CN115324649A - Intelligent monitoring system for shaft drilling machine - Google Patents
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
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- G—PHYSICS
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Abstract
Description
技术领域technical field
本发明涉及安全监控管理技术领域,具体为一种竖井钻机智能监控系统。The invention relates to the technical field of safety monitoring and management, in particular to an intelligent monitoring system for a shaft drilling rig.
背景技术Background technique
按照现行《煤矿安全规程》(2016版)第487条的规定,所有矿井必须装备矿井安全监控系统。按照现行《煤矿安全规程》(2016版)第489条和《煤矿安全监控系统通用技术要求》(AQ6201-2019)的要求,安全监控系统的选择符合以下原则:系统设备必须符合《煤矿安全监控系统通用技术要求》(AQ6201-2019)的要求,经过国家煤矿安全监察局授权的有资质的检测检验机构联检合格,取得煤矿矿用产品安全标志“MA标志准用证”。用于爆炸环境的煤矿安全监控设备,还必须通过国家技术监督局认证的检测机构防爆检验。According to Article 487 of the current "Coal Mine Safety Regulations" (2016 Edition), all mines must be equipped with a mine safety monitoring system. According to Article 489 of the current "Coal Mine Safety Regulations" (2016 Edition) and the requirements of "General Technical Requirements for Coal Mine Safety Monitoring System" (AQ6201-2019), the selection of the safety monitoring system complies with the following principles: the system equipment must comply with the "Coal Mine Safety Monitoring System General Technical Requirements" (AQ6201-2019), after passing the joint inspection of a qualified inspection and inspection agency authorized by the State Coal Mine Safety Supervision Bureau, it has obtained the "MA Mark Permit" for the safety mark of coal mine products. Coal mine safety monitoring equipment used in explosive environments must also pass the explosion-proof inspection of a testing agency certified by the State Bureau of Technical Supervision.
在煤矿生产过程中,由于各个体系相互独立,各个体系的人员职能不同,获取到的信息不同,在信息传达过程中需要先将信息传达多个级别,信息传递效率低下,在出现异常时无法及时传达给管理人员,进而无法及时对发生的事件进行有效的处置,增加了生产风险,矿井生产的安全性和自动化水平有待提高。In the process of coal mine production, because each system is independent of each other, the functions of personnel in each system are different, and the information obtained is different. In the process of information transmission, information needs to be transmitted to multiple levels. The efficiency of information transmission is low, and it cannot be timely when abnormalities occur. If it is communicated to the management personnel, it is impossible to effectively deal with the incidents in time, which increases the production risk, and the safety and automation level of mine production need to be improved.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种竖井钻机智能监控系统,保证了信息安全可靠,采用独立组网方式,单独组建1000Mbit以太环网,与矿井生产综合监控系统工业以太环网无关,地面中心站通过工业环网矿用光缆与井上、下分站互联,可对矿井生产环境中影响安全生产的参数和设备进行自动检测和闭锁控制,并在地面中心站计算机上进行集中显示、报警、记录和自动报表等,并进行危险分析与预测,以提高矿井生产的安全性和自动化水平。Aiming at the deficiencies of the prior art, the present invention provides an intelligent monitoring system for shaft drilling rigs, which ensures the safety and reliability of information, adopts an independent networking mode, and independently builds a 1000Mbit Ethernet ring network, which has nothing to do with the industrial Ethernet ring network of the comprehensive monitoring system for mine production. The ground central station is interconnected with the upper and lower sub-stations through the industrial ring network mining optical cable, which can automatically detect and block control the parameters and equipment that affect safe production in the mine production environment, and perform centralized display and alarm on the computer of the ground central station , records and automatic reports, etc., and conduct risk analysis and prediction to improve the safety and automation level of mine production.
为实现以上目的,本发明通过以下技术方案予以实现:一种竖井钻机智能监控系统,包括地面中心站与分站;In order to achieve the above objectives, the present invention is realized through the following technical solutions: an intelligent monitoring system for shaft drilling rigs, including a ground central station and substations;
所述地面中心站通过数据上传终端接入安全生产综合监控系统集成平台,具有向所述安全生产综合监控系统集成平台上传实时监控数据的功能;The ground central station is connected to the integration platform of the integrated safety production monitoring system through the data upload terminal, and has the function of uploading real-time monitoring data to the integrated platform of the integrated safety production monitoring system;
所述地面中心站的中心站通信主机连续不断地轮流与各个所述分站进行通信,每个分站接收到所述中心站通信主机的询问后,立即将所述分站接收的各测点的信号传给所述中心站通信主机;各分站连续地对接收到的各传感器信号进行检测变换和处理,时刻等待所述中心站通信主机的询问,以便把检测的参数送到所述地面中心站;需要对井下设备进行控制时,所述中心站通信主机将控制命令与分站巡检信号一起传给所述分站,由所述分站输出通过远动开关控制设备;监控主机将接收到的实时信号进行处理和存盘,并能够显示出来。The central station communication host of the ground central station continuously takes turns to communicate with each of the substations. After each substation receives an inquiry from the central station communication host, it immediately sends the measured points received by the substation to The signal is transmitted to the central station communication host; each substation continuously detects, transforms and processes the received sensor signals, and waits for the inquiry of the central station communication host at all times, so as to send the detected parameters to the ground Central station; when it is necessary to control the underground equipment, the communication host of the central station will transmit the control command and the inspection signal of the substation to the substation, and the output of the substation will control the equipment through the remote switch; the monitoring host will The received real-time signal is processed and saved, and can be displayed.
优选的,所述地面中心站单独设置1台所述数据上传终端,所述数据上传终端的监控系统软件通过OPC或FTP接入所述安全生产综合监控系统集成平台,具有向所述安全生产综合监控系统集成平台上传实时监控数据的功能。Preferably, the ground central station is provided with one data upload terminal separately, and the monitoring system software of the data upload terminal is connected to the integration platform of the safety production comprehensive monitoring system through OPC or FTP, and has the ability to provide information to the safety production comprehensive monitoring system The monitoring system integration platform has the function of uploading real-time monitoring data.
优选的,所述分站包括电源保护模块、数据处理模块、存储模块、后备电源、报警模块、显示模块、传感模块,所述电源保护模块、存储模块、后备电源、报警模块、显示模块、传感模块均连接所述数据处理模块;Preferably, the substation includes a power protection module, a data processing module, a storage module, a backup power supply, an alarm module, a display module, and a sensing module, and the power protection module, a storage module, a backup power supply, an alarm module, a display module, The sensing modules are all connected to the data processing module;
所述电源保护模块具有初始化参数掉电保护功能,分站停电后初始化参数不会丢失;电网停电后分站在满负荷情况下,后备电源连续供电大于4h;数据处理模块、存储模块分别有逻辑判断、数据处理功能和存储功能;当分站与地面主机脱机时,能独立工作,并能实现全部原有功能;当监控主机或系统电缆发生故障使分站与监控主机通信中断时,存储模块应保存不小于4h的监测数据,当系统恢复正常通讯后,应将监测数据传回主机;报警模块具有显示报警和输出控制功能;分站为本质安全型,模拟量与数字量可互相切换;可实现对分站供电电源进行实时监测;维护、检修方便,并能通过显示模块就地显示有关数据及故障类型;所述传感模块包括井下设置的各种传感器,所述传感模块均接入各分站,通过井下安全监控专用环网与地面中心站进行通信。The power supply protection module has an initialization parameter power-off protection function, and the initialization parameters will not be lost after the substation is powered off; after the grid power failure, the substation is under full load, and the backup power supply is continuously powered for more than 4 hours; the data processing module and the storage module have logic respectively. Judgment, data processing function and storage function; when the substation and the ground host are offline, they can work independently and realize all the original functions; when the monitoring host or the system cable fails and the communication between the substation and the monitoring host is interrupted, the storage The module should save the monitoring data of not less than 4 hours. When the system resumes normal communication, the monitoring data should be sent back to the host; the alarm module has the functions of display alarm and output control; the substation is intrinsically safe, and the analog and digital quantities can be switched to each other ; Real-time monitoring of substation power supply can be realized; maintenance and repair are convenient, and relevant data and fault types can be displayed on the spot through the display module; the sensing module includes various sensors set underground, and the sensing module is Connect to each substation, and communicate with the ground central station through the special ring network for underground safety monitoring.
优选的,所述井下设置的各种传感器包括井壁压力传感器、温度和湿度传感器、钻杆压力传感器、泥浆PH值传感器、泥浆黏稠度传感器。Preferably, the various sensors installed downhole include wellbore pressure sensors, temperature and humidity sensors, drill pipe pressure sensors, mud pH value sensors, and mud viscosity sensors.
