CN115288865A - Method and device for obtaining EGR flow - Google Patents
Method and device for obtaining EGR flow Download PDFInfo
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- CN115288865A CN115288865A CN202210959123.2A CN202210959123A CN115288865A CN 115288865 A CN115288865 A CN 115288865A CN 202210959123 A CN202210959123 A CN 202210959123A CN 115288865 A CN115288865 A CN 115288865A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D41/0047—Controlling exhaust gas recirculation [EGR]
- F02D41/0065—Specific aspects of external EGR control
- F02D41/0072—Estimating, calculating or determining the EGR rate, amount or flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/45—Sensors specially adapted for EGR systems
- F02M26/46—Sensors specially adapted for EGR systems for determining the characteristics of gases, e.g. composition
- F02M26/47—Sensors specially adapted for EGR systems for determining the characteristics of gases, e.g. composition the characteristics being temperatures, pressures or flow rates
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Abstract
Description
技术领域technical field
本申请涉及发动机排放技术领域,尤其涉及一种EGR流量的获取方法及装置。The present application relates to the technical field of engine emissions, and in particular to a method and device for obtaining EGR flow.
背景技术Background technique
废气再循环(EGR,Exhaust Gas Recirculation)的发动机采用文丘里流量计来测试数据,目前对于文丘里流量计进口和出口的压力采用压差传感器来获得。但是,在某些情况下,压差传感器会发生无规律的传感器漂移,这样会导致计算的废气流量不精确,当废气流量计算不精确时,将会造成尾气排放系统的NOx控制不准确,从而造成油耗率恶化。Exhaust Gas Recirculation (EGR, Exhaust Gas Recirculation) engines use a Venturi flowmeter to test data, and currently the pressure at the inlet and outlet of the Venturi flowmeter is obtained using a differential pressure sensor. However, in some cases, the differential pressure sensor will have irregular sensor drift, which will lead to inaccurate exhaust gas flow calculation. When the exhaust gas flow calculation is inaccurate, it will cause inaccurate NOx control of the exhaust emission system, thus causing deterioration of fuel consumption.
发明内容Contents of the invention
为了解决上述技术问题,本申请提供了一种EGR流量的获取方法及装置,能够准确获得废气流量,进而进行尾气的安全排放。In order to solve the above technical problems, the present application provides a method and device for obtaining EGR flow rate, which can accurately obtain the flow rate of exhaust gas, and then safely discharge exhaust gas.
为了实现上述目的,本申请实施例提供的技术方案如下:In order to achieve the above objectives, the technical solutions provided in the embodiments of the present application are as follows:
本申请提供一种EGR流量的获取方法,包括:The application provides a method for obtaining EGR flow, including:
利用EGR系统的排气压力传感器获得的排气管压力;The exhaust pipe pressure obtained by the exhaust pressure sensor of the EGR system;
利用所述排气管压力、喷油量和发动机转速来获得排气脉冲压力;Using the exhaust pipe pressure, fuel injection quantity and engine speed to obtain exhaust pulse pressure;
利用所述排气脉冲压力、EGR冷却器进口温度和EGR阀进口温度获得文丘里流量计的进口脉冲压力;Obtaining the inlet pulse pressure of the Venturi flowmeter by using the exhaust pulse pressure, the inlet temperature of the EGR cooler and the inlet temperature of the EGR valve;
根据所述文丘里流量计的进口脉冲压力获得废气流量。The exhaust gas flow rate is obtained according to the inlet pulse pressure of the Venturi flowmeter.
优选地,所述利用所述排气管压力、喷油量和发动机转速来获得排气脉冲压力,具体包括:Preferably, said using said exhaust pipe pressure, fuel injection quantity and engine speed to obtain exhaust pulse pressure specifically includes:
将发动机转速和喷油量分别作为Map的X轴和Y轴;Use the engine speed and fuel injection volume as the X-axis and Y-axis of Map respectively;
基于所述Map和所述排气管压力获得脉冲压力波峰数值和脉冲压力波谷数值;Obtaining a pulse pressure peak value and a pulse pressure trough value based on the Map and the exhaust pipe pressure;
利用所述脉冲压力波峰数值和所述脉冲压力波谷数值获得所述排气脉冲压力。The exhaust pulse pressure is obtained by using the pulse pressure peak value and the pulse pressure valley value.
优选地,所述利用所述排气脉冲压力、EGR冷却器进口温度和EGR阀进口温度获得文丘里流量计的进口脉冲压力,具体包括:Preferably, the obtaining the inlet pulse pressure of the Venturi flowmeter by using the exhaust pulse pressure, the inlet temperature of the EGR cooler and the inlet temperature of the EGR valve specifically includes:
将废气流量和EGR冷却器进口温度分别作为横轴和纵轴标定EGR冷却器压差Map;将废气流量和EGR阀进口温度分别作为横轴和纵轴标定EGR阀压差Map;Use the exhaust gas flow rate and the EGR cooler inlet temperature as the horizontal axis and the vertical axis to calibrate the EGR cooler differential pressure Map; use the exhaust gas flow rate and the EGR valve inlet temperature as the horizontal axis and the vertical axis to calibrate the EGR valve differential pressure Map;
根据所述EGR冷却器压差Map、所述EGR阀压差Map和所述排气脉冲压力获得文丘里流量计的进口脉冲压力。The inlet pulse pressure of the Venturi flowmeter is obtained according to the EGR cooler pressure difference Map, the EGR valve pressure difference Map and the exhaust pulse pressure.
