CN115321718A - Energy-saving and water-saving dyeing and finishing process of polyester woven grey fabric - Google Patents
Energy-saving and water-saving dyeing and finishing process of polyester woven grey fabric Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/30—Nature of the water, waste water, sewage or sludge to be treated from the textile industry
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
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Abstract
Description
技术领域technical field
本发明涉及坯布染整技术领域,尤其涉及涤纶梭织坯布的节能节水染整工艺。The invention relates to the technical field of gray cloth dyeing and finishing, in particular to an energy-saving and water-saving dyeing and finishing process for polyester woven gray cloth.
背景技术Background technique
坯布染整,坯布是指供印染加工用的本色棉布,工业上的坯布一般是指布料,或者是层压的坯布,上胶的坯布等,染整指对纺织材料(纤维、纱线和织物)进行以化学处理为主的工艺过程。Gray cloth dyeing and finishing, gray cloth refers to natural color cotton cloth for printing and dyeing processing, industrial gray cloth generally refers to cloth, or laminated gray cloth, glued gray cloth, etc. Dyeing and finishing refers to the treatment of textile materials (fibers, yarns and fabrics) ) for chemical treatment-based processes.
但是现有技术中,现有的坯布在进行染整处理后,在进行清洁处理时,所剩下完成对坯布进行染色的混合液大多数是直接对外进行排放,这种坯布染色剩下的混合液中通常携带有较多的杂质且存在有异味,直接对外进行排放,非常容易造成混合液对环境造成污染,造成混合液在排出时不具有相对良好的处理方式,导致坯布染整后不具有良好的绿色环保措施,导致混合液不具有相对良好的重复利用特点,严重影响了坯布染整处理的节能节水措施。But in the prior art, after the existing gray cloth is dyed and finished, when the cleaning process is carried out, most of the remaining mixed solution that finishes dyeing the gray cloth is directly discharged to the outside, and the remaining mixed solution of the dyed gray cloth The liquid usually carries a lot of impurities and has a peculiar smell, and if it is discharged directly to the outside, it is very easy to cause the mixed liquid to pollute the environment, causing the mixed liquid to not have a relatively good treatment method when it is discharged, resulting in gray fabrics that are not dyed and finished. Good green environmental protection measures lead to the mixed liquor not having relatively good reusable characteristics, which seriously affects the energy-saving and water-saving measures of gray cloth dyeing and finishing treatment.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,坯布在完成染整处理后,所使用的混合液大多数不具有良好的处理方式,直接对外进行排放,容易对环境造成污染,降低混合液重复利用的特点,影响坯布染整的节能节水措施。The purpose of the present invention is to solve the shortcomings in the prior art. After finishing the dyeing and finishing treatment of the gray cloth, most of the mixed liquor used does not have a good treatment method, and it is directly discharged to the outside, which is easy to cause pollution to the environment and reduce the mixed liquor. The characteristics of liquid reuse affect the energy saving and water saving measures of gray cloth dyeing and finishing.
为了实现上述目的,本发明采用了如下技术方案:涤纶梭织坯布的节能节水染整工艺,包括以下步骤:In order to achieve the above object, the present invention adopts the following technical scheme: the energy-saving and water-saving dyeing and finishing process of polyester woven gray cloth, comprising the following steps:
S1、坯布印染;S1, gray cloth printing and dyeing;
S2、废水处理;S2, waste water treatment;
S3、中和调剂;S3, neutralization adjustment;
S4、重复利用。S4, reuse.
通过采用上述技术方案:通过设计废水处理,使坯布染色完成后的混合液具有良好的处理功能,通过设计中和调剂,使完成处理后的混合液具有良好的中和调剂的功能,通过设计重复利用,使完成中和调剂后的混合液具有良好的重复利用功能。By adopting the above technical scheme: by designing wastewater treatment, the mixed solution after gray cloth dyeing can have a good treatment function; Utilization makes the mixed solution after neutralization and preparation have a good reusability function.
作为一种优选的实施方式,所述步骤S1中:As a preferred embodiment, in the step S1:
1)、加水;1), add water;
2)、添加染剂;2), adding dyes;
3)、充分混合;3), fully mixed;
4)、投放坯布;4), put gray cloth;
5)、坯布染色处理。5), gray cloth dyeing treatment.
