CN115307881A - A vehicle correction device and process for a motor vehicle inspection line - Google Patents
A vehicle correction device and process for a motor vehicle inspection line Download PDFInfo
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- CN115307881A CN115307881A CN202210844446.7A CN202210844446A CN115307881A CN 115307881 A CN115307881 A CN 115307881A CN 202210844446 A CN202210844446 A CN 202210844446A CN 115307881 A CN115307881 A CN 115307881A
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- 238000012937 correction Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000008569 process Effects 0.000 title claims abstract description 11
- 238000007689 inspection Methods 0.000 title description 12
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 230000000903 blocking effect Effects 0.000 claims abstract description 9
- 239000003921 oil Substances 0.000 claims description 52
- 238000004140 cleaning Methods 0.000 claims description 36
- 238000007789 sealing Methods 0.000 claims description 28
- 239000010720 hydraulic oil Substances 0.000 claims description 16
- 230000003028 elevating effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
- G01M11/06—Testing the alignment of vehicle headlight devices
- G01M11/061—Details of the mechanical construction of the light measuring system
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
- G01M11/06—Testing the alignment of vehicle headlight devices
- G01M11/067—Details of the vehicle positioning system, e.g. by using a laser
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Abstract
本发明属于机动车检测技术领域,具体涉及一种机动车检测线用车辆矫正装置及工艺,本发明通过两个倾斜板的配合对不同宽度的车辆前轮的位置进行限位,保证了车头与前轮朝向一致,即车头正向挡光墙,进而保证了灯光检测的准确性。本发明通过初步矫正机构对前轮上附着的污渍进行清理,这样驾驶员只需保持方向盘正向驶向竖直板即可避免前轮斜向压过竖直板的情况出现,进而保证了下降的竖直板数量与前轮宽度一致。
The invention belongs to the technical field of motor vehicle detection, and in particular relates to a vehicle correction device and process for a motor vehicle detection line. The invention limits the positions of the front wheels of vehicles with different widths through the cooperation of two inclined plates, so as to ensure that the front of the vehicle and the The front wheels are in the same direction, that is, the front of the car is facing the light blocking wall, thereby ensuring the accuracy of light detection. The invention cleans the stains adhering to the front wheel through the preliminary correcting mechanism, so that the driver only needs to keep the steering wheel forward to the vertical plate to avoid the situation that the front wheel is obliquely pressing over the vertical plate, thereby ensuring the lowering of the front wheel. The number of vertical plates is the same as the width of the front wheel.
Description
技术领域technical field
本发明属于机动车检测技术领域,具体涉及一种机动车检测线用车辆矫正装置及工艺。The invention belongs to the technical field of motor vehicle detection, and in particular relates to a vehicle straightening device and process for a motor vehicle detection line.
背景技术Background technique
机动车检测线是利用现代化的光机电和计算机测控技术,对道路行驶机动车的安全、环保等性能进行检测的自动流水化作业线。机动车检测线包括尾气检测、灯光检测、车身颜色检测、制动性能检测和车辆附属件检测等等检测项目。The motor vehicle inspection line is an automatic assembly line that uses modern optical, electromechanical and computer measurement and control technologies to detect the safety, environmental protection and other performances of road driving motor vehicles. The motor vehicle inspection line includes exhaust inspection, lighting inspection, body color inspection, braking performance inspection and vehicle accessories inspection and other inspection items.
其中,在对机动车进行灯光检测时,需要机动车静止在既定的检测位置,然后打开前大灯,在距离车头一定的位置设置挡光墙,机动车检测线上的检测设备通过遥感挡光墙上的光强即可对机动车的灯光性能进行检测。在实际操作的过程中,车辆由驾驶员控制行驶至指定的检测位置,但是由于不同的驾驶员驾驶技术有差异,很难保证每个驾驶员都能将车辆摆正,部分车辆检测时车头方向与挡光墙之间不能保证垂直,从而导致车灯发射的光无法垂直照射到挡光墙上,这样会影响灯光检测的准确性。Among them, when performing light detection on a motor vehicle, the motor vehicle needs to be stationary at a predetermined detection position, then the headlights are turned on, and a light blocking wall is set at a certain distance from the front of the vehicle. The detection equipment on the motor vehicle detection line blocks the light through remote sensing. The light intensity on the wall can detect the light performance of the motor vehicle. In the process of actual operation, the vehicle is controlled by the driver to drive to the designated detection position. However, due to the differences in driving skills of different drivers, it is difficult to ensure that each driver can put the vehicle in the right position. The direction of the front of some vehicles during detection The perpendicularity to the light-blocking wall cannot be guaranteed, so that the light emitted by the car lights cannot be irradiated vertically on the light-blocking wall, which will affect the accuracy of light detection.