优选地,所述根据所述EGR冷却器压差Map、所述EGR阀压差Map和所述排气脉冲压力获得文丘里流量计的进口脉冲压力,具体包括:Preferably, the obtaining the inlet pulse pressure of the Venturi flowmeter according to the EGR cooler pressure difference Map, the EGR valve pressure difference Map and the exhaust pulse pressure specifically includes:
根据所述排气脉冲压力中的脉冲压力波谷数值、所述EGR冷却器压差Map和所述EGR阀压差Map获得文丘里进口压力波谷数值;根据所述排气脉冲压力中的脉冲压力波峰数值、所述EGR冷却器压差Map和所述EGR阀压差Map获得文丘里进口压力波峰数值;According to the pulse pressure trough value in the exhaust pulse pressure, the EGR cooler pressure difference Map and the EGR valve pressure difference Map to obtain the Venturi inlet pressure trough value; according to the pulse pressure peak in the exhaust pulse pressure numerical value, the EGR cooler pressure difference Map and the EGR valve pressure difference Map to obtain the venturi inlet pressure peak value;
根据所述文丘里进口压力波谷数值和所述文丘里进口压力波峰数值获得所述文丘里流量计的进口脉冲压力。The inlet pulse pressure of the Venturi flowmeter is obtained according to the trough value of the Venturi inlet pressure and the peak value of the Venturi inlet pressure.
优选地,所述根据文丘里流量计的进口脉冲压力获得废气流量,具体包括:Preferably, the exhaust gas flow rate obtained according to the inlet pulse pressure of the Venturi flowmeter specifically includes:
根据所述文丘里流量计的进口脉冲压力、进气管压力、废气密度、雷诺数和文丘里流量系数获得废气流量。The exhaust gas flow rate is obtained according to the inlet pulse pressure of the Venturi flowmeter, the inlet pipe pressure, the exhaust gas density, the Reynolds number and the Venturi flow coefficient.
本申请提供一种EGR流量的获取装置,包括:The application provides a device for obtaining EGR flow, including:
排气管压力获得单元,用于利用EGR系统的排气压力传感器获得的排气管压力;an exhaust pipe pressure acquisition unit, used to obtain the exhaust pipe pressure from the exhaust pressure sensor of the EGR system;
排气脉冲压力获得单元,用于利用所述排气管压力、喷油量和发动机转速来获得排气脉冲压力;an exhaust pulse pressure obtaining unit, configured to obtain the exhaust pulse pressure by using the exhaust pipe pressure, fuel injection quantity and engine speed;
进口脉冲压力获得单元,用于利用所述排气脉冲压力、EGR冷却器进口温度和EGR阀进口温度获得文丘里流量计的进口脉冲压力;The inlet pulse pressure obtaining unit is used to obtain the inlet pulse pressure of the Venturi flowmeter by using the exhaust pulse pressure, the inlet temperature of the EGR cooler and the inlet temperature of the EGR valve;
废气流量获得单元,用于根据所述文丘里流量计的进口脉冲压力获得废气流量。The exhaust gas flow obtaining unit is used to obtain the exhaust gas flow according to the inlet pulse pressure of the Venturi flowmeter.
优选地,所述排气脉冲压力获得单元,具体用于将发动机转速和喷油量分别作为Map的X轴和Y轴;基于所述Map和所述排气管压力获得脉冲压力波峰数值和脉冲压力波谷数值;利用所述脉冲压力波峰数值和所述脉冲压力波谷数值获得所述排气脉冲压力。Preferably, the exhaust pulse pressure obtaining unit is specifically configured to use the engine speed and fuel injection quantity as the X-axis and Y-axis of Map respectively; obtain the pulse pressure peak value and pulse pressure based on the Map and the exhaust pipe pressure Pressure trough value: the exhaust pulse pressure is obtained by using the pulse pressure peak value and the pulse pressure trough value.
优选地,所述进口脉冲压力获得单元,具体用于将废气流量和EGR冷却器进口温度分别作为横轴和纵轴标定EGR冷却器压差Map;将废气流量和EGR阀进口温度分别作为横轴和纵轴标定EGR阀压差Map;根据所述EGR冷却器压差Map、所述EGR阀压差Map和所述排气脉冲压力获得文丘里流量计的进口脉冲压力。Preferably, the inlet pulse pressure obtaining unit is specifically used to use the exhaust gas flow and the EGR cooler inlet temperature as the horizontal axis and the vertical axis to calibrate the EGR cooler pressure difference Map; the exhaust gas flow and the EGR valve inlet temperature respectively as the horizontal axis and the vertical axis to calibrate the EGR valve pressure difference Map; according to the EGR cooler pressure difference Map, the EGR valve pressure difference Map and the exhaust pulse pressure, the inlet pulse pressure of the Venturi flowmeter is obtained.
优选地,所述进口脉冲压力获得单元,根据所述EGR冷却器压差Map、所述EGR阀压差Map和所述排气脉冲压力获得文丘里流量计的进口脉冲压力,具体包括:根据所述排气脉冲压力中的脉冲压力波谷数值、所述EGR冷却器压差Map和所述EGR阀压差Map获得文丘里进口压力波谷数值;根据所述排气脉冲压力中的脉冲压力波峰数值、所述EGR冷却器压差Map和所述EGR阀压差Map获得文丘里进口压力波峰数值;Preferably, the inlet pulse pressure obtaining unit obtains the inlet pulse pressure of the Venturi flowmeter according to the EGR cooler pressure difference Map, the EGR valve pressure difference Map and the exhaust pulse pressure, specifically comprising: according to the The pulse pressure trough value in the exhaust pulse pressure, the EGR cooler pressure difference Map and the EGR valve pressure difference Map obtain the Venturi inlet pressure trough value; according to the pulse pressure peak value in the exhaust pulse pressure, The EGR cooler pressure difference Map and the EGR valve pressure difference Map obtain the peak value of the Venturi inlet pressure;
根据所述文丘里进口压力波谷数值和所述文丘里进口压力波峰数值获得所述文丘里流量计的进口脉冲压力。The inlet pulse pressure of the Venturi flowmeter is obtained according to the trough value of the Venturi inlet pressure and the peak value of the Venturi inlet pressure.