通过采用上述技术方案:通过设计先加水并添加染剂后投放坯布,使坯布在进行染色前具有清晰辨别混合液是否达到坯布染色需求的特点,降低坯布在染色的过程中出现染色不达标添加染剂的现象,提高坯布进行染色时的效率,提高坯布染色成功后的效果。By adopting the above-mentioned technical scheme: adding water and dyeing agent before putting gray cloth into the design, so that the gray cloth has the characteristics of clearly distinguishing whether the mixed solution meets the dyeing requirements of gray cloth before dyeing, reducing the occurrence of non-standard dyeing of gray cloth during the dyeing process. It can improve the efficiency of gray cloth dyeing and improve the effect of gray cloth dyeing.
作为一种优选的实施方式,所述步骤1中:As a preferred embodiment, in the step 1:
1.1)、操作染整设备运行,启动设备加水操作程序,设备对坯布投放印染的位置进行加水,按照设备对坯布印染时的需求水位完成加水,并操作程序关闭即可;1.1) Operate the dyeing and finishing equipment, start the equipment water adding operation program, the equipment will add water to the position where the gray cloth is put into printing and dyeing, complete the water filling according to the required water level of the equipment for gray cloth printing and dyeing, and close the operation program;
1.2)、选取坯布染色需求相对应的染剂,加入设备内部;1.2), select the dye corresponding to the gray cloth dyeing demand, and add it to the inside of the equipment;
1.3)、投放的染剂与水进行搅拌混合,使液体呈现出与坯布染色相对应的需求色彩,混合的过程中需经过混合检测,确保染剂与水充分混合;1.3) Stir and mix the injected dye with water, so that the liquid presents the required color corresponding to gray cloth dyeing. During the mixing process, a mixing test is required to ensure that the dye and water are fully mixed;
1.4)、对设备的内部进行投放坯布,坯布与混合后的液体相接触;1.4), put gray cloth into the inside of the equipment, and the gray cloth is in contact with the mixed liquid;
1.5)、操作设备程序启动,设备运行并对内部投放的与混合液体相接触的坯布进行染色处理,使坯布在设备的内部进行染色处理。1.5), the operation equipment program is started, the equipment runs and dyes the gray cloth that is put into the interior and is in contact with the mixed liquid, so that the gray cloth is dyed inside the equipment.
通过采用上述技术方案:通过设计对添加染剂并搅拌后的混合液进行检测,确保染剂与水源进行充分混合,避免混合不充分造成坯布在染色的过程中出现染色不均匀的现象,导致坯布成品染色效果不佳,提高坯布成品染色的效果。By adopting the above-mentioned technical scheme: through the design to detect the mixed solution after adding the dye and stirring, to ensure that the dye and the water source are fully mixed, and to avoid the phenomenon of uneven dyeing of the gray cloth during the dyeing process caused by insufficient mixing, resulting in gray cloth The dyeing effect of the finished product is not good, and the dyeing effect of the finished gray cloth is improved.
作为一种优选的实施方式,所述步骤S2中:As a preferred embodiment, in the step S2:
1)、取出染色完成的坯布;1), take out the finished gray cloth of dyeing;
2)、操控设备对混合液进行排放;2), control the equipment to discharge the mixed liquid;
3)、对混合液进行过滤处理;3), the mixed solution is filtered;
4)、对过滤机构进行清洗;4) Clean the filter mechanism;
5)、对过滤后的混合液进行净化。5), purifying the filtered mixed solution.
通过采用上述技术方案:通过设计对混合液进行处理,使从设备内部排出的混合液具有良好的处理特点,使对坯布完成染色后的混合液在从设备内部排出后可以得到过滤净化,降低混合液在设备内部完成对坯布的染色后直接对外排出造成环境受到污染的现象,提高坯布染色后废水在排出后对环境的保护措施,提高坯布进行染色处理时的绿色环保措施。By adopting the above-mentioned technical scheme: through designing and processing the mixed liquid, the mixed liquid discharged from the inside of the equipment has good treatment characteristics, so that the mixed liquid after dyeing the gray cloth can be filtered and purified after being discharged from the inside of the equipment, reducing the mixing The environment is polluted by the phenomenon that the liquid is directly discharged outside the equipment after the gray cloth is dyed, and the environmental protection measures are improved after the gray cloth dyeing wastewater is discharged, and the green environmental protection measures are improved when the gray cloth is dyed.
