CN115322545B - Decrosslinked waste latex reinforced toughened polylactic acid composite material and preparation method thereof - Google Patents
Decrosslinked waste latex reinforced toughened polylactic acid composite material and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种解交联废弃乳胶增强增韧聚乳酸复合材料的制备方法,包括以下步骤:将可膨胀石墨和剥离剂加入水中,置入液相循环高速剪研磨设备剪切研磨分散,将剥离剂均匀分散,获得剥离剂包覆可膨胀石墨的分散液;置入微波反应釜中,进行微波辐照和超声震荡协同辅助的膨胀反应,获得充分剥离、均匀分散的石墨烯分散液;将废弃乳胶加入石墨烯分散液中,置入微波反应釜中,进行乳胶的解交联反应;将解交联乳胶干燥后,与聚乳酸混合,置入熔融共混设备进行熔融共混,获得高强高韧聚乳酸复合材料。本发明能够高效、可控实现废弃乳胶的解交联反应,从而改善废弃乳胶的熔融加工性能,显著提升聚乳酸复合材料的强度、韧性和导电率等综合性能。
The invention discloses a method for preparing a crosslinked waste latex reinforced and toughened polylactic acid composite material, which comprises the following steps: adding expandable graphite and a stripping agent into water, putting them into a liquid-phase circulating high-speed shearing and grinding equipment for shearing, grinding and dispersing, Uniformly dispersing the stripping agent to obtain a dispersion of expandable graphite coated with the stripping agent; placing it in a microwave reactor, performing an expansion reaction assisted by microwave irradiation and ultrasonic vibration, and obtaining a fully stripped and uniformly dispersed graphene dispersion; The waste latex is added to the graphene dispersion liquid, placed in a microwave reactor, and the decrosslinking reaction of the latex is carried out; the decrosslinked latex is dried, mixed with polylactic acid, put into a melt blending equipment for melt blending, and obtained High-strength and high-toughness polylactic acid composite material. The invention can efficiently and controllably realize the decrosslinking reaction of the waste latex, thereby improving the melting processing performance of the waste latex, and significantly improving the comprehensive performance of the polylactic acid composite material such as strength, toughness and electrical conductivity.
Description
技术领域technical field
本发明涉及一种通过微波辅助反应实现废弃乳胶的高效解交联,获得增强增韧聚乳酸复合材料及其制备方法,属于固废资源化利用与聚乳酸高性能化技术领域。The invention relates to a high-efficiency decrosslinking of waste latex through a microwave-assisted reaction to obtain a reinforced and toughened polylactic acid composite material and a preparation method thereof, belonging to the technical field of solid waste resource utilization and high-performance polylactic acid.
背景技术Background technique
随着乳胶制品在家居日用、工业和医疗等行业的应用,每年都有大量废弃乳胶被弃置在垃圾填埋场,由于其不可降解性,易成为病媒(如埃及伊蚊、登革热、基孔肯亚热、寨卡病毒和黄热病)繁殖的有利场所。还可能因有害的沥滤液成分而污染地下水源,给环境带来严重的污染问题的同时,造成资源的巨大浪费。With the application of latex products in daily household, industrial and medical industries, a large amount of waste latex is disposed of in landfills every year. Due to its non-degradability, it is easy to become vectors (such as Aedes aegypti, dengue fever, favorable breeding grounds for Kungunya, Zika and yellow fever). It may also pollute groundwater sources due to harmful leachate components, which will cause serious pollution problems to the environment and cause a huge waste of resources.
乳胶枕中的天然乳胶是橡胶树割胶时流出的液体,呈乳白色,固含量为30%~40%,橡胶粒径平均为约1.06 μm。新鲜的天然乳胶含橡胶成分27%~41.3%、水44%~70%,同时为防止天然乳胶因微生物、酶的作用而凝固,常加入氨和其他稳定剂。在发泡过中还需要添加二乙基二硫代氨基甲酸锌、苯并噻唑类促进剂、含硫硫化机、硅酸盐和氧化锌。The natural latex in the latex pillow is the liquid that flows out of the rubber tree when it is tapped. It is milky white, with a solid content of 30% to 40%, and an average rubber particle size of about 1.06 μm. Fresh natural latex contains 27%~41.3% rubber and 44%~70% water. At the same time, ammonia and other stabilizers are often added to prevent natural latex from solidifying due to the action of microorganisms and enzymes. It is also necessary to add zinc diethyldithiocarbamate, benzothiazole accelerator, sulfur-containing vulcanizer, silicate and zinc oxide during the foaming process.
