CN115286305A - A kind of soil cave or karst cave filling grouting material and preparation method thereof - Google Patents
A kind of soil cave or karst cave filling grouting material and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/70—Grouts, e.g. injection mixtures for cables for prestressed concrete
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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Abstract
本发明提供一种土洞或溶洞充填注浆材料及其制备方法,是由以下质量份数的原料制备而成:水泥240~360份、粉煤灰80~100份、尾矿砂680~910份、膨胀矿渣80~100份、煤矸石粉210~280份、改性纳米纤维材料3~5份、添加剂50~120份和水550~750份;所述改性纳米纤维材料是由以下方法制得:将预处理的废弃木质原料浸泡于聚乙二醇水溶液中,加入漆酶,用缓冲液调节pH至4~5,然后于35~40℃下活化反应1~2h;之后转入水中,蒸煮以灭活漆酶;然后加入阳离子苯丙乳液,球磨,得到改性纳米纤维材料。本发明解决了施工区域土洞或溶洞再塌陷的问题以及现有充填注浆材料在发生破碎后易粉化的问题。The invention provides an earth cave or karst cave filling grouting material and a preparation method thereof, which are prepared from the following raw materials in parts by mass: 240-360 parts of cement, 80-100 parts of fly ash and 680-910 parts of tailing sand , 80-100 parts of expanded slag, 210-280 parts of coal gangue powder, 3-5 parts of modified nanofiber material, 50-120 parts of additives and 550-750 parts of water; the modified nano-fiber material is prepared by the following method Obtained: soak the pretreated waste wood raw materials in polyethylene glycol aqueous solution, add laccase, adjust the pH to 4-5 with buffer, and then activate the reaction at 35-40 ℃ for 1-2 hours; then transfer to water, Cooking to inactivate laccase; then adding cationic styrene-acrylic emulsion and ball milling to obtain modified nanofiber material. The invention solves the problem of re-collapse of soil caves or karst caves in the construction area and the problem that the existing filling grouting materials are easily pulverized after being broken.
Description
技术领域technical field
本发明涉及充填材料技术领域,具体涉及一种土洞或溶洞充填注浆材料及其制备方法。The invention relates to the technical field of filling materials, in particular to a soil cave or karst cave filling grouting material and a preparation method thereof.
背景技术Background technique
在岩溶发育区工程施工时,经常遇到土洞、溶洞等不良地质作用,需要对土洞或溶洞进行注浆加固;土洞或溶洞发育的不规律性,且实际勘察过程往往对其规模较难查清,对工程造价影响较大;且土洞或溶洞发育的条件一般具有地下水丰富、流动性大的特点,使土洞或溶洞注浆量更具不确定性,因此,土洞或溶洞注浆材料的经济性成为控制工程造价的重要因素。During engineering construction in karst development areas, unfavorable geological effects such as soil caves and karst caves are often encountered, and it is necessary to carry out grouting reinforcement for soil caves or karst caves; the development of soil caves or karst caves is irregular, and the actual survey process often affects its scale. It is difficult to find out, which has a great impact on the project cost; and the conditions for the development of soil caves or karst caves generally have the characteristics of abundant groundwater and high mobility, which makes the amount of grouting in soil caves or karst caves more uncertain. Therefore, soil caves or karst caves The economy of grouting materials has become an important factor to control the project cost.
岩溶区对土洞或溶洞的注浆量极大,同时,矿区的尾矿砂(粉)产量大,尾矿废砂除部分用于采空区回填,资源化利用效率低。矿山尾矿废粉大量堆积,不仅造成资源浪费,且易诱发次生灾害,对资源、环境、生态和安全形成威胁。将尾矿废砂(粉)作为注浆材料掺量,可变废为宝,响应政府绿色环保要求。新配比成功,预计可大幅节约造价,市场运用具有积极效果。因此,为实现矿山固废资源化利用,有必要对固体尾废结合采空区、土洞、溶洞充填需求进行综合处理,在减少矿山固废危害的同时,还能将矿山固体尾废作为土洞或溶洞充填材料进行资源化利用,变废为宝。The amount of grouting in soil caves or karst caves in the karst area is extremely large. At the same time, the output of tailings sand (powder) in the mining area is large, and the part of the tailings waste sand is used for backfilling the goaf, and the efficiency of resource utilization is low. A large amount of waste powder from mine tailings accumulates, which not only causes a waste of resources, but also easily induces secondary disasters, posing a threat to resources, the environment, ecology and safety. The tailings waste sand (powder) is used as the grouting material, which can turn waste into treasure and respond to the government's green environmental protection requirements. The success of the new ratio is expected to greatly save the cost, and the market application has a positive effect. Therefore, in order to realize the resource utilization of mine solid waste, it is necessary to comprehensively treat the solid tailing waste combined with the filling requirements of goafs, soil caves, and karst caves. While reducing the hazards of mine solid waste, it can also be used as soil waste. Hole or cave filling materials for resource utilization, turning waste into treasure.
目前,以铜矿尾矿为主要原料,将其与醋酸钾插层煅烧制备的偏地开石和碱激发剂混合搅拌并养护,制得适用于地下土洞或溶洞的充填材料。采用紫金山铜矿尾矿为原料,醋酸钾插层地开石并煅烧后制备的偏地开石为添加剂,水玻璃和氢氧化钠为碱激发剂,制备出充填材料。其原料来源丰富、资源利用率高、工艺流程简单高效,且经济实用、绿色环保,具有良好的工业前景和社会效益。At present, copper ore tailings are used as the main raw material, mixed with partial dickite and alkali activator prepared by potassium acetate intercalation and calcined, and then cured to prepare filling materials suitable for underground soil caves or caves. Using Zijinshan copper mine tailings as raw materials, dickite prepared by intercalating and calcining dickite with potassium acetate as additive, water glass and sodium hydroxide as alkali activator, the filling material is prepared. It has rich sources of raw materials, high resource utilization rate, simple and efficient process flow, economical and practical, green and environmental protection, and has good industrial prospects and social benefits.