作为一种优选的实施方式,所述步骤S2中:As a preferred embodiment, in the step S2:
2.1)、坯布在设备的内部完成染色处理后,操作设备停止运行,从设备的内部取出完成染色处理的坯布;2.1) After the gray cloth has been dyed inside the equipment, the operating equipment is stopped, and the dyed gray cloth is taken out from the inside of the equipment;
2.2)、对设备进行操作,使设备对内部对坯布完成染色的混合液进行排放;2.2), operate the equipment, so that the equipment discharges the mixed solution that has finished dyeing the gray cloth inside;
2.3)、混合液从设备的内部排出后进入到过滤机构内部,过滤机构对设备内部排出的混合液进行过滤净化,去除混合液中对坯布完成染色处理后残留的杂质,得到过滤液;2.3), the mixed solution is discharged from the inside of the equipment and enters the inside of the filter mechanism, and the filter mechanism filters and purifies the mixed solution discharged from the inside of the equipment, removes the remaining impurities in the mixed solution after the gray cloth is dyed, and obtains the filtrate;
2.4)、在排出的混合液全部借助过滤机构完成过滤净化后,对过滤机构内部的过滤组件进行拆除清洗,清洗过滤机构中对混合液过滤净化后所滞留的杂质,清洗完成后再次装回过滤机构的内部;2.4) After all the discharged mixed liquid is filtered and purified by the filter mechanism, remove and clean the filter assembly inside the filter mechanism, and clean the impurities retained in the filter mechanism after filtering and purifying the mixed liquid. After cleaning, put it back to filter again the interior of the institution;
2.5)、对经过过滤所得到的过滤液进行异味去除处理,对过滤液中进行添加相关的除味剂进行异味去除,得到净化液。2.5) Perform odor removal treatment on the filtrate obtained through filtration, add relevant deodorants to the filtrate to remove odor, and obtain a purified liquid.
通过采用上述技术方案:通过设计对混合液进行过滤处理,使混合液在对坯布完成染色并从设备内部排出后具有良好的过滤杂质的特点,对过滤机构进行清洗,使过滤机构可以保持良好的过滤混合液中携带的杂质,提高混合液中杂质进行过滤的效果,通过设计对过滤后的混合液进行净化处理,使完成过滤后的混合液可以借助净化去除异味,使混合液达到无味效果。By adopting the above technical scheme: filter the mixed solution through design, so that the mixed solution has good characteristics of filtering impurities after the gray cloth is dyed and discharged from the inside of the equipment, and the filter mechanism can be cleaned to keep the filter mechanism in good condition. Filter the impurities carried in the mixed liquid, improve the effect of filtering impurities in the mixed liquid, and purify the filtered mixed liquid through design, so that the filtered mixed liquid can be purified to remove odors and make the mixed liquid odorless.
作为一种优选的实施方式,所述步骤S3中:As a preferred embodiment, in the step S3:
1)、净化液测温调温;1) Temperature measurement and temperature adjustment of the purification liquid;
2)、净化液添加中和剂。2) Add a neutralizer to the purification solution.
通过采用上述技术方案:通过设计测温调温和添加中和剂,使完成过滤净化后的混合液具有良好的中和调剂处理,降低混合液直接对外排放造成水源大量浪费的现象出现,提高坯布在染色处理时所使用的水源节省特点,提高坯布染色的节能节水特点。By adopting the above-mentioned technical scheme: by designing temperature measurement and adjusting temperature and adding neutralizer, the mixed solution after filtration and purification has good neutralization and adjustment treatment, reducing the phenomenon of a large amount of waste of water caused by the direct discharge of the mixed solution, and improving the gray cloth in The water saving feature used in dyeing treatment improves the energy saving and water saving feature of gray cloth dyeing.
作为一种优选的实施方式,所述步骤S3中:As a preferred embodiment, in the step S3:
3.1)、对完成净化后的净化液进行测温,测量净化液的温度是否符合中和处理的温度要求,若不符合要求,则对净化液的温度进行调温,使净化液的温度达到中和处理所需求的温度;3.1), measure the temperature of the purification solution after purification, and measure whether the temperature of the purification solution meets the temperature requirements of neutralization treatment. If it does not meet the requirements, adjust the temperature of the purification solution to make the temperature of the purification solution reach the neutralization temperature and the temperature required for processing;
3.2)、对完成调温后的净化液进行添加相关的中和剂,使净化液利用所添加的中和剂进行中和处理,获取水源。3.2) Add relevant neutralizing agent to the purified liquid after temperature adjustment, so that the purified liquid can be neutralized by the added neutralizing agent to obtain water source.
通过采用上述技术方案:通过设计对经过净化后所得到的净化进行测温调温处理,使净化液可以正常进行中和调剂,避免净化液的温度在进行中和调剂时出现不相适应现象,造成净化液在中和调剂时出现中和效果过慢的现象,提高净化液进行中和调剂的效率。By adopting the above technical scheme: through the design of temperature measurement and temperature adjustment treatment on the purification obtained after purification, the purification liquid can be neutralized and adjusted normally, so as to avoid the incompatibility of the temperature of the purified liquid during neutralization and adjustment. This causes the phenomenon that the neutralization effect of the purified liquid is too slow during neutralization and adjustment, and improves the efficiency of the neutralization and adjustment of the purification liquid.
