CN115289834A - Secondary kiln returning calcining equipment based on ceramsite proppant - Google Patents
Secondary kiln returning calcining equipment based on ceramsite proppant Download PDFInfo
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- CN115289834A CN115289834A CN202210927265.0A CN202210927265A CN115289834A CN 115289834 A CN115289834 A CN 115289834A CN 202210927265 A CN202210927265 A CN 202210927265A CN 115289834 A CN115289834 A CN 115289834A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/12—Rotary-drum furnaces, i.e. horizontal or slightly inclined tiltable
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/60—Compositions for stimulating production by acting on the underground formation
- C09K8/80—Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories or equipment specially adapted for rotary-drum furnaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories or equipment specially adapted for rotary-drum furnaces
- F27B7/22—Rotary drums; Supports therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories or equipment specially adapted for rotary-drum furnaces
- F27B7/22—Rotary drums; Supports therefor
- F27B7/24—Seals between rotary and stationary parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories or equipment specially adapted for rotary-drum furnaces
- F27B7/34—Arrangements of heating devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories or equipment specially adapted for rotary-drum furnaces
- F27B7/36—Arrangements of air or gas supply devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/15—Composition, conformation or state of the charge characterised by the form of the articles
- F27M2001/1504—Ceramic articles
- F27M2001/1508—Articles of relatively small dimensions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/03—Calcining
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- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
本发明公开了一种基于陶粒支撑剂二次回窑煅烧设备,所述煅烧筒的四周均连通有导流筒,通过设置煅烧机构,先对煅烧筒进行火焰喷射,达到为窑筒内二次回窑煅烧的陶粒支撑剂提供充足热量的目的,再对煅烧筒火焰喷射产生的热量均匀吹送至窑筒内,使热量均匀分布在窑筒内,提高二次回窑煅烧的陶粒支撑剂的温度要求,通过设置旋转筛分机构,对窑筒进行匀速转动,使窑筒内二次回窑煅烧的陶粒支撑剂与均衡分布的热量之间充分接触,达到均匀煅烧的目的,提高二次回窑煅烧的陶粒支撑剂的成品质量,通过设置调节机构,对煅烧筒和窑筒的倾斜角度进行调节,满足二次回窑煅烧的陶粒支撑剂的快速煅烧下料需求,提高陶粒支撑剂的二次回窑煅烧效率。
The invention discloses a secondary kiln calcining device based on ceramsite proppant. The calcining cylinder is connected with a diversion cylinder around it. By setting a calcining mechanism, the calcining cylinder is firstly subjected to flame spraying, so as to achieve a secondary return flow in the kiln cylinder. The purpose of kiln-calcined ceramsite proppant is to provide sufficient heat, and then the heat generated by the flame injection of the calcining cylinder is evenly blown into the kiln cylinder, so that the heat is evenly distributed in the kiln cylinder, and the temperature of the ceramsite proppant calcined in the secondary kiln is increased. It is required to set up a rotary screening mechanism to rotate the kiln cylinder at a uniform speed, so that the ceramsite proppant calcined in the kiln cylinder can be fully contacted with the evenly distributed heat, so as to achieve the purpose of uniform calcination and improve the secondary kiln calcination. The quality of the finished product of the ceramsite proppant can improve the quality of the finished product of the ceramsite proppant. By setting the adjustment mechanism, the inclination angle of the calcining cylinder and the kiln cylinder can be adjusted to meet the rapid calcination and blanking requirements of the ceramsite proppant calcined by the secondary kiln, and improve the secondary calcination of the ceramsite proppant. The calcination efficiency of the second kiln.
Description
技术领域technical field
本发明涉及陶粒支撑剂制造设备技术领域,具体为一种基于陶粒支撑剂二次回窑煅烧设备。The invention relates to the technical field of ceramsite proppant manufacturing equipment, in particular to a secondary kiln calcination equipment based on ceramsite proppant.
背景技术Background technique
陶粒支撑剂被广泛运用于石油开采工艺中,陶粒支撑剂是指具有一定粒度和级配的天然砂或人造高强陶瓷颗粒,并以铝矾土为原料,通过粉末制粒,烧结而成,具有耐高温、耐高压、耐腐蚀、高强度、高导流能力、低密度、低破碎率等特点,使用最为广泛。Ceramsite proppant is widely used in oil extraction process. Ceramsite proppant refers to natural sand or artificial high-strength ceramic particles with a certain particle size and gradation, and is made of bauxite through powder granulation and sintering. , has the characteristics of high temperature resistance, high pressure resistance, corrosion resistance, high strength, high conductivity, low density, low breakage rate, etc., and is the most widely used.
