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CN115284534B - Plastic packaging loading and unloading machine - Google Patents

Plastic packaging loading and unloading machine Download PDF

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Publication number
CN115284534B
CN115284534B CN202211061321.3A CN202211061321A CN115284534B CN 115284534 B CN115284534 B CN 115284534B CN 202211061321 A CN202211061321 A CN 202211061321A CN 115284534 B CN115284534 B CN 115284534B
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China
Prior art keywords
resin
platform
unloading
sheet
loading
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CN202211061321.3A
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Chinese (zh)
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CN115284534A (en
Inventor
胡晓群
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Shenzhen Hengfeng Rui Electromechanical Equipment Co ltd
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Shenzhen Hengfeng Rui Electromechanical Equipment Co ltd
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Priority to CN202211061321.3A priority Critical patent/CN115284534B/en
Publication of CN115284534A publication Critical patent/CN115284534A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14008Inserting articles into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1753Cleaning or purging, e.g. of the injection unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76177Location of measurement
    • B29C2945/7629Moulded articles

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

本发明提供一种塑封上下料机,其包括基座箱、第一上料单元、第二上料单元、下料单元以及调度单元;基座箱上设置有整合机构;第一上料单元用于将料片输送到整合机构;第二上料单元用于将树脂料输送到整合机构,整合机构将料片以及树脂料进行整合形成第一物料组;下料单元设置在基座箱上,下料单元用于将成品进行下料;调度单元设置在基座箱以及对应的注塑机之间,注塑机将第一物料组注塑形成成品,调度单元从整合机构抓取第一物料组输送到对应的注塑机,以及从注塑机抓取成品输送到下料单元。从而实现塑封设备自动化上下料的工作流程,不仅降低了人力成本,还提升了的料片、树脂料以及成品的输送效率。

The present invention provides a plastic packaging loading and unloading machine, which includes a base box, a first loading unit, a second loading unit, a unloading unit and a scheduling unit; an integration mechanism is arranged on the base box; the first loading unit is used to convey the material sheet to the integration mechanism; the second loading unit is used to convey the resin material to the integration mechanism, and the integration mechanism integrates the material sheet and the resin material to form a first material group; the unloading unit is arranged on the base box, and the unloading unit is used to unload the finished product; the scheduling unit is arranged between the base box and the corresponding injection molding machine, and the injection molding machine injects the first material group to form the finished product, and the scheduling unit grabs the first material group from the integration mechanism and conveys it to the corresponding injection molding machine, and grabs the finished product from the injection molding machine and conveys it to the unloading unit. Thus, the work flow of automatic loading and unloading of plastic packaging equipment is realized, which not only reduces the labor cost, but also improves the conveying efficiency of the material sheet, the resin material and the finished product.

Description

塑封上下料机Plastic packaging loading and unloading machine

技术领域Technical Field

本发明涉及塑封设备领域,特别涉及一种塑封上下料机。The invention relates to the field of plastic packaging equipment, and in particular to a plastic packaging loading and unloading machine.

背景技术Background Art

塑封设备是常见的生产设备,常应用于半导体生产、广告制作、标本制作等行业。目前塑封设备的自动化是衡量生产线自动化程度的关键指标,同时也是产品质量性能的重要保证。Plastic packaging equipment is a common production equipment, which is often used in semiconductor production, advertising production, specimen production and other industries. At present, the automation of plastic packaging equipment is a key indicator to measure the degree of automation of production lines, and it is also an important guarantee for product quality and performance.

现有塑封设备使用过程中,需要将两个料片通过树脂连接注塑,在料片上料、树脂的上料、以及注塑成品的下料时,普遍采用人工摆放料片以及树脂,且通过人工将成品进行下料处理,这种种方式需要大量的人力,劳动强度大,效率低,料片以及树脂的摆放精准度低,且容易造成残次品。During the use of existing plastic packaging equipment, two sheets need to be connected by resin for injection molding. When loading the sheets, loading the resin, and unloading the injection-molded products, the sheets and resins are generally placed manually, and the finished products are unloaded manually. These methods require a lot of manpower, are labor-intensive, and inefficient. The placement accuracy of the sheets and resins is low, and it is easy to cause defective products.

故需要提供一种塑封上下料机来解决上述技术问题。Therefore, it is necessary to provide a plastic packaging loading and unloading machine to solve the above technical problems.

发明内容Summary of the invention

本发明提供一种塑封上下料机,以解决现有技术中的注塑机上下料需要通过人工输送、并摆放物料,上料效率低,且物料摆放不精准的问题。为解决上述技术问题,本发明的技术方案为:一种塑封上下料机,其包括:The present invention provides a plastic packaging loading and unloading machine to solve the problem that the loading and unloading of injection molding machines in the prior art requires manual conveying and placement of materials, which results in low loading efficiency and inaccurate material placement. In order to solve the above technical problems, the technical solution of the present invention is: a plastic packaging loading and unloading machine, which comprises:

基座箱,所述基座箱上设置有整合机构;A base box, wherein the base box is provided with an integration mechanism;

第一上料单元,设置在所述基座箱上,所述第一上料单元用于将料片输送到整合机构;A first loading unit, disposed on the base box, and used for conveying the material sheet to the integration mechanism;

第二上料单元,设置在所述基座箱上,且位于所述整合机构另一侧,所述第二上料单元用于将树脂料输送到整合机构,所述整合机构将所述料片以及所述树脂料进行整合形成第一物料组;A second loading unit is disposed on the base box and located at the other side of the integration mechanism, the second loading unit is used to convey the resin material to the integration mechanism, and the integration mechanism integrates the tablet and the resin material to form a first material group;

下料单元,设置在所述基座箱上,用于将成品进行下料;以及a material unloading unit, arranged on the base box, for unloading finished products; and

调度单元,设置在所述基座箱以及对应的注塑机之间,所述注塑机将所述第一物料组注塑形成成品,所述调度单元从所述整合机构抓取所述第一物料组输送到对应的注塑机,以及从所述注塑机抓取成品输送到所述下料单元。The scheduling unit is arranged between the base box and the corresponding injection molding machine. The injection molding machine injects the first material group into a finished product. The scheduling unit grabs the first material group from the integration mechanism and transports it to the corresponding injection molding machine, and grabs the finished product from the injection molding machine and transports it to the unloading unit.

本发明中,所述调度单元包括:In the present invention, the scheduling unit includes:

机械臂装置,设置在所述基座箱与注塑机之间;A mechanical arm device, arranged between the base box and the injection molding machine;

第四支架,所述第四支架中部与所述机械臂装置转动连接;A fourth bracket, a middle portion of which is rotatably connected to the mechanical arm device;

夹具装置,与所述第四支架一端连接,所述夹具装置用于抓取所述第一物料组;以及a clamp device connected to one end of the fourth bracket, the clamp device being used to grab the first material group; and

成品抓取装置,与所述第四支架另一端连接,所述成品抓取夹具用于抓取成品;A finished product grabbing device connected to the other end of the fourth bracket, wherein the finished product grabbing fixture is used to grab the finished product;

其中,所述机械臂装置驱动所述夹具装置以及所述成品抓取装置在所述上下料机以及所述注塑机之间运动,所述夹具装置从所述上下料机抓取料片以及树脂输送到所述注塑机,所述成品抓取装置从所述注塑机抓取成品输送到所述上下料机。Among them, the robotic arm device drives the clamp device and the finished product grabbing device to move between the loading and unloading machine and the injection molding machine, the clamp device grabs the material sheets and resin from the loading and unloading machine and transports them to the injection molding machine, and the finished product grabbing device grabs the finished product from the injection molding machine and transports it to the loading and unloading machine.

本发明中,所述夹具装置包括:In the present invention, the clamp device comprises:

盖板组件,所述盖板组件包括盖板框架以及第四树脂座,所述盖板框架设置有料片固定区域,所述第四树脂座与所述盖板框架连接,所述第四树脂座上设置有第四树脂槽,所述第四树脂槽开口朝下;A cover plate assembly, the cover plate assembly comprising a cover plate frame and a fourth resin seat, the cover plate frame being provided with a sheet fixing area, the fourth resin seat being connected to the cover plate frame, the fourth resin seat being provided with a fourth resin tank, the fourth resin tank opening facing downward;

底盘组件,位于所述盖板组件下方,所述盖板组件与所述底盘组件可拆卸连接,所述底盘组件用于支撑料片;A chassis assembly is located below the cover assembly, the cover assembly is detachably connected to the chassis assembly, and the chassis assembly is used to support the sheet;

树脂检测组件,与所述盖板框架连接,所述树脂检测组件检测所述第四树脂槽的物料是否输送到位;以及A resin detection component connected to the cover frame, the resin detection component detects whether the material in the fourth resin tank is delivered to the right place; and

料片检测组件,与所述盖板框架连接,所述料片检测组件检测所述料片固定区域的料片是否输送到位。A sheet detection component is connected to the cover frame, and the sheet detection component detects whether the sheet in the sheet fixing area is delivered to the right position.

本发明中,所述第四树脂座顶端设置有第四检测孔,所述第四检测孔与所述第四树脂槽连通,所述树脂检测组件包括:In the present invention, a fourth detection hole is provided at the top of the fourth resin seat, the fourth detection hole is communicated with the fourth resin tank, and the resin detection component includes:

检测杆,一端与所述盖板框架转动连接,所述检测杆另一端贯穿所述第四检测孔并延伸至所述第四树脂槽内;以及A detection rod, one end of which is rotatably connected to the cover frame, and the other end of which passes through the fourth detection hole and extends into the fourth resin tank; and

树脂料检测器,与所述盖板框架连接,所述树脂料检测器用于检测所述检测杆的高度。A resin material detector is connected to the cover plate frame, and the resin material detector is used to detect the height of the detection rod.

本发明中,所述料片检测组件包括:In the present invention, the sheet detection component comprises:

第四弹性压板,所述第四弹性压板一端与所述盖板框架连接,另一端延伸至所述料片固定区域;以及a fourth elastic pressing plate, one end of which is connected to the cover plate frame, and the other end of which extends to the sheet fixing area; and

料片检测器,设置在所述第四弹性压板一侧,且所述料片检测器与所述盖板框架连接,所述料片检测器用于检测所述第四弹性压板的高度;a sheet detector, which is arranged on one side of the fourth elastic pressing plate and is connected to the cover plate frame, and is used to detect the height of the fourth elastic pressing plate;

所述第四弹性压板运动轨迹包括料片满料位以及料片空料位,所述料片满料位处于所述料片空料位的上方。The movement trajectory of the fourth elastic pressing plate includes a full material level and an empty material level of the tablet, and the full material level of the tablet is above the empty material level of the tablet.

本发明中,所述第一上料单元包括:In the present invention, the first loading unit comprises:

料盒输送装置,所述料盒输送装置用于输送第一料盒,所述第一料盒内放置有料片,所述第一料盒两侧设置有开口,所述第一料盒运动轨迹上包括推料位;A material box conveying device, the material box conveying device is used to convey a first material box, a material sheet is placed in the first material box, openings are provided on both sides of the first material box, and a material pushing position is included on the movement trajectory of the first material box;

传送装置,设置在所述料盒输送装置一侧,用于传送料片;以及A conveying device, disposed on one side of the material box conveying device, for conveying the material sheet; and

第一推料装置,设置在所述料盒输送装置另一侧,所述第一推料装置将位于所述推料位的料片推送到所述传送装置。The first material pushing device is arranged at the other side of the material box conveying device, and the first material pushing device pushes the material sheet located at the material pushing position to the conveying device.

本发明中,所述料盒输送装置包括:In the present invention, the material box conveying device includes:

满料平台,所述满料平台放置盛放料片的第一料盒;A full material platform, on which a first material box for holding material sheets is placed;

空料平台,所述空料平台放置下料后的第一料盒,所述空料平台设置在所述满料平台的上方;An empty material platform, on which the first material box after unloading is placed, and the empty material platform is arranged above the full material platform;

升降平台,设置在所述满料平台一端,所述升降平台驱动所述第一料盒的升降,所述推料位位于所述升降平台驱动所述第一料盒的升降运动轨迹上。A lifting platform is arranged at one end of the full material platform, and the lifting platform drives the lifting of the first material box. The pushing position is located on the lifting motion trajectory of the first material box driven by the lifting platform.

本发明中,所述第二上料单元包括:In the present invention, the second loading unit comprises:

振动盘,用于振动输送树脂料;Vibrating plate, used for vibrating and conveying resin material;

料斗,设置在所述振动盘上方,所述料斗底端一侧设置有第三出口,所述第三出口与所述振动盘连通,所述料斗内部设置有定量装置;以及A hopper is arranged above the vibration plate, a third outlet is arranged at one side of the bottom end of the hopper, the third outlet is communicated with the vibration plate, and a quantitative device is arranged inside the hopper; and

排列装置,所述排列装置与所述振动盘连接,将树脂进行排列输送到所述整合机构。An arranging device is connected to the vibration plate to arrange the resin and transport it to the integration mechanism.

