CN115319888A - Processing equipment and method for basalt fiber composite integrated wallboard - Google Patents
Processing equipment and method for basalt fiber composite integrated wallboard Download PDFInfo
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- 238000012545 processing Methods 0.000 title claims abstract description 34
- 229920002748 Basalt fiber Polymers 0.000 title claims abstract description 27
- 239000002131 composite material Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000006243 chemical reaction Methods 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims description 58
- 238000000227 grinding Methods 0.000 claims description 42
- 238000000926 separation method Methods 0.000 claims description 27
- 238000005192 partition Methods 0.000 claims description 21
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000003801 milling Methods 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims 2
- 238000000429 assembly Methods 0.000 claims 2
- 238000013461 design Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000835 fiber Substances 0.000 description 4
- 238000005054 agglomeration Methods 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910000629 Rh alloy Inorganic materials 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- PXXKQOPKNFECSZ-UHFFFAOYSA-N platinum rhodium Chemical compound [Rh].[Pt] PXXKQOPKNFECSZ-UHFFFAOYSA-N 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Crushing And Grinding (AREA)
- Artificial Filaments (AREA)
Abstract
Description
技术领域technical field
本发明涉及玄武岩纤维复合墙板加工设备技术领域,更具体地说,本发明涉及一种玄武岩纤维复合一体墙板的加工设备及方法。The invention relates to the technical field of basalt fiber composite wallboard processing equipment, more specifically, the invention relates to a processing equipment and method for a basalt fiber composite wallboard.
背景技术Background technique
纤维墙板又名密度板,是以木制纤维或其他植物素纤维为原料,施加脲醛树脂或其他适用的胶粘剂制成的人造板,而玄武岩纤维是一种具有非常优异特性的材料,其成型机理为以天然玄武岩拉制而成的连续的纤维。具体为玄武岩石料在1450℃~1500℃的条件下进行熔融,然后经过铂铑合金拉丝漏板高速拉制,这样就形成了连续的纤维。Fiber wallboard, also known as density board, is a wood-based panel made of wood fiber or other vegetable fiber, applied with urea-formaldehyde resin or other suitable adhesives, and basalt fiber is a material with very excellent properties. The mechanism is a continuous fiber drawn from natural basalt. Specifically, the basalt rock is melted at a temperature of 1450°C to 1500°C, and then drawn through a platinum-rhodium alloy drawing bushing at high speed, thus forming continuous fibers.
专利申请公布号CN113771215A发明专利公开了一种玄武岩纤维掺入陶粒混凝土墙板的加工设备及方法,其包括混合筒、加料组件和封闭结构;通过两组对称设置的第一固定筒和第二固定筒,这样就能够交替地完成对于纤维材料的接取工作,同时完成对于纤维材料撒入到混合筒内的工作。并且,当第一固定筒进行接料的时候,则第二固定筒正好在进行放料,由此进一步提升效率。并且,通过升降筒的升降作用而与固定筒的配合,就可以轻松地实现对于固定量的调节,通过这种调节作用而改变需要接取的物料的量和加入到混合筒内的物料的量。另外,无需使用阀门,通过上旋转盘的顶面壁就可以自动对于存放箱的下口的封闭作用,而当固定筒移动至下口的位置的时候自动完成接料动作。Patent application publication number CN113771215A invention patent discloses a processing equipment and method for basalt fiber mixed with ceramsite concrete wallboard, which includes a mixing cylinder, a feeding assembly and a closed structure; through two groups of symmetrically arranged first fixing cylinders and second The cylinder is fixed, so that the receiving work of the fiber material can be completed alternately, and the work of scattering the fiber material into the mixing cylinder can be completed at the same time. Moreover, when the first fixed cylinder is receiving materials, the second fixed cylinder is just discharging materials, thereby further improving efficiency. In addition, through the lifting action of the lifting cylinder and the cooperation with the fixed cylinder, the adjustment of the fixed amount can be easily realized. Through this adjustment, the amount of the material to be picked up and the amount of the material added to the mixing cylinder can be changed. . In addition, without using a valve, the top wall of the upper rotating disk can automatically close the lower opening of the storage box, and when the fixed cylinder moves to the position of the lower opening, the material receiving action is automatically completed.