而陶粒支撑剂在一次煅烧后,为了获得品质更高的陶粒支撑剂,需要对其进行二次回窖煅烧处理,而现有的二次回窖煅烧设备,一般采用与第一次煅烧工艺相同的方法进行回窖煅烧,只是温度把控略有差异,无法采用燃气点火以及风力吹发相结合的方式对二次回窖煅烧设备进行均匀升温,达不到陶粒支撑剂二次回窖煅烧所需的热量均衡分布要求,同时也不能对二次回窖煅烧设备内的陶粒支撑剂进行低速转动,缩小陶粒支撑剂与热量之间的接触面积,也直接降低陶粒支撑剂二次回窖煅烧的品质,为此,提出基于陶粒支撑剂二次回窑煅烧设备。However, after the primary calcination of ceramsite proppant, in order to obtain higher quality ceramsite proppant, it needs to undergo secondary calcination treatment, and the existing secondary calcination equipment generally adopts the same process as the first calcination process. The method of returning to the pit for calcination, but the temperature control is slightly different, and the combination of gas ignition and wind blowing cannot be used to uniformly heat up the secondary pit calcination equipment, which cannot meet the requirements of the ceramsite proppant for the secondary pit calcination. At the same time, the ceramsite proppant in the secondary kiln calcination equipment cannot be rotated at a low speed, so as to reduce the contact area between the ceramsite proppant and the heat, and directly reduce the ceramsite proppant secondary kiln calcination. Quality, for this reason, proposes a secondary kiln calcination equipment based on ceramsite proppant.
发明内容Contents of the invention
本发明的目的在于提供基于陶粒支撑剂二次回窑煅烧设备,以解决上述背景技术中提出的无法采用燃气点火以及风力吹发相结合的方式对二次回窖煅烧设备进行均匀升温,达不到陶粒支撑剂二次回窖煅烧所需的热量均衡分布要求,同时也不能对二次回窖煅烧设备内的陶粒支撑剂进行低速转动,缩小陶粒支撑剂与热量之间的接触面积,品质低下的问题。The purpose of the present invention is to provide secondary kiln calcination equipment based on ceramsite proppant, so as to solve the problem that the combination of gas ignition and wind blowing can not be used to uniformly heat up the secondary kiln calcination equipment proposed in the above background technology, and the temperature cannot be reached. The ceramsite proppant requires the balanced distribution of heat required for the secondary kiln calcination. At the same time, the ceramsite proppant in the secondary kiln calcination equipment cannot be rotated at a low speed, which reduces the contact area between the ceramsite proppant and the heat, and the quality is low. The problem.
为实现上述目的,本发明提供如下技术方案:一种基于陶粒支撑剂二次回窑煅烧设备,包括煅烧筒,所述煅烧筒的四周均连通有导流筒,所述煅烧筒的尾端连通有大型截止阀,所述大型截止阀的另一端连通有窑筒,所述窑筒顶部的左侧设置有加料斗,所述窑筒的尾端连通有窑尾下料筒,所述窑尾下料筒的正面开设有清理口且清理口的正面设有清理盖板,所述煅烧筒的内腔设置有与窑筒配合使用的煅烧机构;In order to achieve the above object, the present invention provides the following technical solution: a secondary kiln calcination equipment based on ceramsite proppant, including a calcination cylinder, the surrounding of the calcination cylinder is connected with a guide tube, and the tail end of the calcination cylinder is connected to There is a large cut-off valve, the other end of the large cut-off valve is connected with a kiln barrel, a hopper is arranged on the left side of the top of the kiln barrel, and the tail end of the kiln barrel is connected with a kiln tail lowering cylinder, and the kiln tail The front of the lower material cylinder is provided with a cleaning port and the front of the cleaning port is provided with a cleaning cover plate, and the inner cavity of the calcining cylinder is provided with a calcining mechanism used in conjunction with the kiln barrel;
所述窑筒的下方设置有固定箱,所述固定箱的内腔设置有与窑筒配合使用的旋转筛分机构;The bottom of the kiln barrel is provided with a fixed box, and the inner cavity of the fixed box is provided with a rotary screening mechanism used in conjunction with the kiln barrel;
所述固定箱的下方设置有安装架,所述安装架的内腔设置有与煅烧筒和窑筒配合使用的调节机构。A mounting frame is provided below the fixed box, and an adjusting mechanism used in conjunction with the calcining cylinder and the kiln cylinder is provided in the inner cavity of the mounting frame.
