CN115321214A - Grain equipment is unloaded to car flap - Google Patents
Grain equipment is unloaded to car flap Download PDFInfo
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- CN115321214A CN115321214A CN202210962214.1A CN202210962214A CN115321214A CN 115321214 A CN115321214 A CN 115321214A CN 202210962214 A CN202210962214 A CN 202210962214A CN 115321214 A CN115321214 A CN 115321214A
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- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 230000002146 bilateral effect Effects 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000007306 turnover Effects 0.000 claims 1
- 238000003860 storage Methods 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 4
- 230000032258 transport Effects 0.000 description 9
- 238000005303 weighing Methods 0.000 description 6
- 230000005484 gravity Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/24—Unloading land vehicles
- B65G67/32—Unloading land vehicles using fixed tipping installations
- B65G67/48—Vehicle tipplers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/51—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for storing agricultural or horticultural products
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Abstract
Description
技术领域technical field
本发明涉及卸粮设备技术领域,具体涉及一种汽车翻板卸粮设备。The invention relates to the technical field of grain unloading equipment, in particular to an automobile flap unloading grain equipment.
背景技术Background technique
在秋收季节,运输车辆将粮食从田间运输至加工工厂后,需要进行卸车至储料框内。而传统的人工卸车方式具有人力需求多、劳动强度大、工作效率低、成本高的缺点,因此需要卸粮设备来解决了以上问题。During the autumn harvest season, after the transport vehicle transports the grain from the field to the processing plant, it needs to be unloaded into the storage box. However, the traditional manual unloading method has the disadvantages of high manpower requirements, high labor intensity, low work efficiency, and high cost. Therefore, grain unloading equipment is needed to solve the above problems.
申请号为CN2021211709854的实用新型专利中公开了一种重型液压翻板卸粮设备;该专利通过称重平台和称重传感器能测量运粮车未卸粮时的满载重量,和测量运粮车已卸粮时的空载状态,把卸粮和称重合并至同一工位上,不再需要运粮车两次驶入地磅进行称重,避免运粮车在地磅称重处出现拥堵,提高整体的卸粮效率,且还能通过轮胎指示带协助司机把运粮车准确开至翻板和称重平台上,有利于运粮车在称重平台上的正确放置;但是该专利还存在以下问题:当翻板转动角度小时,粮食容易残留在翻斗内,无法卸出,当翻板转动角度过大时,车辆容易因重心不稳会导致车辆倾翻;车辆在朝储料框定点卸粮过程中,粮食堆积在储料框一处时,会出现溢出的现象,造成粮食的浪费。A utility model patent with the application number CN2021211709854 discloses a heavy-duty hydraulic flap unloading grain equipment; the patent can measure the full load weight of the grain transport vehicle when the grain transport vehicle is not unloaded through the weighing platform and the load cell, and measure the grain transport vehicle has been loaded. In the unloaded state when unloading grain, the unloading and weighing are combined at the same station, and it is no longer necessary for the grain transport vehicle to drive into the weighbridge twice for weighing, avoiding congestion of the grain transport vehicle at the weighbridge weighing place, and improving the overall The grain unloading efficiency is high, and it can also assist the driver to accurately drive the grain transport vehicle to the flap and weighing platform through the tire indicator belt, which is conducive to the correct placement of the grain transport vehicle on the weighing platform; however, the patent still has the following problems : When the turning angle of the flap is small, the grain is likely to remain in the tipping bucket and cannot be unloaded. When the turning angle of the flap is too large, the vehicle is likely to tip over due to the unstable center of gravity; In the process, when the grain is piled up in one place of the storage frame, there will be overflow phenomenon, resulting in waste of grain.
