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CN115299564B - Low GI puffed cereal food suitable for diabetics and production process - Google Patents

Low GI puffed cereal food suitable for diabetics and production process Download PDF

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Publication number
CN115299564B
CN115299564B CN202210971232.6A CN202210971232A CN115299564B CN 115299564 B CN115299564 B CN 115299564B CN 202210971232 A CN202210971232 A CN 202210971232A CN 115299564 B CN115299564 B CN 115299564B
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China
Prior art keywords
cannula
starch
mixture
starch mixture
water
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CN202210971232.6A
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Chinese (zh)
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CN115299564A (en
Inventor
徐春涛
刘敏
雷新辉
王崇
封子涛
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Jiangsu Howbetter Special Food Co ltd
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Jiangsu Howbetter Special Food Co ltd
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Publication of CN115299564A publication Critical patent/CN115299564A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/161Puffed cereals, e.g. popcorn or puffed rice
    • A23L7/165Preparation of puffed cereals involving preparation of meal or dough as an intermediate step
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05Mashed or comminuted pulses or legumes; Products made therefrom
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/015Inorganic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/03Organic compounds
    • A23L29/035Organic compounds containing oxygen as heteroatom
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/30Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/105Plant extracts, their artificial duplicates or their derivatives
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/17Amino acids, peptides or proteins
    • A23L33/185Vegetable proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/20Reducing nutritive value; Dietetic products with reduced nutritive value
    • A23L33/21Addition of substantially indigestible substances, e.g. dietary fibres
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/115Cereal fibre products, e.g. bran, husk
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/161Puffed cereals, e.g. popcorn or puffed rice
    • A23L7/165Preparation of puffed cereals involving preparation of meal or dough as an intermediate step
    • A23L7/17Preparation of puffed cereals involving preparation of meal or dough as an intermediate step by extrusion
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/30Puffing or expanding
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/30Puffing or expanding
    • A23P30/32Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment
    • A23P30/34Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment by extrusion-expansion
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Mycology (AREA)
  • Botany (AREA)
  • Molecular Biology (AREA)
  • Inorganic Chemistry (AREA)
  • Agronomy & Crop Science (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Grain Derivatives (AREA)

Abstract

The application discloses a low GI puffed cereal food suitable for diabetics and a production process thereof, comprising 40-70 parts of cereal powder, 10-30 parts of corn starch, 10-20 parts of protein powder, 5-20 parts of dietary fiber, 0.5-2 parts of mulberry leaf extract and 0.3-3 parts of calcium carbonate by weight; and puffing the materials to obtain a finished product. The puffed cereal has obvious feeling of satiety after eating, and blood sugar can be kept stable.

Description

Low GI puffed cereal food suitable for diabetics and production process
Technical Field
The application relates to puffed cereal food for diabetics, in particular to cereal puffed food with high protein content.
Background
The GI value of the common staple food (cereal potato) is high, and the fluctuation of blood sugar is very large. Glycemic Index (GI) is an index that reflects the degree to which food causes an increase in human blood glucose. Different foods have the same carbohydrate content, and the blood sugar index can be greatly different after eating. The low GI food is suitable for diabetics, and has less blood sugar fluctuation while having satiety.
The GI value of the commercial cereal puffed food is higher through test, and further improvement on the cereal puffed food is needed in order to balance blood sugar and have better satiety.
Disclosure of Invention
The low GI puffed cereal food and the production process thereof provided by the embodiment of the application solve the problems that the cereal puffed food is inconvenient for diabetics to eat and the blood sugar GI value is too high after being used in the prior art, and realize the effect of keeping the blood sugar GI value stable after the puffed cereal is eaten.
The embodiment of the application provides low GI puffed cereal food suitable for diabetics, which comprises cereal powder, protein powder and dietary fiber, wherein the cereal powder is 40-70 parts by weight, the corn starch is 10-30 parts by weight, the protein powder is 10-20 parts by weight, the dietary fiber is 5-20 parts by weight, the mulberry leaf extract is 0.5-2 parts by weight, and the calcium carbonate is 0.3-3 parts by weight;
and puffing the materials to obtain a finished product.
Further, the cereal flour is one or more of whole oat flour, tartary buckwheat flour and highland barley flour.