但是该方法制备的充填材料虽然可以用于地下空洞或溶洞的充填,但是铜矿尾矿制备的充填材料强度不高,容易出现土洞或溶洞再塌陷问题,且在发生塌陷后,原有的充填材料形成的固化体在发生破碎后易粉化,会加剧土洞或溶洞的塌陷。However, although the filling material prepared by this method can be used for filling underground cavities or karst caves, the strength of the filling material prepared from copper ore tailings is not high, and the problem of re-collapse of soil or karst caves is prone to occur, and after the collapse, the original The solidified body formed by the filling material is easily pulverized after being broken, which will aggravate the collapse of the soil cavity or cave.
发明内容Contents of the invention
为解决上述技术问题,本发明的目的在于提供一种土洞或溶洞充填注浆材料及其制备方法。In order to solve the above technical problems, the object of the present invention is to provide a soil cave or cave filling grouting material and a preparation method thereof.
为实现上述目的,本发明的技术方案如下。To achieve the above object, the technical solution of the present invention is as follows.
一种土洞或溶洞充填注浆材料,是由以下质量份数的原料制备而成:A soil cave or karst cave filling grouting material is prepared from the following raw materials in parts by mass:
水泥240~360份、粉煤灰80~100份、尾矿砂680~910份、膨胀矿渣80~100份、煤矸石粉210~280份、改性纳米纤维材料3~5份、添加剂50~120份和水550~750份;240-360 parts of cement, 80-100 parts of fly ash, 680-910 parts of tailings sand, 80-100 parts of expanded slag, 210-280 parts of coal gangue powder, 3-5 parts of modified nanofiber material, 50-120 parts of additives 550-750 parts of water and 550 parts;
所述改性纳米纤维材料是由以下方法制得:The modified nanofibrous material is prepared by the following method:
将预处理的废弃木质原料浸泡于聚乙二醇水溶液中,加入漆酶,用缓冲液调节pH至4~5,然后于35~40℃下活化反应1~2h;之后将活化液转入水中,于110~130℃下热处理10~15s;然后加入阳离子苯丙乳液,球磨,得到改性纳米纤维材料。Soak the pretreated waste wood material in aqueous polyethylene glycol solution, add laccase, adjust the pH to 4-5 with buffer solution, and then activate the reaction at 35-40°C for 1-2 hours; then transfer the activation solution into water , heat treatment at 110-130° C. for 10-15 s; then add cationic styrene-acrylic emulsion and ball mill to obtain modified nanofiber material.
本发明中,改性纳米纤维材料的制备过程中,首先利用漆酶对废弃木质原料进行活化处理,使木质原料中的大分子木质素发生一定程度的断裂降解,在增加表面羟基含量的同时,还会形成少量的醚键。同时在活化过程中通入氨气/空气,少量的氨气与缓冲液反应生成醋酸铵或柠檬酸铵,利用生成的醋酸铵或柠檬酸铵对纳米纤维素进行改性,配合热处理,在使漆酶失活的同时,进一步提高改性纳米纤维素的断裂强度。然后通过阳离子苯丙乳液改性木质纳米纤维素,用以提高木质纳米纤维素的粘结性和分散性。进一步,所述添加剂包括早强剂、减水剂和碱激发剂。In the present invention, in the preparation process of the modified nanofibrous material, firstly, laccase is used to activate the waste wood raw material, so that the macromolecular lignin in the wood material is broken and degraded to a certain extent, while increasing the surface hydroxyl content, Small amounts of ether linkages are also formed. At the same time, ammonia gas/air is introduced during the activation process, a small amount of ammonia gas reacts with the buffer solution to generate ammonium acetate or ammonium citrate, and the generated ammonium acetate or ammonium citrate is used to modify the nanocellulose, and heat treatment is used. While the laccase is inactivated, the breaking strength of the modified nanocellulose is further improved. Then, the lignonanocellulose is modified by cationic styrene-acrylic emulsion to improve the cohesiveness and dispersibility of the lignonanocellulose. Further, the additives include early strength agents, water reducing agents and alkali activators.
更进一步,所述添加剂中,早强剂、碱激发剂、减水剂的质量比为1:1:0.1~0.3。Furthermore, among the additives, the mass ratio of the early strength agent, the alkali activator, and the water reducer is 1:1:0.1-0.3.
更进一步,所述早强剂为亚硫酸钠、氯化钙、芒硝按照质量比1:1:2~3的混合;Furthermore, the early strength agent is a mixture of sodium sulfite, calcium chloride and Glauber's salt in a mass ratio of 1:1:2-3;
所述减水剂为聚羧酸减水剂;The water reducer is a polycarboxylate water reducer;
所述碱激发剂为氢氧化钠与硅酸钠以质量比1:1~2的混合。The alkali activator is a mixture of sodium hydroxide and sodium silicate at a mass ratio of 1:1-2.