优选的,所述煅烧机构包括喷火器,所述喷火器固定在煅烧筒的头端且喷火器的正面嵌设有点火器,所述喷火器的顶部嵌设有燃气泄漏传感器,所述喷火器的出口连通有喷火罩且喷火罩的四周均开设有与煅烧筒配合使用的流窜孔,所述导流筒内腔的外端固定连接有电吹风扇且导流筒的内端连通有单向阀,所述单向阀的另一端与窑筒的内腔连通,所述窑筒正面的左侧嵌设有温度传感器。Preferably, the calcination mechanism includes a flamethrower, the flamethrower is fixed on the head end of the calcination cylinder and an igniter is embedded in the front of the flamethrower, a gas leakage sensor is embedded in the top of the flamethrower, and the flamethrower The outlet is connected with a fire-spraying hood, and the surroundings of the fire-spraying hood are provided with flow-through holes used in conjunction with the calcining cylinder. The other end of the one-way valve communicates with the inner cavity of the kiln barrel, and a temperature sensor is embedded on the left side of the front of the kiln barrel.
优选的,所述旋转筛分机构包括密封转套,所述密封转套设置在大型截止阀和窑筒的内端且密封转套内腔的两侧均环形开设有转槽,两组所述转槽的内腔转动连接有与大型截止阀和窑筒固定配合的凸环,所述窑筒的两侧卷固定连接有环形齿条架,所述固定箱的左侧固定连接有伺服电机且伺服电机的输出轴从左至右依次固定连接有减速机和驱动齿轮,所述驱动齿轮的顶部与环形齿条架的底部啮合,所述窑尾下料筒的夹层固定连接有环形筛架。Preferably, the rotary screening mechanism includes a sealing rotary sleeve, the sealing rotary sleeve is arranged on the inner end of the large shut-off valve and the kiln barrel, and both sides of the inner cavity of the sealing rotary sleeve are ring-shaped. The inner cavity of the turn slot is rotatably connected with a convex ring that is fixedly matched with the large shut-off valve and the kiln barrel. The two sides of the kiln barrel are fixedly connected with an annular rack frame, and the left side of the fixed box is fixedly connected with a servo motor and The output shaft of the servo motor is fixedly connected with a reducer and a drive gear sequentially from left to right, the top of the drive gear meshes with the bottom of the ring rack frame, and the interlayer of the kiln tail lower barrel is fixedly connected with a ring screen frame.
优选的,所述调节机构包括T型滑槽,两组所述T型滑槽横向开设在安装架的内腔,所述安装架的右侧固定连接有步进电机且步进电机的输出轴固定连接有丝杆,所述丝杆的表面螺纹连接有螺纹筒且螺纹筒的外侧固定连接有调节座,所述调节座的四周均固定连接有与T型滑槽滑动配合的T型滑块,所述调节座的顶部铰接有与煅烧筒铰接配合的调节架。Preferably, the adjustment mechanism includes a T-shaped chute, two sets of T-shaped chute are horizontally opened in the inner cavity of the mounting frame, a stepping motor is fixedly connected to the right side of the mounting frame and the output shaft of the stepping motor A screw rod is fixedly connected, the surface of the screw rod is threadedly connected with a threaded cylinder and the outer side of the threaded cylinder is fixedly connected with an adjustment seat, and the four sides of the adjustment seat are fixedly connected with a T-shaped slide block slidingly matched with the T-shaped chute , the top of the adjustment seat is hinged with an adjustment frame that is hingedly matched with the calcining cylinder.
优选的,所述喷火器的顶部连通有燃气注入口且燃气注入口的顶部设有密封盖帽。Preferably, the top of the flame injector communicates with a gas injection port and the top of the gas injection port is provided with a sealing cap.
优选的,所述密封转套靠近大型截止阀和窑筒的劳动均固定连接有加厚密封圈。Preferably, the seal swivel is fixedly connected with thickened seal rings near the large shut-off valve and the kiln barrel.
优选的,所述导流筒内腔靠近电吹风扇的四周均固定连接有导流块,所述导流块的内腔开设有导流孔。Preferably, guide blocks are fixedly connected around the inner cavity of the guide tube close to the electric blower fan, and guide holes are opened in the inner cavity of the guide block.