优选地,所述废气流量获得单元,具体用于根据所述文丘里流量计的进口脉冲压力、进气管压力、废气密度、雷诺数和文丘里流量系数获得废气流量。Preferably, the exhaust gas flow obtaining unit is specifically configured to obtain the exhaust gas flow according to the inlet pulse pressure of the Venturi flowmeter, the inlet pipe pressure, the exhaust gas density, the Reynolds number and the Venturi flow coefficient.
通过上述技术方案可知,本申请具有以下有益效果:It can be seen from the above technical scheme that the present application has the following beneficial effects:
本申请提供的EGR流量的获取方法,省去了文丘里的压差传感器,节省了成本。而且本申请通过计算排气脉冲压力,可以充分考虑废气的流动方向,将废气的反向流量扣除,进而可以更加准确获得正向流动的废气流量,从而根据废气流量来准确控制尾气排放,进而避免尾气排放超标。The method for acquiring the EGR flow provided by the present application saves the Venturi differential pressure sensor and saves the cost. Moreover, by calculating the exhaust pulse pressure, the application can fully consider the flow direction of the exhaust gas, deduct the reverse flow of the exhaust gas, and then obtain the exhaust gas flow in the forward direction more accurately, so as to accurately control the exhaust gas discharge according to the exhaust gas flow, thereby avoiding The exhaust emission exceeds the standard.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are For some embodiments of the present application, those of ordinary skill in the art can also obtain other drawings based on these drawings without creative effort.
图1为本申请提供的一种EGR系统的示意图;Fig. 1 is the schematic diagram of a kind of EGR system provided by the application;
图2为本申请提供的一种EGR流量的获取方法的流程图;Fig. 2 is a flow chart of a method for obtaining EGR flow provided by the present application;
图3为本申请提供的一种排气脉冲压力和文丘里进口脉冲压力的示意图;Fig. 3 is a schematic diagram of exhaust pulse pressure and Venturi inlet pulse pressure provided by the present application;
图4为本申请提供的获得排气脉冲压力的架构图;Figure 4 is a framework diagram for obtaining the exhaust pulse pressure provided by the present application;
图5为本申请提供的获得文丘里进口脉冲压力的波谷架构图;Fig. 5 is the trough architecture diagram of obtaining the Venturi inlet pulse pressure provided by the present application;
图6为本申请提供的获得文丘里进口脉冲压力的波峰架构图;FIG. 6 is a peak structure diagram for obtaining Venturi inlet pulse pressure provided by the present application;
图7为本申请提供的获得废气流量的架构图;Figure 7 is a framework diagram for obtaining exhaust gas flow provided by the present application;
图8为本申请实施例提供的一种EGR流量的获取装置的示意图。Fig. 8 is a schematic diagram of an EGR flow acquisition device provided by an embodiment of the present application.
具体实施方式Detailed ways
为了帮助更好地理解本申请实施例提供的方案,在介绍本申请实施例提供的方法之前,先介绍本申请实施例方案的应用的场景。In order to help better understand the solutions provided in the embodiments of the present application, before introducing the methods provided in the embodiments of the present application, first introduce the application scenarios of the solutions in the embodiments of the present application.
参见图1,该图为本申请提供的一种EGR系统的示意图。Referring to FIG. 1 , this figure is a schematic diagram of an EGR system provided by the present application.
从图1中可以看出,排气管上安装有排气压力传感器10(简称排气管压力P),沿着废气流动方向,依次连接EGR冷却器20(后面可带单向阀(也可无单向阀,取决于系统)),EGR冷却器后温度传感器30,EGR阀40,文丘里流量计50,进气总管上的进气压力(简称进气压力P_in)和温度传感器60。It can be seen from Fig. 1 that an exhaust pressure sensor 10 (abbreviated as exhaust pipe pressure P) is installed on the exhaust pipe, which is connected to the
其中,Cyl1-Cyl6为发动机的六个气缸。Wherein, Cyl1-Cyl6 are six cylinders of the engine.
由于在废气排放过程中,废气有可能存在返流,即回流,有时可能是从上向下流动,有时可能从下向上流动,因此,本申请为了精确获得废气的流量,需要鉴别废气的流动方向,两个方向作差才可以得到准确的废气流量。下面结合附图对本申请提供的技术方案进行详细地阐述。另外,为了节省成本,本申请省掉了文丘里的压差传感器,而是通过计算获得文丘里进出口的压力差,由于压差传感器的成本较高,因此,本申请提供的技术方案还可以降低成本。Since in the exhaust gas discharge process, there may be backflow of exhaust gas, that is, backflow, sometimes it may flow from top to bottom, and sometimes it may flow from bottom to top. Therefore, in order to obtain the flow rate of exhaust gas accurately, the application needs to identify the flow direction of exhaust gas , the difference between the two directions can get the accurate exhaust gas flow. The technical solutions provided by the present application will be described in detail below in conjunction with the accompanying drawings. In addition, in order to save costs, this application omits the differential pressure sensor of Venturi, but obtains the pressure difference between the inlet and outlet of Venturi through calculation. Since the cost of the differential pressure sensor is relatively high, the technical solution provided by this application can also cut costs.
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本申请实施例作进一步详细的说明。In order to make the above objects, features and advantages of the present application more obvious and understandable, the embodiments of the present application will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
参见图2,该图为本申请提供的一种EGR流量的获取方法的流程图。Referring to FIG. 2 , this figure is a flow chart of a method for obtaining EGR flow provided by the present application.