进一步,聚乙二醇水溶液是由聚乙二醇与水按照体积比1:0.2~0.6混合而成;Further, the polyethylene glycol aqueous solution is formed by mixing polyethylene glycol and water at a volume ratio of 1:0.2-0.6;
废弃木质原料与聚乙二醇水溶液的用量比为1g:4~8mL。The dosage ratio of waste woody raw materials and polyethylene glycol aqueous solution is 1g: 4-8mL.
进一步,漆酶的用量为18~28IU/g。Further, the dosage of laccase is 18-28 IU/g.
进一步,所述缓冲液为醋酸-醋酸钠缓冲液、柠檬酸-柠檬酸钠缓冲液或柠檬酸-磷酸氢二钠缓冲液;Further, the buffer is acetic acid-sodium acetate buffer, citric acid-sodium citrate buffer or citric acid-disodium hydrogen phosphate buffer;
所述废弃木质原料为废弃木材或废弃秸秆;所述废弃秸秆为玉米秸秆、小麦秸秆、棉花秸秆中的任意一种;The waste wood raw material is waste wood or waste straw; the waste straw is any one of corn straw, wheat straw and cotton straw;
所述废弃木质原料的预处理过程如下:将废弃木质原料粉碎后后置于缓冲溶液中浸泡8~12h,过滤,干燥,即得。The pretreatment process of the waste woody raw material is as follows: the waste woody raw material is pulverized and soaked in a buffer solution for 8-12 hours, filtered and dried to obtain the finished product.
进一步,废弃木质原料活化反应过程中,以30mL/min的流速通入混合气,混合气是由氨气和空气混合而成,氨气占混合气的体积百分比为5~10%。Further, during the activation reaction process of the waste wood raw material, a mixed gas is introduced at a flow rate of 30mL/min. The mixed gas is formed by mixing ammonia and air, and the ammonia gas accounts for 5-10% by volume of the mixed gas.
进一步,废弃木质原料与阳离子苯丙乳液的质量比为1:0.3~0.6。Further, the mass ratio of the waste woody raw material to the cationic styrene-acrylic emulsion is 1:0.3-0.6.
本发明还提供一种土洞或溶洞充填注浆材料的制备方法,包括以下步骤:The present invention also provides a method for preparing grouting material for filling soil caves or karst caves, comprising the following steps:
S1、根据配比称取各原料;S1. Weigh each raw material according to the ratio;
S2、将氢氧化钠和硅酸钠按照质量比1:1~2加入到尾矿砂中,混合后振磨,然后置于350~450℃下煅烧1~2h,再将物料进行振磨,得到活化的尾矿砂;S2. Add sodium hydroxide and sodium silicate to the tailing sand according to the mass ratio of 1:1~2, mix and vibrate and grind, and then place it at 350-450°C for calcination for 1-2 hours, and then vibrate the material to obtain Activated tailings sand;
S3、将活化的尾矿砂与粉煤灰、膨胀矿渣、煤矸石粉混合均匀,得到混合料;S3, uniformly mixing the activated tailings sand with fly ash, expanded slag, and coal gangue powder to obtain a mixture;
S4、将改性纳米纤维材料与水混合均匀,加入混合料、早强剂和减水剂,混合均匀后,加入水泥,继续搅拌混合,得到土洞或溶洞充填注浆材料。S4. Mix the modified nanofibrous material with water evenly, add the mixture, early strength agent and water reducer, after mixing evenly, add cement, continue to mix and mix, and obtain the soil cave or cave filling grouting material.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明利用尾矿砂、膨胀矿渣、粉煤灰、煤矸石粉这些废弃物与水泥以及其他材料复合,用以制备土洞或溶洞充填注浆材料,用于处理土洞、溶洞等不良地质,解决了土洞或溶洞再塌陷的问题以及现有充填注浆材料在发生破碎后易粉化的问题。1. The present invention utilizes tailings sand, expanded slag, fly ash, coal gangue powder and other wastes to compound with cement and other materials to prepare grouting materials for filling soil caves or karst caves, and to deal with unfavorable geology such as soil caves and karst caves. , to solve the problem of re-collapse of soil caves or karst caves and the problem that the existing filling grouting materials are easy to pulverize after being broken.
2、本发明利用氢氧化钠与硅酸钠对铁尾矿砂进行活化,提高铁尾矿砂的活性;且通过铁尾矿砂与膨胀矿渣以及其他矿渣掺量形成的多元体系,有助于提高对土洞或溶洞充填注浆材料的抗压强度。2. The present invention utilizes sodium hydroxide and sodium silicate to activate the iron tailings sand to improve the activity of the iron tailings sand; and the multi-component system formed by iron tailings sand, expanded slag and other slag content helps to improve the effect on soil The compressive strength of cave or cave filling grouting material.
3、本发明利用漆酶对废弃木质原料进行活化处理,使木质原料中的大分子木质素发生一定程度的断裂降解,在增加表面羟基含量的同时,还会形成少量的醚键。活化过程中通入的少量氨气能够与缓冲液中的醋酸或柠檬酸反应生成醋酸铵或柠檬酸铵,利用生成的醋酸铵或柠檬酸铵对纳米纤维素进行改性,进一步提高改性纳米纤维素的断裂强度。然后通过阳离子苯丙乳液改性木质纳米纤维素,用以提高木质纳米纤维素的粘结性和分散性。将改性纳米纤维材料与尾矿砂等废弃物混合,能够提高界面粘附性,以及整体强度和抗拉性能,用以解决现有充填注浆材料在发生破碎后易粉化的问题。3. The present invention utilizes laccase to activate the waste wood raw material, so that the macromolecular lignin in the wood material will be broken and degraded to a certain extent, and a small amount of ether bonds will be formed while increasing the surface hydroxyl content. A small amount of ammonia gas introduced during the activation process can react with acetic acid or citric acid in the buffer to generate ammonium acetate or ammonium citrate, and use the generated ammonium acetate or ammonium citrate to modify nanocellulose to further improve the performance of modified nanofibers. The breaking strength of cellulose. Then, the lignonanocellulose is modified by cationic styrene-acrylic emulsion to improve the cohesiveness and dispersibility of the lignonanocellulose. Mixing the modified nanofiber material with tailings sand and other wastes can improve the interface adhesion, as well as the overall strength and tensile properties, so as to solve the problem that the existing filling and grouting materials are easy to pulverize after being broken.
