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CN115287737B - Titanium-based gradient composite manganese dioxide anode plate and preparation method thereof - Google Patents

Titanium-based gradient composite manganese dioxide anode plate and preparation method thereof Download PDF

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CN115287737B
CN115287737B CN202210928867.8A CN202210928867A CN115287737B CN 115287737 B CN115287737 B CN 115287737B CN 202210928867 A CN202210928867 A CN 202210928867A CN 115287737 B CN115287737 B CN 115287737B
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CN115287737A (en
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陈步明
单汝恒
黄惠
郭忠诚
李学龙
周应平
董劲
何亚鹏
满东旭
罗开亮
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Jinning Science And Technology Hengda Technology Co ltd
Kunming Hendera Science And Technology Co ltd
Kunming University of Science and Technology
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Kunming Hendera Science And Technology Co ltd
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Abstract

本发明涉及一种钛基梯度复合二氧化锰阳极板及其制备方法,属于有色金属电积技术领域。本发明钛基梯度复合二氧化锰阳极板包括钛包铝导电梁和钛基氧化物阳极板,钛基氧化物阳极板包括钛板、钛包铝复合棒、双层钛网和钛棒,钛板顶端与钛包铝导电梁底端固定连接,钛包铝复合棒竖直设置在钛板底端,双层钛网设置在相邻钛包铝复合棒之间,钛棒设置在钛包铝复合棒的底端,双层钛网的顶端与钛板固定连接,双层钛网的底端与钛棒固定连接;钛板、钛包铝复合棒、双层钛网和钛棒上的钛表面均依次包覆设置有金属氧化物中间层和复合二氧化锰活性层。本发明应用于有色金属电积中,相比传统铅合金阳极,槽电压降低,使用寿命延长,电流效率提高,阴极产品品质高。

The present invention relates to a titanium-based gradient composite manganese dioxide anode plate and a preparation method thereof, and belongs to the technical field of non-ferrous metal electrowinning. The titanium-based gradient composite manganese dioxide anode plate of the present invention comprises a titanium-clad aluminum conductive beam and a titanium-based oxide anode plate, and the titanium-based oxide anode plate comprises a titanium plate, a titanium-clad aluminum composite rod, a double-layer titanium mesh and a titanium rod, the top of the titanium plate is fixedly connected to the bottom of the titanium-clad aluminum conductive beam, the titanium-clad aluminum composite rod is vertically arranged at the bottom of the titanium plate, the double-layer titanium mesh is arranged between adjacent titanium-clad aluminum composite rods, the titanium rod is arranged at the bottom of the titanium-clad aluminum composite rod, the top of the double-layer titanium mesh is fixedly connected to the titanium plate, and the bottom of the double-layer titanium mesh is fixedly connected to the titanium rod; the titanium surfaces on the titanium plate, the titanium-clad aluminum composite rod, the double-layer titanium mesh and the titanium rod are sequentially coated with a metal oxide intermediate layer and a composite manganese dioxide active layer. The present invention is applied to non-ferrous metal electrowinning, and compared with traditional lead alloy anodes, the cell voltage is reduced, the service life is extended, the current efficiency is improved, and the cathode product quality is high.

Description

一种钛基梯度复合二氧化锰阳极板及其制备方法A titanium-based gradient composite manganese dioxide anode plate and a preparation method thereof

技术领域Technical Field

本发明涉及一种钛基梯度复合二氧化锰阳极板及其制备方法,属于有色金属电积技术领域。The invention relates to a titanium-based gradient composite manganese dioxide anode plate and a preparation method thereof, belonging to the technical field of nonferrous metal electrodeposition.

背景技术Background technique

在有色金属冶炼过程中,大约90%以上锌和30%左右铜是由湿法冶金技术提取的。尤其在湿法炼锌过程中,电积工序消耗了整个锌提取过程2/3的能耗,湿法炼锌吨锌的生产能耗为3200--4200kwh/t.Zn。工业用的铅合金阳极的析氧电位高达1V左右,这样会增加无用电耗大约为1000kWh,约占锌电积总能耗的30%。In the process of non-ferrous metal smelting, more than 90% of zinc and about 30% of copper are extracted by hydrometallurgical technology. Especially in the process of hydrometallurgical zinc smelting, the electrolytic process consumes 2/3 of the energy consumption of the entire zinc extraction process. The production energy consumption of hydrometallurgical zinc smelting is 3200-4200kwh/t.Zn. The oxygen evolution potential of industrial lead alloy anode is as high as about 1V, which will increase the useless power consumption by about 1000kWh, accounting for about 30% of the total energy consumption of zinc electrolytic deposition.

目前国内外使用的阳极材料主要有以下四类:At present, there are four main types of anode materials used at home and abroad:

第一类铅合金阳极:由于耐腐蚀性能较差、有毒且对人体有害、污染溶液、在电解过程中容易变形以及会在阴极析出等缺点,而且生产铅基合金阳极污染大,不符合国家政策正逐步被市场淘汰;The first type of lead alloy anode: due to its poor corrosion resistance, toxicity and harm to the human body, solution pollution, easy deformation during electrolysis, and precipitation at the cathode, the production of lead-based alloy anodes is highly polluting and does not comply with national policies, and is gradually being eliminated from the market;

第二类钛基铂族氧化物涂层阳极:贵金属涂层钛阳极具有较好的性能,电解过程中不消耗,稳定性好,析氧过电位低,催化活性高,但由于其较高的价格,限制了其大规模的应用;The second type of titanium-based platinum group oxide coated anode: The precious metal coated titanium anode has good performance, is not consumed during the electrolysis process, has good stability, low oxygen evolution overpotential, and high catalytic activity, but its high price limits its large-scale application;

第三类钛基二氧化铅涂层阳极:钛基二氧化铅阳极继承了涂层钛阳极以及铅阳极各自的优点,它充分结合了钛阳极良好的外形稳定性和铅阳极价格优势,充分克服了铅阳极容易腐蚀、易弯曲以及涂层钛阳极价格高等缺点。但在使用中会出现以下问题:(1)PbO2沉积层与电极表面结合不紧密或沉积层不均匀;(2)PbO2沉积层具有陶瓷脆性,越致密内应力越大;(3)导电耐腐蚀β-PbO2沉积层与钛基体结合力不强,使用过程中易脱落;(4)PbO2电极在电积应用中槽电压高。The third type of titanium-based lead dioxide coated anode: The titanium-based lead dioxide anode inherits the advantages of the coated titanium anode and the lead anode. It fully combines the good appearance stability of the titanium anode and the price advantage of the lead anode, and fully overcomes the disadvantages of the lead anode, such as easy corrosion, easy bending, and high price of the coated titanium anode. However, the following problems may occur during use: (1) The PbO2 deposit layer is not tightly bonded to the electrode surface or the deposit layer is uneven; (2) The PbO2 deposit layer has ceramic brittleness, and the denser the PbO2 deposit layer, the greater the internal stress; (3) The conductive and corrosion-resistant β- PbO2 deposit layer is not strongly bonded to the titanium matrix and is easy to fall off during use; (4) The cell voltage of the PbO2 electrode is high in electrolytic applications.

第四类钛基二氧化锰涂层阳极:二氧化锰涂层阳极的优点为:析氧过电位低,耐腐蚀性好,阴极产品纯度高;缺点为:制备工艺复杂,成本较高;此外,二氧化锰涂层阳极大多会在其表面出现明显的裂纹,在长时间的电解过程中,容易暴露出基体,增加金属基体的腐蚀速率,若基体为钛基,会在暴露出的基体表面氧化生成不导电的二氧化钛,导致电压升高,能耗增大。The fourth type is titanium-based manganese dioxide coated anode: The advantages of manganese dioxide coated anode are: low oxygen evolution overpotential, good corrosion resistance, and high purity of cathode product; the disadvantages are: complex preparation process and high cost; in addition, most manganese dioxide coated anodes will have obvious cracks on their surface. During the long electrolysis process, the substrate is easily exposed, increasing the corrosion rate of the metal substrate. If the substrate is titanium-based, it will oxidize on the exposed substrate surface to generate non-conductive titanium dioxide, resulting in increased voltage and increased energy consumption.

此外,目前工业化生产的钛基阳极在实际使用中容易发生变形,极易造成阴阳极短路,严重可致阳极严重损坏,导致电耗增加,阴极产品质量下降。In addition, the titanium-based anodes currently produced industrially are prone to deformation in actual use, which can easily cause a short circuit between the anode and the cathode. In severe cases, the anode may be seriously damaged, resulting in increased power consumption and reduced quality of the cathode product.

因此,急需开发电流效率高、能耗低、价格低廉、工艺简单、阴极产品品质高(含铅量少)的阳极。Therefore, there is an urgent need to develop anodes with high current efficiency, low energy consumption, low price, simple process and high cathode product quality (low lead content).

发明内容Summary of the invention

针对工业化生产中,钛基阳极在实际使用中容易发生变形,极易造成阴阳极短路,严重可致阳极严重损坏,导致电耗增加,阴极产品质量下降的问题,本发明提供一种钛基梯度复合二氧化锰阳极板及其制备方法,本发明将掺Ag-碳纤维-β-PbO2复合颗粒嵌入含钨γ-MnO2镀层中,极大地提高了γ-MnO2导电性能和减少镀层内应力,使复合二氧化锰电极寿命提高,槽电压降低;同时Sn-Ru-TaOx包覆空心玻璃微珠嵌入含钨γ-MnO2镀层中,不仅提高了γ-MnO2的催化活性,而且极大地降低了γ-MnO2镀层脆性,使电极使用过程中稳定性更好;钛基梯度复合二氧化锰阳极板应用于有色金属电积中,相比传统铅合金阳极,槽电压降低8%以上,使用寿命延长1倍以上,电流效率高2%以上,阴极产品品质高。Aiming at the problem that titanium-based anodes are prone to deformation in actual use in industrial production, which can easily cause a short circuit between the cathode and the anode, and can seriously damage the anode, resulting in increased power consumption and reduced quality of cathode products, the present invention provides a titanium-based gradient composite manganese dioxide anode plate and a preparation method thereof. The present invention embeds Ag-doped carbon fiber-β- PbO2 composite particles into a tungsten-containing γ- MnO2 coating, which greatly improves the conductivity of γ- MnO2 and reduces the internal stress of the coating, thereby increasing the service life of the composite manganese dioxide electrode and reducing the cell voltage; at the same time, Sn-Ru-TaOx-coated hollow glass microspheres are embedded in the tungsten-containing γ- MnO2 coating, which not only improves the catalytic activity of γ- MnO2 , but also greatly reduces the brittleness of the γ- MnO2 coating, so that the electrode has better stability during use; the titanium-based gradient composite manganese dioxide anode plate is applied to non-ferrous metal electrowinning, and compared with traditional lead alloy anodes, the cell voltage is reduced by more than 8%, the service life is extended by more than 1 times, the current efficiency is increased by more than 2%, and the cathode product quality is high.

一种钛基梯度复合二氧化锰阳极板,包括钛包铝导电梁1和钛基氧化物阳极板2,钛基氧化物阳极板2固定设置在钛包铝导电梁1底端,钛基氧化物阳极板2上设置有绝缘子7;A titanium-based gradient composite manganese dioxide anode plate, comprising a titanium-clad aluminum conductive beam 1 and a titanium-based oxide anode plate 2, wherein the titanium-based oxide anode plate 2 is fixedly arranged at the bottom end of the titanium-clad aluminum conductive beam 1, and an insulator 7 is arranged on the titanium-based oxide anode plate 2;

钛基氧化物阳极板2包括钛板3、钛包铝复合棒4、双层钛网5和钛棒6,钛板3顶端与钛包铝导电梁1底端固定连接,钛包铝复合棒4竖直设置在钛板3底端,钛棒6设置在钛包铝复合棒4的底端,钛板3、钛包铝复合棒4和钛棒6形成钛基氧化物阳极板框架,双层钛网5设置在相邻钛包铝复合棒4之间,双层钛网5的顶端与钛板3固定连接,双层钛网5的底端与钛棒6固定连接;钛基氧化物阳极板框架的钛表面上依次包覆设置有金属氧化物中间层I和复合二氧化锰活性层,双层钛网5的钛表面上依次包覆设置有金属氧化物中间层II和复合二氧化锰活性层。The titanium-based oxide anode plate 2 includes a titanium plate 3, a titanium-clad aluminum composite rod 4, a double-layer titanium mesh 5 and a titanium rod 6. The top of the titanium plate 3 is fixedly connected to the bottom of the titanium-clad aluminum conductive beam 1, the titanium-clad aluminum composite rod 4 is vertically arranged at the bottom of the titanium plate 3, and the titanium rod 6 is arranged at the bottom of the titanium-clad aluminum composite rod 4. The titanium plate 3, the titanium-clad aluminum composite rod 4 and the titanium rod 6 form a titanium-based oxide anode plate frame. The double-layer titanium mesh 5 is arranged between adjacent titanium-clad aluminum composite rods 4. The top of the double-layer titanium mesh 5 is fixedly connected to the titanium plate 3, and the bottom of the double-layer titanium mesh 5 is fixedly connected to the titanium rod 6; the titanium surface of the titanium-based oxide anode plate frame is sequentially coated with a metal oxide intermediate layer I and a composite manganese dioxide active layer, and the titanium surface of the double-layer titanium mesh 5 is sequentially coated with a metal oxide intermediate layer II and a composite manganese dioxide active layer.

所述钛包铝导电梁1钛层的厚度为1~3mm,钛包铝导电梁1的一端焊接有铜铝复合导电头,钛板3厚度为3~5mm,钛包铝复合棒4的钛层厚度为0.5~2mm,双层钛网5的双层钛网孔长轴为3~16mm,短轴为1~6mm,截面厚度为0.5~3mm;金属氧化物中间层I和金属氧化物中间层II的厚度为1~5μm,复合二氧化锰活性层厚度为0.3~2mm。The thickness of the titanium layer of the titanium-clad aluminum conductive beam 1 is 1 to 3 mm, a copper-aluminum composite conductive head is welded to one end of the titanium-clad aluminum conductive beam 1, the thickness of the titanium plate 3 is 3 to 5 mm, the thickness of the titanium layer of the titanium-clad aluminum composite rod 4 is 0.5 to 2 mm, the long axis of the double-layer titanium mesh 5 is 3 to 16 mm, the short axis is 1 to 6 mm, and the cross-sectional thickness is 0.5 to 3 mm; the thickness of the metal oxide intermediate layer I and the metal oxide intermediate layer II is 1 to 5 μm, and the thickness of the composite manganese dioxide active layer is 0.3 to 2 mm.

所述金属氧化物中间层I为Sn-SbOx,金属氧化物中间层II为Pt-Sn-SbOx/Sn-SbOx氧化物中间层或Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层,复合二氧化锰活性层中含有掺Ag-碳纤维-β-PbO2复合颗粒、Sn-Ru-TaOx包覆空心玻璃微珠和γ-MnO2The metal oxide intermediate layer I is Sn-SbOx, the metal oxide intermediate layer II is a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer or a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer, and the composite manganese dioxide active layer contains Ag-doped carbon fiber-β- PbO2 composite particles, Sn-Ru-TaOx coated hollow glass microspheres and γ- MnO2 .

进一步的,所述碳纤维的粒度为1~10μm,掺Ag-碳纤维-β-PbO2复合颗粒粒径为10~100μm,空心玻璃微珠粒径为10~100μm。Furthermore, the particle size of the carbon fiber is 1 to 10 μm, the particle size of the Ag-doped carbon fiber-β- PbO2 composite particles is 10 to 100 μm, and the particle size of the hollow glass microspheres is 10 to 100 μm.

进一步的,所述Pt-Sn-SbOx中Pt、Sn和Sb的摩尔比为1-7:80-87:6-19,Pd-Ti-Sn-SbOx中Pd、Ti、Sn和Sb的摩尔比为1-5:3-8:70-85:2-24,Sn-SbOx中Sn和Sb的摩尔比为70-80:20-30。Furthermore, the molar ratio of Pt, Sn and Sb in the Pt-Sn-SbOx is 1-7:80-87:6-19, the molar ratio of Pd, Ti, Sn and Sb in the Pd-Ti-Sn-SbOx is 1-5:3-8:70-85:2-24, and the molar ratio of Sn and Sb in the Sn-SbOx is 70-80:20-30.

