电流损耗值获取模块,4-判断模块。In the drawings: 1 - the first data acquisition module, 2 - the second data acquisition module, 3 - the total current consumption value acquisition module, 4 - the judgment module.

具体实施方式Detailed ways

这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本发明相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本发明的一些方面相一致的装置和方法的例子。Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary examples do not represent all implementations consistent with the present invention. Rather, they are merely examples of apparatuses and methods consistent with aspects of the invention as recited in the appended claims.

实施例一Embodiment one

图1是根据一示例性实施例示出的一种电动车线束短漏检测方法的流程示意图,如图1所示,包括:Fig. 1 is a schematic flow chart of a short leakage detection method for electric vehicle wiring harness according to an exemplary embodiment, as shown in Fig. 1 , including:

S1,电动车行驶过程中,获取电动车电池输出电流值,获取车辆控制器给电机电流;S1, during the driving process of the electric vehicle, obtain the output current value of the battery of the electric vehicle, and obtain the current supplied to the motor by the vehicle controller;

S2,根据电动车启动的电气设备,获取到该电气设备预设的电流损耗值;S2, according to the electrical equipment activated by the electric vehicle, obtain the preset current consumption value of the electrical equipment;

S3,将各电气设备预设的电流损耗值、车辆控制器给电机电流以及预设的内阻损耗电流值相加得到总电流损耗值;S3, adding the preset current loss value of each electrical device, the motor current supplied by the vehicle controller, and the preset internal resistance loss current value to obtain a total current loss value;

S4,将总电流损耗值与电动车电池输出电流值相比较;若误差在预设的范围内,表明电动车线束正常,若电动车电池输出电流值大于总电流损耗值且误差不在预设的范围内,表明存在线束漏电的情况,切断电动车电池的输出电流,停止为电动车供电;S4, compare the total current loss value with the electric vehicle battery output current value; if the error is within the preset range, it indicates that the electric vehicle wiring harness is normal; if the electric vehicle battery output current value is greater than the total current loss value and the error is not within the preset Within the range, it indicates that there is a leakage of the wiring harness, cut off the output current of the battery of the electric vehicle, and stop supplying power to the electric vehicle;

可以理解的是,本实施例中,在电动车行驶过程中,通过设置在电动车电池输出位置的霍尔电流传感器获取电池输出电流值并发送给处理器,处理器获取车辆控制器给电机的电流,电动车行驶过程中,车辆控制器给电机的电流一定存在,且这个电流值相对固定,除此之外,电动车上还包括其他各电气设备,这些电气设备并不是始终处于启动状态,这些电气设备的损耗电流值同样相对固定,同时,开启电气设备,其就存在内阻损耗,开启不同的电气设备,其对应的内阻损耗同样是相对固定的,所以可以预设这些电气设备的电流损耗值、对应的电流内阻损耗值以及车辆控制器给电机的电流值,在理论情况下,电池的输出电流应该与电气设备的电流损耗值、对应的内阻损耗值以及车辆控制器给电机电流的和大致相等,所以在电动车行驶过程中,根据其开启的电气设备,就可以获取到预设的电气设备电流损耗值以及对应的电流内阻损耗值,将这些值与处理器获取到的车辆控制器给电机电流相加,再与电池的实际输出电流值进行比较,如果误差在预设范围内,表示并没有漏电现象的发生,而如果电池的实际输出电流值远大于理论总电流损耗值,表示电动车线束发生了漏电现象,此时,为了避免爆炸事故的发生,需要切断电池的电流输出,切断电流输出可以通过设置在电池中的双刀双掷继电器完成。It can be understood that, in this embodiment, during the running of the electric vehicle, the battery output current value is acquired by the Hall current sensor arranged at the battery output position of the electric vehicle and sent to the processor, and the processor acquires the output current value of the electric vehicle from the vehicle controller to the motor. Current, during the driving of the electric vehicle, the current supplied by the vehicle controller to the motor must exist, and the current value is relatively fixed. In addition, the electric vehicle also includes other electrical equipment, which are not always in the active state. The loss current value of these electrical equipment is also relatively fixed. At the same time, when the electrical equipment is turned on, there is an internal resistance loss. When different electrical equipment is turned on, the corresponding internal resistance loss is also relatively fixed, so the electrical equipment can be preset. The current loss value, the corresponding current internal resistance loss value, and the current value supplied by the vehicle controller to the motor. The sum of the motor current is approximately equal, so during the driving of the electric vehicle, according to the electrical equipment turned on, the preset current loss value of the electrical equipment and the corresponding current internal resistance loss value can be obtained, and these values are combined with the processor. The received vehicle controller adds the motor current and compares it with the actual output current value of the battery. If the error is within the preset range, it means that there is no leakage phenomenon. If the actual output current value of the battery is much greater than the theoretical total The current loss value indicates that the electric vehicle wiring harness has leakage. At this time, in order to avoid explosion accidents, it is necessary to cut off the current output of the battery. Cutting off the current output can be completed by a double-pole double-throw relay installed in the battery.