作为一种优选的实施方式,所述步骤S4中:从设备内部完成对坯布进行染色的混合液排出后,经过处理和中和后获取水源,对获取的水源进行储存,当设备再次对坯布进行染色处理时,把储存获得的水源加入设备的内部进行混合。As a preferred embodiment, in the step S4: after the mixed solution for dyeing the gray cloth is discharged from the inside of the equipment, the water source is obtained after treatment and neutralization, and the obtained water source is stored. When the equipment dyes the gray cloth again During the dyeing process, the water source obtained from the storage is added to the inside of the equipment for mixing.
通过采用上述技术方案:通过设计对经过中和调剂后获取的水源进行储存,使获取的水源具有良好的存储特点,降低坯布进行染色处理时设备所需求的水源,减少设备内部重新加入的水源,提高设备进行加水的效率,使从设备内部排出的混合液在经过处理和中和后所获取的水源具有良好的重复利用特点,降低坯布通过设备进行染色时所消耗的水源。By adopting the above-mentioned technical scheme: storing the water source obtained after neutralization and adjustment by design, so that the obtained water source has good storage characteristics, reducing the water source required by the equipment when the gray cloth is dyed, and reducing the re-added water source inside the equipment, Improve the efficiency of adding water to the equipment, so that the water source obtained from the mixed liquid discharged from the equipment after treatment and neutralization has good reusability characteristics, and reduce the water source consumed when the gray cloth is dyed through the equipment.
与现有技术相比,本发明的优点和积极效果在于,Compared with prior art, advantage and positive effect of the present invention are,
1、本发明中,通过设计废水处理和中和调剂,对从设备内部排放的混合液进行过滤和净化处理,使混合液中对坯布完成染色后滞留的杂质和异味进行过滤和净化,过滤混合液中所携带的杂质,净化混合液中所携带的异味,降低异味扩散的现象,提高设备的绿色环保措施,使混合液在进行中和调剂时具有良好的中和反应效果,提高混合液利用中和剂进行中和反应获取水源的效率,使混合液具有处理获取水资源重复利用的特点,提高坯布染整时的节水节能性。1. In the present invention, through the design of wastewater treatment and neutralization adjustment, the mixed liquid discharged from the inside of the equipment is filtered and purified, so that the impurities and odors remaining in the mixed liquid after the gray cloth is dyed are filtered and purified, and the mixed liquid is filtered and mixed. The impurities carried in the liquid, purify the odor carried in the mixed liquid, reduce the phenomenon of odor diffusion, improve the green environmental protection measures of the equipment, make the mixed liquid have a good neutralization reaction effect during neutralization and adjustment, and improve the utilization of the mixed liquid The efficiency of the neutralizing agent to obtain water source through the neutralization reaction makes the mixed solution have the characteristics of processing and obtaining water resources for repeated use, and improves the water saving and energy saving performance of gray cloth dyeing and finishing.