发明内容Contents of the invention
为解决上述技术问题,本发明采用如下技术方案:一种机动车检测线用车辆矫正装置,包括安装座,安装座安装在地下且安装座的上表面与地面平齐,安装座上表面竖直滑动安装有两个升降杆,升降杆顶端均固定安装有倾斜板,两个倾斜板对称布置且两个倾斜板的底端之间的距离小于两个倾斜板顶端之间的距离;所述安装座上表面对应每个倾斜板的位置均开设有允许倾斜板进入的容纳槽,安装座内部开设有空腔,升降杆底端延伸至空腔内,且两个升降杆底端之间固定连接有水平的升降板,空腔底面竖直固定安装有若干个伸缩弹簧,伸缩弹簧顶端固定连接在升降板上;空腔顶面固定安装有储油箱,储油箱内部填充有液压油,储油箱内竖直滑动安装有密封板,密封板底面竖直固定安装有活塞柱,活塞柱的底端固定连接在升降板上。In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a vehicle straightening device for motor vehicle detection lines, including a mounting base, the mounting base is installed underground and the upper surface of the mounting base is flush with the ground, and the upper surface of the mounting base is vertical Two elevating rods are slidingly installed, and inclined plates are fixedly installed on the top of the elevating rods, and the two inclined plates are symmetrically arranged and the distance between the bottom ends of the two inclined plates is smaller than the distance between the top ends of the two inclined plates; the installation The upper surface of the seat corresponds to the position of each inclined plate with a receiving groove that allows the inclined plate to enter. There is a cavity inside the mounting seat. The bottom end of the lifting rod extends into the cavity, and the bottom ends of the two lifting rods are fixedly connected. There is a horizontal lifting plate, and several telescopic springs are fixed vertically on the bottom of the cavity, and the top of the telescopic spring is fixedly connected to the lifting plate; an oil storage tank is fixedly installed on the top of the cavity, and the inside of the oil storage tank is filled with hydraulic oil. A sealing plate is vertically slidably installed, and a piston rod is vertically fixedly installed on the bottom surface of the sealing plate, and the bottom end of the piston rod is fixedly connected to the lifting plate.
所述安装座上表面位于容纳槽前方的位置安装有若干个竖直板,若干个竖直板沿左右方向均匀布置,安装座上表面对应每个竖直板的位置均开设有与竖直板滑动配合的竖直槽,竖直槽底面与竖直板之间固定连接有复位弹簧;安装座内部开设有油腔,竖直槽底面开设有连通油腔的通槽;安装座内部固定安装有连通油腔和储油箱的油管;油管内转动安装有转轴,转轴上固定安装有密封片,密封片能够控制油管的通断,安装座上安装有控制转轴的控制机构。The upper surface of the mounting seat is located at the position in front of the receiving tank, and several vertical plates are installed, and the several vertical plates are evenly arranged along the left and right directions. Sliding fit vertical groove, a return spring is fixedly connected between the bottom surface of the vertical groove and the vertical plate; an oil chamber is opened inside the mounting seat, and a through groove connecting the oil chamber is opened on the bottom surface of the vertical groove; the inside of the mounting seat is fixedly installed with The oil pipe that communicates with the oil chamber and the oil storage tank; a rotating shaft is installed in the oil pipe, and a sealing sheet is fixedly installed on the rotating shaft. The sealing sheet can control the on-off of the oil pipe, and a control mechanism for controlling the rotating shaft is installed on the mounting seat.
作为本发明的一种优选技术方案,所述倾斜板的上表面自上而下均匀安装有若干个水平的转动辊。As a preferred technical solution of the present invention, several horizontal rotating rollers are uniformly installed on the upper surface of the inclined plate from top to bottom.
作为本发明的一种优选技术方案,所述竖直板的顶面为圆弧形,且竖直板顶面与竖直板侧壁的交点位置与安装座上表面平齐。As a preferred technical solution of the present invention, the top surface of the vertical plate is arc-shaped, and the intersection of the top surface of the vertical plate and the side wall of the vertical plate is flush with the upper surface of the mounting seat.
