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CN115319888A - Processing equipment and method for basalt fiber composite integrated wallboard - Google Patents

Processing equipment and method for basalt fiber composite integrated wallboard Download PDF

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Publication number
CN115319888A
CN115319888A CN202211065388.4A CN202211065388A CN115319888A CN 115319888 A CN115319888 A CN 115319888A CN 202211065388 A CN202211065388 A CN 202211065388A CN 115319888 A CN115319888 A CN 115319888A
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block
vibrating
rotating shaft
mixing
vibrating ball
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CN115319888B (en
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刘芳
王立祥
刘欣怡
赵宏宇
朱桂磊
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Jilin Jianzhu University
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Jilin Jianzhu University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/52Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/0235Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Crushing And Grinding (AREA)
  • Artificial Filaments (AREA)

Abstract

The invention discloses processing equipment and a method for a basalt fiber composite integrated wallboard, and particularly relates to the field of basalt fiber composite wallboard processing equipment. The wallboard is used in a corresponding matching mode through the structures, the overall design is simple, the structure is reasonable, materials can be gathered, the efficiency of the materials in processing is higher, the mixing effect is better, bubbles generated due to chemical reaction when different raw materials are mixed are avoided, the materials are prevented from caking, meanwhile, the mixed raw materials can be conveniently taken down by follow-up workers for follow-up processing, the quality of follow-up wallboards in production is ensured, and the wallboard has good practicability when being used conveniently.

Description

一种玄武岩纤维复合一体墙板的加工设备及方法Processing equipment and method for a basalt fiber composite wallboard

技术领域technical field

本发明涉及玄武岩纤维复合墙板加工设备技术领域,更具体地说,本发明涉及一种玄武岩纤维复合一体墙板的加工设备及方法。The invention relates to the technical field of basalt fiber composite wallboard processing equipment, more specifically, the invention relates to a processing equipment and method for a basalt fiber composite wallboard.

背景技术Background technique

纤维墙板又名密度板,是以木制纤维或其他植物素纤维为原料,施加脲醛树脂或其他适用的胶粘剂制成的人造板,而玄武岩纤维是一种具有非常优异特性的材料,其成型机理为以天然玄武岩拉制而成的连续的纤维。具体为玄武岩石料在1450℃~1500℃的条件下进行熔融,然后经过铂铑合金拉丝漏板高速拉制,这样就形成了连续的纤维。Fiber wallboard, also known as density board, is a wood-based panel made of wood fiber or other vegetable fiber, applied with urea-formaldehyde resin or other suitable adhesives, and basalt fiber is a material with very excellent properties. The mechanism is a continuous fiber drawn from natural basalt. Specifically, the basalt rock is melted at a temperature of 1450°C to 1500°C, and then drawn through a platinum-rhodium alloy drawing bushing at high speed, thus forming continuous fibers.

专利申请公布号CN113771215A发明专利公开了一种玄武岩纤维掺入陶粒混凝土墙板的加工设备及方法,其包括混合筒、加料组件和封闭结构;通过两组对称设置的第一固定筒和第二固定筒,这样就能够交替地完成对于纤维材料的接取工作,同时完成对于纤维材料撒入到混合筒内的工作。并且,当第一固定筒进行接料的时候,则第二固定筒正好在进行放料,由此进一步提升效率。并且,通过升降筒的升降作用而与固定筒的配合,就可以轻松地实现对于固定量的调节,通过这种调节作用而改变需要接取的物料的量和加入到混合筒内的物料的量。另外,无需使用阀门,通过上旋转盘的顶面壁就可以自动对于存放箱的下口的封闭作用,而当固定筒移动至下口的位置的时候自动完成接料动作。Patent application publication number CN113771215A invention patent discloses a processing equipment and method for basalt fiber mixed with ceramsite concrete wallboard, which includes a mixing cylinder, a feeding assembly and a closed structure; through two groups of symmetrically arranged first fixing cylinders and second The cylinder is fixed, so that the receiving work of the fiber material can be completed alternately, and the work of scattering the fiber material into the mixing cylinder can be completed at the same time. Moreover, when the first fixed cylinder is receiving materials, the second fixed cylinder is just discharging materials, thereby further improving efficiency. In addition, through the lifting action of the lifting cylinder and the cooperation with the fixed cylinder, the adjustment of the fixed amount can be easily realized. Through this adjustment, the amount of the material to be picked up and the amount of the material added to the mixing cylinder can be changed. . In addition, without using a valve, the top wall of the upper rotating disk can automatically close the lower opening of the storage box, and when the fixed cylinder moves to the position of the lower opening, the material receiving action is automatically completed.

但是上述技术方案在使用时存在一定的弊端,例如搅拌结构包括搅拌电机、连接板、搅拌主轴和搅拌侧板,连接板架设在混合筒的顶部开口,搅拌电机安装在连接板上且与搅拌主轴连接,搅拌主轴上设置多个搅拌侧板,这样仅仅是通过电机驱动搅拌主轴带动搅拌侧板进行搅拌混合,但是复合墙板在制造时会添加多种不同的原料,不同的原料混合在一起时,会用于化学反应的原因而结块,同时内部还残留有气泡,仅仅通过搅拌侧板进行搅拌很难对结块的物料分散,导致后续墙板制造的质量较差,且在墙板不同地方还会由于气泡的原因而产生空包,在使用时存在一定的局限性。However, there are certain disadvantages in the above-mentioned technical solution in use. For example, the stirring structure includes a stirring motor, a connecting plate, a stirring main shaft and a stirring side plate. Connection, multiple stirring side plates are set on the stirring main shaft, so that only the motor drives the stirring main shaft to drive the stirring side plates for stirring and mixing, but the composite wallboard will add a variety of different raw materials during manufacture, and when different raw materials are mixed together , it will be agglomerated due to chemical reaction, and there are still air bubbles inside. It is difficult to disperse the agglomerated material only by stirring the side plate, resulting in poor quality of subsequent wallboard manufacturing, and different wallboards There will also be empty bags due to air bubbles in some places, and there are certain limitations in use.

发明内容Contents of the invention

为了克服现有技术的上述缺陷,本发明的实施例提供一种玄武岩纤维复合一体墙板的加工设备及方法,通过各个结构的相应配合使用,整体设计简单,结构合理,能够对物料进行聚拢,使其在进行加工时的效率更快,混合效果更好,同时避免不同的原料在进行混合时由于化学反应的原因而产生气泡,避免物料结块,同时方便后续工作人员将混合完成的原料取下进行后续加工,确保后续墙板在生产时的质量,方便使用的同时具有良好的实用性,以解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, the embodiment of the present invention provides a processing equipment and method for a basalt fiber composite wallboard. Through the corresponding use of each structure, the overall design is simple, the structure is reasonable, and the materials can be gathered. It makes the processing efficiency faster and the mixing effect better. At the same time, it avoids the generation of air bubbles due to chemical reactions when different raw materials are mixed, avoids material agglomeration, and facilitates follow-up staff to take out the mixed raw materials. Subsequent processing is carried out to ensure the quality of subsequent wallboards during production, which is convenient to use and has good practicability, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:一种玄武岩纤维复合一体墙板的加工设备,包括支撑板,所述支撑板的顶部设置有振动搅拌混合机构,所述振动搅拌混合机构的底部设置有对向撵磨组件;In order to achieve the above object, the present invention provides the following technical solutions: a processing equipment for basalt fiber composite wallboard, including a support plate, the top of the support plate is provided with a vibration stirring mixing mechanism, and the bottom of the vibration stirring mixing mechanism is provided There are opposing grinding components;

所述振动搅拌混合机构包括设置在支撑板顶部的混合筒,所述混合筒的底部设置有截面形状设置为锥形的聚拢斗,所述混合筒的中部设置有限位盘,所述限位盘的底部活动连接有转轴,所述转轴的外侧设置有多个混合组件;The vibration stirring mixing mechanism includes a mixing cylinder arranged on the top of the support plate, the bottom of the mixing cylinder is provided with a conical gathering bucket, the middle of the mixing cylinder is provided with a limit plate, and the limit plate A rotating shaft is movably connected to the bottom of the rotating shaft, and a plurality of mixing components are arranged on the outside of the rotating shaft;

所述对向撵磨组件包括固定设置在聚拢斗底部的托板,所述托板的底部活动连接有内腔截面设置为锥形的上撵块,所述上撵块的底部设置有截面形状设置为锥形的下撵块,所述上撵块的底部开设有分隔腔室。The opposing grinding assembly includes a support plate fixed at the bottom of the gathering bucket, the bottom of the support plate is movably connected with an upper block with a tapered inner cavity section, and the bottom of the upper block is provided with a cross-sectional shape It is set as a tapered lower throwing block, and the bottom of the upper throwing block is provided with a partition chamber.