发明内容Contents of the invention
本发明的目的在于提供一种汽车翻板卸粮设备,解决以下技术问题:(1)翻板转动角度过大时,车辆容易因重心不稳会导致车辆倾翻;(2)车辆定点卸粮会出现溢出的现象。The purpose of the present invention is to provide a kind of equipment for unloading grain with the turning plate of the car, which solves the following technical problems: (1) when the turning angle of the turning plate is too large, the vehicle is likely to tip over due to the unstable center of gravity; (2) the vehicle unloads grain at a fixed point Overflow will occur.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种汽车翻板卸粮设备,包括承载板,所述承载板转动安装于底座顶部固定安装的两个固定板之间,所述承载板上两侧对称开设有移动槽,两个所述移动槽两侧均连通有滑动槽,两个所述移动槽上均设置有移动机构,所述移动机构的移动座两端均固定连接有滑动座,所述移动座上开设的固定槽内设置有限位组件;所述限位组件上的第二限位挡板转动安装于限位杆上,所述固定槽内两侧对称开设有限位槽,所述限位杆滑动安装于两个限位槽之间,所述移动座内固定安装的第二液压缸活塞杆固定连接于限位杆上,所述限位杆底部固定安装的限位板一侧转动安装有移动气缸,所述移动气缸活塞杆转动连接于第二限位挡板一侧。An automobile flap unloading equipment, comprising a bearing plate, the bearing plate is rotatably installed between two fixed plates fixedly installed on the top of the base, and the two sides of the bearing plate are symmetrically provided with moving grooves, and the two moving Both sides of the groove are connected with sliding grooves, and a moving mechanism is arranged on the two moving grooves. Both ends of the moving seat of the moving mechanism are fixedly connected with sliding seats. Position assembly; the second limit baffle plate on the limit component is rotatably installed on the limit rod, and the two sides of the fixed groove are symmetrically provided with limit slots, and the limit rod is slidably installed in the two limit slots Between, the piston rod of the second hydraulic cylinder fixedly installed in the moving seat is fixedly connected to the limit rod, and the limit plate fixedly installed at the bottom of the limit rod is rotatably installed with a moving cylinder on one side, and the piston of the moving cylinder The rod is rotatably connected to one side of the second limit baffle.
进一步的,所述承载板上两侧对称设置有驱动机构,所述驱动机构包括驱动丝杠和驱动杆,所述驱动丝杠和驱动杆均贯穿设置于两个移动槽同侧的滑动槽内,所述驱动丝杠转动安装于承载板内,所述驱动杆固定安装于承载板内。Further, a driving mechanism is arranged symmetrically on both sides of the bearing plate, and the driving mechanism includes a driving screw and a driving rod, and the driving screw and the driving rod are both penetrated and arranged in sliding grooves on the same side of the two moving grooves , the driving screw is rotatably installed in the bearing plate, and the driving rod is fixedly installed in the bearing plate.
进一步的,所述承载板一侧固定安装的驱动电机输出轴固定连接于驱动丝杠端部。Further, the output shaft of the drive motor fixedly installed on one side of the bearing plate is fixedly connected to the end of the drive screw.
进一步的,两个所述滑动座与两个所述驱动机构一一对应,所述滑动座螺纹连接于驱动丝杠上,且滑动座滑动安装于驱动杆上。Further, the two sliding seats correspond to the two driving mechanisms one by one, the sliding seats are threadedly connected to the driving screw, and the sliding seats are slidably installed on the driving rod.
进一步的,两个滑动座分别与移动槽两侧的滑动槽之间滑动连接,所述移动座与移动槽之间滑动连接。Further, the two sliding seats are respectively slidably connected to the sliding grooves on both sides of the moving groove, and the moving seats are slidably connected to the moving groove.
进一步的,所述底座两侧均转动安装有第一液压缸,两个所述第一液压缸活塞杆分别转动安装于承载板两侧安装的固定架上。Further, the first hydraulic cylinder is rotatably installed on both sides of the base, and the two piston rods of the first hydraulic cylinder are respectively rotatably installed on the fixing frames installed on both sides of the bearing plate.
进一步的,所述移动座一端固定安装有第一限位挡板。Further, a first limit baffle is fixedly installed at one end of the moving base.
进一步的,所述底座顶部两侧固定安装有若干支撑杆,若干支撑杆与承载板底部抵接配合。Further, several support rods are fixedly installed on both sides of the top of the base, and the several support rods abut and cooperate with the bottom of the bearing plate.