作为本发明的一种优选技术方案,所述竖直板的底面边缘处固定安装有用于密封的橡胶条,橡胶条与竖直槽内壁紧密贴合。As a preferred technical solution of the present invention, a rubber strip for sealing is fixedly installed at the edge of the bottom surface of the vertical plate, and the rubber strip is closely attached to the inner wall of the vertical groove.
作为本发明的一种优选技术方案,所述油管有若干个,控制机构包括固定安装在转轴上的齿轮,安装座顶面开设有控制槽,控制槽内水平滑动安装有与齿轮相啮合的控制齿条,控制槽内固定安装有两个控制气缸,两个控制气缸的伸缩段端部分别与控制齿条的两端固定连接。As a preferred technical solution of the present invention, there are several oil pipes, the control mechanism includes a gear fixedly installed on the rotating shaft, a control groove is opened on the top surface of the mounting seat, and a control gear meshed with the gear is installed horizontally slidingly in the control groove. The tooth rack is fixedly installed with two control cylinders in the control groove, and the telescopic section ends of the two control cylinders are respectively fixedly connected with the two ends of the control tooth bar.
作为本发明的一种优选技术方案,所述安装座上位于若干个竖直板前方的位置设置有初步矫正机构,初步矫正机构包括两个转动安装在安装座上的水平轴,竖直板所在的竖直面与水平轴相互垂直;每个水平轴上均固定安装有与其轴线重合的矫正辊,安装座上固定安装有用于驱动水平轴转动的矫正电机。As a preferred technical solution of the present invention, the mounting base is provided with a preliminary correction mechanism at a position in front of several vertical plates, and the preliminary correction mechanism includes two horizontal shafts that are rotatably mounted on the mounting base. The vertical plane and the horizontal axis are perpendicular to each other; each horizontal axis is fixedly installed with a straightening roller coincident with its axis, and a straightening motor for driving the horizontal shaft to rotate is fixedly installed on the mounting base.
作为本发明的一种优选技术方案,所述矫正辊表面沿其周向均匀开设有若干个条形槽;安装座上转动安装有平行于水平轴的清洁轴,清洁轴位于两个矫正辊中间下方的位置;安装座上固定安装有用于驱动清洁轴转动的清洁电机;清洁轴的截面为十字形且清洁轴上活动套设有轴套,清洁轴端部与轴套内端面之间固定连接有清洁弹簧;轴套上沿其轴向均匀固定安装有若干个毛刷辊。As a preferred technical solution of the present invention, the surface of the straightening roller is evenly provided with several bar-shaped grooves along its circumference; a cleaning shaft parallel to the horizontal axis is installed on the mounting base, and the cleaning shaft is located in the middle of the two straightening rollers. The position below; the cleaning motor used to drive the cleaning shaft to rotate is fixedly installed on the mounting base; the cross-section of the cleaning shaft is cross-shaped and the movable sleeve on the cleaning shaft is provided with a shaft sleeve, and the end of the cleaning shaft is fixedly connected to the inner end surface of the shaft sleeve There are cleaning springs; several brush rollers are uniformly and fixedly installed on the shaft sleeve along its axial direction.
作为本发明的一种优选技术方案,所述轴套端部延伸至安装座外部,且轴套端部固定安装有与其轴线重合的圆板,圆板的表面沿其周向均匀固定安装有若干个第一磁铁块,安装座上安装有平行于圆板的固定板,固定板的表面围绕轴套均匀固定安装有若干个第二磁铁块;安装座上位于清洁轴下方的位置活动安装有平行于清洁轴的条形接料箱。As a preferred technical solution of the present invention, the end of the sleeve extends to the outside of the mounting seat, and the end of the sleeve is fixedly installed with a circular plate coincident with its axis, and the surface of the circular plate is uniformly fixed with several A first magnet block, a fixed plate parallel to the circular plate is installed on the mounting seat, and several second magnet blocks are evenly fixed and installed on the surface of the fixed plate around the shaft sleeve; Strip receiver for cleaning shafts.