在一个优选地实施方式中,所述混合组件包括;In a preferred embodiment, the mixing assembly includes;

撵磨搅拌块,所述撵磨搅拌块的数量设置为多个,多个所述撵磨搅拌块均沿着转轴的轴心点圆周分布在转轴的外侧,所述撵磨搅拌块的底部与聚拢斗的内壁相接触;Grinding and stirring blocks, the number of said grinding and agitating blocks is set to be multiple, and a plurality of said grinding and agitating blocks are distributed on the outer side of the rotating shaft along the axis point circle of the rotating shaft, and the bottom of said grinding and agitating blocks is connected with The inner walls of the gathering bucket are in contact;

限位筒,所述限位筒的数量设置为多个,且多个所述限位筒分布固定设置在撵磨搅拌块的顶部;Limiting cylinders, the number of the limiting cylinders is set to be multiple, and the plurality of limiting cylinders are distributed and fixedly arranged on the top of the grinding and stirring block;

振动棒,所述振动棒的数量设置为多个,且多个所述振动棒分别设置在限位筒内并与限位筒和活动连接。Vibrating rods, the number of the vibrating rods is set to be multiple, and the multiple vibrating rods are respectively arranged in the limiting cylinder and are movably connected with the limiting cylinder.

在一个优选地实施方式中,所述混合组件还包括;In a preferred embodiment, the mixing assembly also includes;

复位弹簧,所述复位弹簧的数量设置为多个,且多个所述复位弹簧分别设置在限位筒和振动棒之间,所述复位弹簧的两端分别与振动棒的底部以及限位筒的内壁固定连接;Return spring, the quantity of described return spring is set to a plurality of, and a plurality of described return springs are respectively arranged between the limiting cylinder and the vibrating rod, and the two ends of the returning spring are respectively connected to the bottom of the vibrating rod and the limiting cylinder The inner wall of the fixed connection;

弧形导流板,所述弧形导流板的数量设置为多个,且多个所述弧形导流板分别沿着振动棒的轴心点圆周分布在振动棒的外侧。The number of arc-shaped deflectors is multiple, and the plurality of arc-shaped deflectors are respectively distributed on the outside of the vibrating rod along the circumference of the pivot point of the vibrating rod.

在一个优选地实施方式中,所述混合组件还包括第一振动球,所述第一振动球设置在振动棒的端部并与振动棒活动连接,所述限位盘的底部且沿着限位盘的轴心点圆周分布有多个第二振动球,所述第二振动球和第一振动球的截面形状均设置为球形,所述限位盘的外侧固定设置有多个分别与混合筒相连接的支撑横杆。In a preferred embodiment, the mixing assembly further includes a first vibrating ball, the first vibrating ball is arranged at the end of the vibrating rod and is movably connected with the vibrating rod, the bottom of the limiting plate and along the limiting There are a plurality of second vibrating balls distributed around the pivot point of the positioning plate, the cross-sectional shapes of the second vibrating balls and the first vibrating balls are spherical, and the outer side of the limiting plate is fixed with a plurality of mixing and mixing balls. The support bar connected to the cylinder.

在一个优选地实施方式中,所述对向撵磨组件还包括;In a preferred embodiment, the opposing grinding assembly further includes;

分隔腔圈,所述分隔腔圈设置在下撵块的顶部并与下撵块活动连接,所述分隔腔圈与分隔腔室相匹配,所述分隔腔圈的顶部延伸至分隔腔室内;A partition ring, the partition ring is arranged on the top of the lower block and is movably connected with the lower block, the partition ring matches the partition chamber, and the top of the partition ring extends into the partition chamber;

液压组件,所述液压组件的数量设置为多个,多个所述液压组件均通过螺栓安装在支撑板的顶部;Hydraulic components, the number of the hydraulic components is set to be multiple, and the multiple hydraulic components are installed on the top of the support plate through bolts;

支撑滑圈,所述支撑滑圈设置在下撵块的底部并与下撵块滑动连接,且液压组件的输出端与支撑滑圈固定连接;A support slip ring, the support slip ring is arranged at the bottom of the lower thrust block and is slidably connected with the lower thrust block, and the output end of the hydraulic component is fixedly connected with the support slip ring;

第一驱动马达,所述第一驱动马达设置在支撑板的顶部,所述转轴的底部与第一驱动马达的输出端固定连接。A first drive motor, the first drive motor is arranged on the top of the support plate, and the bottom of the rotating shaft is fixedly connected with the output end of the first drive motor.

在一个优选地实施方式中,所述对向撵磨组件还包括;In a preferred embodiment, the opposing grinding assembly further includes;

加强延伸板,所述加强延伸板设置在托板的顶部表面一侧并通过螺栓与托板可拆卸连接;A reinforced extension plate, which is arranged on one side of the top surface of the supporting plate and is detachably connected to the supporting plate by bolts;

第二驱动马达,所述第二驱动马达设置在加强延伸板的顶部,所述第二驱动马达的输出端设置有齿轮;A second drive motor, the second drive motor is arranged on the top of the reinforced extension plate, and the output end of the second drive motor is provided with a gear;

齿圈,所述齿圈套设在上撵块的外侧并与上撵块固定连接,所述齿轮与齿圈相啮合。The ring gear is sleeved on the outer side of the upper block and fixedly connected with the upper block, and the gear meshes with the ring gear.

在一个优选地实施方式中,所述下撵块与转轴滑动连接,且转轴的表面固定设置有用于转轴驱动下撵块旋转的导向滑块,所述托板和上撵块与转轴活动连接。In a preferred embodiment, the lower throwing block is slidably connected to the rotating shaft, and the surface of the rotating shaft is fixedly provided with a guide slider for the rotating shaft to drive the lower throwing block to rotate, and the supporting plate and the upper throwing block are movably connected to the rotating shaft.

一种玄武岩纤维复合一体墙板加工设备的使用方法,包括以下步骤;A method for using basalt fiber composite wallboard processing equipment, comprising the following steps;

步骤一,首先工作人员将本发明所制得的加工设备根据实际使用需求安装在玄武岩纤维复合一体墙板生产的工厂内,在对玄武岩纤维复合一体墙板生产时,先通过液压组件启动,液压组件的输出端驱动支撑滑圈带动下撵块与分隔腔圈发生位移,并使得分隔腔圈卡入分隔腔室内,使得上撵块和下撵块密封,然后工作人员将不同的原料添加至混合筒内,原料会经过聚拢斗的锥形截面向聚拢斗的中部聚拢;Step 1. First, the staff installs the processing equipment prepared by the present invention in the factory for the production of basalt fiber composite wallboard according to the actual use requirements. When producing basalt fiber composite wallboard, it is first started by hydraulic components. The output end of the component drives the support slip ring to drive the displacement of the lower block and the separation cavity ring, and makes the separation cavity ring snap into the separation chamber, so that the upper block and the lower block are sealed, and then the staff adds different raw materials to the mixing chamber. In the cylinder, the raw materials will gather towards the middle of the gathering bucket through the conical section of the gathering bucket;

步骤二,然后通过第一驱动马达启动,第一驱动马达的输出端驱动转轴旋转,继而使得转轴外侧的多个撵磨搅拌块同时旋转位移,而撵磨搅拌块在旋转位移时,会带动振动棒与弧形导流板旋转位移,对聚拢斗内不同的原料进行搅拌;Step 2: Start by the first drive motor, the output end of the first drive motor drives the rotating shaft to rotate, and then the multiple grinding and stirring blocks on the outside of the rotating shaft rotate and displace at the same time, and the grinding and stirring blocks will vibrate when they rotate and displace Rod and arc-shaped deflector rotate and shift to stir different raw materials in the gathering bucket;

步骤三,而振动棒沿着转轴的轴心点旋转位移时会与第二振动球向接触,同时由于第二振动球和第一振动球的截面形状均设置为球形,当第一振动球与第二振动球相接触时会经过第二振动球的球形截面弧度推动振动棒向下加压,同时使得复位弹簧压缩;Step 3, when the vibrating rod rotates and displaces along the pivot point of the rotating shaft, it will be in contact with the second vibrating ball. At the same time, since the cross-sectional shapes of the second vibrating ball and the first vibrating ball are both spherical, when the first vibrating ball and When the second vibrating ball is in contact, it will pass through the arc of the spherical section of the second vibrating ball to push the vibrating rod downward to pressurize, and at the same time compress the return spring;