本发明的有益效果:Beneficial effects of the present invention:
本发明的一种汽车翻板卸粮设备,通过在承载板上设置可以移动的移动座,可移动的移动座用于调整车辆在承载板上的位置,方便车辆的均匀卸粮至储料框内,避免定点卸粮造成储料框内的粮食溢出,造成粮食的浪费;通过在移动座上设置固定的第一限位挡板和可移动的第二限位挡板,第二限位挡板用于抵紧车辆的前轮,可移动的第二限位挡板便于抵紧不同长度车身的车辆轮胎,第一限位挡板用于抵紧车辆后轮,第一限位挡板和第二限位挡板使得承载板在翻转大角度时,车辆更加稳定,避免承载板转动角度过大时,车辆因重心不稳导致车辆倾翻,同时使得移动座在移动时,车辆更加稳固。The vehicle flap unloading equipment of the present invention is provided with a movable moving seat on the carrying plate, and the movable moving seat is used to adjust the position of the vehicle on the carrying plate, so as to facilitate the uniform unloading of the grain from the vehicle to the storage frame In order to avoid the overflow of the grain in the storage frame caused by fixed-point unloading of grain, resulting in waste of grain; by setting a fixed first limit baffle and a movable second limit baffle on the mobile seat, the second limit baffle The plate is used to press against the front wheels of the vehicle, the movable second limit baffle is convenient for pressing against vehicle tires of different lengths, the first limit baffle is used to press against the rear wheels of the vehicle, the first limit baffle and The second limit baffle makes the vehicle more stable when the load plate is overturned at a large angle, avoiding the overturning of the vehicle due to an unstable center of gravity when the load plate is turned over a large angle, and at the same time makes the vehicle more stable when the mobile seat is moving.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明一种汽车翻板卸粮设备的结构示意图;Fig. 1 is the structural representation of a kind of car flap unloading grain equipment of the present invention;
图2是本发明承载板的结构示意图;Fig. 2 is a schematic structural view of a bearing plate of the present invention;
图3是本发明驱动机构的结构示意图;Fig. 3 is the structural representation of driving mechanism of the present invention;
图4是本发明移动座的结构示意图;Fig. 4 is the structural representation of mobile seat of the present invention;
图5是本发明限位组件的结构示意图。Fig. 5 is a schematic structural view of the limiting assembly of the present invention.
图中:1、底座;11、固定板;12、支撑杆;13、第一液压缸;2、承载板;21、固定架;22、移动槽;23、滑动槽;3、驱动机构;31、驱动杆;32、驱动丝杠;33、驱动电机;4、移动机构;41、移动座;42、滑动座;43、第一限位挡板;44、固定槽;45、限位组件;451、第二限位挡板;452、限位杆;453、第二液压缸;454、移动气缸;455、限位板;46、限位槽。In the figure: 1. base; 11. fixed plate; 12. support rod; 13. first hydraulic cylinder; 2. bearing plate; 21. fixed frame; 22. moving slot; 23. sliding slot; , driving rod; 32, driving screw; 33, driving motor; 4, moving mechanism; 41, moving seat; 42, sliding seat; 43, first limit baffle; 44, fixed groove; 45, limit assembly; 451, the second limit baffle; 452, the limit rod; 453, the second hydraulic cylinder; 454, the moving cylinder; 455, the limit plate; 46, the limit groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
