CN115286234A - Copper high-temperature-resistant antibacterial agent, antibacterial ceramic and preparation method thereof - Google Patents
Copper high-temperature-resistant antibacterial agent, antibacterial ceramic and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及无机抗菌新材料技术领域,具体涉及一种铜类耐高温抗菌剂、抗菌陶瓷及其制备方法。The invention relates to the technical field of new inorganic antibacterial materials, in particular to a copper-based high-temperature-resistant antibacterial agent, antibacterial ceramics and a preparation method thereof.
背景技术Background technique
据统计,全球每年因病原微生物感染致死的人数多达2000万,约占全球死亡率的三分之一。因此,细菌或病毒感染给人们生活和社会发展带来了巨大的损失。According to statistics, as many as 20 million people die every year due to pathogenic microbial infections in the world, accounting for about one-third of the global mortality rate. Therefore, bacterial or viral infection has brought huge loss to people's life and social development.
预防细菌感染的一个重要方法就是切断病菌或病毒传播途径。抗菌陶瓷的使用是抑制细菌生长繁殖、减少致病微生物侵害的一项有效措施。因此,开发一种长效广谱强抑菌的抗菌陶瓷来阻断细菌的传播已经成为研究热点。An important way to prevent bacterial infection is to cut off the transmission of germs or viruses. The use of antibacterial ceramics is an effective measure to inhibit the growth and reproduction of bacteria and reduce the invasion of pathogenic microorganisms. Therefore, it has become a research hotspot to develop a long-acting, broad-spectrum and strong antibacterial ceramic to block the spread of bacteria.
为了得到长效广谱强抑菌的抗菌陶瓷,研究人员在此方面提出了很多制备方法。目前,已有报道的抗菌陶瓷制备方法主要可以分为以下几大类:[专利1:一种抗菌环保日用陶瓷及其制备方法,公开号:CN110015884A;专利2:一种负载改性氧化锌抗菌陶瓷及其制备方法和应用,公开号:CN111269026A;专利3:一种稀土抗菌陶瓷及其制备方法,公开号:CN111454045A;专利4:一种高温还原抗菌陶瓷及其制备工艺,公开号:CN111792841A;专利5:一种基于硼泥的抗菌陶瓷釉料及其制备方法和应用;公开号:CN112250305A],即 a).在釉料中添加Ag抗菌剂或光敏抗菌剂(如Zn0、Ti0等)或稀土抗菌剂或复合抗菌剂来实现陶瓷的抗菌功能;b).为了防止高温下抗菌剂的流失,采用低温釉料或分段烧成或二次烧成工艺来实现抗菌陶瓷的制备;尽管这些方法取得了较大的进展,但仍存在一些问题:如Ag系抗菌剂成本高、易变色、长效性差;光敏抗菌剂功效受光照条件影响较大、高温稳定性差,温度T>500℃时会失去抗菌效果;稀土抗菌剂需采用稀土作为原料,成本及工艺要求比较高,且浪费资源。此外,分段烧成或二次烧成工艺过程复杂,其中分段烧结成型温度较高,能耗高,不利于工业化生产。因此,提供一种原材料和制备工艺简单,成本低,安全环保,高温稳定性好,不易变色,不受光照条件限制,长效广谱强抑菌效果的抗菌陶瓷,是实现抗菌陶瓷产业化亟需解决的问题。In order to obtain antibacterial ceramics with long-term broad-spectrum and strong antibacterial properties, researchers have proposed many preparation methods in this regard. At present, the preparation methods of antibacterial ceramics that have been reported can be mainly divided into the following categories: [Patent 1: An antibacterial and environmentally friendly daily-use ceramics and its preparation method, publication number: CN110015884A; Patent 2: A load-modified zinc oxide Antibacterial ceramics and its preparation method and application, publication number: CN111269026A; patent 3: a rare earth antibacterial ceramics and its preparation method, publication number: CN111454045A; patent 4: a high-temperature reduction antibacterial ceramics and its preparation process, publication number: CN111792841A ; Patent 5: A kind of antibacterial ceramic glaze based on boron mud and its preparation method and application; publication number: CN112250305A], namely a). Add Ag antibacterial agent or photosensitive antibacterial agent (such as Zn0, Ti0 etc.) or Rare earth antibacterial agent or composite antibacterial agent to realize the antibacterial function of ceramics; b). In order to prevent the loss of antibacterial agent at high temperature, the preparation of antibacterial ceramics is realized by low temperature glaze or segmental firing or secondary firing process; although these The method has made great progress, but there are still some problems: such as the high cost of Ag-based antibacterial agents, easy discoloration, and poor long-term effect; the efficacy of photosensitive antibacterial agents is greatly affected by light conditions, poor high temperature stability, and when the temperature T> 500 ℃ The antibacterial effect will be lost; the rare earth antibacterial agent needs to use rare earth as a raw material, the cost and process requirements are relatively high, and resources are wasted. In addition, the process of segmental sintering or secondary sintering is complicated, and the molding temperature of segmental sintering is relatively high, and the energy consumption is high, which is not conducive to industrial production. Therefore, to provide a kind of antibacterial ceramics with simple raw materials and preparation process, low cost, safety and environmental protection, good high temperature stability, not easy to change color, not limited by light conditions, long-term broad-spectrum and strong antibacterial effect is an urgent need to realize the industrialization of antibacterial ceramics. problem to be solved.