Further, the protein powder is one or more of soybean isolated protein powder, pea powder, chickpea powder and white kidney bean powder.
Further, the dietary fiber is one or more of oat bran, soybean fiber, beta-glucan, polydextrose, fructooligosaccharides and inulin.
A process for preparing low GI puffed cereal food suitable for diabetics,
step one: premixing the materials after weighing and metering, wherein the water content of the materials is controlled to be 8-15%;
step two: puffing and shaping the water-containing material;
step three: drying the formed granules with hot air at 70-160 ℃ for 20-120min, and controlling the moisture content to be less than or equal to 6% to obtain the finished product.
Further, the puffing equipment in the second step is a screw puffing machine, the feeding speed in the extrusion parameters is 50-150kg/h, the water supplementing is 0-20L/h, and the extrusion temperature is 100-150 ℃.
Further, the puffing equipment in the second step is a microwave puffing machine.
Further, the material premixing process in the first step is as follows;
(1) firstly, mixing all corn starch with water, wherein the weight ratio of the corn starch to the water is 2:1, and preparing a starch mixture of non-Newtonian fluid;
(2) inserting a hard inserting cylinder into the starch mixture, and inserting the inserting cylinder to the bottom of the material box to separate the starch mixture from other starch mixtures in the inserting cylinder;
(3) inserting a hard cannula from the top end of the cannula, inserting the cannula into the starch mixture, pouring the protein mixture except corn starch into the cannula, and then extracting the cannula outwards to ensure that the protein mixture is completely reserved in the starch mixture;
(4) the negative pressure suction is carried out on the top end of the inserting cylinder, the starch mixture which is wrapped with the protein mixture is stopped in the inserting cylinder together, after the inserting cylinder is pulled out of the material box, positive pressure is applied to the top end of the inserting cylinder, and the material is discharged onto the tray, so that a material particle to be puffed is formed.
Further, the material also comprises 0.5-1 part of citric acid and 0.3-0.6 part of sodium bicarbonate, wherein the water except the water added into the corn starch is introduced into the starch mixture through the cannula, and after the dry protein mixture enters the starch mixture through the cannula, the rest water is introduced into the dry protein mixture through the cannula, so that the sodium bicarbonate is decomposed to generate micro bubbles, and a large number of micro bubbles are formed in the starch mixture.
Further, the equipment used in the production process comprises a microwave bulking machine, a conveyor belt, a tray and a mixing device;
the mixing device comprises a base, a sliding frame, a material box, a material taking assembly, an auxiliary material assembly and a moving device;
the base serves as a positioning base;
the sliding frame is fixed on the base and is provided with a sliding rail which is vertically arranged; the device also comprises a lifting device (the lifting device can be a chain, an electric telescopic rod, an air cylinder, an oil cylinder and the like);
the material box is used for mixing corn starch and water to prepare a non-Newtonian fluid;
the material taking assembly comprises a plug tube, a fixing frame, a negative pressure tube and a pressure source;
the plurality of inserting cylinders are vertically fixed on the fixing frame, and the fixing frame can move up and down along the sliding rail on the sliding frame through the lifting device;
the negative pressure pipe is communicated with the insertion cylinder in a sealing way, the negative pressure pipe is communicated with a pressure source, and the pressure source can apply positive pressure and negative pressure into the insertion cylinder; the auxiliary material assembly comprises an auxiliary material box and a cannula;
the auxiliary material box is used for spreading the protein mixture;
the insertion pipes are vertically fixed on the bottom surface of the auxiliary material box, are communicated with the space in the auxiliary material box, and correspond to the insertion cylinders one by one, so that the insertion pipes are coaxial with the corresponding insertion cylinders; and the height of the protein mixture in the cannula is smaller than the height of the starch mixture after the cannula is inserted into the starch mixture;
the bottom end of the insertion tube is hinged with an end cover, so that the starch mixture cannot enter the insertion tube when the insertion tube is inserted into the starch mixture, and the starch mixture rises along the insertion tube; the end cover is made of metal and can move downwards to be separated from the bottom pipe orifice of the insertion pipe under the action of gravity; the moving device is fixed on the sliding frame and used for driving the auxiliary material box to move up and down.