在乳胶枕的成型过程中,其硫化过程形成的交联结构使得其回收再利用变得困难,为使它们具有较高的附加值,需破坏它们原有的三维交联结构,恢复其流动性。目前常用的一些方法有:热机械法、热化学法、机械化学法、生物化学法和物理法(微波法和超声法)。微波加热是一种高效、新颖的材料处理技术,在材料科学、食品加工、分析化学等领域有广泛的应用。由于微波是电磁波,它通过材料传播,伴随的传输过程导致电能耗散热量。然而,样品吸收的微波能量取决于其介电特性,介电常数和介电损耗因子越大,样品吸收的微波功率越多,加热越快。因此使用微波诱导碳化从废弃物中回收碳或固体残余物的优点在于:与废弃物碳化过程的700~900℃的高温相比,达到碳化(或热解)的效果可以在400~600℃的相对适中的温度下实现。在传统加热方法中,热源位于碳外部,热源产生的热量通过传导和辐射机制传递,表面首先被加热,然后转移到内部,而微波加热以极高的效率对物体内外部同时进行提供体积加热,同时在加热过程中不涉及化学品,是一种绿色环保又高效的技术。In the molding process of latex pillows, the cross-linked structure formed during the vulcanization process makes it difficult to recycle them. In order to make them have higher added value, it is necessary to destroy their original three-dimensional cross-linked structure and restore their fluidity. . Some methods commonly used at present are: thermomechanical method, thermochemical method, mechanochemical method, biochemical method and physical method (microwave method and ultrasonic method). Microwave heating is an efficient and novel material processing technology, which has a wide range of applications in materials science, food processing, analytical chemistry and other fields. Since microwaves are electromagnetic waves, they propagate through materials, and the accompanying transmission process results in electricity consumption and heat dissipation. However, the microwave energy absorbed by the sample depends on its dielectric properties. The larger the dielectric constant and dielectric loss factor, the more microwave power the sample absorbs and the faster the heating. Therefore, the advantage of using microwave-induced carbonization to recover carbon or solid residues from waste is that compared with the high temperature of 700-900 °C in the waste carbonization process, the effect of carbonization (or pyrolysis) can be achieved at 400-600 °C. achieved at relatively moderate temperatures. In traditional heating methods, the heat source is located outside the carbon, and the heat generated by the heat source is transferred through conduction and radiation mechanisms. The surface is first heated and then transferred to the inside, while microwave heating provides volume heating to the inside and outside of the object at the same time with extremely high efficiency. At the same time, no chemicals are involved in the heating process, which is a green and efficient technology.
为解决废弃乳胶不可降解、污染环境的全球性难题,迫切需要开发微波辅助的环境友好型处理方法对废弃乳胶进行高效解交联反应,从而改善乳胶的熔融加工性,使其在热塑性复合材料中得到有效应用。In order to solve the global problem of non-degradable latex waste and polluting the environment, it is urgent to develop microwave-assisted environmentally friendly treatment methods for efficient decrosslinking of waste latex, thereby improving the melt processability of latex and making it suitable for use in thermoplastic composites. be effectively applied.
发明内容Contents of the invention
本发明所要解决的技术问题在于克服废弃乳胶不可降解、污染环境的现有技术缺陷,提供一种解决现有固废资源化领域材料技术中存在的上述不足,提供能够高效解交联废弃乳胶的环境友好型合成方法,改善废弃乳胶的熔体加工性,从而拓展其在增强增韧聚乳酸复合材料中应用。The technical problem to be solved by the present invention is to overcome the existing technical defects of waste latex being non-degradable and polluting the environment, to provide a method to solve the above-mentioned deficiencies in the existing material technology in the field of solid waste recycling, and to provide a product capable of efficiently decrosslinking waste latex An environmentally friendly synthesis method improves the melt processability of waste latex, thereby expanding its application in reinforced and toughened polylactic acid composites.
为了解决上述技术问题,本发明提供的一种解交联废弃乳胶增强增韧聚乳酸复合材料的制备方法,包括以下步骤:In order to solve the above-mentioned technical problems, a kind of preparation method of decrosslinking waste latex reinforced toughened polylactic acid composite material provided by the present invention comprises the following steps:
S1. 制备插层可膨胀石墨溶液:将可膨胀石墨和剥离剂加入水中,搅拌均匀后,置入液相循环高速剪研磨设备剪切研磨分散,使剥离剂在石墨片表面和片间均匀分布,获得剥离剂均匀包覆可膨胀石墨的分散液;S1. Preparation of intercalation expandable graphite solution: add expandable graphite and stripping agent into water, stir evenly, put into liquid phase circulation high-speed shear grinding equipment to shear, grind and disperse, so that the stripping agent is evenly distributed on the surface of the graphite sheet and between the sheets , to obtain a dispersion in which the stripping agent evenly coats the expandable graphite;
S2. 制备石墨烯分散液:将S1所得分散液置入微波反应釜中,在内置式超声震荡下,升温至200~260℃,反应2~10分钟,将石墨片充分膨胀、剥离为石墨烯纳米片,获得含均分散石墨烯分散液;S2. Prepare graphene dispersion: put the dispersion obtained in S1 into a microwave reactor, raise the temperature to 200~260°C under built-in ultrasonic vibration, and react for 2~10 minutes to fully expand the graphite flakes and peel them into graphene Nanosheets to obtain a dispersion containing homogeneously dispersed graphene;
S3. 制备解交联乳胶:将废弃乳胶置入S2所得石墨烯分散液中,置入微波反应釜中,在搅拌状态下,升温至150~220℃,反应30秒~20分钟,得到解交联乳胶;S3. Preparation of decrosslinked latex: Put the waste latex into the graphene dispersion obtained in S2, put it into a microwave reactor, heat up to 150-220°C under stirring, and react for 30 seconds to 20 minutes to obtain decrosslinked latex. Linked latex;
S4. 制备聚乳酸复合材料:将S3所得解交联乳胶干燥至水分低于0.1%,与聚乳酸混合均匀,置入熔融共混设备进行熔融共混,获得聚乳酸复合材料。S4. Preparation of polylactic acid composite material: dry the decrosslinked latex obtained in S3 until the water content is lower than 0.1%, mix it with polylactic acid evenly, put it into a melt blending device for melt blending, and obtain a polylactic acid composite material.