本发明还提供了一种机动车检测线用车辆矫正工艺,采用上述机动车检测线用车辆矫正装置配合完成,包括以下步骤:The present invention also provides a vehicle straightening process for a motor vehicle detection line, which is completed by the cooperation of the above-mentioned vehicle straightening device for a motor vehicle detection line, including the following steps:
步骤一、初步矫正:操控车辆行驶至车轮与初步矫正机构对应的位置,继续操控车辆前进,直至车轮滚动至两个矫正辊之间的位置,通过初步矫正机构对车轮表面附着的污物进行清理,并对车轮进行初步矫正,使得车轮轴线处在垂直于竖直板的状态。
步骤二、调节位置:继续操控车辆前进,直至车轮将与其宽度对应的部分竖直板向下挤压至竖直槽内,此时升降杆和倾斜板的高度也同步发生变化;在此状态下,通过控制机构调节转轴和密封片的位置,通过密封片堵塞油管。
步骤三、再次矫正:继续操控车辆前进,直至车轮滚动至两个倾斜板之间的位置,通过两个倾斜板对车轮两侧进行限位,从而对车辆的位置进行矫正,保证对车辆进行灯光检测时车头正对挡光墙。
本发明至少具有如下有益效果:(1)本发明通过两个倾斜板的配合对车辆前轮的位置进行限位:前轮滚动至两个倾斜板之间时,如果前轮存在角度偏差,则前轮必然会朝向其中一个倾斜板滚动,但由于前轮自身有重力且车轮收到来自车身的压力影响,滚动至倾斜板上的前轮必然会下降回到安装座表面,从而使得前轮保持正向面对挡光墙的状态,驾驶员只需保持方向盘正向,即可保证车头与前轮朝向一致,即车头正向挡光墙,保证了灯光检测的准确性。The present invention has at least the following beneficial effects: (1) The present invention limits the position of the front wheel of the vehicle through the cooperation of two inclined plates: when the front wheel rolls between the two inclined plates, if there is an angular deviation in the front wheel, then The front wheel will necessarily roll towards one of the sloping plates, but due to the weight of the front wheel itself and the pressure exerted on the wheel by the vehicle body, the front wheel rolling onto the sloping plate will necessarily drop back to the surface of the mount, keeping the front wheel In the state of facing the light blocking wall, the driver only needs to keep the steering wheel facing forward to ensure that the front of the car is in the same direction as the front wheels, that is, the front of the car is facing the light blocking wall, which ensures the accuracy of light detection.
(2)本发明中车辆的前轮压过竖直板的过程中,与前轮宽度对应的部分竖直板会下降并挤压竖直槽内的液压油,对应的部分液压油会进入储油箱内推动活塞柱下降,从而通过油压作用对倾斜板的高度进行自动调节,安装座上表面两个倾斜板之间的距离自动与前轮宽度适配,从而使得倾斜板能够对不同宽度的前轮进行限位和矫正。(2) In the process of the front wheels of the vehicle passing the vertical plate in the present invention, the part of the vertical plate corresponding to the width of the front wheel will descend and squeeze the hydraulic oil in the vertical groove, and the corresponding part of the hydraulic oil will enter the storage tank. The piston rod is pushed down in the oil tank, so that the height of the inclined plate is automatically adjusted through the action of oil pressure, and the distance between the two inclined plates on the upper surface of the mounting seat is automatically adapted to the width of the front wheel, so that the inclined plate can be adjusted to different widths. The front wheel is limited and corrected.
(3)本发明通过初步矫正机构对前轮上附着的污渍进行清理,并使得前轮的台面处于与两个矫正辊均贴合的状态,由于竖直板所在的竖直面与矫正辊的轴线相互垂直,故前轮的轴线也与竖直板所在的竖直面保持垂直,这样驾驶员只需保持方向盘正向驶向竖直板即可避免前轮斜向压过竖直板的情况出现,进而保证了下降的竖直板数量与前轮宽度一致。(3) The present invention cleans up the stains attached to the front wheels through the preliminary correction mechanism, and makes the table top of the front wheels be in the state of being all attached to the two correction rollers. The axes are perpendicular to each other, so the axis of the front wheels is also perpendicular to the vertical plane where the vertical board is located, so that the driver only needs to keep the steering wheel facing the vertical board to avoid the situation that the front wheels obliquely press the vertical board Appears, thereby ensuring that the number of vertical plates that descend is consistent with the width of the front wheels.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明实施例中机动车检测线用车辆矫正装置的第一立体结构示意图。Fig. 1 is a schematic diagram of a first three-dimensional structure of a vehicle straightening device for a motor vehicle detection line in an embodiment of the present invention.
图2为本发明实施例中机动车检测线用车辆矫正装置的俯视图。Fig. 2 is a top view of a vehicle straightening device for a motor vehicle detection line in an embodiment of the present invention.