优选的,所述窑筒的两侧均开设有环形凹槽且环形凹槽的内腔转动连接有与固定箱固定配合的限位圈。Preferably, both sides of the kiln barrel are provided with an annular groove, and the inner cavity of the annular groove is rotatably connected with a limit ring fixedly fitted with the fixed box.
优选的,所述固定箱底部的右侧铰接有与安装架固定配合的支撑架,所述固定箱的左侧从前至后依次固定连接有限位杆,所述安装架的前后两侧均固定连接有与限位杆滑动配合的限位框。Preferably, the right side of the bottom of the fixed box is hinged with a support frame that is fixedly matched with the installation frame, the left side of the fixed box is fixedly connected with the limit rods in sequence from front to back, and the front and rear sides of the installation frame are fixedly connected There is a limit frame slidingly matched with the limit rod.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明中,通过设置煅烧机构,由喷火器、点火器、燃气泄漏传感器、喷火罩和流窜孔的配合,对煅烧筒进行火焰喷射,达到为窑筒内二次回窑煅烧的陶粒支撑剂提供充足热量的目的,再由电吹风扇、单向阀和温度传感器的配合,对煅烧筒火焰喷射产生的热量均匀吹送至窑筒内,使热量均匀分布在窑筒内,提高二次回窑煅烧的陶粒支撑剂的温度要求,通过设置旋转筛分机构,由伺服电机提供驱动来源,再由密封转套、转槽、凸环、环形齿条架、减速机、驱动齿轮和环形筛架的配合,对窑筒进行匀速转动,使窑筒内二次回窑煅烧的陶粒支撑剂与均衡分布的热量之间充分接触,达到均匀煅烧的目的,提高二次回窑煅烧的陶粒支撑剂的成品质量,通过设置调节机构,由步进电机提供驱动来源,再由T型滑槽、丝杆、螺纹筒、调节座、T型滑块和调节架的配合,对煅烧筒和窑筒的倾斜角度进行调节,满足二次回窑煅烧的陶粒支撑剂的快速煅烧下料需求,提高陶粒支撑剂的二次回窑煅烧效率。1. In the present invention, by setting up the calcination mechanism, the flame is injected into the calcination cylinder by the cooperation of the flame injector, igniter, gas leakage sensor, fire spray cover and flow-through hole, so as to achieve the ceramsite that is returned to the kiln for secondary calcination in the kiln cylinder. The purpose of the proppant is to provide sufficient heat, and then the heat generated by the flame injection of the calcination cylinder is evenly blown into the kiln cylinder by the cooperation of the electric blower, the one-way valve and the temperature sensor, so that the heat is evenly distributed in the kiln cylinder, and the secondary return is improved. The temperature requirements of the ceramsite proppant calcined in the kiln are determined by setting the rotary screening mechanism, the drive source is provided by the servo motor, and then the sealing rotary sleeve, the rotary groove, the convex ring, the ring rack, the reducer, the driving gear and the ring screen With the cooperation of the frame, the kiln barrel is rotated at a constant speed, so that the ceramsite proppant in the kiln barrel for the second kiln calcination is fully contacted with the evenly distributed heat, so as to achieve the purpose of uniform calcination and improve the ceramsite proppant for the second kiln calcination. The quality of the finished product, through the setting of the adjustment mechanism, the drive source is provided by the stepping motor, and then the T-shaped chute, the screw rod, the threaded cylinder, the adjustment seat, the T-shaped slider and the adjustment frame cooperate to control the calcining cylinder and the kiln cylinder. The inclination angle is adjusted to meet the needs of rapid calcination and cutting of ceramsite proppant for secondary kiln calcination, and improve the efficiency of ceramsite proppant secondary kiln calcination.
2.本发明中,通过燃气注入口和密封盖帽,便于工作人员向喷火器内持续注入燃气燃料,避免喷火器失去燃料出现喷火间断,通过加厚密封圈,在窑筒处于匀速转动状态时,提高密封转套与大型截止阀和窑筒之间的密封性,防止窑筒内的陶粒支撑剂由密封转套位置发生泄漏。2. In the present invention, through the gas injection port and the sealing cap, it is convenient for the staff to continuously inject gas fuel into the flamethrower, so as to prevent the flamethrower from losing fuel and causing fire interruption. , improve the seal between the sealing sleeve and the large stop valve and the kiln barrel, and prevent the ceramsite proppant in the kiln barrel from leaking from the position of the sealing sleeve.