本发明中,所述下料单元包括:In the present invention, the unloading unit comprises:

剪切装置,与所述基座箱连接,所述剪切装置将所述成品上的料柄与料片剪切;以及A shearing device connected to the base box, the shearing device shears the material handle and the material sheet on the finished product; and

成品检测下料装置,与所述基座箱连接,所述成品检测下料装置将剪切后的料片进行检测并回收;所述成品检测下料装置包括第七传送平台,以所述第七传送平台传送成品料的方向为第七方向;A finished product detection and unloading device is connected to the base box, and the finished product detection and unloading device detects and recycles the sheared material pieces; the finished product detection and unloading device includes a seventh conveying platform, and the direction in which the seventh conveying platform conveys the finished material is the seventh direction;

其中,所述第七传送平台包括:Wherein, the seventh transmission platform comprises:

第七安装架;Seventh mounting frame;

第七固定框,位于所述第七安装架上方;a seventh fixing frame, located above the seventh mounting frame;

第七支撑条,与所述第七固定框连接,所述第七支撑条用于支撑所述成品料,所述第七支撑条长边所在直线与所述第七方向长边所在直线平行;A seventh support bar connected to the seventh fixing frame, the seventh support bar being used to support the finished material, and the straight line where the long side of the seventh support bar is located is parallel to the straight line where the long side of the seventh direction is located;

第七挡板,用于限定所述成品料的位置,所述第七挡板设置在所述第七固定框内,且所述第七挡板对应所述第七支撑条位置设置有第七避让槽;A seventh baffle, used for limiting the position of the finished material, the seventh baffle being arranged in the seventh fixing frame, and the seventh baffle being provided with a seventh avoidance groove at a position corresponding to the seventh support bar;

第七水平驱动组件,与所述第七固定框连接,所述第七水平驱动组件驱动所述第七固定框沿所述第七方向所在直线做往返运动;以及a seventh horizontal driving assembly connected to the seventh fixed frame, wherein the seventh horizontal driving assembly drives the seventh fixed frame to perform a reciprocating motion along a straight line where the seventh direction is located; and

第七升降驱动组件,将所述第七安装架与所述第七水平驱动组件连接,所述第七升降驱动组件驱动所述第七水平驱动组件上下运动,从而使得所述第七水平驱动组件带动所述第七固定框以及第七支撑条相对所述第七挡板运动。The seventh lifting drive assembly connects the seventh mounting frame with the seventh horizontal drive assembly, and the seventh lifting drive assembly drives the seventh horizontal drive assembly to move up and down, so that the seventh horizontal drive assembly drives the seventh fixed frame and the seventh support bar to move relative to the seventh baffle.

本发明中,所述塑封上下料机还包括清洁单元,所述清洁单元与注塑机连接,所述清洁单元用于对下料后的注塑机进行清洁;所述清洁单元包括:In the present invention, the plastic packaging loading and unloading machine also includes a cleaning unit, which is connected to the injection molding machine and is used to clean the injection molding machine after unloading; the cleaning unit includes:

第六机架,与对应的注塑机本体连接;A sixth frame connected to a corresponding injection molding machine body;

第六清洁装置,与所述第六机架连接,所述第六清洁装置用于清理所述注塑机本体的模具平台;以及a sixth cleaning device, connected to the sixth frame, and used for cleaning the mold platform of the injection molding machine body; and

第六驱动装置,将所述第六清洁装置与所述第六机架连接,所述第六清洁装置驱动所述第六清洁装置相对模具平台往返运动。The sixth driving device connects the sixth cleaning device to the sixth frame, and the sixth cleaning device drives the sixth cleaning device to move back and forth relative to the mold platform.

本发明相较于现有技术,其有益效果为:本发明的塑封上下料机,其包括基座箱、第一上料单元、第二上料单元、下料单元以及调度单元;基座箱上设置有整合机构;第一上料单元用于将料片输送到整合机构;第二上料单元用于将树脂料输送到整合机构,整合机构将料片以及树脂料进行整合形成第一物料组;下料单元设置在基座箱上,下料单元用于将成品进行下料;调度单元设置在基座箱以及对应的注塑机之间,注塑机将第一物料组注塑形成成品,调度单元从整合机构抓取第一物料组输送到对应的注塑机,以及从注塑机抓取成品输送到下料单元。从而实现塑封设备自动化上下料的工作流程,且塑封上下料机不仅降低了人力成本,提升了的料片、树脂料以及成品的输送效率,还提升了料片以及树脂摆放的精准性,提升了成品的良品率。Compared with the prior art, the present invention has the following beneficial effects: the plastic encapsulation loading and unloading machine of the present invention comprises a base box, a first loading unit, a second loading unit, a unloading unit and a scheduling unit; an integration mechanism is arranged on the base box; the first loading unit is used to convey the material to the integration mechanism; the second loading unit is used to convey the resin material to the integration mechanism, and the integration mechanism integrates the material and the resin material to form a first material group; the unloading unit is arranged on the base box, and the unloading unit is used to unload the finished product; the scheduling unit is arranged between the base box and the corresponding injection molding machine, and the injection molding machine injects the first material group to form the finished product, and the scheduling unit grabs the first material group from the integration mechanism and conveys it to the corresponding injection molding machine, and grabs the finished product from the injection molding machine and conveys it to the unloading unit. Thus, the work flow of automatic loading and unloading of the plastic encapsulation equipment is realized, and the plastic encapsulation loading and unloading machine not only reduces the labor cost, improves the conveying efficiency of the material, the resin and the finished product, but also improves the accuracy of the placement of the material and the resin, and improves the yield rate of the finished product.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面对实施例中所需要使用的附图作简单的介绍,下面描述中的附图仅为本发明的部分实施例相应的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. The drawings described below are only drawings corresponding to some embodiments of the present invention.

图1为本发明的优选实施例的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a preferred embodiment of the present invention.

图2为本发明的优选实施例的基座箱内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of a base box according to a preferred embodiment of the present invention.

图3为本发明的优选实施例的第一上料单元立体图一。FIG. 3 is a first stereoscopic view of a first loading unit according to a preferred embodiment of the present invention.

图4为本发明的优选实施例的第一上料单元立体图二。FIG. 4 is a second perspective view of the first loading unit according to a preferred embodiment of the present invention.

图5为本发明的优选实施例的料盒输送装置结构图。FIG. 5 is a structural diagram of a material box conveying device according to a preferred embodiment of the present invention.

图6为本发明的优选实施例的第一校正装置结构图。FIG. 6 is a structural diagram of a first calibration device according to a preferred embodiment of the present invention.

图7为本发明的优选实施例的第二上料单元结构示意图。FIG. 7 is a schematic structural diagram of a second loading unit according to a preferred embodiment of the present invention.

图8为本发明的优选实施例的第二上料单元侧视图。FIG. 8 is a side view of a second loading unit according to a preferred embodiment of the present invention.

图9为本发明的优选实施例的定量滚筒侧视图。FIG. 9 is a side view of a metering roller according to a preferred embodiment of the present invention.

图10为本发明的优选实施例的转动平台结构示意图。FIG. 10 is a schematic diagram of the structure of a rotating platform according to a preferred embodiment of the present invention.

图11为本发明的优选实施例的排列装置局部结构示意图。FIG. 11 is a schematic diagram of a partial structure of an arrangement device according to a preferred embodiment of the present invention.

图12为本发明的优选实施例的调度单元立体图。FIG. 12 is a three-dimensional diagram of a scheduling unit according to a preferred embodiment of the present invention.

图13为本发明的优选实施例的夹具装置立体图。FIG. 13 is a perspective view of a clamp device according to a preferred embodiment of the present invention.

图14为图13的A处结构放大图。FIG. 14 is an enlarged view of the structure at point A in FIG. 13 .

图15为本发明的优选实施例的盖板组件结构示意图一。FIG. 15 is a first schematic structural diagram of a cover plate assembly according to a preferred embodiment of the present invention.

图16为本发明的优选实施例的盖板组件结构示意图二。FIG. 16 is a second schematic diagram of the cover plate assembly structure of a preferred embodiment of the present invention.

图17为图16的B处结构放大图。FIG. 17 is an enlarged view of the structure at point B in FIG. 16 .

图18为本发明的优选实施例的底盘组件以及成品料结构示意图。FIG. 18 is a schematic diagram of the chassis assembly and finished material structure of a preferred embodiment of the present invention.

图19为本发明的优选实施例的检测杆使用状态图一。FIG. 19 is a first diagram showing the detection rod in use according to a preferred embodiment of the present invention.

图20为本发明的优选实施例的检测杆使用状态图二。FIG. 20 is a second diagram showing the detection rod in use according to a preferred embodiment of the present invention.

图21为本发明的优选实施例的检测杆使用状态图三。FIG. 21 is a third diagram showing the use status of the detection rod according to the preferred embodiment of the present invention.

图22为本发明的优选实施例的整体结构示意图。FIG. 22 is a schematic diagram of the overall structure of a preferred embodiment of the present invention.

图23为本发明的优选实施例的第七传送平台立体图。FIG. 23 is a three-dimensional view of the seventh conveying platform of the preferred embodiment of the present invention.

图24为本发明的优选实施例的第七抓手结构图。FIG. 24 is a structural diagram of the seventh gripper of a preferred embodiment of the present invention.

图25为本发明的优选实施例的第七固定框使用状态图一。FIG. 25 is a first diagram showing the seventh fixing frame in use state according to a preferred embodiment of the present invention.

图26为本发明的优选实施例的第七固定框使用状态图二。FIG. 26 is a second diagram showing the seventh fixing frame in use state according to the preferred embodiment of the present invention.

图27为本发明的优选实施例的第七固定框使用状态图三。FIG. 27 is a third diagram showing the seventh fixing frame in use state according to the preferred embodiment of the present invention.

图28为本发明的优选实施例的第七固定框使用状态图四。FIG. 28 is a fourth diagram showing the seventh fixing frame in use state according to a preferred embodiment of the present invention.

图29为本发明的优选实施例的注塑机立体图。FIG. 29 is a perspective view of an injection molding machine according to a preferred embodiment of the present invention.

图30为本发明的注塑机清洁机构的优选实施例的立体图。FIG. 30 is a perspective view of a preferred embodiment of the cleaning mechanism for an injection molding machine according to the present invention.

图31为本发明的注塑机清洁机构的优选实施例的后视图。FIG. 31 is a rear view of a preferred embodiment of the cleaning mechanism for an injection molding machine according to the present invention.

图32为本发明的注塑机清洁机构的优选实施例的截面图。FIG. 32 is a cross-sectional view of a preferred embodiment of the cleaning mechanism for an injection molding machine according to the present invention.

图33为图1的C处结构放大图。FIG33 is an enlarged view of the structure at point C in FIG1 .

图34为本发明的优选实施例的第六导向辊结构示意图。Figure 34 is a schematic diagram of the sixth guide roller structure of a preferred embodiment of the present invention.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

在图中,结构相似的单元是以相同标号表示。本发明术语中的“第一”“第二”等词仅作为描述目的,而不能理解为指示或暗示相对的重要性,以及不作为对先后顺序的限制。In the figures, units with similar structures are indicated by the same reference numerals. The words "first", "second" and the like in the terminology of the present invention are only used for descriptive purposes and cannot be understood as indicating or implying relative importance, and are not used as a limitation on the order of precedence.

请参照图1、图2和图29,其中图1为本发明的优选实施例的整体结构示意图,图2为本发明的优选实施例的基座箱内部结构示意图,图29为本发明的优选实施例的注塑机立体图。Please refer to Figures 1, 2 and 29, wherein Figure 1 is a schematic diagram of the overall structure of a preferred embodiment of the present invention, Figure 2 is a schematic diagram of the internal structure of a base box of a preferred embodiment of the present invention, and Figure 29 is a three-dimensional diagram of an injection molding machine of a preferred embodiment of the present invention.