进一步的,以复合二氧化锰活性层的质量百分数为100%计,掺Ag-碳纤维-β-PbO2复合颗粒占1~6%,Sn-Ru-TaOx包覆空心玻璃微珠占0.5~4%,W占0.05~2%,其余为γ-MnO2;掺Ag-碳纤维-β-PbO2复合颗粒中Ag的质量百分含量为0.5~5%,碳纤维粉末的质量百分含量为0.1~1%,其余为β-PbO2;Sn-Ru-TaOx包覆空心玻璃微珠中Sn、Ru和Ta的摩尔比为40-50:30-42:8-30,Sn-Ru-TaOx氧化物占Sn-Ru-TaOx包覆空心玻璃微珠质量的1~8%。Furthermore, taking the mass percentage of the composite manganese dioxide active layer as 100%, the Ag-doped carbon fiber-β- PbO2 composite particles account for 1-6%, the Sn-Ru-TaOx coated hollow glass microspheres account for 0.5-4%, W accounts for 0.05-2%, and the rest is γ- MnO2 ; the mass percentage of Ag in the Ag-doped carbon fiber-β- PbO2 composite particles is 0.5-5%, the mass percentage of carbon fiber powder is 0.1-1%, and the rest is β- PbO2 ; the molar ratio of Sn, Ru and Ta in the Sn-Ru-TaOx coated hollow glass microspheres is 40-50:30-42:8-30, and the Sn-Ru-TaOx oxide accounts for 1-8% of the mass of the Sn-Ru-TaOx coated hollow glass microspheres.

进一步的,所述掺Ag-碳纤维-β-PbO2复合颗粒的制备方法,具体步骤如下:Furthermore, the preparation method of the Ag-doped carbon fiber-β- PbO2 composite particles comprises the following specific steps:

以不锈钢为阳极、钛网为阴极,在酸性硝酸铅复合镀液中电沉积4~8h得到掺Ag-碳纤维-β-PbO2复合镀层,掺Ag-碳纤维-β-PbO2复合镀层剥离后球磨得到掺Ag-碳纤维-β-PbO2复合颗粒;其中酸性硝酸铅复合镀液中含有硝酸铅50~200g/L、硝酸银0.5~20g/L、硫脲4~20g/L和碳纤维颗粒4~20g/L,酸性硝酸铅复合镀液的pH值为0~2;电沉积的温度为60~90℃,电流密度为6~12A/dm2With stainless steel as anode and titanium mesh as cathode, Ag-doped carbon fiber-β-PbO 2 composite coating is obtained by electrodeposition in acidic lead nitrate composite plating solution for 4-8 hours, and Ag-doped carbon fiber- β-PbO 2 composite coating is stripped and then ball-milled to obtain Ag-doped carbon fiber-β-PbO 2 composite particles; wherein the acidic lead nitrate composite plating solution contains 50-200 g/L lead nitrate, 0.5-20 g/L silver nitrate, 4-20 g/L thiourea and 4-20 g/L carbon fiber particles, and the pH value of the acidic lead nitrate composite plating solution is 0-2; the electrodeposition temperature is 60-90°C, and the current density is 6-12 A/dm 2 .

进一步的,所述Sn-Ru-TaOx包覆空心玻璃微珠的制备方法,具体步骤如下:Furthermore, the preparation method of the Sn-Ru-TaOx coated hollow glass microspheres comprises the following specific steps:

1)将氯化锡、氯化钌和氯化钽溶解在浓盐酸中,加入正丁醇溶剂,旋蒸去除水分,得到锡钌钽前驱体液;1) dissolving tin chloride, ruthenium chloride and tantalum chloride in concentrated hydrochloric acid, adding n-butanol solvent, and removing water by rotary evaporation to obtain a tin-ruthenium-tantalum precursor liquid;

2)将空心玻璃微珠置于温度为400~600℃下煅烧0.5~2h,浸入浓度为5~10wt.%的NaOH溶液中,在温度60~90℃下处理5~40min,去离子水洗涤后浸入浓度为0.5~2wt.%的HF溶液中处理1~5min,去离子洗涤,干燥得到预处理空心玻璃微珠;2) calcining the hollow glass microspheres at a temperature of 400-600° C. for 0.5-2 h, immersing them in a NaOH solution with a concentration of 5-10 wt.%, treating them at a temperature of 60-90° C. for 5-40 min, washing them with deionized water, immersing them in a HF solution with a concentration of 0.5-2 wt.% for 1-5 min, washing with deionized water, and drying them to obtain pretreated hollow glass microspheres;

3)将预处理空心玻璃微珠浸入锡钌钽前驱体液超声浸泡5~10min,在温度100~150℃下干燥后,置于温度300~560℃下焙烧10~20min,重复6~12次超声浸泡和焙烧过程,再置于温度为400~480℃下烧结1~2h,得到Sn-Ru-TaOx包覆空心玻璃微珠复合颗粒。3) The pretreated hollow glass microspheres are immersed in a tin-ruthenium-tantalum precursor solution for ultrasonic immersion for 5 to 10 minutes, dried at a temperature of 100 to 150° C., and then calcined at a temperature of 300 to 560° C. for 10 to 20 minutes. The ultrasonic immersion and calcination process are repeated 6 to 12 times, and then sintered at a temperature of 400 to 480° C. for 1 to 2 hours to obtain Sn-Ru-TaOx coated hollow glass microsphere composite particles.

所述钛基梯度复合二氧化锰阳极板的制备方法,具体步骤如下:The preparation method of the titanium-based gradient composite manganese dioxide anode plate comprises the following specific steps:

(1)铝棒经除油和酸洗后,浸入NaOH溶液浸泡1~5min,采用去离子水清洗,再浸入HNO3溶液中活化4~8min得到活化铝棒;钛管内壁经HF溶液处理,采用去离子水清洗得到预处理钛管;预处理钛管套设在铝棒外并挤压拉拔复合,热轧制得到钛包铝复合棒,钛包铝复合棒与铝铜复合导电头焊接得到钛包铝导电梁;(1) After degreasing and pickling, the aluminum rod is immersed in a NaOH solution for 1 to 5 minutes, washed with deionized water, and then immersed in a HNO3 solution for activation for 4 to 8 minutes to obtain an activated aluminum rod; the inner wall of the titanium tube is treated with an HF solution and washed with deionized water to obtain a pretreated titanium tube; the pretreated titanium tube is sleeved outside the aluminum rod and extruded and drawn for compounding, hot-rolled to obtain a titanium-clad aluminum composite rod, and the titanium-clad aluminum composite rod is welded with an aluminum-copper composite conductive head to obtain a titanium-clad aluminum conductive beam;

(2)将钛板、钛包铝复合棒和钛棒焊接形成钛基氧化物阳极板框架,钛基氧化物阳极板框架浸入NaOH溶液浸泡10~30min,钛基氧化物阳极板框架经喷砂表面处理后进行热处理,再置于草酸溶液中活化0.5~2.0h得到活化钛基氧化物阳极板框架,活化钛基氧化物阳极板框架表面涂覆锡锑前驱体液,干燥后烧结预处理5~10min,重复3~10次涂覆锡锑前驱体液和烧结过程,然后置于温度400~600℃下烧结1~2h得到包覆有金属氧化物中间层的钛基氧化物阳极板框架;(2) welding a titanium plate, a titanium-clad aluminum composite rod and a titanium rod to form a titanium-based oxide anode plate frame, immersing the titanium-based oxide anode plate frame in a NaOH solution for 10 to 30 minutes, performing a heat treatment after sandblasting surface treatment on the titanium-based oxide anode plate frame, and then placing the frame in an oxalic acid solution for activation for 0.5 to 2.0 hours to obtain an activated titanium-based oxide anode plate frame, coating the surface of the activated titanium-based oxide anode plate frame with a tin-antimony precursor liquid, drying and sintering pretreatment for 5 to 10 minutes, repeating the tin-antimony precursor liquid coating and sintering process for 3 to 10 times, and then placing the frame at a temperature of 400 to 600° C. for 1 to 2 hours to obtain a titanium-based oxide anode plate frame coated with a metal oxide intermediate layer;

(3)将拉拔成型的钛网浸入NaOH溶液浸泡10~30min,钛网经喷砂表面处理后进行热处理,再置于草酸溶液中活化0.5~2.0h得到活化钛网,活化钛网表面涂覆铂锡锑前驱体液或钯钛锡锑前驱体液,干燥后烧结预处理5~10min,重复3~10次涂覆和烧结过程,然后置于温度400~600℃下烧结1~2h得到包覆有Pt-Sn-SbOx或Pd-Ti-Sn-Sb的钛网;在包覆有Pt-Sn-SbOx或Pd-Ti-Sn-Sb的钛网表面涂覆锡锑前驱体液干燥后烧结预处理5~10min,重复3~10次涂覆锡锑前驱体液和烧结过程,然后置于温度400~600℃下烧结1~2h得到包覆有Pt-Sn-SbOx/Sn-SbOx氧化物中间层或Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层的钛网;(3) The drawn titanium mesh is immersed in a NaOH solution for 10 to 30 minutes, the titanium mesh is subjected to a sandblasting surface treatment and then subjected to a heat treatment, and then placed in an oxalic acid solution for activation for 0.5 to 2.0 hours to obtain an activated titanium mesh, the surface of the activated titanium mesh is coated with a platinum-tin-antimony precursor solution or a palladium-titanium-tin-antimony precursor solution, and then sintered for 5 to 10 minutes after drying, the coating and sintering process is repeated 3 to 10 times, and then placed at a temperature of 400 to 600° C. for 1 to 2 hours to obtain a titanium mesh coated with Pt-Sn-SbOx or Pd-T i-Sn-Sb titanium mesh; coating a tin-antimony precursor liquid on the surface of a titanium mesh coated with Pt-Sn-SbOx or Pd-Ti-Sn-Sb, drying and sintering for 5 to 10 minutes, repeating the coating of the tin-antimony precursor liquid and the sintering process for 3 to 10 times, and then sintering at a temperature of 400 to 600° C. for 1 to 2 hours to obtain a titanium mesh coated with a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer or a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer;

(4)将包覆有Pt-Sn-SbOx/Sn-SbOx氧化物中间层或Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层的钛网焊接在包覆有金属氧化物中间层的钛基氧化物阳极板框架上形成钛基氧化物阳极板坯体,其中包覆有Pt-Sn-SbOx/Sn-SbOx氧化物中间层或Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层的钛网位于相邻钛包铝复合棒之间;以钛基氧化物阳极板坯体作为阳极、钛板作为阴极,置于硝酸锰复合电镀液中进行复合电沉积,采用去离子水清洗,吹干得到钛基氧化物阳极板;(4) welding a titanium mesh coated with a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer or a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer onto a titanium-based oxide anode plate frame coated with a metal oxide intermediate layer to form a titanium-based oxide anode plate blank, wherein the titanium mesh coated with the Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer or the Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer is located between adjacent titanium-clad aluminum composite rods; using the titanium-based oxide anode plate blank as an anode and the titanium plate as a cathode, placing the blank in a manganese nitrate composite electroplating solution for composite electrodeposition, washing with deionized water, and drying to obtain a titanium-based oxide anode plate;

(5)将钛基氧化物阳极板的钛板顶端焊接在钛包铝导电梁底端,将绝缘子安装钛基氧化物阳极板上,得到钛基梯度复合二氧化锰阳极板。(5) The top end of the titanium plate of the titanium-based oxide anode plate is welded to the bottom end of the titanium-clad aluminum conductive beam, and the insulator is installed on the titanium-based oxide anode plate to obtain a titanium-based gradient composite manganese dioxide anode plate.

所述步骤(1)NaOH溶液浓度为5~10wt.%,NaOH溶液浸泡温度为40~70℃,HNO3溶液浓度为10~40wt.%,HF溶液浓度为1~10wt.%,热轧制温度为500~700℃,焊接方法为脉冲氩气保护铝铝焊接;In the step (1), the concentration of the NaOH solution is 5-10wt.%, the immersion temperature of the NaOH solution is 40-70°C, the concentration of the HNO3 solution is 10-40wt.%, the concentration of the HF solution is 1-10wt.%, the hot rolling temperature is 500-700°C, and the welding method is pulse argon gas shielded aluminum-aluminum welding;

步骤(2)NaOH溶液浓度为10~20wt.%,NaOH溶液浸泡温度为50~80℃,热处理温度为400~700℃,热处理时间为0.2~1.5h,草酸溶液浓度为5~30wt.%,活化温度为80~100℃,烧结预处理温度为400~700℃;Step (2) The concentration of NaOH solution is 10-20wt.%, the soaking temperature of NaOH solution is 50-80°C, the heat treatment temperature is 400-700°C, the heat treatment time is 0.2-1.5h, the concentration of oxalic acid solution is 5-30wt.%, the activation temperature is 80-100°C, and the sintering pretreatment temperature is 400-700°C;

步骤(3)NaOH溶液浓度为10~20wt.%,NaOH溶液浸泡温度为50~80℃,热处理温度为400~700℃,热处理时间为0.2~1.5h,草酸溶液浓度为5~30wt.%,活化温度为80~100℃,烧结预处理温度为400~700℃;Step (3) the concentration of NaOH solution is 10-20wt.%, the soaking temperature of NaOH solution is 50-80°C, the heat treatment temperature is 400-700°C, the heat treatment time is 0.2-1.5h, the concentration of oxalic acid solution is 5-30wt.%, the activation temperature is 80-100°C, and the sintering pretreatment temperature is 400-700°C;

步骤(4)复合电沉积的温度为80~100℃,电流密度1~5A/dm2,搅拌速度为50~300rpm,复合电沉积时间为4~20h;硝酸锰复合电镀液中含有20~100g/L硝酸锰(Mn(NO3)2)、2~30g/L硝酸(HNO3)、10~40g/L钨酸钠(Na2WO4)、10~30g/L掺Ag-碳纤维-β-PbO2复合颗粒,4~30g/L Sn-Ru-TaOx包覆空心玻璃微珠。The temperature of the composite electrodeposition in step (4) is 80-100° C., the current density is 1-5 A/dm 2 , the stirring speed is 50-300 rpm, and the composite electrodeposition time is 4-20 h. The manganese nitrate composite electroplating solution contains 20-100 g/L manganese nitrate (Mn(NO 3 ) 2 ), 2-30 g/L nitric acid (HNO 3 ), 10-40 g/L sodium tungstate (Na 2 WO 4 ), 10-30 g/L Ag-doped carbon fiber-β-PbO 2 composite particles, and 4-30 g/L Sn-Ru-TaOx coated hollow glass microspheres.

所述钯钛锡锑前驱体液制备:将氯化钯、钛酸四丁酯、氯化锡和氯化锑按摩尔比加入浓盐酸中至完全溶解,然后加入正丁醇溶剂,采用旋转蒸发仪除去涂液的水份,得到钯钛锡锑前驱体液;The palladium-titanium-tin-antimony precursor liquid is prepared by adding palladium chloride, tetrabutyl titanate, tin chloride and antimony chloride in a molar ratio into concentrated hydrochloric acid until they are completely dissolved, then adding n-butanol solvent, and removing water from the coating liquid by a rotary evaporator to obtain a palladium-titanium-tin-antimony precursor liquid;

所述铂锡锑前驱体液制备:将氯铂酸(H2PtC16·6H2O)、氯化锡和氯化锑按摩尔比加入浓盐酸中至完全溶解,然后加入正丁醇溶剂,采用旋转蒸发仪除去涂液的水份,得到铂锡锑前驱体液;The platinum tin antimony precursor liquid is prepared by adding chloroplatinic acid (H 2 PtCl 6 ·6H 2 O), tin chloride and antimony chloride in a molar ratio into concentrated hydrochloric acid until they are completely dissolved, then adding n-butanol solvent, and removing water from the coating liquid by a rotary evaporator to obtain a platinum tin antimony precursor liquid;

所述锡锑前驱体液制备:将氯化锡和氯化锑按摩尔比加入浓盐酸中至完全溶解,然后加入正丁醇溶剂,采用旋转蒸发仪除去涂液的水份,得到锡锑前驱体液。The tin-antimony precursor liquid is prepared by adding tin chloride and antimony chloride in a molar ratio into concentrated hydrochloric acid until they are completely dissolved, then adding n-butanol solvent, and removing water from the coating liquid by a rotary evaporator to obtain the tin-antimony precursor liquid.