作为改进,所述步骤S1中可膨胀石墨的固定碳含量为90%~99.9%,石墨片尺寸为5μm~1500 μm,在水溶液中的质量分数为0.5%~5%。As an improvement, the fixed carbon content of the expandable graphite in the step S1 is 90% to 99.9%, the graphite sheet size is 5 μm to 1500 μm , and the mass fraction in the aqueous solution is 0.5% to 5%.
作为改进,所述步骤S1中剥离剂为聚乙烯吡咯烷酮、十二烷基苯磺酸钠、十二烷基硫酸钠、十二烷基磺酸钠、聚氧乙烯辛基苯酚醚-10及辛基酚聚氧乙烯醚中的至少一种,质量分数为可膨胀石墨的1/200~1/50。As an improvement, the stripping agent in the step S1 is polyvinylpyrrolidone, sodium dodecylbenzenesulfonate, sodium dodecylsulfate, sodium dodecylsulfonate, polyoxyethylene octylphenol ether-10 and octane At least one of the base phenol polyoxyethylene ethers, the mass fraction is 1/200~1/50 of the expandable graphite.
作为改进,所述步骤S1中提供研磨分散作用的液相循环高速剪研磨设备为剪切均质乳化机、管线式剪切均质乳化机、真空均质乳化机、棒销式砂磨机及涡轮式砂磨机中的至少一种,研磨分散过程的单位质量能耗为0.5~10 kWh/kg。As an improvement, the liquid-phase circulating high-speed shearing and grinding equipment that provides grinding and dispersing in the step S1 is a shearing homogeneous emulsifier, a pipeline type shearing homogeneous emulsifier, a vacuum homogeneous emulsifier, a pin-type sand mill and At least one of the turbine sand mills, the energy consumption per unit mass of the grinding and dispersing process is 0.5~10 kWh/kg.
作为改进,所述步骤S2中微波反应釜的输出功率为200~5000 W,内置式超声震荡的单位质量能耗为1~20 kWh/kg。As an improvement, the output power of the microwave reactor in the step S2 is 200-5000 W, and the energy consumption per unit mass of the built-in ultrasonic oscillator is 1-20 kWh/kg.
作为改进,所述步骤S3中微波反应釜的输出功率为200~5000 W,石墨烯与乳胶的质量比为1/1000~1/50。As an improvement, the output power of the microwave reactor in the step S3 is 200-5000 W, and the mass ratio of graphene to latex is 1/1000-1/50.
作为改进,所述步骤S4中熔融共混设备为高速混合机、开炼机、翻转式密炼机、连续式密炼机、往复式螺杆挤出机、双螺杆挤出机、单螺杆挤出机、Z型捏合机、螺杆捏合机及真空捏合机及卧式双螺旋混合机中的至少一种,加工温度为80~265 ℃,熔融共混过程的单位质量能耗为0.1~5 kWh/kg;解交联乳胶与聚乳酸的质量比为1:19~1:1。As an improvement, the melt blending equipment in the step S4 is a high-speed mixer, an open mill, a turning mixer, a continuous mixer, a reciprocating screw extruder, a twin-screw extruder, and a single-screw extruder. At least one of kneader, Z-type kneader, screw kneader, vacuum kneader and horizontal twin-screw mixer, the processing temperature is 80~265 ℃, and the energy consumption per unit mass of the melt blending process is 0.1~5 kWh/ kg; the mass ratio of decrosslinked latex to polylactic acid is 1:19~1:1.
本发明还提供一种根据上述方法制得的解交联废弃乳胶增强增韧聚乳酸复合材料,并有良好的抗静电性能,该复合材料由聚乳酸、解交联乳胶和石墨烯组成,其抗拉强度为50~70 MPa,抗冲韧性8~30 kJ/m2,表面电阻为1.0×108~9.9×1012 Ω,体积电阻率为1.0×107~9.9×1011 Ω·m。The present invention also provides a kind of decrosslinked waste latex reinforced and toughened polylactic acid composite material prepared according to the above method, and has good antistatic performance. The composite material is composed of polylactic acid, decrosslinked latex and graphene. The tensile strength is 50~70 MPa, the impact toughness is 8~30 kJ/m 2 , the surface resistance is 1.0×10 8 ~9.9×10 12 Ω, and the volume resistivity is 1.0×10 7 ~9.9×10 11 Ω·m .