本申请提供的EGR流量的获取方法,包括:The methods for obtaining EGR flow provided by this application include:
S201:利用EGR系统的排气压力传感器获得的排气管压力;S201: using the exhaust pipe pressure obtained by the exhaust pressure sensor of the EGR system;
由于EGR系统安装有排气压力传感器,因此,可以直接通过排气压力传感器获得排气管压力。Since the EGR system is equipped with an exhaust pressure sensor, the exhaust pipe pressure can be obtained directly through the exhaust pressure sensor.
S202:利用所述排气管压力、喷油量和发动机转速来获得排气脉冲压力;S202: Obtain exhaust pulse pressure by using the exhaust pipe pressure, fuel injection quantity and engine speed;
对于多缸柴油机来说,排气侧的压力随着排气门的开启与关闭以一定规律的压力脉动重复出现(简称排气脉冲压力)。即实际的排气脉冲压力以脉动的形式,例如排气压力的波形类似正弦波的形式。For a multi-cylinder diesel engine, the pressure on the exhaust side repeats in a certain regular pressure pulsation with the opening and closing of the exhaust valve (abbreviated as exhaust pulse pressure). That is, the actual exhaust pulse pressure is in a pulsating form, for example, the waveform of the exhaust pressure is similar to a sine wave.
由于排气脉冲压力是脉冲的形式,因此,存在波峰和波谷,需要根据喷油量和发动机转速来获得排气脉冲压力的波峰和波谷。Since the exhaust pulse pressure is in the form of pulses, there are peaks and valleys, and it is necessary to obtain the peaks and valleys of the exhaust pulse pressure according to the fuel injection quantity and the engine speed.
由于排气存在返流,因此,排气脉冲压力以脉冲波动的形式可以表征出排气的流动方向,其中,排气脉冲压力大于进气压力时,说明废气流动方向为正向,即废气从上向下流动;反之,排气脉冲压力小于进气压力时,说明废气流动方向为反向,即废气从下向上流动。如果废气正向流动为正数,反向流动为负数,则总的流量应该为正向与负向之和。显然,本申请考虑了废气流动方向后,可以更加准确地获得废气流量,进而进行尾气排放控制,避免尾气排放超标。Due to the backflow of exhaust gas, the exhaust pulse pressure can represent the flow direction of exhaust gas in the form of pulse fluctuations. When the exhaust pulse pressure is greater than the intake pressure, it means that the exhaust gas flow direction is positive, that is, the exhaust gas flows from On the contrary, when the exhaust pulse pressure is lower than the intake pressure, it means that the exhaust gas flow direction is reversed, that is, the exhaust gas flows from bottom to top. If the forward flow of exhaust gas is positive and the reverse flow is negative, then the total flow should be the sum of positive and negative. Obviously, after considering the flow direction of the exhaust gas in this application, the exhaust gas flow rate can be obtained more accurately, and then the exhaust gas emission can be controlled to avoid excessive exhaust gas emission.
S203:利用所述排气脉冲压力、EGR冷却器进口温度和EGR阀进口温度获得文丘里流量计的进口脉冲压力;S203: Obtain the inlet pulse pressure of the Venturi flowmeter by using the exhaust pulse pressure, the inlet temperature of the EGR cooler and the inlet temperature of the EGR valve;
由于排气管与文丘里流量计的进口之间还存在EGR冷却器、EGR冷却后温度传感器和EGR阀,因此,文丘里流量计的进口脉冲压力需要根据排气脉冲压力、EGR冷却器进口温度和EGR阀进口温度来获得。Since there are EGR cooler, EGR cooled temperature sensor and EGR valve between the exhaust pipe and the inlet of the Venturi flowmeter, the inlet pulse pressure of the Venturi flowmeter needs to be determined according to the exhaust pulse pressure, the inlet temperature of the EGR cooler and EGR valve inlet temperature to obtain.
由于排气脉冲压力为正弦波,因此,文丘里流量计的进口压力也为脉冲形式,成为文丘里流量计的进口脉冲压力。Since the exhaust pulse pressure is a sine wave, the inlet pressure of the Venturi flowmeter is also in the form of a pulse, which becomes the inlet pulse pressure of the Venturi flowmeter.
S204:根据所述文丘里流量计的进口脉冲压力获得废气流量。S204: Obtain the exhaust gas flow rate according to the inlet pulse pressure of the Venturi flowmeter.
由于进气管压力变为文丘里流量计的出口压力,因此,可以根据进气管压力和文丘里流量计的进口脉冲压力以及预设系数、废气密度获得废气流量。Since the inlet pipe pressure becomes the outlet pressure of the Venturi flowmeter, the exhaust gas flow rate can be obtained according to the inlet pipe pressure, the inlet pulse pressure of the Venturi flowmeter, the preset coefficient, and the exhaust gas density.
本申请提供的EGR流量的获取方法,省去了文丘里的压差传感器,节省了成本。而且本申请通过计算排气脉冲压力,可以充分考虑废气的流动方向,将废气的反向流量扣除,进而可以更加准确获得正向流动的废气流量,从而根据废气流量来准确控制尾气排放,进而避免尾气排放超标。The method for acquiring the EGR flow provided by the present application saves the Venturi differential pressure sensor and saves the cost. Moreover, by calculating the exhaust pulse pressure, the application can fully consider the flow direction of the exhaust gas, deduct the reverse flow of the exhaust gas, and then obtain the exhaust gas flow in the forward direction more accurately, so as to accurately control the exhaust gas discharge according to the exhaust gas flow, thereby avoiding The exhaust emission exceeds the standard.
下面结合附图分别介绍本申请获得排气脉冲压力和文丘里进口脉冲压力的具体过程。The specific process of obtaining the exhaust pulse pressure and the Venturi inlet pulse pressure in this application will be respectively introduced below in conjunction with the accompanying drawings.
参见图3,该图为本申请提供的一种排气脉冲压力和文丘里进口脉冲压力的示意图。Refer to FIG. 3 , which is a schematic diagram of exhaust pulse pressure and Venturi inlet pulse pressure provided by the present application.