发明内容Contents of the invention
为了解决上述的问题,本发明提出了一种铜类耐高温抗菌剂、抗菌陶瓷及其制备方法。该方法的原材料无需预先处理,制备工艺简单,成本低,安全环保,易实现工业化生产。In order to solve the above problems, the present invention proposes a copper-based high temperature resistant antibacterial agent, antibacterial ceramics and a preparation method thereof. The raw materials of the method do not need to be pre-treated, the preparation process is simple, the cost is low, the method is safe and environment-friendly, and the industrialized production can be easily realized.
具体技术方案如下:The specific technical scheme is as follows:
本发明提供一种铜类耐高温抗菌剂,所述铜类耐高温抗菌剂可耐1100℃以上高温煅烧,其制备由如下步骤组成:The invention provides a copper-based high-temperature-resistant antibacterial agent, which can withstand high-temperature calcination above 1100°C, and its preparation consists of the following steps:
S1)将可溶性铜盐溶于去离子水中,均匀搅拌并水浴加热;S1) dissolving the soluble copper salt in deionized water, stirring evenly and heating in a water bath;
S2)向上述溶液中加入埃洛石,搅拌均匀,充分反应,反应温度保持恒定;S2) adding halloysite to the above solution, stirring evenly, fully reacting, and keeping the reaction temperature constant;
S3)停止加热,静置沉淀,倒去上清液,经清洗、离心干燥,最终获得铜类耐高温抗菌剂。S3) stop heating, let stand for precipitation, pour off the supernatant, wash and centrifugally dry, and finally obtain the copper-based high-temperature-resistant antibacterial agent.
进一步的,S1)所述可溶性铜盐为硫酸铜、氯化铜中的一种;所述水浴加热的温度为 60-80℃。Further, S1) the soluble copper salt is one of copper sulfate and copper chloride; the heating temperature of the water bath is 60-80°C.
进一步的,S2)所述埃洛石和可溶性铜盐的质量比为:M埃洛石:M铜盐=1-20:1,优选地为2-5:1;所述搅拌方式为人工搅拌、机械搅拌或磁力搅拌中的一种;所述反应的时间为15-25min;所述反应温度为60-80℃。Further, S2) the mass ratio of halloysite and soluble copper salt is: M halloysite :M copper salt =1-20:1, preferably 2-5:1; the stirring method is manual stirring, One of mechanical stirring or magnetic stirring; the reaction time is 15-25min; the reaction temperature is 60-80°C.
进一步的,S3)所述清洗为清洗2-5遍;所述干燥的温度为70-90℃。Further, the cleaning in S3) is cleaning 2-5 times; the drying temperature is 70-90°C.
本发明提供一种包含前述铜类耐高温抗菌剂的抗菌陶瓷,包括坯体和抗菌釉,所述抗菌釉的原料主要由以下组分制成:基础釉料、铜类耐高温抗菌剂、去离子水,其中基础釉料与铜类耐高温抗菌剂按以下质量分数配比,基础釉95-99.5%、铜类耐高温抗菌剂0.5-5%;优选地,基础釉97-99%、铜类耐高温抗菌剂1-3%。The present invention provides an antibacterial ceramic containing the aforementioned copper-based high-temperature-resistant antibacterial agent, including a green body and an antibacterial glaze. The raw materials of the antibacterial glaze are mainly made of the following components: basic glaze, copper-based high-temperature-resistant antibacterial Ionized water, wherein the basic glaze and copper high-temperature resistant antibacterial agent are proportioned according to the following mass fractions, basic glaze 95-99.5%, copper high-temperature resistant antibacterial agent 0.5-5%; preferably, basic glaze 97-99%, copper Class high temperature resistant antibacterial agent 1-3%.
本发明提供一种前述抗菌陶瓷的制备方法,其特征在于:包括以下步骤:The present invention provides a kind of preparation method of aforementioned antibacterial ceramics, it is characterized in that: comprise the following steps:
1)将铜类耐高温抗菌剂加入基础釉料中,并与去离子水按适当的比例混合后进行湿法球磨,得到抗菌釉;1) Add copper-based high-temperature-resistant antibacterial agent into the basic glaze, mix it with deionized water in an appropriate proportion, and then perform wet ball milling to obtain antibacterial glaze;
2)将上述抗菌釉均匀涂覆至坯体表面,干燥后氧化气氛下烧成,得到强抑菌效果的抗菌陶瓷。2) The above-mentioned antibacterial glaze is evenly coated on the surface of the green body, and after drying, it is fired in an oxidizing atmosphere to obtain antibacterial ceramics with a strong antibacterial effect.
进一步的,步骤(1)所述基础釉料与去离子水的质量比为:M基础釉料:M去离子水=1:0.5-1;所述球磨时间为15-25min。Further, the mass ratio of the base glaze to deionized water in step (1) is: M base glaze :M deionized water =1:0.5-1; the ball milling time is 15-25min.