如下为本发明提供的一种能解决以上技术问题的塑封上下料机的优选实施例。本发明提供的塑封上下料机的优选实施例为:一种塑封上下料机,用于给注塑机5进行上下料作业,塑封上下料机包括基座箱2、第一上料单元1、第二上料单元3、调度单元4、清洁单元6以及下料单元7;其中基座箱2上设置有整合机构23;第一上料单元1设置在基座箱上,第一上料单元1用于将料片输送到整合机构;第二上料单元3设置在基座箱2上,且第二上料单元3位于整合机构23另一侧,第二上料单元3用于将树脂料输送到整合机构23,整合机构23将料片以及树脂料进行整合形成第一物料组;下料单元7设置在基座箱2上,下料单元7用于将成品进行下料。调度单元4设置在基座箱2以及对应的注塑机5之间,注塑机5将第一物料组注塑形成成品,调度单元4整合机构23抓取第一物料组输送到对应的注塑机5,以及从注塑机5抓取成品输送到下料单元7。下料单元将成品进行下料。这样既完成了料片以及树脂料的整合、输送、以及成品料的全自动化输送操作。The following is a preferred embodiment of a plastic encapsulation loading and unloading machine provided by the present invention that can solve the above technical problems. The preferred embodiment of the plastic encapsulation loading and unloading machine provided by the present invention is: a plastic encapsulation loading and unloading machine, used for loading and unloading an injection molding machine 5, the plastic encapsulation loading and unloading machine includes a base box 2, a first loading unit 1, a second loading unit 3, a scheduling unit 4, a cleaning unit 6 and a unloading unit 7; wherein an integration mechanism 23 is provided on the base box 2; the first loading unit 1 is provided on the base box, and the first loading unit 1 is used to transport the material sheet to the integration mechanism; the second loading unit 3 is provided on the base box 2, and the second loading unit 3 is located on the other side of the integration mechanism 23, and the second loading unit 3 is used to transport the resin material to the integration mechanism 23, and the integration mechanism 23 integrates the material sheet and the resin material to form a first material group; the unloading unit 7 is provided on the base box 2, and the unloading unit 7 is used to unload the finished product. The scheduling unit 4 is arranged between the base box 2 and the corresponding injection molding machine 5. The injection molding machine 5 injects the first material group into a finished product. The integration mechanism 23 of the scheduling unit 4 grabs the first material group and conveys it to the corresponding injection molding machine 5, and grabs the finished product from the injection molding machine 5 and conveys it to the unloading unit 7. The unloading unit unloads the finished product. In this way, the integration and conveying of the blanks and resin materials and the fully automated conveying operation of the finished product are completed.

此外,本实施例中的塑封上下料机还包括清洁单元6,清洁单元6对注塑机5中的加工平台进行清洁,提升塑封上下料机的实用性,同时避免注塑机5中残留的废料导致产品质量差的问题,提升了产品的良品率。In addition, the plastic packaging loading and unloading machine in this embodiment also includes a cleaning unit 6, which cleans the processing platform in the injection molding machine 5, thereby improving the practicality of the plastic packaging loading and unloading machine and avoiding the problem of poor product quality caused by residual waste in the injection molding machine 5, thereby improving the product yield.

对本实施例中的塑封上下料机结构进行详细阐述:The structure of the plastic packaging loading and unloading machine in this embodiment is described in detail:

整合机构23包括预热平台231以及树脂中转座232,预热平台231上设置有树脂上料孔;树脂中转座232设置在预热平台231下方,树脂中转座232与预热平台232相对运动,从而将树脂料与树脂上料孔输出。本实施例中的树脂中转座232上设置有树脂收容槽,且通过气缸组件可将树脂从下往上推出树脂收容槽,结构如图2中所示,在此不做赘述。The integration mechanism 23 includes a preheating platform 231 and a resin transfer seat 232. The preheating platform 231 is provided with a resin feeding hole. The resin transfer seat 232 is arranged below the preheating platform 231. The resin transfer seat 232 moves relative to the preheating platform 232, thereby outputting the resin material and the resin feeding hole. The resin transfer seat 232 in this embodiment is provided with a resin receiving groove, and the resin can be pushed out of the resin receiving groove from bottom to top through the cylinder assembly. The structure is shown in FIG2, and no further description is given here.

本实施例中的基座箱2上还设置有上缓存平台21以及下缓存平台22,基座箱2从下往上依次设置有第一安装区域、第二安装区域以及第三安装区域;第一上料单元1设置在第三安装区域一侧,树脂中转座232设置在第三安装区域另一侧;第二上料单元3设置在第二安装区域一侧,预热平台231位于第二安装区域另一侧;下料单元7设置在第三安装区域一侧,第三安装区域另一侧设置有上缓存平台21,上缓存平台21用于放置空托盘。基座箱2还包括下缓存平台22,下缓存平台22设置在第二安装区域,且下缓存平台22与预热平台231靠近调度单元4一端连接,下缓存平台22用于放置注塑机塑封作业后的成品,用于对成品放置预冷。进一步的,下缓存平台22与预热平台231底面滑动连接。下缓存平台22可收纳在基座箱内部,不占用额外的设置平面,结构便于收纳,实用性强。The base box 2 in this embodiment is also provided with an upper cache platform 21 and a lower cache platform 22. The base box 2 is provided with a first installation area, a second installation area and a third installation area from bottom to top; the first loading unit 1 is provided on one side of the third installation area, and the resin transfer seat 232 is provided on the other side of the third installation area; the second loading unit 3 is provided on one side of the second installation area, and the preheating platform 231 is provided on the other side of the second installation area; the unloading unit 7 is provided on one side of the third installation area, and the upper cache platform 21 is provided on the other side of the third installation area, and the upper cache platform 21 is used to place an empty pallet. The base box 2 also includes a lower cache platform 22, which is provided in the second installation area, and the lower cache platform 22 is connected to the preheating platform 231 near the end of the scheduling unit 4, and the lower cache platform 22 is used to place the finished product after the plastic sealing operation of the injection molding machine, and is used to place the finished product for precooling. Further, the lower cache platform 22 is slidably connected to the bottom surface of the preheating platform 231. The lower cache platform 22 can be stored inside the base box, does not occupy an additional setting plane, and the structure is easy to store and has strong practicality.

结合图1、图3-图6,对本实施例中的第一上料单1结构进行阐述:In conjunction with FIG. 1 and FIG. 3 to FIG. 6 , the structure of the first loading list 1 in this embodiment is described:

第一上料单元1安装在对应的基座箱2上,第一上料单元1包括:料盒输送装置11、传送装置12、第一推料装置13以及第一校正装置14;料盒输送装置11用于输送第一料盒,第一料盒内放置有料片,第一料盒两侧设置有开口,第一料盒运动轨迹上包括推料位;传送装置12设置在料盒输送装置11一侧,用于传送料片;第一推料装置13设置在料盒输送装置11另一侧,第一推料装置13将位于推料位的料片推送到传送装置12。第一校正装置14用于限定第一料盒位于满料平台111上的位置,提升第一料盒上料的稳定性。The first loading unit 1 is installed on the corresponding base box 2, and the first loading unit 1 includes: a material box conveying device 11, a conveying device 12, a first material pushing device 13 and a first correction device 14; the material box conveying device 11 is used to convey the first material box, in which a material sheet is placed, and openings are set on both sides of the first material box, and the movement trajectory of the first material box includes a material pushing position; the conveying device 12 is set on one side of the material box conveying device 11, and is used to convey the material sheet; the first material pushing device 13 is set on the other side of the material box conveying device 11, and the first material pushing device 13 pushes the material sheet at the material pushing position to the conveying device 12. The first correction device 14 is used to limit the position of the first material box on the full material platform 111, and improve the stability of the first material box loading.

其中,料盒输送装置11包括满料平台111、空料平台112以及升降平台113;满料平台111放置盛放料片的第一料盒,如下将盛放料片的第一料盒简称为满料料盒;空料平台112放置下料后的第一料盒,如下将下料后的第一料盒简称为空料料盒,空料平台112设置在满料平台111的上方;升降平台113设置在满料平台111一端,升降平台113驱动第一料盒的升降,推料位位于升降平台113驱动第一料盒的升降运动轨迹上。Among them, the material box conveying device 11 includes a full material platform 111, an empty material platform 112 and a lifting platform 113; the full material platform 111 is placed with the first material box containing the material sheets, and the first material box containing the material sheets will be referred to as the full material box below; the empty material platform 112 is placed with the first material box after unloading, and the first material box after unloading will be referred to as the empty material box below, and the empty material platform 112 is arranged above the full material platform 111; the lifting platform 113 is arranged at one end of the full material platform 111, and the lifting platform 113 drives the lifting of the first material box, and the pushing position is located on the lifting motion trajectory of the first material box driven by the lifting platform 113.

本发明通过设置将存放料盒的平台竖直排列,提升料盒输送装置11结构的紧凑型,充分利用设备的内部空间,结构实用性强。本发明的第一上料单元通过料盒输送装置将料片与第一料盒剥离,通过传送装置将料片进行有序输送;其中料盒输送装置通过满料平台推送盛放料片的第一料盒;升降平台配合第一推料装置将料片进行下料,且空料平台设置在满料平台的上方,空料平台将下料后的第一料盒进行规整,推送第一料盒循环输送上料,结构设计紧凑,充分利用设备的内部空间。The present invention arranges the platform for storing the material boxes vertically to enhance the compactness of the material box conveying device 11, fully utilizes the internal space of the equipment, and has strong structural practicality. The first loading unit of the present invention peels the material sheet from the first material box through the material box conveying device, and conveys the material sheet in an orderly manner through the conveying device; wherein the material box conveying device pushes the first material box containing the material sheet through the full material platform; the lifting platform cooperates with the first pushing device to unload the material sheet, and the empty material platform is arranged above the full material platform, the empty material platform organizes the first material box after unloading, pushes the first material box for cyclic conveying and loading, and the structural design is compact, fully utilizing the internal space of the equipment.

对本实施例中的满料平台111结构进行阐述:The structure of the full material platform 111 in this embodiment is described as follows:

本实施例中的满料平台111包括满料支撑板1111以及第一推动组件1112;满料支撑板1111沿长边方向设置有第一满料通道1111a,本实施例中的第一推动组件1112固定在基座箱上,且第一推动组件1112与满料平台111连接,第一推动组件1112将第一料盒推动到升降平台113,实现了第一上料单元中满料料盒的自动输送,节省人工上料成本,结构实用性强。The full material platform 111 in this embodiment includes a full material support plate 1111 and a first pushing component 1112; the full material support plate 1111 is provided with a first full material channel 1111a along the long side direction, the first pushing component 1112 in this embodiment is fixed on the base box, and the first pushing component 1112 is connected to the full material platform 111, the first pushing component 1112 pushes the first material box to the lifting platform 113, realizes the automatic transportation of the full material box in the first loading unit, saves the labor loading cost, and has strong structural practicality.

满料支撑板1111上设置有第一满料通道1111a,第一推动组件1112包括第一满料推板1112a以及第一满料驱动部件1112b;其中第一满料推板1112a设置在满料平台111上方;且第一满料推板1112a初始位置位于满料料盒远离升降平台113一侧,从而便于第一满料推板1112a将满料料盒进行推送。A first full material channel 1111a is arranged on the full material support plate 1111, and the first pushing assembly 1112 includes a first full material push plate 1112a and a first full material driving component 1112b; wherein the first full material push plate 1112a is arranged above the full material platform 111; and the initial position of the first full material push plate 1112a is located on the side of the full material box away from the lifting platform 113, so as to facilitate the first full material push plate 1112a to push the full material box.

第一满料驱动部件1112b与第一满料板连接,第一满料驱动部件1112b驱动第一满料推板1112a相对满料平台111运动,第一满料推板1112a沿第一满料通道1111a滑动;其中,第一满料平台111的运动轨迹所在直线,与第一满料通道1111a所在直线平行。结构精简实用,实现了第一料盒的自动化上料。The first full material driving component 1112b is connected to the first full material plate, and the first full material driving component 1112b drives the first full material push plate 1112a to move relative to the full material platform 111, and the first full material push plate 1112a slides along the first full material channel 1111a; wherein the straight line where the motion trajectory of the first full material platform 111 is located is parallel to the straight line where the first full material channel 1111a is located. The structure is simple and practical, and the automatic loading of the first material box is realized.

对本实施例中的升降平台113结构进行详细阐述:The structure of the lifting platform 113 in this embodiment is described in detail:

升降平台113包括第一升降支架1131、第一支撑平台1132、第二推动组件1133、第一顶紧气缸1135以及顶紧压头1134;第一升降支架1131竖直设置在满料平台111一端以及空料平台112一端;第一支撑平台1132与第一升降支架1131另一端竖直滑动连接;第二推动组件1133与升降平台113连接,第二推动组件1133将第一料盒升降平台113推动到空料平台112,从而完成空料料盒的摆放,提升结构的实用性。The lifting platform 113 includes a first lifting bracket 1131, a first supporting platform 1132, a second pushing assembly 1133, a first tightening cylinder 1135 and a tightening pressure head 1134; the first lifting bracket 1131 is vertically arranged at one end of the full material platform 111 and one end of the empty material platform 112; the first supporting platform 1132 is vertically slidably connected to the other end of the first lifting bracket 1131; the second pushing assembly 1133 is connected to the lifting platform 113, and the second pushing assembly 1133 pushes the first material box lifting platform 113 to the empty material platform 112, thereby completing the placement of the empty material box and improving the practicality of the structure.