优选的,所述安全生产综合监控系统集成平台包括安全监测监控系统,所述安全监测监控系统采用煤矿数字安全监控系统,为保证信息安全可靠,安全监测监控系统采用独立组网方式,单独组建1000Mbit以太环网,与矿井生产综合监控系统工业以太环网无关,地面中心站通过工业环网矿用光缆与井上、下分站互联,安全监测监控系统对矿井生产环境中影响安全生产的参数和设备进行自动检测和闭锁控制,并在地面中心站计算机上进行集中显示、报警、记录和自动报表等,并进行危险分析与预测,以提高矿井生产的安全性和自动化水平,设计时选定具有煤矿矿用产品安全标志的安全监控系统,并按规定配置相应设备。Preferably, the integration platform of the safety production comprehensive monitoring system includes a safety monitoring and monitoring system, and the safety monitoring and monitoring system adopts a coal mine digital safety monitoring system. The Ethernet ring network has nothing to do with the industrial Ethernet ring network of the mine production comprehensive monitoring system. The ground central station is connected to the underground substations through the industrial ring network mine optical cable. Carry out automatic detection and block control, and perform centralized display, alarm, record and automatic report on the computer of the ground central station, and carry out risk analysis and prediction to improve the safety and automation level of mine production. A safety monitoring system for the safety signs of mining products, and configure corresponding equipment according to regulations.
优选的,还包括井下人员管理系统,所述井下人员管理系统配置2台监控主机,双机热备份,一台工作,一台热备,监控主机提供以太网电口,监控主机软件应通过OPC或FTP接入矿井综合监控集成平台;井下人员管理系统主传输网络利用矿井安全监控系统专用工业环网作为传输干线;井下各定位分站就近接入矿井安全监控系统专用环网交换机,可实现现场操作人员管理系统与矿井安全监控系统、广播系统实现地面、钻机智能控制系统融合及应急联动。Preferably, it also includes an underground personnel management system. The underground personnel management system is configured with 2 monitoring hosts, dual-machine hot backup, one working and one hot standby. The monitoring host provides an Ethernet electrical port, and the monitoring host software should pass OPC Or FTP access to the mine comprehensive monitoring integration platform; the main transmission network of the underground personnel management system uses the special industrial ring network of the mine safety monitoring system as the transmission trunk line; each underground positioning sub-station is connected to the dedicated ring network switch of the mine safety monitoring system nearby, which can realize on-site The operator management system, the mine safety monitoring system, and the broadcasting system realize the integration and emergency linkage of the ground and drilling rig intelligent control systems.
本发明提供了一种竖井钻机智能监控系统。具备以下有益效果:The invention provides an intelligent monitoring system for a shaft drilling rig. Has the following beneficial effects:
本发明通过地面中心站的中心站通信主机连续不断地轮流与各个分站进行通信,每个分站接收到主机的询问后,立即将该分站接收的各测点的信号传给主机。各分站连续地对接收到的各传感器信号进行检测变换和处理,时刻等待主机的询问,以便把检测的参数送到地面;需要对井下设备进行控制时,主机将控制命令与分站巡检信号一起传给分站,由分站输出通过远动开关控制设备;监控主机将接收到的实时信号进行处理和存盘,并通过本机显示器、电视墙等外设显示出来,采用独立组网方式,单独组建1000Mbit以太环网,地面中心站通过工业环网矿用光缆与井上、下分站互联,保证了信息安全可靠,可对矿井生产环境中影响安全生产的参数和设备进行自动检测和闭锁控制,并在地面中心站计算机上进行集中显示、报警、记录和自动报表等,并进行危险分析与预测,以提高矿井生产的安全性和自动化水平。The present invention communicates with each substation continuously in turn through the central station communication host of the ground center station, and each substation immediately transmits the signals of each measuring point received by the substation to the host after receiving the inquiry from the host. Each substation continuously detects, transforms and processes the received sensor signals, and waits for the inquiry of the host at all times, so as to send the detected parameters to the ground; The signals are transmitted to the sub-station together, and the output of the sub-station controls the equipment through the remote switch; the monitoring host processes and saves the received real-time signal, and displays it through the local monitor, TV wall and other peripherals, and adopts an independent networking method , set up a 1000Mbit Ethernet ring network separately, and the ground central station is interconnected with the upper and lower sub-stations through the industrial ring network mining optical cable, which ensures the safety and reliability of information, and can automatically detect and block the parameters and equipment that affect safe production in the mine production environment Control, and perform centralized display, alarm, record and automatic report on the computer of the ground central station, and carry out risk analysis and prediction to improve the safety and automation level of mine production.
附图说明Description of drawings
图1为本发明与上级安监局联网拓扑图;Fig. 1 is the network topological diagram of the present invention and superior safety supervision bureau;
图2为本发明的系统框架图;Fig. 2 is a system frame diagram of the present invention;
图3为本发明的分站结构示意图。Fig. 3 is a schematic diagram of the substation structure of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:Example:
如图1-3所示,本发明实施例提供一种竖井钻机智能监控系统,包括地面中心站与分站;As shown in Figures 1-3, an embodiment of the present invention provides an intelligent monitoring system for a shaft drilling rig, including a ground central station and substations;
地面中心站通过数据上传终端接入安全生产综合监控系统集成平台,具有向上一级安全监控网络中心上传实时监控数据的功能;The ground central station is connected to the integrated platform of the safety production comprehensive monitoring system through the data upload terminal, and has the function of uploading real-time monitoring data to the upper-level safety monitoring network center;
地面中心站的中心站通信主机连续不断地轮流与各个分站进行通信,每个分站接收到主机的询问后,立即将该分站接收的各测点的信号传给主机。各分站连续地对接收到的各传感器信号进行检测变换和处理,时刻等待主机的询问,以便把检测的参数送到地面;需要对井下设备进行控制时,主机将控制命令与分站巡检信号一起传给分站,由分站输出通过远动开关控制设备;监控主机将接收到的实时信号进行处理和存盘,并通过本机显示器、电视墙等外设显示出来。The central station communication host of the ground center station communicates with each substation continuously in turn. After each substation receives the inquiry from the host, it immediately transmits the signals of each measuring point received by the substation to the host. Each substation continuously detects, transforms and processes the received sensor signals, and waits for the inquiry of the host at all times, so as to send the detected parameters to the ground; The signals are transmitted to the substation together, and the output of the substation controls the equipment through the remote switch; the monitoring host processes and saves the received real-time signal, and displays it through the local display, TV wall and other peripherals.
矿调度中心为一级负荷,不仅有来自矿井附近10kV配电室不同母线段的双重电源供电,还必须配备性能卓越的UPS电源。本发明在地面中心站配备了独立的UPS电源,正常情况下,由调度中心专用配电箱提供的电源经UPS为计算机设备供电,同时为UPS后备电池充电;一旦市电停电后,中心站设备经UPS逆变后供电,保证对安全监控设备的不间断供电,确保供电的可靠性和质量,保证安全监控设备运行安全。The mine dispatch center is a primary load, not only has dual power supply from different bus sections of the 10kV power distribution room near the mine, but also must be equipped with a UPS power supply with excellent performance. The present invention is equipped with an independent UPS power supply at the center station on the ground. Under normal circumstances, the power supply provided by the special distribution box of the dispatching center supplies power for computer equipment through the UPS and charges the UPS backup battery at the same time; The power supply after UPS inversion ensures uninterrupted power supply to the safety monitoring equipment, ensures the reliability and quality of power supply, and ensures the safe operation of the safety monitoring equipment.
在电网停电后,不间断电源(UPS)保证系统正常工作时间不小于4h。After the grid power failure, the uninterruptible power supply (UPS) guarantees the normal working time of the system for not less than 4 hours.