进一步的,步骤(2)所述涂覆方式为淋涂、喷涂、涂刷或浸涂中的一种,釉层的厚度要求为1-1.2mm;所述烧成的温度为1100-1250℃,优选地为1150-1200℃;所述烧成的时间为6-10h。Further, the coating method in step (2) is one of flow coating, spray coating, brushing or dip coating, and the thickness of the glaze layer is required to be 1-1.2mm; the firing temperature is 1100-1250°C , preferably at 1150-1200°C; the firing time is 6-10h.
现有技术中的抗菌剂在>500℃下容易失去抗菌能力,进而无法应用于制作抗菌陶瓷,而本明提供的抗菌剂可耐1100℃以上陶瓷煅烧高温,所获得的抗菌陶瓷抗菌率仍能保持在 99%以上。Antibacterial agents in the prior art tend to lose antibacterial ability at >500°C, and thus cannot be applied to make antibacterial ceramics. However, the antibacterial agents provided by the present invention can withstand the high temperature of ceramic calcination above 1100°C, and the antibacterial rate of the obtained antibacterial ceramics can still be high. Stay above 99%.
现有技术中存在采用矿石改性后负载抗菌离子的方式进而获得抗菌效率稳定的抗菌剂。通常,采用引入表面活性剂、热改性等改性方式来拓展相应矿石成分的团聚性、表面负性及客体分子的缓释性等性能;但发明人在研发过程中发现,这些改性步骤会消耗矿石成分表面的羟基,进而导致抗菌离子负载作用被削弱且高温环境下的羟基的取代率更是会大大下降。因此,若需要制备耐陶瓷煅烧高温的抗菌陶瓷,在抗菌离子的选择、矿石选择及其制备过程均需考虑对于羟基的保持的要求。In the prior art, there is a method of loading antibacterial ions after ore modification to obtain antibacterial agents with stable antibacterial efficiency. Usually, the introduction of surfactants, thermal modification and other modification methods are used to expand the properties of the corresponding ore components such as agglomeration, surface negativity, and slow release of guest molecules; however, the inventors discovered during the research and development process that these modification steps It will consume the hydroxyl groups on the surface of the ore components, which will lead to the weakening of the antibacterial ion loading effect and the substitution rate of the hydroxyl groups in the high temperature environment will be greatly reduced. Therefore, if it is necessary to prepare antibacterial ceramics resistant to high temperature of ceramic calcination, the requirements for the maintenance of hydroxyl groups must be considered in the selection of antibacterial ions, ore selection and its preparation process.
对于本发明,首先选择铜离子作为抗菌离子,相对于银离子和锌离子无法耐高温及无法保持性能具有更优的效果。对于矿石选择天然管状埃洛石,常温下其表面带负电和少量外表面缺陷处的羟基存在,大量Cu2+通过静电吸附和羟基作用负载至埃洛石外表面。发明人研究发现,矿石的改性处理并不适用于耐高温抗菌剂的制备,因为在高温下,改性试剂会碳化分解致使抗菌离子被包覆或者丢失进而导致抗菌离子失去活性;热改性活化会使得羟基集团发生缩合反应,进而导致羟基的流失。因此,本发明不对埃洛石进行任何改性处理,反而获得了耐高温的所抗菌剂,且在高温煅烧后其抗菌性能进一步提高,产生了意料不到的技术效果。For the present invention, copper ions are first selected as antibacterial ions, which have a better effect than silver ions and zinc ions that cannot withstand high temperatures and cannot maintain performance. For the ore, natural tubular halloysite is selected. At room temperature, its surface is negatively charged and there are a small amount of hydroxyl groups on the outer surface defects. A large amount of Cu 2+ is loaded to the outer surface of halloysite through electrostatic adsorption and hydroxyl action. The inventors have found that the modification of ore is not suitable for the preparation of high temperature resistant antibacterial agents, because at high temperatures, the modification reagents will be carbonized and decomposed to cause the antibacterial ions to be coated or lost, thereby causing the antibacterial ions to lose their activity; thermal modification Activation will cause the condensation reaction of the hydroxyl group, which will lead to the loss of the hydroxyl group. Therefore, the present invention does not carry out any modification treatment to the halloysite, but obtains the high temperature resistant antibacterial agent, and its antibacterial performance is further improved after high temperature calcination, producing unexpected technical effects.
后分析发现,埃洛石未作任何处理,纳米管上的孔隙不会减小,且管内表面和层间内表面存在大量羟基。高温下,管外表面原本不具有活性的硅氧烷基团可以完全或者部分被羟基取代,这使得通过较弱静电作用的Cu2+在高温下脱去后通过羟基作用又重新负载在埃洛石表面,从而不会因高温下静电作用被破坏而致使Cu2+流失。Post-analysis found that halloysite has not been treated in any way, the pores on the nanotubes will not be reduced, and there are a lot of hydroxyl groups on the inner surface of the tube and the inner surface of the interlayer. At high temperature, the originally inactive siloxane groups on the outer surface of the tube can be completely or partially replaced by hydroxyl groups, which makes the Cu 2+ that is weakly electrostatically removed at high temperature and then reloaded on the Eloy through the action of hydroxyl groups. Stone surface, so that Cu 2+ will not be lost due to electrostatic damage at high temperature.