Further, the auxiliary material assembly further comprises a hopper and a charging tray;
the top opening of the hopper is square, the bottom opening is communicated with the insertion pipes, and the hoppers are in one-to-one correspondence with the insertion pipes; the top edges of adjacent top openings of the hoppers are overlapped, and all the top openings form a finished rectangle;
the material tray comprises a positioning shaft and a movable plate; the two axial ends of the positioning shaft are fixed on the side wall of the auxiliary material box, and the number of the positioning shafts is the same as the number of rows of hoppers; the axis of the positioning shaft is positioned right above one side of a rectangle formed by a row of corresponding top openings, one side of the movable plate is rotationally connected with one positioning shaft, the other side is magnetically attracted on the adjacent positioning shaft, the positioning shaft is provided with an electromagnet, and the electromagnet can be electrified to adsorb the vacant side of the adjacent movable plate; all the movable plates are magnetically attracted on the positioning shaft to form a flat surface of the protein material; when the electromagnet on the positioning shaft is powered off, the movable plate rotates under the action of gravity, so that the tiled materials fall into the corresponding hoppers.
One or more technical solutions provided in the embodiments of the present application at least have the following technical effects or advantages: by adding soluble and insoluble dietary fibers and protein powder, the puffed cereal grains have low GI after eating, have satiety and can stabilize blood sugar.
Drawings
FIG. 1 illustrates a tunnel microwave bulking machine;
FIG. 2 is a schematic structural view of a mixing device;
FIG. 3 is a schematic diagram of the structure of the mixing device after the cartridge is moved up;
fig. 4 is a schematic diagram of an accessory component structure;
fig. 5 is a schematic structural diagram of the auxiliary material assembly batch pan during operation;
FIG. 6 is a schematic view showing the end cap in a rotated down position during resting after insertion of the cannula into the starch mixture;
FIG. 7 is a schematic view of the structure of the cannula when slowly pulled out;
FIG. 8 is a schematic view of the cannula fully withdrawn;
FIG. 9 is a schematic diagram showing the state of the material when citric acid and sodium bicarbonate are contained in the material;
fig. 10 is a schematic view of a structure of a cartridge discharging contained material.
In the figure, a microwave expander 100, a conveyor belt 200, and a tray 300;
mixing device 400, base 410, carriage 420, magazine 430, take out assembly 440, cartridge 441, mount 442, negative pressure tube 443, pressure source 444; adjuvant assembly 450, adjuvant box 451, cannula 452, end cap 4521, hopper 453, tray 454, positioning shaft 4541, flap 4542, and moving device 460.
Detailed Description
In order that the application may be readily understood, a more complete description of the application will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the application. This application may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete. It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Example 1
By adding dietary fiber and protein powder, the puffed cereal grains have low GI after eating, and the specific proportion is as follows: comprises 40-70 parts of cereal powder, 10-30 parts of corn starch, 10-20 parts of protein powder, 5-20 parts of dietary fiber, 0.5-2 parts of mulberry leaf extract and 0.3-3 parts of calcium carbonate by weight;
and puffing the materials to obtain a finished product.
The cereal powder is one or more of whole oat flour, tartary buckwheat flour and highland barley flour.
The protein powder is one or more of soybean isolated protein powder, pea powder, chickpea powder and white kidney bean powder;
the dietary fiber is one or more of oat bran, soybean fiber, beta-glucan, polydextrose, fructooligosaccharides and inulin.
12 healthy adults were selected for testing, the volunteers being 25-31 years old, the average age 27+ -1.5 years old, the average Body Mass Index (BMI): 23.1.+ -. 0.5kg/m2. The tested personnel are all light labor personnel, and have no history of diabetes and other metabolic diseases. Blood glucose was measured by fingertip capillary method, subjects fasted after 20:00 days before the test to 8:00 days after the test, and fasting blood glucose was measured by fingertip capillary method. Two groups were assigned, one group was referenced to sugar water containing 50g glucose, and the other group was fed with about 130g (50 g carbohydrate equivalent) of the aforementioned cereal puffed pellet, and fingertip capillary blood glucose levels were measured at 15, 30, 45, 60, 75, 90, 120min after feeding, respectively. According to the standard GI index calculation formula, the GI value of the puffed cereal grain in example I was 48.9, which was not higher than the standard required GI value of 55.