本发明的有益效果在于:(1)液相循环高速剪研磨技术能够有效研磨可膨胀石墨片,保证了剥离剂在石墨片表面的均匀分散和包覆;(2)采用微波辐照和超声震荡相结合的技术,迫使石墨片高倍膨胀,同时形成良好的剥离效果;(3)将废弃乳胶加入纳米片均匀分散石墨烯的分散液中,使石墨烯在乳胶内部均匀附着,有效改善乳胶的介电特性,提高对微波辐照的吸收效能;(4)高剪切速率的熔融共混工艺,在聚乳酸基体中均匀分散解交联乳胶并赋予良好的加工性,同时,充分剥离石墨烯纳米片而改善复合材料的导电性能;(5)该复合材料具有高强度、高韧性和抗静电等特点,且制备方法体现了环保、低成本等特征,有利于拓展解交联废弃乳胶在多功能复合材料领域的应用与发展。该方法采取的生产工艺简便易于规模化、低成本化生产,且复合材料产品多功能化。The beneficial effects of the present invention are: (1) The liquid phase circulation high-speed shear grinding technology can effectively grind the expandable graphite sheet, which ensures the uniform dispersion and coating of the stripping agent on the surface of the graphite sheet; (2) Microwave irradiation and ultrasonic vibration are used The combined technology forces the graphite sheet to expand at a high rate and at the same time forms a good peeling effect; (3) Add waste latex to the dispersion liquid in which the nanosheets are uniformly dispersed graphene, so that the graphene is evenly attached inside the latex, effectively improving the latex. (4) High shear rate melt blending process uniformly disperses the decrosslinked latex in the polylactic acid matrix and endows good processability. At the same time, fully exfoliates the graphene nano (5) The composite material has the characteristics of high strength, high toughness and antistatic, and the preparation method embodies the characteristics of environmental protection and low cost, which is beneficial to expand the use of decrosslinked waste latex in multifunctional Applications and developments in the field of composite materials. The production process adopted by the method is simple and convenient for large-scale and low-cost production, and the composite material product is multifunctional.
附图说明Description of drawings
图1为本发明解交联废弃乳胶增强增韧聚乳酸复合材料的制备方法的流程图;Fig. 1 is the flow chart of the preparation method of decrosslinking waste latex reinforced toughened polylactic acid composite material of the present invention;
图2为实施例1中废弃乳胶(a)、解交联乳胶(b)和高强高韧聚乳酸复合材料(c)样品的数码照片;Fig. 2 is the digital photo of the sample of waste latex (a), decrosslinked latex (b) and high-strength and high-toughness polylactic acid composite material (c) in Example 1;
图3为实施例1中解交联乳胶增强增韧聚乳酸复合材料的扫描电子显微镜图像;Fig. 3 is the scanning electron microscope image of decrosslinked latex reinforced toughened polylactic acid composite material in embodiment 1;
图4为对比例1中乳胶填充聚乳酸复合材料的扫描电子显微镜图像。FIG. 4 is a scanning electron microscope image of the latex-filled polylactic acid composite material in Comparative Example 1.
具体实施方式Detailed ways
下面将结合附图对本发明作详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings.
实施例1Example 1
本发明提供的一种解交联废弃乳胶增强增韧聚乳酸复合材料的制备方法,包括以下步骤:A kind of preparation method of decrosslinking waste latex reinforced toughened polylactic acid composite material provided by the present invention comprises the following steps:
S11. 制备插层可膨胀石墨溶液:将0.5质量份可膨胀石墨和0.01质量份剥离剂(十二烷基苯磺酸钠)加入100质量份水中,搅拌均匀后,通过真空均质乳化机剪切研磨分散,在单位质量能耗达到0.5 kWh/kg后,获得剥离剂均匀包覆可膨胀石墨的分散液;S11. Preparation of intercalated expandable graphite solution: add 0.5 parts by mass of expandable graphite and 0.01 parts by mass of exfoliating agent (sodium dodecylbenzenesulfonate) to 100 parts by mass of water, stir well, and then shear Cutting, grinding and dispersing, after the energy consumption per unit mass reaches 0.5 kWh/kg, a dispersion liquid in which the stripping agent is evenly coated with expandable graphite is obtained;
S12. 制备石墨烯分散液:将S11所得分散液置入微波反应釜中(输出功率200 W),升温至200℃,反应10分钟,在内置式超声震荡的单位质量能耗达到1 kWh/kg,将石墨片充分膨胀、剥离为石墨烯纳米片,获得含均分散石墨烯分散液;S12. Preparation of graphene dispersion: Put the dispersion obtained in S11 into a microwave reactor (output power 200 W), heat up to 200°C, and react for 10 minutes. The energy consumption per unit mass of the built-in ultrasonic oscillation reaches 1 kWh/kg , the graphite flakes are fully expanded and peeled off into graphene nano flakes to obtain a dispersion containing homogeneously dispersed graphene;
S13. 制备解交联乳胶:将500质量份废弃乳胶置入S12所得石墨烯分散液中,置入微波反应釜中(输出功率200 W),在搅拌状态下,升温至150℃,反应20分钟,得到解交联乳胶;S13. Preparation of decrosslinked latex: put 500 parts by mass of waste latex into the graphene dispersion obtained in S12, put it into a microwave reactor (output power 200 W), raise the temperature to 150°C under stirring, and react for 20 minutes , to obtain the decrosslinked latex;
S14. 制备聚乳酸复合材料:将S13所得解交联乳胶干燥至水分低于0.1%,与500质量份聚乳酸混合均匀,置入往复式螺杆挤出机中进行熔融共混(加工温度为120~195℃),在单位质量能耗达到0.1 kWh/kg后,获得高强高韧聚乳酸复合材料。S14. Preparation of polylactic acid composite material: dry the decrosslinked latex obtained in S13 until the water content is lower than 0.1%, mix it with 500 parts by mass of polylactic acid, and put it into a reciprocating screw extruder for melt blending (processing temperature is 120 ~195℃), after the energy consumption per unit mass reaches 0.1 kWh/kg, a high-strength and high-toughness PLA composite material is obtained.