图3为本发明实施例中安装座的部分内部结构(对应倾斜板部分)后视图。Fig. 3 is a rear view of part of the internal structure (corresponding to the part of the inclined plate) of the mounting seat in the embodiment of the present invention.
图4为本发明实施例中安装座的部分内部结构(对应竖直板部分)前视图。Fig. 4 is a front view of part of the internal structure (corresponding to the vertical plate part) of the mounting seat in the embodiment of the present invention.
图5为本发明实施例中安装座的部分内部结构(对应竖直板部分)侧视图。Fig. 5 is a side view of part of the internal structure (corresponding to the vertical plate part) of the mounting seat in the embodiment of the present invention.
图6为本发明实施例中油管的部分内部结构侧视图。Fig. 6 is a side view of part of the internal structure of the oil pipe in the embodiment of the present invention.
图7为本发明实施例中清洁轴、轴套和毛刷辊的结构示意图。Fig. 7 is a structural schematic diagram of the cleaning shaft, the shaft sleeve and the brush roller in the embodiment of the present invention.
图8为本发明机动车检测线用车辆矫正工艺的步骤图。Fig. 8 is a step diagram of the vehicle straightening process for the motor vehicle inspection line of the present invention.
图中:1、安装座;101、容纳槽;102、空腔;103、竖直槽;104、油腔;105、通槽;106、控制槽;2、升降杆;3、倾斜板;4、升降板;5、伸缩弹簧;6、储油箱;7、密封板;8、活塞柱;9、竖直板;10、复位弹簧;11、油管;12、转轴;13、密封片;14、控制机构;1401、齿轮;1402、控制齿条;1403、控制气缸;15、转动辊;16、橡胶条;17、初步矫正机构;1701、水平轴;1702、矫正辊;1703、矫正电机;1704、条形槽;1705、清洁轴;1706、清洁电机;1707、轴套;1708、清洁弹簧;1709、毛刷辊;1710、圆板;1711、第一磁铁块;1712、固定板;1713、第二磁铁块;1714、条形接料箱。In the figure: 1, mounting seat; 101, receiving groove; 102, cavity; 103, vertical groove; 104, oil cavity; 105, through groove; 106, control groove; 2, lifting rod; 3, inclined plate; 4 , lifting plate; 5, telescopic spring; 6, oil storage tank; 7, sealing plate; 8, piston column; 9, vertical plate; 10, return spring; 11, oil pipe; 12, rotating shaft; 13, sealing plate; 14 Control mechanism; 1401, gear; 1402, control rack; 1403, control cylinder; 15, rotating roller; 16, rubber strip; 17, preliminary correction mechanism; 1701, horizontal shaft; , strip groove; 1705, cleaning shaft; 1706, cleaning motor; 1707, axle sleeve; 1708, cleaning spring; 1709, brush roller; 1710, circular plate; 1711, first magnet block; 1712, fixed plate; 1713, The second magnet block; 1714, a strip-shaped material receiving box.
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.
如图1和图3所示,本实施例提供了一种机动车检测线用车辆矫正装置,包括安装座1,安装座1安装在地下且安装座1的上表面与地面平齐,安装座1上表面竖直滑动安装有两个升降杆2,升降杆2顶端均固定安装有倾斜板3,倾斜板3的上表面自上而下均匀安装有若干个水平的转动辊15,两个倾斜板3对称布置且两个倾斜板3的底端之间的距离小于两个倾斜板3顶端之间的距离;所述安装座1上表面对应每个倾斜板3的位置均开设有允许倾斜板3进入的容纳槽101,安装座1内部开设有空腔102,升降杆2底端延伸至空腔102内,且两个升降杆2底端之间固定连接有水平的升降板4,空腔102底面竖直固定安装有若干个伸缩弹簧5,伸缩弹簧5顶端固定连接在升降板4上;空腔102顶面固定安装有储油箱6,储油箱6内部填充有液压油,储油箱6内竖直滑动安装有密封板7,密封板7底面竖直固定安装有活塞柱8,活塞柱8的底端固定连接在升降板4上。As shown in Figures 1 and 3, the present embodiment provides a vehicle straightening device for a motor vehicle detection line, including a