4、本发明的土洞或溶洞充填注浆材料制备过程简单,且成本低,经济环保,适于推广应用。4. The grouting material for filling soil caves or karst caves of the present invention has a simple preparation process, low cost, economical and environmental protection, and is suitable for popularization and application.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
漆酶,来源于Sigma。Laccase, from Sigma.
下述各实施例中所述实验方法如无特殊说明,均为常规方法;所述试剂和材料,如无特殊说明,均可在市场上购买得到。The experimental methods described in the following examples are conventional methods unless otherwise specified; the reagents and materials can be purchased in the market unless otherwise specified.
实施例1Example 1
一种土洞或溶洞充填注浆材料,是由以下质量份数的原料制备而成:A soil cave or karst cave filling grouting material is prepared from the following raw materials in parts by mass:
水泥300份、粉煤灰90份、尾矿砂900份、膨胀矿渣90份、煤矸石粉260份、改性纳米纤维材料4.5份、添加剂100份和水700份。300 parts of cement, 90 parts of fly ash, 900 parts of tailings sand, 90 parts of expanded slag, 260 parts of coal gangue powder, 4.5 parts of modified nanofiber material, 100 parts of additives and 700 parts of water.
所述添加剂包括早强剂、减水剂和碱激发剂,早强剂、碱激发剂、减水剂的质量比为1:1:0.2。早强剂为亚硫酸钠、氯化钙、芒硝按照质量比1:1:2.3的混合;所述减水剂为聚羧酸减水剂;所述碱激发剂为氢氧化钠与硅酸钠以质量比1:1.5的混合。The additives include an early strength agent, a water reducer and a base activator, and the mass ratio of the early strength agent, the base activator and the water reducer is 1:1:0.2. The early strength agent is a mixture of sodium sulfite, calcium chloride, and Glauber's salt in a mass ratio of 1:1:2.3; the water reducer is a polycarboxylate water reducer; the alkali activator is sodium hydroxide and sodium silicate by mass The ratio is 1:1.5 for mixing.
土洞或溶洞充填注浆材料的制备方法,包括以下步骤:A method for preparing a grouting material for filling a soil cave or a karst cave, comprising the following steps:
S1、根据配比称取各原料;S1. Weigh each raw material according to the ratio;
S2、改性纳米纤维材料的制备:S2, preparation of modified nanofiber material:
S2.1、将玉米秸秆切成小段,置于pH为4.5的柠檬酸-柠檬酸钠缓冲溶液中浸泡10h,柠檬酸-柠檬酸钠缓冲溶液的加入量以浸没玉米秸秆为度,之后过滤,用蒸馏水淋洗滤渣,于45℃烘箱中干燥,得到预处理的废弃木质原料。S2.1, cut the corn stalks into small pieces, soak them in a citric acid-sodium citrate buffer solution with a pH of 4.5 for 10 hours, the amount of the citric acid-sodium citrate buffer solution is to submerge the corn stalks, and then filter. The filter residue was rinsed with distilled water and dried in an oven at 45°C to obtain pretreated waste woody material.
S2.2、将聚乙二醇和水按照体积比1:0.4混合得到聚乙二醇水溶液。S2.2. Mix polyethylene glycol and water in a volume ratio of 1:0.4 to obtain an aqueous solution of polyethylene glycol.
S2.3、将预处理的废弃木质原料浸泡于聚乙二醇水溶液中,然后加入25IU/g的漆酶,用柠檬酸-柠檬酸钠缓冲溶液调节溶液pH至4.5,于40℃下活化反应1.5h;活化过程中以30mL/min的流速通入氨气/空气的混合气,氨气占混合气的体积百分比为8%。S2.3. Soak the pretreated waste woody material in polyethylene glycol aqueous solution, then add 25IU/g laccase, adjust the pH of the solution to 4.5 with citric acid-sodium citrate buffer solution, and activate the reaction at 40°C 1.5h; During the activation process, a mixed gas of ammonia/air was introduced at a flow rate of 30 mL/min, and the volume percentage of ammonia in the mixed gas was 8%.
S2.4、按照体积比1:75将S2.3的活化液转入水中,于125℃下热处理12s,使漆酶灭活;然后按照废弃木质原料与阳离子苯丙乳液的质量比为1:0.45加入阳离子苯丙乳液,球磨,得到改性纳米纤维材料。S2.4. Transfer the activation solution of S2.3 into water according to the volume ratio of 1:75, and heat-treat at 125°C for 12s to inactivate laccase; then according to the mass ratio of waste wood raw materials and cationic styrene-acrylic emulsion to 1: 0.45 Add cationic styrene-acrylic emulsion and ball mill to obtain modified nanofiber material.