实施例2Example 2
本发明提供的一种解交联废弃乳胶增强增韧聚乳酸复合材料的制备方法,包括以下步骤:A kind of preparation method of decrosslinking waste latex reinforced toughened polylactic acid composite material provided by the present invention comprises the following steps:
S21. 制备插层可膨胀石墨溶液:将5质量份可膨胀石墨和0.025质量份剥离剂(聚氧乙烯辛基苯酚醚-10)加入100质量份水中,搅拌均匀后,通过棒销式砂磨机剪切研磨分散,在单位质量能耗达到10 kWh/kg后,获得剥离剂均匀包覆可膨胀石墨的分散液;S21. Preparation of intercalated expandable graphite solution: add 5 parts by mass of expandable graphite and 0.025 parts by mass of stripping agent (polyoxyethylene octylphenol ether-10) to 100 parts by mass of water, stir evenly, and pass through a pin-type sand mill Machine shearing, grinding and dispersing, after the energy consumption per unit mass reaches 10 kWh/kg, a dispersion liquid in which the stripping agent is evenly coated with expandable graphite is obtained;
S22. 制备石墨烯分散液:将S21所得分散液置入微波反应釜中(输出功率5000W),升温至260℃,反应2分钟,在内置式超声震荡的单位质量能耗达到20 kWh/kg,将石墨片充分膨胀、剥离为石墨烯纳米片,获得含均分散石墨烯分散液;S22. Preparation of graphene dispersion: put the dispersion obtained in S21 into a microwave reactor (output power 5000W), raise the temperature to 260°C, and react for 2 minutes. The energy consumption per unit mass of the built-in ultrasonic oscillation reaches 20 kWh/kg. The graphite flakes are fully expanded and exfoliated into graphene nano flakes to obtain a dispersion containing homogeneously dispersed graphene;
S23. 制备解交联乳胶:将250质量份废弃乳胶置入S22所得石墨烯分散液中,置入微波反应釜中(输出功率5000 W),在搅拌状态下,升温至220℃,反应30秒,得到解交联乳胶;S23. Preparation of decrosslinked latex: put 250 parts by mass of waste latex into the graphene dispersion obtained in S22, put it into a microwave reactor (output power 5000 W), raise the temperature to 220°C under stirring, and react for 30 seconds , to obtain the decrosslinked latex;
S24. 制备聚乳酸复合材料:将S23所得解交联乳胶干燥至水分低于0.1%,与250质量份聚乳酸混合均匀,置入翻转式密炼机中进行熔融共混(加工温度为240~265℃),在单位质量能耗达到5 kWh/kg后,获得高强高韧聚乳酸复合材料。S24. Preparation of polylactic acid composite material: dry the decrosslinked latex obtained in S23 until the water content is lower than 0.1%, mix it with 250 parts by mass of polylactic acid, and put it into a rotary internal mixer for melt blending (processing temperature is 240~ 265 ℃), after the energy consumption per unit mass reaches 5 kWh/kg, a high-strength and high-toughness PLA composite material is obtained.
实施例3Example 3
本发明提供的一种解交联废弃乳胶增强增韧聚乳酸复合材料的制备方法,包括以下步骤:A kind of preparation method of decrosslinking waste latex reinforced toughened polylactic acid composite material provided by the present invention comprises the following steps:
S31. 制备插层可膨胀石墨溶液:将1质量份可膨胀石墨和0.01质量份剥离剂(聚乙烯吡咯烷酮)加入100质量份水中,搅拌均匀后,通过涡轮式砂磨机剪切研磨分散,在单位质量能耗达到2 kWh/kg后,获得剥离剂均匀包覆可膨胀石墨的分散液;S31. Preparation of intercalated expandable graphite solution: add 1 mass part of expandable graphite and 0.01 mass part of stripping agent (polyvinylpyrrolidone) to 100 mass parts of water, stir evenly, and disperse by shearing and grinding with a turbo sand mill. After the energy consumption per unit mass reaches 2 kWh/kg, a dispersion liquid in which the stripping agent is evenly coated with expandable graphite is obtained;
S32. 制备石墨烯分散液:将S31所得分散液置入微波反应釜中(输出功率1000W),升温至230℃,反应5分钟,在内置式超声震荡的单位质量能耗达到5 kWh/kg,将石墨片充分膨胀、剥离为石墨烯纳米片,获得含均分散石墨烯分散液;S32. Preparation of graphene dispersion: put the dispersion obtained in S31 into a microwave reactor (output power 1000W), raise the temperature to 230°C, and react for 5 minutes. The energy consumption per unit mass of the built-in ultrasonic oscillation reaches 5 kWh/kg. The graphite flakes are fully expanded and exfoliated into graphene nano flakes to obtain a dispersion containing homogeneously dispersed graphene;
S33. 制备解交联乳胶:将100质量份废弃乳胶置入S32所得石墨烯分散液中,置入微波反应釜中(输出功率1000 W),在搅拌状态下,升温至190℃,反应10分钟,得到解交联乳胶;S33. Preparation of decrosslinked latex: Put 100 parts by mass of waste latex into the graphene dispersion obtained in S32, put it into a microwave reactor (output power 1000 W), heat up to 190°C under stirring, and react for 10 minutes , to obtain the decrosslinked latex;
S34. 制备聚乳酸复合材料:将S33所得解交联乳胶干燥至水分低于0.1%,与1000质量份聚乳酸混合均匀,先后置入高速混合机(温度80~100℃)和连续式密炼机(温度为140~210℃)中进行熔融共混,在单位质量能耗达到1.5 kWh/kg后,获得高强高韧聚乳酸复合材料。S34. Preparation of polylactic acid composite material: dry the decrosslinked latex obtained in S33 until the water content is lower than 0.1%, mix it with 1000 parts by mass of polylactic acid, and put it into a high-speed mixer (temperature 80~100°C) and continuous banburying successively Melt blending is carried out in a machine (temperature 140~210°C), and after the energy consumption per unit mass reaches 1.5 kWh/kg, a high-strength and high-toughness polylactic acid composite material is obtained.
