Container type combined structure and combined method of wind power generation blade and tower
Technical Field
The invention relates to the technical field of wind power generation blades, in particular to a container type combined structure of a wind power generation blade and a tower and a combined method.
Background
The existing wind power generation tower is generally divided into a plurality of sections, and the sections are directly transported to the site through a transport vehicle after being manufactured in a factory and assembled into the tower. The existing transportation mode is to directly place each section of tower section in a carriage of a transportation vehicle for transportation, and the tower sections cannot be stacked completely by using a tower structure, so that the transportation is required to be spread, the occupied area is greatly increased, only one set of tower can be transported at one time, and the transportation efficiency is greatly reduced. In addition, the existing towers and wind power generation blades are basically transported separately, the volumes of the towers and the wind power generation blades are large, container transportation is impossible, and the existing towers and the wind power generation blades are high in transportation cost.
CN 114458526A discloses a wind power blade which can be loaded into a container, and the wind power blade and a tower are simultaneously loaded into the container, but the mode has the following defects that (1) additional containers are required to be adopted for transportation, so that the transportation cost and the transportation weight are greatly improved, and (2) only two sets of towers and two sets of blades can be loaded into the container at most, so that the transportation efficiency is lower.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a container type combined structure and a combined method of a wind power generation blade and a tower, wherein the combined structure is compact, the space utilization rate is high, the transportation efficiency is high, and the transportation cost is low.
The technical scheme of the invention is as follows:
The utility model provides a container formula integrated configuration of wind power generation blade and pylon, includes many sets of wind power generation blade and many sets of wind power pylon, cup joints according to the size in proper order between each section tower section of every set wind power pylon, and at least some blade body in many sets wind power generation blade stacks each other after forming the transportation main part with the wind power pylon of cup jointing, the both ends of transportation main part are equipped with transportation end frame.
Further, a notch is arranged on the flange of the tower section.
Further, the number of wind power generation blades and wind towers each comprises at least three sets.
Furthermore, each set of wind power towers is of a sectional structure, the sizes of tower sections of each set of wind power towers are sequentially reduced to realize sleeving and are covered by the tower sections with the largest size, flanges of adjacent sections of tower sections are contacted and abutted through the gaps to form a serial structure, and the gaps are of arc structures.
Further, each set of wind power generation blades comprises three blade bodies, each blade body comprises a blade plate, a skin and She Gujia arranged between the blade plates, each blade plate is of a planar structure, an arc-shaped structure is formed between the skin and a blade skeleton, the blade plates extend outwards, and the extending parts are not covered by the skin and She Gujia.
Further, when two blade bodies are stacked up and down, the arc-shaped structure of one blade body is reversely buckled on the extending side of the blade plate of the other blade body, so that the upper surface and the lower surface formed after the two blade bodies are stacked up and down are horizontal surfaces.
Further, the both sides of transportation main part all are equipped with the curb plate, the curb plate is the blade body, and the blade horizontal plane of blade body sets up outwards.
Furthermore, the transport end frames are provided with corner fittings, a container structure is formed among the transport end frames, the side plates and the transport main body, and the transport size of the container is met.
The wind power tower is of a prismatic table structure, the transportation end frame comprises longitudinal columns and cross beams arranged between the longitudinal columns, the upper ends of the longitudinal columns extend out of one part along the cross beams, top corner pieces are arranged at the end parts of the extending out parts, bottom corner pieces are arranged on the bottom surfaces of the longitudinal columns, and a reinforcing structure is arranged between the longitudinal columns and the cross beams.
The invention relates to a container type combination method of wind power generation blades and towers, which comprises the following steps of sequentially sleeving each segmented tower section of each set of wind power generation tower according to the size, combining a plurality of sets of wind power generation towers along the length direction, stacking at least two blade bodies up and down, wherein the upper surface and the lower surface formed by stacking up and down are horizontal surfaces, stacking the upper surface and the lower surface of each blade body on the upper part of the wind power generation tower to form a transportation main body, arranging transportation end frames at the front end and the rear end of the transportation main body, arranging at least one blade body on two side surfaces of the transportation main body to serve as side plates of the transportation main body, and connecting the main body to be transported, the transportation end frames and the side plates to form a container structure for integral transportation.
The invention has the beneficial effects that:
(1) The plurality of sets of wind power towers are sleeved on each section of tower section in each set of wind power towers, the plurality of sets of blade bodies are stacked to form a transportation main body, the blade bodies are used as side plates, the transportation end frames are arranged at the end parts, the whole body can be transported in a container mode, and no container is required to be arranged, so that the space utilization rate can be greatly improved, at least three sets of wind power towers and wind power generation blades can be transported at one time, the transportation efficiency is greatly improved, and the transportation cost is reduced;
(2) By arranging the notch on the flange, the sleeving between each section of tower section is more compact, so that the transportation quantity of the power generation towers is increased, the transportation efficiency is improved, and the transportation cost is reduced;
(3) By arranging the placement positions and the directions of each set of wind power towers and each blade body, the compactness of the structure can be ensured, the space utilization rate is greatly improved, and the height, width and length directions of the wind power towers can meet the container transportation standard;
(4) By arranging the transportation end frame structure, the transportation main body can be transported in a container mode;
(5) Through regard as the curb plate with the blade body, can make full use of the characteristics of blade body improve the quantity of disposable transportation to improve transport efficiency.