本发明方法制成的铜类耐高温抗菌剂具有优异的高温稳定性,且具有强抑菌广谱抗菌功效,经检测对大肠杆菌、金黄色葡萄球菌等菌株的抗菌率均>99%。此外,本发明抗菌陶瓷抗菌性能优异,不易变色且不受光照条件限制,抗菌活性元素稳固性好,可持久发挥抗菌效果。The copper-based high-temperature-resistant antibacterial agent prepared by the method of the invention has excellent high-temperature stability, strong antibacterial and broad-spectrum antibacterial effects, and the antibacterial rates against Escherichia coli, Staphylococcus aureus and other bacterial strains are all greater than 99%. In addition, the antibacterial ceramic of the present invention has excellent antibacterial performance, is not easy to change color and is not limited by light conditions, and has good stability of antibacterial active elements, and can exert antibacterial effect for a long time.
附图说明Description of drawings
图1为实施例1制备的铜类耐高温抗菌剂实物图。Fig. 1 is the physical figure of the copper-based high-temperature-resistant antibacterial agent prepared in Example 1.
图2为实施例1制备的铜类耐高温抗菌剂抗菌效果数码相机图。Fig. 2 is the digital camera picture of the antibacterial effect of the copper-based high-temperature-resistant antibacterial agent prepared in Example 1.
图3为实施例1制备的铜类耐高温抗菌剂1200℃煅烧后抗菌效果数码相机图。Figure 3 is a digital camera image of the antibacterial effect of the copper-based high-temperature-resistant antibacterial agent prepared in Example 1 after being calcined at 1200°C.
图4为实施例1制备的抗菌陶瓷抗菌效果数码相机图。Fig. 4 is the antibacterial effect digital camera picture of the antibacterial ceramic prepared in embodiment 1.
具体实施方式Detailed ways
下面通过实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,属于本发明保护的范围。The technical solution of the present invention will be described clearly and completely through the following embodiments. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
一种可耐1100℃以上高温煅烧的铜类耐高温抗菌剂,其制备由如下步骤组成:A copper-based high-temperature-resistant antibacterial agent that can withstand high-temperature calcination above 1100°C, the preparation of which consists of the following steps:
S1)将5g无水硫酸铜溶于200ml去离子水中,均匀搅拌并水浴加热,加热至70℃;S1) Dissolve 5g of anhydrous copper sulfate in 200ml of deionized water, stir evenly and heat in a water bath to 70°C;
S2)向上述溶液中按照M埃洛石:M铜盐=2:1的比例加入10g埃洛石,搅拌均匀,充分反应20分钟,反应温度保持恒定70℃;S2) Add 10 g of halloysite to the above solution according to the ratio of M halloysite :M copper salt =2:1, stir evenly, fully react for 20 minutes, and keep the reaction temperature constant at 70°C;
S3)停止加热,静置沉淀,倒去上清液,经去离子水清洗3次、离心、干燥,干燥温度90℃,干燥时间24h,最终获得铜类耐高温抗菌剂。S3) Heating was stopped, and the supernatant liquid was poured off, washed three times with deionized water, centrifuged, and dried at a drying temperature of 90° C. for a drying time of 24 hours to finally obtain a copper-based high-temperature-resistant antibacterial agent.
一种抗菌陶瓷,包括坯体和抗菌釉,所述抗菌釉的原料主要由以下组分制成:基础釉料、铜类耐高温抗菌剂、去离子水,其中基础釉料与铜类耐高温抗菌剂按以下质量分数配比,基础釉99%、铜类耐高温抗菌剂1%。其中,所述铜类耐高温抗菌剂为上述所述的铜类耐高温抗菌剂。An antibacterial ceramic, including a green body and an antibacterial glaze. The raw materials of the antibacterial glaze are mainly made of the following components: basic glaze, copper-based high-temperature resistant antibacterial agent, deionized water, wherein the basic glaze and copper-based high-temperature resistant The antibacterial agent is proportioned according to the following mass fractions, 99% of the base glaze, and 1% of the copper-based high-temperature-resistant antibacterial agent. Wherein, the copper-based high-temperature-resistant antibacterial agent is the above-mentioned copper-based high-temperature-resistant antibacterial agent.
所述抗菌陶瓷的制备方法包括以下具体步骤:The preparation method of described antibacterial ceramics comprises the following specific steps:
1)称取99g基础釉和1g铜类耐高温抗菌剂,与50ml去离子水混合后进行湿法球磨过筛,得到抗菌釉;1) Weigh 99g of basic glaze and 1g of copper-based high-temperature-resistant antibacterial agent, mix them with 50ml of deionized water, and then carry out wet ball milling and sieving to obtain antibacterial glaze;
2)将上述抗菌釉均匀浸涂至坯体表面,釉层的厚度为1mm,干燥后氧化气氛下烧成,烧成的温度为1200℃,烧成时间为6h,得到强抑菌效果的抗菌陶瓷。2) Evenly dip-coat the above-mentioned antibacterial glaze onto the surface of the green body, the thickness of the glaze layer is 1mm, and after drying, it is fired under an oxidizing atmosphere at a firing temperature of 1200°C and a firing time of 6 hours to obtain an antibacterial agent with a strong antibacterial effect. ceramics.