S3、将氢氧化钠和硅酸钠按照质量比1:1.5混合作为碱激发剂,加入到尾矿砂中,混合后振磨,然后置于420℃下煅烧1.5h,再将物料进行振磨,得到活化的尾矿砂;S3. Mix sodium hydroxide and sodium silicate according to the mass ratio of 1:1.5 as an alkali stimulator, add it to the tailings sand, mix and vibrate, then place it at 420°C for 1.5h, and then vibrate the material. Get activated tailings sand;
S4、将活化的尾矿砂与粉煤灰、膨胀矿渣、煤矸石粉混合均匀,得到混合料;S4, uniformly mixing the activated tailings sand with fly ash, expanded slag, and coal gangue powder to obtain a mixture;
S5、将改性纳米纤维材料与水混合均匀,加入混合料、早强剂和减水剂,混合均匀后,加入水泥,继续搅拌混合,得到土洞或溶洞充填注浆材料。S5. Mix the modified nanofibrous material with water evenly, add the mixture, early strength agent and water reducing agent, after mixing evenly, add cement, continue to mix and mix, and obtain the grouting material for filling the soil cave or karst cave.
实施例2Example 2
一种土洞或溶洞充填注浆材料,是由以下质量份数的原料制备而成:A soil cave or karst cave filling grouting material is prepared from the following raw materials in parts by mass:
水泥360份、粉煤灰100份、尾矿砂910份、膨胀矿渣100份、煤矸石粉280份、改性纳米纤维材料5份、添加剂120份和水750份。360 parts of cement, 100 parts of fly ash, 910 parts of tailings sand, 100 parts of expanded slag, 280 parts of coal gangue powder, 5 parts of modified nanofiber material, 120 parts of additives and 750 parts of water.
所述添加剂包括早强剂、减水剂和碱激发剂,早强剂、碱激发剂、减水剂的质量比为1:1:0.3。早强剂为亚硫酸钠、氯化钙、芒硝按照质量比1:1:3的混合;所述减水剂为聚羧酸减水剂;所述碱激发剂为氢氧化钠与硅酸钠以质量比1:2的混合。The additives include an early strength agent, a water reducer and a base activator, and the mass ratio of the early strength agent, the base activator and the water reducer is 1:1:0.3. The early strength agent is a mixture of sodium sulfite, calcium chloride, and Glauber's salt in a mass ratio of 1:1:3; the water reducer is a polycarboxylate water reducer; the alkali activator is sodium hydroxide and sodium silicate by mass The ratio is 1:2 for mixing.
土洞或溶洞充填注浆材料的制备方法,包括以下步骤:A method for preparing a grouting material for filling a soil cave or a karst cave, comprising the following steps:
S1、根据配比称取各原料;S1. Weigh each raw material according to the ratio;
S2、改性纳米纤维材料的制备:S2, preparation of modified nanofiber material:
S2.1、将玉米秸秆切成小段,置于pH为5的柠檬酸-柠檬酸钠缓冲溶液中浸泡8h,柠檬酸-柠檬酸钠缓冲溶液的加入量以浸没玉米秸秆为度,之后过滤,用蒸馏水淋洗滤渣,于50℃烘箱中干燥,得到预处理的废弃木质原料。S2.1, cut the corn stalks into small pieces, soak them in a citric acid-sodium citrate buffer solution with a pH of 5 for 8 hours, the amount of the citric acid-sodium citrate buffer solution is to submerge the corn stalks, and then filter. The filter residue was rinsed with distilled water and dried in an oven at 50°C to obtain pretreated waste woody material.
S2.2、将聚乙二醇和水按照体积比1:0.6混合得到聚乙二醇水溶液。S2.2. Mix polyethylene glycol and water at a volume ratio of 1:0.6 to obtain an aqueous polyethylene glycol solution.
S2.3、将预处理的废弃木质原料浸泡于聚乙二醇水溶液中,然后加入28IU/g的漆酶,用柠檬酸-柠檬酸钠缓冲溶液调节溶液pH至5,于35℃下活化反应2h;活化过程中以30mL/min的流速通入氨气/空气的混合气,氨气占混合气的体积百分比为10%。S2.3. Soak the pretreated waste wood material in polyethylene glycol aqueous solution, then add 28IU/g laccase, adjust the pH of the solution to 5 with citric acid-sodium citrate buffer solution, and activate the reaction at 35°C 2h; During the activation process, a mixed gas of ammonia/air was introduced at a flow rate of 30 mL/min, and the volume percentage of ammonia in the mixed gas was 10%.
S2.4、按照体积比1:90将S2.3的活化液转入水中,于130℃下热处理10s,使漆酶灭活;然后按照废弃木质原料与阳离子苯丙乳液的质量比为1:0.6加入阳离子苯丙乳液,球磨,得到改性纳米纤维材料。S2.4. Transfer the activation solution of S2.3 into water according to the volume ratio of 1:90, and heat-treat at 130°C for 10s to inactivate laccase; then according to the mass ratio of waste wood raw materials and cationic styrene-acrylic emulsion to 1: 0.6 Add cationic styrene-acrylic emulsion and ball mill to obtain modified nanofiber material.