步骤四,而当第一振动球与第二振动球不接触时,复位弹簧会由于失去第一振动球与第二振动球相接触时所产生的限位,会经过复位弹簧自身的弹力驱动振动棒、弧形导流板和第一振动球复位,同时经过第一振动球与第二振动球的多频率接触以及分离会使得复位弹簧多频率压缩以及回弹,对振动棒和弧形导流板形成振幅,对聚拢斗内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡;Step 4, when the first vibrating ball is not in contact with the second vibrating ball, the return spring will drive the vibration through the elastic force of the return spring itself due to the loss of the limit generated when the first vibrating ball is in contact with the second vibrating ball The rod, the arc guide plate and the first vibrating ball are reset, and at the same time, the multi-frequency contact and separation of the first vibrating ball and the second vibrating ball will cause the return spring to compress and rebound at multiple frequencies, and guide the vibrating rod and the arc. The plate forms the amplitude, and vibrates and stirs the raw materials inside the gathering bucket to avoid the generation of air bubbles due to chemical reactions when different raw materials are mixed;

步骤五,而当原料混合搅拌完成之后,会经过托板与上撵块导入上撵块与下撵块之间,通过转轴持续旋转,带动导向滑块旋转位移,继而使得下撵块旋转,同时经过第二驱动马达启动,驱动齿轮旋转,由于齿轮与齿圈相啮合,从而使得齿圈旋转的同时带动上撵块旋转,经过转轴驱动下撵块旋转,使得上撵块和下撵块对向旋转,继而实现对下撵块与上撵块之间的物料再次进行撵磨;Step 5. After the raw materials are mixed and stirred, they will be introduced between the upper block and the lower block through the supporting plate and the upper block, and the rotating shaft will continue to rotate, driving the guide slider to rotate and shift, and then the lower block will rotate. At the same time After the second driving motor is started, the driving gear rotates. Since the gear is meshed with the ring gear, the ring gear rotates and at the same time drives the upper block to rotate, and the rotating shaft drives the lower block to rotate, so that the upper block and the lower block face each other. Rotate, and then re-grind the material between the lower block and the upper block;

步骤六,而当物料撵磨完成之后,液压组件的输出端回收,带动支撑滑圈与下撵块向下位移,同时使得分隔腔圈从分隔腔室内脱离,而加工完成的原料则会在分隔腔圈内进行存储,后续工作人员只需将混合完成的原料取下进行后续加工。Step 6. After the grinding of the material is completed, the output end of the hydraulic component is recovered, driving the support slip ring and the lower block to move downward, and at the same time, the separation cavity ring is separated from the separation chamber, and the processed raw materials will be separated in the separation chamber. Storage is carried out in the cavity, and subsequent workers only need to remove the mixed raw materials for subsequent processing.

本发明的技术效果和优点:Technical effect and advantage of the present invention:

1、本发明通过液压组件启动,液压组件的输出端驱动支撑滑圈带动下撵块与分隔腔圈发生位移,并使得分隔腔圈卡入分隔腔室内,使得上撵块和下撵块密封,方便装置进行密封,避免物料在进行搅拌混合时流出,同时撵磨搅拌块的底部与聚拢斗的内壁相接触,方便撵磨搅拌块旋转时会与残留在聚拢斗内壁底部的物料相接触,对物料最先进行撵磨;1. The present invention is started by the hydraulic component, and the output end of the hydraulic component drives the support slip ring to drive the displacement of the lower block and the separation cavity ring, and makes the separation cavity ring snap into the separation cavity, so that the upper block and the lower block are sealed, It is convenient for the device to be sealed to prevent the material from flowing out during stirring and mixing. At the same time, the bottom of the grinding and mixing block is in contact with the inner wall of the gathering bucket, so that when the grinding and mixing block is rotating, it will be in contact with the material remaining at the bottom of the inner wall of the gathering bucket. The material is first grinded;

2、本发明原料导入混合筒内时,会经过聚拢斗的锥形截面向聚拢斗的中部聚拢,同时多个撵磨搅拌块同时旋转位移,带动振动棒与弧形导流板旋转对其进行搅拌混合,而物料在进行搅拌混合的过程中,同时经过第一振动球与第二振动球的多频率接触以及分离会使得复位弹簧多频率压缩以及回弹,对振动棒和弧形导流板形成振幅,对聚拢斗内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡;2. When the raw material of the present invention is introduced into the mixing barrel, it will gather towards the middle of the gathering bucket through the conical section of the gathering bucket, and at the same time, multiple milling and stirring blocks will rotate and displace at the same time, driving the vibrating rod and the arc-shaped deflector to rotate and carry out the process. Stirring and mixing, while the material is in the process of stirring and mixing, the multi-frequency contact and separation of the first vibrating ball and the second vibrating ball at the same time will cause the return spring to compress and rebound at multiple frequencies. Form the amplitude and vibrate and stir the raw materials inside the gathering bucket to avoid the generation of air bubbles due to chemical reactions when different raw materials are mixed;

3、本发明当搅拌混合的原料导入上撵块和下撵块内时,转轴持续旋转,带动导向滑块旋转位移,继而使得下撵块旋转,由于齿轮与齿圈相啮合,从而使得齿圈旋转的同时带动上撵块旋转,使得上撵块和下撵块对向旋转,继而实现对下撵块与上撵块之间的物料再次进行撵磨,避免物料结块,同时方便后续工作人员将混合完成的原料取下进行后续加工;3. In the present invention, when the stirred and mixed raw materials are introduced into the upper block and the lower block, the rotating shaft continues to rotate, which drives the guide slider to rotate and displace, and then makes the lower block rotate. Since the gear meshes with the ring gear, the ring gear While rotating, the upper block is driven to rotate, so that the upper block and the lower block rotate in opposite directions, and then the material between the lower block and the upper block is re-grinded to avoid material agglomeration, and at the same time, it is convenient for follow-up workers Remove the mixed raw materials for subsequent processing;

综上所述,通过各个结构的相应配合使用,整体设计简单,结构合理,原料导入混合筒内时,会经过聚拢斗的锥形截面向聚拢斗的中部聚拢,撵磨搅拌块旋转时会与残留在聚拢斗内壁底部的物料相接触,对物料最先进行撵磨,而物料在进行搅拌混合的过程中,同时经过第一振动球与第二振动球的多频率接触以及分离会使得复位弹簧多频率压缩以及回弹,对振动棒和弧形导流板形成振幅,对聚拢斗内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡,同时经过上撵块和下撵块对向旋转,继而实现对下撵块与上撵块之间的物料再次进行撵磨,避免物料结块,同时方便后续工作人员将混合完成的原料取下进行后续加工,确保后续墙板在生产时的质量,方便使用的同时具有良好的实用性。To sum up, through the corresponding use of various structures, the overall design is simple and the structure is reasonable. When the raw materials are introduced into the mixing barrel, they will gather to the middle of the gathering bucket through the conical section of the gathering bucket. The materials remaining at the bottom of the inner wall of the gathering bucket are in contact with each other, and the materials are firstly ground, while the materials are in the process of stirring and mixing, and the multi-frequency contact and separation of the first vibrating ball and the second vibrating ball at the same time will make the return spring Multi-frequency compression and rebound form the amplitude of the vibrating rod and the arc-shaped deflector, vibrate and stir the raw materials inside the gathering bucket, and avoid the generation of air bubbles due to chemical reactions when different raw materials are mixed. The block and the lower block rotate in opposite directions, and then the material between the lower block and the upper block can be grinded again to avoid material agglomeration, and at the same time, it is convenient for subsequent staff to remove the mixed raw materials for subsequent processing, ensuring The quality of subsequent wallboards during production is convenient to use and has good practicability.

附图说明Description of drawings

图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.

图2为本发明的整体结构俯视图。Fig. 2 is a top view of the overall structure of the present invention.

图3为本发明的整体结构侧视图。Fig. 3 is a side view of the overall structure of the present invention.

图4为本发明的整体结构爆炸图。Fig. 4 is an exploded view of the overall structure of the present invention.

图5为本发明混合筒、聚拢斗、上撵块和齿圈的主视图。Fig. 5 is the front view of the mixing cylinder, gathering bucket, upper throwing block and ring gear of the present invention.

图6为本发明的整体结构剖视图。Fig. 6 is a sectional view of the overall structure of the present invention.

图7为本发明下撵块、转轴、撵磨搅拌块、振动棒和弧形导流板的主视图。Fig. 7 is a front view of the lower throwing block, rotating shaft, grinding and stirring block, vibrating rod and arc deflector of the present invention.