本实施例中的第二推动组件1133优选为第一空料推动气缸,或者第一空料电动伸缩杆,从而将空料料盒进行推送下料。The second pushing component 1133 in this embodiment is preferably a first empty material pushing cylinder, or a first empty material electric telescopic rod, so as to push the empty material box to unload the material.

本实施例中的升降平台113还包括顶紧压头1134,顶紧压头1134设置在第一支撑平台1132上方,且与第一支撑平台1132相对形成夹持第一料盒的第一开口;本实施例中的第一顶紧气缸1135投影第一支撑平台1132连接,且第一顶紧气缸1135与顶紧压头1134连接,第一顶紧气缸1135驱动顶紧压头1134相对第一支撑平台1132运动。第一顶紧气缸1135驱动顶紧压头1134相对第一支撑平台1132运动,使得顶紧压头1134与第一支撑平台1132将第一料盒进行夹持,提升料盒在使用过程的稳定性。The lifting platform 113 in this embodiment further includes a pressing head 1134, which is arranged above the first supporting platform 1132 and is opposite to the first supporting platform 1132 to form a first opening for clamping the first material box; the first pressing cylinder 1135 in this embodiment is connected to the first supporting platform 1132, and the first pressing cylinder 1135 is connected to the pressing head 1134, and the first pressing cylinder 1135 drives the pressing head 1134 to move relative to the first supporting platform 1132. The first pressing cylinder 1135 drives the pressing head 1134 to move relative to the first supporting platform 1132, so that the pressing head 1134 and the first supporting platform 1132 clamp the first material box, thereby improving the stability of the material box during use.

结合图5和图6,对本实施例中第一上料单元1的其他结构进行详细阐述:In conjunction with FIG. 5 and FIG. 6 , other structures of the first loading unit 1 in this embodiment are described in detail:

本实施例中的第一上料单元还包括第一校正装置14,第一校正装置14包括第一固定板141、第一活动板142以及第一校正驱动组件143;第一校正装置14与对应的基座箱2连接;第一固定板141竖直设置在料盒输送装置11靠近传送装置12一侧;第一活动板142设置在满料平台111远离传送装置12一侧;第一校正驱动组件143设置在满料平台111远离第一固定板141一侧,且第一校正驱动组件143与第一活动板142远离满料平台111一侧连接,第一校正驱动组件143驱动第一活动板142相对满料平台111运动。通过第一固定板141以及第一活动板142限位校正第一料盒在满料平台111上的位置,提升输送第一料盒过程中结构的稳定性。The first loading unit in this embodiment also includes a first correction device 14, which includes a first fixed plate 141, a first movable plate 142 and a first correction drive assembly 143; the first correction device 14 is connected to the corresponding base box 2; the first fixed plate 141 is vertically arranged on the side of the material box conveying device 11 close to the conveying device 12; the first movable plate 142 is arranged on the side of the full material platform 111 away from the conveying device 12; the first correction drive assembly 143 is arranged on the side of the full material platform 111 away from the first fixed plate 141, and the first correction drive assembly 143 is connected to the side of the first movable plate 142 away from the full material platform 111, and the first correction drive assembly 143 drives the first movable plate 142 to move relative to the full material platform 111. The position of the first material box on the full material platform 111 is corrected by limiting the first fixed plate 141 and the first movable plate 142, so as to improve the stability of the structure during the conveying of the first material box.

本实施例中的第一固定板141上设置有第一出料口1411,第一出料口1411与传送装置12的位置对应,保证料片从料盒输送装置11的输出。In this embodiment, a first discharge port 1411 is provided on the first fixed plate 141 . The first discharge port 1411 corresponds to the position of the conveying device 12 , so as to ensure the discharge of the material sheet from the material box conveying device 11 .

进一步的,第一活动板142与满料平台111转动连接,本实施例中优选将第一活动板142的底端与满料平台111侧边转动连接。第一校正驱动组件143包括第一连接板1431、第一伸缩气缸1432以及第一鱼眼接头1433;第一连接板1431与第一活动板142远离满料平台111一侧连接;第一伸缩气缸1432设置在满料平台111远离第一固定板141一侧,且第一伸缩气缸1432位于第一活动板142一侧下方,本实施例中第一伸缩气缸1432与对应的基座箱2连接。第一伸缩气缸1432通过第一鱼眼接头1433与第一连接板1431转动连接。Further, the first movable plate 142 is rotatably connected to the full material platform 111. In this embodiment, the bottom end of the first movable plate 142 is preferably rotatably connected to the side of the full material platform 111. The first correction drive assembly 143 includes a first connecting plate 1431, a first telescopic cylinder 1432, and a first fisheye joint 1433; the first connecting plate 1431 is connected to the side of the first movable plate 142 away from the full material platform 111; the first telescopic cylinder 1432 is arranged on the side of the full material platform 111 away from the first fixed plate 141, and the first telescopic cylinder 1432 is located below one side of the first movable plate 142. In this embodiment, the first telescopic cylinder 1432 is connected to the corresponding base box 2. The first telescopic cylinder 1432 is rotatably connected to the first connecting plate 1431 through the first fisheye joint 1433.

本实施例中的第一伸缩气缸1432驱动第一活动板142相对满料平台111转动;第一活动板142在运动轨迹上包括第一进料位以及第一校正位;当第一活动板142位于第一进料位,料盒输送装置11输入盛放料片的第一料盒,此时第一活动板142所在平面与满料平台111所在平面大致齐平,便于进料。当第一活动板142位于第一校正位,第一活动板142所在平面与满料平台111所在平面垂直,第一活动板142将第一料盒进行对齐校正,提升第一料盒在满料平台111的稳定性。In this embodiment, the first telescopic cylinder 1432 drives the first movable plate 142 to rotate relative to the full material platform 111; the first movable plate 142 includes a first feeding position and a first calibration position on the motion trajectory; when the first movable plate 142 is at the first feeding position, the material box conveying device 11 inputs the first material box containing the material sheets, and at this time, the plane where the first movable plate 142 is located is roughly flush with the plane where the full material platform 111 is located, which is convenient for feeding. When the first movable plate 142 is at the first calibration position, the plane where the first movable plate 142 is located is perpendicular to the plane where the full material platform 111 is located, and the first movable plate 142 aligns and calibrates the first material box to improve the stability of the first material box on the full material platform 111.

对本实施例中的传送装置12进行详细阐述:The conveying device 12 in this embodiment is described in detail:

本实施例中,传送装置12包括输送平台121、转动翻转平台122以及第一机械手(图中未示出);输送平台121用于传输料片,输送平台121沿料片输送方向依次设置有第一料片上料位、料片正反检测位以及第一料片下料位;转动翻转平台122设置在输送平台121一端,转动翻转平台122用于将料片正反检测位的料片进行翻转;第一机械手设置在检测平台上方,第一机械手将料片在第一料片下料位、转动翻转平台122以及对应的预热平台进行输送。此结构设计精简实用,通过设置料片正反检测位对料片进行摆放检测,转动翻转平台122用于将料片正反检测位的反方向料片进行翻转校正,从而提升料片的上料良率,提升设备加工物料的整体良率,实用性强。In this embodiment, the conveying device 12 includes a conveying platform 121, a rotating and flipping platform 122, and a first manipulator (not shown in the figure); the conveying platform 121 is used to transmit the sheet, and the conveying platform 121 is sequentially provided with a first sheet loading position, a sheet front and back detection position, and a first sheet unloading position along the sheet conveying direction; the rotating and flipping platform 122 is provided at one end of the conveying platform 121, and the rotating and flipping platform 122 is used to flip the sheet at the sheet front and back detection position; the first manipulator is provided above the detection platform, and the first manipulator conveys the sheet to the first sheet unloading position, the rotating and flipping platform 122, and the corresponding preheating platform. This structural design is concise and practical, and the sheet placement detection is performed by setting the sheet front and back detection position, and the rotating and flipping platform 122 is used to flip and correct the sheet in the opposite direction of the sheet front and back detection position, thereby improving the sheet loading yield, and improving the overall yield of the material processed by the equipment, and is highly practical.

进一步的,输送平台121上还设置有翻面检测位,翻面检测位位于第一料片上料位以及第一料片下料位之间;传送装置12还包括备用平台123,备用平台123用于放置翻面检测位检测失败的料片,第一机械手将翻面检测位检测失败的料片,从第一料片下料位抓取并输送到备用平台123存放,便于工作人员的查看,也便于后续将统一的翻面检测失败的料片统一归纳。本实施例中的第一机械手为三轴驱动组件带动气夹组件对料片进行夹取、输送,在此不做赘述。传送装置12通过输送平台121传输料片,第一机械手并抓取料片输送,且传送装置12上设置有料片正反检测位用于检测料片的正反,反面的料片可通过转动翻转平台122水平转动调整;通过输送平台121上设置有翻面检测位,用于检测料片的翻面,翻面输送料片到备用平台123;两组检测均合格的物料将被输送到后续的预热平台231预热;机构整体实现全自动化料片输送,节省人力,且提升料片上料精准性以及上料效率。Furthermore, the conveying platform 121 is also provided with a flip detection position, which is located between the first sheet upper position and the first sheet lower position; the conveying device 12 also includes a spare platform 123, which is used to place sheets that fail to be detected by the flip detection position. The first manipulator grabs the sheets that fail to be detected by the flip detection position from the first sheet lower position and transports them to the spare platform 123 for storage, which is convenient for the staff to check and also convenient for the subsequent unified summary of the sheets that fail the flip detection. The first manipulator in this embodiment is a three-axis drive assembly that drives the air clamp assembly to clamp and transport the sheets, which will not be described in detail here. The conveying device 12 transmits the material sheet through the conveying platform 121, and the first robot grabs the material sheet for conveying, and the conveying device 12 is provided with a material front and back detection position for detecting the front and back of the material sheet, and the material on the back side can be adjusted by rotating the flipping platform 122 horizontally; a flipping detection position is provided on the conveying platform 121 to detect the flipping of the material sheet, and the material sheet is flipped and conveyed to the spare platform 123; the materials that pass the two groups of tests will be conveyed to the subsequent preheating platform 231 for preheating; the overall mechanism realizes fully automated material conveying, saves manpower, and improves the accuracy and efficiency of material loading.

结合图1、图7-图11,对本实施例中的第二上料单元3结构进行详细阐述:In conjunction with FIG. 1 and FIG. 7 to FIG. 11 , the structure of the second loading unit 3 in this embodiment is described in detail:

第二上料单元3与基座箱2连接,第二上料单元3包括振动盘31、料斗32、定量装置33、排列装置34、第三检测装置35以及第三废料排出装置36,本实施例中,振动盘31用于振动输送树脂料。料斗32设置在振动盘31上方,料斗32底端一侧设置有第三出口321,第三出口321与振动盘31连通。排列装置34与振动盘31连接,将树脂进行排列输送,便于树脂料进行单个输送。第三检测装置35用于对第三检测位3423的树脂料进行检测;第三废料排出装置36,第三废料排出装置36将第三检测装置35不合格的树脂料进行排出。The second loading unit 3 is connected to the base box 2. The second loading unit 3 includes a vibration plate 31, a hopper 32, a quantitative device 33, an arrangement device 34, a third detection device 35 and a third waste discharge device 36. In this embodiment, the vibration plate 31 is used to vibrate and convey the resin material. The hopper 32 is arranged above the vibration plate 31. A third outlet 321 is arranged on one side of the bottom end of the hopper 32. The third outlet 321 is connected to the vibration plate 31. The arrangement device 34 is connected to the vibration plate 31 to arrange and convey the resin, so as to facilitate the single conveying of the resin material. The third detection device 35 is used to detect the resin material at the third detection position 3423; the third waste discharge device 36, the third waste discharge device 36 discharges the unqualified resin material of the third detection device 35.

其中,料斗32内部设置有定量装置33,定量装置33包括定量滚筒331以及定量驱动件332,定量滚筒331与料斗32转动连接,定量滚筒331侧边包括第三盛料槽3311以及第三密封面3312;定量驱动件332与定量滚筒331连接,定量驱动件332驱动定量滚筒331转动,定量滚筒331在运动轨迹上包括第三放料状态以及第三密封状态。Among them, a quantitative device 33 is arranged inside the hopper 32, and the quantitative device 33 includes a quantitative roller 331 and a quantitative driving member 332. The quantitative roller 331 is rotatably connected to the hopper 32, and the side of the quantitative roller 331 includes a third material receiving trough 3311 and a third sealing surface 3312; the quantitative driving member 332 is connected to the quantitative roller 331, and the quantitative driving member 332 drives the quantitative roller 331 to rotate, and the quantitative roller 331 includes a third discharging state and a third sealing state on the motion trajectory.