待检测的车辆行驶至车辆前轮到达两个倾斜板3之间的位置时,如果前轮正朝向挡光墙,则前轮两侧边缘正好与倾斜板3上表面相接触,车轮保持正朝向挡光墙的状态;如果前轮存在偏差,则前轮会朝向一侧的倾斜板3滚动,但是由于前轮自身受到重力作用且前轮受到来自车身的压力,故滚向一侧倾斜板3的前轮回下降回到安装座1上表面,从而使得前轮到达正朝向挡光墙的状态,整个过程中,驾驶员只需保持方向盘正向,车头即可同步与前轮到达正朝向挡光墙的状态。When the vehicle to be detected travels until the front wheels of the vehicle reach the position between the two
由于不同车辆的前轮宽度不同,故安装座1上表面与两个倾斜板3之间交线的距离也需要与车轮宽度保持一致,通过升降杆2带动倾斜板3上升或下降即可;具体操作时,需要控制储油箱6内的液压油,当储油箱6内的液压油增加时,液压油会克服伸缩弹簧5的弹力作用推动密封板7和活塞柱8下降,升降杆2和倾斜板3同步下降,安装座1上表面与两个倾斜板3之间交线的距离增加,即前轮越宽,储油箱6内需要的液压油也就越多;当储油箱6内的液压油减少时,伸缩弹簧5的回弹力会推动密封板7和活塞柱8上升,升降杆2和倾斜板3同步上升,安装座1上表面与两个倾斜板3之间交线的距离也减小。Since the front wheels of different vehicles have different widths, the distance between the upper surface of the mounting
如图4、图5和图6所示,所述安装座1上表面位于容纳槽101前方的位置安装有若干个竖直板9,若干个竖直板9沿左右方向均匀布置,安装座1上表面对应每个竖直板9的位置均开设有与竖直板9滑动配合的竖直槽103,竖直槽103底面与竖直板9之间固定连接有复位弹簧10,复位弹簧10为压缩弹簧,不可拉伸;竖直板9的顶面为圆弧形,且竖直板9顶面与竖直板9侧壁的交点位置与安装座1上表面平齐;竖直板9的底面边缘处固定安装有用于密封的橡胶条16,橡胶条16与竖直槽103内壁紧密贴合;安装座1内部开设有油腔104,竖直槽103底面开设有连通油腔104的通槽105;安装座1内部固定安装有若干个连通油腔104和储油箱6的油管11;油管11内转动安装有转轴12,转轴12上固定安装有密封片13,密封片13能够控制油管11的通断。As shown in Fig. 4, Fig. 5 and Fig. 6, several vertical plates 9 are installed on the upper surface of the mounting seat 1 at the position in front of the receiving groove 101, and the several vertical plates 9 are evenly arranged along the left and right directions, and the mounting seat 1 The position corresponding to each vertical plate 9 on the upper surface is provided with a vertical groove 103 slidingly matched with the vertical plate 9, and a return spring 10 is fixedly connected between the bottom surface of the vertical groove 103 and the vertical plate 9, and the return spring 10 is Compression spring, not stretchable; the top surface of the vertical plate 9 is arc-shaped, and the intersection position between the top surface of the vertical plate 9 and the side wall of the vertical plate 9 is flush with the upper surface of the mounting seat 1; the vertical plate 9 A rubber strip 16 for sealing is fixedly installed at the edge of the bottom surface, and the rubber strip 16 is closely attached to the inner wall of the vertical groove 103; an oil chamber 104 is opened inside the mounting base 1, and a through groove connecting the oil chamber 104 is opened on the bottom surface of the vertical groove 103 105; several oil pipes 11 connecting the oil chamber 104 and the oil storage tank 6 are fixedly installed inside the mounting seat 1; a rotating shaft 12 is installed in the oil pipe 11, and a sealing sheet 13 is fixedly installed on the rotating shaft 12, and the sealing sheet 13 can control the oil pipe 11 on and off.