图8为本发明撵磨搅拌块、限位筒、复位弹簧、振动棒和弧形导流板的主视图。Fig. 8 is a front view of the grinding stirring block, the limiting cylinder, the return spring, the vibrating rod and the arc guide plate of the present invention.

图9为本发明转轴和下撵块的示意图。Fig. 9 is a schematic diagram of the rotating shaft and the lower throwing block of the present invention.

附图标记为:1、支撑板;2、混合筒;3、限位盘;4、转轴;5、撵磨搅拌块;6、限位筒;7、复位弹簧;8、振动棒;9、弧形导流板;10、第一振动球;11、第二振动球;12、支撑横杆;13、托板;14、上撵块;15、下撵块;16、分隔腔室;17、分隔腔圈;18、液压组件;19、支撑滑圈;20、第一驱动马达;21、加强延伸板;22、第二驱动马达;23、齿轮;24、齿圈;25、聚拢斗。The reference signs are: 1. support plate; 2. mixing cylinder; 3. limit plate; 4. rotating shaft; 5. grinding and stirring block; 6. limit cylinder; 7. return spring; Arc deflector; 10. First vibrating ball; 11. Second vibrating ball; 12. Supporting bar; 13. Supporting plate; 14. Up block; 15. Down block; 18. Hydraulic components; 19. Support sliding ring; 20. First drive motor; 21. Reinforced extension plate; 22. Second drive motor; 23. Gear; 24. Ring gear;

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如附图1-9所示的一种玄武岩纤维复合一体墙板的加工设备,包括支撑板1,支撑板1的顶部设置有振动搅拌混合机构,振动搅拌混合机构的底部设置有对向撵磨组件;The processing equipment for a basalt fiber composite wallboard as shown in Figures 1-9, includes a support plate 1, the top of the support plate 1 is provided with a vibrating stirring and mixing mechanism, and the bottom of the vibrating stirring and mixing mechanism is provided with an opposite grinding mill. components;

振动搅拌混合机构包括设置在支撑板1顶部的混合筒2,混合筒2的底部设置有截面形状设置为锥形的聚拢斗25,混合筒2的中部设置有限位盘3,限位盘3的底部活动连接有转轴4,转轴4的外侧设置有多个混合组件;The vibrating stirring mixing mechanism includes a mixing cylinder 2 arranged on the top of the support plate 1. The bottom of the mixing cylinder 2 is provided with a conical gathering bucket 25 with a cross-sectional shape. The middle part of the mixing cylinder 2 is provided with a limit plate 3. The bottom is movably connected with a rotating shaft 4, and a plurality of mixing components are arranged on the outer side of the rotating shaft 4;

对向撵磨组件包括固定设置在聚拢斗25底部的托板13,托板13的底部活动连接有内腔截面设置为锥形的上撵块14,上撵块14的底部设置有截面形状设置为锥形的下撵块15,上撵块14的底部开设有分隔腔室16。The opposite grinding assembly includes a supporting plate 13 fixedly arranged at the bottom of the gathering bucket 25. The bottom of the supporting plate 13 is movably connected with an upper block 14 whose inner cavity section is set to be tapered. The bottom of the upper block 14 is provided with a cross-sectional shape setting It is a tapered lower block 15, and a partition chamber 16 is provided at the bottom of the upper block 14.

参照附图6、7、8所示,混合组件包括;Shown with reference to accompanying drawing 6,7,8, mixing assembly comprises;

撵磨搅拌块5,撵磨搅拌块5的数量设置为多个,多个撵磨搅拌块5均沿着转轴4的轴心点圆周分布在转轴4的外侧,撵磨搅拌块5的底部与聚拢斗25的内壁相接触;Grinding and stirring block 5, the quantity of grinding and stirring block 5 is set to a plurality, and a plurality of grinding and stirring blocks 5 are distributed on the outer side of the rotating shaft 4 along the axis point circumference of the rotating shaft 4, and the bottom of the grinding and stirring block 5 is connected to the The inner walls of the gathering bucket 25 are in contact;

限位筒6,限位筒6的数量设置为多个,且多个限位筒6分布固定设置在撵磨搅拌块5的顶部;Limiting cylinder 6, the number of limiting cylinders 6 is set to be multiple, and the plurality of limiting cylinders 6 are distributed and fixedly arranged on the top of grinding and stirring block 5;

振动棒8,振动棒8的数量设置为多个,且多个振动棒8分别设置在限位筒6内并与限位筒6和活动连接;Vibrating rod 8, the number of vibrating rods 8 is set to a plurality, and a plurality of vibrating rods 8 are respectively arranged in the limiting cylinder 6 and are movably connected with the limiting cylinder 6;

撵磨搅拌块5和限位筒6均能够起到支撑的作用,方便工作人员安装振动棒8,增加振动棒8安装时的稳定性,同时撵磨搅拌块5的底部与聚拢斗25的内壁相接触,方便撵磨搅拌块5旋转时会与残留在聚拢斗25内壁底部的物料相接触,对物料最先进行撵磨。Both the grinding mixing block 5 and the limit cylinder 6 can play a supporting role, which is convenient for the staff to install the vibrating rod 8, and increases the stability of the vibrating rod 8 during installation. When the stirring block 5 rotates, it will contact with the material remaining at the bottom of the inner wall of the gathering bucket 25, and the material is first ground.

参照附图6、7、8所示,混合组件还包括;Shown with reference to accompanying drawing 6,7,8, mixing assembly also includes;

复位弹簧7,复位弹簧7的数量设置为多个,且多个复位弹簧7分别设置在限位筒6和振动棒8之间,复位弹簧7的两端分别与振动棒8的底部以及限位筒6的内壁固定连接;Back-moving spring 7, the quantity of back-moving spring 7 is set to a plurality of, and a plurality of back-moving springs 7 are respectively arranged between the limiting tube 6 and the vibrating rod 8, and the two ends of the reversing spring 7 are respectively connected to the bottom of the vibrating rod 8 and the position-limiting The inner wall of cylinder 6 is fixedly connected;

弧形导流板9,弧形导流板9的数量设置为多个,且多个弧形导流板9分别沿着振动棒8的轴心点圆周分布在振动棒8的外侧;Arc-shaped deflectors 9, the number of arc-shaped deflectors 9 is set to multiple, and the plurality of arc-shaped deflectors 9 are respectively distributed on the outside of the vibrating rod 8 along the circumference of the axis point of the vibrating rod 8;

复位弹簧7的设置,方便振动棒8受力位移时使得复位弹簧7压缩,在经过复位弹簧7自身的弹力驱动振动棒8复位,方便振动棒8与弧形导流板9形成振幅,同时经过弧形导流板9的设置,增加振动棒8与物料之间的阻力,从而增加了物料在进行混合搅拌时的效率以及效果。The setting of the return spring 7 facilitates the compression of the return spring 7 when the vibrating rod 8 is displaced by force, and drives the resetting spring 7 to reset the vibrating rod 8, so that the vibrating rod 8 and the arc deflector 9 form an amplitude. The arrangement of the arc-shaped deflector 9 increases the resistance between the vibrating rod 8 and the material, thereby increasing the efficiency and effect of mixing the material.

参照附图1、2、4、6、7、8所示,混合组件还包括第一振动球10,第一振动球10设置在振动棒8的端部并与振动棒8活动连接,限位盘3的底部且沿着限位盘3的轴心点圆周分布有多个第二振动球11,第二振动球11和第一振动球10的截面形状均设置为球形,限位盘3的外侧固定设置有多个分别与混合筒2相连接的支撑横杆12,支撑横杆12能够对限位盘3起到支撑的作用,方便工作人员将限位盘3安装在混合筒2内,同时经过第一振动球10与第二振动球11的相互配合使用,且第一振动球10与第二振动球11的截面形状均设置为球形,方便第一振动球10位移时经过第二振动球11的球形截面弧度,并经过复位弹簧7的有弹性往复位移,从而方便振动棒8与弧形导流板9能够形成振幅,方便对聚拢斗25内物料进行混合搅拌的同时进行振动。Referring to accompanying drawings 1, 2, 4, 6, 7, 8, the mixing assembly also includes a first vibration ball 10, the first vibration ball 10 is arranged on the end of the vibration rod 8 and is movably connected with the vibration rod 8, and the position is limited. A plurality of second vibrating balls 11 are distributed on the bottom of the disk 3 and along the circumference of the pivot point of the limiting disk 3. The cross-sectional shapes of the second vibrating balls 11 and the first vibrating balls 10 are both spherical. The outer side is fixedly provided with a plurality of supporting cross bars 12 respectively connected with the mixing cylinder 2, and the supporting cross bars 12 can play a role in supporting the limit plate 3, which is convenient for the staff to install the limit plate 3 in the mixing tube 2. At the same time, the first vibrating ball 10 and the second vibrating ball 11 are used in conjunction with each other, and the cross-sectional shapes of the first vibrating ball 10 and the second vibrating ball 11 are all set to be spherical, which facilitates the displacement of the first vibrating ball 10 through the second vibrating The arc of the spherical section of the ball 11 is elastically moved back and forth through the return spring 7, so that the vibrating rod 8 and the arc deflector 9 can form an amplitude of vibration, and it is convenient to vibrate while mixing the materials in the gathering bucket 25.