地面中心站主机连续不断地轮流与各个分站进行通信,每个分站接收到主机的询问后,立即将该分站接收的各测点的信号传给主机。各分站连续地对接收到的各传感器信号(开关量、模拟量)进行检测变换和处理,时刻等待主机的询问,以便把检测的参数送到地面。需要对井下设备进行控制时,主机将控制命令与分站巡检信号一起传给分站,由分站输出通过远动开关控制设备。监控主机将接收到的实时信号进行处理和存盘,并通过本机显示器、电视墙等外设显示出来。可显示各种工艺过程模拟盘、测量参数表、各种参数的实时或历史曲线、柱状图、圆饼图等,也可通过打印机打印各种报表,或通过绘图仪绘制各种图表和曲线。The host computer at the ground center station continuously communicates with each substation in turn. After each substation receives an inquiry from the host computer, it immediately transmits the signals of each measuring point received by the substation to the host computer. Each substation continuously detects, transforms and processes the received sensor signals (switching value, analog value), and waits for the query from the host at all times, so as to send the detected parameters to the ground. When it is necessary to control the underground equipment, the host sends the control command and the inspection signal of the substation to the substation, and the output of the substation controls the equipment through the remote switch. The monitoring host processes and saves the received real-time signals, and displays them through local monitors, TV walls and other peripherals. It can display various process simulation disks, measurement parameter tables, real-time or historical curves of various parameters, histograms, pie charts, etc. It can also print various reports through the printer, or draw various charts and curves through the plotter.
地面中心站单独设置1台数据上传终端,监控系统软件通过OPC或FTP接入安全生产综合监控系统集成平台。系统具有向上一级安全监控网络中心上传实时监控数据的功能。A separate data upload terminal is set up at the ground center station, and the monitoring system software is connected to the integrated platform of the safety production comprehensive monitoring system through OPC or FTP. The system has the function of uploading real-time monitoring data to the upper level security monitoring network center.
OPC(OLE for Process Control),用于过程控制的OLE,是一个工业标准。文件传输协议(File Transfer Protocol,FTP)是用于在网络上进行文件传输的一套标准协议,它工作在OSI模型的第七层,TCP模型的第四层,即应用层,使用TCP传输而不是UDP,客户在和服务器建立连接前要经过一个“三次握手”的过程,保证客户与服务器之间的连接是可靠的,而且是面向连接,为数据传输提供可靠保证。OPC (OLE for Process Control), OLE for process control, is an industry standard. File Transfer Protocol (File Transfer Protocol, FTP) is a set of standard protocols for file transfer on the network. It works on the seventh layer of the OSI model and the fourth layer of the TCP model, that is, the application layer. Instead of UDP, the client has to go through a "three-way handshake" process before establishing a connection with the server to ensure that the connection between the client and the server is reliable, and it is connection-oriented, providing a reliable guarantee for data transmission.
中心站设备有可靠的接地装置和防雷装置。主机必须24h不间断运行。当工作主机发生故障时,备用主机在60s内投入工作。中心站双回路供电并配备不小于4h在线式不间断电源。Central station equipment has reliable grounding devices and lightning protection devices. The host must run 24 hours without interruption. When the working host fails, the standby host will be put into work within 60s. The central station is powered by double circuits and is equipped with an online uninterruptible power supply of not less than 4h.
主机和终端配置:矿井安全监控系统地面中心站配置2台监控主机,双机热备份,一台工作,一台热备,并装备融合服务器、工业核心交换机、防火墙及打印机等设备,24h不间断运行。Host and terminal configuration: The ground central station of the mine safety monitoring system is equipped with 2 monitoring hosts, dual-machine hot backup, one working and one hot standby, and equipped with integrated servers, industrial core switches, firewalls, printers and other equipment, 24h uninterrupted run.
地面中心站的配置符合《煤矿安全监控系统及检测仪器使用管理规范》(AQ1029-2019)第9条规定。The configuration of the ground central station complies with Article 9 of the "Management Regulations for the Use of Coal Mine Safety Monitoring Systems and Testing Instruments" (AQ1029-2019).
分站及传输电缆设置:根据《煤矿安全监控系统通用技术要求》(AQ6201-2019)的要求,本发明传感器至分站为数字传输,以实现安全监控系统的数字化。传感器均选用数字式传感器。安全监控系统UPS后备电源的供电时间为4h。井下采掘工作面的传感器防护等级均为IP65。Substation and transmission cable settings: According to the requirements of "General Technical Requirements for Coal Mine Safety Monitoring System" (AQ6201-2019), the sensor of the present invention is transmitted digitally to the substation to realize the digitization of the safety monitoring system. All sensors are digital sensors. The power supply time of the UPS backup power supply for the security monitoring system is 4h. The sensor protection level of the underground mining face is IP65.
分站及隔爆电源设置:分站具有多种功能:具有风、电、瓦斯闭锁功能和故障闭锁功能;具有初始化参数掉电保护功能;分站停电后初始化参数不会丢失;电网停电后分站在满负荷情况下,后备电源连续供电大于4h;分站有逻辑判断、数据处理功能和存储功能;当分站与地面主机脱机时,能独立工作,并能实现全部原有功能;当监控主机或系统电缆发生故障使分站与监控主机通信中断时,分站应保存不小于4h的监测数据,当系统恢复正常通讯后,应将监测数据传回主机;具有显示报警和输出控制功能;分站为本质安全型,模拟量与数字量可互相切换;可实现对分站供电电源进行实时监测;维护、检修方便,并能就地显示有关数据及故障类型。Substation and explosion-proof power supply setting: substation has multiple functions: wind, electricity, gas blocking function and fault blocking function; initialization parameter power-down protection function; initialization parameters will not be lost after power failure of substation; Under the condition of full load of the station, the continuous power supply of the backup power supply is greater than 4 hours; the substation has logic judgment, data processing function and storage function; when the substation is offline with the ground host, it can work independently and realize all the original functions; When the monitoring host or system cable fails and the communication between the substation and the monitoring host is interrupted, the substation should save the monitoring data for not less than 4 hours. When the system resumes normal communication, the monitoring data should be sent back to the host; it has display alarm and output control functions ;The substation is intrinsically safe, and the analog and digital quantities can be switched each other; it can realize real-time monitoring of the power supply of the substation; it is convenient for maintenance and repair, and can display relevant data and fault types on the spot.
本发明实施例的分站设置:在井下共设40台KJF130监控分站;在地面中央回风立井和北一回风立井通风机房、主斜井驱动机房、原煤仓上分别设1台KJF130型监控分站。另备用10台,故全矿井监控分站总计54台。井下设置的各种传感器均接入各分站,通过井下安全监控专用环网与地面中心站进行通信。分站安装时供电电源必须取自被控开关的电源侧,严禁接在被控开关的负荷侧。The substation setting of the embodiment of the present invention: a total of 40 KJF130 monitoring substations are set up underground; one KJF130 type is respectively set up on the ground central return air shaft, the north first return air shaft ventilator room, the main inclined shaft drive room, and the raw coal bunker Monitor substations. Another 10 are spared, so there are a total of 54 mine monitoring sub-stations. Various sensors installed underground are connected to each substation, and communicate with the ground central station through the special ring network for underground safety monitoring. When the substation is installed, the power supply must be taken from the power side of the controlled switch, and it is strictly prohibited to be connected to the load side of the controlled switch.
井下分站应设置在便于人员观察、调试、检验及支护良好、无滴水、无杂物的进风巷道或硐室中,也可安装在井下变电所内便于值班人员观察的位置。安设时应垫支架,使其距巷道底板不小于0.3m。The underground substation should be installed in the air inlet tunnel or chamber with good support, no dripping water and no sundries, which is convenient for personnel to observe, debug, inspect and support. It can also be installed in the underground substation where it is convenient for the personnel on duty to observe. When installing, the support should be padded so that the distance from the roadway floor is not less than 0.3m.
井下分站和地面分站均采用矿用本质安全型,有防爆合格证和产品检验合格证及煤矿矿用产品安全标志。Both underground substations and surface substations are mine intrinsically safe, with explosion-proof certificates, product inspection certificates and safety signs for coal mine products.
本发明实施例的隔爆电源的设置地点、安装方式,断电范围:井下配电系统已提供弱电系统专用电源回路,井下安全监控设备的供电电源从变电所用660V直接供电。井下安全监控分站的隔爆电源设置在井下主变电所、11盘区变电所、14盘区变电所、11盘区排水泵房配电室、11217智能综采工作面运输巷、14201智能综采工作面运输巷、井下永久避难硐室、11盘区和14盘区永久避难硐室、各工作面临时避难硐室,严禁设置在断电范围内、采煤工作面、回风巷内。隔爆电源一般设置在无淋水、顶板支护可靠的巷道内,通过矿用隔爆兼本安直流稳压电源供电。断电范围为瓦斯超限时,断开工作面及其回风巷内全部非本质安全型电气设备。The installation location, installation method, and power cut-off range of the explosion-proof power supply in the embodiment of the present invention: the underground power distribution system has provided a special power supply circuit for the weak current system, and the power supply for the underground safety monitoring equipment is directly powered from 660V used by the substation. The explosion-proof power supply of the underground safety monitoring substation is installed in the underground main substation, the 11-panel substation, the 14-panel substation, the power distribution room of the 11-panel drainage pump room, the transportation lane of the 11217 intelligent fully mechanized mining face, 14201 Intelligent fully mechanized mining working face transportation lane, underground permanent refuge chamber, 11-panel and 14-panel permanent refuge chamber, and temporary refuge chambers of each working face are strictly prohibited to be set up within the scope of power outage, coal mining face, return air alley. The explosion-proof power supply is generally set in the roadway with no water spray and reliable roof support, and is powered by a mine-used explosion-proof and intrinsically safe DC regulated power supply. The scope of power outage is when the gas exceeds the limit, disconnect all non-intrinsically safe electrical equipment in the working face and its return air lane.