实施例4Example 4
本发明提供的一种解交联废弃乳胶增强增韧聚乳酸复合材料的制备方法,包括以下步骤:A kind of preparation method of decrosslinking waste latex reinforced toughened polylactic acid composite material provided by the present invention comprises the following steps:
S41. 制备插层可膨胀石墨溶液:将2质量份可膨胀石墨和0.03质量份剥离剂(十二烷基磺酸钠)加入100质量份水中,搅拌均匀后,通过管线式剪切分散乳化机剪切研磨分散,在单位质量能耗达到5 kWh/kg后,获得剥离剂均匀包覆可膨胀石墨的分散液;S41. Preparation of intercalated expandable graphite solution: add 2 parts by mass of expandable graphite and 0.03 parts by mass of stripping agent (sodium dodecylsulfonate) to 100 parts by mass of water, stir evenly, and pass through a pipeline type shear dispersion emulsifier Shear grinding and dispersion, after the energy consumption per unit mass reaches 5 kWh/kg, a dispersion liquid in which the exfoliant is evenly coated with expandable graphite is obtained;
S42. 制备石墨烯分散液:将S41所得分散液置入微波反应釜中(输出功率3000W),升温至240℃,反应6分钟,在内置式超声震荡的单位质量能耗达到10 kWh/kg,将石墨片充分膨胀、剥离为石墨烯纳米片,获得含均分散石墨烯分散液;S42. Preparation of graphene dispersion: put the dispersion obtained in S41 into a microwave reactor (output power 3000W), raise the temperature to 240°C, and react for 6 minutes. The energy consumption per unit mass of the built-in ultrasonic oscillation reaches 10 kWh/kg. The graphite flakes are fully expanded and exfoliated into graphene nano flakes to obtain a dispersion containing homogeneously dispersed graphene;
S43. 制备解交联乳胶:将500质量份废弃乳胶置入S42所得石墨烯分散液中,置入微波反应釜中(输出功率2000 W),在搅拌状态下,升温至170℃,反应12分钟,得到解交联乳胶;S43. Preparation of decrosslinked latex: put 500 parts by mass of waste latex into the graphene dispersion obtained in S42, put it into a microwave reactor (output power 2000 W), raise the temperature to 170°C under stirring, and react for 12 minutes , to obtain the decrosslinked latex;
S44. 制备聚乳酸复合材料:将S43所得解交联乳胶干燥至水分低于0.1%,与7000质量份聚乳酸混合均匀,先后置入螺杆捏合机(温度90~120℃)和单螺杆挤出机(温度为180~240℃)中进行熔融共混,在单位质量能耗达到3 kWh/kg后,获得高强高韧聚乳酸复合材料。S44. Preparation of polylactic acid composite material: dry the decrosslinked latex obtained in S43 until the water content is lower than 0.1%, mix it with 7000 parts by mass of polylactic acid, put it into a screw kneader (temperature 90~120°C) and single-screw extrusion Melt-blending in a machine (temperature 180-240°C), after the energy consumption per unit mass reaches 3 kWh/kg, a high-strength and high-toughness polylactic acid composite material is obtained.