图中可以看出,包括的两个正弦波分别为排气脉冲压力和修正后的文丘里进口脉冲压力,应该理解,这两个正弦波为本申请通过计算获得的,并不是可以通过传感器直接测量的。另外,图中也标定了排气脉冲压力对应的脉冲压力波峰数值和脉冲压力波谷数值。其中,进气压力P_in和排气管压力P均可以通过传感器直接测量得到。It can be seen from the figure that the two sine waves included are the exhaust pulse pressure and the corrected Venturi inlet pulse pressure respectively. It should be understood that these two sine waves are obtained through calculation in this application and cannot be directly obtained by the sensor. measured. In addition, the pulse pressure peak value and pulse pressure valley value corresponding to the exhaust pulse pressure are also calibrated in the figure. Wherein, both the intake pressure P_in and the exhaust pipe pressure P can be directly measured by sensors.
利用所述排气管压力、喷油量和发动机转速来获得排气脉冲压力,具体包括:The exhaust pulse pressure is obtained by using the exhaust pipe pressure, fuel injection quantity and engine speed, specifically including:
将发动机转速和喷油量分别作为Map的X轴和Y轴;Use the engine speed and fuel injection volume as the X-axis and Y-axis of Map respectively;
基于Map和所述排气管压力获得脉冲压力波峰数值和脉冲压力波谷数值;Obtaining a pulse pressure peak value and a pulse pressure trough value based on the Map and the exhaust pipe pressure;
利用所述脉冲压力波峰数值和所述脉冲压力波谷数值获得所述排气脉冲压力。The exhaust pulse pressure is obtained by using the pulse pressure peak value and the pulse pressure valley value.
参见图4,该图为本申请提供的获得排气脉冲压力的架构图。Referring to FIG. 4 , this figure is a structural diagram for obtaining the exhaust pulse pressure provided by the present application.
由于排气压力以脉动形式存在,因此排气压力会对整个废气流量的精度产生很大影响,因此需要对此时间平均压力P(排气管压力)进行修正来捕捉脉冲对废气流量的影响,排气脉冲压力具有波峰数值P_peak以及波谷数值P_tough,因此定义以下两个参数,脉冲峰值系数C_pulse以及脉冲波谷系数C_Trough:Since the exhaust pressure exists in the form of pulsation, the exhaust pressure will have a great impact on the accuracy of the entire exhaust gas flow, so it is necessary to correct the time-average pressure P (exhaust pipe pressure) to capture the impact of the pulse on the exhaust gas flow, The exhaust pulse pressure has a peak value P_peak and a trough value P_tough, so the following two parameters are defined, the pulse peak coefficient C_pulse and the pulse trough coefficient C_Trough:
C_pulse=(P_peak-P)/P;C_pulse=(P_peak-P)/P;
C_Trough=(P-P_tough)/P;C_Trough=(P-P_tough)/P;
脉冲峰值系数C_pulse以及脉冲波谷系数C_Trough分别标定成两个Map(Peak_Map与Tough_Map),Map的X与Y轴分别为发动机转速以及喷油量。基于标定的Map和排气压力传感器测试的排气管压力P可以实时获取脉冲压力波峰数值P_peak以及脉冲压力波谷数值P_tough,同时还需要标定变量为排气门开启持续期Valve_timing_C(此为设计常数)、发动机气缸数目Cyl_num(决定脉冲波的重复次数),得到发火间隔Angel_Firing为720/Cyl_num度,根据上面的参数可以得到排气脉冲压力正弦波的函数。The pulse peak coefficient C_pulse and the pulse valley coefficient C_Trough are calibrated into two Maps (Peak_Map and Tough_Map) respectively, and the X and Y axes of the Map are the engine speed and the fuel injection volume respectively. Based on the calibrated Map and the exhaust pipe pressure P tested by the exhaust pressure sensor, the pulse pressure peak value P_peak and the pulse pressure trough value P_tough can be obtained in real time, and the calibration variable is also required to be the exhaust valve opening duration Valve_timing_C (this is a design constant) , The number of engine cylinders Cyl_num (determines the number of repetitions of the pulse wave), the ignition interval Angel_Firing is 720/Cyl_num degrees, and the function of the exhaust pulse pressure sine wave can be obtained according to the above parameters.
沿着废气的流动方向,在发动机中分别标定EGR冷却器压差Map(横轴为废气流量,纵轴为EGR冷却器后温度)以及EGR阀压差Map(横轴为废气流量,纵轴为EGR阀进口温度),基于Map可以快速求解出关键零部件的压差,从而求解出文丘里进口压力波峰数值以及进口压力波谷数值,结合开启持续期以及发火间隔等,可以得到文丘里进口脉冲压力。Along the flow direction of the exhaust gas, the EGR cooler differential pressure Map (the horizontal axis is the exhaust gas flow rate, the vertical axis is the temperature after the EGR cooler) and the EGR valve differential pressure Map (the horizontal axis is the exhaust gas flow rate, and the vertical axis is the temperature after the EGR cooler) are calibrated in the engine. EGR valve inlet temperature), based on Map, the pressure difference of key components can be quickly solved, so as to solve the venturi inlet pressure peak value and inlet pressure trough value, combined with the opening duration and ignition interval, etc., the venturi inlet pulse pressure can be obtained .
参见图5,该图为本申请提供的获得文丘里进口脉冲压力的波谷架构图。Refer to Fig. 5, which is a structure diagram of the trough for obtaining the venturi inlet pulse pressure provided by the present application.