但是上述技术方案在使用时存在一定的弊端,例如搅拌结构包括搅拌电机、连接板、搅拌主轴和搅拌侧板,连接板架设在混合筒的顶部开口,搅拌电机安装在连接板上且与搅拌主轴连接,搅拌主轴上设置多个搅拌侧板,这样仅仅是通过电机驱动搅拌主轴带动搅拌侧板进行搅拌混合,但是复合墙板在制造时会添加多种不同的原料,不同的原料混合在一起时,会用于化学反应的原因而结块,同时内部还残留有气泡,仅仅通过搅拌侧板进行搅拌很难对结块的物料分散,导致后续墙板制造的质量较差,且在墙板不同地方还会由于气泡的原因而产生空包,在使用时存在一定的局限性。However, there are certain disadvantages in the above-mentioned technical solution in use. For example, the stirring structure includes a stirring motor, a connecting plate, a stirring main shaft and a stirring side plate. Connection, multiple stirring side plates are set on the stirring main shaft, so that only the motor drives the stirring main shaft to drive the stirring side plates for stirring and mixing, but the composite wallboard will add a variety of different raw materials during manufacture, and when different raw materials are mixed together , it will be agglomerated due to chemical reaction, and there are still air bubbles inside. It is difficult to disperse the agglomerated material only by stirring the side plate, resulting in poor quality of subsequent wallboard manufacturing, and different wallboards There will also be empty bags due to air bubbles in some places, and there are certain limitations in use.
发明内容Contents of the invention
为了克服现有技术的上述缺陷,本发明的实施例提供一种玄武岩纤维复合一体墙板的加工设备及方法,通过各个结构的相应配合使用,整体设计简单,结构合理,能够对物料进行聚拢,使其在进行加工时的效率更快,混合效果更好,同时避免不同的原料在进行混合时由于化学反应的原因而产生气泡,避免物料结块,同时方便后续工作人员将混合完成的原料取下进行后续加工,确保后续墙板在生产时的质量,方便使用的同时具有良好的实用性,以解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, the embodiment of the present invention provides a processing equipment and method for a basalt fiber composite wallboard. Through the corresponding use of each structure, the overall design is simple, the structure is reasonable, and the materials can be gathered. It makes the processing efficiency faster and the mixing effect better. At the same time, it avoids the generation of air bubbles due to chemical reactions when different raw materials are mixed, avoids material agglomeration, and facilitates follow-up staff to take out the mixed raw materials. Subsequent processing is carried out to ensure the quality of subsequent wallboards during production, which is convenient to use and has good practicability, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种玄武岩纤维复合一体墙板的加工设备,包括支撑板,所述支撑板的顶部设置有振动搅拌混合机构,所述振动搅拌混合机构的底部设置有对向撵磨组件;In order to achieve the above object, the present invention provides the following technical solutions: a processing equipment for basalt fiber composite wallboard, including a support plate, the top of the support plate is provided with a vibration stirring mixing mechanism, and the bottom of the vibration stirring mixing mechanism is provided There are opposing grinding components;
所述振动搅拌混合机构包括设置在支撑板顶部的混合筒,所述混合筒的底部设置有截面形状设置为锥形的聚拢斗,所述混合筒的中部设置有限位盘,所述限位盘的底部活动连接有转轴,所述转轴的外侧设置有多个混合组件;The vibration stirring mixing mechanism includes a mixing cylinder arranged on the top of the support plate, the bottom of the mixing cylinder is provided with a conical gathering bucket, the middle of the mixing cylinder is provided with a limit plate, and the limit plate A rotating shaft is movably connected to the bottom of the rotating shaft, and a plurality of mixing components are arranged on the outside of the rotating shaft;
所述对向撵磨组件包括固定设置在聚拢斗底部的托板,所述托板的底部活动连接有内腔截面设置为锥形的上撵块,所述上撵块的底部设置有截面形状设置为锥形的下撵块,所述上撵块的底部开设有分隔腔室。The opposing grinding assembly includes a support plate fixed at the bottom of the gathering bucket, the bottom of the support plate is movably connected with an upper block with a tapered inner cavity section, and the bottom of the upper block is provided with a cross-sectional shape It is set as a tapered lower throwing block, and the bottom of the upper throwing block is provided with a partition chamber.
在一个优选地实施方式中,所述混合组件包括;In a preferred embodiment, the mixing assembly includes;
撵磨搅拌块,所述撵磨搅拌块的数量设置为多个,多个所述撵磨搅拌块均沿着转轴的轴心点圆周分布在转轴的外侧,所述撵磨搅拌块的底部与聚拢斗的内壁相接触;Grinding and stirring blocks, the number of said grinding and agitating blocks is set to be multiple, and a plurality of said grinding and agitating blocks are distributed on the outer side of the rotating shaft along the axis point circle of the rotating shaft, and the bottom of said grinding and agitating blocks is connected with The inner walls of the gathering bucket are in contact;
限位筒,所述限位筒的数量设置为多个,且多个所述限位筒分布固定设置在撵磨搅拌块的顶部;Limiting cylinders, the number of the limiting cylinders is set to be multiple, and the plurality of limiting cylinders are distributed and fixedly arranged on the top of the grinding and stirring block;
振动棒,所述振动棒的数量设置为多个,且多个所述振动棒分别设置在限位筒内并与限位筒和活动连接。Vibrating rods, the number of the vibrating rods is set to be multiple, and the multiple vibrating rods are respectively arranged in the limiting cylinder and are movably connected with the limiting cylinder.