实施例5Example 5
本发明提供的一种解交联废弃乳胶增强增韧聚乳酸复合材料的制备方法,包括以下步骤:A kind of preparation method of decrosslinking waste latex reinforced toughened polylactic acid composite material provided by the present invention comprises the following steps:
S51. 制备插层可膨胀石墨溶液:将3质量份可膨胀石墨和0.025质量份剥离剂(十二烷基硫酸钠)加入100质量份水中,搅拌均匀后,通过剪切乳化均质机剪切研磨分散,在单位质量能耗达到8 kWh/kg后,获得剥离剂均匀包覆可膨胀石墨的分散液;S51. Preparation of intercalated expandable graphite solution: add 3 parts by mass of expandable graphite and 0.025 parts by mass of stripping agent (sodium lauryl sulfate) to 100 parts by mass of water, stir evenly, and then shear through a shear emulsification homogenizer Grinding and dispersing, after the energy consumption per unit mass reaches 8 kWh/kg, a dispersion liquid in which the stripping agent is evenly coated with expandable graphite is obtained;
S52. 制备石墨烯分散液:将S51所得分散液置入微波反应釜中(输出功率4000W),升温至250℃,反应4分钟,在内置式超声震荡的单位质量能耗达到6 kWh/kg,将石墨片充分膨胀、剥离为石墨烯纳米片,获得含均分散石墨烯分散液;S52. Preparation of graphene dispersion: put the dispersion obtained in S51 into a microwave reactor (output power 4000W), raise the temperature to 250°C, and react for 4 minutes. The energy consumption per unit mass of the built-in ultrasonic oscillation reaches 6 kWh/kg. The graphite flakes are fully expanded and exfoliated into graphene nano flakes to obtain a dispersion containing homogeneously dispersed graphene;
S53. 制备解交联乳胶:将2500质量份废弃乳胶置入S52所得石墨烯分散液中,置入微波反应釜中(输出功率3500 W),在搅拌状态下,升温至195℃,反应7分钟,得到解交联乳胶;S53. Preparation of decrosslinked latex: put 2500 parts by mass of waste latex into the graphene dispersion obtained in S52, put it into a microwave reactor (output power 3500 W), raise the temperature to 195°C under stirring, and react for 7 minutes , to obtain the decrosslinked latex;
S54. 制备聚乳酸复合材料:将S53所得解交联乳胶干燥至水分低于0.1%,与25000质量份聚乳酸混合均匀,置入连续式密炼机中进行熔融共混(加工温度为160~230℃),在单位质量能耗达到2.2 kWh/kg后,获得高强高韧聚乳酸复合材料。S54. Preparation of polylactic acid composite material: dry the decrosslinked latex obtained in S53 until the water content is lower than 0.1%, mix it with 25,000 parts by mass of polylactic acid, and put it into a continuous internal mixer for melt blending (processing temperature is 160~ 230°C), after the energy consumption per unit mass reaches 2.2 kWh/kg, a high-strength and high-toughness PLA composite material is obtained.
对比例1(不对废弃乳胶进行解交联反应)Comparative example 1 (do not decrosslink the waste latex)
基本采用实施例1的方法制备聚乳酸复合材料,不同的是,本例不对废弃乳胶进行任何处理,而是直接将500质量份废弃乳胶与500质量份聚乳酸混合均匀,置入往复式螺杆挤出机中进行熔融共混(加工温度为120~195℃),在单位质量能耗达到0.1 kWh/kg后,获得聚乳酸复合材料。Basically adopt the method of Example 1 to prepare the polylactic acid composite material, the difference is that this example does not carry out any treatment on the waste latex, but directly mixes 500 mass parts of waste latex and 500 mass parts of polylactic acid, and puts them into a reciprocating screw extruder. Melt blending is carried out in the machine (processing temperature is 120~195°C), and the polylactic acid composite material is obtained after the energy consumption per unit mass reaches 0.1 kWh/kg.
对比例2(不引入石墨烯,直接微波辅助解交联废弃乳胶)Comparative example 2 (without introducing graphene, direct microwave-assisted decrosslinking of waste latex)
基本采用实施例2的方法制备解交联废弃乳胶及其填充聚乳酸复合材料,不同的是,本例不引入石墨烯纳米片,而直接将废弃乳胶进行微波辅助解交联反应,即,将250质量份废弃乳胶置入微波反应釜中(输出功率5000 W),在搅拌状态下,升温至220℃,反应30秒,得到解交联乳胶;将所得解交联乳胶干燥与250质量份聚乳酸混合均匀,置入翻转式密炼机中进行熔融共混(加工温度为240~265℃),在单位质量能耗达到5 kWh/kg后,获得聚乳酸复合材料。The method of Example 2 is basically used to prepare decrosslinked waste latex and its filled polylactic acid composite material. The difference is that graphene nanosheets are not introduced in this example, and the waste latex is directly subjected to microwave-assisted decrosslinking reaction, that is, the Put 250 parts by mass of waste latex into a microwave reactor (output power 5000 W), raise the temperature to 220°C under stirring, and react for 30 seconds to obtain decrosslinked latex; dry the obtained decrosslinked latex and mix with 250 parts by mass of polymer The lactic acid was mixed evenly, and put into an overturning internal mixer for melt blending (the processing temperature was 240-265°C). After the energy consumption per unit mass reached 5 kWh/kg, the polylactic acid composite material was obtained.
对比例3(只引入可膨胀石墨,配合微波辅助解交联废弃乳胶)Comparative example 3 (only introduce expandable graphite, cooperate with microwave-assisted decrosslinking waste latex)
基本采用实施例3的方法制备解交联废弃乳胶及其填充聚乳酸复合材料,不同的是,本例只采用可膨胀石墨改善废弃乳胶的介电特性,即,将1质量份可膨胀石墨和100质量份废弃乳胶加入100质量份水中,搅拌均匀后,置入微波反应釜中(输出功率1000 W),在搅拌状态下,升温至190℃,反应10分钟,得到解交联乳胶;将所得解交联乳胶干燥,与1000质量份聚乳酸混合均匀,先后置入高速混合机(温度80~100℃)和连续式密炼机(温度为140~210℃)中进行熔融共混,在单位质量能耗达到1.5 kWh/kg后,获得聚乳酸复合材料。The method of Example 3 is basically used to prepare decrosslinked waste latex and its filled polylactic acid composite material. The difference is that this example only uses expandable graphite to improve the dielectric properties of waste latex, that is, 1 mass part of expandable graphite and Add 100 parts by mass of waste latex to 100 parts by mass of water, stir evenly, put it into a microwave reactor (output power 1000 W), raise the temperature to 190 °C under stirring, and react for 10 minutes to obtain decrosslinked latex; The decrosslinked latex is dried, mixed evenly with 1000 parts by mass of polylactic acid, put into a high-speed mixer (temperature 80~100°C) and a continuous internal mixer (temperature 140~210°C) successively for melt blending, in the unit After the mass energy consumption reaches 1.5 kWh/kg, the polylactic acid composite material is obtained.