优选地,Preferably,

所述电气设备预设的电流损耗值以及预设的内阻损耗电流值通过通信模块远程进行设定;The preset current loss value of the electrical equipment and the preset internal resistance loss current value are set remotely through the communication module;

可以理解的是,由于电气设备的电流损耗值以及对应的内阻损耗电流在线束正常的情况下相对固定,所以可以通过试验得出,并通过与处理器连接的通信模块进行远程设定。It can be understood that since the current loss value of the electrical equipment and the corresponding internal resistance loss current are relatively fixed when the wiring harness is normal, they can be obtained through experiments and remotely set through the communication module connected to the processor.

优选地,Preferably,

所述电气设备包括仪表盘、远近灯光以及报警器,所述仪表盘、远近灯光以及报警器的电流损耗值通过通信模块远程进行设定;The electrical equipment includes an instrument panel, far and near lights, and an alarm, and the current consumption values of the instrument panel, far and near lights, and the alarm are set remotely through the communication module;

可以理解的是,电动车上通常包含的电气设备包括仪表盘、远近灯光以及报警器,可以通过通信模块对仪表盘、远近灯光以及报警器的电流损耗值进行设定。It can be understood that the electrical equipment usually included in the electric vehicle includes a dashboard, near and far lights, and an alarm, and the current consumption values of the dashboard, near and far lights, and the alarm can be set through the communication module.

优选地,Preferably,

所述内阻损耗电流包括仪表盘启动时的内阻损耗电流、仪表盘与远近灯光启动时的内阻损耗电流、仪表盘与报警器启动时的内阻损耗电流、远近灯光与报警器启动时的内阻损耗电流以及仪表盘、远近灯光与报警器同时启动时的内阻损耗电流;The internal resistance loss current includes the internal resistance loss current when the instrument panel is started, the internal resistance loss current when the instrument panel and the far and near lights are started, the internal resistance loss current when the instrument panel and the alarm are started, and the far and near lights and the alarm. The internal resistance loss current and the internal resistance loss current when the instrument panel, far and near lights and alarm are started at the same time;

所述内阻损耗电流通过通信模块远程进行设定;The internal resistance loss current is set remotely through the communication module;

可以理解的是,每一个电气设备开启时,除了其自身的电流损耗之外,还有对应的内阻损耗,同样的,每一个电气设备的内阻损耗是相对固定的,所以根据开启的电气设备不同,其对应的内阻损耗同样不同,比如只开启仪表盘的情况下,其对应的内阻为仪表盘内阻损耗电流,如果开启多个电气设备,比如仪表盘与远近灯光同时开启,那么内阻损耗就包括仪表盘的内阻损耗以及远近灯光的内阻损耗,将这两个内阻损耗相加,就是仪表盘与远近灯光同时开启时的内阻损耗,由于这些内阻损耗是相对固定,且可以通过试验得出,所以可以通过通信模块进行远程设定。It can be understood that when each electrical device is turned on, in addition to its own current loss, there is also a corresponding internal resistance loss. Similarly, the internal resistance loss of each electrical device is relatively fixed, so according to the opened electrical The corresponding internal resistance loss is also different for different devices. For example, when only the instrument panel is turned on, the corresponding internal resistance is the internal resistance loss current of the instrument panel. If multiple electrical devices are turned on, such as the instrument panel and far and near lights are turned on at the same time, Then the internal resistance loss includes the internal resistance loss of the instrument panel and the internal resistance loss of the far and near lights. Adding these two internal resistance losses is the internal resistance loss when the instrument panel and the far and near lights are turned on at the same time. Because these internal resistance losses are It is relatively fixed and can be obtained through experiments, so it can be set remotely through the communication module.