当前轮压过竖直板9时,不同宽度的前轮会使得不同数量的竖直板9下降,竖直板9下降时会挤压竖直槽103内的液压油,液压油经挤压后经通槽105进入油腔104,并通过油管11进入储油箱6;前轮越宽则下降的竖直板9越多,即进入储油箱6内的液压油越多,从而实现了两个倾斜板3根据前轮宽度自动升降的效果;需要说明的是,由于复位弹簧10为压缩弹簧,不可拉伸,故竖直板9下降时只会将对应竖直槽103内的液压油全部挤压进入油管11,液压油不会回流至其他的竖直槽103内,从而保证了倾斜板3上升高度的准确性;当车轮压在竖直板9上时,通过转动转轴12带动密封片13转动,密封片13将油管11封闭后液压油无法在油管11内自由流动,即储油箱6内的液压油量保持不变,升降杆2和倾斜板3能够保持在恒定的高度。When the front wheels press the
如图2所示,安装座1上安装有控制转轴12的控制机构14,控制机构14包括固定安装在转轴12上的齿轮1401,安装座1顶面开设有控制槽106,控制槽106内水平滑动安装有与齿轮1401相啮合的控制齿条1402,控制槽106内固定安装有两个控制气缸1403,两个控制气缸1403的伸缩段端部分别与控制齿条1402的两端固定连接;当车轮压在竖直板9上时,通过控制气缸1403控制控制齿条1402水平移动,控制齿条1402带动齿轮1401转动,齿轮1401带动转轴12和密封片13转动,即可实现油管11的通断。As shown in Figure 2, the
如图1、图2和图7所示,安装座1上位于若干个竖直板9前方的位置设置有初步矫正机构17,初步矫正机构17包括两个转动安装在安装座1上的水平轴1701,竖直板9所在的竖直面与水平轴1701相互垂直;每个水平轴1701上均固定安装有与其轴线重合的矫正辊1702,安装座1上固定安装有用于驱动水平轴1701转动的矫正电机1703;矫正辊1702表面沿其周向均匀开设有若干个条形槽1704;安装座1上转动安装有平行于水平轴1701的清洁轴1705,清洁轴1705位于两个矫正辊1702中间下方的位置;安装座1上固定安装有用于驱动清洁轴1705转动的清洁电机1706;清洁轴1705的截面为十字形且清洁轴1705上活动套设有轴套1707,清洁轴1705端部与轴套1707内端面之间固定连接有清洁弹簧1708;轴套1707上沿其轴向均匀固定安装有若干个毛刷辊1709;所述轴套1707端部延伸至安装座1外部,且轴套1707端部固定安装有与其轴线重合的圆板1710,圆板1710的表面沿其周向均匀固定安装有若干个第一磁铁块1711,安装座1上安装有平行于圆板1710的固定板1712,固定板1712的表面围绕轴套1707均匀固定安装有若干个第二磁铁块1713;安装座1上位于清洁轴1705下方的位置活动安装有平行于清洁轴1705的条形接料箱1714。As shown in Fig. 1, Fig. 2 and Fig. 7, a preliminary correction mechanism 17 is provided on the mounting base 1 at the position in front of several vertical plates 9, and the preliminary correction mechanism 17 includes two horizontal shafts rotatably mounted on the mounting base 1 1701, the vertical surface where the vertical plate 9 is located is perpendicular to the horizontal axis 1701; each horizontal axis 1701 is fixedly installed with a correction roller 1702 coincident with its axis, and the mounting base 1 is fixedly installed with a roller for driving the horizontal axis 1701 to rotate The straightening motor 1703; the surface of the straightening roller 1702 is evenly provided with several bar-shaped grooves 1704 along its circumference; the cleaning shaft 1705 parallel to the horizontal axis 1701 is installed on the mounting base 1, and the cleaning shaft 1705 is located below the middle of the two straightening rollers 1702 position; the mounting base 1 is fixedly installed with a cleaning motor 1706 for driving the cleaning shaft 1705 to rotate; the cross section of the cleaning shaft 1705 is cross-shaped and the movable sleeve on the cleaning shaft 1705 is provided with a shaft sleeve 1707, and the end of the cleaning shaft 1705 and the shaft sleeve A cleaning spring 1708 is fixedly connected between the inner end faces of 1707; several brush rollers 1709 are evenly and fixedly installed on the shaft sleeve 1707 along its axial direction; the end of the shaft sleeve 1707 extends to the outside of the mounting base 1, and A circular plate 1710 coincident with its axis is fixedly mounted on the top of the circular plate 1710, and several first magnet blocks 1711 are evenly fixed on the surface of the circular plate 1710 along its circumference. The surface of the