本发明的有益效果是:The beneficial effects of the present invention are:

(1)本发明钛基梯度复合二氧化锰阳极板用于有色金属电积,其电催化活性好、使用寿命长、成本低、电效高;与传统的铅基多元合金相比,在不改变电解槽结构、电解液组成和操作规范的基础上,槽电压可降低8%以上,使用寿命延长1倍以上,电流效率高2%以上,阴极产品品质高;(1) The titanium-based gradient composite manganese dioxide anode plate of the present invention is used for non-ferrous metal electrowinning, and has good electrocatalytic activity, long service life, low cost and high electrical efficiency. Compared with the traditional lead-based multi-element alloy, without changing the electrolytic cell structure, electrolyte composition and operating specifications, the cell voltage can be reduced by more than 8%, the service life is extended by more than 1 times, the current efficiency is increased by more than 2%, and the cathode product quality is high;

(2)本发明采用钛包铝导电梁/棒,不仅可以降低电极的材料成本,并且可避免阴极产品引入杂质离子(Cu2+);(2) The present invention uses titanium-clad aluminum conductive beams/rods, which can not only reduce the material cost of the electrode, but also avoid the introduction of impurity ions (Cu 2+ ) into the cathode product;

(3)本发明钛基梯度复合二氧化锰阳极板的金属氧化物中间层中引入Pd、Pt元素,不仅可起到增大涂层表面积,使涂层易变成网状结构,而且使涂层的导电率增加,降低钛基与涂层之间界面电阻;(3) The introduction of Pd and Pt elements into the metal oxide intermediate layer of the titanium-based gradient composite manganese dioxide anode plate of the present invention can not only increase the surface area of the coating and make the coating easier to form a network structure, but also increase the conductivity of the coating and reduce the interface resistance between the titanium base and the coating;

(4)本发明采用双层钛网电极,使电极表面表观面积增加1倍,提高了活性层的催化活性,降低了电极在电积过程中的槽电压;(4) The present invention adopts a double-layer titanium mesh electrode, which increases the apparent surface area of the electrode by 1 times, improves the catalytic activity of the active layer, and reduces the cell voltage of the electrode during the electrowinning process;

(5)本发明将掺Ag-碳纤维-β-PbO2复合颗粒嵌入含钨γ-MnO2镀层中,极大地提高了γ-MnO2导电性能和减少镀层内应力,使复合二氧化锰电极寿命提高,槽电压降低;同时Sn-Ru-TaOx包覆空心玻璃微珠嵌入含钨γ-MnO2镀层中,不仅提高了γ-MnO2的催化活性,而且极大地降低了γ-MnO2镀层脆性,使电极使用过程中稳定性更好;电沉积二氧化锰镀液中掺Ag-碳纤维-β-PbO2复合颗粒和Sn-Ru-TaOx包覆空心玻璃微珠的加入,可使电沉积的阳极电流密度增加4倍以上,且不会产生粗糙的γ-MnO2镀层。(5) The present invention embeds Ag-doped carbon fiber-β- PbO2 composite particles into the tungsten-containing γ- MnO2 coating, which greatly improves the electrical conductivity of γ- MnO2 and reduces the internal stress of the coating, thereby increasing the service life of the composite manganese dioxide electrode and reducing the cell voltage; at the same time, Sn-Ru-TaOx-coated hollow glass microspheres are embedded in the tungsten-containing γ- MnO2 coating, which not only improves the catalytic activity of γ- MnO2 , but also greatly reduces the brittleness of the γ- MnO2 coating, thereby making the electrode more stable during use; the addition of Ag-doped carbon fiber-β- PbO2 composite particles and Sn-Ru-TaOx-coated hollow glass microspheres to the electrodeposited manganese dioxide plating solution can increase the anode current density of the electrodeposition by more than 4 times, and will not produce a rough γ- MnO2 coating.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为钛基梯度复合二氧化锰阳极板的结构示意图;FIG1 is a schematic diagram of the structure of a titanium-based gradient composite manganese dioxide anode plate;

图2为图1的A-A剖面示意图;Fig. 2 is a schematic cross-sectional view taken along line A-A of Fig. 1;

图3为图2的B-B剖面示意图;Fig. 3 is a schematic cross-sectional view taken along line B-B of Fig. 2;

图4为图1的C-C剖面示意图;Fig. 4 is a schematic cross-sectional view taken along line C-C of Fig. 1;

图中:1-钛包铝导电梁,1a-铜铝复合导电头,2-钛基氧化物阳极板,3-钛板,4-钛包铝复合棒,5-双面钛网,5a-钛基体,5b-金属氧化物中间层,5c-复合二氧化锰活性层,6-钛棒,7-绝缘子。In the figure: 1-titanium-clad aluminum conductive beam, 1a-copper-aluminum composite conductive head, 2-titanium-based oxide anode plate, 3-titanium plate, 4-titanium-clad aluminum composite rod, 5-double-sided titanium mesh, 5a-titanium matrix, 5b-metal oxide intermediate layer, 5c-composite manganese dioxide active layer, 6-titanium rod, 7-insulator.

具体实施方式Detailed ways

下面结合具体实施方式对本发明作进一步详细说明,但本发明的保护范围并不限于所述内容。The present invention is further described in detail below in conjunction with specific implementation modes, but the protection scope of the present invention is not limited to the described contents.

本发明钛基梯度复合二氧化锰阳极板(见图1~4),包括钛包铝导电梁1和钛基氧化物阳极板2,钛基氧化物阳极板2固定设置在钛包铝导电梁1底端,钛基氧化物阳极板2上设置有绝缘子7;The titanium-based gradient composite manganese dioxide anode plate of the present invention (see FIGS. 1 to 4 ) comprises a titanium-clad aluminum conductive beam 1 and a titanium-based oxide anode plate 2, wherein the titanium-based oxide anode plate 2 is fixedly arranged at the bottom end of the titanium-clad aluminum conductive beam 1, and an insulator 7 is arranged on the titanium-based oxide anode plate 2;

钛基氧化物阳极板2包括钛板3、钛包铝复合棒4、双层钛网5和钛棒6,钛板3顶端与钛包铝导电梁1底端固定连接,钛包铝复合棒4竖直设置在钛板3底端,钛棒6设置在钛包铝复合棒4的底端,钛板3、钛包铝复合棒4和钛棒6形成钛基氧化物阳极板框架,双层钛网5设置在相邻钛包铝复合棒4之间,双层钛网5的顶端与钛板3固定连接,双层钛网5的底端与钛棒6固定连接;钛基氧化物阳极板框架的钛表面上依次包覆设置有金属氧化物中间层I和复合二氧化锰活性层,双层钛网5的钛表面即钛基体5a上依次包覆设置有金属氧化物中间层II5b和复合二氧化锰活性层5c;The titanium-based oxide anode plate 2 comprises a titanium plate 3, a titanium-clad aluminum composite rod 4, a double-layer titanium mesh 5 and a titanium rod 6. The top of the titanium plate 3 is fixedly connected to the bottom of the titanium-clad aluminum conductive beam 1. The titanium-clad aluminum composite rod 4 is vertically arranged at the bottom of the titanium plate 3. The titanium rod 6 is arranged at the bottom of the titanium-clad aluminum composite rod 4. The titanium plate 3, the titanium-clad aluminum composite rod 4 and the titanium rod 6 form a titanium-based oxide anode plate frame. The double-layer titanium mesh 5 is arranged between adjacent titanium-clad aluminum composite rods 4. The top of the double-layer titanium mesh 5 is fixedly connected to the titanium plate 3, and the bottom of the double-layer titanium mesh 5 is fixedly connected to the titanium rod 6. The titanium surface of the titanium-based oxide anode plate frame is coated with a metal oxide intermediate layer I and a composite manganese dioxide active layer in sequence, and the titanium surface of the double-layer titanium mesh 5, i.e., the titanium substrate 5a, is coated with a metal oxide intermediate layer II5b and a composite manganese dioxide active layer 5c in sequence.

钛包铝导电梁1的长为600~1500mm、宽为20~50mm、高为30~60mm,钛包铝导电梁1钛层的厚度为1~3mm,钛包铝导电梁1的一端焊接有铜铝复合导电头1a,铜铝复合导电头1a的长为50~200mm、宽为20~50mm、高为10~30mm,钛板3厚度为3~5mm,钛包铝复合棒4为圆型或方型,其中圆棒铝的直径为方型铝的截面长度为4~10mm、宽度为1~4mm,钛包铝复合棒4的钛层厚度为0.5~2mm,双层钛网5的双层钛网孔长轴为3~16mm、短轴为1~6mm;钛棒6为圆棒或方型棒,其中圆棒直径为方型棒截面长为4~10mm,宽为3~5mm;金属氧化物中间层I和金属氧化物中间层II的厚度为1~5μm,复合二氧化锰活性层厚度为0.3~2mm;The length of the titanium-clad aluminum conductive beam 1 is 600-1500 mm, the width is 20-50 mm, and the height is 30-60 mm. The thickness of the titanium layer of the titanium-clad aluminum conductive beam 1 is 1-3 mm. A copper-aluminum composite conductive head 1a is welded to one end of the titanium-clad aluminum conductive beam 1. The copper-aluminum composite conductive head 1a is 50-200 mm long, 20-50 mm wide, and 10-30 mm high. The thickness of the titanium plate 3 is 3-5 mm. The titanium-clad aluminum composite rod 4 is round or square, and the diameter of the round rod aluminum is The cross-sectional length of the square aluminum is 4 to 10 mm and the width is 1 to 4 mm. The titanium layer thickness of the titanium-clad aluminum composite rod 4 is 0.5 to 2 mm. The long axis of the double-layer titanium mesh 5 is 3 to 16 mm and the short axis is 1 to 6 mm. The titanium rod 6 is a round rod or a square rod, wherein the diameter of the round rod is The cross-section of the square rod is 4 to 10 mm long and 3 to 5 mm wide; the thickness of the metal oxide intermediate layer I and the metal oxide intermediate layer II is 1 to 5 μm, and the thickness of the composite manganese dioxide active layer is 0.3 to 2 mm;

金属氧化物中间层I为Sn-SbOx,金属氧化物中间层II为Pt-Sn-SbOx/Sn-SbOx氧化物中间层或Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层,复合二氧化锰活性层中含有掺Ag-碳纤维-β-PbO2复合颗粒、Sn-Ru-TaOx包覆空心玻璃微珠和γ-MnO2The metal oxide intermediate layer I is Sn-SbOx, the metal oxide intermediate layer II is a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer or a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer, and the composite manganese dioxide active layer contains Ag-doped carbon fiber-β-PbO 2 composite particles, Sn-Ru-TaOx coated hollow glass microspheres and γ-MnO 2 ;

碳纤维的粒度为1~10μm,掺Ag-碳纤维-β-PbO2复合颗粒粒径为10~100μm,空心玻璃微珠粒径为10~100μm;The particle size of carbon fiber is 1 to 10 μm, the particle size of Ag-doped carbon fiber-β-PbO 2 composite particles is 10 to 100 μm, and the particle size of hollow glass microspheres is 10 to 100 μm;

Pt-Sn-SbOx中Pt、Sn和Sb的摩尔比为1-7:80-87:6-19,Pd-Ti-Sn-SbOx中Pd、Ti、Sn和Sb的摩尔比为1-5:3-8:70-85:2-24,Sn-SbOx中Sn和Sb的摩尔比为70-80:20-30;The molar ratio of Pt, Sn and Sb in Pt-Sn-SbOx is 1-7:80-87:6-19, the molar ratio of Pd, Ti, Sn and Sb in Pd-Ti-Sn-SbOx is 1-5:3-8:70-85:2-24, and the molar ratio of Sn and Sb in Sn-SbOx is 70-80:20-30;

以复合二氧化锰活性层的质量百分数为100%计,掺Ag-碳纤维-β-PbO2复合颗粒占1~6%,Sn-Ru-TaOx包覆空心玻璃微珠占0.5~4%,W占0.05~2%,其余为γ-MnO2;掺Ag-碳纤维-β-PbO2复合颗粒中Ag的质量百分含量为0.5~5%,碳纤维粉末的质量百分含量为0.1~1%,其余为β-PbO2;Sn-Ru-TaOx包覆空心玻璃微珠中Sn、Ru和Ta的摩尔比为40-50:30-42:8-30,Sn-Ru-TaOx氧化物占Sn-Ru-TaOx包覆空心玻璃微珠质量的1~8%;Taking the mass percentage of the composite manganese dioxide active layer as 100%, the Ag-doped carbon fiber-β- PbO2 composite particles account for 1-6%, the Sn-Ru-TaOx coated hollow glass microspheres account for 0.5-4%, W accounts for 0.05-2%, and the rest is γ- MnO2 ; the mass percentage of Ag in the Ag-doped carbon fiber-β- PbO2 composite particles is 0.5-5%, the mass percentage of carbon fiber powder is 0.1-1%, and the rest is β- PbO2 ; the molar ratio of Sn, Ru and Ta in the Sn-Ru-TaOx coated hollow glass microspheres is 40-50:30-42:8-30, and the Sn-Ru-TaOx oxide accounts for 1-8% of the mass of the Sn-Ru-TaOx coated hollow glass microspheres;

掺Ag-碳纤维-β-PbO2复合颗粒的制备方法,具体步骤如下:The preparation method of Ag-doped carbon fiber-β- PbO2 composite particles comprises the following specific steps:

以不锈钢为阳极、钛网为阴极,在酸性硝酸铅复合镀液中电沉积4~8h得到掺Ag-碳纤维-β-PbO2复合镀层,掺Ag-碳纤维-β-PbO2复合镀层剥离后球磨得到掺Ag-碳纤维-β-PbO2复合颗粒;其中酸性硝酸铅复合镀液中含有硝酸铅50~200g/L、硝酸银0.5~20g/L、硫脲4~20g/L和碳纤维颗粒4~20g/L,酸性硝酸铅复合镀液的pH值为0~2;电沉积的温度为60~90℃,电流密度为6~12A/dm2With stainless steel as anode and titanium mesh as cathode, Ag-doped carbon fiber-β-PbO 2 composite coating is obtained by electroplating in an acidic lead nitrate composite plating solution for 4-8 hours, and Ag-doped carbon fiber- β-PbO 2 composite coating is stripped and ball-milled to obtain Ag-doped carbon fiber-β-PbO 2 composite particles; wherein the acidic lead nitrate composite plating solution contains 50-200 g/L lead nitrate, 0.5-20 g/L silver nitrate, 4-20 g/L thiourea and 4-20 g/L carbon fiber particles, and the pH value of the acidic lead nitrate composite plating solution is 0-2; the electrodeposition temperature is 60-90°C, and the current density is 6-12 A/dm 2 ;

Sn-Ru-TaOx包覆空心玻璃微珠的制备方法,具体步骤如下:The preparation method of Sn-Ru-TaOx coated hollow glass microspheres, the specific steps are as follows:

1)将氯化锡、氯化钌和氯化钽溶解在浓盐酸中,加入正丁醇溶剂,旋蒸去除水分,得到锡钌钽前驱体液;1) dissolving tin chloride, ruthenium chloride and tantalum chloride in concentrated hydrochloric acid, adding n-butanol solvent, and removing water by rotary evaporation to obtain a tin-ruthenium-tantalum precursor liquid;

2)将空心玻璃微珠置于温度为400~600℃下煅烧0.5~2h,浸入浓度为5~10wt.%的NaOH溶液中,在温度60~90℃下处理5~40min,去离子水洗涤后浸入浓度为0.5~2wt.%的HF溶液中处理1~5min,去离子洗涤,干燥得到预处理空心玻璃微珠;2) calcining the hollow glass microspheres at a temperature of 400-600° C. for 0.5-2 h, immersing them in a NaOH solution with a concentration of 5-10 wt.%, treating them at a temperature of 60-90° C. for 5-40 min, washing them with deionized water, immersing them in a HF solution with a concentration of 0.5-2 wt.% for 1-5 min, washing with deionized water, and drying them to obtain pretreated hollow glass microspheres;

3)将预处理空心玻璃微珠浸入锡钌钽前驱体液超声浸泡5~10min,100~150℃干燥后,置于温度300~560℃下焙烧10~20min,重复6~12次超声浸泡和焙烧过程,再置于温度为400~480℃下烧结1~2h,得到Sn-Ru-TaOx包覆空心玻璃微珠复合颗粒;3) immersing the pretreated hollow glass microspheres in a tin-ruthenium-tantalum precursor solution for ultrasonic immersion for 5 to 10 minutes, drying at 100 to 150° C., calcining at a temperature of 300 to 560° C. for 10 to 20 minutes, repeating the ultrasonic immersion and calcining process for 6 to 12 times, and then sintering at a temperature of 400 to 480° C. for 1 to 2 hours to obtain Sn-Ru-TaOx coated hollow glass microsphere composite particles;

本发明将掺Ag-碳纤维-β-PbO2复合颗粒嵌入含钨γ-MnO2镀层中,极大地提高了γ-MnO2导电性能和减少镀层内应力,使复合二氧化锰电极寿命提高,槽电压降低;同时Sn-Ru-TaOx包覆空心玻璃微珠嵌入含钨γ-MnO2镀层中,不仅提高了γ-MnO2的催化活性,而且极大地降低了γ-MnO2镀层脆性,使电极使用过程中稳定性更好;电沉积二氧化锰镀液中掺Ag-碳纤维-β-PbO2复合颗粒和Sn-Ru-TaOx包覆空心玻璃微珠的加入,可使电沉积的阳极电流密度增加4倍以上,且不会产生粗糙的γ-MnO2镀层。The present invention embeds Ag-doped carbon fiber-β- PbO2 composite particles into a tungsten-containing γ- MnO2 coating, greatly improving the electrical conductivity of the γ- MnO2 and reducing the internal stress of the coating, thereby increasing the service life of the composite manganese dioxide electrode and reducing the cell voltage; at the same time, Sn-Ru-TaOx-coated hollow glass microspheres are embedded in the tungsten-containing γ- MnO2 coating, which not only improves the catalytic activity of the γ- MnO2 , but also greatly reduces the brittleness of the γ- MnO2 coating, thereby making the electrode more stable during use; the addition of Ag-doped carbon fiber-β- PbO2 composite particles and Sn-Ru-TaOx-coated hollow glass microspheres into the electrodeposited manganese dioxide plating solution can increase the anode current density of the electrodeposition by more than 4 times, and will not produce a rough γ- MnO2 coating.