在一个优选地实施方式中,所述混合组件还包括;In a preferred embodiment, the mixing assembly also includes;
复位弹簧,所述复位弹簧的数量设置为多个,且多个所述复位弹簧分别设置在限位筒和振动棒之间,所述复位弹簧的两端分别与振动棒的底部以及限位筒的内壁固定连接;Return spring, the quantity of described return spring is set to a plurality of, and a plurality of described return springs are respectively arranged between the limiting cylinder and the vibrating rod, and the two ends of the returning spring are respectively connected to the bottom of the vibrating rod and the limiting cylinder The inner wall of the fixed connection;
弧形导流板,所述弧形导流板的数量设置为多个,且多个所述弧形导流板分别沿着振动棒的轴心点圆周分布在振动棒的外侧。The number of arc-shaped deflectors is multiple, and the plurality of arc-shaped deflectors are respectively distributed on the outside of the vibrating rod along the circumference of the pivot point of the vibrating rod.
在一个优选地实施方式中,所述混合组件还包括第一振动球,所述第一振动球设置在振动棒的端部并与振动棒活动连接,所述限位盘的底部且沿着限位盘的轴心点圆周分布有多个第二振动球,所述第二振动球和第一振动球的截面形状均设置为球形,所述限位盘的外侧固定设置有多个分别与混合筒相连接的支撑横杆。In a preferred embodiment, the mixing assembly further includes a first vibrating ball, the first vibrating ball is arranged at the end of the vibrating rod and is movably connected with the vibrating rod, the bottom of the limiting plate and along the limiting There are a plurality of second vibrating balls distributed around the pivot point of the positioning plate, the cross-sectional shapes of the second vibrating balls and the first vibrating balls are spherical, and the outer side of the limiting plate is fixed with a plurality of mixing and mixing balls. The support bar connected to the cylinder.
在一个优选地实施方式中,所述对向撵磨组件还包括;In a preferred embodiment, the opposing grinding assembly further includes;
分隔腔圈,所述分隔腔圈设置在下撵块的顶部并与下撵块活动连接,所述分隔腔圈与分隔腔室相匹配,所述分隔腔圈的顶部延伸至分隔腔室内;A partition ring, the partition ring is arranged on the top of the lower block and is movably connected with the lower block, the partition ring matches the partition chamber, and the top of the partition ring extends into the partition chamber;
液压组件,所述液压组件的数量设置为多个,多个所述液压组件均通过螺栓安装在支撑板的顶部;Hydraulic components, the number of the hydraulic components is set to be multiple, and the multiple hydraulic components are installed on the top of the support plate through bolts;
支撑滑圈,所述支撑滑圈设置在下撵块的底部并与下撵块滑动连接,且液压组件的输出端与支撑滑圈固定连接;A support slip ring, the support slip ring is arranged at the bottom of the lower thrust block and is slidably connected with the lower thrust block, and the output end of the hydraulic component is fixedly connected with the support slip ring;
第一驱动马达,所述第一驱动马达设置在支撑板的顶部,所述转轴的底部与第一驱动马达的输出端固定连接。A first drive motor, the first drive motor is arranged on the top of the support plate, and the bottom of the rotating shaft is fixedly connected with the output end of the first drive motor.
在一个优选地实施方式中,所述对向撵磨组件还包括;In a preferred embodiment, the opposing grinding assembly further includes;
加强延伸板,所述加强延伸板设置在托板的顶部表面一侧并通过螺栓与托板可拆卸连接;A reinforced extension plate, which is arranged on one side of the top surface of the supporting plate and is detachably connected to the supporting plate by bolts;
第二驱动马达,所述第二驱动马达设置在加强延伸板的顶部,所述第二驱动马达的输出端设置有齿轮;A second drive motor, the second drive motor is arranged on the top of the reinforced extension plate, and the output end of the second drive motor is provided with a gear;
齿圈,所述齿圈套设在上撵块的外侧并与上撵块固定连接,所述齿轮与齿圈相啮合。The ring gear is sleeved on the outer side of the upper block and fixedly connected with the upper block, and the gear meshes with the ring gear.