优选地,还包括:Preferably, it also includes:

S101,电动车静止,启动电源,打开仪表盘,得到此时的电池输出电流值,即仪表电流损耗值以及仪表盘启动时的内阻损耗电流之和;S101, the electric vehicle is stationary, start the power supply, open the instrument panel, and obtain the battery output current value at this time, that is, the sum of the instrument current loss value and the internal resistance loss current when the instrument panel starts;

S201,关闭仪表盘,打开远近灯光,得到此时的电池输出电流值,即远近灯光电流损耗值以及远近灯光启动时的内阻损耗电流之和;S201, turn off the instrument panel, turn on the far and near lights, and obtain the battery output current value at this time, that is, the sum of the current consumption value of the far and near lights and the internal resistance loss current when the far and near lights are started;

S301,关闭远近灯光,打开报警器,得到此时的电池输出电流值,即报警器电流损耗值以及报警器启动时的内阻电流之和;S301, turn off the far and near lights, turn on the alarm, and obtain the battery output current value at this time, that is, the sum of the current consumption value of the alarm and the internal resistance current when the alarm is started;

S401,记录并保存电动车不同状态下的电池输出电流值;S401, recording and saving the battery output current values of the electric vehicle under different states;

可以理解的是,如附图2所示,除了可以通过通信模块对电流损耗值以及电流内阻损耗电流进行设定外,还可以通过实际运行计算得出,电动车正常情况,使电动车处于静止的情况下,打开电源,由于电动车并没有行驶,所以并没有车辆控制器给电机电流,仅打开仪表盘,此时的电池的电流输出值仅用于供仪表盘使用以及仪表盘内阻损耗,所以此时的电池的电流输出值就为仪表盘的电流损耗值与仪表盘的内阻损耗电流之和,记录这个电流输出值;然后关闭仪表盘,仅启动远近灯光,同理,可以得到远近灯光的电流损耗值与远近灯光的内阻损耗电流之和,同理,还可以得到报警器电流损耗值以及报警器启动时的内阻电流之和,讲这些数据存储在处理器的存储器中,供处理器进行调取。It can be understood that, as shown in Figure 2, in addition to setting the current loss value and current internal resistance loss current through the communication module, it can also be calculated through actual operation. When the power is turned on at rest, since the electric car is not running, there is no vehicle controller to supply current to the motor, only the instrument panel is turned on, and the current output value of the battery at this time is only used for the instrument panel and the internal resistance of the instrument panel loss, so the current output value of the battery at this time is the sum of the current loss value of the instrument panel and the internal resistance loss current of the instrument panel, record this current output value; then turn off the instrument panel, and only start the far and near lights, similarly, you can Get the sum of the current consumption value of the far and near lights and the internal resistance loss current of the far and near lights. Similarly, you can also get the current consumption value of the alarm and the sum of the internal resistance current when the alarm starts, and store these data in the memory of the processor. , for the processor to call.

优选地,Preferably,

电动车行驶过程中,获取电动车实时电池输出电流值,获取车辆控制器给电机电流;During the driving process of the electric vehicle, obtain the real-time battery output current value of the electric vehicle, and obtain the current to the motor from the vehicle controller;

根据电动车的状态,读取对应的电池输出电流值,若同时打开多个电气设备,则将对应的电池输出电流值相加,再加上车辆控制器给电机电流,得到得到总电流损耗值;According to the state of the electric vehicle, read the corresponding battery output current value. If multiple electrical devices are turned on at the same time, add the corresponding battery output current values, and add the current to the motor from the vehicle controller to obtain the total current loss value. ;

将总电流损耗值与实时电池输出电流值进行比较,并判断电动车线束是否正常;Compare the total current loss value with the real-time battery output current value, and judge whether the electric vehicle wiring harness is normal;