安装在断电区域内的监控分站的供电电源必须从断电区域外供电。向避难硐室监控分站供电的备用电源容量,应满足额定防护时间不低于96小时的要求。The power supply of the monitoring substation installed in the power outage area must be powered from outside the power outage area. The capacity of the backup power supply for the monitoring sub-station of the refuge chamber shall meet the requirement that the rated protection time shall not be less than 96 hours.
本发明实施例的传输电缆敷设:根据《煤矿安全监控系统通用技术要求》(AQ6201-2019)的要求,系统主干网应采用工业以太网。又根据《煤矿安全规程》2016版第489条的规定,矿井安全监控系统主干线缆应当分设两条,从不同的井筒进入井下。为保证信息安全可靠,故本实施例安全监控系统独立组网,采用“工业以太环网+总线方式”的传输架构。安全监控系统分别从主斜井和副斜井井筒敷设两条下井光缆。系统具有防雷电保护,入井线缆的入井口处设防雷电保护器。Transmission cable laying in the embodiment of the present invention: According to the requirements of "General Technical Requirements for Coal Mine Safety Monitoring System" (AQ6201-2019), the system backbone network should adopt industrial Ethernet. According to Article 489 of the 2016 edition of the "Coal Mine Safety Regulations", the main cable of the mine safety monitoring system should be divided into two, and enter the underground from different shafts. In order to ensure information security and reliability, the security monitoring system in this embodiment is independently networked and adopts the transmission architecture of "industrial Ethernet ring network + bus mode". The safety monitoring system lays two downhole optical cables respectively from the shaft of the main inclined shaft and the auxiliary inclined shaft. The system has lightning protection, and a lightning protector is installed at the entrance of the well cable.
监测监控系统巡检周期不大于20s,主站距分站的距离不小于20km,分站至传感器的最远距离可达6km。The inspection period of the monitoring and monitoring system is not more than 20s, the distance between the main station and the substation is not less than 20km, and the longest distance between the substation and the sensor can reach 6km.
安全监测系统的主传输电缆为MGXTSV-8B型矿用通信光缆,分站至传感器为MHYVR1×4×7/0.43型矿用阻燃信号电缆。系统所使用的传输电缆符合MT818标准。The main transmission cable of the safety monitoring system is the MGXTSV-8B mine communication optical cable, and the substation to the sensor is the MHYVR1×4×7/0.43 mine flame-retardant signal cable. The transmission cable used in the system complies with the MT818 standard.
在一种实施例中,地面设置综合调度楼,内设调度指挥中心和数据处理中心,配置智能矿山管控一体化平台,该平台基于统一的智能矿山架构体系开发,将安全生产执行平台与安全生产综合监控平台一体化建设,实现矿山多源异构数据实时、稳定、可靠地采集、处理和分类存储,同时通过独立的低延迟控制指令适时下发协同控制命令。主要用于实现矿山环境和人员监测信息、“掘、采、机、运、通、选”等生产运输环节信息的统一集成和调度管理,在一套平台中实现各类实时数据的融合及协同控制。平台通过总线为上层的业务处理、AI和大数据分析等应用提供了统一和可靠的基础数据。In one embodiment, a comprehensive dispatching building is set up on the ground, with a dispatching command center and a data processing center inside, and an integrated intelligent mine management and control platform is configured. The integrated construction of the comprehensive monitoring platform realizes real-time, stable, and reliable collection, processing, and classified storage of multi-source heterogeneous data in the mine, and at the same time issues collaborative control commands in a timely manner through independent low-latency control commands. It is mainly used to realize the unified integration and scheduling management of mine environment and personnel monitoring information, "excavation, mining, machine, transportation, communication, selection" and other production and transportation information, and realize the integration and coordination of various real-time data in a set of platforms control. The platform provides unified and reliable basic data for applications such as upper-layer business processing, AI and big data analysis through the bus.
在一种实施例中,地面中心站单独设置1台数据上传终端,数据上传终端的监控系统软件通过OPC或FTP接入安全生产综合监控系统集成平台,具有向上一级安全监控网络中心上传实时监控数据的功能。In one embodiment, a data upload terminal is separately set up at the ground central station, and the monitoring system software of the data upload terminal is connected to the integrated platform of the safety production comprehensive monitoring system through OPC or FTP, and has the ability to upload real-time monitoring to the upper-level safety monitoring network center. function of the data.
在一种实施例中,安全监测监控系统采用KJ95X型煤矿数字安全监控系统,为保证信息安全可靠,安全监测监控系统采用独立组网方式,单独组建1000Mbit以太环网,与矿井生产综合监控系统工业以太环网无关,地面中心站通过工业环网矿用光缆MGXTSV-8B1与井上、下分站互联,安全监测监控系统对矿井生产环境中影响安全生产的参数和设备进行自动检测和闭锁控制,并在地面中心站计算机上进行集中显示、报警、记录和自动报表等,并进行危险分析与预测,以提高矿井生产的安全性和自动化水平,设计时选定具有煤矿矿用产品安全标志的安全监控系统,并按规定配置相应设备。地面中心站配置:所述地面中心站设在矿生产调度中心内,调度中心为一级负荷采用双重电源供电,并有良好接地。调度中心机房防尘、防火,并远离电磁辐射干扰的场所设置。配置2台监控主机,双机热备份,一台工作,一台热备,并装备防火墙,24h不间断运行。当工作主机发生故障时,备份主机能在60s内投入工作。监控主机提供以太网电口,通过独立的工业以太环网与地面、井下各分站通讯。In one embodiment, the safety monitoring and monitoring system adopts the KJ95X coal mine digital safety monitoring system. In order to ensure the safety and reliability of information, the safety monitoring and monitoring system adopts an independent networking mode, and a 1000Mbit Ethernet ring network is formed separately, which is integrated with the comprehensive monitoring system for mine production. The Ethernet ring network has nothing to do with it. The ground central station is interconnected with the upper and lower substations through the industrial ring network mining optical cable MGXTSV-8B1. The safety monitoring and monitoring system automatically detects and locks the parameters and equipment that affect safe production in the mine production environment, and Perform centralized display, alarm, record and automatic report on the computer of the ground central station, and carry out risk analysis and prediction, so as to improve the safety and automation level of mine production, and select safety monitoring with coal mine product safety signs during design system, and configure the corresponding equipment according to regulations. Ground central station configuration: The ground central station is set in the mine production dispatching center, and the dispatching center adopts dual power supply for the primary load and has good grounding. The computer room of the dispatching center is dust-proof, fire-proof, and set up in a place far away from electromagnetic radiation interference. Configure 2 monitoring hosts, dual-machine hot backup, one working, one hot standby, and equipped with a firewall, 24h uninterrupted operation. When the working host fails, the backup host can be put into work within 60s. The monitoring host provides an Ethernet electrical port, and communicates with ground and underground substations through an independent industrial Ethernet ring network.
在一种实施例中,所述井下人员管理系统配置2台监控主机,双机热备份,一台工作,一台热备,监控主机提供以太网电口,监控主机软件应通过OPC或FTP接入矿井综合监控集成平台;井下人员管理系统主传输网络利用矿井安全监控系统专用工业环网作为传输干线;井下各定位分站就近接入矿井安全监控系统专用环网交换机,可实现井下人员管理系统与矿井安全监控系统、应急广播系统实现地面、井下多系统融合及应急联动。In one embodiment, the underground personnel management system is configured with 2 monitoring hosts, dual-machine hot backup, one working and one hot standby, the monitoring host provides an Ethernet electrical port, and the monitoring host software should be connected via OPC or FTP. Comprehensive monitoring and integration platform for entering the mine; the main transmission network of the underground personnel management system uses the industrial ring network dedicated to the mine safety monitoring system as the transmission trunk line; each positioning sub-station in the mine is connected to the dedicated ring network switch of the mine safety monitoring system nearby, which can realize the underground personnel management system Combined with the mine safety monitoring system and emergency broadcasting system, it realizes multi-system integration and emergency linkage between ground and underground systems.