在一个优选地实施方式中,所述下撵块与转轴滑动连接,且转轴的表面固定设置有用于转轴驱动下撵块旋转的导向滑块,所述托板和上撵块与转轴活动连接。In a preferred embodiment, the lower throwing block is slidably connected to the rotating shaft, and the surface of the rotating shaft is fixedly provided with a guide slider for the rotating shaft to drive the lower throwing block to rotate, and the supporting plate and the upper throwing block are movably connected to the rotating shaft.
一种玄武岩纤维复合一体墙板加工设备的使用方法,包括以下步骤;A method for using basalt fiber composite wallboard processing equipment, comprising the following steps;
步骤一,首先工作人员将本发明所制得的加工设备根据实际使用需求安装在玄武岩纤维复合一体墙板生产的工厂内,在对玄武岩纤维复合一体墙板生产时,先通过液压组件启动,液压组件的输出端驱动支撑滑圈带动下撵块与分隔腔圈发生位移,并使得分隔腔圈卡入分隔腔室内,使得上撵块和下撵块密封,然后工作人员将不同的原料添加至混合筒内,原料会经过聚拢斗的锥形截面向聚拢斗的中部聚拢;
步骤二,然后通过第一驱动马达启动,第一驱动马达的输出端驱动转轴旋转,继而使得转轴外侧的多个撵磨搅拌块同时旋转位移,而撵磨搅拌块在旋转位移时,会带动振动棒与弧形导流板旋转位移,对聚拢斗内不同的原料进行搅拌;Step 2: Start by the first drive motor, the output end of the first drive motor drives the rotating shaft to rotate, and then the multiple grinding and stirring blocks on the outside of the rotating shaft rotate and displace at the same time, and the grinding and stirring blocks will vibrate when they rotate and displace Rod and arc-shaped deflector rotate and shift to stir different raw materials in the gathering bucket;
步骤三,而振动棒沿着转轴的轴心点旋转位移时会与第二振动球向接触,同时由于第二振动球和第一振动球的截面形状均设置为球形,当第一振动球与第二振动球相接触时会经过第二振动球的球形截面弧度推动振动棒向下加压,同时使得复位弹簧压缩;
步骤四,而当第一振动球与第二振动球不接触时,复位弹簧会由于失去第一振动球与第二振动球相接触时所产生的限位,会经过复位弹簧自身的弹力驱动振动棒、弧形导流板和第一振动球复位,同时经过第一振动球与第二振动球的多频率接触以及分离会使得复位弹簧多频率压缩以及回弹,对振动棒和弧形导流板形成振幅,对聚拢斗内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡;
步骤五,而当原料混合搅拌完成之后,会经过托板与上撵块导入上撵块与下撵块之间,通过转轴持续旋转,带动导向滑块旋转位移,继而使得下撵块旋转,同时经过第二驱动马达启动,驱动齿轮旋转,由于齿轮与齿圈相啮合,从而使得齿圈旋转的同时带动上撵块旋转,经过转轴驱动下撵块旋转,使得上撵块和下撵块对向旋转,继而实现对下撵块与上撵块之间的物料再次进行撵磨;
步骤六,而当物料撵磨完成之后,液压组件的输出端回收,带动支撑滑圈与下撵块向下位移,同时使得分隔腔圈从分隔腔室内脱离,而加工完成的原料则会在分隔腔圈内进行存储,后续工作人员只需将混合完成的原料取下进行后续加工。
本发明的技术效果和优点:Technical effect and advantage of the present invention:
1、本发明通过液压组件启动,液压组件的输出端驱动支撑滑圈带动下撵块与分隔腔圈发生位移,并使得分隔腔圈卡入分隔腔室内,使得上撵块和下撵块密封,方便装置进行密封,避免物料在进行搅拌混合时流出,同时撵磨搅拌块的底部与聚拢斗的内壁相接触,方便撵磨搅拌块旋转时会与残留在聚拢斗内壁底部的物料相接触,对物料最先进行撵磨;1. The present invention is started by the hydraulic component, and the output end of the hydraulic component drives the support slip ring to drive the displacement of the lower block and the separation cavity ring, and makes the separation cavity ring snap into the separation cavity, so that the upper block and the lower block are sealed, It is convenient for the device to be sealed to prevent the material from flowing out during stirring and mixing. At the same time, the bottom of the grinding and mixing block is in contact with the inner wall of the gathering bucket, so that when the grinding and mixing block is rotating, it will be in contact with the material remaining at the bottom of the inner wall of the gathering bucket. The material is first grinded;
2、本发明原料导入混合筒内时,会经过聚拢斗的锥形截面向聚拢斗的中部聚拢,同时多个撵磨搅拌块同时旋转位移,带动振动棒与弧形导流板旋转对其进行搅拌混合,而物料在进行搅拌混合的过程中,同时经过第一振动球与第二振动球的多频率接触以及分离会使得复位弹簧多频率压缩以及回弹,对振动棒和弧形导流板形成振幅,对聚拢斗内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡;2. When the raw material of the present invention is introduced into the mixing barrel, it will gather towards the middle of the gathering bucket through the conical section of the gathering bucket, and at the same time, multiple milling and stirring blocks will rotate and displace at the same time, driving the vibrating rod and the arc-shaped deflector to rotate and carry out the process. Stirring and mixing, while the material is in the process of stirring and mixing, the multi-frequency contact and separation of the first vibrating ball and the second vibrating ball at the same time will cause the return spring to compress and rebound at multiple frequencies. Form the amplitude and vibrate and stir the raw materials inside the gathering bucket to avoid the generation of air bubbles due to chemical reactions when different raw materials are mixed;