可以理解的是,在电动车行驶过程中,根据电动车的状态,也就是打开了哪些电气设备,比如远近灯光以及报警器同时开启的情况下,处理器直接读取远近灯光的电流损耗值与远近灯光的内阻损耗电流之和以及报警器电流损耗值以及报警器启动时的内阻电流之和这两个值,将这两个值相加,再加上处理器获取的车辆控制器给电机电流,就可以得到此时的总的电流损耗理论值,将这个值与实时获取的电池输出电流值进行比较,就可以判断出电动车线束是否发生漏电现象;It is understandable that during the driving of the electric vehicle, according to the state of the electric vehicle, that is, which electrical equipment is turned on, such as the far and near lights and the alarm are turned on at the same time, the processor directly reads the current consumption value of the far and near lights and The sum of the internal resistance loss current of the far and near lights, the alarm current loss value, and the sum of the internal resistance current when the alarm is activated, add these two values together, and add the vehicle controller obtained by the processor to give Motor current, you can get the theoretical value of the total current loss at this time, compare this value with the battery output current value obtained in real time, you can judge whether there is leakage in the electric vehicle wiring harness;

值得强调的是,处理器所损耗的电流同样为一个相对固定的值,可以将处理器损耗的电流合并在车辆控制器给电机电流中,也可以合并在内阻中,但是使用附图2所示的方法时,多个电气设备启动的情况下,计算总的理论电流损耗值时,处理器的损耗电流只加一次。It is worth emphasizing that the current consumed by the processor is also a relatively fixed value, and the current consumed by the processor can be incorporated into the current supplied to the motor by the vehicle controller, or it can be incorporated into the internal resistance, but using the value shown in Figure 2 When using the method shown, when multiple electrical devices are started, when calculating the total theoretical current consumption value, the consumption current of the processor is only added once.

优选地,Preferably,

电动车静止,未启动任何电气设备,当电池输出电流值为负时,表明电动车处于充电状态;The electric vehicle is stationary without any electrical equipment activated. When the battery output current value is negative, it indicates that the electric vehicle is in a charging state;

当电池输出电流值不在预设的充电电流阈值范围时,判断充电线束短路,切断充电电流;When the battery output current value is not within the preset charging current threshold range, it is judged that the charging harness is short-circuited and the charging current is cut off;

可以理解的是,在电动车静止的情况下,且未启动任何电气设备的情况下,如果霍尔电流传感器检测到电池的输出电流为负时,表明此时电池处于充电状态,如果此时的电流输出值超过充电电流参数,表明线束短路,处理器同样会切断充电线束,避免引起电动车燃烧或爆炸。It can be understood that when the electric vehicle is stationary and no electrical equipment is started, if the Hall current sensor detects that the output current of the battery is negative, it indicates that the battery is in a charging state at this time. If the current output value exceeds the charging current parameter, it indicates that the wiring harness is short-circuited, and the processor will also cut off the charging wiring harness to avoid burning or explosion of the electric vehicle.

优选地,Preferably,

当出现线束漏电或充电线束短路时,除切断输出电流或充电电流外,报警器还将同步启动;When the wiring harness leakage or the charging harness is short-circuited, in addition to cutting off the output current or charging current, the alarm will also be activated synchronously;

可以理解的是,在电动除出现线束漏电或充电线束短路时,除了切断线束外,还会启动报警器进行报警,同时记录线束问题故障参数。It is understandable that, in addition to cutting off the wiring harness, when the electric wiring harness leaks or the charging wiring harness is short-circuited, the alarm will be activated to give an alarm, and the fault parameters of the wiring harness problem will be recorded at the same time.

实施例二Embodiment two

本实施例还公开了一种电动车线束短漏检测装置的系统示意图,如附图3所示,包括:This embodiment also discloses a system schematic diagram of an electric vehicle wire harness short leakage detection device, as shown in Figure 3, including:

第一数据获取模块1:用于电动车行驶过程中,获取电动车电池输出电流值,获取车辆控制器给电机电流;The first data acquisition module 1: used to obtain the output current value of the battery of the electric vehicle during the driving process of the electric vehicle, and obtain the current supplied to the motor by the vehicle controller;

第二数据获取模块2:用于根据电动车启动的电气设备,获取到该电气设备预设的电流损耗值;The second data acquisition module 2: used to acquire the preset current consumption value of the electrical equipment according to the electrical equipment started by the electric vehicle;

总电流损耗值获取模块3:用于将各电气设备预设的电流损耗值、车辆控制器给电机电流以及预设的内阻损耗电流值相加得到总电流损耗值;Total current loss value acquisition module 3: used to add the preset current loss value of each electrical device, the current to the motor from the vehicle controller, and the preset internal resistance loss current value to obtain the total current loss value;