3.本发明中,通过导流块和导流孔,使电吹风扇产生的风力均匀到达窑筒内,防止导流筒内部气流发生紊乱,提高导流筒内的出风效率,通过环形凹槽和限位圈,对匀速转动下的窑筒提供限位支撑补偿,提高窑筒的转动平稳性,通过支撑架、限位杆和限位框,在煅烧筒和窑筒角度调节时,对煅烧筒和窑筒与固定箱之间进行限位补偿,提高煅烧筒和窑筒角度调节过程中的稳定性。3. In the present invention, through the guide block and the guide hole, the wind force generated by the electric blower fan reaches the kiln barrel evenly, prevents the air flow inside the guide tube from being disturbed, improves the air outlet efficiency in the guide tube, and passes through the annular concave The groove and the limit ring provide limit support compensation for the kiln barrel rotating at a constant speed, and improve the stability of the kiln barrel rotation. Through the support frame, limit rod and limit frame, when the angle of the calciner and kiln barrel is adjusted, the Limit compensation is made between the calcining cylinder, the kiln cylinder and the fixed box to improve the stability during the angle adjustment process of the calcining cylinder and kiln cylinder.
本发明通过设置煅烧机构,先对煅烧筒进行火焰喷射,达到为窑筒内二次回窑煅烧的陶粒支撑剂提供充足热量的目的,再对煅烧筒火焰喷射产生的热量均匀吹送至窑筒内,使热量均匀分布在窑筒内,提高二次回窑煅烧的陶粒支撑剂的温度要求,通过设置旋转筛分机构,对窑筒进行匀速转动,使窑筒内二次回窑煅烧的陶粒支撑剂与均衡分布的热量之间充分接触,达到均匀煅烧的目的,提高二次回窑煅烧的陶粒支撑剂的成品质量,通过设置调节机构,通过设置调节机构,对煅烧筒和窑筒的倾斜角度进行调节,满足二次回窑煅烧的陶粒支撑剂的快速煅烧下料需求,提高陶粒支撑剂的二次回窑煅烧效率。In the present invention, by setting up a calcination mechanism, flame injection is first performed on the calcination cylinder to achieve the purpose of providing sufficient heat for the ceramsite proppant in the kiln cylinder that is returned to the kiln for secondary calcination, and then the heat generated by the flame injection of the calcination cylinder is evenly blown into the kiln cylinder , so that the heat is evenly distributed in the kiln barrel, and the temperature requirements of the ceramsite proppant for secondary kiln calcination are increased. By setting a rotary screening mechanism, the kiln barrel is rotated at a uniform speed, so that the ceramsite proppant for secondary calcination in the kiln barrel is supported. The full contact between the proppant and the evenly distributed heat can achieve the purpose of uniform calcination, and improve the quality of the finished product of the ceramsite proppant for secondary kiln calcination. By setting the adjustment mechanism, the inclination angle of the calcination cylinder and the kiln cylinder Make adjustments to meet the rapid calcination and blanking requirements of the ceramsite proppant for secondary kiln calcination, and improve the ceramsite proppant's secondary kiln calcination efficiency.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的结构侧视图;Fig. 2 is a structural side view of the present invention;
图3为本发明的结构局部主视图;Fig. 3 is a partial front view of the structure of the present invention;
图4为本发明煅烧筒和导流筒的结构剖视图;Fig. 4 is the structural sectional view of calcining cylinder and guide cylinder of the present invention;
图5为本发明密封转套的结构局部剖视图;Fig. 5 is a partial cross-sectional view of the structure of the sealing sleeve of the present invention;
图6为本发明窑筒的结构局部主视剖面图;Fig. 6 is the partial front view sectional view of the structure of the kiln barrel of the present invention;
图7为本发明安装架的结构局部俯视剖面图。Fig. 7 is a partial top sectional view of the structure of the mounting bracket of the present invention.