3、本发明当搅拌混合的原料导入上撵块和下撵块内时,转轴持续旋转,带动导向滑块旋转位移,继而使得下撵块旋转,由于齿轮与齿圈相啮合,从而使得齿圈旋转的同时带动上撵块旋转,使得上撵块和下撵块对向旋转,继而实现对下撵块与上撵块之间的物料再次进行撵磨,避免物料结块,同时方便后续工作人员将混合完成的原料取下进行后续加工;3. In the present invention, when the stirred and mixed raw materials are introduced into the upper block and the lower block, the rotating shaft continues to rotate, which drives the guide slider to rotate and displace, and then makes the lower block rotate. Since the gear meshes with the ring gear, the ring gear While rotating, the upper block is driven to rotate, so that the upper block and the lower block rotate in opposite directions, and then the material between the lower block and the upper block is re-grinded to avoid material agglomeration, and at the same time, it is convenient for follow-up workers Remove the mixed raw materials for subsequent processing;
综上所述,通过各个结构的相应配合使用,整体设计简单,结构合理,原料导入混合筒内时,会经过聚拢斗的锥形截面向聚拢斗的中部聚拢,撵磨搅拌块旋转时会与残留在聚拢斗内壁底部的物料相接触,对物料最先进行撵磨,而物料在进行搅拌混合的过程中,同时经过第一振动球与第二振动球的多频率接触以及分离会使得复位弹簧多频率压缩以及回弹,对振动棒和弧形导流板形成振幅,对聚拢斗内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡,同时经过上撵块和下撵块对向旋转,继而实现对下撵块与上撵块之间的物料再次进行撵磨,避免物料结块,同时方便后续工作人员将混合完成的原料取下进行后续加工,确保后续墙板在生产时的质量,方便使用的同时具有良好的实用性。To sum up, through the corresponding use of various structures, the overall design is simple and the structure is reasonable. When the raw materials are introduced into the mixing barrel, they will gather to the middle of the gathering bucket through the conical section of the gathering bucket. The materials remaining at the bottom of the inner wall of the gathering bucket are in contact with each other, and the materials are firstly ground, while the materials are in the process of stirring and mixing, and the multi-frequency contact and separation of the first vibrating ball and the second vibrating ball at the same time will make the return spring Multi-frequency compression and rebound form the amplitude of the vibrating rod and the arc-shaped deflector, vibrate and stir the raw materials inside the gathering bucket, and avoid the generation of air bubbles due to chemical reactions when different raw materials are mixed. The block and the lower block rotate in opposite directions, and then the material between the lower block and the upper block can be grinded again to avoid material agglomeration, and at the same time, it is convenient for subsequent staff to remove the mixed raw materials for subsequent processing, ensuring The quality of subsequent wallboards during production is convenient to use and has good practicability.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的整体结构俯视图。Fig. 2 is a top view of the overall structure of the present invention.
图3为本发明的整体结构侧视图。Fig. 3 is a side view of the overall structure of the present invention.
图4为本发明的整体结构爆炸图。Fig. 4 is an exploded view of the overall structure of the present invention.
图5为本发明混合筒、聚拢斗、上撵块和齿圈的主视图。Fig. 5 is the front view of the mixing cylinder, gathering bucket, upper throwing block and ring gear of the present invention.
图6为本发明的整体结构剖视图。Fig. 6 is a sectional view of the overall structure of the present invention.
图7为本发明下撵块、转轴、撵磨搅拌块、振动棒和弧形导流板的主视图。Fig. 7 is a front view of the lower throwing block, rotating shaft, grinding and stirring block, vibrating rod and arc deflector of the present invention.