2、本发明中,通过设计对过滤机构进行清洗,使过滤机构内部的过滤组件具有可操作拆卸的特点,降低过滤组件进行清洗的操作难度,提高过滤组件清洗的便捷性,提高过滤机构利用过滤组件对混合液中杂质进行过滤的效率,提高过滤液借助除味剂进行异味去除的效率。2. In the present invention, the filter mechanism is cleaned by design, so that the filter assembly inside the filter mechanism has the characteristics of being operable and disassembled, which reduces the difficulty of cleaning the filter assembly, improves the convenience of cleaning the filter assembly, and improves the use of the filter mechanism to filter. The component can filter the impurities in the mixed liquid, and improve the efficiency of the filter liquid to remove the peculiar smell with the help of the deodorant.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
本发明提供一种技术方案:涤纶梭织坯布的节能节水染整工艺,包括以下步骤:坯布印染,加水,操作染整设备运行,启动设备加水操作程序,设备对坯布投放印染的位置进行加水,按照设备对坯布印染时的需求水位完成加水,并操作程序关闭即可;添加染剂,选取坯布染色需求相对应的染剂,加入设备内部;充分混合,投放的染剂与水进行搅拌混合,使液体呈现出与坯布染色相对应的需求色彩,混合的过程中需经过混合检测,确保染剂与水充分混合,通过采用上述技术方案:通过设计对添加染剂并搅拌后的混合液进行检测,确保染剂与水源进行充分混合,避免混合不充分造成坯布在染色的过程中出现染色不均匀的现象,导致坯布成品染色效果不佳,提高坯布成品染色的效果;投放坯布,对设备的内部进行投放坯布,坯布与混合后的液体相接触;坯布染色处理,操作设备程序启动,设备运行并对内部投放的与混合液体相接触的坯布进行染色处理,使坯布在设备的内部进行染色处理,通过设计先加水并添加染剂后投放坯布,使坯布在进行染色前具有清晰辨别混合液是否达到坯布染色需求的特点,降低坯布在染色的过程中出现染色不达标添加染剂的现象,提高坯布进行染色时的效率,提高坯布染色成功后的效果;废水处理,通过设计废水处理,使坯布染色完成后的混合液具有良好的处理功能,取出染色完成的坯布,坯布在设备的内部完成染色处理后,操作设备停止运行,从设备的内部取出完成染色处理的坯布;操控设备对混合液进行排放,对设备进行操作,使设备对内部对坯布完成染色的混合液进行排放;对混合液进行过滤处理,混合液从设备的内部排出后进入到过滤机构内部,过滤机构对设备内部排出的混合液进行过滤净化,去除混合液中对坯布完成染色处理后残留的杂质,得到过滤液,通过设计对混合液进行过滤处理,使混合液在对坯布完成染色并从设备内部排出后具有良好的过滤杂质的特点;对过滤机构进行清洗,在排出的混合液全部借助过滤机构完成过滤净化后,对过滤机构内部的过滤组件进行拆除清洗,清洗过滤机构中对混合液过滤净化后所滞留的杂质,清洗完成后再次装回过滤机构的内部,对过滤机构进行清洗,使过滤机构可以保持良好的过滤混合液中携带的杂质,提高混合液中杂质进行过滤的效果;对过滤后的混合液进行净化,对经过过滤所得到的过滤液进行异味去除处理,对过滤液中进行添加相关的除味剂进行异味去除,得到净化液,通过设计对过滤后的混合液进行净化处理,使完成过滤后的混合液可以借助净化去除异味,使混合液达到无味效果,通过设计对混合液进行处理,使从设备内部排出的混合液具有良好的处理特点,使对坯布完成染色后的混合液在从设备内部排出后可以得到过滤净化,降低混合液在设备内部完成对坯布的染色后直接对外排出造成环境受到污染的现象,提高坯布染色后废水在排出后对环境的保护措施,提高坯布进行染色处理时的绿色环保措施;中和调剂,通过设计中和调剂,使完成处理后的混合液具有良好的中和调剂的功能,净化液测温调温,对完成净化后的净化液进行测温,测量净化液的温度是否符合中和处理的温度要求,若不符合要求,则对净化液的温度进行调温,使净化液的温度达到中和处理所需求的温度,通过设计对经过净化后所得到的净化进行测温调温处理,使净化液可以正常进行中和调剂,避免净化液的温度在进行中和调剂时出现不相适应现象,造成净化液在中和调剂时出现中和效果过慢的现象,提高净化液进行中和调剂的效率;净化液添加中和剂,对完成调温后的净化液进行添加相关的中和剂,使净化液利用所添加的中和剂进行中和处理,获取水源,通过设计测温调温和添加中和剂,使完成过滤净化后的混合液具有良好的中和调剂处理,降低混合液直接对外排放造成水源大量浪费的现象出现,提高坯布在染色处理时所使用的水源节省特点,提高坯布染色的节能节水特点;重复利用,通过设计重复利用,使完成中和调剂后的混合液具有良好的重复利用功能,从设备内部完成对坯布进行染色的混合液排出后,经过处理和中和后获取水源,对获取的水源进行储存,当设备再次对坯布进行染色处理时,把储存获得的水源加入设备的内部进行混合,通过设计对经过中和调剂后获取的水源进行储存,使获取的水源具有良好的存储特点,降低坯布进行染色处理时设备所需求的水源,减少设备内部重新加入的水源,提高设备进行加水的效率,使从设备内部排出的混合液在经过处理和中和后所获取的水源具有良好的重复利用特点,降低坯布通过设备进行染色时所消耗的水源。The invention provides a technical solution: an energy-saving and water-saving dyeing and finishing process for polyester woven gray cloth, which includes the following steps: printing and dyeing the gray cloth, adding water, operating the dyeing and finishing equipment, starting the water adding operation program of the equipment, and adding water to the position where the gray cloth is put into printing and dyeing Add water according to the water level required by the equipment for gray cloth printing and dyeing, and close the operation program; add dye, select the dye corresponding to the gray cloth dyeing demand, and add it to the inside of the equipment; mix fully, and mix the dye and water , so that the liquid presents the required color corresponding to the dyeing of the gray cloth. During the mixing process, a mixing test is required to ensure that the dye and water are fully mixed. By adopting the above technical scheme: the mixed solution after adding the dye and stirring is designed. Inspection, to ensure that the dye is fully mixed with the water source, to avoid the phenomenon of uneven dyeing of the gray cloth during the dyeing process caused by insufficient mixing, resulting in poor dyeing effect of the finished gray cloth, and improving the dyeing effect of the finished gray cloth. The gray cloth is put into the interior, and the gray cloth is in contact with the mixed liquid; the gray cloth is dyed, the operating equipment program is started, the equipment is running, and the gray cloth that is in contact with the mixed liquid is dyed internally, so that the gray cloth is dyed inside the equipment , through the design of adding water and adding dyes before adding the gray cloth, so that the gray cloth has the characteristics of clearly distinguishing whether the mixed solution meets the dyeing requirements of the gray cloth before dyeing, reducing the phenomenon that the dyeing of the gray cloth is not up to standard during the dyeing process and adding dyes, and improving The efficiency of gray cloth dyeing improves the effect of gray cloth dyeing; waste water treatment, through the design of waste water treatment, makes the mixed solution after gray cloth dyeing have a good processing function, takes out the dyed gray cloth, and the gray cloth is dyed inside the equipment After the treatment, the operating equipment stops running, and the gray cloth that has been dyed is taken out from the inside of the equipment; the equipment is operated to discharge the mixed liquid, and the equipment is operated to make the equipment discharge