当定量滚筒331位于第三放料状态,第三盛料槽3311与第三出口321连通;当定量滚筒331处于第三密封状态,第三密封面3312将第三出口321密封。料斗32内设置有定量装置33,将大批树脂料分批输送到振动盘31内,保证振动盘31的可持续上料,提升设备的自动化上料的实用性。When the dosing roller 331 is in the third discharging state, the third material trough 3311 is connected to the third outlet 321; when the dosing roller 331 is in the third sealing state, the third sealing surface 3312 seals the third outlet 321. A dosing device 33 is provided in the hopper 32 to transport a large amount of resin material into the vibration plate 31 in batches, thereby ensuring the sustainable feeding of the vibration plate 31 and improving the practicality of the automatic feeding of the equipment.

进一步的,本实施例中,第三盛料槽3311以及第三密封面3312均设置有若干组,若干第三盛料槽3311以及若干第三密封面3312间隔设置,若干第三盛料槽3311呈环形阵列分布在定量滚筒331周侧,结构设计精巧,提升定量装置33输送树脂料的效率。Furthermore, in the present embodiment, the third material trough 3311 and the third sealing surface 3312 are provided in several groups, and several third material troughs 3311 and several third sealing surfaces 3312 are arranged at intervals, and several third material troughs 3311 are distributed in a circular array around the metering roller 331. The structural design is sophisticated, which improves the efficiency of the metering device 33 in conveying the resin material.

本发明的第二上料单元3通过料斗盛放树脂料,定量输送给振动盘,再由振动盘振动排序上料;此结构使得料斗将大批树脂料分批输送到振动盘内,保证振动盘的可持续上料,提升设备的自动化上料的实用性,节省人工上料的劳动力,且提升树脂料上料效率。The second feeding unit 3 of the present invention holds the resin material in a hopper and delivers it to the vibrating plate in a quantitative manner, which then vibrates and sorts the material. This structure enables the hopper to deliver a large amount of resin material to the vibrating plate in batches, ensuring sustainable feeding of the vibrating plate, improving the practicality of the equipment's automated feeding, saving labor for manual feeding, and improving the efficiency of resin material feeding.

对本实施例中的第二上料单元3的其他结构进行详细阐述:The other structures of the second loading unit 3 in this embodiment are described in detail:

本实施例中的第二上料单元3还包括排列装置34、第三检测装置35以及第三废料排出装置36,排列装置34与振动盘31连接,将树脂进行排列输送,便于树脂料进行单个输送。排列装置34包括第三流道341、第三固定座342、转动平台343以及第三驱动组件345;第三流道341一端与振动盘31连接;第三固定座342设置在第三流道341另一端,第三固定座342上设置有第三安放槽3421,第三安放槽3421与第三流道341连通,第三固定座342底端还设置有第三下料孔。The second loading unit 3 in this embodiment further includes an arranging device 34, a third detection device 35 and a third waste material discharging device 36. The arranging device 34 is connected to the vibration plate 31 to arrange and transport the resins, so as to facilitate the individual transportation of the resin materials. The arranging device 34 includes a third flow channel 341, a third fixed seat 342, a rotating platform 343 and a third driving assembly 345; one end of the third flow channel 341 is connected to the vibration plate 31; the third fixed seat 342 is arranged at the other end of the third flow channel 341, and a third placement groove 3421 is arranged on the third fixed seat 342, and the third placement groove 3421 is connected to the third flow channel 341, and a third discharge hole is also arranged at the bottom end of the third fixed seat 342.

转动平台343转动设置在第三安放槽3421内,转动平台343周边设置有第三收容槽;第三驱动组件345与转动平台343连接,第三驱动组件345驱动转动平台343相对第三固定座342转动,从而传送树脂料。其中,第三收容槽在运动轨迹上包括第三上料位以及第三下料位3422,当第三收容槽位于第三上料位,第三收容槽与第三流道341连通;当第三收容槽位于第三下料位3422,第三收容槽与第三下料孔连通。排列装置34转盘单个下料,提升树脂料下料的稳定性。进一步的,第三收容槽在运动轨迹上还包括第三检测位3423以及第三废料排出位,第三检测位3423位于第三上料位以及第三下料位3422之间,第三废料排出位位于第三检测位3423位于第三下料位3422之间。The rotating platform 343 is rotatably arranged in the third placement groove 3421, and a third receiving groove is arranged around the rotating platform 343; the third driving assembly 345 is connected to the rotating platform 343, and the third driving assembly 345 drives the rotating platform 343 to rotate relative to the third fixed seat 342, so as to transfer the resin material. Among them, the third receiving groove includes a third loading position and a third unloading position 3422 on the motion trajectory. When the third receiving groove is located at the third loading position, the third receiving groove is connected to the third flow channel 341; when the third receiving groove is located at the third unloading position 3422, the third receiving groove is connected to the third unloading hole. The arrangement device 34 unloads the material by a single turntable, thereby improving the stability of the unloading of the resin material. Furthermore, the third receiving groove also includes a third detection position 3423 and a third waste discharge position on the motion trajectory. The third detection position 3423 is located between the third loading position and the third unloading position 3422, and the third waste discharge position is located between the third detection position 3423 and the third unloading position 3422.

第二上料单元还包括第三检测装置35以及第三废料排出装置36;第三检测装置35与第三固定座342连接,第三检测装置35用于对第三检测位3423的树脂料进行检测;第三废料排出装置36,与第三固定座342连接,第三废料排出装置36将第三检测装置35不合格的树脂料进行排出。第三检测装置35对树脂料进行检测,第三废料排出装置36将第三检测装置35不合格的树脂料进行排出,提升设备的实用性,提升生产加工过程中的良品率。The second loading unit also includes a third detection device 35 and a third waste material discharge device 36; the third detection device 35 is connected to the third fixed seat 342, and the third detection device 35 is used to detect the resin material at the third detection position 3423; the third waste material discharge device 36 is connected to the third fixed seat 342, and the third waste material discharge device 36 discharges the unqualified resin material of the third detection device 35. The third detection device 35 detects the resin material, and the third waste material discharge device 36 discharges the unqualified resin material of the third detection device 35, thereby improving the practicability of the equipment and the yield rate in the production and processing process.

第三固定座342对应第三检测位3423设置有第三检测孔,第三检测装置35包括设置在第三检测孔位置的称重台351,称重台351检测树脂料是否重量合格,结构精简实用。The third fixing seat 342 is provided with a third detection hole corresponding to the third detection position 3423 . The third detection device 35 includes a weighing platform 351 provided at the position of the third detection hole. The weighing platform 351 detects whether the weight of the resin material is qualified. The structure is simple and practical.

第三固定座342对应第三废料排出位还设置有第三废料缺口3424;第三废料排出装置36包括第三固定块361以及第三排料气缸362;第三固定块361活动设置在第三废缺口;第三排料气缸362与第三固定座342以及第三固定块361连接,第三排料气缸362驱动第三固定块361相对第三废料缺口3424运动。The third fixed seat 342 is also provided with a third waste gap 3424 corresponding to the third waste discharge position; the third waste discharge device 36 includes a third fixed block 361 and a third discharge cylinder 362; the third fixed block 361 is movably arranged in the third waste gap; the third discharge cylinder 362 is connected to the third fixed seat 342 and the third fixed block 361, and the third discharge cylinder 362 drives the third fixed block 361 to move relative to the third waste gap 3424.

第三排料气缸362驱动第三固定块361远离第三废料缺口3424。不合格的树脂料从第三废料缺口3424排出,实际应用过程中不合格的树脂料从第三废料缺口3424掉落到废树脂料盒内进行收集。安放槽可设置有若干组,若干安放槽均匀环绕转动平台343周边设置;提升了转动平台343输送单个树脂料的效率。The third discharge cylinder 362 drives the third fixed block 361 away from the third waste material gap 3424. Unqualified resin material is discharged from the third waste material gap 3424. In actual application, unqualified resin material falls from the third waste material gap 3424 into the waste resin material box for collection. The placement grooves can be provided in several groups, and the plurality of placement grooves are evenly arranged around the periphery of the rotating platform 343; the efficiency of the rotating platform 343 in conveying a single resin material is improved.

本实施例中以第三固定座342所在平面为基准,振动盘31位于第三固定座342所在平面上方,第三流道341靠近振动盘31一端的高度,大于第三流道341靠近第三固定座342一端的高度,便于树脂料输送到转动平台343,提升树脂料沿第三流道341的输送效率。In this embodiment, the plane where the third fixed seat 342 is located is taken as a reference, the vibration plate 31 is located above the plane where the third fixed seat 342 is located, and the height of the third flow channel 341 close to one end of the vibration plate 31 is greater than the height of the third flow channel 341 close to one end of the third fixed seat 342, which facilitates the transportation of the resin material to the rotating platform 343 and improves the transportation efficiency of the resin material along the third flow channel 341.

本实施例中的第二上料单元还包括第三输出装置37,第三输出装置37设置在转动平台343下方,第三输出装置37包括第三中转座371以及第三驱动件372;第三中转座371设置在第三固定座342下方,第三中转座371上设置有收料槽3711;第三驱动件372,与第三中转座371连接,第三驱动件372驱动第三中转座371相对第三固定座342运动。The second loading unit in this embodiment also includes a third output device 37, which is arranged below the rotating platform 343. The third output device 37 includes a third transfer seat 371 and a third driving member 372; the third transfer seat 371 is arranged below the third fixed seat 342, and a material receiving trough 3711 is arranged on the third transfer seat 371; the third driving member 372 is connected to the third transfer seat 371, and the third driving member 372 drives the third transfer seat 371 to move relative to the third fixed seat 342.

进一步的,收料槽3711设置有若干组,若干收料槽3711呈线性均匀分布。左右滑动排列。第三输出装置37将单个的树脂料进行排列,便于后续的树脂料进行阵列式排布,从而实现树脂料的批量、自动化下料。Furthermore, the receiving troughs 3711 are provided with several groups, and the receiving troughs 3711 are evenly distributed linearly. The third output device 37 arranges the individual resin materials to facilitate the subsequent array arrangement of the resin materials, thereby realizing batch and automatic unloading of the resin materials.

本实施例中的第三输出装置可以为树脂中转座,树脂中转座直接放置在转动平台343的第三下料孔下方,直接接收树脂料。优选的,本发明中的第二上料单元还通过第二下料机械手(图中未示出)将树脂从第三输出装置37顶端抓取并输送到树脂中转座上,第二下料机械手通过三轴驱动结构驱动气夹组件将树脂进行夹取、调动,其中第二下料机械手中的气夹组件与第三输出装置中的收料槽排布结构对应,在此不做赘述,第二下料机械手中的多个气夹组件可将阵列式排布的树脂料同步调动,提升树脂料输送位置的精准性。The third output device in this embodiment can be a resin transfer seat, which is directly placed under the third unloading hole of the rotating platform 343 to directly receive the resin material. Preferably, the second loading unit in the present invention also grabs the resin from the top of the third output device 37 and transports it to the resin transfer seat through a second unloading manipulator (not shown in the figure), and the second unloading manipulator drives the air clamp assembly through a three-axis drive structure to clamp and mobilize the resin, wherein the air clamp assembly in the second unloading manipulator corresponds to the arrangement structure of the receiving slot in the third output device, which will not be described in detail here, and the multiple air clamp assemblies in the second unloading manipulator can synchronously mobilize the resin materials arranged in an array to improve the accuracy of the resin material delivery position.