图8为本发明撵磨搅拌块、限位筒、复位弹簧、振动棒和弧形导流板的主视图。Fig. 8 is a front view of the grinding stirring block, the limiting cylinder, the return spring, the vibrating rod and the arc guide plate of the present invention.
图9为本发明转轴和下撵块的示意图。Fig. 9 is a schematic diagram of the rotating shaft and the lower throwing block of the present invention.
附图标记为:1、支撑板;2、混合筒;3、限位盘;4、转轴;5、撵磨搅拌块;6、限位筒;7、复位弹簧;8、振动棒;9、弧形导流板;10、第一振动球;11、第二振动球;12、支撑横杆;13、托板;14、上撵块;15、下撵块;16、分隔腔室;17、分隔腔圈;18、液压组件;19、支撑滑圈;20、第一驱动马达;21、加强延伸板;22、第二驱动马达;23、齿轮;24、齿圈;25、聚拢斗。The reference signs are: 1. support plate; 2. mixing cylinder; 3. limit plate; 4. rotating shaft; 5. grinding and stirring block; 6. limit cylinder; 7. return spring; Arc deflector; 10. First vibrating ball; 11. Second vibrating ball; 12. Supporting bar; 13. Supporting plate; 14. Up block; 15. Down block; 18. Hydraulic components; 19. Support sliding ring; 20. First drive motor; 21. Reinforced extension plate; 22. Second drive motor; 23. Gear; 24. Ring gear;
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如附图1-9所示的一种玄武岩纤维复合一体墙板的加工设备,包括支撑板1,支撑板1的顶部设置有振动搅拌混合机构,振动搅拌混合机构的底部设置有对向撵磨组件;The processing equipment for a basalt fiber composite wallboard as shown in Figures 1-9, includes a
振动搅拌混合机构包括设置在支撑板1顶部的混合筒2,混合筒2的底部设置有截面形状设置为锥形的聚拢斗25,混合筒2的中部设置有限位盘3,限位盘3的底部活动连接有转轴4,转轴4的外侧设置有多个混合组件;The vibrating stirring mixing mechanism includes a
对向撵磨组件包括固定设置在聚拢斗25底部的托板13,托板13的底部活动连接有内腔截面设置为锥形的上撵块14,上撵块14的底部设置有截面形状设置为锥形的下撵块15,上撵块14的底部开设有分隔腔室16。The opposite grinding assembly includes a supporting
参照附图6、7、8所示,混合组件包括;Shown with reference to accompanying drawing 6,7,8, mixing assembly comprises;
撵磨搅拌块5,撵磨搅拌块5的数量设置为多个,多个撵磨搅拌块5均沿着转轴4的轴心点圆周分布在转轴4的外侧,撵磨搅拌块5的底部与聚拢斗25的内壁相接触;Grinding and stirring
限位筒6,限位筒6的数量设置为多个,且多个限位筒6分布固定设置在撵磨搅拌块5的顶部;Limiting
振动棒8,振动棒8的数量设置为多个,且多个振动棒8分别设置在限位筒6内并与限位筒6和活动连接;Vibrating
撵磨搅拌块5和限位筒6均能够起到支撑的作用,方便工作人员安装振动棒8,增加振动棒8安装时的稳定性,同时撵磨搅拌块5的底部与聚拢斗25的内壁相接触,方便撵磨搅拌块5旋转时会与残留在聚拢斗25内壁底部的物料相接触,对物料最先进行撵磨。Both the grinding
参照附图6、7、8所示,混合组件还包括;Shown with reference to accompanying drawing 6,7,8, mixing assembly also includes;
复位弹簧7,复位弹簧7的数量设置为多个,且多个复位弹簧7分别设置在限位筒6和振动棒8之间,复位弹簧7的两端分别与振动棒8的底部以及限位筒6的内壁固定连接;Back-moving
弧形导流板9,弧形导流板9的数量设置为多个,且多个弧形导流板9分别沿着振动棒8的轴心点圆周分布在振动棒8的外侧;Arc-shaped
复位弹簧7的设置,方便振动棒8受力位移时使得复位弹簧7压缩,在经过复位弹簧7自身的弹力驱动振动棒8复位,方便振动棒8与弧形导流板9形成振幅,同时经过弧形导流板9的设置,增加振动棒8与物料之间的阻力,从而增加了物料在进行混合搅拌时的效率以及效果。The setting of the