实施例1:本实施例钛基梯度复合二氧化锰阳极板(见图1~4);Example 1: The titanium-based gradient composite manganese dioxide anode plate of this example (see Figures 1 to 4);

钛包铝导电梁1的长为1200mm、宽为40mm、高为50mm,钛包铝导电梁1钛层的厚度为2mm,钛包铝导电梁1的一端焊接有铜铝复合导电头1a,铜铝复合导电头1a的长为100mm、宽为36mm、高为46mm,钛板3厚度为4mm,钛包铝复合棒4为圆型,其中圆棒铝的直径为钛包铝复合棒4的钛层厚度为1.5mm,双层钛网5的双层钛网孔长轴为10mm、短轴为5mm,截面厚度为1.0mm;钛棒6为圆棒,其中圆棒直径为金属氧化物中间层I的厚度为2μm,金属氧化物中间层II的厚度为3μm,复合二氧化锰活性层厚度为0.4mm;The titanium-clad aluminum conductive beam 1 has a length of 1200 mm, a width of 40 mm, and a height of 50 mm. The thickness of the titanium layer of the titanium-clad aluminum conductive beam 1 is 2 mm. A copper-aluminum composite conductive head 1a is welded to one end of the titanium-clad aluminum conductive beam 1. The copper-aluminum composite conductive head 1a has a length of 100 mm, a width of 36 mm, and a height of 46 mm. The titanium plate 3 has a thickness of 4 mm. The titanium-clad aluminum composite rod 4 is round, and the diameter of the round rod aluminum is The titanium layer thickness of the titanium-clad aluminum composite rod 4 is 1.5 mm, the double-layer titanium mesh 5 has a long axis of 10 mm, a short axis of 5 mm, and a cross-sectional thickness of 1.0 mm; the titanium rod 6 is a round rod, wherein the diameter of the round rod is The thickness of the metal oxide intermediate layer I is 2 μm, the thickness of the metal oxide intermediate layer II is 3 μm, and the thickness of the composite manganese dioxide active layer is 0.4 mm;

金属氧化物中间层I为Sn-SbOx,金属氧化物中间层II为Pt-Sn-SbOx/Sn-SbOx氧化物中间层,复合二氧化锰活性层中含有掺Ag-碳纤维-β-PbO2复合颗粒、Sn-Ru-TaOx包覆空心玻璃微珠和γ-MnO2The metal oxide intermediate layer I is Sn-SbOx, the metal oxide intermediate layer II is a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer, and the composite manganese dioxide active layer contains Ag-doped carbon fiber-β-PbO 2 composite particles, Sn-Ru-TaOx coated hollow glass microspheres and γ-MnO 2 ;

碳纤维的粒度为1μm,掺Ag-碳纤维-β-PbO2复合颗粒粒径为10μm,空心玻璃微珠粒径为10μm;The particle size of carbon fiber is 1 μm, the particle size of Ag-doped carbon fiber-β-PbO 2 composite particles is 10 μm, and the particle size of hollow glass microspheres is 10 μm;

Pt-Sn-SbOx中Pt、Sn和Sb的摩尔比为3:86:11,Sn-SbOx中Sn和Sb的摩尔比为70:30;The molar ratio of Pt, Sn and Sb in Pt-Sn-SbOx is 3:86:11, and the molar ratio of Sn and Sb in Sn-SbOx is 70:30;

以复合二氧化锰活性层的质量百分数为100%计,掺Ag-碳纤维-β-PbO2复合颗粒占1.0%,Sn-Ru-TaOx包覆空心玻璃微珠占0.5%,W占0.1%,其余为γ-MnO2;掺Ag-碳纤维-β-PbO2复合颗粒中Ag的质量百分含量为0.5%,碳纤维粉末的质量百分含量为0.1%,其余为β-PbO2;Sn-Ru-TaOx包覆空心玻璃微珠中Sn、Ru和Ta的摩尔比为40:30:30,Sn-Ru-TaOx氧化物占Sn-Ru-TaOx包覆空心玻璃微珠质量的1.0%;Taking the mass percentage of the composite manganese dioxide active layer as 100%, the Ag-doped carbon fiber-β-PbO 2 composite particles account for 1.0%, the Sn-Ru-TaOx coated hollow glass microspheres account for 0.5%, W accounts for 0.1%, and the rest is γ-MnO 2 ; the mass percentage of Ag in the Ag-doped carbon fiber-β-PbO 2 composite particles is 0.5%, the mass percentage of carbon fiber powder is 0.1%, and the rest is β-PbO 2 ; the molar ratio of Sn, Ru and Ta in the Sn-Ru-TaOx coated hollow glass microspheres is 40:30:30, and the Sn-Ru-TaOx oxide accounts for 1.0% of the mass of the Sn-Ru-TaOx coated hollow glass microspheres;

掺Ag-碳纤维-β-PbO2复合颗粒的制备方法,具体步骤如下:The preparation method of Ag-doped carbon fiber-β- PbO2 composite particles comprises the following specific steps:

以不锈钢为阳极、钛网为阴极,在酸性硝酸铅复合镀液中电沉积4h得到掺Ag-碳纤维-β-PbO2复合镀层,掺Ag-碳纤维-β-PbO2复合镀层剥离后球磨得到掺Ag-碳纤维-β-PbO2复合颗粒;其中酸性硝酸铅复合镀液中含有硝酸铅50g/L、硝酸银0.5g/L、硫脲4g/L和碳纤维颗粒4g/L,酸性硝酸铅复合镀液的pH值为0;电沉积的温度为60℃,电流密度为6A/dm2With stainless steel as anode and titanium mesh as cathode, Ag-doped carbon fiber-β-PbO 2 composite coating was obtained by electroplating in acidic lead nitrate composite plating solution for 4 hours, and Ag-doped carbon fiber-β-PbO 2 composite coating was stripped and then ball-milled to obtain Ag-doped carbon fiber-β-PbO 2 composite particles; wherein the acidic lead nitrate composite plating solution contained 50 g/L lead nitrate, 0.5 g/L silver nitrate, 4 g/L thiourea and 4 g/L carbon fiber particles, and the pH value of the acidic lead nitrate composite plating solution was 0; the electrodeposition temperature was 60°C, and the current density was 6A/dm 2 ;

Sn-Ru-TaOx包覆空心玻璃微珠的制备方法,具体步骤如下:The preparation method of Sn-Ru-TaOx coated hollow glass microspheres, the specific steps are as follows:

1)将氯化锡、氯化钌和氯化钽溶解在浓盐酸中,加入正丁醇溶剂,旋蒸去除水分,得到锡钌钽前驱体液;1) dissolving tin chloride, ruthenium chloride and tantalum chloride in concentrated hydrochloric acid, adding n-butanol solvent, and removing water by rotary evaporation to obtain a tin-ruthenium-tantalum precursor liquid;

2)将空心玻璃微珠置于温度为400℃下煅烧0.5h,浸入浓度为5wt.%的NaOH溶液中,在温度60℃下处理5min,去离子水洗涤后浸入浓度为0.5wt.%的HF溶液中处理1min,去离子洗涤,干燥得到预处理空心玻璃微珠;2) calcining the hollow glass microspheres at 400° C. for 0.5 h, immersing them in a 5 wt.% NaOH solution at 60° C. for 5 min, washing them with deionized water, immersing them in a 0.5 wt.% HF solution for 1 min, washing them with deionized water, and drying them to obtain pretreated hollow glass microspheres;

3)将预处理空心玻璃微珠浸入锡钌钽前驱体液超声浸泡5min,100℃干燥后,置于温度300℃下焙烧10min,重复6次超声浸泡和焙烧过程,再置于温度为480℃下烧结1h,得到Sn-Ru-TaOx包覆空心玻璃微珠复合颗粒;3) The pretreated hollow glass microspheres were immersed in a Sn-Ru-Tantalum precursor solution and ultrasonically immersed for 5 minutes, dried at 100° C., and then calcined at 300° C. for 10 minutes. The ultrasonic immersion and calcination process was repeated 6 times, and then sintered at 480° C. for 1 hour to obtain Sn-Ru-TaOx coated hollow glass microsphere composite particles;

钛基梯度复合二氧化锰阳极板的制备方法,具体步骤如下:The preparation method of the titanium-based gradient composite manganese dioxide anode plate comprises the following specific steps:

(1)铝棒经除油和酸洗后,浸入浓度为5wt.%的NaOH溶液中,温度40℃下浸泡1min,采用去离子水清洗,再浸入浓度为10wt.%的HNO3溶液中活化4min得到活化铝棒;钛管内壁经浓度为1wt.%的HF溶液处理,采用去离子水清洗得到预处理钛管;预处理钛管套设在铝棒外并挤压拉拔复合,在温度500℃下热轧制得到钛包铝复合棒,钛包铝复合棒与铝铜复合导电头焊接(脉冲氩气保护铝铝焊接)得到钛包铝导电梁;(1) After degreasing and pickling, the aluminum rod is immersed in a 5wt.% NaOH solution at 40°C for 1 min, washed with deionized water, and then immersed in a 10wt.% HNO3 solution for activation for 4 min to obtain an activated aluminum rod; the inner wall of the titanium tube is treated with a 1wt.% HF solution and washed with deionized water to obtain a pretreated titanium tube; the pretreated titanium tube is sleeved outside the aluminum rod and extruded and drawn to obtain a composite, and hot rolled at 500°C to obtain a titanium-clad aluminum composite rod, and the titanium-clad aluminum composite rod is welded to an aluminum-copper composite conductive head (pulse argon gas protection aluminum-aluminum welding) to obtain a titanium-clad aluminum conductive beam;

(2)将钛板、钛包铝复合棒和钛棒焊接形成钛基氧化物阳极板框架,钛基氧化物阳极板框架浸入浓度为10wt.%的NaOH溶液中,在温度50℃下浸泡10min,钛基氧化物阳极板框架经喷砂表面处理后,在温度400℃进行热处理0.2h,再置于浓度为5wt.%的草酸溶液中,在温度80℃下活化0.5h得到活化钛基氧化物阳极板框架,活化钛基氧化物阳极板框架表面涂覆锡锑前驱体液,在温度100~120℃下干燥8min,置于温度400℃下烧结预处理5min,重复5次涂覆锡锑前驱体液和烧结过程,然后置于温度400℃下烧结1h得到包覆有金属氧化物Sn-SbOx中间层的钛基氧化物阳极板框架;(2) welding a titanium plate, a titanium-clad aluminum composite rod and a titanium rod to form a titanium-based oxide anode plate frame, immersing the titanium-based oxide anode plate frame in a NaOH solution with a concentration of 10 wt.%, and soaking it at a temperature of 50° C. for 10 min. After the titanium-based oxide anode plate frame is subjected to sandblasting surface treatment, it is heat-treated at a temperature of 400° C. for 0.2 h, and then placed in a 5 wt.% oxalic acid solution, and activated at a temperature of 80° C. for 0.5 h to obtain an activated titanium-based oxide anode plate frame, coating the surface of the activated titanium-based oxide anode plate frame with a tin-antimony precursor liquid, drying at a temperature of 100-120° C. for 8 min, and sintering pretreatment at a temperature of 400° C. for 5 min, repeating the tin-antimony precursor liquid coating and sintering process 5 times, and then sintering at a temperature of 400° C. for 1 h to obtain a titanium-based oxide anode plate frame coated with a metal oxide Sn-SbOx intermediate layer;

(3)将拉拔成型的钛网浸入浓度为10wt.%的NaOH溶液中,在温度50℃浸泡10min,钛网经喷砂表面处理后进行,在温度400℃进行热处理0.2h,再置于浓度为5wt.%的草酸溶液中,在温度80℃下活化0.5h得到活化钛网,活化钛网表面涂覆铂锡锑前驱体液,在温度100~120℃下干燥8min,置于温度400℃下烧结预处理5min,重复5次涂覆铂锡锑前驱体液和烧结过程,然后置于温度400℃下烧结1h得到包覆有Pt-Sn-SbOx的钛网;在包覆有Pt-Sn-SbOx的钛网表面涂覆锡锑前驱体液,在温度100~120℃下干燥8min,置于温度400℃下烧结预处理5min,重复5次涂覆锡锑前驱体液和烧结过程,然后置于温度400℃下烧结1h得到包覆有Pt-Sn-SbOx/Sn-SbOx氧化物中间层的钛网;(3) The drawn titanium mesh was immersed in a 10wt.% NaOH solution at 50°C for 10 min. The titanium mesh was subjected to sandblasting surface treatment and then heat treated at 400°C for 0.2 h. The titanium mesh was then placed in a 5wt.% oxalic acid solution and activated at 80°C for 0.5 h to obtain an activated titanium mesh. The surface of the activated titanium mesh was coated with a platinum-tin-antimony precursor solution, dried at 100-120°C for 8 min, and sintered at 400°C for 5 min. The platinum-tin-antimony coating was repeated 5 times. Precursor liquid and sintering process, then sintering at a temperature of 400°C for 1 hour to obtain a titanium mesh coated with Pt-Sn-SbOx; coating the surface of the titanium mesh coated with Pt-Sn-SbOx with a tin-antimony precursor liquid, drying at a temperature of 100-120°C for 8 minutes, sintering pretreatment at a temperature of 400°C for 5 minutes, repeating the coating of the tin-antimony precursor liquid and sintering process 5 times, and then sintering at a temperature of 400°C for 1 hour to obtain a titanium mesh coated with a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer;