Drawings
FIG. 1 is a schematic illustration of the structure of an embodiment of the present invention being transported in the form of a container;
FIG. 2 is a schematic diagram of a sleeving structure of each set of wind power towers according to the embodiment of the invention;
FIG. 3 is a schematic view of a portion of a tower section according to an embodiment of the present invention;
FIG. 4 is a schematic view of a stacked upper and lower blade body according to an embodiment of the present invention;
fig. 5 is a schematic diagram of an explosive structure for integrated combined transportation according to an embodiment of the present invention.
The attached drawings are used for identifying and describing:
1. Wind power tower, 2, transportation end frame, 3, blade body, 10, tower section, 11, tower column, 12, cross bar, 13, short bar, 14, flange, 21, longitudinal column, 22, cross bar, 23, top corner piece, 24, bottom corner piece, 25, diagonal bar, 31, blade plate, 32, skin, 33, arc section, 34, plane section and 141, gap.
Detailed Description
The invention will be described in further detail with reference to the drawings and the specific examples.
As shown in figures 1 and 5, the container type combined structure of the wind power generation blades and the towers comprises a plurality of sets of wind power generation blades and a plurality of sets of wind power towers 1, wherein each section of tower section 10 of each set of wind power tower 1 is sleeved in sequence according to the size, at least one part of blade bodies 3 in the plurality of sets of wind power generation blades are stacked mutually to form a transportation main body with the sleeved wind power towers 1, and two ends of the transportation main body are provided with transportation end frames 2.
The scheme has the advantages that the occupied area can be greatly reduced by sleeving the wind power towers in sequence, the wind power generation blades and the wind power towers are transported simultaneously, and the transportation efficiency is greatly improved.
The embodiment comprises three sets of wind power towers 1 and three sets of wind power generation blades. Each of the three sets of wind power towers is of a sectional tower section structure, all the sections of tower sections 10 are spliced with each other to form a complete wind power tower structure, and all the sections of tower sections 10 are mutually sleeved for transportation. Each set of wind power generation blades comprises three blade bodies 3, which is equivalent to the embodiment that nine blade bodies 3 can be transported at one time. And a set of wind power tower 1 corresponds three blade body 3 and installs and form a set of aerogenerator, through the integrated configuration of this embodiment, can once only transport to the destination equipment three sets of aerogenerators, transport efficiency is high.
In the embodiment, each set of three sets of wind power towers 1 consists of six sections of tower sections 10, each section of tower section is of a prismatic table structure and comprises four tower columns 11, a plurality of cross bars 12 which are arranged at intervals up and down are connected between every two adjacent tower columns, and truss structures are arranged between every two adjacent cross bars. The uppermost cross rod and the lowermost cross rod of each tower section are provided with short rods 13, two ends of the tower column 11 extend out of one section along the cross rod 12, and flanges 14 are arranged on the extended section and the short rods 13 and are used for connecting the upper tower section and the lower tower section. The tower sections of each section are sequentially reduced in size from bottom to top, and when in sleeving, the small tower sections are sleeved in the large tower sections and finally covered by the tower sections with the largest size. Because the sleeved flange 14 is blocked by the adjacent sections, a larger gap is formed after the sleeved flange 14, and thus the occupied space is increased, in this embodiment, the flanges 14 of the sleeved tower sections are all contacted and abutted through the gaps 141, and the gaps 141 are arc-shaped structures, so that the flanges 14 of the tower sections can be closely contacted to form a serial structure. Therefore, the whole length of each set of wind power towers 1 after sleeving can be greatly reduced, so that the invention can transport at least three sets of wind power towers 1 at one time, and the transport efficiency is greatly improved.
In this embodiment, the notch 141 of the flange may be formed by removing at least two complete threaded holes adjacently disposed to form an arc surface, and the remaining threaded holes are normally connected, or may be formed by removing at least two threaded holes adjacently disposed, leaving half of each threaded hole, and removing the other half. The arrangement of the notch can be said to realize the tight contact between the tower section flanges of different sections without affecting the normal connection function of the flanges.
As shown in fig. 4, in the present embodiment, three sets of wind power generation blades include nine blade bodies 3 in total. The blade body 3 includes a blade plate 31, a skin 32 and She Gujia disposed therebetween, and the blade plate, the skin and She Gujia are all made of metal materials. Wherein the blades 31 are of planar construction, preferably sandwich panels. An arc structure is formed between the skin and the blade skeleton, the blade plate extends outwards along the arc structure, the extending part is not covered by the skin and She Gujia, and the flat structure of the blade plate is still maintained, so that the blade body integrally forms the arc section 33 and the plane section 34 through the design of the blade plate 31, the skin 32 and the blade skeleton. When two blade bodies 3 stack from top to bottom, the arc section 33 of first blade body back-off is in the planar section 34 of second blade body, and the arc section of first blade body is relative with the planar section of second blade body promptly, and the planar section of first blade body is relative with the arc section of second blade body simultaneously for the upper and lower face that forms after two blade bodies stack from top to bottom is the horizontal plane, thereby practice thrift the transportation space greatly.