the mixed liquid that has finished dyeing the gray cloth inside; the mixed liquid is discharged. Filtration treatment, the mixed liquid is discharged from the inside of the equipment and enters the inside of the filter mechanism, the filter mechanism filters and purifies the mixed liquid discharged from the inside of the equipment, removes the remaining impurities in the mixed liquid after the gray cloth is dyed, and obtains the filtrate, through the design Filter the mixed liquid so that the mixed liquid has good characteristics of filtering impurities after the gray cloth is dyed and discharged from the inside of the equipment; the filter mechanism is cleaned, and after all the discharged mixed liquid is filtered and purified by the filter mechanism, the The filter assembly inside the filter mechanism is dismantled and cleaned to clean the impurities retained in the filter mechanism after filtering and purifying the mixed liquid. After cleaning, it is reinstalled inside the filter mechanism to clean the filter mechanism so that the filter mechanism can maintain good filtration The impurities carried in the mixed liquid can improve the filtering effect of impurities in the mixed liquid; the filtered mixed liquid is purified, the filtered liquid obtained after filtration is subjected to odor removal treatment, and relevant deodorants are added to the filtered liquid Remove the peculiar smell to obtain the purification solution, and purify the filtered mixed solution through design, so that the filtered mixed solution can be purified Eliminate peculiar smell and make the mixed liquid achieve odorless effect. Through the design of the mixed liquid, the mixed liquid discharged from the inside of the equipment has good treatment characteristics, so that the mixed liquid after dyeing the gray cloth can be filtered after being discharged from the inside of the equipment. Purification, reduce the phenomenon that the mixed liquid is directly discharged outside after dyeing the gray cloth inside the equipment to cause environmental pollution, improve the protection measures for the environment after the waste water is discharged after dyeing the gray cloth, and improve the green environmental protection measures when the gray cloth is dyed; And adjustment, through the design of neutralization and adjustment, the mixed liquid after treatment has a good function of neutralization and adjustment. The temperature of the purified liquid is measured and adjusted. The temperature requirements of neutralization treatment, if it does not meet the requirements, adjust the temperature of the purification solution to make the temperature of the purification solution reach the temperature required for neutralization treatment, and measure and adjust the temperature of the purification obtained after purification by design Temperature treatment, so that the purification liquid can be neutralized and adjusted normally, avoiding the incompatibility of the temperature of the purified liquid during neutralization and adjustment, causing the phenomenon that the neutralization effect of the purified liquid is too slow during neutralization and adjustment, and improving the purification liquid Efficiency of neutralization and adjustment; adding a neutralizer to the purification solution, adding relevant neutralizers to the purification solution after temperature adjustment, so that the purification solution can be neutralized with the added neutralizer, and the water source can be obtained through the design Temperature measurement and temperature adjustment and addition of neutralizing agent, so that the mixed solution after filtration and purification has a good neutralization and adjustment treatment, reducing the phenomenon of a large amount of waste of water caused by the direct discharge of the mixed solution, and improving the saving of water used in the dyeing process of gray fabrics Features, improve the energy-saving and water-saving characteristics of gray cloth dyeing; reuse, through the design of repeated use, the mixed solution after neutralization and adjustment has a good reusable function, after the mixed solution for dyeing the gray cloth is discharged from the inside of the equipment, after After treatment and neutralization, the water source is obtained, and the obtained water source is stored. When the equipment dyes the gray cloth again, the stored water source is added to the interior of the equipment for mixing, and the water source obtained after neutralization and adjustment is designed to be stored. , so that the obtained water source has good storage characteristics, reduce the water source required by the equipment when the gray cloth is dyed, reduce the water source re-added inside the equipment, improve the efficiency of adding water to the equipment, and make the mixed liquid discharged from the inside of the equipment after treatment and The water source obtained after neutralization has good characteristics of reuse, which reduces the water source consumed when the gray cloth is dyed through the equipment.