按照《煤矿安全规程》(2016版)、《煤炭工业矿井设计规范》(GB50215-2015)、《煤矿井下人员管理系统使用管理规范》(AQ1048-2007)、《煤炭工业矿井监测监控系统装备配置标准》(GB50581-2020)的相关规定的要求,为了保证下井人员的安全,及时了解当前井下人员的数量及分布情况,本发明选用1套KJ69J型矿用井下人员精确定位及管理系统。系统满足《煤炭工业矿井监测监控系统装备配置标准》(GB 50581-2020)的要求,所有设备具有MA认证标志。In accordance with "Coal Mine Safety Regulations" (2016 Edition), "Coal Industry Mine Design Specifications" (GB50215-2015), "Coal Mine Underground Personnel Management System Use Management Specifications" (AQ1048-2007), "Coal Industry Mine Monitoring and Monitoring System Equipment Configuration Standards" "(GB50581-2020), in order to ensure the safety of the underground personnel and keep abreast of the current number and distribution of underground personnel, the present invention selects a set of KJ69J mine underground personnel precise positioning and management system. The system meets the requirements of the "Coal Industry Mine Monitoring and Monitoring System Equipment Configuration Standard" (GB 50581-2020), and all equipment has the MA certification mark.
本系统具有监测井下人员位置,具有携卡人员出/入井时刻、重点区域出/入时刻、限制区域出/入时刻、工作时间、井下和重点区域人员数量、井下人员活动路线等监测、显示、打印、储存、查询、报警、管理等功能。本系统具有车辆定位的功能;具有滞留、人员静止、越界和超员等异常状态报警功能。为避免重复建设,不单独设置车辆定位系统,车辆定位系统利用人员位置监测系统的车辆定位功能来实现。车辆定位系统与人员位置监测系统为同一系统。This system can monitor the location of underground personnel, and has the monitoring, display, Printing, storage, query, alarm, management and other functions. This system has the function of vehicle positioning; it has the function of alarming abnormal states such as stranded people, stationary people, crossing boundaries and overcrowding. In order to avoid redundant construction, the vehicle positioning system is not set up separately, and the vehicle positioning system is realized by using the vehicle positioning function of the personnel position monitoring system. The vehicle positioning system and the personnel position monitoring system are the same system.
系统采用国内技术领先的UWB精确定位技术,实现单基站井下人员精确定位(定位精度小于0.5m)、实时人员监控、轨迹跟踪、求救报警、紧急撤离、考勤管理等功能。The system adopts the domestic leading UWB precise positioning technology to realize the precise positioning of underground personnel in a single base station (positioning accuracy is less than 0.5m), real-time personnel monitoring, track tracking, emergency alarm, emergency evacuation, attendance management and other functions.
在矿生产调度中心设置井下人员管理系统监控主机,配置2台监测主机,双机热备份,一台工作,一台热备。监控主机提供以太网电口,监控系统软件应通过OPC或FTP接入矿井综合监控集成平台。Set up the underground personnel management system monitoring host in the mine production dispatching center, configure 2 monitoring hosts, dual-machine hot backup, one working and one hot standby. The monitoring host provides an Ethernet electrical port, and the monitoring system software should be connected to the integrated mine monitoring platform through OPC or FTP.
井下人员管理系统主传输网络利用矿井安全监控系统专用工业环网作为传输干线。井下各定位分站就近接入矿井安全监控系统专用环网交换机,可实现井下人员管理系统与矿井安全监控系统、应急广播系统实现地面、井下多系统融合及应急联动。The main transmission network of the underground personnel management system uses the industrial ring network dedicated to the mine safety monitoring system as the transmission trunk line. Each positioning substation in the mine is connected to the dedicated ring network switch of the mine safety monitoring system nearby, which can realize the integration and emergency linkage of the underground personnel management system, the mine safety monitoring system, and the emergency broadcasting system.
本发明在井下不再单独设置人员定位分站,该系统分站与位置服务系统分站共用。The present invention does not separately set personnel positioning substations underground, and the system substations are shared with the location service system substations.
根据该矿井井下工人在籍人数(718人)、管理人员数量(50人)并考虑备用系数等因素,设计确定井下人员定位系统识别(定位)卡数量为1000个。根据井下无轨胶轮车辆的配备数量,并考虑备用量,设计配置车辆标识(定位)卡110个。According to the number of registered workers in the mine (718 people), the number of management personnel (50 people) and considering the spare factor and other factors, the number of identification (location) cards for the underground personnel positioning system is designed to be 1000. According to the number of underground trackless rubber-tyred vehicles and considering the spare quantity, 110 vehicle identification (positioning) cards are designed and configured.
井下定位分站的无线覆盖半径不小于100m。The wireless coverage radius of the underground positioning substation is not less than 100m.
为实现下井人员的唯一性检测功能,设计在副斜井井口设置1套LED井口显示系统并配置一台控制主机。系统能显示识别卡工作正常、持卡人相关资料等确认信息及井下人员总数、各区队人员总数等重要信息。LED显示系统应能365d×24h连续显示。配置3台唯一性检测装置(安检门),2台用于下井人员检测,1台用于升井人员。唯一性检测装置(安检门)采用图像识别技术来实现对下井人员的唯一性检测。In order to realize the unique detection function of the personnel who go down the well, a set of LED wellhead display system and a control host computer are designed to be installed at the wellhead of the auxiliary inclined shaft. The system can display the confirmation information such as the normal operation of the identification card, the relevant information of the cardholder, the total number of underground personnel, the total number of team personnel in each district and other important information. The LED display system should be able to continuously display 365d×24h. Equipped with 3 unique detection devices (security gates), 2 for the detection of personnel who go down the well, and 1 for the personnel of the well. The unique detection device (security gate) uses image recognition technology to realize the unique detection of people who go down the well.
为提高本矿井现代化管理水平,在矿井配备1套矿井工业视频监控系统,工业视频监控系统具有很强的直观性,能接入计算机管理网络信息层,与其他系统进行有机结合。In order to improve the modern management level of the mine, a set of mine industrial video monitoring system is equipped in the mine. The industrial video monitoring system has a strong intuitiveness, can be connected to the computer management network information layer, and is organically combined with other systems.
优选的,工业视频监控系统由安装在矿生产调度中心内的终端设备(高清数字矩阵、视频服务器、光端机),传输光缆和摄像机组成。矿井井下全部采用矿用本安型网络摄像机,实现井下采掘运等生产环节的实时图像监测;矿井地面摄像机使用高清彩色网络摄像机,实现矿井地面生产环节的实时图像监测;并采用抗雷击及强电气干扰技术。工业视频监控系统单独组网,分别建设地面视频万兆工业环网和井下视频万兆工业环网。工业视频监控系统共设置174台网络摄像机,其中地面办公区及工业场地的重要场所设置142台,井下设置32台低照度矿用本安型摄像机。井下摄像机全部采用一体化矿用光纤网络摄像仪,视频光信号输出,通过井下环网交换机将视频信号传输到调度中心。地面摄像机均采用光纤传输。采用高清数字系统,在生产调度中心设数字矩阵和视频服务器,数字矩阵同步传输各路原始高清晰图像信号至大屏幕投影系统,视频服务器采用数字视频压缩技术,将信号上传至矿井生产综合监控系统网络,各网络工作站通过B/S方式可实时浏览各路视频信号。在矿井生产调度中心设置1套国内技术领先的高亮高清LED小间距拼接显示系统,为本矿井提供一个集中监控平台、信息共享平台、分析决策平台和调度指挥平台。因本矿井下各煤层均属Ⅰ类容易自燃煤层,故设计在井下主斜井胶带输送机、2号煤北翼大巷带式输送机、2号煤南翼大巷带式输送机、采煤工作面顺槽皮带等易发生火灾的区域,均配备矿用红外成像摄像仪。以实现对井下火区的实时监测和预报预警。Preferably, the industrial video monitoring system is composed of terminal equipment (high-definition digital matrix, video server, optical transceiver), transmission optical cable and camera installed in the mine production dispatching center. Mine underground all use mine intrinsically safe network cameras to realize real-time image monitoring of production links such as underground mining and transportation; mine ground cameras use high-definition color network cameras to realize real-time image monitoring of mine ground production links; and use anti-lightning and strong electrical jamming technology. The industrial video monitoring system is networked separately, and the ground video 10G industrial ring network and the underground video 10G industrial ring network are respectively constructed. A total of 174 network cameras are installed in the industrial video monitoring system, including 142 in the ground office area and important places in the industrial site, and 32 low-light mining intrinsically safe cameras in the underground. The underground cameras all adopt integrated mine-used optical fiber network cameras, and the video optical signal is output, and the video signal is transmitted to the dispatching center through the underground ring network switch. The ground cameras all adopt optical fiber transmission. A high-definition digital system is adopted, and a digital matrix and video server are set up in the production dispatching center. The digital matrix synchronously transmits the original high-definition image signals to the large-screen projection system, and the video server adopts digital video compression technology to upload the signals to the comprehensive mine production monitoring system. Network, each network workstation can browse various video signals in real time through B/S mode. Set up a set of domestically leading bright high-definition LED small-pitch splicing display system in the mine production dispatching center to provide a centralized monitoring platform, information sharing platform, analysis and decision-making platform and dispatching command platform for the mine. Because all coal seams in this mine belong to Class I coal seams that are prone to spontaneous combustion, the belt conveyors in the underground main inclined shaft, belt conveyors in the north wing of No. 2 coal, belt conveyors in the south wing of No. 2 coal, and mining Areas that are prone to fire, such as the trough belt on the coal face, are equipped with mine-used infrared imaging cameras. In order to realize real-time monitoring and forecasting and early warning of underground fire areas.