判断模块4:用于将总电流损耗值与电动车电池输出电流值相比较;若误差在预设的范围内,表明电动车线束正常,若电动车电池输出电流值大于总电流损耗值且误差不在预设的范围内,表明存在线束漏电的情况,切断电动车电池的输出电流,停止为电动车供电;Judgment module 4: used to compare the total current loss value with the output current value of the electric vehicle battery; if the error is within the preset range, it indicates that the wiring harness of the electric vehicle is normal; if the output current value of the electric vehicle battery is greater than the total current loss value and the error If it is not within the preset range, it indicates that there is a leakage of the wiring harness, cut off the output current of the battery of the electric vehicle, and stop supplying power to the electric vehicle;

可以理解的是,本申请还公开了一种电动车线束短漏检测装置,本装置中,第一数据获取模块1用于电动车行驶过程中,获取电动车电池输出电流值,获取车辆控制器给电机电流;第二数据获取模块2用于根据电动车启动的电气设备,获取到该电气设备预设的电流损耗值;总电流损耗值获取模块3用于将各电气设备预设的电流损耗值、车辆控制器给电机电流以及预设的内阻损耗电流值相加得到总电流损耗值,判断模块4用于将总电流损耗值与电动车电池输出电流值相比较;若误差在预设的范围内,表明电动车线束正常,若电动车电池输出电流值大于总电流损耗值且误差不在预设的范围内,表明存在线束漏电的情况,切断电动车电池的输出电流,停止为电动车供电,避免持续漏电导致电动车各个电气设备损坏,甚至电动车爆炸的问题。It can be understood that this application also discloses a short-leakage detection device for electric vehicle wiring harness. In this device, the first data acquisition module 1 is used to obtain the output current value of the battery of the electric vehicle and the output current value of the vehicle controller during the driving process of the electric vehicle. Give the motor current; the second data acquisition module 2 is used to obtain the preset current consumption value of the electrical equipment according to the electrical equipment started by the electric vehicle; the total current consumption value acquisition module 3 is used to obtain the preset current consumption of each electrical equipment value, the motor current given by the vehicle controller and the preset internal resistance loss current value are added to obtain the total current loss value, and the judging module 4 is used to compare the total current loss value with the electric vehicle battery output current value; if the error is within the preset If the output current value of the electric vehicle battery is greater than the total current loss value and the error is not within the preset range, it indicates that there is a leakage of the wiring harness. Cut off the output current of the electric vehicle battery and stop the electric vehicle. Power supply, to avoid the continuous leakage of electricity that causes damage to the electrical equipment of the electric vehicle, and even the explosion of the electric vehicle.

实施例三Embodiment three

本实施例还公开了一种存储介质,所述存储介质存储有计算机程序,所述计算机程序被处理器执行时,实现上述方法中的各个步骤;This embodiment also discloses a storage medium, the storage medium stores a computer program, and when the computer program is executed by a processor, each step in the above method is realized;

可以理解的是,上述提到的存储介质可以是只读存储器,磁盘或光盘等。It can be understood that the storage medium mentioned above may be a read-only memory, a magnetic disk or an optical disk, and the like.

可以理解的是,上述各实施例中相同或相似部分可以相互参考,在一些实施例中未详细说明的内容可以参见其他实施例中相同或相似的内容。It can be understood that, the same or similar parts in the above embodiments can be referred to each other, and the content that is not described in detail in some embodiments can be referred to the same or similar content in other embodiments.

需要说明的是,在本发明的描述中,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。此外,在本发明的描述中,除非另有说明,“多个”的含义是指至少两个。It should be noted that, in the description of the present invention, terms such as "first" and "second" are used for description purposes only, and should not be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, the meaning of "plurality" means at least two.

流程图中或在此以其他方式描述的任何过程或方法描述可以被理解为,表示包括一个或更多个用于实现特定逻辑功能或过程的步骤的可执行指令的代码的模块、片段或部分,并且本发明的优选实施方式的范围包括另外的实现,其中可以不按所示出或讨论的顺序,包括根据所涉及的功能按基本同时的方式或按相反的顺序,来执行功能,这应被本发明的实施例所属技术领域的技术人员所理解。Any process or method descriptions in flowcharts or otherwise described herein may be understood to represent modules, segments or portions of code comprising one or more executable instructions for implementing specific logical functions or steps of the process , and the scope of preferred embodiments of the invention includes alternative implementations in which functions may be performed out of the order shown or discussed, including in substantially simultaneous fashion or in reverse order depending on the functions involved, which shall It is understood by those skilled in the art to which the embodiments of the present invention pertain.