实施例2Example 2
一种可耐1100℃以上高温煅烧的铜类耐高温抗菌剂,其制备由如下步骤组成:A copper-based high-temperature-resistant antibacterial agent that can withstand high-temperature calcination above 1100°C, the preparation of which consists of the following steps:
S1)将5g无水硫酸铜溶于200ml去离子水中,均匀搅拌并水浴加热,加热至90℃;S1) Dissolve 5g of anhydrous copper sulfate in 200ml of deionized water, stir evenly and heat in a water bath to 90°C;
S2)向上述溶液中按照M埃洛石:M铜盐=2:1的比例加入10g埃洛石,搅拌均匀,充分反应20分钟,反应温度保持恒定90℃;S2) Add 10 g of halloysite to the above solution according to the ratio of M halloysite :M copper salt =2:1, stir evenly, fully react for 20 minutes, and keep the reaction temperature constant at 90°C;
S3)停止加热,静置沉淀,倒去上清液,经去离子水清洗3次、离心、干燥,干燥温度90℃,干燥时间24h,最终获得铜类耐高温抗菌剂。S3) Heating was stopped, and the supernatant liquid was poured off, washed three times with deionized water, centrifuged, and dried at a drying temperature of 90° C. for a drying time of 24 hours to finally obtain a copper-based high-temperature-resistant antibacterial agent.
一种抗菌陶瓷,包括坯体和抗菌釉,所述抗菌釉的原料主要由以下组分制成:基础釉料、铜类耐高温抗菌剂、去离子水,其中基础釉料与铜类耐高温抗菌剂按以下质量分数配比,基础釉99%、铜类耐高温抗菌剂1%。其中,所述铜类耐高温抗菌剂为上述所述的铜类耐高温抗菌剂。An antibacterial ceramic, including a green body and an antibacterial glaze. The raw materials of the antibacterial glaze are mainly made of the following components: basic glaze, copper-based high-temperature resistant antibacterial agent, deionized water, wherein the basic glaze and copper-based high-temperature resistant The antibacterial agent is proportioned according to the following mass fractions, 99% of the base glaze, and 1% of the copper-based high-temperature-resistant antibacterial agent. Wherein, the copper-based high-temperature-resistant antibacterial agent is the above-mentioned copper-based high-temperature-resistant antibacterial agent.
所述抗菌陶瓷的制备方法包括以下具体步骤:The preparation method of described antibacterial ceramics comprises the following specific steps:
1)称取99g基础釉和1g铜类耐高温抗菌剂,与50ml去离子水混合后进行湿法球磨过筛,得到抗菌釉;1) Weigh 99g of basic glaze and 1g of copper-based high-temperature-resistant antibacterial agent, mix them with 50ml of deionized water, and then carry out wet ball milling and sieving to obtain antibacterial glaze;
2)将上述抗菌釉均匀浸涂至坯体表面,釉层的厚度为1mm,干燥后氧化气氛下烧成,烧成的温度为1250℃,烧成时间为6h,得到强抑菌效果的抗菌陶瓷。2) Dip-coat the above-mentioned antibacterial glaze evenly on the surface of the green body, the thickness of the glaze layer is 1mm, and after drying, it is fired under an oxidizing atmosphere. ceramics.
实施例3Example 3
一种可耐1100℃以上高温煅烧的铜类耐高温抗菌剂,其制备由如下步骤组成:A copper-based high-temperature-resistant antibacterial agent that can withstand high-temperature calcination above 1100°C, the preparation of which consists of the following steps:
S1)将3g无水硫酸铜溶于200ml去离子水中,均匀搅拌并水浴加热,加热至70℃;S1) Dissolve 3g of anhydrous copper sulfate in 200ml of deionized water, stir evenly and heat in a water bath to 70°C;
S2)向上述溶液中按照M埃洛石:M铜盐=5:1的比例加入15g埃洛石,搅拌均匀,充分反应20分钟,反应温度保持恒定70℃;S2) Add 15g of halloysite to the above solution according to the ratio of M halloysite :M copper salt =5:1, stir evenly, fully react for 20 minutes, and keep the reaction temperature constant at 70°C;
S3)停止加热,静置沉淀,倒去上清液,经去离子水清洗3次、离心、干燥,干燥温度90℃,干燥时间24h,最终获得铜类耐高温抗菌剂。S3) Heating was stopped, and the supernatant liquid was poured off, washed three times with deionized water, centrifuged, and dried at a drying temperature of 90° C. for a drying time of 24 hours to finally obtain a copper-based high-temperature-resistant antibacterial agent.