参照附图3、4、6所示,对向撵磨组件还包括;Referring to the accompanying drawings 3, 4, and 6, the opposing grinding assembly also includes;

分隔腔圈17,分隔腔圈17设置在下撵块15的顶部并与下撵块15活动连接,分隔腔圈17与分隔腔室16相匹配,分隔腔圈17的顶部延伸至分隔腔室16内;Divide cavity circle 17, divide cavity circle 17 to be arranged on the top of lower throwing block 15 and be movably connected with lower throwing block 15, divide cavity circle 17 and divide chamber 16 to match, the top of divide cavity circle 17 extends into divide chamber 16 ;

液压组件18,液压组件18的数量设置为多个,多个液压组件18均通过螺栓安装在支撑板1的顶部;Hydraulic components 18, the number of hydraulic components 18 is set to multiple, and multiple hydraulic components 18 are installed on the top of the support plate 1 by bolts;

支撑滑圈19,支撑滑圈19设置在下撵块15的底部并与下撵块15滑动连接,且液压组件18的输出端与支撑滑圈19固定连接;Support slip ring 19, the support slip ring 19 is arranged on the bottom of the lower block 15 and is slidably connected with the lower block 15, and the output end of the hydraulic assembly 18 is fixedly connected with the support slip ring 19;

第一驱动马达20,第一驱动马达20设置在支撑板1的顶部,转轴4的底部与第一驱动马达20的输出端固定连接;The first driving motor 20, the first driving motor 20 is arranged on the top of the support plate 1, and the bottom of the rotating shaft 4 is fixedly connected with the output end of the first driving motor 20;

液压组件18能够起到支撑的作用,方便液压组件18的输出端延伸时,驱动支撑滑圈19发生位移,从而使得下撵块15发生位移,使得下撵块15向上撵块14靠近,从而使得分隔腔圈17插入分隔腔室16内,而第一驱动马达20则能够起到驱动的作用,方便第一驱动马达20启动时驱动转轴4旋转,方便带动各个结构旋转位移,实现对物料的搅拌。The hydraulic assembly 18 can play a supporting role, so that when the output end of the hydraulic assembly 18 is extended, the driving support slip ring 19 is displaced, so that the lower block 15 is displaced, and the lower block 15 is moved closer to the upward block 14, so that The partition ring 17 is inserted into the partition chamber 16, and the first driving motor 20 can play a driving role, which facilitates the rotation of the rotating shaft 4 when the first driving motor 20 is started, and facilitates the rotation and displacement of each structure to realize the stirring of materials .

参照附图2、3、4、5、6所示,对向撵磨组件还包括;Referring to accompanying drawings 2, 3, 4, 5, and 6, the opposing grinding assembly also includes;

加强延伸板21,加强延伸板21设置在托板13的顶部表面一侧并通过螺栓与托板13可拆卸连接;Reinforced extension plate 21, the reinforced extension plate 21 is arranged on the top surface side of the supporting plate 13 and detachably connected with the supporting plate 13 by bolts;

第二驱动马达22,第二驱动马达22设置在加强延伸板21的顶部,第二驱动马达22的输出端设置有齿轮23;The second drive motor 22, the second drive motor 22 is arranged on the top of the reinforced extension plate 21, and the output end of the second drive motor 22 is provided with a gear 23;

齿圈24,齿圈24套设在上撵块14的外侧并与上撵块14固定连接,齿轮23与齿圈24相啮合;The ring gear 24, the ring gear 24 is sleeved on the outside of the upper block 14 and fixedly connected with the upper block 14, the gear 23 is meshed with the ring gear 24;

加强延伸板21能够起到支撑的作用,方便安装第二驱动马达22,同时齿轮23与齿圈24相啮合,方便齿轮23旋转时驱动齿圈24旋转,从而使得上撵块14旋转,对上撵块14和下撵块15之间的物料进行撵磨。The reinforced extension plate 21 can play a supporting role, which facilitates the installation of the second drive motor 22. At the same time, the gear 23 is meshed with the ring gear 24, so that the ring gear 24 is driven to rotate when the gear 23 rotates, so that the upper block 14 rotates, and the upper Thrust out the material between the block 14 and the lower block 15 to grind.

参照附图3、6、9、7所示,下撵块15与转轴4滑动连接,且转轴4的表面固定设置有用于转轴4驱动下撵块15旋转的导向滑块,托板13和上撵块14与转轴4活动连接,导向滑块的设置,方便液压组件18输出端驱动下撵块15位移时,转轴4旋转带动导向滑块旋转,继而使得下撵块15旋转,同时托板13和上撵块14与转轴4活动连接,方便转轴4旋转时与托板13和上撵块14不干涉。Referring to accompanying drawings 3, 6, 9, and 7, the lower block 15 is slidably connected with the rotating shaft 4, and the surface of the rotating shaft 4 is fixedly provided with a guide slider for the rotating shaft 4 to drive the lower block 15 to rotate, the supporting plate 13 and the upper The driving block 14 is movably connected with the rotating shaft 4, and the setting of the guiding slider facilitates the displacement of the lower driving block 15 driven by the output end of the hydraulic component 18. The rotation of the rotating shaft 4 drives the guiding slider to rotate, and then the lower driving block 15 rotates, and at the same time, the supporting plate 13 It is movably connected with the upper block 14 and the rotating shaft 4, so that the rotating shaft 4 does not interfere with the supporting plate 13 and the upper block 14 when the rotating shaft 4 rotates.

一种玄武岩纤维复合一体墙板加工设备的使用方法,包括以下步骤;A method for using basalt fiber composite wallboard processing equipment, comprising the following steps;

步骤一,首先工作人员将本发明所制得的加工设备根据实际使用需求安装在玄武岩纤维复合一体墙板生产的工厂内,在对玄武岩纤维复合一体墙板生产时,先通过液压组件18启动,液压组件18的输出端驱动支撑滑圈19带动下撵块15与分隔腔圈17发生位移,并使得分隔腔圈17卡入分隔腔室16内,使得上撵块14和下撵块15密封,然后工作人员将不同的原料添加至混合筒2内,原料会经过聚拢斗25的锥形截面向聚拢斗25的中部聚拢;Step 1. First, the staff installs the processing equipment prepared by the present invention in the factory for the production of basalt fiber composite wallboard according to the actual use requirements. When producing the basalt fiber composite wallboard, first start it through the hydraulic component 18, The output end of the hydraulic assembly 18 drives the support slip ring 19 to drive the displacement of the lower block 15 and the separation cavity ring 17, and makes the separation cavity ring 17 snap into the separation chamber 16, so that the upper block 14 and the lower block 15 are sealed, Then the staff will add different raw materials into the mixing barrel 2, and the raw materials will gather towards the middle of the gathering bucket 25 through the tapered section of the gathering bucket 25;

步骤二,然后通过第一驱动马达20启动,第一驱动马达20的输出端驱动转轴4旋转,继而使得转轴4外侧的多个撵磨搅拌块5同时旋转位移,而撵磨搅拌块5在旋转位移时,会带动振动棒8与弧形导流板9旋转位移,对聚拢斗25内不同的原料进行搅拌;Step 2, then start by the first drive motor 20, the output end of the first drive motor 20 drives the rotating shaft 4 to rotate, and then a plurality of grinding and stirring blocks 5 on the outside of the rotating shaft 4 are simultaneously rotated and displaced, and the grinding and stirring blocks 5 are rotating During the displacement, it will drive the vibrating rod 8 and the arc deflector 9 to rotate and displace, and stir different raw materials in the gathering bucket 25;

步骤三,而振动棒8沿着转轴4的轴心点旋转位移时会与第二振动球11向接触,同时由于第二振动球11和第一振动球10的截面形状均设置为球形,当第一振动球10与第二振动球11相接触时会经过第二振动球11的球形截面弧度推动振动棒8向下加压,同时使得复位弹簧7压缩;Step 3, when the vibrating rod 8 rotates and displaces along the pivot point of the rotating shaft 4, it will be in contact with the second vibrating ball 11. At the same time, since the cross-sectional shapes of the second vibrating ball 11 and the first vibrating ball 10 are both spherical, when When the first vibrating ball 10 is in contact with the second vibrating ball 11, it will pass through the arc of the spherical section of the second vibrating ball 11 to push the vibrating rod 8 to press down, and at the same time, the return spring 7 will be compressed;