应当理解,本发明的各部分可以用硬件、软件、固件或它们的组合来实现。在上述实施方式中,多个步骤或方法可以用存储在存储器中且由合适的指令执行系统执行的软件或固件来实现。例如,如果用硬件来实现,和在另一实施方式中一样,可用本领域公知的下列技术中的任一项或他们的组合来实现:具有用于对数据信号实现逻辑功能的逻辑门电路的离散逻辑电路,具有合适的组合逻辑门电路的专用集成电路,可编程门阵列(PGA),现场可编程门阵列(FPGA)等。It should be understood that various parts of the present invention can be realized by hardware, software, firmware or their combination. In the embodiments described above, various steps or methods may be implemented by software or firmware stored in memory and executed by a suitable instruction execution system. For example, if implemented in hardware, as in another embodiment, it can be implemented by any one or combination of the following techniques known in the art: Discrete logic circuits, ASICs with suitable combinational logic gates, Programmable Gate Arrays (PGAs), Field Programmable Gate Arrays (FPGAs), etc.

本技术领域的普通技术人员可以理解实现上述实施例方法携带的全部或部分步骤是可以通过程序来指令相关的硬件完成,所述的程序可以存储于一种计算机可读存储介质中,该程序在执行时,包括方法实施例的步骤之一或其组合。Those of ordinary skill in the art can understand that all or part of the steps carried by the methods of the above embodiments can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable storage medium. During execution, one or a combination of the steps of the method embodiments is included.

此外,在本发明各个实施例中的各功能单元可以集成在一个处理模块中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个模块中。上述集成的模块既可以采用硬件的形式实现,也可以采用软件功能模块的形式实现。所述集成的模块如果以软件功能模块的形式实现并作为独立的产品销售或使用时,也可以存储在一个计算机可读取存储介质中。In addition, each functional unit in each embodiment of the present invention may be integrated into one processing module, each unit may exist separately physically, or two or more units may be integrated into one module. The above-mentioned integrated modules can be implemented in the form of hardware or in the form of software function modules. If the integrated modules are realized in the form of software function modules and sold or used as independent products, they can also be stored in a computer-readable storage medium.

上述提到的存储介质可以是只读存储器,磁盘或光盘等。The storage medium mentioned above may be a read-only memory, a magnetic disk or an optical disk, and the like.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.

Claims (10)