一种抗菌陶瓷,包括坯体和抗菌釉,所述抗菌釉的原料主要由以下组分制成:基础釉料、铜类耐高温抗菌剂、去离子水,其中基础釉料与铜类耐高温抗菌剂按以下质量分数配比,基础釉98%、铜类耐高温抗菌剂2%。其中,所述铜类耐高温抗菌剂为上述所述的铜类耐高温抗菌剂。An antibacterial ceramic, including a green body and an antibacterial glaze. The raw materials of the antibacterial glaze are mainly made of the following components: basic glaze, copper-based high-temperature resistant antibacterial agent, deionized water, wherein the basic glaze and copper-based high-temperature resistant The antibacterial agent is proportioned according to the following mass fractions, 98% of the base glaze, and 2% of the copper-based high-temperature-resistant antibacterial agent. Wherein, the copper-based high-temperature-resistant antibacterial agent is the above-mentioned copper-based high-temperature-resistant antibacterial agent.
所述抗菌陶瓷的制备方法包括以下具体步骤:The preparation method of described antibacterial ceramics comprises the following specific steps:
1)称取98g基础釉和2g铜类耐高温抗菌剂,与50ml去离子水混合后进行湿法球磨过筛,得到抗菌釉;1) Weigh 98g of basic glaze and 2g of copper-based high-temperature-resistant antibacterial agent, mix with 50ml of deionized water, and carry out wet ball milling and sieving to obtain antibacterial glaze;
2)将上述抗菌釉均匀浸涂至坯体表面,釉层的厚度为1mm,干燥后氧化气氛下烧成,烧成的温度为1200℃,烧成时间为7h,得到强抑菌效果的抗菌陶瓷。2) Dip-coat the above-mentioned antibacterial glaze evenly on the surface of the green body, the thickness of the glaze layer is 1mm, and after drying, it is fired under an oxidizing atmosphere at a firing temperature of 1200°C and a firing time of 7 hours to obtain an antibacterial agent with a strong antibacterial effect. ceramics.
实施例4Example 4
一种可耐1100℃以上高温煅烧的铜类耐高温抗菌剂,其制备由如下步骤组成:A copper-based high-temperature-resistant antibacterial agent that can withstand high-temperature calcination above 1100°C, the preparation of which consists of the following steps:
S1)将5g无水硫酸铜溶于200ml去离子水中,均匀搅拌并水浴加热,加热至60℃;S1) Dissolve 5g of anhydrous copper sulfate in 200ml of deionized water, stir evenly and heat in a water bath to 60°C;
S2)向上述溶液中按照M埃洛石:M铜盐=3:1的比例加入15g埃洛石,搅拌均匀,充分反应25分钟,反应温度保持恒定60℃;S2) Add 15 g of halloysite to the above solution according to the ratio of M halloysite : M copper salt = 3:1, stir evenly, fully react for 25 minutes, and keep the reaction temperature constant at 60°C;
S3)停止加热,静置沉淀,倒去上清液,经去离子水清洗3次、离心、干燥,干燥温度90℃,干燥时间24h,最终获得铜类耐高温抗菌剂。S3) Heating was stopped, and the supernatant liquid was poured off, washed three times with deionized water, centrifuged, and dried at a drying temperature of 90° C. for a drying time of 24 hours to finally obtain a copper-based high-temperature-resistant antibacterial agent.
一种抗菌陶瓷,包括坯体和抗菌釉,所述抗菌釉的原料主要由以下组分制成:基础釉料、铜类耐高温抗菌剂、去离子水,其中基础釉料与铜类耐高温抗菌剂按以下质量分数配比,基础釉98.5%、铜类耐高温抗菌剂1.5%。其中,所述铜类耐高温抗菌剂为上述所述的铜类耐高温抗菌剂。An antibacterial ceramic, including a green body and an antibacterial glaze. The raw materials of the antibacterial glaze are mainly made of the following components: basic glaze, copper-based high-temperature resistant antibacterial agent, deionized water, wherein the basic glaze and copper-based high-temperature resistant The antibacterial agent is proportioned according to the following mass fractions, 98.5% of the base glaze, and 1.5% of the copper-based high-temperature-resistant antibacterial agent. Wherein, the copper-based high-temperature-resistant antibacterial agent is the above-mentioned copper-based high-temperature-resistant antibacterial agent.
所述抗菌陶瓷的制备方法包括以下具体步骤:The preparation method of described antibacterial ceramics comprises the following specific steps:
1)称取98.5g基础釉和1.5g铜类耐高温抗菌剂,与50ml去离子水混合后进行湿法球磨过筛,得到抗菌釉;1) Weigh 98.5g of basic glaze and 1.5g of copper-based high-temperature-resistant antibacterial agent, mix with 50ml of deionized water, and carry out wet ball milling and sieving to obtain antibacterial glaze;
2)将上述抗菌釉均匀浸涂至坯体表面,釉层的厚度为1.2mm,干燥后氧化气氛下烧成,烧成的温度为1180℃,烧成时间为8h,得到强抑菌效果的抗菌陶瓷。2) Evenly dip-coat the above antibacterial glaze onto the surface of the green body, the thickness of the glaze layer is 1.2mm, and after drying, it is fired in an oxidizing atmosphere at a firing temperature of 1180°C and a firing time of 8 hours to obtain a strong antibacterial effect Antibacterial ceramics.
对比例1Comparative example 1
对比例1与实施例1不同之处在于,将无水硫酸铜替换成七水合硫酸锌,其他都相同。The difference between Comparative Example 1 and Example 1 is that the anhydrous copper sulfate is replaced by zinc sulfate heptahydrate, and the others are the same.