(4)将包覆有Pt-Sn-SbOx/Sn-SbOx氧化物中间层的钛网氩弧焊接在包覆有金属氧化物Sn-SbOx中间层的钛基氧化物阳极板框架上形成钛基氧化物阳极板坯体,其中包覆有Pt-Sn-SbOx/Sn-SbOx氧化物中间层的钛网位于相邻钛包铝复合棒之间;以钛基氧化物阳极板坯体作为阳极、钛板作为阴极,置于硝酸锰复合电镀液中,在温度80℃下进行复合电沉积4h,采用去离子水清洗,吹干得到钛基氧化物阳极板;其中复合电沉积的电流密度1A/dm2,搅拌速度为50rpm;硝酸锰复合电镀液中含有40g/L硝酸锰(Mn(NO3)2)、10g/L硝酸(HNO3)、10g/L钨酸钠(Na2WO4)、10g/L掺Ag-碳纤维-β-PbO2复合颗粒、4g/L Sn-Ru-TaOx包覆空心玻璃微珠;(4) Argon arc welding a titanium mesh coated with a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer onto a titanium-based oxide anode plate frame coated with a metal oxide Sn-SbOx intermediate layer to form a titanium-based oxide anode plate blank, wherein the titanium mesh coated with the Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer is located between adjacent titanium-clad aluminum composite rods; the titanium-based oxide anode plate blank is used as an anode and the titanium plate is used as a cathode, and is placed in a manganese nitrate composite electroplating solution, and composite electrodeposition is performed at a temperature of 80°C for 4 hours, and the titanium-based oxide anode plate is washed with deionized water and dried to obtain a titanium-based oxide anode plate; wherein the current density of the composite electrodeposition is 1A/ dm2 , and the stirring speed is 50rpm ; the manganese nitrate composite electroplating solution contains 40g/L manganese nitrate (Mn( NO3 ) 2 ), 10g/L nitric acid ( HNO3 ), 10g/L sodium tungstate ( Na2WO4 ), 10 g/L Ag-doped carbon fiber-β-PbO 2 composite particles, 4 g/L Sn-Ru-TaOx coated hollow glass microspheres;

(5)将钛基氧化物阳极板的钛板顶端焊接在钛包铝导电梁底端,将绝缘子安装钛基氧化物阳极板上,得到钛基梯度复合二氧化锰阳极板;(5) welding the top of the titanium plate of the titanium-based oxide anode plate to the bottom of the titanium-clad aluminum conductive beam, and installing the insulator on the titanium-based oxide anode plate to obtain a titanium-based gradient composite manganese dioxide anode plate;

本实施例钛基梯度复合二氧化锰阳极板用于有色金属(锌)电积,锌电解液中锌离子浓度为50g/L、硫酸浓度为150g/L、600mg/L C1-离子,在温度40℃下进行锌电积,梯度复合二氧化锰阳极板的电效比传统铅-银(0.75wt.%)合金阳极板提高3%,槽电压降低8%,寿命延长1.5倍,阴极产品0#锌达到99%以上。The titanium-based gradient composite manganese dioxide anode plate of this embodiment is used for non-ferrous metal (zinc) electrowinning. The zinc ion concentration in the zinc electrolyte is 50g/L, the sulfuric acid concentration is 150g/L, and the Cl - ion concentration is 600mg/L. Zinc electrowinning is carried out at a temperature of 40°C. The electrical efficiency of the gradient composite manganese dioxide anode plate is 3% higher than that of the traditional lead-silver (0.75wt.%) alloy anode plate, the cell voltage is reduced by 8%, the service life is extended by 1.5 times, and the cathode product 0# zinc reaches more than 99%.

实施例2:本实施例钛基梯度复合二氧化锰阳极板(见图1~4);Example 2: The titanium-based gradient composite manganese dioxide anode plate of this example (see Figures 1 to 4);

钛包铝导电梁1的长为1200mm、宽为40mm、高为50mm,钛包铝导电梁1钛层的厚度为2mm,钛包铝导电梁1的一端焊接有铜铝复合导电头1a,铜铝复合导电头1a的长为100mm、宽为36mm、高为46mm,钛板3厚度为4mm,钛包铝复合棒4为圆型,其中圆棒铝的直径为钛包铝复合棒4的钛层厚度为1.5mm,双层钛网5的双层钛网孔长轴为10mm、短轴为5mm,截面厚度为1.5mm;钛棒6为圆棒,其中圆棒直径为金属氧化物中间层I的厚度为3μm,金属氧化物中间层II的厚度为4μm,复合二氧化锰活性层厚度为1mm;The titanium-clad aluminum conductive beam 1 has a length of 1200 mm, a width of 40 mm, and a height of 50 mm. The thickness of the titanium layer of the titanium-clad aluminum conductive beam 1 is 2 mm. A copper-aluminum composite conductive head 1a is welded to one end of the titanium-clad aluminum conductive beam 1. The copper-aluminum composite conductive head 1a has a length of 100 mm, a width of 36 mm, and a height of 46 mm. The titanium plate 3 has a thickness of 4 mm. The titanium-clad aluminum composite rod 4 is round, and the diameter of the round rod aluminum is The titanium layer thickness of the titanium-clad aluminum composite rod 4 is 1.5 mm, the double-layer titanium mesh 5 has a long axis of 10 mm, a short axis of 5 mm, and a cross-sectional thickness of 1.5 mm; the titanium rod 6 is a round rod, wherein the diameter of the round rod is The thickness of the metal oxide intermediate layer I is 3 μm, the thickness of the metal oxide intermediate layer II is 4 μm, and the thickness of the composite manganese dioxide active layer is 1 mm;

金属氧化物中间层I为Sn-SbOx,金属氧化物中间层II为Pt-Sn-SbOx/Sn-SbOx氧化物中间层,复合二氧化锰活性层中含有掺Ag-碳纤维-β-PbO2复合颗粒、Sn-Ru-TaOx包覆空心玻璃微珠和γ-MnO2;碳纤维的粒度为5μm,掺Ag-碳纤维-β-PbO2复合颗粒粒径为50μm,空心玻璃微珠粒径为50μm;Pt-Sn-SbOx中Pt、Sn和Sb的摩尔比为5:85:10,Sn-SbOx中Sn和Sb的摩尔比为75:25;The metal oxide intermediate layer I is Sn-SbOx, the metal oxide intermediate layer II is a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer, and the composite manganese dioxide active layer contains Ag-doped carbon fiber-β- PbO2 composite particles, Sn-Ru-TaOx coated hollow glass microspheres and γ- MnO2 ; the particle size of the carbon fiber is 5μm, the particle size of the Ag-doped carbon fiber-β- PbO2 composite particles is 50μm, and the particle size of the hollow glass microspheres is 50μm; the molar ratio of Pt, Sn and Sb in Pt-Sn-SbOx is 5:85:10, and the molar ratio of Sn and Sb in Sn-SbOx is 75:25;

以复合二氧化锰活性层的质量百分数为100%计,掺Ag-碳纤维-β-PbO2复合颗粒占3%,Sn-Ru-TaOx包覆空心玻璃微珠占0.5%,W占1.0%,其余为γ-MnO2;掺Ag-碳纤维-β-PbO2复合颗粒中Ag的质量百分含量为3%,碳纤维粉末的质量百分含量为0.5%,其余为β-PbO2;Sn-Ru-TaOx包覆空心玻璃微珠中Sn、Ru和Ta的摩尔比为45:40:15,Sn-Ru-TaOx氧化物占Sn-Ru-TaOx包覆空心玻璃微珠质量的2%;Taking the mass percentage of the composite manganese dioxide active layer as 100%, the Ag-doped carbon fiber-β-PbO 2 composite particles account for 3%, the Sn-Ru-TaOx coated hollow glass microspheres account for 0.5%, W accounts for 1.0%, and the rest is γ-MnO 2 ; the mass percentage of Ag in the Ag-doped carbon fiber-β-PbO 2 composite particles is 3%, the mass percentage of carbon fiber powder is 0.5%, and the rest is β-PbO 2 ; the molar ratio of Sn, Ru and Ta in the Sn-Ru-TaOx coated hollow glass microspheres is 45:40:15, and the Sn-Ru-TaOx oxide accounts for 2% of the mass of the Sn-Ru-TaOx coated hollow glass microspheres;

掺Ag-碳纤维-β-PbO2复合颗粒的制备方法,具体步骤如下:The preparation method of Ag-doped carbon fiber-β- PbO2 composite particles comprises the following specific steps:

以不锈钢为阳极、钛网为阴极,在酸性硝酸铅复合镀液中电沉积6h得到掺Ag-碳纤维-β-PbO2复合镀层,掺Ag-碳纤维-β-PbO2复合镀层剥离后球磨至平均粒径为10μm得到掺Ag-碳纤维-β-PbO2复合颗粒;其中酸性硝酸铅复合镀液中含有硝酸铅150g/L、硝酸银10g/L、硫脲16g/L和碳纤维颗粒12g/L,酸性硝酸铅复合镀液的pH值为1;电沉积的温度为75℃,电流密度为10A/dm2With stainless steel as anode and titanium mesh as cathode, Ag-doped carbon fiber-β-PbO 2 composite coating was obtained by electroplating in acidic lead nitrate composite plating solution for 6 hours, and the Ag-doped carbon fiber-β-PbO 2 composite coating was stripped and ball-milled to an average particle size of 10 μm to obtain Ag-doped carbon fiber-β-PbO 2 composite particles; wherein the acidic lead nitrate composite plating solution contains 150 g/L lead nitrate, 10 g/L silver nitrate, 16 g/L thiourea and 12 g/L carbon fiber particles, and the pH value of the acidic lead nitrate composite plating solution is 1; the electrodeposition temperature is 75°C, and the current density is 10 A/dm 2 ;

Sn-Ru-TaOx包覆空心玻璃微珠的制备方法,具体步骤如下:The preparation method of Sn-Ru-TaOx coated hollow glass microspheres, the specific steps are as follows:

1)将氯化锡、氯化钌和氯化钽溶解在浓盐酸中,加入正丁醇溶剂,旋蒸去除水分,得到锡钌钽前驱体液;1) dissolving tin chloride, ruthenium chloride and tantalum chloride in concentrated hydrochloric acid, adding n-butanol solvent, and removing water by rotary evaporation to obtain a tin-ruthenium-tantalum precursor liquid;

2)将空心玻璃微珠置于温度为500℃下煅烧1.5h,浸入浓度为8wt.%的NaOH溶液中,在温度70℃下处理20min,去离子水洗涤后浸入浓度为1.2wt.%的HF溶液中处理3min,去离子洗涤,干燥得到预处理空心玻璃微珠;2) calcining the hollow glass microspheres at 500° C. for 1.5 h, immersing them in a NaOH solution with a concentration of 8 wt.%, treating them at 70° C. for 20 min, washing them with deionized water, immersing them in a HF solution with a concentration of 1.2 wt.% for 3 min, washing them with deionized water, and drying them to obtain pretreated hollow glass microspheres;

3)将预处理空心玻璃微珠浸入锡钌钽前驱体液超声浸泡8min,120℃干燥后,置于温度500℃下焙烧15min,重复10次超声浸泡和焙烧过程,再置于温度为480℃下烧结2h,得到Sn-Ru-TaOx包覆空心玻璃微珠复合颗粒;3) The pretreated hollow glass microspheres were immersed in a Sn-Ru-Tantalum precursor solution for ultrasonic immersion for 8 minutes, dried at 120°C, and then calcined at 500°C for 15 minutes. The ultrasonic immersion and calcination process was repeated 10 times, and then sintered at 480°C for 2 hours to obtain Sn-Ru-TaOx coated hollow glass microsphere composite particles;

钛基梯度复合二氧化锰阳极板的制备方法,具体步骤如下:The preparation method of the titanium-based gradient composite manganese dioxide anode plate comprises the following specific steps:

(1)铝棒经除油和酸洗后,浸入浓度为8wt.%的NaOH溶液中,在温度60℃下浸泡3min,采用去离子水清洗,再浸入浓度为20wt.%的HNO3溶液中活化6min得到活化铝棒;钛管内壁经浓度为5wt.%的HF溶液处理,采用去离子水清洗得到预处理钛管;预处理钛管套设在铝棒外并挤压拉拔复合,在温度600℃下热轧制得到钛包铝复合棒,钛包铝复合棒与铝铜复合导电头焊接(脉冲氩气保护铝铝焊接)得到钛包铝导电梁;(1) After degreasing and pickling, the aluminum rod is immersed in a NaOH solution with a concentration of 8 wt.%, immersed at a temperature of 60°C for 3 min, washed with deionized water, and then immersed in a HNO3 solution with a concentration of 20 wt.% for activation for 6 min to obtain an activated aluminum rod; the inner wall of the titanium tube is treated with an HF solution with a concentration of 5 wt.%, and washed with deionized water to obtain a pretreated titanium tube; the pretreated titanium tube is sleeved outside the aluminum rod and extruded and drawn to form a composite, and hot rolled at a temperature of 600°C to obtain a titanium-clad aluminum composite rod, and the titanium-clad aluminum composite rod is welded with an aluminum-copper composite conductive head (pulse argon gas protection aluminum-aluminum welding) to obtain a titanium-clad aluminum conductive beam;

(2)将钛板、钛包铝复合棒和钛棒焊接形成钛基氧化物阳极板框架,钛基氧化物阳极板框架浸入浓度为15wt.%的NaOH溶液中,在温度60℃下浸泡20min,钛基氧化物阳极板框架经喷砂表面处理后,在温度600℃进行热处理1.0h,再置于浓度为20wt.%的草酸溶液中,在温度100℃下活化1.0h得到活化钛基氧化物阳极板框架,活化钛基氧化物阳极板框架表面涂覆锡锑前驱体液,在温度120℃下干燥10min,置于温度600℃下烧结预处理8min,重复7次涂覆锡锑前驱体液和烧结过程,然后置于温度550℃下烧结1.5h得到包覆有金属氧化物Sn-SbOx中间层的钛基氧化物阳极板框架;(2) welding a titanium plate, a titanium-clad aluminum composite rod and a titanium rod to form a titanium-based oxide anode plate frame, immersing the titanium-based oxide anode plate frame in a NaOH solution with a concentration of 15 wt.%, and soaking at a temperature of 60° C. for 20 min. After the titanium-based oxide anode plate frame is subjected to sandblasting surface treatment, it is heat-treated at a temperature of 600° C. for 1.0 h, and then placed in a 20 wt.% oxalic acid solution, and activated at a temperature of 100° C. for 1.0 h to obtain an activated titanium-based oxide anode plate frame, coating the surface of the activated titanium-based oxide anode plate frame with a tin-antimony precursor liquid, drying at a temperature of 120° C. for 10 min, and sintering pretreatment at a temperature of 600° C. for 8 min, repeating the tin-antimony precursor liquid coating and sintering process 7 times, and then sintering at a temperature of 550° C. for 1.5 h to obtain a titanium-based oxide anode plate frame coated with a metal oxide Sn-SbOx intermediate layer;

(3)将拉拔成型的钛网浸入浓度为15wt.%的NaOH溶液中,在温度70℃浸泡20min,钛网经喷砂表面处理后进行,在温度600℃进行热处理1.0h,再置于浓度为20wt.%的草酸溶液中,在温度100℃下活化1.0h得到活化钛网,活化钛网表面涂覆铂锡锑前驱体液,在温度100℃下干燥10min,置于温度600℃下烧结预处理8min,重复7次涂覆铂锡锑前驱体液和烧结过程,然后置于温度550℃下烧结1.5h得到包覆有Pt-Sn-SbOx的钛网;在包覆有Pt-Sn-SbOx的钛网表面涂覆锡锑前驱体液,在温度100℃下干燥10min,置于温度600℃下烧结预处理8min,重复7次涂覆锡锑前驱体液和烧结过程,然后置于温度500℃下烧结1.5h得到包覆有Pt-Sn-SbOx/Sn-SbOx氧化物中间层的钛网;(3) The drawn titanium mesh was immersed in a 15wt.% NaOH solution at 70°C for 20 min, the titanium mesh was subjected to sandblasting surface treatment, heat treated at 600°C for 1.0 h, and then placed in a 20wt.% oxalic acid solution and activated at 100°C for 1.0 h to obtain an activated titanium mesh, the surface of the activated titanium mesh was coated with a platinum-tin-antimony precursor solution, dried at 100°C for 10 min, and sintered at 600°C for 8 min, and the platinum-tin-antimony precursor solution was repeated 7 times. The titanium mesh coated with Pt-Sn-SbOx was subjected to a pretreatment process of coating the tin-antimony precursor liquid and sintering, and then sintered at a temperature of 550°C for 1.5 hours to obtain a titanium mesh coated with Pt-Sn-SbOx; a tin-antimony precursor liquid was coated on the surface of the titanium mesh coated with Pt-Sn-SbOx, dried at a temperature of 100°C for 10 minutes, and sintered at a temperature of 600°C for 8 minutes, and the coating of the tin-antimony precursor liquid and the sintering process were repeated 7 times, and then sintered at a temperature of 500°C for 1.5 hours to obtain a titanium mesh coated with a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer;