步骤四,而当第一振动球10与第二振动球11不接触时,复位弹簧7会由于失去第一振动球10与第二振动球11相接触时所产生的限位,会经过复位弹簧7自身的弹力驱动振动棒8、弧形导流板9和第一振动球10复位,同时经过第一振动球10与第二振动球11的多频率接触以及分离会使得复位弹簧7多频率压缩以及回弹,对振动棒8和弧形导流板9形成振幅,对聚拢斗25内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡;Step 4, when the first vibrating ball 10 is not in contact with the second vibrating ball 11, the return spring 7 will pass through the return spring due to the loss of the position limit generated when the first vibrating ball 10 contacts the second vibrating ball 11. 7. Its own elastic force drives the vibrating rod 8, the arc deflector 9 and the first vibrating ball 10 to reset, and at the same time, the multi-frequency contact and separation of the first vibrating ball 10 and the second vibrating ball 11 will make the return spring 7 multi-frequency compressed And rebound, forming the amplitude of the vibrating rod 8 and the arc deflector 9, vibrating and stirring the raw materials inside the gathering bucket 25, avoiding the generation of air bubbles due to chemical reactions when different raw materials are mixed;

步骤五,而当原料混合搅拌完成之后,会经过托板13与上撵块14导入上撵块14与下撵块15之间,通过转轴4持续旋转,带动导向滑块旋转位移,继而使得下撵块15旋转,同时经过第二驱动马达22启动,驱动齿轮23旋转,由于齿轮23与齿圈24相啮合,从而使得齿圈24旋转的同时带动上撵块14旋转,经过转轴4驱动下撵块15旋转,使得上撵块14和下撵块15对向旋转,继而实现对下撵块15与上撵块14之间的物料再次进行撵磨;Step 5, when the raw materials are mixed and stirred, they will be introduced between the upper block 14 and the lower block 15 through the supporting plate 13 and the upper block 14, and the rotating shaft 4 will continue to rotate, which will drive the guide slider to rotate and shift, and then make the lower block rotate. The driving block 15 rotates, and at the same time, the second drive motor 22 is started, and the driving gear 23 rotates. Since the gear 23 is meshed with the ring gear 24, the ring gear 24 rotates while driving the upper driving block 14 to rotate, and the driving gear 23 is driven to rotate by the rotating shaft 4. The block 15 rotates, so that the upper block 14 and the lower block 15 rotate in opposite directions, and then the material between the lower block 15 and the upper block 14 is re-grinded;

步骤六,而当物料撵磨完成之后,液压组件18的输出端回收,带动支撑滑圈19与下撵块15向下位移,同时使得分隔腔圈17从分隔腔室16内脱离,而加工完成的原料则会在分隔腔圈17内进行存储,后续工作人员只需将混合完成的原料取下进行后续加工。Step 6: After the grinding of the material is completed, the output end of the hydraulic component 18 is recovered, driving the support slip ring 19 and the lower block 15 to move downward, and at the same time, the separation cavity ring 17 is separated from the separation cavity 16, and the processing is completed The raw materials will be stored in the separate cavity ring 17, and the follow-up staff only need to remove the mixed raw materials for subsequent processing.

本发明工作原理:首先工作人员将本发明所制得的加工设备根据实际使用需求安装在玄武岩纤维复合一体墙板生产的工厂内,在对玄武岩纤维复合一体墙板生产时,先通过液压组件18启动,液压组件18的输出端驱动支撑滑圈19带动下撵块15与分隔腔圈17发生位移,并使得分隔腔圈17卡入分隔腔室16内,使得上撵块14和下撵块15密封,然后工作人员将不同的原料添加至混合筒2内,原料会经过聚拢斗25的锥形截面向聚拢斗25的中部聚拢,然后通过第一驱动马达20启动,第一驱动马达20的输出端驱动转轴4旋转,继而使得转轴4外侧的多个撵磨搅拌块5同时旋转位移,而撵磨搅拌块5在旋转位移时,会带动振动棒8与弧形导流板9旋转位移,对聚拢斗25内不同的原料进行搅拌;The working principle of the present invention: first, the staff installs the processing equipment prepared by the present invention in the factory for the production of basalt fiber composite wallboard according to the actual use requirements. Start, the output end of the hydraulic component 18 drives the support slip ring 19 to drive the displacement of the lower block 15 and the partition ring 17, and makes the partition ring 17 snap into the partition chamber 16, so that the upper block 14 and the lower block 15 Seal, then the staff will add different raw materials into the mixing cylinder 2, the raw materials will gather to the middle of the gathering bucket 25 through the conical section of the gathering bucket 25, and then start by the first drive motor 20, the output of the first drive motor 20 The end drives the rotating shaft 4 to rotate, and then a plurality of milling and stirring blocks 5 outside the rotating shaft 4 are rotated and displaced at the same time, and when the milling and stirring blocks 5 are rotated and displaced, they will drive the vibrating rod 8 and the arc deflector 9 to rotate and displace. Different raw materials in the gathering bucket 25 are stirred;

而振动棒8沿着转轴4的轴心点旋转位移时会与第二振动球11向接触,同时由于第二振动球11和第一振动球10的截面形状均设置为球形,当第一振动球10与第二振动球11相接触时会经过第二振动球11的球形截面弧度推动振动棒8向下加压,同时使得复位弹簧7压缩,而当第一振动球10与第二振动球11不接触时,复位弹簧7会由于失去第一振动球10与第二振动球11相接触时所产生的限位,会经过复位弹簧7自身的弹力驱动振动棒8、弧形导流板9和第一振动球10复位,同时经过第一振动球10与第二振动球11的多频率接触以及分离会使得复位弹簧7多频率压缩以及回弹,对振动棒8和弧形导流板9形成振幅,对聚拢斗25内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡;When the vibrating rod 8 rotates and displaces along the axis point of the rotating shaft 4, it will be in contact with the second vibrating ball 11. Simultaneously, since the cross-sectional shapes of the second vibrating ball 11 and the first vibrating ball 10 are all set to be spherical, when the first vibrating ball When the ball 10 is in contact with the second vibrating ball 11, it will pass through the arc of the spherical section of the second vibrating ball 11 to push the vibrating rod 8 to press down, and at the same time make the return spring 7 compressed, and when the first vibrating ball 10 and the second vibrating ball 11 When not in contact, the return spring 7 will drive the vibrating rod 8 and the arc deflector 9 through the elastic force of the return spring 7 itself due to the loss of the limit generated when the first vibrating ball 10 and the second vibrating ball 11 are in contact. Resetting with the first vibrating ball 10, at the same time through the multi-frequency contact and separation of the first vibrating ball 10 and the second vibrating ball 11 will make the return spring 7 multi-frequency compression and rebound. Forming the amplitude, vibrating and stirring the raw materials inside the gathering bucket 25, avoiding the generation of air bubbles due to chemical reactions when different raw materials are mixed;

而当原料混合搅拌完成之后,会经过托板13与上撵块14导入上撵块14与下撵块15之间,通过转轴4持续旋转,带动导向滑块旋转位移,继而使得下撵块15旋转,同时经过第二驱动马达22启动,驱动齿轮23旋转,由于齿轮23与齿圈24相啮合,从而使得齿圈24旋转的同时带动上撵块14旋转,经过转轴4驱动下撵块15旋转,使得上撵块14和下撵块15对向旋转,继而实现对下撵块15与上撵块14之间的物料再次进行撵磨,撵磨完成之后,液压组件18的输出端回收,带动支撑滑圈19与下撵块15向下位移,同时使得分隔腔圈17从分隔腔室16内脱离,而加工完成的原料则会在分隔腔圈17内进行存储,后续工作人员只需将混合完成的原料取下进行后续加工。After the mixing and stirring of the raw materials is completed, it will be introduced between the upper block 14 and the lower block 15 through the supporting plate 13 and the upper block 14, and the continuous rotation of the rotating shaft 4 will drive the guide slider to rotate and displace, thereby making the lower block 15 At the same time, the second driving motor 22 is started, and the driving gear 23 rotates. Since the gear 23 is meshed with the ring gear 24, the ring gear 24 rotates and drives the upper block 14 to rotate, and the lower block 15 is driven to rotate through the rotating shaft 4. , so that the upper block 14 and the lower block 15 rotate in opposite directions, and then the material between the lower block 15 and the upper block 14 is re-grinded. After the grinding is completed, the output end of the hydraulic assembly 18 is recovered to drive The supporting slide ring 19 and the lower block 15 are displaced downward, and at the same time, the partition ring 17 is separated from the partition chamber 16, and the processed raw materials will be stored in the partition ring 17, and the follow-up staff only need to mix the The finished raw materials are removed for subsequent processing.