Example two
The preparation process of the puffed particles comprises the following steps:
a production process of low GI puffed cereal food suitable for diabetics,
step one: premixing the materials after weighing and metering, wherein the water content of the materials is controlled to be 8-15%;
step two: puffing and shaping the water-containing material;
step three: drying the formed granules with hot air at 70-160 ℃ for 20-120min, and controlling the moisture content to be less than or equal to 6% to obtain the finished product.
The puffing equipment in the second step is a screw puffing machine, the feeding speed in the extrusion parameters is 50-150kg/h, the water supplementing is 0-20L/h, and the extrusion temperature is 100-150 ℃.
Example III
In the actual preparation process, the prepared puffed particles have low puffing rate, are hard in taste and have no crisp feeling of common puffed particles. Therefore, the preparation process is further improved, so that the particles have obvious crisp taste. And in the second step, a microwave bulking machine is used as bulking equipment. As shown in fig. 1-10.
The material premixing process in the first step is as follows;
(1) firstly, mixing all corn starch with water, wherein the weight ratio of the corn starch to the water is 2:1, and preparing a starch mixture of non-Newtonian fluid; the water content of the material is 8-15%, so that the corn starch can be ensured to have enough water to be made into non-Newtonian fluid, and the rest water is added into the rest material;
(2) inserting a rigid cartridge 441 into the starch mixture, the cartridge 441 being inserted into the bottom of the cartridge 430, the starch mixture in the cartridge 441 being separated from other starch mixtures; the non-Newtonian fluid prepared from the starch has very small plasticity under the specific insertion rate, and can prevent the starch from being mixed and moved under pressure, so that the starch amount in the insertion cylinder is accurate enough. In addition, the non-Newtonian fluid has a smooth surface during standing, is very favorable for quantitatively obtaining a starch mixture through the inserting cylinder, has very small error between the starch amounts obtained by the inserting operation at different positions, and is in an allowable range
(3) Inserting a hard cannula 452 from the top end of the insertion tube 441, inserting the cannula 452 into the starch mixture, pouring the protein mixture except corn starch into the cannula 452, and then withdrawing the cannula outwards to enable the protein mixture to be completely reserved in the starch mixture;
(4) the negative pressure suction is performed on the top end of the cartridge 441, and the starch mixture coated with the protein mixture is stopped in the cartridge 441, and after the cartridge 441 is pulled out of the material box 430, positive pressure is applied to the top end of the cartridge 441, so that the material is discharged onto the tray 300, and a material particle to be puffed is formed.
In order to make the crisp feel of the outer layer of the starch more obvious, the material further comprises 0.5-1 part of citric acid and 0.3-0.6 part of sodium bicarbonate, wherein the water except for the water added into the corn starch is introduced into the starch mixture through the cannula 452, and after the dry protein mixture enters the starch mixture through the cannula 452, the rest water is introduced into the dry protein mixture through the cannula 452, so that the sodium bicarbonate is decomposed to generate micro bubbles, and a large number of micro bubbles are formed in the starch mixture.
The crisp feeling is more obvious by forming micro bubbles in the starch mixture and then carrying out microwave puffing.