S3、将氢氧化钠和硅酸钠按照质量比1:2混合作为碱激发剂,加入到尾矿砂中,混合后振磨,然后置于450℃下煅烧2h,再将物料进行振磨,得到活化的尾矿砂;S3. Mix sodium hydroxide and sodium silicate according to the mass ratio of 1:2 as an alkali stimulator, add it to the tailings sand, mix and vibrate, then place it at 450°C for 2 hours, and then vibrate the material to obtain Activated tailings sand;
S4、将活化的尾矿砂与粉煤灰、膨胀矿渣、煤矸石粉混合均匀,得到混合料;S4, uniformly mixing the activated tailings sand with fly ash, expanded slag, and coal gangue powder to obtain a mixture;
S5、将改性纳米纤维材料与水混合均匀,加入混合料、早强剂和减水剂,混合均匀后,加入水泥,继续搅拌混合,得到土洞或溶洞充填注浆材料。S5. Mix the modified nanofibrous material with water evenly, add the mixture, early strength agent and water reducing agent, after mixing evenly, add cement, continue to mix and mix, and obtain the grouting material for filling the soil cave or karst cave.
实施例3Example 3
一种土洞或溶洞充填注浆材料,是由以下质量份数的原料制备而成:A soil cave or karst cave filling grouting material is prepared from the following raw materials in parts by mass:
水泥240份、粉煤灰80份、尾矿砂680份、膨胀矿渣80份、煤矸石粉210份、改性纳米纤维材料3份、添加剂50份和水550份。240 parts of cement, 80 parts of fly ash, 680 parts of tailings sand, 80 parts of expanded slag, 210 parts of coal gangue powder, 3 parts of modified nanofiber material, 50 parts of additives and 550 parts of water.
所述添加剂包括早强剂、减水剂和碱激发剂,早强剂、碱激发剂、减水剂的质量比为1:1:0.1。早强剂为亚硫酸钠、氯化钙、芒硝按照质量比1:1:2的混合;所述减水剂为聚羧酸减水剂;所述碱激发剂为氢氧化钠与硅酸钠以质量比1:1的混合。The additives include an early strength agent, a water reducer and a base activator, and the mass ratio of the early strength agent, the base activator and the water reducer is 1:1:0.1. The early strength agent is a mixture of sodium sulfite, calcium chloride, and Glauber's salt in a mass ratio of 1:1:2; the water reducer is a polycarboxylate water reducer; the alkali activator is sodium hydroxide and sodium silicate by mass Ratio 1:1 mix.
土洞或溶洞充填注浆材料的制备方法,包括以下步骤:A method for preparing a grouting material for filling a soil cave or a karst cave, comprising the following steps:
S1、根据配比称取各原料;S1. Weigh each raw material according to the ratio;
S2、改性纳米纤维材料的制备:S2, preparation of modified nanofiber material:
S2.1、将玉米秸秆切成小段,置于pH为4的柠檬酸-柠檬酸钠缓冲溶液中浸泡12h,柠檬酸-柠檬酸钠缓冲溶液的加入量以浸没玉米秸秆为度,之后过滤,用蒸馏水淋洗滤渣,于40℃烘箱中干燥,得到预处理的废弃木质原料。S2.1, cut the corn stalks into small pieces, soak them in a citric acid-sodium citrate buffer solution with a pH of 4 for 12 hours, the amount of the citric acid-sodium citrate buffer solution is to submerge the corn stalks, and then filter. The filter residue was rinsed with distilled water and dried in an oven at 40°C to obtain pretreated waste woody material.
S2.2、将聚乙二醇和水按照体积比1:0.2混合得到聚乙二醇水溶液。S2.2. Mix polyethylene glycol and water at a volume ratio of 1:0.2 to obtain an aqueous solution of polyethylene glycol.
S2.3、将预处理的废弃木质原料浸泡于聚乙二醇水溶液中,然后加入18IU/g的漆酶,用柠檬酸-柠檬酸钠缓冲溶液调节溶液pH至4,于40℃下活化反应1h;活化过程中以30mL/min的流速通入氨气/空气的混合气,氨气占混合气的体积百分比为5%。S2.3. Soak the pretreated waste wood material in aqueous polyethylene glycol solution, then add 18IU/g laccase, adjust the pH of the solution to 4 with citric acid-sodium citrate buffer solution, and activate the reaction at 40°C 1h; during the activation process, a mixed gas of ammonia/air was introduced at a flow rate of 30 mL/min, and the volume percentage of ammonia in the mixed gas was 5%.
S2.4、按照体积比1:50将S2.3的活化液转入水中,于110℃下热处理15s,使漆酶灭活;然后按照废弃木质原料与阳离子苯丙乳液的质量比为1:0.3加入阳离子苯丙乳液,球磨,得到改性纳米纤维材料。S2.4. Transfer the activation solution of S2.3 into water according to the volume ratio of 1:50, and heat-treat at 110°C for 15s to inactivate laccase; then according to the mass ratio of waste wood raw materials and cationic styrene-acrylic emulsion to 1: 0.3 Add cationic styrene-acrylic emulsion and ball mill to obtain modified nanofiber material.
S3、将氢氧化钠和硅酸钠按照质量比1:1混合作为碱激发剂,加入到尾矿砂中,混合后振磨,然后置于350℃下煅烧1h,再将物料进行振磨,得到活化的尾矿砂;S3. Mix sodium hydroxide and sodium silicate according to the mass ratio of 1:1 as an alkali stimulator, add them to the tailings sand, mix and vibrate and grind, then place them at 350°C for 1 hour, and then vibrate and grind the materials to obtain Activated tailings sand;
S4、将活化的尾矿砂与粉煤灰、膨胀矿渣、煤矸石粉混合均匀,得到混合料;S4, uniformly mixing the activated tailings sand with fly ash, expanded slag, and coal gangue powder to obtain a mixture;
S5、将改性纳米纤维材料与水混合均匀,加入混合料、早强剂和减水剂,混合均匀后,加入水泥,继续搅拌混合,得到土洞或溶洞充填注浆材料。S5. Mix the modified nanofibrous material with water evenly, add the mixture, early strength agent and water reducing agent, after mixing evenly, add cement, continue to mix and mix, and obtain the grouting material for filling the soil cave or karst cave.