图中:1、煅烧筒;2、导流筒;3、大型截止阀;4、窑筒;5、窑尾下料筒;6、煅烧机构;61、喷火器;62、点火器;63、燃气泄漏传感器;64、喷火罩;65、流窜孔;66、电吹风扇;67、单向阀;68、温度传感器;7、固定箱;8、旋转筛分机构;81、密封转套;82、转槽;83、凸环;84、环形齿条架;85、伺服电机;86、减速机;87、驱动齿轮;88、环形筛架;9、安装架;10、调节机构;101、T型滑槽;102、步进电机;103、丝杆;104、螺纹筒;105、调节座;106、T型滑块;107、调节架;11、导流块;12、限位圈;13、支撑架。In the figure: 1. Calcination cylinder; 2. Guide cylinder; 3. Large cut-off valve; 4. Kiln cylinder; 5. Kiln tail lowering cylinder; 6. Calcination mechanism; Gas leakage sensor; 64, fire spray cover; 65, flow hole; 66, electric blower fan; 67, one-way valve; 68, temperature sensor; 7, fixed box; 8, rotary screening mechanism; 81, sealing sleeve; 82, transfer groove; 83, protruding ring; 84, ring rack rack; 85, servo motor; 86, reducer; 87, driving gear; 88, ring screen frame; T-shaped chute; 102, stepping motor; 103, screw mandrel; 104, threaded cylinder; 105, adjusting seat; 106, T-shaped slide block; 107, adjusting frame; 13, support frame.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
请参阅图1-图7,本发明提供一种技术方案:一种基于陶粒支撑剂二次回窑煅烧设备,包括煅烧筒1,煅烧筒1的四周均连通有导流筒2,煅烧筒1的尾端连通有大型截止阀3,大型截止阀3的另一端连通有窑筒4,窑筒4顶部的左侧设置有加料斗,窑筒4的尾端连通有窑尾下料筒5,窑尾下料筒5的正面开设有清理口且清理口的正面设有清理盖板,煅烧筒1的内腔设置有与窑筒4配合使用的煅烧机构6,通过设置煅烧机构6,由喷火器61、点火器62、燃气泄漏传感器63、喷火罩64和流窜孔65的配合,对煅烧筒1进行火焰喷射,达到为窑筒4内二次回窑煅烧的陶粒支撑剂提供充足热量的目的,再由电吹风扇66、单向阀67和温度传感器68的配合,对煅烧筒1火焰喷射产生的热量均匀吹送至窑筒4内,使热量均匀分布在窑筒4内,提高二次回窑煅烧的陶粒支撑剂的温度要求;Please refer to Figures 1-7, the present invention provides a technical solution: a secondary kiln calcination equipment based on ceramsite proppant, including a
窑筒4的下方设置有固定箱7,固定箱7的内腔设置有与窑筒4配合使用的旋转筛分机构8,通过设置旋转筛分机构8,由伺服电机85提供驱动来源,再由密封转套81、转槽82、凸环83、环形齿条架84、减速机86、驱动齿轮87和环形筛架88的配合,对窑筒4进行匀速转动,使窑筒4内二次回窑煅烧的陶粒支撑剂与均衡分布的热量之间充分接触,达到均匀煅烧的目的,提高二次回窑煅烧的陶粒支撑剂的成品质量;A fixed box 7 is arranged below the kiln barrel 4, and the inner cavity of the fixed box 7 is provided with a rotary screening mechanism 8 used in conjunction with the kiln barrel 4. By setting the rotary screening mechanism 8, a drive source is provided by a
固定箱7的下方设置有安装架9,安装架9的内腔设置有与煅烧筒1和窑筒4配合使用的调节机构10,通过设置调节机构10,由步进电机102提供驱动来源,再由T型滑槽101、丝杆103、螺纹筒104、调节座105、T型滑块106和调节架107的配合,对煅烧筒1和窑筒4的倾斜角度进行调节,满足二次回窑煅烧的陶粒支撑剂的快速煅烧下料需求,提高陶粒支撑剂的二次回窑煅烧效率。The bottom of the fixed box 7 is provided with a mounting
实施例2Example 2