矿井水文地质类型按复杂型考虑,故设置1套KJ117矿井水文实时监测系统。该系统主要用于对煤矿井下常观孔水压、水温、放水孔流量、排水沟流量及煤矿地面常观孔水位、水温等进行自动监测记录,实时水文数据由数据库统一管理,通过矿井综合自动化网络及信息化网络实现煤矿水文地质信息的上传,与上级部门共享。该系统已获得整个系统的MA认证。The mine hydrogeological type is considered as complex, so a set of KJ117 mine hydrological real-time monitoring system is set up. The system is mainly used to automatically monitor and record the water pressure, water temperature, discharge hole flow, drainage ditch flow, and the water level and temperature of the constant observation hole on the coal mine underground. The network and information network realize the upload of hydrogeological information of coal mines and share them with higher authorities. The system has MA certification for the entire system.
系统具有针对主要含水层的矿井水文实时动态观测、数据分析、预警和报警功能;具有工作面回采期间涌水量的实时统计、数据分析、预警和报警功能;具有与排水系统、调度通信系统的数据共享和联动控制功能。The system has the functions of real-time dynamic observation, data analysis, early warning and alarm of mine hydrology for the main aquifer; it has the functions of real-time statistics, data analysis, early warning and alarm of water inflow during the recovery of the working face; it has the data of drainage system and dispatching communication system Sharing and linkage control functions.
矿井水文实时监测系统主要由地面中心站、井下工业以太环网、矿用光端机、井下监测分站、被测物理量传感器、井下防爆电源等组成。The mine hydrological real-time monitoring system is mainly composed of ground central station, underground industrial Ethernet ring network, mine optical transceiver, underground monitoring sub-station, measured physical quantity sensor, underground explosion-proof power supply, etc.
地面中心站设在矿生产调度中心,设置监控主机1台、22英寸LCD彩色液晶显示器1台、数据库服务器1台、地面传输接口2台(一用一备)、系统软件1套。The ground central station is located in the mine production dispatching center, equipped with one monitoring host, one 22-inch LCD color liquid crystal display, one database server, two ground transmission interfaces (one for use and one for standby), and one set of system software.
监控主机通过井下工业以太环网向井下分站发送相关指令,井下分站进行解析、确认、执行相关功能并通过工业以太环网将数据上传,完成井下分站与中心站的数据信息交换。The monitoring host sends relevant instructions to the underground substation through the underground industrial Ethernet ring network, and the underground substation analyzes, confirms, executes relevant functions and uploads the data through the industrial Ethernet ring network to complete the data information exchange between the underground substation and the central station.
井下监测分站用于对煤矿井下放水孔、常观孔的水压、温度、流量以及巷道排水沟渠流量的数据采集与通信。每个分站同时接收1~10路传感器。完成对1~10通道的信号的采集、转换、存储、显示;当通信网络出现故障时,分站仍然可以独立运行。The underground monitoring sub-station is used for data collection and communication of the water pressure, temperature, and flow of the water discharge hole and the regular observation hole of the coal mine, as well as the flow of the roadway drainage ditch. Each substation simultaneously receives 1 to 10 sensors. Complete the collection, conversion, storage, and display of signals from channels 1 to 10; when the communication network fails, the substation can still operate independently.
水文监测系统包括矿井水文实时监测系统和全矿井智能喷雾降尘系统,矿井水文实时监测系统采用KJ117矿井水文实时监测系统,主要用于对煤矿井下常观孔水压、水温、放水孔流量、排水沟流量及煤矿地面常观孔水位、水温等进行自动监测记录,实时水文数据由数据库统一管理,通过矿井综合自动化网络及信息化网络实现煤矿水文地质信息的上传,与上级部门共享。该系统已获得整个系统的MA认证。矿井水文实时监测系统具有针对主要含水层的矿井水文实时动态观测、数据分析、预警和报警功能;具有工作面回采期间涌水量的实时统计、数据分析、预警和报警功能;具有与排水系统、调度通信系统的数据共享和联动控制功能。矿井水文实时监测系统主要由地面中心站、井下工业以太环网、矿用光端机、井下监测分站、被测物理量传感器、井下防爆电源等组成。地面中心站设在矿生产调度中心,设置监控主机1台、22英寸LCD彩色液晶显示器1台、数据库服务器1台、地面传输接口2台(一用一备)、系统软件1套。监控主机通过井下工业以太环网向井下分站发送相关指令,井下分站进行解析、确认、执行相关功能并通过工业以太环网将数据上传,完成井下分站与中心站的数据信息交换。井下监测分站用于对煤矿井下放水孔、常观孔的水压、温度、流量以及巷道排水沟渠流量的数据采集与通信。每个分站同时接收1~10路传感器。完成对1~10通道的信号的采集、转换、存储、显示;当通信网络出现故障时,分站仍然可以独立运行。The hydrological monitoring system includes a mine hydrological real-time monitoring system and a mine-wide intelligent spray dust suppression system. The mine hydrological real-time monitoring system adopts the KJ117 mine hydrological real-time monitoring system, which is mainly used to monitor the water pressure, water temperature, discharge hole flow, and drainage channels of the underground coal mine. The flow rate and the water level and temperature of the observation hole on the ground of the coal mine are automatically monitored and recorded. The real-time hydrological data is managed by the database, and the hydrogeological information of the coal mine is uploaded through the integrated mine automation network and information network, and shared with the superior department. The system has MA certification for the entire system. The mine hydrological real-time monitoring system has the functions of real-time dynamic observation, data analysis, early warning and alarm of mine hydrology for the main aquifer; it has the functions of real-time statistics, data analysis, early warning and alarm of water inflow during the mining of the working face; it has the functions of drainage system, scheduling Data sharing and linkage control functions of the communication system. The mine hydrological real-time monitoring system is mainly composed of ground central station, underground industrial Ethernet ring network, mine optical transceiver, underground monitoring sub-station, measured physical quantity sensor, underground explosion-proof power supply, etc. The ground central station is located in the mine production dispatching center, equipped with one monitoring host, one 22-inch LCD color liquid crystal display, one database server, two ground transmission interfaces (one for use and one for standby), and one set of system software. The monitoring host sends relevant instructions to the underground substation through the underground industrial Ethernet ring network, and the underground substation analyzes, confirms, executes relevant functions and uploads the data through the industrial Ethernet ring network to complete the data information exchange between the underground substation and the central station. The underground monitoring sub-station is used for data collection and communication of the water pressure, temperature, and flow of the water discharge hole and the regular observation hole of the coal mine, as well as the flow of the roadway drainage ditch. Each substation simultaneously receives 1 to 10 sensors. Complete the collection, conversion, storage, and display of signals from channels 1 to 10; when the communication network fails, the substation can still operate independently.
因矿井各煤层均有爆炸性危险,故建立全矿井智能喷雾降尘系统,实现粉尘监测、数据分析、预警和报警。Because each coal seam in the mine has explosive hazards, a mine-wide intelligent spray dust suppression system was established to realize dust monitoring, data analysis, early warning and alarm.