(4)将包覆有Pt-Sn-SbOx/Sn-SbOx氧化物中间层的钛网氩弧焊接在包覆有金属氧化物Sn-SbOx中间层的钛基氧化物阳极板框架上形成钛基氧化物阳极板坯体,其中包覆有Pt-Sn-SbOx/Sn-SbOx氧化物中间层的钛网位于相邻钛包铝复合棒之间;以钛基氧化物阳极板坯体作为阳极、钛板作为阴极,置于硝酸锰复合电镀液中,在温度90℃下进行复合电沉积10h,采用去离子水清洗,吹干得到钛基氧化物阳极板;其中复合电沉积的电流密度3A/dm2,搅拌速度为150rpm;硝酸锰复合电镀液中含有80g/L硝酸锰(Mn(NO3)2)、20g/L硝酸(HNO3)、30g/L钨酸钠(Na2WO4)、20g/L掺Ag-碳纤维-β-PbO2复合颗粒、20g/L Sn-Ru-TaOx包覆空心玻璃微珠;(4) Argon arc welding a titanium mesh coated with a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer onto a titanium-based oxide anode plate frame coated with a metal oxide Sn-SbOx intermediate layer to form a titanium-based oxide anode plate blank, wherein the titanium mesh coated with the Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer is located between adjacent titanium-clad aluminum composite rods; the titanium-based oxide anode plate blank is used as an anode and the titanium plate is used as a cathode, and is placed in a manganese nitrate composite electroplating solution, and composite electrodeposition is performed at a temperature of 90°C for 10 hours, and the titanium-based oxide anode plate is washed with deionized water and dried to obtain a titanium-based oxide anode plate; wherein the current density of the composite electrodeposition is 3A/ dm2 , and the stirring speed is 150rpm ; the manganese nitrate composite electroplating solution contains 80g/L manganese nitrate (Mn( NO3 ) 2 ), 20g/L nitric acid ( HNO3 ), 30g/L sodium tungstate ( Na2WO4 ), 20g/L Ag-doped carbon fiber-β-PbO 2 composite particles, 20g/L Sn-Ru-TaOx coated hollow glass microspheres;

(5)将钛基氧化物阳极板的钛板顶端焊接在钛包铝导电梁底端,将绝缘子安装钛基氧化物阳极板上,得到钛基梯度复合二氧化锰阳极板;(5) welding the top of the titanium plate of the titanium-based oxide anode plate to the bottom of the titanium-clad aluminum conductive beam, and installing the insulator on the titanium-based oxide anode plate to obtain a titanium-based gradient composite manganese dioxide anode plate;

本实施例钛基梯度复合二氧化锰阳极板用于有色金属(锌)电积,锌电解液中锌离子浓度为50g/L、硫酸浓度为150g/L、600mg/L C1-离子,在温度40℃下进行锌电积,梯度复合二氧化锰阳极板的电效比传统铅-银(0.75wt.%)合金阳极板提高4%,槽电压降低18%,寿命延长2倍,阴极产品0#锌达到99%以上。The titanium-based gradient composite manganese dioxide anode plate of this embodiment is used for non-ferrous metal (zinc) electrowinning. The zinc ion concentration in the zinc electrolyte is 50g/L, the sulfuric acid concentration is 150g/L, and the Cl - ion concentration is 600mg/L. Zinc electrowinning is carried out at a temperature of 40°C. The electrical efficiency of the gradient composite manganese dioxide anode plate is 4% higher than that of the traditional lead-silver (0.75wt.%) alloy anode plate, the cell voltage is reduced by 18%, the service life is extended by 2 times, and the cathode product 0# zinc reaches more than 99%.

实施例3:本实施例钛基梯度复合二氧化锰阳极板(见图1~4);Embodiment 3: The titanium-based gradient composite manganese dioxide anode plate of this embodiment (see FIGS. 1 to 4 );

钛包铝导电梁1的长为1300mm、宽为20mm、高为40mm,钛包铝导电梁1钛层的厚度为1mm,钛包铝导电梁1的一端焊接有铜铝复合导电头1a,铜铝复合导电头1a的长为100mm、宽为18mm、高为38mm,钛板3厚度为3mm,钛包铝复合棒4为方型,其中方型铝的截面长度为4mm,宽度为1mm,钛包铝复合棒4的钛层厚度为0.5mm,双层钛网5的双层钛网孔长轴为3mm、短轴为1mm,截面厚度为0.5mm;钛棒6为方型棒,其中方型棒截面长为4mm、宽为3mm,金属氧化物中间层I的厚度为1μm,金属氧化物中间层II的厚度为2μm,复合二氧化锰活性层厚度为0.3mm;The titanium-clad aluminum conductive beam 1 has a length of 1300 mm, a width of 20 mm, and a height of 40 mm. The thickness of the titanium layer of the titanium-clad aluminum conductive beam 1 is 1 mm. A copper-aluminum composite conductive head 1a is welded to one end of the titanium-clad aluminum conductive beam 1. The copper-aluminum composite conductive head 1a has a length of 100 mm, a width of 18 mm, and a height of 38 mm. The thickness of the titanium plate 3 is 3 mm. The titanium-clad aluminum composite rod 4 is square, wherein the cross-sectional length of the square aluminum is 4 mm, and the width is 1 mm. The thickness of the titanium layer of the titanium-clad aluminum composite rod 4 is 0.5 mm. The long axis of the double-layer titanium mesh 5 is 3 mm, the short axis is 1 mm, and the cross-sectional thickness is 0.5 mm. The titanium rod 6 is a square rod, wherein the cross-sectional length of the square rod is 4 mm, and the width is 3 mm. The thickness of the metal oxide intermediate layer I is 1 μm, the thickness of the metal oxide intermediate layer II is 2 μm, and the thickness of the composite manganese dioxide active layer is 0.3 mm.

金属氧化物中间层I为Sn-SbOx,金属氧化物中间层II为Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层,复合二氧化锰活性层中含有掺Ag-碳纤维-β-PbO2复合颗粒、Sn-Ru-TaOx包覆空心玻璃微珠和γ-MnO2;碳纤维的粒度为1μm,掺Ag-碳纤维-β-PbO2复合颗粒粒径为10μm,空心玻璃微珠粒径为10μm;Pd-Ti-Sn-SbOx中Pt、Ti、Sn和Sb的摩尔比为3:5:75:17,Sn-SbOx中Sn和Sb的摩尔比为70:30;The metal oxide intermediate layer I is Sn-SbOx, the metal oxide intermediate layer II is a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer, and the composite manganese dioxide active layer contains Ag-doped carbon fiber-β- PbO2 composite particles, Sn-Ru-TaOx coated hollow glass microspheres and γ- MnO2 ; the particle size of the carbon fiber is 1μm, the particle size of the Ag-doped carbon fiber-β- PbO2 composite particles is 10μm, and the particle size of the hollow glass microspheres is 10μm; the molar ratio of Pt, Ti, Sn and Sb in Pd-Ti-Sn-SbOx is 3:5:75:17, and the molar ratio of Sn and Sb in Sn-SbOx is 70:30;

以复合二氧化锰活性层的质量百分数为100%计,掺Ag-碳纤维-β-PbO2复合颗粒占1%,Sn-Ru-TaOx包覆空心玻璃微珠占0.5%,W占0.1%,其余为γ-MnO2;掺Ag-碳纤维-β-PbO2复合颗粒中Ag的质量百分含量为0.5%,碳纤维粉末的质量百分含量为0.1%,其余为β-PbO2;Sn-Ru-TaOx包覆空心玻璃微珠中Sn、Ru和Ta的摩尔比为40:30:30,Sn-Ru-TaOx氧化物占Sn-Ru-TaOx包覆空心玻璃微珠质量的1%;Taking the mass percentage of the composite manganese dioxide active layer as 100%, the Ag-doped carbon fiber-β-PbO 2 composite particles account for 1%, the Sn-Ru-TaOx coated hollow glass microspheres account for 0.5%, W accounts for 0.1%, and the rest is γ-MnO 2 ; the mass percentage of Ag in the Ag-doped carbon fiber-β-PbO 2 composite particles is 0.5%, the mass percentage of carbon fiber powder is 0.1%, and the rest is β-PbO 2 ; the molar ratio of Sn, Ru and Ta in the Sn-Ru-TaOx coated hollow glass microspheres is 40:30:30, and the Sn-Ru-TaOx oxide accounts for 1% of the mass of the Sn-Ru-TaOx coated hollow glass microspheres;

掺Ag-碳纤维-β-PbO2复合颗粒的制备方法,具体步骤如下:The preparation method of Ag-doped carbon fiber-β- PbO2 composite particles comprises the following specific steps:

以不锈钢为阳极、钛网为阴极,在酸性硝酸铅复合镀液中电沉积4h得到掺Ag-碳纤维-β-PbO2复合镀层,掺Ag-碳纤维-β-PbO2复合镀层剥离后球磨得到掺Ag-碳纤维-β-PbO2复合颗粒;其中酸性硝酸铅复合镀液中含有硝酸铅50g/L、硝酸银0.5g/L、硫脲4g/L和碳纤维颗粒4g/L,酸性硝酸铅复合镀液的pH值为;电沉积的温度为60℃,电流密度为6A/dm2With stainless steel as anode and titanium mesh as cathode, Ag-doped carbon fiber-β-PbO 2 composite coating was obtained by electroplating in acidic lead nitrate composite plating solution for 4 hours, and Ag-doped carbon fiber- β-PbO 2 composite coating was stripped and ball-milled to obtain Ag-doped carbon fiber-β-PbO 2 composite particles; wherein the acidic lead nitrate composite plating solution contains 50g/L lead nitrate, 0.5g/L silver nitrate, 4g/L thiourea and 4g/L carbon fiber particles, and the pH value of the acidic lead nitrate composite plating solution is; the electrodeposition temperature is 60℃, and the current density is 6A/dm 2 ;

Sn-Ru-TaOx包覆空心玻璃微珠的制备方法,具体步骤如下:The preparation method of Sn-Ru-TaOx coated hollow glass microspheres, the specific steps are as follows:

1)将氯化锡、氯化钌和氯化钽溶解在浓盐酸中,加入正丁醇溶剂,旋蒸去除水分,得到锡钌钽前驱体液;1) dissolving tin chloride, ruthenium chloride and tantalum chloride in concentrated hydrochloric acid, adding n-butanol solvent, and removing water by rotary evaporation to obtain a tin-ruthenium-tantalum precursor liquid;

2)将空心玻璃微珠置于温度为400℃下煅烧0.5h,浸入浓度为5wt.%的NaOH溶液中,在温度60℃下处理5min,去离子水洗涤后浸入浓度为0.5wt.%的HF溶液中处理1min,去离子洗涤,干燥得到预处理空心玻璃微珠;2) calcining the hollow glass microspheres at 400° C. for 0.5 h, immersing them in a 5 wt.% NaOH solution at 60° C. for 5 min, washing them with deionized water, immersing them in a 0.5 wt.% HF solution for 1 min, washing them with deionized water, and drying them to obtain pretreated hollow glass microspheres;

3)将预处理空心玻璃微珠浸入锡钌钽前驱体液超声浸泡5min,100℃干燥后,置于温度300℃下焙烧10min,重复6次超声浸泡和焙烧过程,再置于温度为480℃下烧结1h,得到Sn-Ru-TaOx包覆空心玻璃微珠复合颗粒;3) The pretreated hollow glass microspheres were immersed in a Sn-Ru-Tantalum precursor solution and ultrasonically immersed for 5 minutes, dried at 100° C., and then calcined at 300° C. for 10 minutes. The ultrasonic immersion and calcination process was repeated 6 times, and then sintered at 480° C. for 1 hour to obtain Sn-Ru-TaOx coated hollow glass microsphere composite particles;

钛基梯度复合二氧化锰阳极板的制备方法,具体步骤如下:The preparation method of the titanium-based gradient composite manganese dioxide anode plate comprises the following specific steps:

(1)铝棒经除油和酸洗后,浸入浓度为5wt.%的NaOH溶液中,温度40℃下浸泡1min,采用去离子水清洗,再浸入浓度为10wt.%的HNO3溶液中活化4min得到活化铝棒;钛管内壁经浓度为1wt.%的HF溶液处理,采用去离子水清洗得到预处理钛管;预处理钛管套设在铝棒外并挤压拉拔复合,在温度500℃下热轧制得到钛包铝复合棒,钛包铝复合棒与铝铜复合导电头焊接(脉冲氩气保护铝铝焊接)得到钛包铝导电梁;(1) After degreasing and pickling, the aluminum rod is immersed in a 5wt.% NaOH solution at 40°C for 1 min, washed with deionized water, and then immersed in a 10wt.% HNO3 solution for activation for 4 min to obtain an activated aluminum rod; the inner wall of the titanium tube is treated with a 1wt.% HF solution and washed with deionized water to obtain a pretreated titanium tube; the pretreated titanium tube is sleeved outside the aluminum rod and extruded and drawn to obtain a composite, and hot rolled at 500°C to obtain a titanium-clad aluminum composite rod, and the titanium-clad aluminum composite rod is welded to an aluminum-copper composite conductive head (pulse argon gas protection aluminum-aluminum welding) to obtain a titanium-clad aluminum conductive beam;

(2)将钛板、钛包铝复合棒和钛棒焊接形成钛基氧化物阳极板框架,钛基氧化物阳极板框架浸入浓度为10wt.%的NaOH溶液中,在温度50℃下浸泡10min,钛基氧化物阳极板框架经喷砂表面处理后,在温度400℃进行热处理0.2h,再置于浓度为5wt.%的草酸溶液中,在温度80℃下活化0.5h得到活化钛基氧化物阳极板框架,活化钛基氧化物阳极板框架表面涂覆锡锑前驱体液,在温度120℃下干燥5min,置于温度400℃下烧结预处理5min,重复3次涂覆锡锑前驱体液和烧结过程,然后置于温度400℃下烧结1h得到包覆有金属氧化物Sn-SbOx中间层的钛基氧化物阳极板框架;(2) welding a titanium plate, a titanium-clad aluminum composite rod and a titanium rod to form a titanium-based oxide anode plate frame, immersing the titanium-based oxide anode plate frame in a NaOH solution with a concentration of 10 wt.%, and soaking it at a temperature of 50° C. for 10 min. After the titanium-based oxide anode plate frame is subjected to sandblasting surface treatment, it is heat-treated at a temperature of 400° C. for 0.2 h, and then placed in a 5 wt.% oxalic acid solution, and activated at a temperature of 80° C. for 0.5 h to obtain an activated titanium-based oxide anode plate frame, coating the surface of the activated titanium-based oxide anode plate frame with a tin-antimony precursor liquid, drying at a temperature of 120° C. for 5 min, and sintering pretreatment at a temperature of 400° C. for 5 min, repeating the tin-antimony precursor liquid coating and sintering process 3 times, and then sintering at a temperature of 400° C. for 1 h to obtain a titanium-based oxide anode plate frame coated with a metal oxide Sn-SbOx intermediate layer;

(3)将拉拔成型的钛网浸入浓度为10wt.%的NaOH溶液中,在温度50℃浸泡10min,钛网经喷砂表面处理后进行,在温度400℃进行热处理0.2h,再置于浓度为5wt.%的草酸溶液中,在温度80℃下活化0.5h得到活化钛网,活化钛网表面涂覆钯钛锡锑前驱体液,在温度100~120℃下干燥8min,置于温度400℃下烧结预处理5min,重复3次涂覆钯钛锡锑前驱体液和烧结过程,然后置于温度400℃下烧结1h得到包覆有Pd-Ti-Sn-SbOx的钛网;在包覆有Pd-Ti-Sn-SbOx的钛网表面涂覆锡锑前驱体液,在温度100~120℃下干燥8min,置于温度400℃下烧结预处理5min,重复3次涂覆锡锑前驱体液和烧结过程,然后置于温度400℃下烧结1.0h得到包覆有Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层的钛网;(3) The drawn titanium mesh was immersed in a 10wt.% NaOH solution at 50°C for 10 min. The titanium mesh was subjected to sandblasting surface treatment and then heat treated at 400°C for 0.2 h. The titanium mesh was then placed in a 5wt.% oxalic acid solution and activated at 80°C for 0.5 h to obtain an activated titanium mesh. The surface of the activated titanium mesh was coated with a palladium-titanium-tin-antimony precursor solution, dried at 100-120°C for 8 min, and sintered at 400°C for 5 min. The coating of the palladium-titanium-tin-antimony precursor solution was repeated three times. and sintering process, and then sintering at a temperature of 400°C for 1 hour to obtain a titanium mesh coated with Pd-Ti-Sn-SbOx; coating a tin-antimony precursor liquid on the surface of the titanium mesh coated with Pd-Ti-Sn-SbOx, drying at a temperature of 100-120°C for 8 minutes, sintering pretreatment at a temperature of 400°C for 5 minutes, repeating the coating of the tin-antimony precursor liquid and the sintering process 3 times, and then sintering at a temperature of 400°C for 1.0 hour to obtain a titanium mesh coated with a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer;