请参阅图1-图7,本发明提供一种技术方案:一种基于陶粒支撑剂二次回窑煅烧设备,包括煅烧筒1,煅烧筒1的四周均连通有导流筒2,煅烧筒1的尾端连通有大型截止阀3,大型截止阀3的另一端连通有窑筒4,窑筒4顶部的左侧设置有加料斗,窑筒4的尾端连通有窑尾下料筒5,窑尾下料筒5的正面开设有清理口且清理口的正面设有清理盖板,煅烧筒1的内腔设置有与窑筒4配合使用的煅烧机构6,煅烧机构6包括喷火器61,喷火器61固定在煅烧筒1的头端且喷火器61的正面嵌设有点火器62,喷火器61的顶部连通有燃气注入口且燃气注入口的顶部设有密封盖帽,便于工作人员向喷火器61内持续注入燃气燃料,避免喷火器61失去燃料出现喷火间断,喷火器61的顶部嵌设有燃气泄漏传感器63,喷火器61的出口连通有喷火罩64且喷火罩64的四周均开设有与煅烧筒1配合使用的流窜孔65,导流筒2内腔的外端固定连接有电吹风扇66且导流筒2的内端连通有单向阀67,导流筒2内腔靠近电吹风扇66的四周均固定连接有导流块11,导流块11的内腔开设有导流孔,使电吹风扇66产生的风力均匀到达窑筒4内,防止导流筒2内部气流发生紊乱,提高导流筒2内的出风效率,单向阀67的另一端与窑筒4的内腔连通,窑筒4正面的左侧嵌设有温度传感器68,通过设置煅烧机构6,由喷火器61、点火器62、燃气泄漏传感器63、喷火罩64和流窜孔65的配合,对煅烧筒1进行火焰喷射,达到为窑筒4内二次回窑煅烧的陶粒支撑剂提供充足热量的目的,再由电吹风扇66、单向阀67和温度传感器68的配合,对煅烧筒1火焰喷射产生的热量均匀吹送至窑筒4内,使热量均匀分布在窑筒4内,提高二次回窑煅烧的陶粒支撑剂的温度要求;窑筒4的下方设置有固定箱7,窑筒4的两侧均开设有环形凹槽且环形凹槽的内腔转动连接有与固定箱7固定配合的限位圈12,对匀速转动下的窑筒4提供限位支撑补偿,提高窑筒4的转动平稳性,固定箱7底部的右侧铰接有与安装架9固定配合的支撑架13,固定箱7的左侧从前至后依次固定连接有限位杆,安装架9的前后两侧均固定连接有与限位杆滑动配合的限位框,在煅烧筒1和窑筒4角度调节时,对煅烧筒1和窑筒4与固定箱7之间进行限位补偿,提高煅烧筒1和窑筒4角度调节过程中的稳定性,固定箱7的内腔设置有与窑筒4配合使用的旋转筛分机构8,旋转筛分机构8包括密封转套81,密封转套81设置在大型截止阀3和窑筒4的内端且密封转套81内腔的两侧均环形开设有转槽82,密封转套81靠近大型截止阀3和窑筒4的劳动均固定连接有加厚密封圈,在窑筒4处于匀速转动状态时,提高密封转套81与大型截止阀3和窑筒4之间的密封性,防止窑筒4内的陶粒支撑剂由密封转套81位置发生泄漏,两组转槽82的内腔转动连接有与大型截止阀3和窑筒4固定配合的凸环83,窑筒4的两侧卷固定连接有环形齿条架84,固定箱7的左侧固定连接有伺服电机85且伺服电机85的输出轴从左至右依次固定连接有减速机86和驱动齿轮87,驱动齿轮87的顶部与环形齿条架84的底部啮合,窑尾下料筒5的夹层固定连接有环形筛架88,通过设置旋转筛分机构8,由伺服电机85提供驱动来源,再由密封转套81、转槽82、凸环83、环形齿条架84、减速机86、驱动齿轮87和环形筛架88的配合,对窑筒4进行匀速转动,使窑筒4内二次回窑煅烧的陶粒支撑剂与均衡分布的热量之间充分接触,达到均匀煅烧的目的,提高二次回窑煅烧的陶粒支撑剂的成品质量;固定箱7的下方设置有安装架9,安装架9的内腔设置有与煅烧筒1和窑筒4配合使用的调节机构10,调节机构10包括T型滑槽101,两组T型滑槽101横向开设在安装架9的内腔,安装架9的右侧固定连接有步进电机102且步进电机102的输出轴固定连接有丝杆103,丝杆103的表面螺纹连接有螺纹筒104且螺纹筒104的外侧固定连接有调节座105,调节座105的四周均固定连接有与T型滑槽101滑动配合的T型滑块106,调节座105的顶部铰接有与煅烧筒1铰接配合的调节架107,通过设置调节机构10,由步进电机102提供驱动来源,再由T型滑槽101、丝杆103、螺纹筒104、调节座105、T型滑块106和调节架107的配合,对煅烧筒1和窑筒4的倾斜角度进行调节,满足二次回窑煅烧的陶粒支撑剂的快速煅烧下料需求,提高陶粒支撑剂的二次回窑煅烧效率。Please refer to Figures 1-7, the present invention provides a technical solution: a secondary kiln calcination equipment based on ceramsite proppant, including a
工作原理:工作人员先将二次回窑煅烧的陶粒支撑剂由加料斗注入窑筒4内,然后步进电机102开启并带动丝杆103正转,丝杆103带动螺纹筒104和调节座105同步前移,同时调节座105带动T型滑块106在T型滑槽101内向前滑动,随着调节座105逐渐前移,则调节座105带动调节架107向上倾斜升高,由支撑架13对固定箱7和安装架9之间提供支撑补偿,则调节架107通过煅烧筒1带动窑筒4向上倾斜,同时窑筒4通过固定箱7带动限位杆在限位框内向上滑动,直至煅烧筒1和窑筒4向上倾斜至预定位置为止;Working principle: The staff first injects the ceramsite proppant that has been calcined back into the kiln for the second time from the hopper into the kiln barrel 4, then the stepping