如果驾驶员直接操控车辆压过竖直板9,前轮的轴线可能无法与竖直板9所在竖直面保持垂直,即前轮可能会斜向压过竖直板9,这就导致与前轮宽度不对应的竖直板9会被前轮挤压下降(实际下降的竖直板9数量大于与前轮宽度对应的竖直板9数量),这就导致升降杆2和倾斜板3下降的高度要大于其应该下降的高度,从而导致安装座1上表面与两个倾斜板3之间交线的距离过宽,两个倾斜板3无法对前轮起到限位矫正的作用;故在前轮与竖直板9接触前需要通过初步矫正机构17对前轮进行初步矫正,使得前轮的轴线与竖直板9所在竖直面保持垂直;初步矫正机构17的工作原理如下:驾驶员保持方向盘正向驾驶车辆前进,直至前轮翻过其中一个矫正辊1702后落至两个矫正辊1702之间,由于前轮会趋向于到达稳定状态,即前轮的胎面最终会与两个矫正辊1702相贴合,而竖直板9所在的竖直面与矫正辊1702的轴线相互垂直,故前轮的轴线也会与竖直板9所在的竖直面相互垂直,在此状态下,驾驶员保持方向盘正向驾驶车辆前进直至前轮翻过另一个矫正辊1702即可,驾驶员保持方向盘正向驾驶车辆前进,前轮即可保证以正确的状态压过竖直板9。If the driver directly controls the vehicle to press the
在实际的检测过程中,车轮上往往会附着有泥块等污渍,这些污渍如果不清除,会影响前轮与两个矫正辊1702相贴合,即前轮的轴线无法处于与竖直板9所在的竖直面垂直的状态;当前轮落至两个矫正辊1702之间时,通过矫正电机1703带动矫正辊1702转动,条形槽1704的棱边会对前轮上附着的污渍进行清理,部分污渍直接下落至安装座1上表面,部分污渍会进入条形槽1704内;通过清洁电机1706带动清洁轴1705转动,清洁轴1705带动轴套1707、毛刷辊1709、圆板1710和第一磁铁块1711同步转动,毛刷辊1709转动时将条形槽1704内的污渍清扫进入条形接料箱1714内;同时,第一磁铁块1711和第二磁铁块1713之间会间歇产生互斥力,该互斥力和清洁弹簧1708的回弹力共同作用,会使得轴套1707、毛刷辊1709、圆板1710和第一磁铁块1711沿轴向往复移动,从而提高了毛刷辊1709对条形槽1704内污渍的清理效果。In the actual detection process, there are often stains such as mud clods attached to the wheels. If these stains are not removed, it will affect the fit of the front wheel and the two straightening
本实施例还提供了一种机动车检测线用车辆矫正工艺,采用上述机动车检测线用车辆矫正装置配合完成,包括以下步骤:This embodiment also provides a vehicle straightening process for a motor vehicle inspection line, which is completed by using the above-mentioned vehicle straightening device for a motor vehicle inspection line, including the following steps:
步骤一、初步矫正:操控车辆行驶至车轮与初步矫正机构17对应的位置,继续操控车辆前进,直至车轮滚动至两个矫正辊1702之间的位置,通过初步矫正机构17对车轮表面附着的污物进行清理,并对车轮进行初步矫正,使得车轮轴线处在垂直于竖直板9的状态。
步骤二、调节位置:继续操控车辆前进,直至车轮将与其宽度对应的部分竖直板9向下挤压至竖直槽103内,此时升降杆2和倾斜板3的高度也同步发生变化;在此状态下,通过控制机构14调节转轴12和密封片13的位置,通过密封片13堵塞油管11。
步骤三、再次矫正:继续操控车辆前进,直至车轮滚动至两个倾斜板3之间的位置,通过两个倾斜板3对车轮两侧进行限位,从而对车辆的位置进行矫正,保证对车辆进行灯光检测时车头正对挡光墙。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN108956102A (en) * | 2018-07-10 | 2018-12-07 | 安徽悦众车身装备有限公司 | Automobile front quality testing tooling after a kind of installation |
CN111606236A (en) * | 2020-06-01 | 2020-09-01 | 嘉兴金鹏工具有限公司 | Portable ultrahigh pressure large load jack |
CN111649648A (en) * | 2020-07-11 | 2020-09-11 | 郭海涛 | Measuring instrument and measuring method for size detection after automobile tire manufacturing and molding |
CN111562092A (en) * | 2020-07-14 | 2020-08-21 | 成都成保发展股份有限公司 | Rapid positioning detection method and device for automobile headlamp |
CN112617220A (en) * | 2020-12-17 | 2021-04-09 | 戴芳建 | Water chestnut shell opening device for water chestnut processing production |
CN113623700A (en) * | 2021-10-12 | 2021-11-09 | 江苏华舜环境工程有限公司 | Oil smoke filter screen washs cleaning machine tool |
CN216271736U (en) * | 2021-11-29 | 2022-04-12 | 江西绍雅玻璃制品有限公司 | Blanking and aligning mechanism of bottle making machine |
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