结构表征和性能测试:Structural characterization and performance testing:
通过场发射扫描电子显微镜(SEM)观察实施例1的淬断面微观形貌和对比例1的淬断面微观形貌,其结果见如图3和图4;The microscopic morphology of the quenched section of Example 1 and the microscopic morphology of the quenched section of Comparative Example 1 were observed by a field emission scanning electron microscope (SEM). The results are shown in Figure 3 and Figure 4;
对本发明实施例1~5和对比例1~3所得复合材料的力学性能和导电性能进行了测试,其结果见表1。其性能评价方法及测试标准为:将挤出造粒的复合材料在100℃下干燥1~2小时,然后使用配有标准测试样条模具的注塑机成型测试样品(每组样品包含5个拉伸测试样条、5个冲击测试样条和3个体积电阻率测试板材)。The mechanical properties and electrical conductivity of the composite materials obtained in Examples 1-5 of the present invention and Comparative Examples 1-3 were tested, and the results are shown in Table 1. Its performance evaluation method and test standard are as follows: dry the extruded and granulated composite material at 100°C for 1 to 2 hours, and then use an injection molding machine equipped with a standard test sample mold to form test samples (each group of samples contains 5 tensile samples) tensile test specimens, 5 impact test specimens and 3 volume resistivity test plates).
力学性能测试:将所得复合材料通过注塑成型(成型温度均为160~220 ℃)获得拉伸和冲击样条,根据美国材料试验协会的ASTM D638-2003中塑料拉伸性能测试标准,使用美国Instron公司的万能拉伸机(型号5900)对复合材料的拉伸性能进行测试;根据美国材料试验协会的ASTM D256-1997《塑料的悬臂梁冲击性能检测的标准试验方法》对复合材料的冲击性能进行测试。每组至少保证3个平行的测试样品,结果取其平均值。Mechanical performance test: The obtained composite material is obtained by injection molding (the molding temperature is 160~220 ℃) to obtain tensile and impact specimens. According to the ASTM D638-2003 plastic tensile performance test standard of the American Society for Testing and Materials, the American Instron The company's universal tensile machine (model 5900) tests the tensile properties of composite materials; according to ASTM D256-1997 "Standard Test Method for Izod Impact Performance of Plastics" issued by the American Society for Testing Materials, the impact properties of composite materials are tested. test. At least 3 parallel test samples are guaranteed for each group, and the results are averaged.
电学性能测试:根据国家标准GB/T 1410-2006 《固体绝缘材料体积电阻率和表面电阻率试验方法》测试复合材料的表面电阻和体积电阻率。每组至少测试5个平行样品,结果取其平均值。Electrical performance test: According to the national standard GB/T 1410-2006 "Test method for volume resistivity and surface resistivity of solid insulating materials", the surface resistance and volume resistivity of composite materials are tested. At least 5 parallel samples were tested in each group, and the results were averaged.
表1. 复合材料的力学性能和电学性能测试结果Table 1. Test results of mechanical properties and electrical properties of composite materials
同样具有重要意义的是,由于引入了充分剥离、均匀分散的石墨烯纳米片,实施例1~5同时展现出良好的抗静电性能,表面电阻在1.0×108~9.9×1012 Ω范围内,而体积电阻率在1.0×107~9.9×1011 Ω·m范围内,是良好的抗静电材料。尤其是实施例2的表面电阻低至2×108 Ω,而体积电阻率低至5×107 Ω·m,表明极少量石墨烯纳米片在均匀分散的状态下能够保证复合材料较好的电学性能。然而,对比例1~3都呈现绝缘的状态,而不能作为抗静电材料使用。It is also of great significance that due to the introduction of fully exfoliated and uniformly dispersed graphene nanosheets, examples 1 to 5 also exhibit good antistatic properties, and the surface resistance is in the range of 1.0×10 8 to 9.9×10 12 Ω , and the volume resistivity is in the range of 1.0×10 7 ~9.9×10 11 Ω·m, which is a good antistatic material. In particular, the surface resistance of Example 2 is as low as 2×10 8 Ω, and the volume resistivity is as low as 5×10 7 Ω·m, indicating that a very small amount of graphene nanosheets in a uniformly dispersed state can ensure a better composite material. electrical properties. However, Comparative Examples 1-3 are all in an insulating state, and cannot be used as antistatic materials.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下还可以做出若干改进,这些改进也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, some improvements can be made without departing from the principle of the present invention, and these improvements should also be regarded as the present invention. scope of protection.
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