对比例2Comparative example 2
对比例2与实施例1不同之处在于,将无水硫酸铜替换成硝酸银,其他都相同。对比例3The difference between Comparative Example 2 and Example 1 is that anhydrous copper sulfate is replaced by silver nitrate, and everything else is the same. Comparative example 3
对比例3与实施例1不同之处在于,对比例3所述的抗菌陶瓷不含有所述的抗菌陶瓷用铜类耐高温抗菌剂,其他都相同。The difference between Comparative Example 3 and Example 1 is that the antibacterial ceramics described in Comparative Example 3 do not contain the copper-based high-temperature-resistant antibacterial agent for antibacterial ceramics, and everything else is the same.
对比例4Comparative example 4
对比例4与实施例1不同之处在于,对比例4所述的铜类耐高温抗菌剂不含埃洛石,仅为单一无水硫酸铜,其他都相同。The difference between Comparative Example 4 and Example 1 is that the copper-based high-temperature-resistant antibacterial agent described in Comparative Example 4 does not contain halloysite, only a single anhydrous copper sulfate, and the others are the same.
对比例5Comparative example 5
对比例5与实施例1不同之处在于,对比例5所述的抗菌剂不含无水硫酸铜,仅为单一埃洛石,其他都相同。The difference between Comparative Example 5 and Example 1 is that the antibacterial agent described in Comparative Example 5 does not contain anhydrous copper sulfate, only a single halloysite, and the others are the same.
对比例6Comparative example 6
对比例6与实施例1不同之处在于,对比例6所述埃洛石为有机硅烷改性的埃洛石,其他都相同。The difference between Comparative Example 6 and Example 1 is that the halloysite described in Comparative Example 6 is organosilane-modified halloysite, and everything else is the same.
所述有机硅烷改性埃洛石的制备方法为:将20ml有机硅烷加入至300ml无水甲苯中,充分搅拌均匀,再向上述混合液中加入12g埃洛石,得到悬浮液。然后,将此悬浮液持续搅拌加热回流24h。充分反应后,将混合液过滤并用无水甲苯洗涤5次后,放入真空干燥箱中干燥24h,即得有机硅烷改性的埃洛石。The preparation method of the organosilane-modified halloysite is as follows: 20ml of organosilane is added to 300ml of anhydrous toluene, fully stirred evenly, and then 12g of halloysite is added to the above mixed solution to obtain a suspension. Then, the suspension was continuously stirred and heated to reflux for 24h. After fully reacting, the mixed solution was filtered and washed 5 times with anhydrous toluene, and then dried in a vacuum oven for 24 hours to obtain organosilane-modified halloysite.
对比例7Comparative example 7
对比例7与实施例1不同之处在于,对比例7所述埃洛石为热活化的埃洛石,其他都相同。The difference between Comparative Example 7 and Example 1 is that the halloysite described in Comparative Example 7 is heat-activated halloysite, and everything else is the same.
所述热活化埃洛石的制备方法为:The preparation method of described heat-activated halloysite is:
将10g埃洛石,放入坩埚中,在马弗炉中900℃下煅烧2h,即得热活化的埃洛石。Put 10g of halloysite into a crucible and calcinate in a muffle furnace at 900°C for 2h to obtain thermally activated halloysite.
为了进一步证明本发明的效果,提供了以下测试方法In order to further prove the effect of the present invention, the following test methods are provided
1.按照国家标准GB/T 21510-2008附录A,针对大肠杆菌和金黄葡萄球菌进行杀菌实验,用无菌去离子水对实施例1-4、对比例1-7中制备的抗菌剂清洗后烘干,称取0.05g 抗菌剂加入到10mL浓度为1X105cfu/mL的大肠杆菌和金黄葡萄球菌,放入恒温37℃的摇床中摇菌6h,取0.1mL摇菌后的菌液在琼脂板上涂板,放入37℃恒温培养箱中培养24h,并计数菌落数然后测定其抗菌率,测试结果见表1。1. According to national standard GB/T 21510-2008 appendix A, carry out sterilizing experiment for escherichia coli and staphylococcus aureus, after the antibacterial agent prepared in embodiment 1-4, comparative example 1-7 is cleaned with sterile deionized water After drying, weigh 0.05g of antibacterial agent and add it to 10mL of Escherichia coli and Staphylococcus aureus with a concentration of 1X10 5 cfu/mL, put it in a shaker at a constant temperature of 37°C for 6 hours, and take 0.1mL of the shaken bacteria solution in the Plates were painted on agar plates, placed in a 37°C constant temperature incubator for 24 hours, and the number of colonies was counted to determine the antibacterial rate. The test results are shown in Table 1.