最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last few points should be explained: First, in the description of this application, it should be explained that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, which can be mechanical connection Or electrical connection, it can also be the internal communication of two components, it can be directly connected, "up", "down", "left", "right", etc. are only used to indicate the relative positional relationship, when the absolute position of the object being described Change, the relative positional relationship may change;

其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved, and other structures can refer to the usual design. In the case of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention within the scope of protection.

Claims (8)

1.一种玄武岩纤维复合一体墙板的加工设备,包括支撑板(1),其特征在于:所述支撑板(1)的顶部设置有振动搅拌混合机构,所述振动搅拌混合机构的底部设置有对向撵磨组件;1. A kind of processing equipment of basalt fiber composite wallboard, comprising support plate (1), it is characterized in that: the top of described support plate (1) is provided with vibrating stirring mixing mechanism, the bottom of described vibrating stirring mixing mechanism is provided with There are opposing grinding components; 所述振动搅拌混合机构包括设置在支撑板(1)顶部的混合筒(2),所述混合筒(2)的底部设置有截面形状设置为锥形的聚拢斗(25),所述混合筒(2)的中部设置有限位盘(3),所述限位盘(3)的底部活动连接有转轴(4),所述转轴(4)的外侧设置有多个混合组件;The vibrating stirring mixing mechanism comprises a mixing cylinder (2) arranged on the top of the support plate (1), the bottom of the mixing cylinder (2) is provided with a gathering bucket (25) whose section shape is set to be conical, and the mixing cylinder The middle part of (2) is provided with a limit plate (3), the bottom of the limit plate (3) is movably connected with a rotating shaft (4), and the outside of the rotating shaft (4) is provided with a plurality of mixing components; 所述对向撵磨组件包括固定设置在聚拢斗(25)底部的托板(13),所述托板(13)的底部活动连接有内腔截面设置为锥形的上撵块(14),所述上撵块(14)的底部设置有截面形状设置为锥形的下撵块(15),所述上撵块(14)的底部开设有分隔腔室(16)。The opposite grinding assembly includes a support plate (13) fixedly arranged at the bottom of the gathering bucket (25), and the bottom of the support plate (13) is movably connected with an upper drive block (14) whose inner cavity section is set to be tapered. , the bottom of the upper throwing block (14) is provided with a lower throwing block (15) whose cross-sectional shape is set to be tapered, and the bottom of the upper throwing block (14) is provided with a partition chamber (16). 2.根据权利要求1所述的一种玄武岩纤维复合一体墙板的加工设备,其特征在于:所述混合组件包括;2. The processing equipment for a basalt fiber composite wallboard according to claim 1, characterized in that: the mixing component includes; 撵磨搅拌块(5),所述撵磨搅拌块(5)的数量设置为多个,多个所述撵磨搅拌块(5)均沿着转轴(4)的轴心点圆周分布在转轴(4)的外侧,所述撵磨搅拌块(5)的底部与聚拢斗(25)的内壁相接触;Grinding and stirring blocks (5), the number of said grinding and stirring blocks (5) is set to be multiple, and a plurality of said grinding and stirring blocks (5) are distributed on the rotating shaft along the axis point circumference of the rotating shaft (4). (4) the outside, the bottom of described throwing out the grinding stirring block (5) is in contact with the inner wall of the gathering bucket (25); 限位筒(6),所述限位筒(6)的数量设置为多个,且多个所述限位筒(6)分布固定设置在撵磨搅拌块(5)的顶部;Limiting cylinder (6), the number of said limiting cylinder (6) is set to multiple, and a plurality of said limiting cylinders (6) are distributed and fixedly arranged on the top of the milling mixing block (5); 振动棒(8),所述振动棒(8)的数量设置为多个,且多个所述振动棒(8)分别设置在限位筒(6)内并与限位筒(6)和活动连接。A vibrating rod (8), the number of the vibrating rods (8) is set to a plurality, and a plurality of the vibrating rods (8) are respectively arranged in the limiting cylinder (6) and are connected with the limiting cylinder (6) and the movable connect. 3.根据权利要求2所述的一种玄武岩纤维复合一体墙板的加工设备,其特征在于:所述混合组件还包括;3. The processing equipment for a basalt fiber composite wallboard according to claim 2, characterized in that: the mixing assembly also includes; 复位弹簧(7),所述复位弹簧(7)的数量设置为多个,且多个所述复位弹簧(7)分别设置在限位筒(6)和振动棒(8)之间,所述复位弹簧(7)的两端分别与振动棒(8)的底部以及限位筒(6)的内壁固定连接;return spring (7), the number of the return springs (7) is set to a plurality, and the plurality of return springs (7) are respectively arranged between the limit cylinder (6) and the vibrating rod (8), the The two ends of the return spring (7) are respectively fixedly connected with the bottom of the vibrating rod (8) and the inner wall of the limit cylinder (6); 弧形导流板(9),所述弧形导流板(9)的数量设置为多个,且多个所述弧形导流板(9)分别沿着振动棒(8)的轴心点圆周分布在振动棒(8)的外侧。Arc-shaped deflectors (9), the number of the arc-shaped deflectors (9) is set to multiple, and the multiple arc-shaped deflectors (9) are respectively along the axis of the vibrating rod (8) Point circles are distributed on the outside of the vibrating rod (8). 4.根据权利要求2所述的一种玄武岩纤维复合一体墙板的加工设备,其特征在于:所述混合组件还包括第一振动球(10),所述第一振动球(10)设置在振动棒(8)的端部并与振动棒(8)活动连接,所述限位盘(3)的底部且沿着限位盘(3)的轴心点圆周分布有多个第二振动球(11),所述第二振动球(11)和第一振动球(10)的截面形状均设置为球形,所述限位盘(3)的外侧固定设置有多个分别与混合筒(2)相连接的支撑横杆(12)。4. The processing equipment of a basalt fiber composite wallboard according to claim 2, characterized in that: the mixing assembly further includes a first vibrating ball (10), and the first vibrating ball (10) is arranged on The end of the vibrating rod (8) is movably connected with the vibrating rod (8), and a plurality of second vibrating balls are distributed on the bottom of the limiting disc (3) and along the circumference of the pivot point of the limiting disc (3). (11), the cross-sectional shapes of the second vibrating ball (11) and the first vibrating ball (10) are all set to be spherical, and the outer side of the limiting plate (3) is fixedly provided with a plurality of mixing cylinders (2 ) connected support bar (12). 5.根据权利要求1所述的一种玄武岩纤维复合一体墙板的加工设备,其特征在于:所述对向撵磨组件还包括;5. The processing equipment for a basalt fiber composite wallboard according to claim 1, characterized in that: the opposing grinding assembly also includes; 分隔腔圈(17),所述分隔腔圈(17)设置在下撵块(15)的顶部并与下撵块(15)活动连接,所述分隔腔圈(17)与分隔腔室(16)相匹配,所述分隔腔圈(17)的顶部延伸至分隔腔室(16)内;Separate cavity ring (17), said partition cavity ring (17) is arranged on the top of the lower throwing block (15) and is movably connected with the lower throwing block (15), said separation cavity ring (17) is connected with the separation chamber (16) Matching, the top of the partition ring (17) extends into the partition chamber (16); 液压组件(18),所述液压组件(18)的数量设置为多个,多个所述液压组件(18)均通过螺栓安装在支撑板(1)的顶部;A hydraulic assembly (18), the number of the hydraulic assemblies (18) is set to a plurality, and the plurality of hydraulic assemblies (18) are installed on the top of the support plate (1) by bolts; 支撑滑圈(19),所述支撑滑圈(19)设置在下撵块(15)的底部并与下撵块(15)滑动连接,且液压组件(18)的输出端与支撑滑圈(19)固定连接;The supporting slip ring (19), the supporting slip ring (19) is arranged on the bottom of the lower throwing block (15) and is slidably connected with the lower throwing block (15), and the output end of the hydraulic assembly (18) is connected with the supporting slip ring (19) ) fixed connection; 第一驱动马达(20),所述第一驱动马达(20)设置在支撑板(1)的顶部,所述转轴(4)的底部与第一驱动马达(20)的输出端固定连接。