利用所述排气脉冲压力、EGR冷却器进口温度和EGR阀进口温度获得文丘里流量计的进口脉冲压力,具体包括:Using the exhaust pulse pressure, EGR cooler inlet temperature and EGR valve inlet temperature to obtain the inlet pulse pressure of the Venturi flowmeter, specifically including:
将废气流量和EGR冷却器进口温度分别作为横轴和纵轴标定EGR冷却器压差Map;将废气流量和EGR阀进口温度分别作为横轴和纵轴标定EGR阀压差Map;Use the exhaust gas flow rate and the EGR cooler inlet temperature as the horizontal axis and the vertical axis to calibrate the EGR cooler differential pressure Map; use the exhaust gas flow rate and the EGR valve inlet temperature as the horizontal axis and the vertical axis to calibrate the EGR valve differential pressure Map;
根据所述EGR冷却器压差Map、所述EGR阀压差Map和所述排气脉冲压力获得文丘里流量计的进口脉冲压力。The inlet pulse pressure of the Venturi flowmeter is obtained according to the EGR cooler pressure difference Map, the EGR valve pressure difference Map and the exhaust pulse pressure.
同理,与获得排气脉冲压力类似,需要根据排气管压力、进气压力和排气脉冲压力获得文丘里流量计的进口脉冲压力。Similarly, similar to obtaining the exhaust pulse pressure, it is necessary to obtain the inlet pulse pressure of the Venturi flowmeter according to the exhaust pipe pressure, intake pressure and exhaust pulse pressure.
首先,图5示意了文丘里进口压力波谷数值P_low_venturi的过程,由废气流量和EGR冷却器进口温度获得EGR冷却器压差Map,由废气流量和EGR阀进口温度获得EGR阀压差Map。由EGR冷却器压差Map获得系数P_diff_egrc,EGR阀压差Map获得系数P_diff_value。再根据排气压力的脉冲压力波谷数值P_tough、系数P_diff_egrc和系数P_diff_value获得文丘里进口压力波谷数值P_low_venturi。First, Fig. 5 shows the process of the trough value P_low_venturi of the venturi inlet pressure. The EGR cooler pressure difference Map is obtained from the exhaust gas flow and the EGR cooler inlet temperature, and the EGR valve pressure difference Map is obtained from the exhaust gas flow and the EGR valve inlet temperature. The coefficient P_diff_egrc is obtained from the EGR cooler pressure difference Map, and the coefficient P_diff_value is obtained from the EGR valve pressure difference Map. Then, according to the pulse pressure trough value P_tough of the exhaust pressure, the coefficient P_diff_egrc and the coefficient P_diff_value, the Venturi inlet pressure trough value P_low_venturi is obtained.
参见图6,该图为本申请提供的获得文丘里进口脉冲压力的波峰架构图。Refer to Fig. 6, which is a peak structure diagram for obtaining the venturi inlet pulse pressure provided by the present application.
图5介绍的是获得文丘里进口压力波谷数值P_low_venturi,图6介绍的是获得文丘里进口压力波峰数值P_high_ven。Figure 5 describes the acquisition of the trough value of the Venturi inlet pressure P_low_venturi, and Figure 6 describes the acquisition of the peak value of the Venturi inlet pressure P_high_ven.
比较图6和图5的区别是,图6中获得文丘里进口压力波峰数值P_high_ven使用的是排气压力的脉冲压力波峰数值P_peak、系数P_diff_egrc和系数P_diff_value,其他与图5相同,在此不再赘述。The difference between comparing Figure 6 and Figure 5 is that the peak value P_high_ven of the Venturi inlet pressure in Figure 6 is obtained using the pulse pressure peak value P_peak, coefficient P_diff_egrc, and coefficient P_diff_value of the exhaust pressure, and the others are the same as those in Figure 5, and will not be repeated here. repeat.
参见图7,该图为本申请提供的获得废气流量的架构图。Referring to FIG. 7 , this figure is a structural diagram for obtaining exhaust gas flow provided by the present application.
基于以上得到的文丘里进口脉冲压力以及进气管压力,可以得到实时的文丘里流量计前后压差数值,如果系统带有单向阀,计算废气流量的逻辑中只对压差数值大于0的区域进行积分,如果系统不带有单向阀则需要对整个循环内进行积分。根据文丘里流量计进口以及进气管压力的平均值P1,及EGR冷却器后温度T、气体常数R可以得到废气的密度ρ=P1/(R*T),根据假设的废气流量m、文丘里设计吼口的几何参数d(常数值),废气密度ρ可以得到文丘里内部气流的雷诺数Re,基于此雷诺数和文丘里流量系数的关系可以得到文丘里流量计在此工况下的流量系数Cd,基于废气密度、文丘里前后的压差、流量系数、废气不可压缩修正系数可以实时积分得到整个工作循环内的废气流量,此废气流量与假设的废气流量进行实时比较,最终要求两者的误差率小于0.05%,即认为计算收敛,此时得到的废气流量值为准确值。Based on the Venturi inlet pulse pressure and intake pipe pressure obtained above, the real-time pressure difference value before and after the Venturi flowmeter can be obtained. If the system has a check valve, the logic for calculating the exhaust gas flow only applies to the area where the pressure difference value is greater than 0 Integrate, if the system does not have a check valve, it needs to be integrated for the entire cycle. According to the average value P1 of the inlet of the Venturi flowmeter and the pressure of the intake pipe, the temperature T after the EGR cooler, and the gas constant R, the exhaust gas density ρ=P1/(R*T) can be obtained. According to the assumed exhaust gas flow m, Venturi Design the geometric parameter d (constant value) of the nozzle and the exhaust gas density ρ to get the Reynolds number Re of the airflow inside the Venturi. Based on the relationship between the Reynolds number and the Venturi flow coefficient, the flow rate of the Venturi flowmeter under this working condition can be obtained Coefficient Cd, based on exhaust gas density, pressure difference before and after Venturi, flow coefficient, and exhaust gas incompressibility correction coefficient, can be integrated in real time to obtain the exhaust gas flow rate in the entire working cycle. This exhaust gas flow rate is compared with the assumed exhaust gas flow rate in real time. Finally, both The error rate is less than 0.05%, that is, the calculation is considered to be convergent, and the exhaust gas flow value obtained at this time is an accurate value.