本实施例的工作原理:The working principle of this embodiment:
在染色时,启动设备运行,并操作设备对设备的内部进行加水,设备对坯布投放印染的位置进行加水,按照设备对坯布印染时的需求水位完成加水,加水完成后对水源进行投放相对应的染剂,选取坯布染色需求相对应的染剂,加入设备内部的水源中,操作设备对投放染剂完成后的水源进行搅拌混合,投放的染剂与水进行混合,得到混合液,使液体呈现出与坯布染色相对应的需求色彩,混合的过程中需经过混合检测,确保染剂与水充分混合,染剂与水源充分混合完成后,对设备的内部进行投放坯布,坯布与混合后的液体相接触,并浸入到混合液中,操作设备程序启动,设备运行并对内部投放的与混合液体相接触的坯布进行染色处理,使坯布在设备的内部进行染色处理,在坯布染色完成后从设备的内部取出染色完成的坯布,并对设备进行排水,操作设备把用于对坯布染色完成的混合液进行排放,混合液从设备的内部排出后进入到过滤机构内部,过滤机构对设备内部排出的混合液进行过滤,去除混合液中对坯布完成染色处理后残留的杂质,得到过滤液,在排出的混合液全部借助过滤机构完成过滤后,对过滤机构内部的过滤组件进行拆除清洗,清洗过滤机构中对混合液过滤净化后所滞留的杂质,清洗完成后再次装回过滤机构的内部,对经过过滤所得到的过滤液进行异味去除处理,对过滤液中进行添加相关的除味剂进行异味去除,得到净化液,对完成净化后的净化液进行测温,测量净化液的温度是否符合中和处理的温度要求,若不符合要求,则对净化液的温度进行调温,使净化液的温度达到中和处理所需求的温度,对完成调温后的净化液进行添加相关的中和剂,使净化液利用所添加的中和剂进行中和处理,获取水源,从设备内部完成对坯布进行染色的混合液排出后,经过处理和中和后获取水源,对获取的水源进行储存,当设备再次对坯布进行染色处理时,把储存获得的水源加入设备的内部进行混合。When dyeing, start the equipment to run, and operate the equipment to add water to the inside of the equipment. The equipment adds water to the position where the gray cloth is put into printing and dyeing. The water is added according to the required water level of the equipment for gray cloth printing and dyeing. After the water is added, the corresponding water source is put in. Dyeing agent, select the dyeing agent corresponding to the gray cloth dyeing demand, add it to the water source inside the equipment, operate the equipment to stir and mix the water source after the dyeing agent is put in, and mix the added dyeing agent with water to obtain a mixed solution, so that the liquid appears Produce the required color corresponding to the gray cloth dyeing. During the mixing process, a mixing test is required to ensure that the dye and water are fully mixed. After the dye and water are fully mixed, the gray cloth is put into the inside of the equipment, and the gray cloth and the mixed liquid contact with each other and immerse in the mixed liquid, the operating equipment program is started, the equipment runs and dyes the gray cloth that is put into the interior and is in contact with the mixed liquid, so that the gray cloth is dyed inside the equipment. The dyed gray cloth is taken out from the interior of the machine, and the equipment is drained. The operating equipment discharges the mixed liquid used for dyeing the gray cloth. The mixed liquid is discharged from the inside of the equipment and enters the filter mechanism. The mixed solution is filtered to remove the remaining impurities in the mixed solution after the gray cloth is dyed to obtain the filtrate. After the discharged mixed solution is completely filtered by the filter mechanism, the filter components inside the filter mechanism are removed and cleaned, and the filter mechanism is cleaned. After the mixed liquid is filtered and purified, the remaining impurities are put back into the filter mechanism again after cleaning, and the filtered liquid is subjected to odor removal treatment, and the relevant deodorant is added to the filtered liquid for odor removal. , to obtain the purification solution, measure the temperature of the purification solution after purification, and measure whether the temperature of the purification solution meets the temperature requirements of neutralization treatment. If it does not meet the requirements, then adjust the temperature of the purification solution to make the temperature of the purification solution Reach the temperature required for neutralization treatment, add relevant neutralizers to the purified solution after temperature adjustment, so that the purified solution can be neutralized with the added neutralizer, obtain water source, and complete the gray cloth from the inside of the equipment After the dyed mixture is discharged, the water source is obtained after treatment and neutralization, and the obtained water source is stored. When the equipment dyes the gray cloth again, the stored water source is added to the interior of the equipment for mixing.