表1.为抗菌剂的抗菌结果Table 1. Antibacterial Results for Antimicrobial Agents
2.按照建材行业推荐性标准JC/T 897-2014,针对大肠杆菌和金黄葡萄球菌进行杀菌实验,用无菌去离子水对实施例1-4、对比例1-7中制备的抗菌陶瓷清洗后烘干,将浓度为1X105cfu/mL的大肠杆菌和金黄葡萄球菌的菌液取0.2mL滴加到陶瓷表面,并将尺寸与陶瓷片大小一致的聚乙烯薄膜覆盖菌液,使菌液与陶瓷表面充分接触,放入恒温放入 37℃恒温培养箱中培养24h,使用10mL脱洗剂冲洗薄膜及陶瓷片,充分冲洗后去0.1mL冲洗后的菌液进行涂板,再次放入37℃恒温培养箱中培养24h并计数菌落数然后测定其抗菌率,测试结果见表2。2. According to the recommended standard JC/T 897-2014 in the building materials industry, a sterilization experiment was carried out for Escherichia coli and Staphylococcus aureus, and the antibacterial ceramics prepared in Examples 1-4 and Comparative Examples 1-7 were cleaned with sterile deionized water After drying, take 0.2mL of the bacteria solution of Escherichia coli and Staphylococcus aureus with a concentration of 1X10 5 cfu/mL and drop it on the ceramic surface, and cover the bacteria solution with a polyethylene film with the same size as the ceramic sheet to make the bacteria solution In full contact with the ceramic surface, put it in a constant temperature incubator at 37°C for 24 hours, use 10mL of eluent to rinse the film and ceramic sheet, and then remove 0.1mL of the rinsed bacterial solution to coat the plate, and put it again in 37 Cultivate in a constant temperature incubator for 24 hours and count the number of colonies and then determine the antibacterial rate. The test results are shown in Table 2.
表2.为抗菌陶瓷的抗菌结果Table 2. Antibacterial results for antibacterial ceramics
从表1抗菌结果可以看到,本发明方法制得的铜类耐高温抗菌剂的抗菌效果都很好,对大肠杆菌和金黄色葡萄球菌抗菌率均>99%,且高温煅烧(1200℃)后,抗菌率仍>99%。表明本发明制得的铜类耐高温抗菌剂抗菌效果广谱,高效。As can be seen from the antibacterial results of Table 1, the antibacterial effect of the copper-based high-temperature-resistant antibacterial agent prepared by the inventive method is all good, and the antibacterial rate to Escherichia coli and Staphylococcus aureus is all > 99%, and high-temperature calcining (1200 ℃) After that, the antibacterial rate was still >99%. It shows that the copper-based high-temperature-resistant antibacterial agent prepared by the present invention has broad-spectrum antibacterial effect and high efficiency.
从表2抗菌结果可以看到,本发明方法制得的抗菌陶瓷试样的抗菌效果都很好,在高温煅烧后制得的抗菌陶瓷制品对大肠杆菌和金黄色葡萄球菌抗菌率均>99%,表明本发明方法的抗菌陶瓷高温稳定性好,不受光照条件限制,抗菌效果广谱,高效。As can be seen from the antibacterial results of Table 2, the antibacterial effect of the antibacterial ceramic samples prepared by the inventive method is all good, and the antibacterial ceramic products made after high-temperature calcination are all > 99% to Escherichia coli and Staphylococcus aureus antibacterial rates , showing that the antibacterial ceramics of the present invention have good high-temperature stability, are not limited by light conditions, and have broad-spectrum antibacterial effects and high efficiency.
此外,从表1和表2还可以得出:In addition, from Table 1 and Table 2, it can also be concluded that:
a.采用Ag+或Zn2+代替Cu2+作为抗菌离子制备得到的抗菌剂虽然在常温下表现出一定的抗菌效果,但经高温煅烧后制成的陶瓷抗菌率均<10%,其原因是Ag+和Zn2+抗菌离子高温稳定性差,温度T>500℃时会失去抗菌效果,且Zn2+的抗菌能力受光照条件影响。a. Although the antibacterial agent prepared by using Ag + or Zn 2+ instead of Cu 2+ as the antibacterial ion shows a certain antibacterial effect at room temperature, the antibacterial rate of the ceramics made after high temperature calcination is all <10%, the reason The reason is that Ag + and Zn 2+ antibacterial ions have poor high-temperature stability. When the temperature T>500°C, the antibacterial effect will be lost, and the antibacterial ability of Zn 2+ is affected by light conditions.
b.采用表面活性剂或热活化预先对埃洛石进行处理制备的抗菌剂在常温下也表现出一定的抗菌效果,但经高温煅烧后制成的陶瓷抗菌率也均<10%,其原因是高温下,有机硅烷碳化分解致使抗菌离子被包覆或者丢失进而导致抗菌离子失去活性;热改性活化使得羟基集团发生缩合反应,进而导致羟基的流失,从而致使抗菌离子流失。b. The antibacterial agent prepared by treating halloysite in advance with surfactant or heat activation also shows a certain antibacterial effect at room temperature, but the antibacterial rate of ceramics made after high temperature calcination is also <10%, the reason At high temperature, the organic silane is carbonized and decomposed to cause the antibacterial ions to be coated or lost, resulting in the inactivation of the antibacterial ions; thermal modification and activation cause the condensation reaction of the hydroxyl groups, which in turn leads to the loss of the hydroxyl groups, resulting in the loss of the antibacterial ions.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the content of the description of the present invention, or directly or indirectly used in other related technical fields, shall be the same as The theory is included in the patent protection scope of the present invention.
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