请参阅图1-图5所示,本发明为一种汽车翻板卸粮设备,包括承载板2,承载板2用于承载车辆,承载板2设置于底座1上,底座1顶部一侧固定安装有两个固定板11,承载板2转动安装于两个固定板11之间,底座1顶部两侧固定安装有若干支撑杆12,若干支撑杆12与承载板2底部抵接配合,若干支撑杆12用于支撑承载板2,使得承载板2可以平行设置于底座1顶部,方便车辆驶入与驶出,承载板2两侧均固定安装有固定架21,底座1两侧均转动安装有第一液压缸13,两个第一液压缸13活塞杆分别转动安装于两个固定架21上,当车辆开始卸粮作业时,启动第一液压缸13,第一液压缸13活塞杆带动固定架21向上移动,进而带动承载板2在固定板11上转动,使得车辆倾斜,同时车辆开始卸粮作业。Please refer to Fig. 1-Fig. 5, the present invention is a kind of vehicle flap unloading equipment, which includes a
参阅图3,承载板2上两侧对称开设有移动槽22,两个移动槽22两侧均连通有滑动槽23,承载板2上两侧对称设置有驱动机构3,驱动机构3包括驱动丝杠32、驱动杆31和驱动电机33,驱动丝杠32和驱动杆31均贯穿设置于两个移动槽22同侧的滑动槽23内,驱动丝杠32转动安装于承载板2内,驱动杆31固定安装于承载板2内,承载板2一侧固定安装有驱动电机33,驱动电机33输出轴固定连接于驱动丝杠32端部。Referring to Fig. 3, the two sides of the
参阅图3和图4,两个移动槽22上均设置有移动机构4,移动机构4包括移动座41,移动座41两端均固定连接有滑动座42,两个滑动座42分别与移动槽22两侧的滑动槽23之间滑动连接,移动座41与移动槽22之间滑动连接,两个滑动座42与两个驱动机构3一一对应,滑动座42螺纹连接于驱动丝杠32上,且滑动安装于驱动杆31上;移动座41一端固定安装有第一限位挡板43,第一限位挡板43用于抵紧车辆后轮,移动座41上开设有固定槽44,固定槽44的宽度小于车轮的宽度,使用时,启动驱动电机33,驱动电机33带动驱动丝杠32转动,驱动丝杠32带动滑动座42在驱动杆31上滑动,可移动的移动座41用于调整车辆在承载板2上的位置,方便车辆的均匀卸粮至储料框内,避免定点卸粮造成储料框内的粮食溢出,造成粮食的浪费;Referring to Fig. 3 and Fig. 4, two
参阅图5,固定槽44内设置有限位组件45,限位组件45包括第二限位挡板451,第二限位挡板451转动安装于限位杆452上,第二限位挡板451用于抵紧车辆的前轮,可移动的第二限位挡板451便于抵紧不同长度车身的车辆轮胎,适应不同类型的车辆,固定槽44内两侧对称设置有限位槽46,限位杆452滑动安装于两个限位槽46之间,移动座41内固定安装有第二液压缸453,第二液压缸453活塞杆固定连接于限位杆452上,限位杆452底部固定安装有限位板455,限位板455一侧转动安装有移动气缸454,移动气缸454活塞杆转动连接于第二限位挡板451一侧;使用时,启动第二液压缸453,第二液压缸453活塞杆带动限位杆452在限位槽46内滑动,进而带动第二限位挡板451在固定槽44内移动,当第二限位挡板451移动至车辆前轮处时,启动移动气缸454,移动气缸454带动第二限位挡板451沿着限位杆452转动,使得第二限位挡板451从固定槽44内转出,再次启动第二液压缸453,使得第二限位挡板451侧面将汽车前轮抵紧,第一限位挡板43和第二限位挡板451分别将汽车的后轮和前轮抵紧,使得承载板2在翻转大角度时,车辆更加稳定,避免承载板2转动角度过大时,车辆因重心不稳导致车辆倾翻,同时使得移动座41在移动时,车辆更加稳固。Referring to Fig. 5, a
请参阅图1-图5所示,本实施例的一种汽车翻板卸粮设备的工作过程如下:Please refer to Fig. 1-shown in Fig. 5, the working process of a kind of car flap unloading grain equipment of the present embodiment is as follows:
步骤一:将装有粮食的车辆驶入承载板2上,并将车轮行驶至两个移动座41上,使得车辆的后轮抵紧于第一限位挡板43上;Step 1: drive the vehicle loaded with grain onto the
步骤二:启动第二液压缸453,第二液压缸453活塞杆带动限位杆452在限位槽46内滑动,进而带动第二限位挡板451在固定槽44内移动,当第二限位挡板451移动至车辆前轮处时,启动移动气缸454,移动气缸454带动第二限位挡板451沿着限位杆452转动,使得第二限位挡板451从固定槽44内转出,再次启动第二液压缸453,使得第二限位挡板451侧面将汽车前轮抵紧,第一限位挡板43和第二限位挡板451分别将汽车的后轮和前轮抵紧,避免承载板2转动角度过大,车辆重心不稳,导致车辆倾翻;Step 2: start the second
步骤三:启动驱动电机33,驱动电机33带动驱动丝杠32转动,驱动丝杠32带动滑动座42在驱动杆31上滑动,调节车辆在承载板2上的位置,方便车辆的均匀卸粮至储料框内;Step 3: start the
步骤四:启动第一液压缸13,第一液压缸13活塞杆带动固定架21向上移动,进而带动承载板2在固定板11上转动,使得车辆倾斜,同时车辆开始卸粮作业。Step 4: start the first
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content described is only a preferred embodiment of the present invention, and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the application scope of the present invention shall still belong to the scope covered by the patent of the present invention.
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