对比例1Comparative example 1
本实施例与所提供的实施例1的方法大致相同,其主要区别在于:坯布染色完成后混合液排放时未对混合液进行处理;This embodiment is roughly the same as the method provided in Example 1, the main difference being that the mixed solution is not treated when the mixed solution is discharged after the gray cloth is dyed;
对比例2Comparative example 2
本实施例与所提供的实施例1的方法大致相同,其主要区别在于:步骤S2中废水处理,混合液在处理时未进行去味处理。The method of this embodiment is substantially the same as that of the provided embodiment 1, the main difference is that in the wastewater treatment in step S2, the mixed solution is not deodorized during treatment.
对比例3Comparative example 3
本实施例与所提供的实施例1的方法大致相同,其主要区别在于:步骤S3中中和调剂,净化液未进行测温调温处理。The method of this embodiment is substantially the same as that of the provided embodiment 1, the main difference is that: in step S3, the neutralization agent is used, and the purification liquid is not subjected to temperature measurement and temperature adjustment treatment.
性能测试Performance Testing
根据GSB04-1767-2004检测方法,分别取等量的实施例1和对比例1~3所提供的混合液的环保性、异味性和适温性结果:According to the detection method of GSB04-1767-2004, the results of environmental protection, peculiar smell and temperature suitability of the mixed solution provided by equal amounts of embodiment 1 and comparative examples 1 to 3 were taken respectively:
通过分析上述各表中的相关数据可知,通过本发明,设计废水处理和中和调剂,对从设备内部排放的混合液进行过滤和净化处理,使混合液中对坯布完成染色后滞留的杂质和异味进行过滤和净化,过滤混合液中所携带的杂质,净化混合液中所携带的异味,降低异味扩散的现象,提高设备的绿色环保措施,通过设计对过滤机构进行清洗,使过滤机构内部的过滤组件具有可操作拆卸的特点,降低过滤组件进行清洗的操作难度,提高过滤组件清洗的便捷性,提高过滤机构利用过滤组件对混合液中杂质进行过滤的效率,提高过滤液借助除味剂进行异味去除的效率,借助对得到的净化液进行测温调温,使净化液具有良好的适温性,确保净化液的温度达到中和调剂相适应的温度,提高净化液中和调剂后获取水源的效率。By analyzing the relevant data in the above-mentioned tables, it can be seen that by the present invention, waste water treatment and neutralization adjustment are designed, and the mixed solution discharged from the inside of the equipment is filtered and purified, so that the impurities and impurities remaining in the mixed solution after dyeing the gray cloth are completed. Filter and purify the peculiar smell, filter the impurities carried in the mixed liquid, purify the peculiar smell carried in the mixed liquid, reduce the phenomenon of the spread of the peculiar smell, improve the green environmental protection measures of the equipment, and clean the filter mechanism through the design, so that the inside of the filter mechanism The filter assembly has the characteristics of operability and disassembly, which reduces the difficulty of cleaning the filter assembly, improves the convenience of cleaning the filter assembly, improves the efficiency of the filter mechanism to filter impurities in the mixed liquid by the filter assembly, and improves the filtration of the filter liquid with the help of deodorant. The efficiency of odor removal, by means of temperature measurement and temperature adjustment of the obtained purification liquid, makes the purification liquid have good temperature adaptability, ensures that the temperature of the purification liquid reaches the temperature suitable for neutralization and adjustment, and improves the water source obtained after the purification liquid is neutralized and adjusted s efficiency.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. The embodiments are applied to other fields, but any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solutions of the present invention without departing from the content of the technical solutions of the present invention.
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