该全矿井智能喷雾降尘系统集粉尘在线监测系统与自动喷雾洒水控制系统为一体,对煤矿井下粉尘浓度、温湿度实现在线监测,并与喷雾洒水装置实现自动联动。该全矿井智能喷雾降尘系统集成了粉尘监测技术、红外热释感应技术、温湿度感应技术等,实现了粉尘与喷雾水幕的联动和远程监控、粉尘量监测与统计功能,同时可通过上位机软件,实现系统化远程监控管理,系统具有与安全监控系统的数据共享和联动控制功能。设计在井下辅助运输巷每500m设置粉尘传感器和电控阀,以实现对井下粉尘的24小时连续检测,并与消防洒水喷雾系统实现联动控制。从而改善井下巷道恶劣的工作环境,保护井下职工的身心健康。全矿井智能喷雾降尘系统预留以太网接口,通信协议为OPC,能够接入生产综合监控平台,实现数据监测。The mine-wide intelligent spray dust suppression system integrates the dust online monitoring system and the automatic spray sprinkler control system, realizes online monitoring of the dust concentration, temperature and humidity in the coal mine underground, and realizes automatic linkage with the spray sprinkler device. The mine-wide intelligent spray dust suppression system integrates dust monitoring technology, infrared pyrolysis sensing technology, temperature and humidity sensing technology, etc., and realizes the linkage between dust and spray water curtain and remote monitoring, dust volume monitoring and statistical functions. Software to realize systematic remote monitoring and management. The system has data sharing and linkage control functions with the security monitoring system. It is designed to install dust sensors and electric control valves every 500m in the underground auxiliary transportation lane to realize 24-hour continuous detection of underground dust and realize linkage control with the fire sprinkler system. Thereby improving the harsh working environment of underground tunnels and protecting the physical and mental health of underground workers. The mine-wide intelligent spray dust suppression system reserves an Ethernet interface, and the communication protocol is OPC, which can be connected to the production comprehensive monitoring platform to realize data monitoring.
矿压综合监测系统具有与人员定位系统、调度通信系统的数据共享和联动控制功能。为防止冒顶等事故发生,在本矿井设置1套无线矿压综合监测系统。矿压综合监测系统的井上、井下设备包括:地面监测服务器、矿用本安型光端机、矿用本安型压力监测子站、工作面无线数字压力计、无线围岩移动传感器、无线矿用本安型锚杆(索)应力传感器、无线矿用本安型激光测距仪、隔爆兼本安型供电电源和通讯电缆等组成。监控主机提供以太网电口,监控系统软件应通过OPC或FTP接入安全生产综合监控平台。The mine pressure comprehensive monitoring system has data sharing and linkage control functions with the personnel positioning system and dispatching communication system. In order to prevent accidents such as roof fall, a set of wireless mine pressure comprehensive monitoring system is installed in this mine. The above-ground and underground equipment of the mine pressure comprehensive monitoring system include: ground monitoring server, mine-use intrinsically safe optical transceiver, mine-use intrinsically-safe pressure monitoring sub-station, working face wireless digital pressure gauge, wireless surrounding rock movement sensor, wireless mine It is composed of safety bolt (cable) stress sensor, wireless mining intrinsically safe laser range finder, flameproof and intrinsically safe power supply and communication cable, etc. The monitoring host provides an Ethernet electrical port, and the monitoring system software should be connected to the safety production comprehensive monitoring platform through OPC or FTP.
矿压综合监测系统地面中心站设在矿生产调度中心,设置监控主机1台、22英寸LCD彩色液晶显示器1台、地面传输接口2台(一用一备)、系统软件1套。The ground center station of mine pressure comprehensive monitoring system is located in the mine production dispatching center, with one monitoring host, one 22-inch LCD color liquid crystal display, two ground transmission interfaces (one for use and one for standby), and one set of system software.
综采工作面顶板矿压无线监测Wireless monitoring of roof mine pressure in fully mechanized mining face
井下11217、14201综采工作面的顶板压力监测均由智能化综采工作面控制系统统一考虑。The roof pressure monitoring of the 11217 and 14201 fully mechanized mining working faces in the underground are all considered by the intelligent fully mechanized mining face control system.
巷道顶板离层在线监测:On-line monitoring of roadway roof separation layer:
在11217工作面巷道(每条4000m)每100m布置安装一个离层测点,在巷道顶板上安装,另考虑在联巷口、硐室旁或顶板破碎区域加设30个离层测点,两条巷道共布置90个离层测点(无线传输型围岩移动传感器)。In the 11217 working face roadway (each 4000m), arrange and install a separation layer measuring point every 100m, install it on the roof of the roadway, and consider adding 30 separation layer measurement points at the entrance of the roadway, beside the chamber or in the broken area of the roof, two A total of 90 separation layer measuring points (wireless transmission type surrounding rock movement sensors) are arranged in each roadway.
在14201工作面巷道(每条5500m)每100m布置安装一个离层测点,在巷道顶板上安装,另考虑在联巷口、硐室旁或顶板破碎区域加设30个离层测点,两条巷道共布置130个离层测点(无线传输型围岩移动传感器)。In the 14201 working face roadway (5500m each), arrange and install a separation layer measuring point every 100m, and install it on the roof of the roadway. It is also considered to add 30 separation layer measurement points at the entrance of the roadway, beside the chamber or in the broken area of the roof. A total of 130 separation layer measuring points (wireless transmission type surrounding rock movement sensors) are arranged in each roadway.
巷道锚杆应力无线监测:Wireless monitoring of roadway bolt stress:
在11217工作面巷道每100m布置安装一个锚杆/索应力测点,每个锚杆/索应力测点监测一个巷道断面,两条巷道共布置60个锚杆/索应力监测点。A bolt/cable stress measuring point is arranged and installed every 100m in the roadway of the 11217 working face. Each anchor/cable stress measuring point monitors a roadway section. A total of 60 anchor/cable stress monitoring points are arranged in the two roadways.
在14201工作面巷道每100m布置安装一个锚杆/索应力测点,每个锚杆/索应力测点监测一个巷道断面,两条巷道共布置100个锚杆/索应力监测点。A bolt/cable stress measuring point is arranged and installed every 100m in the roadway of the 14201 working face, each anchor/cable stress measuring point monitors a roadway section, and a total of 100 bolt/cable stress monitoring points are arranged in the two roadways.
通过工作面的通信分站和辅助运输大巷的通信主站将监测数据上传至矿生产调度中心。The monitoring data is uploaded to the mine production dispatching center through the communication sub-station of the working face and the communication master station of the auxiliary transportation lane.
回采巷道监测布置:Mining roadway monitoring layout:
回采巷道布置锚杆/索应力传感器、围岩移动传感器、顶底板移近量激光传感器和钻孔应力传感器进行观测。一般采用均匀布置的方式,测站间距50m(无严格要求,实验巷道、重点巷道或地质构造区段可选择(20-50)m间距)布置1组锚杆/索应力传感器和围岩移动传感器测点,传感器成对布置于巷道中间顶板之上。每隔(100-200)m布置一组矿用本安型激光测距传感器,分别监测顶底板移近量和两帮收缩量。在综采工作面辅运顺槽初采阶段(50-100)m、中部正常开采阶段和末采阶段各布置1个观测站,每个测站布置10个测点,分别布置在辅运顺槽两侧对应位置的煤柱和实体煤内,观测对应工作面前后方200m范围内支撑应力分布。Bolt/cable stress sensors, surrounding rock movement sensors, roof and floor approach laser sensors and drilling stress sensors are arranged in the mining roadway for observation. Generally, a uniform arrangement is adopted, and the distance between the measuring stations is 50m (there is no strict requirement, (20-50)m spacing can be selected for the experimental roadway, key roadway or geological structure section) to arrange a group of bolt/cable stress sensors and surrounding rock movement sensors. At the measuring point, the sensors are arranged in pairs on the roof in the middle of the roadway. A group of mine-used intrinsically safe laser ranging sensors are arranged every (100-200) m to monitor the approaching amount of the roof and the bottom plate and the shrinkage of the two sides. In the fully mechanized mining face, one observation station is arranged in the initial mining stage (50-100) m of the auxiliary transportation channel, the normal mining stage and the final mining stage in the middle, and each station is arranged with 10 measuring points, which are respectively arranged in the auxiliary transportation channel. In the coal pillars and solid coal at the corresponding positions on both sides of the groove, observe the supporting stress distribution within 200m behind the corresponding working face.