结合图12-21,如下对本实施例中的调度单元4结构进行阐述:In conjunction with Figures 12-21, the structure of the scheduling unit 4 in this embodiment is described as follows:

本实施例中,调度单元4设置在基座箱2以及注塑机5之间,调度单元4包括第四支架4a、夹具装置4b、机械臂装置4c以及成品抓取装置4d,机械臂底座461设置在注塑机5与基座箱2之间,机械臂装置4c通过机械臂底座41安装在注塑机5与基座箱2之间,第四支架4a的中部与机械臂装置4c转动连接;第四支架4a一端与夹具装置连接,第四支架4a另一端与成品抓取装置4d连接,成品抓取装置4d用于抓取成品。机械臂装置4c通过第四支架4a与夹具装置4b连接,机械臂装置4c驱动第四支架4a带动夹具装置可全方位输送。本实施例中的机械臂装置4c与第四支架4a顶端转动连接,使得夹具装置4b以及成品抓取装置4d的摆放位置可调节,提升调度单元结构的实用性。In this embodiment, the scheduling unit 4 is arranged between the base box 2 and the injection molding machine 5. The scheduling unit 4 includes a fourth bracket 4a, a clamp device 4b, a mechanical arm device 4c and a finished product grabbing device 4d. The mechanical arm base 461 is arranged between the injection molding machine 5 and the base box 2. The mechanical arm device 4c is installed between the injection molding machine 5 and the base box 2 through the mechanical arm base 41. The middle part of the fourth bracket 4a is rotatably connected with the mechanical arm device 4c; one end of the fourth bracket 4a is connected to the clamp device, and the other end of the fourth bracket 4a is connected to the finished product grabbing device 4d. The finished product grabbing device 4d is used to grab the finished product. The mechanical arm device 4c is connected to the clamp device 4b through the fourth bracket 4a, and the mechanical arm device 4c drives the fourth bracket 4a to drive the clamp device to transport in all directions. The mechanical arm device 4c in this embodiment is rotatably connected to the top of the fourth bracket 4a, so that the placement position of the clamp device 4b and the finished product grabbing device 4d can be adjusted, thereby improving the practicality of the scheduling unit structure.

如下对本实施例中的夹具装置4b进行详细阐述:The clamp device 4b in this embodiment is described in detail as follows:

夹具装置4b包括盖板组件42、树脂检测组件43、料片检测组件44、以及底盘组件45;第四支架4a的中部与机械臂装置4c转动连接;第四支架4a一端与盖板组件42连接,第四支架4a另一端与成品抓取装置4d连接。盖板组件42包括盖板框架421以及第四树脂座422,盖板框架421与第四支架4a底端连接,第四树脂座422与盖板框架421连接,第四树脂座422上设置有第四树脂槽,第四树脂槽开口朝下。The fixture device 4b includes a cover plate assembly 42, a resin detection assembly 43, a sheet detection assembly 44, and a chassis assembly 45; the middle part of the fourth bracket 4a is rotatably connected to the mechanical arm device 4c; one end of the fourth bracket 4a is connected to the cover plate assembly 42, and the other end of the fourth bracket 4a is connected to the finished product grabbing device 4d. The cover plate assembly 42 includes a cover plate frame 421 and a fourth resin seat 422, the cover plate frame 421 is connected to the bottom end of the fourth bracket 4a, the fourth resin seat 422 is connected to the cover plate frame 421, and the fourth resin seat 422 is provided with a fourth resin tank, and the fourth resin tank opening faces downward.

树脂检测组件43与第四支架4a连接,树脂检测组件43检测第四树脂槽的物料。其中,第四树脂座422顶端设置有第四检测孔4221,第四检测孔4221与第四树脂槽连通,便于检测树脂料的上料情况。The resin detection assembly 43 is connected to the fourth bracket 4a, and the resin detection assembly 43 detects the material in the fourth resin tank. A fourth detection hole 4221 is provided at the top of the fourth resin seat 422, and the fourth detection hole 4221 is connected to the fourth resin tank to facilitate the detection of the loading of the resin material.

树脂检测组件43包括检测杆431以及树脂料检测器432;检测杆431一端与盖板框架421转动连接,检测杆431另一端贯穿第四检测孔4221并延伸至第四树脂槽内。树脂料检测器432与盖板框架421连接,树脂料检测器432用于检测检测杆431的高度。本实施例中的树脂料检测器432通过检测检测杆431的高度,从而判断第四树脂座422内的树脂料上料是否到位;提升盖板组件42夹取树脂料精准性、以及树脂料上料的稳定性。The resin detection assembly 43 includes a detection rod 431 and a resin material detector 432; one end of the detection rod 431 is rotatably connected to the cover frame 421, and the other end of the detection rod 431 passes through the fourth detection hole 4221 and extends into the fourth resin tank. The resin material detector 432 is connected to the cover frame 421, and is used to detect the height of the detection rod 431. The resin material detector 432 in this embodiment determines whether the resin material in the fourth resin seat 422 is loaded in place by detecting the height of the detection rod 431, thereby improving the accuracy of the cover assembly 42 in clamping the resin material and the stability of the resin material loading.

对本实施例中的树脂检测组件43结构进行详细阐述:The structure of the resin detection component 43 in this embodiment is described in detail:

本实施例中的树脂料检测器432位于检测器安装盒体内部,图中的标号位置为树脂料检测器432在盖板框架421上的安装位置。结合图19-图21,检测杆431运动轨迹包括第四上料位、第四成品位、以及第四下料位,第四上料位、第四成品位以及第四下料位从上往下排列。树脂料的高度大于料柄的高度。The resin material detector 432 in this embodiment is located inside the detector installation box, and the numbered position in the figure is the installation position of the resin material detector 432 on the cover frame 421. Combined with Figures 19 to 21, the movement trajectory of the detection rod 431 includes the fourth loading position, the fourth finished product position, and the fourth unloading position, which are arranged from top to bottom. The height of the resin material is greater than the height of the material handle.

本实施例中,树脂检测组件43还包括第四限位板433,第四限位板433竖直设置有第四限位孔4331,检测杆431贯穿第四限位孔4331,第四限位孔4331为长条结构,避免检测杆431倾斜,提升检测杆431在使用过程中的稳定性。In this embodiment, the resin detection component 43 also includes a fourth limiting plate 433, and the fourth limiting plate 433 is vertically provided with a fourth limiting hole 4331. The detection rod 431 passes through the fourth limiting hole 4331. The fourth limiting hole 4331 is a long strip structure to prevent the detection rod 431 from tilting and improve the stability of the detection rod 431 during use.

此外,本实施例中的树脂检测组件还可通过感应器直接感应,或者通过探针配合探测器等其他检测方式进行使用。在此提出树脂检测组件的第二种实施结构:In addition, the resin detection component in this embodiment can also be used by direct sensing with a sensor, or by using a probe in conjunction with a detector or other detection methods. Herein, a second implementation structure of the resin detection component is proposed:

本实施例中的树脂检测组件包括第一探针以及树脂感应器;第一探针设置在第四树脂槽内,用于测量第四树脂槽内树脂的高度;树脂感应器与盖板框架连接,且第一探针树脂感应器与探针连接,通过第一探针的测量的结果检测树脂的位置。结构设计精简巧妙,提升了夹具机构在树脂上下料过程中的精准性。The resin detection assembly in this embodiment includes a first probe and a resin sensor; the first probe is set in the fourth resin tank and is used to measure the height of the resin in the fourth resin tank; the resin sensor is connected to the cover frame, and the first probe resin sensor is connected to the probe, and the position of the resin is detected by the measurement result of the first probe. The structural design is concise and ingenious, which improves the accuracy of the fixture mechanism during the resin loading and unloading process.

结合图16和图17,本实施例中,盖板组件42还包括第四树脂限位部件423,第四树脂限位部件423与盖板框架421连接,第四树脂限位部件423用于将树脂支撑在第四树脂座422内,提升盖板组件42抓取树脂的稳定性。第四树脂限位部件423包括第四支撑板4231以及第四限位驱动件4232;第四支撑板4231位于第四树脂座422下方,第四支撑板4231用于封闭第四树脂座422底端;第四限位驱动件4232设置在盖板框架421上,且第四限位驱动件4232与第四支撑板4231连接,第四限位驱动件4232驱动第四支撑板4231相对第四树脂座422连接;从而控制第四树脂座422底端开口的开合,提升盖板组件42运输树脂料过程中结构的稳定性。In conjunction with FIG. 16 and FIG. 17 , in this embodiment, the cover assembly 42 further includes a fourth resin limiting component 423, which is connected to the cover frame 421, and is used to support the resin in the fourth resin seat 422, thereby improving the stability of the cover assembly 42 in grabbing the resin. The fourth resin limiting component 423 includes a fourth support plate 4231 and a fourth limiting driving member 4232; the fourth support plate 4231 is located below the fourth resin seat 422, and is used to close the bottom end of the fourth resin seat 422; the fourth limiting driving member 4232 is disposed on the cover frame 421, and the fourth limiting driving member 4232 is connected to the fourth supporting plate 4231, and the fourth limiting driving member 4232 drives the fourth supporting plate 4231 to connect relative to the fourth resin seat 422; thereby controlling the opening and closing of the bottom end opening of the fourth resin seat 422, thereby improving the stability of the structure of the cover assembly 42 during the process of transporting the resin material.

对本实施例中的料片检测组件44结构进行阐述:The structure of the sheet detection component 44 in this embodiment is described as follows:

结合图13-15,本实施例中,盖板框架421设置有料片固定区域424,夹具装置还包括料片检测组件44,料片检测组件44与盖板框架421连接,料片检测组件44检测料片固定区域424中料片的上料情况。料片检测组件44包括第四弹性压板441以及料片检测器442;第四弹性压板441一端与盖板框架421连接,第四弹性压板441另一端延伸至料片固定区域424;料片检测器442设置在第四弹性压板441一侧,且料片检测器442与盖板框架421连接,料片检测器442用于检测第四弹性压板441的高度。In conjunction with FIGS. 13-15 , in this embodiment, the cover frame 421 is provided with a sheet fixing area 424, and the clamp device further includes a sheet detection assembly 44, which is connected to the cover frame 421, and detects the loading status of the sheet in the sheet fixing area 424. The sheet detection assembly 44 includes a fourth elastic pressing plate 441 and a sheet detector 442; one end of the fourth elastic pressing plate 441 is connected to the cover frame 421, and the other end of the fourth elastic pressing plate 441 extends to the sheet fixing area 424; the sheet detector 442 is provided on one side of the fourth elastic pressing plate 441, and the sheet detector 442 is connected to the cover frame 421, and the sheet detector 442 is used to detect the height of the fourth elastic pressing plate 441.

第四弹性压板441运动轨迹包括料片满料位以及料片空料位,料片满料位处于料片空料位的上方。当料片上料到对应的料片固定区域424,料片的顶面顶起第四弹性压板441,料片检测器442检测料片上料到位,提升夹具装置抓取料片的稳定性。结构设计精简巧妙,第四弹性压板441不仅弹性下压料片,提升料片输送过程中的稳定性,而且第四弹性压板441配合料片检测器442使用,大大提升了夹具装置抓取料片的精准性。进一步的,本实施例中的第四弹性压板441包括第四连接段4411以及第四延伸段4412;第四连接段4411位于料片区域上方,第四连接段4411一端第四固定端连接。第四延伸段4412竖直设置在料片区域上方,且第四延伸段4412底端与第四连接段4411连接。第四延伸段4412增加第四弹性压板441的检测面,提升检测结果精准性,以及稳定性。The movement trajectory of the fourth elastic pressure plate 441 includes a full material level and an empty material level of the material, and the full material level of the material is above the empty material level of the material. When the material is loaded to the corresponding material fixed area 424, the top surface of the material lifts up the fourth elastic pressure plate 441, and the material detector 442 detects that the material is loaded in place, thereby improving the stability of the clamp device grabbing the material. The structural design is concise and ingenious. The fourth elastic pressure plate 441 not only elastically presses the material downward to improve the stability of the material during the conveying process, but also the fourth elastic pressure plate 441 cooperates with the material detector 442 to greatly improve the accuracy of the clamp device grabbing the material. Further, the fourth elastic pressure plate 441 in this embodiment includes a fourth connecting section 4411 and a fourth extension section 4412; the fourth connecting section 4411 is located above the material area, and one end of the fourth connecting section 4411 is connected to the fourth fixed end. The fourth extension section 4412 is vertically arranged above the material area, and the bottom end of the fourth extension section 4412 is connected to the fourth connecting section 4411. The fourth extension section 4412 increases the detection surface of the fourth elastic pressure plate 441 , thereby improving the accuracy and stability of the detection result.

本实施例中的料片检测组件还可通过感应器直接感应,或者通过探针配合探测器等其他方式进行使用。在此提出料片检测组件的第二种实施结构:The sheet detection component in this embodiment can also be used by a sensor directly, or by a probe in conjunction with a detector or other methods. Herein, a second implementation structure of the sheet detection component is proposed:

料片检测组件包括第二探针以及料片感应器,第二探针与盖板框架连接,且第二探针设置在料片区域的上方,第二探针测量料片区域中料片的高度。料片感应器设置在盖板框架上,且第二探针与料片感应器连接,料片感应器通过第二探针的测量的结果检测料片的位置,从而对料片的上料以及下料进行检测,结构精简,提升了夹具机构抓取料片的精准性。The sheet detection assembly includes a second probe and a sheet sensor. The second probe is connected to the cover frame and is arranged above the sheet area. The second probe measures the height of the sheet in the sheet area. The sheet sensor is arranged on the cover frame and the second probe is connected to the sheet sensor. The sheet sensor detects the position of the sheet through the measurement result of the second probe, thereby detecting the loading and unloading of the sheet. The structure is simplified, and the accuracy of the clamp mechanism in grabbing the sheet is improved.