(4)将包覆有Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层的钛网氩弧焊接在包覆有金属氧化物Sn-SbOx中间层的钛基氧化物阳极板框架上形成钛基氧化物阳极板坯体,其中包覆有Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层的钛网位于相邻钛包铝复合棒之间;以钛基氧化物阳极板坯体作为阳极、钛板作为阴极,置于硝酸锰复合电镀液中,在温度80℃下进行复合电沉积4h,采用去离子水清洗,吹干得到钛基氧化物阳极板;其中复合电沉积的电流密度1A/dm2,搅拌速度为50rpm;硝酸锰复合电镀液中含有20g/L硝酸锰(Mn(NO3)2)、10g/L硝酸(HNO3)、10g/L钨酸钠(Na2WO4)、10g/L掺Ag-碳纤维-β-PbO2复合颗粒、4g/LSn-Ru-TaOx包覆空心玻璃微珠;(4) Argon arc welding a titanium mesh coated with a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer onto a titanium-based oxide anode plate frame coated with a metal oxide Sn-SbOx intermediate layer to form a titanium-based oxide anode plate blank, wherein the titanium mesh coated with the Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer is located between adjacent titanium-clad aluminum composite rods; the titanium-based oxide anode plate blank is used as an anode and the titanium plate is used as a cathode, and is placed in a manganese nitrate composite electroplating solution, and composite electrodeposition is performed at a temperature of 80°C for 4 hours, and the titanium-based oxide anode plate is washed with deionized water and dried to obtain a titanium-based oxide anode plate; wherein the current density of the composite electrodeposition is 1A/ dm2 , and the stirring speed is 50rpm ; the manganese nitrate composite electroplating solution contains 20g/L manganese nitrate (Mn( NO3 ) 2 ), 10g/L nitric acid ( HNO3 ), 10g/L sodium tungstate ( Na2WO4 ), 10g/L Ag-doped carbon fiber-β-PbO 2 composite particles, 4g/L Sn-Ru-TaOx coated hollow glass microspheres;

(5)将钛基氧化物阳极板的钛板顶端焊接在钛包铝导电梁底端,将绝缘子安装钛基氧化物阳极板上,得到钛基梯度复合二氧化锰阳极板;(5) welding the top of the titanium plate of the titanium-based oxide anode plate to the bottom of the titanium-clad aluminum conductive beam, and installing the insulator on the titanium-based oxide anode plate to obtain a titanium-based gradient composite manganese dioxide anode plate;

本实施例钛基梯度复合二氧化锰阳极板用于有色金属(铜)电积,铜电解液中铜离子浓度为45g/L,硫酸浓度为180g/L,100mg/L C1-离子,在温度50℃下进行铜电积,梯度复合二氧化锰阳极板的电效比传统铅-钙(0.07wt.%)-锡(1.25wt.%)合金阳极板提高3%,槽电压降低10%,寿命延长1倍,阴极产品0#锌达到99%以上。The titanium-based gradient composite manganese dioxide anode plate of this embodiment is used for non-ferrous metal (copper) electrowinning. The copper ion concentration in the copper electrolyte is 45g/L, the sulfuric acid concentration is 180g/L, and the Cl - ion is 100mg/L. Copper electrowinning is carried out at a temperature of 50°C. The electrical efficiency of the gradient composite manganese dioxide anode plate is 3% higher than that of the traditional lead-calcium (0.07wt.%)-tin (1.25wt.%) alloy anode plate, the cell voltage is reduced by 10%, the life is extended by 1 times, and the cathode product 0# zinc reaches more than 99%.

实施例4:本实施例钛基梯度复合二氧化锰阳极板(见图1~4);Embodiment 4: The titanium-based gradient composite manganese dioxide anode plate of this embodiment (see FIGS. 1 to 4 );

钛包铝导电梁1的长为1300mm、宽为50mm、高为60mm,钛包铝导电梁1钛层的厚度为3mm,钛包铝导电梁1的一端焊接有铜铝复合导电头1a,铜铝复合导电头1a的长为120mm、宽为44mm、高为54mm,钛板3厚度为2mm,钛包铝复合棒4为方型,其中方型铝的截面长度为10mm,宽度为4mm,钛包铝复合棒4的钛层厚度为2mm,双层钛网5的双层钛网孔长轴为16mm、短轴为6mm,截面厚度为0.7mm;钛棒6为方型棒,其中方型棒截面长为10mm、宽为5mm,金属氧化物中间层I的厚度为5μm,金属氧化物中间层II的厚度为5μm,复合二氧化锰活性层厚度为2mm;The titanium-clad aluminum conductive beam 1 has a length of 1300 mm, a width of 50 mm, and a height of 60 mm. The thickness of the titanium layer of the titanium-clad aluminum conductive beam 1 is 3 mm. A copper-aluminum composite conductive head 1a is welded to one end of the titanium-clad aluminum conductive beam 1. The copper-aluminum composite conductive head 1a has a length of 120 mm, a width of 44 mm, and a height of 54 mm. The thickness of the titanium plate 3 is 2 mm. The titanium-clad aluminum composite rod 4 is square, wherein the cross-sectional length of the square aluminum is 10 mm, and the width is 4 mm. The thickness of the titanium layer of the titanium-clad aluminum composite rod 4 is 2 mm. The double-layer titanium mesh 5 has a double-layer titanium mesh with a long axis of 16 mm, a short axis of 6 mm, and a cross-sectional thickness of 0.7 mm. The titanium rod 6 is a square rod, wherein the cross-sectional length of the square rod is 10 mm, and the width is 5 mm. The thickness of the metal oxide intermediate layer I is 5 μm, the thickness of the metal oxide intermediate layer II is 5 μm, and the thickness of the composite manganese dioxide active layer is 2 mm.

金属氧化物中间层I为Sn-SbOx,金属氧化物中间层II为Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层,复合二氧化锰活性层中含有掺Ag-碳纤维-β-PbO2复合颗粒、Sn-Ru-TaOx包覆空心玻璃微珠和γ-MnO2;碳纤维的粒度为10μm,掺Ag-碳纤维-β-PbO2复合颗粒粒径为100μm,空心玻璃微珠粒径为100μm;Pd-Ti-Sn-SbOx中Pt、Sn和Sb的摩尔比为3:5:75:17,Sn-SbOx中Sn和Sb的摩尔比为70:30;The metal oxide intermediate layer I is Sn-SbOx, the metal oxide intermediate layer II is a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer, and the composite manganese dioxide active layer contains Ag-doped carbon fiber-β- PbO2 composite particles, Sn-Ru-TaOx coated hollow glass microspheres and γ- MnO2 ; the particle size of the carbon fiber is 10μm, the particle size of the Ag-doped carbon fiber-β- PbO2 composite particles is 100μm, and the particle size of the hollow glass microspheres is 100μm; the molar ratio of Pt, Sn and Sb in Pd-Ti-Sn-SbOx is 3:5:75:17, and the molar ratio of Sn and Sb in Sn-SbOx is 70:30;

以复合二氧化锰活性层的质量百分数为100%计,掺Ag-碳纤维-β-PbO2复合颗粒占6%,Sn-Ru-TaOx包覆空心玻璃微珠占4%,W占1.8%,其余为γ-MnO2;掺Ag-碳纤维-β-PbO2复合颗粒中Ag的质量百分含量为5%,碳纤维粉末的质量百分含量为1%,其余为β-PbO2;Sn-Ru-TaOx包覆空心玻璃微珠中Sn、Ru和Ta的摩尔比为1:80:19,Sn-Ru-TaOx氧化物占Sn-Ru-TaOx包覆空心玻璃微珠质量的8%;Taking the mass percentage of the composite manganese dioxide active layer as 100%, the Ag-doped carbon fiber-β-PbO 2 composite particles account for 6%, the Sn-Ru-TaOx coated hollow glass microspheres account for 4%, W accounts for 1.8%, and the rest is γ-MnO 2 ; the mass percentage of Ag in the Ag-doped carbon fiber-β-PbO 2 composite particles is 5%, the mass percentage of carbon fiber powder is 1%, and the rest is β-PbO 2 ; the molar ratio of Sn, Ru and Ta in the Sn-Ru-TaOx coated hollow glass microspheres is 1:80:19, and the Sn-Ru-TaOx oxide accounts for 8% of the mass of the Sn-Ru-TaOx coated hollow glass microspheres;

掺Ag-碳纤维-β-PbO2复合颗粒的制备方法,具体步骤如下:The preparation method of Ag-doped carbon fiber-β- PbO2 composite particles comprises the following specific steps:

以不锈钢为阳极、钛网为阴极,在酸性硝酸铅复合镀液中电沉积8h得到掺Ag-碳纤维-β-PbO2复合镀层,掺Ag-碳纤维-β-PbO2复合镀层剥离后球磨得到掺Ag-碳纤维-β-PbO2复合颗粒;其中酸性硝酸铅复合镀液中含有硝酸铅150g/L、硝酸银20g/L、硫脲20g/L和碳纤维颗粒20g/L,酸性硝酸铅复合镀液的pH值为2;电沉积的温度为90℃,电流密度为12A/dm2With stainless steel as anode and titanium mesh as cathode, Ag-doped carbon fiber-β-PbO 2 composite coating was obtained by electroplating in acidic lead nitrate composite plating solution for 8 hours, and Ag-doped carbon fiber- β-PbO 2 composite coating was stripped and ball-milled to obtain Ag-doped carbon fiber-β-PbO 2 composite particles; wherein the acidic lead nitrate composite plating solution contains 150g/L lead nitrate, 20g/L silver nitrate, 20g/L thiourea and 20g/L carbon fiber particles, and the pH value of the acidic lead nitrate composite plating solution is 2; the electrodeposition temperature is 90°C, and the current density is 12A/dm 2 ;

Sn-Ru-TaOx包覆空心玻璃微珠的制备方法,具体步骤如下:The preparation method of Sn-Ru-TaOx coated hollow glass microspheres, the specific steps are as follows:

1)将氯化锡、氯化钌和氯化钽溶解在浓盐酸中,加入正丁醇溶剂,旋蒸去除水分,得到锡钌钽前驱体液;1) dissolving tin chloride, ruthenium chloride and tantalum chloride in concentrated hydrochloric acid, adding n-butanol solvent, and removing water by rotary evaporation to obtain a tin-ruthenium-tantalum precursor liquid;

2)将空心玻璃微珠置于温度为600℃下煅烧2h,浸入浓度为10wt.%的NaOH溶液中,在温度90℃下处理40min,去离子水洗涤后浸入浓度为2wt.%的HF溶液中处理5min,去离子洗涤,干燥得到预处理空心玻璃微珠;2) calcining the hollow glass microspheres at 600° C. for 2 h, immersing them in a 10 wt.% NaOH solution at 90° C. for 40 min, washing them with deionized water, immersing them in a 2 wt.% HF solution for 5 min, washing them with deionized water, and drying them to obtain pretreated hollow glass microspheres;

3)将预处理空心玻璃微珠浸入锡钌钽前驱体液超声浸泡10min,100℃干燥后,置于温度560℃下焙烧20min,重复12次超声浸泡和焙烧过程,再置于温度为480℃下烧结2h,得到Sn-Ru-TaOx包覆空心玻璃微珠复合颗粒;3) The pretreated hollow glass microspheres were immersed in a Sn-Ru-Tantalum precursor solution for ultrasonic immersion for 10 minutes, dried at 100°C, and then calcined at 560°C for 20 minutes. The ultrasonic immersion and calcination process was repeated 12 times, and then sintered at 480°C for 2 hours to obtain Sn-Ru-TaOx coated hollow glass microsphere composite particles;

钛基梯度复合二氧化锰阳极板的制备方法,具体步骤如下:The preparation method of the titanium-based gradient composite manganese dioxide anode plate comprises the following specific steps:

(1)铝棒经除油和酸洗后,浸入浓度为15wt.%的NaOH溶液中,温度70℃下浸泡5min,采用去离子水清洗,再浸入浓度为40wt.%的HNO3溶液中活化8min得到活化铝棒;钛管内壁经浓度为10wt.%的HF溶液处理,采用去离子水清洗得到预处理钛管;预处理钛管套设在铝棒外并挤压拉拔复合,在温度700℃下热轧制得到钛包铝复合棒,钛包铝复合棒与铝铜复合导电头焊接(脉冲氩气保护铝铝焊接)得到钛包铝导电梁;(1) After degreasing and pickling, the aluminum rod is immersed in a 15wt.% NaOH solution at 70°C for 5 min, washed with deionized water, and then immersed in a 40wt.% HNO3 solution for activation for 8 min to obtain an activated aluminum rod; the inner wall of the titanium tube is treated with a 10wt.% HF solution and washed with deionized water to obtain a pretreated titanium tube; the pretreated titanium tube is sleeved outside the aluminum rod and extruded and drawn to obtain a composite, and hot rolled at 700°C to obtain a titanium-clad aluminum composite rod, and the titanium-clad aluminum composite rod is welded to an aluminum-copper composite conductive head (pulse argon gas protection aluminum-aluminum welding) to obtain a titanium-clad aluminum conductive beam;

(2)将钛板、钛包铝复合棒和钛棒焊接形成钛基氧化物阳极板框架,钛基氧化物阳极板框架浸入浓度为20wt.%的NaOH溶液中,在温度80℃下浸泡30min,钛基氧化物阳极板框架经喷砂表面处理后,在温度700℃进行热处理1.5h,再置于浓度为30wt.%的草酸溶液中,在温度100℃下活化2.0h得到活化钛基氧化物阳极板框架,活化钛基氧化物阳极板框架表面涂覆锡锑前驱体液,在温度110℃下干燥8min,置于温度700℃下烧结预处理10min,重复10次涂覆锡锑前驱体液和烧结过程,然后置于温度600℃下烧结2h得到包覆有金属氧化物Sn-SbOx中间层的钛基氧化物阳极板框架;(2) welding a titanium plate, a titanium-clad aluminum composite rod and a titanium rod to form a titanium-based oxide anode plate frame, immersing the titanium-based oxide anode plate frame in a NaOH solution with a concentration of 20 wt.%, and soaking at a temperature of 80° C. for 30 min. After the titanium-based oxide anode plate frame is subjected to sandblasting surface treatment, it is heat-treated at a temperature of 700° C. for 1.5 h, and then placed in a 30 wt.% oxalic acid solution, and activated at a temperature of 100° C. for 2.0 h to obtain an activated titanium-based oxide anode plate frame, coating the surface of the activated titanium-based oxide anode plate frame with a tin-antimony precursor liquid, drying at a temperature of 110° C. for 8 min, and sintering pretreatment at a temperature of 700° C. for 10 min, repeating the tin-antimony precursor liquid coating and sintering process 10 times, and then sintering at a temperature of 600° C. for 2 h to obtain a titanium-based oxide anode plate frame coated with a metal oxide Sn-SbOx intermediate layer;