由于本申请提供的技术方案可以准确获得废气流量,因此,可以根据准确的废气流量进行尾气排放的控制,进而提高尾气排放质量,避免尾气排放超标。Since the technical solution provided by the present application can accurately obtain the exhaust gas flow rate, the exhaust gas emission can be controlled according to the accurate exhaust gas flow rate, thereby improving the exhaust gas emission quality and avoiding excessive exhaust gas emission.
基于以上实施例提供的一种EGR流量的获取方法,本申请还提供一种EGR流量的获取装置,下面结合附图进行详细介绍。Based on the method for obtaining EGR flow provided by the above embodiments, the present application also provides a device for obtaining EGR flow, which will be described in detail below with reference to the accompanying drawings.
参见图8,该图为本申请实施例提供的一种EGR流量的获取装置的示意图。Referring to FIG. 8 , this figure is a schematic diagram of an EGR flow acquisition device provided by an embodiment of the present application.
本实施例提供的EGR流量的获取装置,包括:The acquisition device of the EGR flow provided by this embodiment includes:
排气管压力获得单元801,用于利用EGR系统的排气压力传感器获得的排气管压力;Exhaust pipe
由于EGR系统安装有排气压力传感器,因此,可以直接通过排气压力传感器获得排气管压力。Since the EGR system is equipped with an exhaust pressure sensor, the exhaust pipe pressure can be obtained directly through the exhaust pressure sensor.
排气脉冲压力获得单元802,用于利用所述排气管压力、喷油量和发动机转速来获得排气脉冲压力;The exhaust pulse
对于多缸柴油机来说,排气侧的压力随着排气门的开启与关闭以一定规律的压力脉动重复出现(简称排气脉冲压力)。即实际的排气脉冲压力以脉动的形式,例如排气压力的波形类似正弦波的形式。For a multi-cylinder diesel engine, the pressure on the exhaust side repeats in a certain regular pressure pulsation with the opening and closing of the exhaust valve (abbreviated as exhaust pulse pressure). That is, the actual exhaust pulse pressure is in a pulsating form, for example, the waveform of the exhaust pressure is similar to a sine wave.
由于排气脉冲压力是脉冲的形式,因此,存在波峰和波谷,需要根据喷油量和发动机转速来获得排气脉冲压力的波峰和波谷。Since the exhaust pulse pressure is in the form of pulses, there are peaks and valleys, and it is necessary to obtain the peaks and valleys of the exhaust pulse pressure according to the fuel injection quantity and the engine speed.
由于排气存在返流,因此,排气脉冲压力以脉冲波动的形式可以表征出排气的流动方向,其中,排气脉冲压力大于进气压力时,说明废气流动方向为正向,即废气从上向下流动;反之,排气脉冲压力小于进气压力时,说明废气流动方向为反向,即废气从下向上流动。如果废气正向流动为正数,反向流动为负数,则总的流量应该为正向与负向之和。显然,本申请考虑了废气流动方向后,可以更加准确地获得废气流量,进而进行尾气排放控制,避免尾气排放超标。Due to the backflow of exhaust gas, the exhaust pulse pressure can represent the flow direction of exhaust gas in the form of pulse fluctuations. When the exhaust pulse pressure is greater than the intake pressure, it means that the exhaust gas flow direction is positive, that is, the exhaust gas flows from On the contrary, when the exhaust pulse pressure is lower than the intake pressure, it means that the exhaust gas flow direction is reversed, that is, the exhaust gas flows from bottom to top. If the forward flow of exhaust gas is positive and the reverse flow is negative, then the total flow should be the sum of positive and negative. Obviously, after considering the flow direction of the exhaust gas in this application, the exhaust gas flow rate can be obtained more accurately, and then the exhaust gas emission can be controlled to avoid excessive exhaust gas emission.
进口脉冲压力获得单元803,用于利用所述排气脉冲压力、EGR冷却器进口温度和EGR阀进口温度获得文丘里流量计的进口脉冲压力;The inlet pulse
由于排气管与文丘里流量计的进口之间还存在EGR冷却器、EGR冷却后温度传感器和EGR阀,因此,文丘里流量计的进口脉冲压力需要根据排气脉冲压力、EGR冷却器进口温度和EGR阀进口温度来获得。Since there are EGR cooler, EGR cooled temperature sensor and EGR valve between the exhaust pipe and the inlet of the Venturi flowmeter, the inlet pulse pressure of the Venturi flowmeter needs to be determined according to the exhaust pulse pressure, the inlet temperature of the EGR cooler and EGR valve inlet temperature to obtain.
由于排气脉冲压力为正弦波,因此,文丘里流量计的进口压力也为脉冲形式,成为文丘里流量计的进口脉冲压力。Since the exhaust pulse pressure is a sine wave, the inlet pressure of the Venturi flowmeter is also in the form of a pulse, which becomes the inlet pulse pressure of the Venturi flowmeter.
废气流量获得单元804,用于根据所述文丘里流量计的进口脉冲压力获得废气流量。The exhaust gas
由于进气管压力变为文丘里流量计的出口压力,因此,可以根据进气管压力和文丘里流量计的进口脉冲压力以及预设系数、废气密度获得废气流量。Since the inlet pipe pressure becomes the outlet pressure of the Venturi flowmeter, the exhaust gas flow rate can be obtained according to the inlet pipe pressure, the inlet pulse pressure of the Venturi flowmeter, the preset coefficient, and the exhaust gas density.