The equipment used in the production process comprises a microwave bulking machine 100, a conveyer belt 200, a tray 300 and a mixing device 400;
the mixing device 400 comprises a base 410, a sliding frame 420, a material box 430, a material taking assembly 440, an auxiliary material assembly 450 and a moving device 460;
the base 410 serves as a positioning base;
the sliding frame 420 is fixed on the base 410, and the sliding frame 420 is provided with a vertically arranged sliding rail; the lifting device can be a chain, an electric telescopic rod, an air cylinder, an oil cylinder and the like;
the cartridge 430 is used for mixing corn starch and water to prepare a non-newtonian fluid;
the material taking assembly 440 comprises a cartridge 441, a fixing frame 442, a negative pressure tube 443 and a pressure source 444;
the plurality of the inserting cylinders 441 are vertically fixed on the fixing frame 442, and the fixing frame 442 can move up and down along the sliding rail on the sliding frame 420 through the lifting device;
the negative pressure pipe 443 is in sealing communication with the cartridge 441, the negative pressure pipe 443 is in communication with the pressure source 444, and the pressure source 444 can apply positive pressure and negative pressure into the cartridge 441;
the auxiliary material assembly 450 comprises an auxiliary material box 451 and a cannula 452;
the auxiliary material box 451 is used for spreading the protein mixture;
the insertion tubes 452 are vertically fixed on the bottom surface of the auxiliary material box 451, the insertion tubes 452 are communicated with the space in the auxiliary material box 451, the insertion tubes 452 correspond to the insertion tubes 441 one by one, and the insertion tubes 452 are coaxial with the corresponding insertion tubes 441; and after insertion of the cannula 452 into the starch mixture, the height of the protein mixture within the cannula 452 is less than the height of the starch mixture;
the bottom end of the insertion tube 452 is hinged with an end cover 4521, so that the starch mixture cannot enter the insertion tube 452 when the insertion tube 452 is inserted into the starch mixture, and the starch mixture is lifted along the insertion tube 441; end cap 4521 is made of metal and is capable of moving downwardly away from the bottom nozzle of cannula 452 under the force of gravity;
the moving device 460 is fixed on the sliding frame 420, and the moving device 460 is used for driving the auxiliary material box 451 to move up and down. The moving device 460 may also be a common lifting device such as an electric telescopic rod, an air cylinder, an oil cylinder, etc.
The auxiliary material assembly 450 further comprises a hopper 453 and a tray 454;
the top opening of the hopper 453 is square, the bottom opening is communicated with the insertion pipes 452, and the hoppers 453 are in one-to-one correspondence with the insertion pipes 452; the top edges of the top openings of adjacent hoppers 453 are overlapped, and all the top openings form a finished rectangle;
the tray 454 comprises a positioning shaft 4541 and a movable plate 4542; the two axial ends of the positioning shaft 4541 are fixed on the side wall of the auxiliary material box 451, the positioning shaft 4541 is provided with a plurality of pieces, and the number of the positioning shafts is the same as the number of rows of the hoppers 453; the axis of the positioning shaft 4541 is positioned right above one side of a rectangle formed by a row of corresponding top openings, one side of the movable plate 4542 is rotationally connected with one positioning shaft 4541, the other side is magnetically attracted on the adjacent positioning shaft 4541, the positioning shaft 4541 is provided with an electromagnet, and the electromagnet can absorb the vacant side of the adjacent movable plate 4542 when being electrified; all the movable plates 4542 are magnetically attracted on the positioning shaft 4541 to form a flat surface of the protein material; when the electromagnet on the positioning shaft 4541 is de-energized, the movable plate 4542 rotates under the force of gravity, causing the tiled material to fall into the corresponding hopper 453.
In actual use, starch and water are mixed in the material box 430 to prepare non-newtonian fluid, and then the lifting device is controlled to drive the fixing frame 442 to move downwards and insert into the starch mixture until the starch mixture is found on the bottom surface of the material box 430. The rate of insertion can be adapted to the actual material so that the insertion is not too fast or too slow. Too fast insertion, too slow starch, because of its tackiness, can result in the starch sagging as the cartridge 441 contacts the starch mixture, but less starch mixture actually enters the cartridge. At a suitable rate, the starch mixture can be inserted with a small deformation, like "tofu", so that the amount of material taken can be substantially constant.
Thereafter, the cannula 452 is controlled by the movement device 460 to slowly move downward and the end cap 4521 is prevented from rotating to close the cannula 452 when contacting the starch mixture. Insertion of the cannula 452 creates a cavity within the starch mixture, and the cannula 452 does not bottom out, facilitating subsequent coating of the starch mixture within the cannula 452 with the protein mixture. After the cannula 452 is moved into place, the electromagnet is energized by spreading the protein mixture at the tray 454. The electromagnet is then de-energized, causing the movable plate 4542 to rotate out of the magnetically attracted state to allow an equal amount of protein mixture to enter the cannula 452. After 10-20 seconds of rest, the end cap 4521 will open under the force of gravity and then the cannula 452 will be slowly withdrawn by the moving means 460, whereupon the material in the cannula will remain in the starch mixture.