A first drive motor (20), the first drive motor (20) is arranged on the top of the support plate (1), and the bottom of the rotating shaft (4) is fixedly connected with the output end of the first drive motor (20). 6.根据权利要求1所述的一种玄武岩纤维复合一体墙板的加工设备,其特征在于:所述对向撵磨组件还包括;6. The processing equipment for a basalt fiber composite wallboard according to claim 1, characterized in that: the opposing grinding assembly further includes; 加强延伸板(21),所述加强延伸板(21)设置在托板(13)的顶部表面一侧并通过螺栓与托板(13)可拆卸连接;Reinforced extension plate (21), the reinforced extension plate (21) is arranged on the top surface side of the supporting plate (13) and detachably connected with the supporting plate (13) by bolts; 第二驱动马达(22),所述第二驱动马达(22)设置在加强延伸板(21)的顶部,所述第二驱动马达(22)的输出端设置有齿轮(23);A second drive motor (22), the second drive motor (22) is arranged on the top of the reinforced extension plate (21), and the output end of the second drive motor (22) is provided with a gear (23); 齿圈(24),所述齿圈(24)套设在上撵块(14)的外侧并与上撵块(14)固定连接,所述齿轮(23)与齿圈(24)相啮合。The ring gear (24), the ring gear (24) is sleeved on the outside of the upper block (14) and fixedly connected with the upper block (14), and the gear (23) is meshed with the ring gear (24). 7.根据权利要求1所述的一种玄武岩纤维复合一体墙板的加工设备,其特征在于:所述下撵块(15)与转轴(4)滑动连接,且转轴(4)的表面固定设置有用于转轴(4)驱动下撵块(15)旋转的导向滑块,所述托板(13)和上撵块(14)与转轴(4)活动连接。7. The processing equipment of a basalt fiber composite wallboard according to claim 1, characterized in that: the lower block (15) is slidingly connected to the rotating shaft (4), and the surface of the rotating shaft (4) is fixedly arranged There is a guide slide block for rotating the lower block (15) driven by the rotating shaft (4), and the supporting plate (13) and the upper block (14) are movably connected with the rotating shaft (4). 8.根据权利要求1-7依次所述的一种玄武岩纤维复合一体墙板加工设备的使用方法,其特征在于:包括以下步骤;8. A method for using a basalt fiber composite wallboard processing equipment described in sequence according to claims 1-7, characterized in that it includes the following steps; 步骤一,首先工作人员将本发明所制得的加工设备根据实际使用需求安装在玄武岩纤维复合一体墙板生产的工厂内,在对玄武岩纤维复合一体墙板生产时,先通过液压组件(18)启动,液压组件(18)的输出端驱动支撑滑圈(19)带动下撵块(15)与分隔腔圈(17)发生位移,并使得分隔腔圈(17)卡入分隔腔室(16)内,使得上撵块(14)和下撵块(15)密封,然后工作人员将不同的原料添加至混合筒(2)内,原料会经过聚拢斗(25)的锥形截面向聚拢斗(25)的中部聚拢;Step 1. First, the staff installs the processing equipment prepared by the present invention in the factory for the production of basalt fiber composite wallboard according to the actual use requirements. When producing the basalt fiber composite wallboard, first pass the hydraulic assembly (18) Start, the output end of the hydraulic component (18) drives the support slip ring (19) to drive the displacement of the lower block (15) and the separation cavity ring (17), and makes the separation cavity ring (17) snap into the separation cavity (16) inside, so that the upper block (14) and the lower block (15) are sealed, and then the staff will add different raw materials into the mixing cylinder (2), and the raw materials will pass through the conical section of the gathering bucket (25) to the gathering bucket ( 25) the middle part gathers; 步骤二,然后通过第一驱动马达(20)启动,第一驱动马达(20)的输出端驱动转轴(4)旋转,继而使得转轴(4)外侧的多个撵磨搅拌块(5)同时旋转位移,而撵磨搅拌块(5)在旋转位移时,会带动振动棒(8)与弧形导流板(9)旋转位移,对聚拢斗(25)内不同的原料进行搅拌;Step 2, then start by the first drive motor (20), the output end of the first drive motor (20) drives the rotating shaft (4) to rotate, and then a plurality of grinding and stirring blocks (5) on the outside of the rotating shaft (4) rotate simultaneously Displacement, and when the grinding and stirring block (5) rotates and displaces, it will drive the vibrating rod (8) and the arc deflector (9) to rotate and displace, and stir different raw materials in the gathering bucket (25); 步骤三,而振动棒(8)沿着转轴(4)的轴心点旋转位移时会与第二振动球(11)向接触,同时由于第二振动球(11)和第一振动球(10)的截面形状均设置为球形,当第一振动球(10)与第二振动球(11)相接触时会经过第二振动球(11)的球形截面弧度推动振动棒(8)向下加压,同时使得复位弹簧(7)压缩;Step 3, when the vibrating rod (8) rotates and displaces along the pivot point of the rotating shaft (4), it will be in contact with the second vibrating ball (11), and at the same time due to the second vibrating ball (11) and the first vibrating ball (10 ) are set to be spherical in section shape, when the first vibrating ball (10) is in contact with the second vibrating ball (11), the arc of the spherical section of the second vibrating ball (11) will push the vibrating rod (8) downward Press, and make the return spring (7) compress at the same time; 步骤四,而当第一振动球(10)与第二振动球(11)不接触时,复位弹簧(7)会由于失去第一振动球(10)与第二振动球(11)相接触时所产生的限位,会经过复位弹簧(7)自身的弹力驱动振动棒(8)、弧形导流板(9)和第一振动球(10)复位,同时经过第一振动球(10)与第二振动球(11)的多频率接触以及分离会使得复位弹簧(7)多频率压缩以及回弹,对振动棒(8)和弧形导流板(9)形成振幅,对聚拢斗(25)内部的原料进行振动搅拌,避免不同的原料在进行混合时由于化学反应的原因而产生气泡;Step 4, and when the first vibrating ball (10) is not in contact with the second vibrating ball (11), the back-moving spring (7) will lose the contact between the first vibrating ball (10) and the second vibrating ball (11) The generated limit will drive the vibrating rod (8), the arc deflector (9) and the first vibrating ball (10) to reset through the elastic force of the return spring (7) itself, and at the same time pass through the first vibrating ball (10) The multi-frequency contact and separation of the second vibrating ball (11) will make the return spring (7) multi-frequency compression and rebound, forming an amplitude for the vibrating rod (8) and the arc deflector (9), and for the gathering bucket ( 25) The internal raw materials are vibrated and stirred to avoid bubbles caused by chemical reactions when different raw materials are mixed; 步骤五,而当原料混合搅拌完成之后,会经过托板(13)与上撵块(14)导入上撵块(14)与下撵块(15)之间,通过转轴(4)持续旋转,带动导向滑块旋转位移,继而使得下撵块(15)旋转,同时经过第二驱动马达(22)启动,驱动齿轮(23)旋转,由于齿轮(23)与齿圈(24)相啮合,从而使得齿圈(24)旋转的同时带动上撵块(14)旋转,经过转轴(4)驱动下撵块(15)旋转,使得上撵块(14)和下撵块(15)对向旋转,继而实现对下撵块(15)与上撵块(14)之间的物料再次进行撵磨;Step 5. After the mixing and stirring of the raw materials is completed, they will be introduced between the upper block (14) and the lower block (15) through the supporting plate (13) and the upper block (14), and continue to rotate through the rotating shaft (4). Drive the guide slider to rotate and displace, and then make the lower block (15) rotate, and at the same time start the second driving motor (22), and drive the gear (23) to rotate, because the gear (23) meshes with the ring gear (24), thus The ring gear (24) rotates and drives the upper block (14) to rotate, and drives the lower block (15) to rotate through the rotating shaft (4), so that the upper block (14) and the lower block (15) rotate oppositely, Then, the material between the lower throwing block (15) and the upper throwing block (14) is realized to be rubbed again; 步骤六,而当物料撵磨完成之后,液压组件(18)的输出端回收,带动支撑滑圈(19)与下撵块(15)向下位移,同时使得分隔腔圈(17)从分隔腔室(16)内脱离,而加工完成的原料则会在分隔腔圈(17)内进行存储,后续工作人员只需将混合完成的原料取下进行后续加工。Step 6, after the grinding of the material is completed, the output end of the hydraulic component (18) is recovered, driving the support slip ring (19) and the lower block (15) to move downwards, and at the same time, the separation cavity ring (17) is separated from the separation cavity chamber (16), and the processed raw materials will be stored in the partition ring (17), and subsequent workers only need to remove the mixed raw materials for subsequent processing.
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