结合图15-17,对本实施例中的底盘组件45以及盖板组件42的连接结构进行详细阐述:In conjunction with Figures 15-17, the connection structure of the chassis assembly 45 and the cover assembly 42 in this embodiment is described in detail:

夹具装置还包括底盘组件45,底盘组件45位于盖板组件42下方,底盘组件45用于支撑料片;本实施例中的底盘组件45以及盖板组件42可拆卸连接。The clamp device further includes a chassis assembly 45, which is located below the cover assembly 42, and is used to support the sheet; the chassis assembly 45 and the cover assembly 42 in this embodiment are detachably connected.

盖板组件42还包括锁扣部件425,锁扣部件425固定在盖板框架421上,且与底盘组件45扣接,便于调度单元4抓取调动料片以及树脂料。底盘组件45上设置有第四固定孔451,第四固定孔451为条形结构;锁扣部件425包括第四扣件4251以及第四锁扣驱动件4252。第四扣件4251为条形结构,第四扣件4251顶端通过第四转轴与盖板框架421转动连接;第四锁扣驱动件4252固定在盖板框架421上,且第四锁扣驱动件4252与第四扣件4251连接,第四锁扣驱动件4252驱动第四扣件4251转动;优选的本实施例中的第四锁扣驱动件4252为气缸驱动,也可为电机传送,或者电动推杆等驱动件。The cover plate assembly 42 also includes a locking component 425, which is fixed on the cover plate frame 421 and buckled with the chassis assembly 45, so that the scheduling unit 4 can grab and mobilize the sheet and the resin material. The chassis assembly 45 is provided with a fourth fixing hole 451, which is a strip-shaped structure; the locking component 425 includes a fourth fastener 4251 and a fourth locking driver 4252. The fourth fastener 4251 is a strip-shaped structure, and the top of the fourth fastener 4251 is rotatably connected to the cover plate frame 421 through a fourth rotating shaft; the fourth locking driver 4252 is fixed on the cover plate frame 421, and the fourth locking driver 4252 is connected to the fourth fastener 4251, and the fourth locking driver 4252 drives the fourth fastener 4251 to rotate; preferably, the fourth locking driver 4252 in this embodiment is driven by a cylinder, and can also be driven by a motor, or an electric push rod or other driving components.

第四扣件4251转动轨迹包括第四拆装位以及第四固定位,当第四扣件4251位于第四拆装位时,第四扣件4251长边所在直线与第四固定孔451长边所在直线平行,且盖板组件42与底盘组件45之间活动插接,可进行安装或者拆卸的操作。当第四扣件4251位于第四固定位时,沿固定框架所在平面的投影,第四扣件4251长边所在直线与第四固定孔451长边所在直线交叉,第四扣件4251对第四固定孔451的位置进行限位,将盖板组件42与底盘组件45固定,便于调动抓取。The rotation track of the fourth fastener 4251 includes a fourth disassembly position and a fourth fixed position. When the fourth fastener 4251 is located at the fourth disassembly position, the straight line where the long side of the fourth fastener 4251 is located is parallel to the straight line where the long side of the fourth fixing hole 451 is located, and the cover assembly 42 and the chassis assembly 45 are movably connected, so that installation or disassembly operations can be performed. When the fourth fastener 4251 is located at the fourth fixed position, along the projection of the plane where the fixed frame is located, the straight line where the long side of the fourth fastener 4251 is located intersects with the straight line where the long side of the fourth fixing hole 451 is located, and the fourth fastener 4251 limits the position of the fourth fixing hole 451, fixes the cover assembly 42 and the chassis assembly 45, and is easy to mobilize and grab.

本实施例中,料片上设置有第四固定孔451,底盘组件45包括底盘框架452以及第四定位件453;底盘框架452对应第四树脂座422的位置设置有第四避让孔便于盖板组件42抓取树脂料。第四定位件453与第四固定孔451插接,从而限定料片的位置,提升盖板框架421固定料片的稳定性。In this embodiment, a fourth fixing hole 451 is provided on the material sheet, and the chassis assembly 45 includes a chassis frame 452 and a fourth positioning member 453; a fourth avoidance hole is provided at a position of the chassis frame 452 corresponding to the fourth resin seat 422 to facilitate the cover assembly 42 to grab the resin material. The fourth positioning member 453 is plugged into the fourth fixing hole 451, thereby limiting the position of the material sheet and improving the stability of the cover frame 421 fixing the material sheet.

进一步的,第四弹性压板441运动轨迹上还包括料片误插位;料片误插位位于料片满料位上方,在夹具装置4b抓取料片过程中,第四定位件453未与第四定位孔插接,则第四定位件453将料片顶起,此时第四弹性压板441的高度大于满料位的高度,则料盘检测器检测料片抓取错误,等待人工确认。Furthermore, the movement trajectory of the fourth elastic pressure plate 441 also includes the mis-insertion position of the material; the mis-insertion position of the material is located above the full material level of the material. During the process of the clamp device 4b grabbing the material, the fourth positioning member 453 is not connected with the fourth positioning hole, and the fourth positioning member 453 lifts the material. At this time, the height of the fourth elastic pressure plate 441 is greater than the height of the full material level, and the material tray detector detects that the material is grabbed incorrectly and waits for manual confirmation.

结构设计精简巧妙,第四弹性压板441不仅弹性下压料片,提升料片输送过程中的稳定性,而且第四弹性压板441配合料片检测器442使用,大大提升了夹具装置抓取料片的精准性。The structural design is concise and ingenious. The fourth elastic pressure plate 441 not only elastically presses the sheet downward to improve the stability of the sheet during transportation, but also the fourth elastic pressure plate 441 is used in conjunction with the sheet detector 442 to greatly improve the accuracy of the clamp device in grabbing the sheet.

本实施例中,盖板框架421上设置有第四限位件4241,第四限位件4241设置有第四插孔,第四定位件453与第四插孔插接,从而使得盖板组件42与底盘组件45以一对应。第四定位件453以及第四限位件4241将料片进行夹持固定,提升夹具装置4b抓取输送料片的稳定性。本实施例中的底盘组件45以及盖板组件42还可通过螺栓拆卸、磁性吸附、机械手夹紧、真空吸附等固定方式进行连接,在此不做赘述。In this embodiment, a fourth stopper 4241 is provided on the cover frame 421, and a fourth plug hole is provided on the fourth stopper 4241. The fourth positioning member 453 is plugged into the fourth plug hole, so that the cover assembly 42 corresponds to the chassis assembly 45. The fourth positioning member 453 and the fourth stopper 4241 clamp and fix the sheet, and improve the stability of the clamp device 4b in grabbing and conveying the sheet. The chassis assembly 45 and the cover assembly 42 in this embodiment can also be connected by bolt disassembly, magnetic adsorption, robot clamping, vacuum adsorption and other fixing methods, which will not be described in detail here.

结合图12、13、15和18,对本实施例中的成品抓取装置进行阐述:In conjunction with Figures 12, 13, 15 and 18, the finished product grabbing device in this embodiment is described:

如图18所示,本实施例中的成品料包括两个料片以及料柄,树脂料48热注塑后形成料柄49,且两个料片通过料柄49连接。本实施例中的成品抓取装置4d包括第四连接板46以及两个第四抓手47,第四连接板46与第四支架4a41另一端连接,两个第四抓手47均与第四连接板46底面,两个第四抓手47分别用于抓取成品料中的两个料片。结构设计精简巧妙,提升了调度单元4结构的实用性。本实施例中的两个第四抓手47均为气夹抓手。As shown in FIG. 18 , the finished material in this embodiment includes two sheets and a material handle. The resin material 48 is formed into a material handle 49 after hot injection molding, and the two sheets are connected by the material handle 49. The finished product grabbing device 4d in this embodiment includes a fourth connecting plate 46 and two fourth grippers 47. The fourth connecting plate 46 is connected to the other end of the fourth bracket 4a41. The two fourth grippers 47 are both connected to the bottom surface of the fourth connecting plate 46. The two fourth grippers 47 are respectively used to grab the two sheets in the finished material. The structural design is concise and ingenious, which improves the practicality of the scheduling unit 4 structure. The two fourth grippers 47 in this embodiment are both air clamp grippers.

结合图22-图28,对本实施例中的下料单元7结构进行阐述:In conjunction with FIG. 22 to FIG. 28 , the structure of the material discharging unit 7 in this embodiment is described:

下料单元7包括剪切装置7c以及成品检测下料装置7b;剪切装置7c与基座箱2连接,剪切装置7c将成品上的料柄与成品料片剪切;成品检测下料装置7b与基座箱2连接,成品检测下料装置7b将剪切后的成品料片进行检测并收集。The unloading unit 7 includes a shearing device 7c and a finished product detection unloading device 7b; the shearing device 7c is connected to the base box 2, and the shearing device 7c shears the material handle on the finished product from the finished product sheet; the finished product detection unloading device 7b is connected to the base box 2, and the finished product detection unloading device 7b detects and collects the sheared finished product sheet.

成品检测下料装置7b包括第七传送平台71、第一拍照检测组件74、第二拍照检测组件75、第七料箱76以及第七机械手78。The finished product detection and unloading device 7 b includes a seventh conveying platform 71 , a first photographing and detecting component 74 , a second photographing and detecting component 75 , a seventh material box 76 and a seventh robot 78 .

第七传送平台71用于传送成品料,以第七传送平台71传送成品料的方向为第七方向;第七传送平台71包括第七安装架711、第七固定框712、第七支撑条713、第七水平驱动组件72以及第七升降驱动组件73;其中第七固定框712位于第七安装架711上方;第七支撑条713与第七固定框712连接,第七支撑条713用于支撑成品料,第七支撑条713长边所在直线与第七方向长边所在直线平行;第七挡板714用于限定成品料的位置,第七挡板714设置在第七固定框712内,且第七挡板714对应第七支撑条713位置设置有第七避让槽。The seventh conveying platform 71 is used to convey the finished materials, and the direction in which the seventh conveying platform 71 conveys the finished materials is the seventh direction; the seventh conveying platform 71 includes a seventh mounting frame 711, a seventh fixed frame 712, a seventh support bar 713, a seventh horizontal drive assembly 72 and a seventh lifting drive assembly 73; wherein the seventh fixed frame 712 is located above the seventh mounting frame 711; the seventh support bar 713 is connected to the seventh fixed frame 712, and the seventh support bar 713 is used to support the finished materials, and the straight line where the long side of the seventh support bar 713 is located is parallel to the straight line where the long side of the seventh direction is located; the seventh baffle 714 is used to limit the position of the finished materials, the seventh baffle 714 is arranged in the seventh fixed frame 712, and the seventh baffle 714 is provided with a seventh avoidance groove corresponding to the position of the seventh support bar 713.

第七水平驱动组件72与第七固定框712连接,第七水平驱动组件72驱动第七固定框712沿第七方向所在直线做往返运动;第七升降驱动组件73将第七安装架711与第七水平驱动组件72连接,第七升降驱动组件73驱动第七水平驱动组件72上下运动,从而使得第七水平驱动组件72带动第七固定框712以及第七支撑条713相对第七挡板714运动。The seventh horizontal driving assembly 72 is connected to the seventh fixed frame 712, and the seventh horizontal driving assembly 72 drives the seventh fixed frame 712 to perform reciprocating motion along the straight line where the seventh direction is located; the seventh lifting driving assembly 73 connects the seventh mounting frame 711 with the seventh horizontal driving assembly 72, and the seventh lifting driving assembly 73 drives the seventh horizontal driving assembly 72 to move up and down, thereby enabling the seventh horizontal driving assembly 72 to drive the seventh fixed frame 712 and the seventh support bar 713 to move relative to the seventh baffle 714.

第七传送平台71通过先上升、前进方向平移,然后下降,从而输送成品前进,然后通过第七支撑条713相对第七挡板714水平拉动,从而进行回位,实现了成品料片的输送,结构紧凑精简,占用设备体积小。The seventh conveying platform 71 first rises, moves horizontally in the forward direction, and then descends, thereby conveying the finished product forward, and then returns to its original position by pulling horizontally relative to the seventh baffle 714 through the seventh support bar 713, thereby realizing the conveyance of the finished material sheet. The structure is compact and simple, and the equipment occupies a small volume.