If water is required, the cannula 452 is about to be detached from the starch mixture and the internal dry material is left completely in the starch mixture. And then the movable plate 4542 is adsorbed on the positioning shaft, after water is poured in, the water surface is leveled, the electromagnet power supply is disconnected, so that water uniformly enters each insertion pipe 452, and then the insertion pipes 452 are quickly pulled out, so that the water, citric acid and sodium bicarbonate are contacted in the starch mixture.
Of course, sodium bicarbonate can be mixed with the starch mixture first, citric acid is included in the dry protein mixture, and after water is added, the citric acid contacts the sodium bicarbonate in the starch mixture, creating a large number of bubbles in the starch mixture as shown in fig. 10. Then microwave puffing is carried out, and the prepared particles are crisp and have better mouthfeel. The internal protein mixture absorbs part of water and then is bonded into clusters, and is matched with the internal cereal powder to carry out a certain amount of puffing, so that the outer layer is crisp, the internal is not very hard, and the taste is layered. A very hard overall particle is not formed.
The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (2)

1. A production process for preparing low GI puffed cereal food comprises, by weight, 40-70 parts of cereal flour, 10-30 parts of corn starch, 10-20 parts of protein powder, 5-20 parts of dietary fiber, 0.5-2 parts of mulberry leaf extract, 0.3-3 parts of calcium carbonate,
step one: premixing the materials after weighing and metering, wherein the water content of the materials is controlled to be 8-15%;
step two: puffing and shaping the water-containing material;
step three: drying the formed particles with hot air at 70-160 ℃ for 20-120min, wherein the moisture content is controlled to be less than or equal to 6% of finished products;
the puffing equipment in the second step is a microwave puffing machine;
the material premixing process in the first step is as follows;
(1) firstly, mixing all corn starch with water, wherein the weight ratio of the corn starch to the water is 2:1, and preparing a starch mixture of non-Newtonian fluid;
(2) inserting a rigid cartridge (441) into the starch mixture, the cartridge (441) being inserted into the bottom of the cartridge (430), the starch mixture within the cartridge (441) being separated from the other starch mixtures;
(3) inserting a hard cannula (452) from the top end of the cannula (441), inserting the cannula (452) into the starch mixture, pouring a protein mixture except corn starch into the cannula (452), and then extracting the cannula outwards to ensure that the protein mixture is completely reserved in the starch mixture;
(4) negative pressure suction is carried out on the top end of the inserting cylinder (441), so that the starch mixture wrapped with the protein mixture is simultaneously stopped in the inserting cylinder (441), after the inserting cylinder (441) is pulled out of the material box (430), positive pressure is applied to the top end of the inserting cylinder (441), and materials are discharged onto the tray (300) to form a material particle to be puffed;
the equipment used in the production process comprises a microwave bulking machine (100), a conveying belt (200), a tray (300) and a mixing device (400);
the mixing device (400) comprises a base (410), a sliding frame (420), a material box (430), a material taking assembly (440), an auxiliary material assembly (450) and a moving device (460);
-the base (410) serves as a positioning basis;
the sliding frame (420) is fixed on the base (410), and the sliding frame (420) is provided with a sliding rail which is vertically arranged; the device also comprises a lifting device;
the cartridge (430) is used for mixing corn starch and water to prepare a non-Newtonian fluid;
the material taking assembly (440) comprises a plug cylinder (441), a fixing frame (442), a negative pressure pipe (443) and a pressure source (444);
the plurality of inserting cylinders (441) are vertically fixed on the fixed frame (442), and the fixed frame (442) can move up and down along the sliding rail on the sliding frame (420) through the lifting device;
the negative pressure pipe (443) is communicated with the plug cylinder (441) in a sealing way, the negative pressure pipe (443) is communicated with the pressure source (444), and the pressure source (444) can apply positive pressure and negative pressure into the plug cylinder (441);
the auxiliary material assembly (450) comprises an auxiliary material box (451) and a cannula (452);
the auxiliary material box (451) is used for spreading the protein mixture;
the insertion pipes (452) are vertically fixed on the bottom surface of the auxiliary material box (451), the insertion pipes (452) are communicated with the inner space of the auxiliary material box (451), and the insertion pipes (452) are in one-to-one correspondence with the insertion barrels (441), so that the insertion pipes (452) are coaxial with the corresponding insertion barrels (441); and the height of the protein mixture in the cannula (452) is less than the height of the starch mixture after the cannula (452) is inserted into the starch mixture;
the bottom end of the insertion tube (452) is hinged with an end cover (4521), so that the starch mixture cannot enter the insertion tube (452) when the insertion tube (452) is inserted into the starch mixture, and the starch mixture is lifted along the insertion tube (441); the end cover (4521) is made of metal and can move downwards to be separated from the bottom pipe orifice of the cannula (452) under the action of gravity;
the moving device (460) is fixed on the sliding frame (420), and the moving device (460) is used for driving the auxiliary material box (451) to move up and down.