对比例1Comparative example 1
一种土洞或溶洞充填注浆材料,是由以下质量份数的原料制备而成:A soil cave or karst cave filling grouting material is prepared from the following raw materials in parts by mass:
水泥300份、粉煤灰90份、尾矿砂900份、膨胀矿渣90份、煤矸石粉260份、改性纳米纤维材料4.5份、添加剂100份和水700份。300 parts of cement, 90 parts of fly ash, 900 parts of tailings sand, 90 parts of expanded slag, 260 parts of coal gangue powder, 4.5 parts of modified nanofiber material, 100 parts of additives and 700 parts of water.
所述添加剂包括早强剂、减水剂和碱激发剂,早强剂、碱激发剂、减水剂的质量比为1:1:0.2。早强剂为亚硫酸钠、氯化钙、芒硝按照质量比1:1:2.3的混合;所述减水剂为聚羧酸减水剂;所述碱激发剂为氢氧化钠与硅酸钠以质量比1:1.5的混合。The additives include an early strength agent, a water reducer and a base activator, and the mass ratio of the early strength agent, the base activator and the water reducer is 1:1:0.2. The early strength agent is a mixture of sodium sulfite, calcium chloride, and Glauber's salt in a mass ratio of 1:1:2.3; the water reducer is a polycarboxylate water reducer; the alkali activator is sodium hydroxide and sodium silicate by mass The ratio is 1:1.5 for mixing.
土洞或溶洞充填注浆材料的制备方法,与实施例1的方法基本相同,其不同之处在于:The preparation method of earth cave or karst cave filling grouting material is basically the same as the method of embodiment 1, and its difference is:
S2.3、将预处理的废弃木质原料浸泡于聚乙二醇水溶液中,然后加入25IU/g的漆酶,用柠檬酸-柠檬酸钠缓冲溶液调节溶液pH至4.5,于40℃下活化反应1.5h;活化过程中以30mL/min的流速通入空气。S2.3. Soak the pretreated waste woody material in polyethylene glycol aqueous solution, then add 25IU/g laccase, adjust the pH of the solution to 4.5 with citric acid-sodium citrate buffer solution, and activate the reaction at 40°C 1.5h; During the activation process, air was introduced at a flow rate of 30mL/min.
对比例2Comparative example 2
一种土洞或溶洞充填注浆材料,是由以下质量份数的原料制备而成:A soil cave or karst cave filling grouting material is prepared from the following raw materials in parts by mass:
水泥300份、粉煤灰90份、尾矿砂900份、膨胀矿渣90份、煤矸石粉260份、改性纳米纤维材料4.5份、添加剂100份和水700份。300 parts of cement, 90 parts of fly ash, 900 parts of tailings sand, 90 parts of expanded slag, 260 parts of coal gangue powder, 4.5 parts of modified nanofiber material, 100 parts of additives and 700 parts of water.
所述添加剂包括早强剂、减水剂和碱激发剂,早强剂、碱激发剂、减水剂的质量比为1:1:0.2。早强剂为亚硫酸钠、氯化钙、芒硝按照质量比1:1:2.3的混合;所述减水剂为聚羧酸减水剂;所述碱激发剂为氢氧化钠与硅酸钠以质量比1:1.5的混合。The additives include an early strength agent, a water reducer and a base activator, and the mass ratio of the early strength agent, the base activator and the water reducer is 1:1:0.2. The early strength agent is a mixture of sodium sulfite, calcium chloride, and Glauber's salt in a mass ratio of 1:1:2.3; the water reducer is a polycarboxylate water reducer; the alkali activator is sodium hydroxide and sodium silicate by mass The ratio is 1:1.5 for mixing.
土洞或溶洞充填注浆材料的制备方法,与实施例1的方法基本相同,其不同之处在于:The preparation method of earth cave or karst cave filling grouting material is basically the same as the method of embodiment 1, and its difference is:
S2.3、将预处理的废弃木质原料浸泡于聚乙二醇水溶液中,然后加入25IU/g的漆酶,用柠檬酸-柠檬酸钠缓冲溶液调节溶液pH至4.5,于40℃下活化反应1.5h;活化过程中以30mL/min的流速通入氨气/空气的混合气,氨气占混合气的体积百分比为20%。S2.3. Soak the pretreated waste woody material in polyethylene glycol aqueous solution, then add 25IU/g laccase, adjust the pH of the solution to 4.5 with citric acid-sodium citrate buffer solution, and activate the reaction at 40°C 1.5h; During the activation process, a mixed gas of ammonia/air is introduced at a flow rate of 30 mL/min, and the volume percentage of ammonia in the mixed gas is 20%.
对比例3Comparative example 3
一种土洞或溶洞充填注浆材料,是由以下质量份数的原料制备而成:A soil cave or karst cave filling grouting material is prepared from the following raw materials in parts by mass:
水泥300份、粉煤灰90份、尾矿砂900份、膨胀矿渣90份、煤矸石粉260份、改性纳米纤维材料4.5份、添加剂100份和水700份。300 parts of cement, 90 parts of fly ash, 900 parts of tailings sand, 90 parts of expanded slag, 260 parts of coal gangue powder, 4.5 parts of modified nanofiber material, 100 parts of additives and 700 parts of water.