(3)将拉拔成型的钛网浸入浓度为20wt.%的NaOH溶液中,在温度80℃浸泡30min,钛网经喷砂表面处理后进行,在温度700℃进行热处理1.5h,再置于浓度为30wt.%的草酸溶液中,在温度80℃下活化2.0h得到活化钛网,活化钛网表面涂覆钯钛锡锑前驱体液,在温度120℃下干燥8min,置于温度600℃下烧结预处理10min,重复10次涂覆钯钛锡锑前驱体液和烧结过程,然后置于温度600℃下烧结2h得到包覆有Pd-Ti-Sn-SbOx的钛网;在包覆有Pd-Ti-Sn-SbOx的钛网表面涂覆锡锑前驱体液,在温度120℃下干燥8min,置于温度600℃下烧结预处理10min,重复10次涂覆锡锑前驱体液和烧结过程,然后置于温度600℃下烧结2h得到包覆有Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层的钛网;(3) The drawn titanium mesh was immersed in a 20wt.% NaOH solution at 80°C for 30 min, the titanium mesh was sandblasted and then heat treated at 700°C for 1.5 h, and then placed in a 30wt.% oxalic acid solution and activated at 80°C for 2.0 h to obtain an activated titanium mesh. The surface of the activated titanium mesh was coated with a palladium titanium tin antimony precursor solution, dried at 120°C for 8 min, and sintered at 600°C for 10 min. The coating of the palladium titanium tin antimony precursor was repeated 10 times. The titanium mesh coated with Pd-Ti-Sn-SbOx was subjected to a liquid and sintering process, and then sintered at a temperature of 600°C for 2 hours to obtain a titanium mesh coated with Pd-Ti-Sn-SbOx; a tin-antimony precursor liquid was coated on the surface of the titanium mesh coated with Pd-Ti-Sn-SbOx, dried at a temperature of 120°C for 8 minutes, and subjected to a sintering pretreatment at a temperature of 600°C for 10 minutes, and the tin-antimony precursor liquid coating and sintering process were repeated 10 times, and then sintered at a temperature of 600°C for 2 hours to obtain a titanium mesh coated with a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer;

(4)将包覆有Pd-Ti-Sn-SbOx/Sn-SbOx氧化物中间层的钛网氩弧焊接在包覆有金属氧化物Sn-SbOx中间层的钛基氧化物阳极板框架上形成钛基氧化物阳极板坯体,其中包覆有Pt-Sn-SbOx/Sn-SbOx氧化物中间层的钛网位于相邻钛包铝复合棒之间;以钛基氧化物阳极板坯体作为阳极、钛板作为阴极,置于硝酸锰复合电镀液中,在温度100℃下进行复合电沉积20h,采用去离子水清洗,吹干得到钛基氧化物阳极板;其中复合电沉积的电流密度5A/dm2,搅拌速度为300rpm;硝酸锰复合电镀液中含有100g/L硝酸锰(Mn(NO3)2)、30g/L硝酸(HNO3)、40g/L钨酸钠(Na2WO4)、30g/L掺Ag-碳纤维-β-PbO2复合颗粒、30g/L Sn-Ru-TaOx包覆空心玻璃微珠;(4) Argon arc welding a titanium mesh coated with a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer onto a titanium-based oxide anode plate frame coated with a metal oxide Sn-SbOx intermediate layer to form a titanium-based oxide anode plate blank, wherein the titanium mesh coated with the Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer is located between adjacent titanium-clad aluminum composite rods; the titanium-based oxide anode plate blank is used as an anode and the titanium plate is used as a cathode, and is placed in a manganese nitrate composite electroplating solution, and composite electrodeposition is performed at a temperature of 100°C for 20 hours, and the titanium-based oxide anode plate is washed with deionized water and dried to obtain a titanium-based oxide anode plate; wherein the current density of the composite electrodeposition is 5A/ dm2 , and the stirring speed is 300rpm ; the manganese nitrate composite electroplating solution contains 100g/L manganese nitrate (Mn( NO3 ) 2 ), 30g/L nitric acid ( HNO3 ), 40g/L sodium tungstate ( Na2WO4 ), 30 g/L Ag-doped carbon fiber-β-PbO 2 composite particles, 30 g/L Sn-Ru-TaOx coated hollow glass microspheres;

(5)将钛基氧化物阳极板的钛板顶端焊接在钛包铝导电梁底端,将绝缘子安装钛基氧化物阳极板上,得到钛基梯度复合二氧化锰阳极板;(5) welding the top of the titanium plate of the titanium-based oxide anode plate to the bottom of the titanium-clad aluminum conductive beam, and installing the insulator on the titanium-based oxide anode plate to obtain a titanium-based gradient composite manganese dioxide anode plate;

本实施例钛基梯度复合二氧化锰阳极板用于有色金属(铜)电积,铜电解液中铜离子浓度为45g/L,硫酸浓度为180g/L,100mg/L C1-离子,在温度50℃下进行铜电积,梯度复合二氧化锰阳极板的电效比传统铅-钙(0.07wt.%)-锡(1.25wt.%)合金阳极板提高3%,槽电压降低15%,寿命延长2倍,阴极产品0#锌达到99%以上。The titanium-based gradient composite manganese dioxide anode plate of this embodiment is used for non-ferrous metal (copper) electrowinning. The copper ion concentration in the copper electrolyte is 45g/L, the sulfuric acid concentration is 180g/L, and the Cl - ion is 100mg/L. Copper electrowinning is carried out at a temperature of 50°C. The electrical efficiency of the gradient composite manganese dioxide anode plate is 3% higher than that of the traditional lead-calcium (0.07wt.%)-tin (1.25wt.%) alloy anode plate, the cell voltage is reduced by 15%, the life is extended by 2 times, and the cathode product 0# zinc reaches more than 99%.

以上对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific implementation modes of the present invention are described in detail above, but the present invention is not limited to the above implementation modes, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.

Claims (7)

1. A titanium-based gradient composite manganese dioxide anode plate is characterized in that: the titanium-coated aluminum conductive beam comprises a titanium-coated aluminum conductive beam (1) and a titanium-based oxide anode plate (2), wherein the titanium-based oxide anode plate (2) is fixedly arranged at the bottom end of the titanium-coated aluminum conductive beam (1), and an insulator (7) is arranged on the titanium-based oxide anode plate (2);
The titanium-based oxide anode plate (2) comprises a titanium plate (3), titanium-coated aluminum composite rods (4), double-layer titanium nets (5) and titanium rods (6), wherein the top ends of the titanium plate (3) are fixedly connected with the bottom ends of titanium-coated aluminum conductive beams (1), the titanium-coated aluminum composite rods (4) are vertically arranged at the bottom ends of the titanium plate (3), the titanium rods (6) are arranged at the bottom ends of the titanium-coated aluminum composite rods (4), the titanium plate (3), the titanium-coated aluminum composite rods (4) and the titanium rods (6) form a titanium-based oxide anode plate frame, the double-layer titanium nets (5) are arranged between the adjacent titanium-coated aluminum composite rods (4), the top ends of the double-layer titanium nets (5) are fixedly connected with the titanium plate (3), and the bottom ends of the double-layer titanium nets (5) are fixedly connected with the titanium rods (6); the titanium surface of the titanium-based oxide anode plate frame is sequentially coated with a metal oxide intermediate layer I and a composite manganese dioxide active layer, and the titanium surface of the double-layer titanium mesh (5) is sequentially coated with a metal oxide intermediate layer II and a composite manganese dioxide active layer;
The metal oxide intermediate layer I is Sn-SbOx, the metal oxide intermediate layer II is a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer or a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer, and the composite manganese dioxide active layer contains Ag-carbon fiber-beta-PbO 2 doped composite particles, sn-Ru-TaOx coated hollow glass beads and gamma-MnO 2;
The mol ratio of Pt, sn and Sb in the Pt-Sn-SbOx is 1-7:80-87:6-19, the mol ratio of Pd, ti, sn and Sb in the Pd-Ti-Sn-SbOx is 1-5:3-8:70-85:2-24, and the mol ratio of Sn and Sb in the Sn-SbOx is 70-80:20-30;
The mass percentage of the composite manganese dioxide active layer is 100 percent, the composite particles of the Ag-doped carbon fiber-beta-PbO 2 account for 1 to 6 percent, the Sn-Ru-TaOx coated hollow glass beads account for 0.5 to 4 percent, the W accounts for 0.05 to 2 percent, and the balance is gamma-MnO 2; the Ag-carbon fiber-beta-PbO 2 composite particles comprise 0.5-5% of Ag, 0.1-1% of carbon fiber powder and the balance of beta-PbO 2; the molar ratio of Sn, ru and Ta in the Sn-Ru-TaOx coated hollow glass microsphere is 40-50:30-42:8-30, and the Sn-Ru-TaOx oxide accounts for 1-8% of the mass of the Sn-Ru-TaOx coated hollow glass microsphere.
2. The titanium-based gradient composite manganese dioxide anode plate of claim 1, wherein: the thickness of the titanium layer of the titanium-coated aluminum conductive beam (1) is 1-3 mm, one end of the titanium-coated aluminum conductive beam (1) is welded with a copper-aluminum composite conductive head, the thickness of a titanium plate (3) is 3-5 mm, the thickness of the titanium layer of the titanium-coated aluminum composite rod (4) is 0.5-2 mm, the long axis of a double-layer titanium mesh of the double-layer titanium mesh (5) is 3-16 mm, the short axis is 1-6 mm, and the section thickness is 0.5-3 mm; the thicknesses of the metal oxide intermediate layer I and the metal oxide intermediate layer II are 1-5 mu m, and the thickness of the composite manganese dioxide active layer is 0.3-2 mm.
3. The titanium-based gradient composite manganese dioxide anode plate of claim 1, wherein: the granularity of the carbon fiber is 1-10 mu m, the granularity of the Ag-carbon fiber-beta-PbO 2 doped composite particle is 10-100 mu m, and the granularity of the hollow glass bead is 10-100 mu m.
4. The titanium-based gradient composite manganese dioxide anode plate of claim 1, wherein: the preparation method of the Ag-carbon fiber-beta-PbO 2 -doped composite particle comprises the following specific steps:
Electrodepositing stainless steel serving as an anode and a titanium mesh serving as a cathode in an acidic lead nitrate composite plating solution for 4-8 hours to obtain an Ag-doped carbon fiber-beta-PbO 2 composite plating layer, stripping the Ag-doped carbon fiber-beta-PbO 2 composite plating layer, and performing ball milling to obtain Ag-doped carbon fiber-beta-PbO 2 composite particles; the acidic lead nitrate composite plating solution contains 50-200 g/L of lead nitrate, 0.5-20 g/L of silver nitrate, 4-20 g/L of thiourea and 4-20 g/L of carbon fiber particles, and the pH value of the acidic lead nitrate composite plating solution is 0-2; the temperature of the electrodeposition is 60-90 ℃, and the current density is 6-12A/dm 2.
5. The titanium-based gradient composite manganese dioxide anode plate of claim 1, wherein: the preparation method of the Sn-Ru-TaOx coated hollow glass microsphere comprises the following specific steps:
1) Dissolving tin chloride, ruthenium chloride and tantalum chloride in concentrated hydrochloric acid, adding n-butanol solvent, and removing water by rotary evaporation to obtain tin ruthenium tantalum precursor liquid;
2) Calcining the hollow glass beads at 400-600 ℃ for 0.5-2 h, immersing in a NaOH solution with the concentration of 5-10 wt.%, treating at 60-90 ℃ for 5-40 min, immersing in an HF solution with the concentration of 0.5-2 wt.% for 1-5 min after washing with deionized water, performing deionized washing, and drying to obtain pretreated hollow glass beads;
3) Immersing the pretreated hollow glass beads in tin-ruthenium-tantalum precursor liquid for 5-10 min, drying, roasting at 300-560 ℃ for 10-20 min, repeating the ultrasonic immersing and roasting processes for 6-12 times, and sintering at 400-480 ℃ for 1-2 h to obtain the Sn-Ru-TaOx coated hollow glass bead composite particles.
6. The method for preparing the titanium-based gradient composite manganese dioxide anode plate according to any one of claims 1 to 5, which is characterized in that: the method comprises the following specific steps:
(1) Immersing the aluminum bar into NaOH solution for 1-5 min after degreasing and pickling, cleaning by deionized water, and immersing into HNO 3 solution for activation for 4-8 min to obtain an activated aluminum bar; the inner wall of the titanium tube is treated by HF solution, and is cleaned by deionized water to obtain a pretreated titanium tube; the pretreated titanium tube is sleeved outside the aluminum rod and is extruded, drawn and compounded, the titanium-coated aluminum composite rod is obtained through hot rolling, and the titanium-coated aluminum composite rod and the aluminum-copper composite conductive head are welded to obtain a titanium-coated aluminum conductive beam;
(2) Welding a titanium plate, a titanium-coated aluminum composite rod and a titanium rod to form a titanium-based oxide anode plate frame, immersing the titanium-based oxide anode plate frame in a NaOH solution for 10-30 min, performing heat treatment on the titanium-based oxide anode plate frame after sand blasting surface treatment, then placing the titanium-based oxide anode plate frame in an oxalic acid solution for activating for 0.5-2.0 h to obtain an activated titanium-based oxide anode plate frame, coating tin-antimony precursor liquid on the surface of the activated titanium-based oxide anode plate frame, drying, performing sintering pretreatment for 5-10 min, repeating the steps of coating tin-antimony precursor liquid and sintering for 3-10 times, and then placing the titanium-based oxide anode plate frame coated with a metal oxide intermediate layer at the temperature of 400-600 ℃ for sintering for 1-2 h to obtain the titanium-based oxide anode plate frame coated with the metal oxide intermediate layer;
(3) Immersing a drawn titanium mesh in a NaOH solution for 10-30 min, performing heat treatment after performing sand blasting surface treatment on the titanium mesh, then placing the titanium mesh in an oxalic acid solution for activation for 0.5-2.0 h to obtain an activated titanium mesh, coating platinum tin antimony precursor liquid or palladium titanium tin antimony precursor liquid on the surface of the activated titanium mesh, drying, performing sintering pretreatment for 5-10 min, repeating the coating and sintering processes for 3-10 times, and then placing the titanium mesh at 400-600 ℃ for sintering for 1-2 h to obtain a titanium mesh coated with Pt-Sn-SbOx or Pd-Ti-Sn-Sb; coating tin-antimony precursor liquid on the surface of the titanium mesh coated with Pt-Sn-SbOx or Pd-Ti-Sn-Sb, drying, then sintering and pre-treating for 5-10 min, repeating the steps of coating tin-antimony precursor liquid and sintering for 3-5 times, and then sintering for 1-2 h at the temperature of 400-600 ℃ to obtain the titanium mesh coated with the Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer or Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer;
(4) Welding a titanium mesh coated with a Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer or a Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer on a titanium-based oxide anode plate frame coated with a metal oxide intermediate layer to form a titanium-based oxide anode plate blank, wherein the titanium mesh coated with the Pt-Sn-SbOx/Sn-SbOx oxide intermediate layer or the Pd-Ti-Sn-SbOx/Sn-SbOx oxide intermediate layer is positioned between adjacent titanium-clad aluminum composite rods; placing a titanium-based oxide anode plate blank serving as an anode and a titanium plate serving as a cathode in a manganese nitrate composite electroplating solution for composite electrodeposition, cleaning with deionized water, and drying to obtain a titanium-based oxide anode plate;
(5) And welding the top end of a titanium plate of the titanium-based oxide anode plate to the bottom end of a titanium-coated aluminum conductive beam, and mounting an insulator on the titanium-based oxide anode plate to obtain the titanium-based gradient composite manganese dioxide anode plate.
7. The method for preparing the titanium-based gradient composite manganese dioxide anode plate according to claim 6, wherein the method comprises the following steps: the method comprises the steps of (1) 5-10wt.% of NaOH solution, 40-70 ℃ of NaOH solution soaking temperature, 10-40 wt.% of HNO 3 solution, 1-10wt.% of HF solution, 500-700 ℃ of hot rolling temperature and pulse argon protection aluminum-aluminum welding;
the concentration of the NaOH solution is 10-20wt%, the soaking temperature of the NaOH solution is 50-80 ℃, the heat treatment temperature is 400-700 ℃, the heat treatment time is 0.2-1.5 h, the concentration of the oxalic acid solution is 5-30wt%, the activation temperature is 80-100 ℃, and the sintering pretreatment temperature is 400-700 ℃;
The concentration of the NaOH solution is 10-20wt%, the soaking temperature of the NaOH solution is 50-80 ℃, the heat treatment temperature is 400-700 ℃, the heat treatment time is 0.2-1.5 h, the concentration of the oxalic acid solution is 5-30wt%, the activation temperature is 80-100 ℃, and the sintering pretreatment temperature is 400-700 ℃;
The temperature of the composite electrodeposition in the step (4) is 80-100 ℃, the current density is 1-5A/dm 2, the stirring speed is 50-300 rpm, and the composite electrodeposition time is 4-20 h; the manganese nitrate composite plating solution contains 20-100 g/L manganese nitrate, 2-30 g/L nitric acid, 10-40 g/L sodium tungstate, 10-30 g/L Ag-doped carbon fiber-beta-PbO 2 composite particles and 4-30 g/L Sn-Ru-TaOx coated hollow glass microspheres.
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