矿震监测系统采用1套KJ551型矿山微震监测系统。对矿井的矿震、冲击地压(岩爆)、底板突水、顶板溃水、煤(矿)柱破裂等矿山灾害进行监测和预警。矿震监测系统由地面主机、现场传感器、传输网络及监软件组成。结合煤矿现有资料,本矿井不是冲击地压矿井,微震系统主要针对水文监测系统的辅助应用。The mine earthquake monitoring system adopts a set of KJ551 mine microseismic monitoring system. Monitoring and early warning of mine disasters such as mine earthquake, rock burst (rock burst), floor water inrush, roof water collapse, coal (mine) pillar rupture, etc. The mine earthquake monitoring system consists of ground host, on-site sensors, transmission network and monitoring software. Combined with the existing data of the coal mine, this mine is not a rock burst mine, and the microseismic system is mainly aimed at the auxiliary application of the hydrological monitoring system.
本发明在矿井设置一套矿井电力监控系统。在矿井工业场地110kV变电站、风井场地35kV变电站、地面各10/0.4kV变电所、井下各变电所均配置微机综合保护装置设备,可实现本站(所)主要电力参数的实时采集、监测、控制、保护与报警等功能,通过三相电压、电流和频率参数,实时计算有功功率、无功功率和功率因数,并通过通信接口设备(井下需配置电力监控分站),利用综合监控系统网络,传输到地面调度中心,使矿电力调度人员可随时掌握地面、井下主要电力设备的运行状况。并根据生产管理的需要,实现遥控、定值设定、信号复归、馈电开关闭锁、电能计量等功能。The present invention sets a set of mine power monitoring system in mine. The 110kV substation at the mine industrial site, the 35kV substation at the wind shaft site, the 10/0.4kV substations on the ground, and the underground substations are equipped with integrated microcomputer protection devices, which can realize the real-time collection of main power parameters of the station (station), Monitoring, control, protection and alarm functions, through the three-phase voltage, current and frequency parameters, real-time calculation of active power, reactive power and power factor, and through the communication interface equipment (power monitoring sub-station needs to be configured in the mine), use the comprehensive monitoring The system network is transmitted to the ground dispatching center, so that mine power dispatchers can keep abreast of the operating status of the main power equipment on the ground and underground. And according to the needs of production management, functions such as remote control, fixed value setting, signal reset, feed switch lock, and electric energy metering are realized.
同时建设井下防越级跳闸保护子系统,纳入全矿井电力监控系统,避免越级跳闸和大面积停电,提高煤矿供电网络的可靠性,实现变电所无人值守。At the same time, an underground anti-overstepping trip protection subsystem will be built and incorporated into the mine-wide power monitoring system to avoid overstepping trips and large-scale power outages, improve the reliability of the coal mine power supply network, and realize unattended substations.
在实现远程监控的基础上,在地面110kV变电站、井下主变电所、盘区变电所内设置巡检机器人。巡检机器人配置多功能传感器,对可见光、红外、紫外、噪声、振动进行监测,并对主变振动、温湿度等数据进行准确测量,与前期远程监控系统、视频系统等融合后实现数据联动,实现智能化运行。On the basis of remote monitoring, inspection robots are installed in the ground 110kV substation, underground main substation, and panel substation. The inspection robot is equipped with multi-functional sensors to monitor visible light, infrared, ultraviolet, noise, and vibration, and accurately measure data such as main transformer vibration, temperature and humidity, and realize data linkage after integration with the previous remote monitoring system and video system. Realize intelligent operation.
井下设置的各种传感器包括甲烷传感器、风速传感器、一氧化碳传感器、氧气传感器、二氧化碳传感器、温度和湿度传感器、负压传感器、烟雾传感器、粉尘传感器、开关量传感器。Various sensors installed underground include methane sensor, wind speed sensor, carbon monoxide sensor, oxygen sensor, carbon dioxide sensor, temperature and humidity sensor, negative pressure sensor, smoke sensor, dust sensor, switch value sensor.
矿井通风机智能监控系统用于对通风机轴承温度、风门位置状态、风道风量、负压的信息采集和程序控制,同时对风机进行远程控制,风机在线监测仪配置以太网接口模块,通过工业以太网与矿井综合监控系统地面工业以太网相连,将通风机房信息上传至矿井生产调度中心,实现远程监控。The mine ventilator intelligent monitoring system is used for information collection and program control of fan bearing temperature, damper position status, air duct air volume, negative pressure, and remote control of the fan. The online fan monitor is equipped with an Ethernet interface module, through industrial The Ethernet is connected to the ground industrial Ethernet of the mine comprehensive monitoring system, and the information of the ventilator room is uploaded to the mine production dispatching center to realize remote monitoring.
井下排水智能控制系统通过设置在井下主排水泵房的工业以太网交换机,实现与矿井生产综合监控系统地面工业以太网相连,并将信息上传至矿生产调度中心,满足远程监测要求,实现井下水泵房无人值守;The underground drainage intelligent control system is connected to the ground industrial Ethernet of the mine production integrated monitoring system through the industrial Ethernet switch installed in the underground main drainage pump room, and uploads the information to the mine production dispatching center to meet the remote monitoring requirements and realize the underground water pump. The room is unattended;
井下排水智能控制系统包括若干排水监控子系统,排水监控子系统在井下主排水泵房、11盘区泵房和抗灾排水泵房分别设置,井下排水智能控制系统还包括压力传感器、负压传感器、流量传感器、液位传感器以及潜水泵电机温度保护传感器、电机内腔贫水保护传感器、动静态绝缘监测保护传感器。The underground drainage intelligent control system includes several drainage monitoring subsystems. The drainage monitoring subsystems are respectively set up in the underground main drainage pump room, the 11-panel pump room and the disaster relief drainage pump room. The underground drainage intelligent control system also includes pressure sensors, negative pressure sensors, Flow sensor, liquid level sensor, submersible pump motor temperature protection sensor, motor inner chamber poor water protection sensor, dynamic and static insulation monitoring protection sensor.
井下排水智能控制系统可以结合GIS、水文地质报告、水文监测系统和气象数据,预测矿井涌水量,提前安排主排水泵的启动时间和数量。正常涌水期2台工作,2台备用,1台检修;最大涌水量时3台水泵同时工作。涌水量超过极限则自动启动抗灾潜水泵,并按应急预案让危险区域内的人员按避灾线路撤离。The underground drainage intelligent control system can combine GIS, hydrogeological report, hydrological monitoring system and meteorological data to predict the mine water inflow, and arrange the start time and quantity of the main drainage pump in advance. During the normal water gushing period, 2 pumps are working, 2 are standby, and 1 is for maintenance; when the water gushing is maximum, 3 pumps work at the same time. If the water inflow exceeds the limit, the anti-disaster submersible pump will be automatically started, and the personnel in the dangerous area will be evacuated according to the disaster avoidance route according to the emergency plan.
在井下主排水泵房、11盘区泵房和抗灾排水泵房分别设置一套排水监控子系统。排水监控子系统配置PLC控制站、现场智能传感器、仪表等设备,实现排水设备的“三遥”控制,根据井下用水量的变化,优化配水泵与水位联动、自动轮循运行。Set up a set of drainage monitoring subsystems in the underground main drainage pump room, the 11-panel pump room and the disaster relief drainage pump room respectively. The drainage monitoring subsystem is equipped with PLC control station, on-site intelligent sensors, instruments and other equipment to realize the "three remote" control of drainage equipment. According to the change of underground water consumption, the linkage between the water distribution pump and the water level is optimized, and the automatic cycle operation is performed.
井下主排水的控制设备均为可编程序控制器PLC,结合安装在排水泵出口管路上的压力传感器,抽真空管路上的负压传感器,总出水管路上的流量传感器,水仓中的液位传感器,以及潜水泵电机温度保护、电机内腔贫水保护、动静态绝缘监测保护传感器等,共同组成了井下排水智能控制系统。The main underground drainage control equipment is programmable logic controller PLC, combined with the pressure sensor installed on the outlet pipeline of the drainage pump, the negative pressure sensor on the vacuum pipeline, the flow sensor on the total outlet pipeline, and the liquid level sensor in the water tank , as well as submersible pump motor temperature protection, motor cavity poor water protection, dynamic and static insulation monitoring and protection sensors, etc., together constitute an intelligent control system for underground drainage.
井下排水智能控制系统通过设置在井下主排水泵房的工业以太网交换机,实现与矿井生产综合监控系统地面工业以太网相连,并将信息上传至矿生产调度中心,满足远程监测要求,实现井下水泵房无人值守。The underground drainage intelligent control system is connected to the ground industrial Ethernet of the mine production integrated monitoring system through the industrial Ethernet switch installed in the underground main drainage pump room, and uploads the information to the mine production dispatching center to meet the remote monitoring requirements and realize the underground water pump. The room is unattended.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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