参照附图1、2、4、6、7、8所示,混合组件还包括第一振动球10,第一振动球10设置在振动棒8的端部并与振动棒8活动连接,限位盘3的底部且沿着限位盘3的轴心点圆周分布有多个第二振动球11,第二振动球11和第一振动球10的截面形状均设置为球形,限位盘3的外侧固定设置有多个分别与混合筒2相连接的支撑横杆12,支撑横杆12能够对限位盘3起到支撑的作用,方便工作人员将限位盘3安装在混合筒2内,同时经过第一振动球10与第二振动球11的相互配合使用,且第一振动球10与第二振动球11的截面形状均设置为球形,方便第一振动球10位移时经过第二振动球11的球形截面弧度,并经过复位弹簧7的有弹性往复位移,从而方便振动棒8与弧形导流板9能够形成振幅,方便对聚拢斗25内物料进行混合搅拌的同时进行振动。Referring to accompanying
参照附图3、4、6所示,对向撵磨组件还包括;Referring to the accompanying
分隔腔圈17,分隔腔圈17设置在下撵块15的顶部并与下撵块15活动连接,分隔腔圈17与分隔腔室16相匹配,分隔腔圈17的顶部延伸至分隔腔室16内;
液压组件18,液压组件18的数量设置为多个,多个液压组件18均通过螺栓安装在支撑板1的顶部;
支撑滑圈19,支撑滑圈19设置在下撵块15的底部并与下撵块15滑动连接,且液压组件18的输出端与支撑滑圈19固定连接;
第一驱动马达20,第一驱动马达20设置在支撑板1的顶部,转轴4的底部与第一驱动马达20的输出端固定连接;The
液压组件18能够起到支撑的作用,方便液压组件18的输出端延伸时,驱动支撑滑圈19发生位移,从而使得下撵块15发生位移,使得下撵块15向上撵块14靠近,从而使得分隔腔圈17插入分隔腔室16内,而第一驱动马达20则能够起到驱动的作用,方便第一驱动马达20启动时驱动转轴4旋转,方便带动各个结构旋转位移,实现对物料的搅拌。The
参照附图2、3、4、5、6所示,对向撵磨组件还包括;Referring to accompanying
加强延伸板21,加强延伸板21设置在托板13的顶部表面一侧并通过螺栓与托板13可拆卸连接;Reinforced
第二驱动马达22,第二驱动马达22设置在加强延伸板21的顶部,第二驱动马达22的输出端设置有齿轮23;The
齿圈24,齿圈24套设在上撵块14的外侧并与上撵块14固定连接,齿轮23与齿圈24相啮合;The
加强延伸板21能够起到支撑的作用,方便安装第二驱动马达22,同时齿轮23与齿圈24相啮合,方便齿轮23旋转时驱动齿圈24旋转,从而使得上撵块14旋转,对上撵块14和下撵块15之间的物料进行撵磨。The reinforced
参照附图3、6、9、7所示,下撵块15与转轴4滑动连接,且转轴4的表面固定设置有用于转轴4驱动下撵块15旋转的导向滑块,托板13和上撵块14与转轴4活动连接,导向滑块的设置,方便液压组件18输出端驱动下撵块15位移时,转轴4旋转带动导向滑块旋转,继而使得下撵块15旋转,同时托板13和上撵块14与转轴4活动连接,方便转轴4旋转时与托板13和上撵块14不干涉。Referring to accompanying
一种玄武岩纤维复合一体墙板加工设备的使用方法,包括以下步骤;A method for using basalt fiber composite wallboard processing equipment, comprising the following steps;
步骤一,首先工作人员将本发明所制得的加工设备根据实际使用需求安装在玄武岩纤维复合一体墙板生产的工厂内,在对玄武岩纤维复合一体墙板生产时,先通过液压组件18启动,液压组件18的输出端驱动支撑滑圈19带动下撵块15与分隔腔圈17发生位移,并使得分隔腔圈17卡入分隔腔室16内,使得上撵块14和下撵块15密封,然后工作人员将不同的原料添加至混合筒2内,原料会经过聚拢斗25的锥形截面向聚拢斗25的中部聚拢;
步骤二,然后通过第一驱动马达20启动,第一驱动马达20的输出端驱动转轴4旋转,继而使得转轴4外侧的多个撵磨搅拌块5同时旋转位移,而撵磨搅拌块5在旋转位移时,会带动振动棒8与弧形导流板9旋转位移,对聚拢斗25内不同的原料进行搅拌;
步骤三,而振动棒8沿着转轴4的轴心点旋转位移时会与第二振动球11向接触,同时由于第二振动球11和第一振动球10的截面形状均设置为球形,当第一振动球10与第二振动球11相接触时会经过第二振动球11的球形截面弧度推动振动棒8向下加压,同时使得复位弹簧7压缩;
步骤四,而当第一振动球10与第二振动球11不接触时,复位弹簧7会由于失去第一振动球10与第二振动球11相接触时所产生的限位,会经过复位弹簧7自身的弹力驱动振动棒8、弧形导流板9和第一振动球10复位,同时经过第一振动球10与第二振动球11的多频率接触以及分离会使得复位弹簧7多频率压缩以及回弹,对振动棒8和弧形导流板9形成振幅,对聚拢斗25内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡;
步骤五,而当原料混合搅拌完成之后,会经过托板13与上撵块14导入上撵块14与下撵块15之间,通过转轴4持续旋转,带动导向滑块旋转位移,继而使得下撵块15旋转,同时经过第二驱动马达22启动,驱动齿轮23旋转,由于齿轮23与齿圈24相啮合,从而使得齿圈24旋转的同时带动上撵块14旋转,经过转轴4驱动下撵块15旋转,使得上撵块14和下撵块15对向旋转,继而实现对下撵块15与上撵块14之间的物料再次进行撵磨;