本申请提供的EGR流量的获取装置,省去了文丘里的压差传感器,节省了成本。而且本申请通过计算排气脉冲压力,可以充分考虑废气的流动方向,将废气的反向流量扣除,进而可以更加准确获得正向流动的废气流量,从而根据废气流量来准确控制尾气排放,进而避免尾气排放超标。The EGR flow acquisition device provided by the present application saves the Venturi differential pressure sensor and saves costs. Moreover, by calculating the exhaust pulse pressure, the application can fully consider the flow direction of the exhaust gas, deduct the reverse flow of the exhaust gas, and then obtain the exhaust gas flow in the forward direction more accurately, so as to accurately control the exhaust gas discharge according to the exhaust gas flow, thereby avoiding The exhaust emission exceeds the standard.
排气脉冲压力获得单元,具体用于将发动机转速和喷油量分别作为Map的X轴和Y轴;基于所述Map和所述排气管压力获得脉冲压力波峰数值和脉冲压力波谷数值;利用所述脉冲压力波峰数值和所述脉冲压力波谷数值获得所述排气脉冲压力。The exhaust pulse pressure obtaining unit is specifically used to use the engine speed and fuel injection quantity as the X-axis and Y-axis of Map respectively; obtain the pulse pressure peak value and the pulse pressure valley value based on the Map and the exhaust pipe pressure; use The pulse pressure peak value and the pulse pressure valley value obtain the exhaust pulse pressure.
进口脉冲压力获得单元,具体用于将废气流量和EGR冷却器进口温度分别作为横轴和纵轴标定EGR冷却器压差Map;将废气流量和EGR阀进口温度分别作为横轴和纵轴标定EGR阀压差Map;根据所述EGR冷却器压差Map、所述EGR阀压差Map和所述排气脉冲压力获得文丘里流量计的进口脉冲压力。The inlet pulse pressure acquisition unit is specifically used to calibrate the EGR cooler pressure difference Map using the exhaust gas flow rate and the EGR cooler inlet temperature as the horizontal axis and the vertical axis respectively; use the exhaust gas flow rate and the EGR valve inlet temperature as the horizontal axis and the vertical axis to calibrate the EGR Valve pressure difference Map: obtain the inlet pulse pressure of the Venturi flowmeter according to the EGR cooler pressure difference Map, the EGR valve pressure difference Map and the exhaust pulse pressure.
进口脉冲压力获得单元,根据所述EGR冷却器压差Map、所述EGR阀压差Map和所述排气脉冲压力获得文丘里流量计的进口脉冲压力,具体包括:根据所述排气脉冲压力中的脉冲压力波谷数值、所述EGR冷却器压差Map和所述EGR阀压差Map获得文丘里进口压力波谷数值;根据所述排气脉冲压力中的脉冲压力波峰数值、所述EGR冷却器压差Map和所述EGR阀压差Map获得文丘里进口压力波峰数值;The inlet pulse pressure obtaining unit obtains the inlet pulse pressure of the Venturi flowmeter according to the EGR cooler pressure difference Map, the EGR valve pressure difference Map and the exhaust pulse pressure, specifically including: according to the exhaust pulse pressure The pulse pressure trough value, the EGR cooler pressure difference Map and the EGR valve pressure difference Map obtain the Venturi inlet pressure trough value; according to the pulse pressure peak value in the exhaust pulse pressure, the EGR cooler The pressure difference Map and the EGR valve pressure difference Map obtain the peak value of the Venturi inlet pressure;
根据所述文丘里进口压力波谷数值和所述文丘里进口压力波峰数值获得所述文丘里流量计的进口脉冲压力。The inlet pulse pressure of the Venturi flowmeter is obtained according to the trough value of the Venturi inlet pressure and the peak value of the Venturi inlet pressure.
废气流量获得单元,具体用于根据所述文丘里流量计的进口脉冲压力、进气管压力、废气密度、雷诺数和文丘里流量系数获得废气流量。The exhaust gas flow obtaining unit is specifically used to obtain the exhaust gas flow according to the inlet pulse pressure of the Venturi flowmeter, the inlet pipe pressure, the exhaust gas density, the Reynolds number and the Venturi flow coefficient.
通过以上的实施方式的描述可知,本领域的技术人员可以清楚地了解到上述实施例方法中的全部或部分步骤可借助软件加必需的通用硬件平台的方式来实现。基于这样的理解,本申请的技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在存储介质中,如ROM/RAM、磁碟、光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者诸如媒体网关等网络通信设备,等等)执行本申请各个实施例或者实施例的某些部分所述的方法。From the above description of the implementation manners, it can be seen that those skilled in the art can clearly understand that all or part of the steps in the methods of the above embodiments can be implemented by means of software plus a necessary general hardware platform. Based on this understanding, the essence of the technical solution of this application or the part that contributes to the prior art can be embodied in the form of software products, and the computer software products can be stored in storage media, such as ROM/RAM, disk , optical disc, etc., including several instructions to make a computer device (which can be a personal computer, a server, or a network communication device such as a media gateway, etc.) execute the various embodiments or some parts of the embodiments of the present application. method.
需要说明的是,本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的方法而言,由于其与实施例公开的系统相对应,所以描述的比较简单,相关之处参见系统部分说明即可。It should be noted that each embodiment in this specification is described in a progressive manner, each embodiment focuses on the differences from other embodiments, and the same and similar parts of each embodiment can be referred to each other. As for the method disclosed in the embodiment, since it corresponds to the system disclosed in the embodiment, the description is relatively simple, and for the related part, please refer to the description of the system part.
还需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should also be noted that in this document, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements , but also includes other elements not expressly listed, or also includes elements inherent in such process, method, article or equipment. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments will enable those skilled in the art to make or use various modifications to these embodiments of the application. It will be apparent to those skilled in the art that the general principles defined herein It can be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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