Wherein She Gujia is disposed along the length direction of the blade body 3, is wrapped by the skin, and is gradually reduced in height from one end to the other end, that is, the arc section 33 is the largest at one end of the blade body 3 and the arc section is the smallest at the other end.
In this embodiment, the transportation end frame 2 includes a longitudinal column 21 and a cross beam 22 disposed between the longitudinal columns, a portion of the upper end of the longitudinal column extends along the cross beam, a top corner piece 23 is disposed at the end of the portion extending, a bottom corner piece 24 is disposed on the bottom surface of the longitudinal column, two diagonal rods 25 between the longitudinal column and the cross beam, the two diagonal rods 25 form an x-shaped structure, the lower end of the diagonal rods is connected with the lower cross beam, and the upper end of the diagonal rods is connected with the two longitudinal columns 21, so that on one hand, a reinforcing effect is achieved, on the other hand, a wind power tower can be supported or connected, and shaking of the wind power tower can be prevented. A certain interval is arranged between the diagonal rod 25 and the upper cross beam, and a certain interval is also arranged between the upper cross beam and the top corner piece 23, so that the diagonal rod can be used for placing a plurality of blade bodies.
As shown in fig. 5, the container type combination method of the wind power generation blades and the towers comprises the following steps of sequentially sleeving six sections 10 of each set of wind power generation tower 1 according to the size, stacking a plurality of blade bodies 3 up and down, wherein the upper surface and the lower surface formed by stacking the blade bodies up and down are horizontal surfaces, stacking the blade bodies and the lower surface and then placing the blade bodies on the upper part of the wind power generation tower 1 to form a transportation main body, arranging transportation end frames 2 at the front end and the rear end of the transportation main body, arranging one blade body 3 on two side surfaces of the transportation main body to serve as side plates of the transportation main body, and connecting the main body to be transported, the transportation end frames and the side plates to form a container structure for integral transportation.
Specifically, three sets of wind power towers 1 are arranged, six sections of tower sections 10 are sleeved in each set, the three sets of wind power towers can be connected into a whole through flanges 14 so as to prevent shaking during transportation, and the three sets of wind power towers can be arranged in the middle in the opposite directions with the wind power towers on two sides of the middle so as to facilitate alignment connection between the flanges. It can be understood that three sets of power generation tower sections can be placed in any direction, are arranged side by side along the length direction, and after being placed, the length direction of the three sets of power generation tower sections does not exceed the transportation size of the container.
The blade body 3 is arranged above the three sets of wind power towers 1. Because the total of nine blade bodies 3 in the embodiment is nine, seven wind power blades 3 are preferably placed above the wind power tower 1, wherein six wind power blades 3 are stacked in pairs, so that the upper surface and the lower surface formed by stacking two blade bodies up and down are horizontal surfaces. For example, in this embodiment, wind power blades stacked in pairs are referred to as blade stacking units, then three sets of blade stacking units are placed above the wind power tower, and then one blade body is singly placed above the three sets of blade stacking units, so that arrangement of seven wind power blades is completed, and each two adjacent sets of blade stacking units are reversely arranged, for example, the arrangement directions of the first set and the third set are the same, the end with the largest arc section is oppositely arranged, the end with the smallest arc section is oppositely arranged with the end with the largest arc section of the other two sets, and the uppermost blade body and the adjacent set of blade stacking units are reversely arranged. The arrangement mode of the invention can greatly improve the stacking compactness between the blades and shorten the height space.
After the arrangement is finished, the seven blade bodies 3 and the three sets of wind power towers 1 form a transportation main body, and the two sides of the transportation main body are provided with side plates to form a container transportation mode, so that the left two blade bodies 3 are used as the side plates, and the horizontal planes of the blade plates 31 of the blade bodies are outwards arranged to ensure the flatness of the outside, so that the container transportation standard is met. Like this, just formed the container structure between transportation end frame, curb plate and the transportation main part, and set up through the corner fitting on the transportation end frame 2 for whole satisfying the container transportation size, can realize sea and land transportation with the form of container, improve the convenience and the conveying efficiency of transportation greatly.
It is understood that the transportation end frame, the side plates and the transportation main body can be connected in various ways to be transported integrally, so that shaking and falling are prevented. For example, the side plates and the end frames, the transportation main body and the end frames are connected by bolts. The present invention is not particularly limited to the connection method.
In summary, the wind power tower and the blade body are designed to be stacked and assembled in the most compact mode, so that the space utilization rate can be greatly improved, sea and land transportation in a container mode is realized, and on the other hand, a plurality of sets of wind power towers and wind power generation blades can be transported at one time through reasonable space layout of tower sections and wind power blades, so that the wind power towers and the wind power generation blades are prevented from being transported repeatedly, and the transportation efficiency is greatly improved.