步骤六,而当物料撵磨完成之后,液压组件18的输出端回收,带动支撑滑圈19与下撵块15向下位移,同时使得分隔腔圈17从分隔腔室16内脱离,而加工完成的原料则会在分隔腔圈17内进行存储,后续工作人员只需将混合完成的原料取下进行后续加工。Step 6: After the grinding of the material is completed, the output end of the
本发明工作原理:首先工作人员将本发明所制得的加工设备根据实际使用需求安装在玄武岩纤维复合一体墙板生产的工厂内,在对玄武岩纤维复合一体墙板生产时,先通过液压组件18启动,液压组件18的输出端驱动支撑滑圈19带动下撵块15与分隔腔圈17发生位移,并使得分隔腔圈17卡入分隔腔室16内,使得上撵块14和下撵块15密封,然后工作人员将不同的原料添加至混合筒2内,原料会经过聚拢斗25的锥形截面向聚拢斗25的中部聚拢,然后通过第一驱动马达20启动,第一驱动马达20的输出端驱动转轴4旋转,继而使得转轴4外侧的多个撵磨搅拌块5同时旋转位移,而撵磨搅拌块5在旋转位移时,会带动振动棒8与弧形导流板9旋转位移,对聚拢斗25内不同的原料进行搅拌;The working principle of the present invention: first, the staff installs the processing equipment prepared by the present invention in the factory for the production of basalt fiber composite wallboard according to the actual use requirements. Start, the output end of the
而振动棒8沿着转轴4的轴心点旋转位移时会与第二振动球11向接触,同时由于第二振动球11和第一振动球10的截面形状均设置为球形,当第一振动球10与第二振动球11相接触时会经过第二振动球11的球形截面弧度推动振动棒8向下加压,同时使得复位弹簧7压缩,而当第一振动球10与第二振动球11不接触时,复位弹簧7会由于失去第一振动球10与第二振动球11相接触时所产生的限位,会经过复位弹簧7自身的弹力驱动振动棒8、弧形导流板9和第一振动球10复位,同时经过第一振动球10与第二振动球11的多频率接触以及分离会使得复位弹簧7多频率压缩以及回弹,对振动棒8和弧形导流板9形成振幅,对聚拢斗25内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡;When the vibrating
而当原料混合搅拌完成之后,会经过托板13与上撵块14导入上撵块14与下撵块15之间,通过转轴4持续旋转,带动导向滑块旋转位移,继而使得下撵块15旋转,同时经过第二驱动马达22启动,驱动齿轮23旋转,由于齿轮23与齿圈24相啮合,从而使得齿圈24旋转的同时带动上撵块14旋转,经过转轴4驱动下撵块15旋转,使得上撵块14和下撵块15对向旋转,继而实现对下撵块15与上撵块14之间的物料再次进行撵磨,撵磨完成之后,液压组件18的输出端回收,带动支撑滑圈19与下撵块15向下位移,同时使得分隔腔圈17从分隔腔室16内脱离,而加工完成的原料则会在分隔腔圈17内进行存储,后续工作人员只需将混合完成的原料取下进行后续加工。After the mixing and stirring of the raw materials is completed, it will be introduced between the
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last few points should be explained: First, in the description of this application, it should be explained that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, which can be mechanical connection Or electrical connection, it can also be the internal communication of two components, it can be directly connected, "up", "down", "left", "right", etc. are only used to indicate the relative positional relationship, when the absolute position of the object being described Change, the relative positional relationship may change;
其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved, and other structures can refer to the usual design. In the case of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention within the scope of protection.
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