1. A short and leakage detection method for an electric vehicle wire harness is characterized by comprising the following steps:
acquiring the output current value of an electric vehicle battery and acquiring the current supplied to a motor by a vehicle controller in the running process of the electric vehicle;
acquiring a current loss value preset by electrical equipment according to the electrical equipment started by the electric vehicle;
adding current loss values preset by each electrical device, motor current supplied by a vehicle controller and a preset internal resistance loss current value to obtain a total current loss value;
comparing the total current loss value with the output current value of the battery of the electric vehicle;
if the error is in the preset range, the wiring harness of the electric vehicle is normal, if the output current value of the battery of the electric vehicle is larger than the total current loss value and the error is not in the preset range, the condition that the wiring harness leaks electricity is indicated, the output current of the battery of the electric vehicle is cut off, and the power supply for the electric vehicle is stopped.
2. The method of claim 1,
and the preset current loss value and the preset internal resistance loss current value of the electrical equipment are set remotely through the communication module.
3. The method of claim 2,
the electrical equipment comprises an instrument panel, far and near light and an alarm, wherein the current loss values of the instrument panel, the far and near light and the alarm are set remotely through a communication module.
4. The method of claim 3,
the internal resistance loss current comprises internal resistance loss current when the instrument panel is started, internal resistance loss current when the instrument panel and the far and near light are started, internal resistance loss current when the instrument panel and the alarm are started, internal resistance loss current when the far and near light and the alarm are started, and internal resistance loss current when the instrument panel, the far and near light and the alarm are started simultaneously;
the internal resistance loss current is set remotely through the communication module.
5. The method of claim 3 or 4, further comprising:
the electric vehicle is static, a power supply is started, and an instrument panel is turned on to obtain the current value of the battery output at the moment, namely the sum of the current loss value of the instrument and the internal resistance loss current when the instrument panel is started;
turning off the instrument panel, and turning on the far and near light to obtain the current value output by the battery at the moment, namely the sum of the current loss value of the far and near light and the internal resistance loss current when the far and near light is started;
turning off the far and near light, and turning on the alarm to obtain the current value output by the battery at the moment, namely the sum of the current loss value of the alarm and the internal resistance current when the alarm is started;
and recording and storing the output current values of the batteries of the electric vehicle in different states.
6. The method of claim 5,
acquiring the real-time battery output current value of the electric vehicle and acquiring the current supplied to a motor by a vehicle controller in the running process of the electric vehicle;
reading corresponding battery output current values according to the state of the electric vehicle, if a plurality of electric devices are simultaneously turned on, adding the corresponding battery output current values, and adding the current supplied to the motor by a vehicle controller to obtain a total current loss value;
and comparing the total current loss value with the real-time battery output current value, and judging whether the electric vehicle wire harness is normal or not.
7. The method of claim 6,
the electric vehicle is static, no electric equipment is started, and when the output current value of the battery is negative, the electric vehicle is in a charging state;
and when the output current value of the battery is not within the preset charging current threshold range, judging that the charging wire bundle is short-circuited, and cutting off the charging current.
8. The method according to claim 1 or 7,
when the wiring harness leaks electricity or the charging wiring harness is short-circuited, the alarm is synchronously started except for cutting off the output current or the charging current.
9. The utility model provides an electric motor car pencil short leakage detection device which characterized in that includes:
a first data acquisition module: the method is used for acquiring the output current value of the battery of the electric vehicle and acquiring the current supplied to a motor by a vehicle controller in the running process of the electric vehicle;
the second data acquisition module: the method comprises the steps that the current loss value preset by the electrical equipment is obtained according to the electrical equipment started by the electric vehicle;
a total current loss value acquisition module: the current loss control circuit is used for adding current loss values preset by each electrical device, motor current supplied by the vehicle controller and a preset internal resistance loss current value to obtain a total current loss value;
a judging module: comparing the total current loss value with the output current value of the electric vehicle battery; if the error is in the preset range, the wiring harness of the electric vehicle is normal, if the output current value of the battery of the electric vehicle is larger than the total current loss value and the error is not in the preset range, the condition that the wiring harness leaks electricity is indicated, the output current of the battery of the electric vehicle is cut off, and the power supply for the electric vehicle is stopped.
10. A storage medium storing a computer program which, when executed by a processor, implements the steps of a method for detecting short-circuit and leak of an electric vehicle wiring harness according to any one of claims 1 to 8.
CN202211140915.3A 2022-09-20 2022-09-20 A method, device and storage medium for short leakage detection of electric vehicle wiring harness Pending CN115327443A (en)

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CN103698727A (en) * 2013-07-10 2014-04-02 奇瑞汽车股份有限公司 Method for monitoring short-circuit fault of current sensor of electric vehicle
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KR20180103388A (en) * 2017-03-09 2018-09-19 두산인프라코어 주식회사 Apparatus for diagnosing abnormal conditions by battery monitoring of construction equipment
CN211166757U (en) * 2019-12-11 2020-08-04 李明权 Vehicle-mounted device for detecting leakage current
WO2022174771A1 (en) * 2021-02-22 2022-08-25 北京车和家信息技术有限公司 Vehicle charging current adjustment method and apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103698727A (en) * 2013-07-10 2014-04-02 奇瑞汽车股份有限公司 Method for monitoring short-circuit fault of current sensor of electric vehicle
US20180079310A1 (en) * 2015-03-20 2018-03-22 Nissan Motor Co., Ltd. Vehicle control apparatus for hybrid vehicles
KR20180103388A (en) * 2017-03-09 2018-09-19 두산인프라코어 주식회사 Apparatus for diagnosing abnormal conditions by battery monitoring of construction equipment
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WO2022174771A1 (en) * 2021-02-22 2022-08-25 北京车和家信息技术有限公司 Vehicle charging current adjustment method and apparatus

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