接着工作人员借助外接燃气供料设备经过燃气注入口向喷火器61内持续注入燃气,接着点火器62对喷火器61内加注的燃气进行点燃,则喷火器61将燃烧的火焰经过喷火罩64由流窜孔65均匀分布在煅烧筒1内,并在煅烧筒1内产生高温,且由燃气泄漏传感器63实时监测喷火器61内燃气的泄漏情况,然后三组电吹风扇66开启并在三组导流筒2内产生强劲风力,由三组单向阀67对三组导流筒2内风力和热量的阻断配合,则三组导流筒2内的强劲风力经过导流块11并均匀进入煅烧筒1内,再将煅烧筒1内产生的高温均匀供入窑筒4内,且温度传感器68对窑筒4内的温度进行实时感应,直至窑筒4内的温度达到陶粒支撑剂二次回窑煅烧温度要求为止,且由大型截止阀3对窑筒4内的热量进行单向阻截,使热量保留在窑筒4内;Then the staff continuously injects gas into the flamethrower 61 through the gas injection port by means of external gas supply equipment, and then the igniter 62 ignites the gas filled in the flamethrower 61, and then the flamethrower 61 passes the burning flame through the flamethrower hood 64 are evenly distributed in the calciner 1 by the channeling holes 65, and high temperature is generated in the calciner 1, and the leakage of the gas in the flamethrower 61 is monitored in real time by the gas leakage sensor 63, and then three groups of electric blowers 66 are turned on and blown in three Strong wind force is generated in the group of guide tubes 2, and the blocking cooperation of three groups of check valves 67 to the wind force and heat in the three groups of guide tubes 2, then the strong wind force in the three groups of guide tubes 2 passes through the guide block 11 and Evenly enter the calcining cylinder 1, and then evenly supply the high temperature generated in the calcining cylinder 1 into the kiln cylinder 4, and the temperature sensor 68 senses the temperature in the kiln cylinder 4 in real time until the temperature in the kiln cylinder 4 reaches the ceramsite support The second return of the agent to the kiln for calcination temperature is required, and the heat in the kiln barrel 4 is unidirectionally blocked by the large shut-off valve 3, so that the heat is retained in the kiln barrel 4;
然后伺服电机85控制两组驱动齿轮87同步转动,两组驱动齿轮87通过两组环形齿条架84带动窑筒4匀速转动,与此同时,窑筒4带动凸环83在密封转套81内的转槽82内密封转动,从而匀速转动状态下的窑筒4带动二次回窑煅烧的陶粒支撑剂匀速转动,并与均匀分布的热量充分接触达到二次回窑煅烧加工目的,由于窑筒4呈倾斜状态分布,且随着窑筒4的匀速转动,则窑筒4内的陶粒支撑剂匀速转动至窑尾下料筒5位置,再由环形筛架88对二次回窑煅烧后的陶粒支撑剂中的杂质进行过筛,过筛后的陶粒支撑剂跟随窑筒4转动频率进行转出下料,杂质积留在窑尾下料筒5和环形筛架88的夹层内,待窑筒4内的陶粒支撑剂全部完成二次回窑煅烧作业且下料后,伺服电机85停转,减速机86控制两组驱动齿轮87通过两组环形齿条架84对窑筒4进行减速停转,再打开清理盖板,并由清理口将窑尾下料筒5和环形筛架88夹层内的杂质清理即可。Then the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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