所述添加剂包括早强剂、减水剂和碱激发剂,早强剂、碱激发剂、减水剂的质量比为1:1:0.2。早强剂为亚硫酸钠、氯化钙、芒硝按照质量比1:1:2.3的混合;所述减水剂为聚羧酸减水剂;所述碱激发剂为氢氧化钠与硅酸钠以质量比1:1.5的混合。The additives include an early strength agent, a water reducer and a base activator, and the mass ratio of the early strength agent, the base activator and the water reducer is 1:1:0.2. The early strength agent is a mixture of sodium sulfite, calcium chloride, and Glauber's salt in a mass ratio of 1:1:2.3; the water reducer is a polycarboxylate water reducer; the alkali activator is sodium hydroxide and sodium silicate by mass The ratio is 1:1.5 for mixing.
土洞或溶洞充填注浆材料的制备方法,与实施例1的方法基本相同,其不同之处在于:The preparation method of earth cave or karst cave filling grouting material is basically the same as the method of embodiment 1, and its difference is:
S2.3、将预处理的废弃木质原料浸泡于聚乙二醇水溶液中,然后加入25IU/g的漆酶,用柠檬酸-柠檬酸钠缓冲溶液调节溶液pH至4.5,于40℃下活化反应1.5h;活化过程中以30mL/min的流速通入氨气/空气的混合气,氨气占混合气的体积百分比为30%。S2.3. Soak the pretreated waste woody material in polyethylene glycol aqueous solution, then add 25IU/g laccase, adjust the pH of the solution to 4.5 with citric acid-sodium citrate buffer solution, and activate the reaction at 40°C 1.5h; During the activation process, a mixed gas of ammonia/air is introduced at a flow rate of 30 mL/min, and the volume percentage of ammonia in the mixed gas is 30%.
下面对实施例1~3和对比例1~3的土洞或溶洞充填注浆材料进行混合充填在相同规格的模具中,观察并记录如下表1所示。The soil cave or karst cave filling grouting materials of Examples 1-3 and Comparative Examples 1-3 were mixed and filled in molds of the same specification, observed and recorded as shown in Table 1 below.
表1土洞或溶洞充填注浆材料进行混合充填的观察结果Table 1 Observation results of mixed filling with grouting materials in soil caves or karst caves
由表1结果可以看出,本发明实施例1~3制备的土洞或溶洞充填注浆材料能够有效提高整体的28天抗压强度。与对比例1~3相比,本发明实施例1~3通过通入合适量的氨气/空气混合气,可以明显提高抗压强度,保持合适的凝固时间,而当氨气通入量过大时,会明显影响混合料的流变性和表观粘度,从而进一步缩短凝固时间。凝固时间的缩短不利于原料的拌合,且对其应用的推广产生一定的限制。It can be seen from the results in Table 1 that the soil cave or karst cave filling grouting materials prepared in Examples 1-3 of the present invention can effectively improve the overall 28-day compressive strength. Compared with Comparative Examples 1 to 3, Examples 1 to 3 of the present invention can significantly improve the compressive strength and maintain a suitable solidification time by feeding an appropriate amount of ammonia/air mixture, and when the amount of ammonia gas is passed When it is large, it will obviously affect the rheology and apparent viscosity of the mixture, thereby further shortening the setting time. The shortening of solidification time is not conducive to the mixing of raw materials, and has certain restrictions on the promotion of its application.
将实施例1~3和对比例1~3的土洞或溶洞充填注浆材料注入相同规格的模具中,固化后脱模,得到试验样品,将各试验样品根据GB/T 50081-2019《混凝土物理力学性能试验方法标准》进行性能检测,结果见表2。Inject the soil cave or cave filling grouting materials of Examples 1 to 3 and Comparative Examples 1 to 3 into molds of the same specifications, demould after curing, and obtain test samples. Physical and Mechanical Performance Test Method Standards" for performance testing, the results are shown in Table 2.
表2试验样品的性能检测结果Table 2 Performance test results of test samples
由表2结果可知,与对比例1相比,本发明实施例1~3通过通入合适量的氨气,可以明显提高整体抗压强度和抗拉强度。与对比例2~3相比,通入过量的氨气反而会明显影响混合料的流变性和表观粘度,且断裂强度也会受到很大的影响,由此可见,氨气的通入可以改善混合料的流变性和表观粘度,并改善抗压强度和断裂强度,但是需要合理控制氨气的通入用量。且通过观察断裂面说明,本发明实施例1~3的土洞或溶洞充填注浆材料表面粉化现象不明显,可见,本发明实施例1~3的土洞或溶洞充填注浆材料解决现有充填注浆材料在发生破碎后易粉化的问题。It can be seen from the results in Table 2 that, compared with Comparative Example 1, the overall compressive strength and tensile strength of Examples 1 to 3 of the present invention can be significantly improved by injecting an appropriate amount of ammonia gas. Compared with Comparative Examples 2-3, the introduction of excessive ammonia gas will obviously affect the rheology and apparent viscosity of the mixture, and the breaking strength will also be greatly affected. It can be seen that the introduction of ammonia gas can Improve the rheology and apparent viscosity of the mixture, and improve the compressive strength and breaking strength, but the amount of ammonia gas needs to be controlled reasonably. And by observing the fracture surface, it is not obvious that the surface pulverization of the grouting materials for soil cave or karst cave filling in Examples 1 to 3 of the present invention is not obvious. It can be seen that the grouting materials for soil cave or karst cave filling in Examples 1 to 3 of the present invention solve the problem. There is a problem that the filling grouting material is easily pulverized after being broken.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention. Inside.
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