2. The production process according to claim 1, wherein the adjuvant assembly (450) further comprises a hopper (453) and a tray (454);
the top opening of the hopper (453) is square, the bottom opening of the hopper is communicated with the insertion pipes (452), and the hopper (453) corresponds to the insertion pipes (452) one by one; the top edges of top openings of adjacent hoppers (453) are overlapped, and all the top openings form a complete rectangle;
the tray (454) comprises a positioning shaft (4541) and a movable plate (4542); the two axial ends of the positioning shaft (4541) are fixed on the side wall of the auxiliary material box (451), and the number of the positioning shafts (4541) is the same as the number of rows of the hoppers (453); the axis of the positioning shaft (4541) is positioned right above one side of a rectangle formed by a row of corresponding top openings, one side of the movable plate (4542) is rotationally connected with one positioning shaft (4541), the other side is magnetically attracted on the adjacent positioning shaft (4541), the positioning shaft (4541) is provided with an electromagnet, and the electromagnet can be electrified to adsorb the vacant side of the adjacent movable plate (4542); all the movable plates (4542) are magnetically attracted on the positioning shaft (4541) to form a flat surface of the protein material; when the electromagnet on the positioning shaft (4541) is powered off, the movable plate (4542) rotates under the action of gravity, so that the tiled materials fall into the corresponding hoppers (453);
the material also comprises 0.5-1 part of citric acid, 0.3-0.6 part of sodium bicarbonate, and water except water added into corn starch, after the dry protein mixture enters the starch mixture through the cannula (452), the rest water is introduced into the dry protein mixture through the cannula (452), so that the sodium bicarbonate is decomposed to generate micro bubbles, and a large number of micro bubbles are formed in the starch mixture.
CN202210971232.6A 2022-08-15 2022-08-15 Low GI puffed cereal food suitable for diabetics and production process Active CN115299564B (en)

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CN109527396A (en) * 2018-11-13 2019-03-29 玛士撒拉(上海)医疗科技有限公司 A kind of low GI generation meal stick and its preparation method and application suitable for diabetic
CN110742259A (en) * 2019-10-25 2020-02-04 吴学正 Preparation method of chicken essence seasoning
CN112120081A (en) * 2020-09-27 2020-12-25 辽宁省农业科学院 A kind of processing method of sedge tuber powder milk tofu

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5080914A (en) * 1988-12-21 1992-01-14 Conopco, Inc. Snack product and process of making
CN101039589A (en) * 2004-09-16 2007-09-19 美国农业部 Methods of encapsulating proteins and products thereof
CN104263632A (en) * 2014-09-15 2015-01-07 中国科学院南海海洋研究所 Microbe embedded microsphere continuous preparation device and method
CN105851797A (en) * 2016-04-11 2016-08-17 张福有 Meal replacing flour suitable for diabetes and hyperlipidemia and preparation method thereof
CN206050212U (en) * 2016-10-08 2017-03-29 山东则正医药技术有限公司 A kind of apparatus for capsule subpackage
CN109277564A (en) * 2018-10-26 2019-01-29 华南理工大学 A new type of automatic quantitative powder filling equipment for heat pipes
CN109527396A (en) * 2018-11-13 2019-03-29 玛士撒拉(上海)医疗科技有限公司 A kind of low GI generation meal stick and its preparation method and application suitable for diabetic
CN110742259A (en) * 2019-10-25 2020-02-04 吴学正 Preparation method of chicken essence seasoning
CN112120081A (en) * 2020-09-27 2020-12-25 辽宁省农业科学院 A kind of processing method of sedge tuber powder milk tofu

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