对本实施例中的成品检测下料装置7b进行详细阐述:The finished product detection and unloading device 7b in this embodiment is described in detail:

第七挡板714上设置有若干第七安放槽7141,若干第七安放槽7141沿第一方向等间距排列,使得第七传送平台71上设置有若干工作位,提升第七传送平台71结构的实用性。The seventh baffle 714 is provided with a plurality of seventh placement grooves 7141 , which are arranged at equal intervals along the first direction, so that a plurality of working positions are provided on the seventh conveying platform 71 , thereby improving the practicality of the structure of the seventh conveying platform 71 .

本实施例中的成品检测下料装置还包括第一拍照检测组件74以及第二拍照检测组件75;第一拍照检测组件74设置在第七传送平台71上方;第二拍照检测组件75设置在第一拍照检测组件74一端,且位于第七传送平台71下方。The finished product inspection and unloading device in this embodiment also includes a first photographing inspection component 74 and a second photographing inspection component 75; the first photographing inspection component 74 is arranged above the seventh conveying platform 71; the second photographing inspection component 75 is arranged at one end of the first photographing inspection component 74 and is located below the seventh conveying platform 71.

本实施例中的成品检测下料装置通过第一拍照检测组件74以及第二拍照检测组件75分别对成品料片的两面进行检测,提升成品料检测的精准性。本实施例中的第一拍照检测组件74以及第二拍照检测组件75均用于检查成品料片的外观,有无裂痕、气泡等。第一拍照检测组件74以及第二拍照检测组件75均包括为CCD拍照检测模组,对成品料片进行拍照检测,是否有气泡,裂痕等。The finished product inspection and unloading device in this embodiment detects both sides of the finished material sheet through the first camera inspection component 74 and the second camera inspection component 75, respectively, to improve the accuracy of finished product inspection. The first camera inspection component 74 and the second camera inspection component 75 in this embodiment are both used to check the appearance of the finished material sheet for cracks, bubbles, etc. The first camera inspection component 74 and the second camera inspection component 75 both include a CCD camera inspection module, which takes a photo to inspect the finished material sheet to see if there are bubbles, cracks, etc.

对本实施例中的第七水平驱动组件72结构进行阐述:The structure of the seventh horizontal driving assembly 72 in this embodiment is described as follows:

第七水平驱动组件72包括第七支撑板721、第七滑轨722以及第七水平驱动件723;第七支撑板721与第七升降驱动组件73连接,第七支撑板721顶端设置有第七滑槽;第七滑轨722与第七固定框712底端连接,第七滑轨722与第七滑槽滑动连接;第七水平驱动件723与第七支撑板721连接,且第七水平驱动件723输出端与第七固定框712连接,第七水平驱动件723驱动第七固定框712相对第七支撑板721水平运动。The seventh horizontal driving assembly 72 includes a seventh supporting plate 721, a seventh slide rail 722 and a seventh horizontal driving member 723; the seventh supporting plate 721 is connected to the seventh lifting driving assembly 73, and a seventh slide groove is provided at the top of the seventh supporting plate 721; the seventh slide rail 722 is connected to the bottom end of the seventh fixed frame 712, and the seventh slide rail 722 is slidably connected to the seventh slide groove; the seventh horizontal driving member 723 is connected to the seventh supporting plate 721, and the output end of the seventh horizontal driving member 723 is connected to the seventh fixed frame 712, and the seventh horizontal driving member 723 drives the seventh fixed frame 712 to move horizontally relative to the seventh supporting plate 721.

第七水平驱动组件72通过第七支撑板721支撑第七固定框712,通过第七水平驱动件723驱动第七固定板带动料片7a水平输送,结构设计提升料片7a在检测输送过程中的稳定性。The seventh horizontal driving assembly 72 supports the seventh fixed frame 712 through the seventh supporting plate 721, and drives the seventh fixed plate through the seventh horizontal driving member 723 to drive the material sheet 7a to be transported horizontally. The structural design improves the stability of the material sheet 7a during the detection and transportation process.

此外,第七固定框712底端连接有第七延伸板715,第七水平驱动件723与第七延伸板715连接,便于第七水平驱动件723与第七水平驱动件723连接。In addition, a seventh extension plate 715 is connected to the bottom end of the seventh fixing frame 712 , and the seventh horizontal driving member 723 is connected to the seventh extension plate 715 , so as to facilitate the connection between the seventh horizontal driving member 723 and the seventh horizontal driving member 723 .

本实施例中,第七水平驱动件723与第七支撑板721通过第七调节板连接,第七调节板上设置有第七调节孔7211,第七调节孔7211长边与第七固定框712长边所在直线平行,第七水平驱动件723与第七调节板可调节连接,此结构进一步提升了第七水平驱动组件72的输送范围,提升了结构的实用性。In this embodiment, the seventh horizontal driving member 723 is connected to the seventh support plate 721 through the seventh adjustment plate, and the seventh adjustment hole 7211 is provided on the seventh adjustment plate. The long side of the seventh adjustment hole 7211 is parallel to the straight line where the long side of the seventh fixed frame 712 is located. The seventh horizontal driving member 723 and the seventh adjustment plate are adjustably connected. This structure further improves the conveying range of the seventh horizontal driving assembly 72 and improves the practicability of the structure.

结合图3,本发明中的成品检测下料装置还包括第七料箱76以及第七机械手78;其中第七料箱76设置在第七传送平台71一端,第七料箱76内设置有成品料盒761以及残品料盒762;第七机械手78设置在第七传送平台71一侧,第七机械手78将料片7a从第七传送平台71抓取输送到第七料箱76。第七机械手78根据检测结果,将料片7a进行分类摆放,提升了下料机构的实用性。本实施例中的第七机械手78通过CCD模组的检测结果,将良品料以及非良品料进行分类摆放。In conjunction with FIG3 , the finished product inspection and unloading device in the present invention further includes a seventh material box 76 and a seventh manipulator 78; wherein the seventh material box 76 is arranged at one end of the seventh conveying platform 71, and a finished product material box 761 and a residual material box 762 are arranged in the seventh material box 76; the seventh manipulator 78 is arranged at one side of the seventh conveying platform 71, and the seventh manipulator 78 grabs the material sheet 7a from the seventh conveying platform 71 and transports it to the seventh material box 76. The seventh manipulator 78 classifies and places the material sheet 7a according to the inspection results, thereby improving the practicality of the unloading mechanism. The seventh manipulator 78 in this embodiment classifies and places the good material and the bad material according to the inspection results of the CCD module.

进一步的,成品检测下料装置还包括第七下料升降组件77,第七下料升降组件77与第七料箱76连接,第七下料升降组件77驱动第七料箱76升降,便于将料片7a进行批量摆放,便于工作人员下料。Furthermore, the finished product inspection unloading device also includes a seventh unloading lifting component 77, which is connected to the seventh material box 76. The seventh unloading lifting component 77 drives the seventh material box 76 to rise and fall, so as to facilitate the batch placement of the material sheets 7a and facilitate the unloading of the materials by the staff.

第七机械手78包括第七抓手781、第七轴组件782以及第七竖直驱动件783;第七抓手781用于抓取成品料;第七轴组件782设置在第七传送平台71侧边以及第七料箱76侧边,第七轴组件782与第七抓手781滑动连接,第七轴组件782驱动第七抓手781在第七传送平台71与第七料箱76之间往返运动。第七抓手781通过第七竖直驱动件783与第七抓手781连接,第七竖直驱动件783驱动第七抓手781升降,提升第七抓手781抓取输送成品料片的范围,提升结构实用性。The seventh manipulator 78 includes a seventh gripper 781, a seventh shaft assembly 782 and a seventh vertical drive member 783; the seventh gripper 781 is used to grab finished materials; the seventh shaft assembly 782 is arranged on the side of the seventh conveying platform 71 and the side of the seventh material box 76, the seventh shaft assembly 782 is slidably connected with the seventh gripper 781, and the seventh shaft assembly 782 drives the seventh gripper 781 to move back and forth between the seventh conveying platform 71 and the seventh material box 76. The seventh gripper 781 is connected to the seventh gripper 781 through the seventh vertical drive member 783, and the seventh vertical drive member 783 drives the seventh gripper 781 to rise and fall, thereby increasing the range of the seventh gripper 781 grabbing and conveying finished material sheets, and improving the practicality of the structure.

进一步的,第七竖直驱动件783为第七竖直气缸,第七竖直驱动件783通过第七滑板784与第七轴组件782连接,其中第七滑板784上设置有第七滑孔7841,第七滑孔7841长边所在直线与第七轴组件782长边所在直线垂直,第七竖直驱动件783与第七滑孔7841可调节连接,从而使得第七抓手781抓取成品的位置可调节,提升了结构的实用性。Furthermore, the seventh vertical driving member 783 is a seventh vertical cylinder, which is connected to the seventh shaft assembly 782 through the seventh slide plate 784, wherein the seventh slide plate 784 is provided with a seventh sliding hole 7841, and the straight line where the long side of the seventh sliding hole 7841 is located is perpendicular to the straight line where the long side of the seventh shaft assembly 782 is located, and the seventh vertical driving member 783 and the seventh sliding hole 7841 are adjustably connected, so that the position of the seventh gripper 781 to grasp the finished product can be adjusted, thereby improving the practicability of the structure.

结合图29-34,对本实施例中的清洁单元6结构进行详细阐述:In conjunction with Figures 29-34, the structure of the cleaning unit 6 in this embodiment is described in detail:

本实施例中的塑封上下料机还包括清洁单元6,清洁单元6与注塑机5连接,其包括第六机架61、第六清洁装置62以及第六驱动装置63;其中第六机架61与对应的注塑机5的本体连接;第六清洁装置62与第六机架61连接,第六清洁装置62用于清理注塑机本体的模具平台;第六驱动装置63,将第六清洁装置62与第六机架61连接,第六清洁装置62驱动第六清洁装置62相对模具平台往返运动,以第六清洁装置62运动方向所在直线为第六直线。The plastic packaging loading and unloading machine in this embodiment also includes a cleaning unit 6, which is connected to the injection molding machine 5, and includes a sixth frame 61, a sixth cleaning device 62 and a sixth driving device 63; wherein the sixth frame 61 is connected to the body of the corresponding injection molding machine 5; the sixth cleaning device 62 is connected to the sixth frame 61, and the sixth cleaning device 62 is used to clean the mold platform of the injection molding machine body; the sixth driving device 63 connects the sixth cleaning device 62 to the sixth frame 61, and the sixth cleaning device 62 drives the sixth cleaning device 62 to move back and forth relative to the mold platform, and the straight line where the movement direction of the sixth cleaning device 62 is located is the sixth straight line.

本实施例中的第六机架61上设置有连接圆筒,连接圆筒由两个半圆筒的结构拼接组成,连接圆筒与对应的注塑机固定柱连接,便于装配,结构实用性强。The sixth frame 61 in this embodiment is provided with a connecting cylinder, which is composed of two semi-cylinder structures spliced together. The connecting cylinder is connected to the corresponding fixed column of the injection molding machine, which is easy to assemble and has strong structural practicality.

其中,第六驱动装置63包括一级驱动组件631以及二级驱动组件632;一级驱动组件631与第六机架61连接,一级驱动组件631驱动第六清洁装置62沿第六直线滑动;二级驱动组件632设置在一级驱动组件631与第六清洁装置62之间,二级驱动组件632与一级驱动组件631滑动连接,二级驱动组件632与第六清洁装置62连接,第二驱动组件驱动第六清洁装置62沿第六直线滑动。Among them, the sixth driving device 63 includes a primary driving component 631 and a secondary driving component 632; the primary driving component 631 is connected to the sixth frame 61, and the primary driving component 631 drives the sixth cleaning device 62 to slide along the sixth straight line; the secondary driving component 632 is arranged between the primary driving component 631 and the sixth cleaning device 62, the secondary driving component 632 is slidably connected to the primary driving component 631, the secondary driving component 632 is connected to the sixth cleaning device 62, and the second driving component drives the sixth cleaning device 62 to slide along the sixth straight line.

本实施例中的第六驱动装置63通过一级驱动组件631配合二级驱动组件632使用,实现二级传动,使得第六清洁装置62相对模具平台移动,此结构不仅提升了第六清洁装置62的清洁范围,而且一级驱动组件631配合二级驱动组件632同时使用,进一步提升了清洁机构的清洁效率,结构实用性强。The sixth driving device 63 in this embodiment realizes secondary transmission through the use of the primary driving component 631 in conjunction with the secondary driving component 632, so that the sixth cleaning device 62 moves relative to the mold platform. This structure not only improves the cleaning range of the sixth cleaning device 62, but also the primary driving component 631 and the secondary driving component 632 are used simultaneously, which further improves the cleaning efficiency of the cleaning mechanism, and the structure is highly practical.

如下对本实施例中的第六驱动装置63结构进行详细阐述:The structure of the sixth driving device 63 in this embodiment is described in detail as follows:

一级驱动组件631包括一级固定架6311、一级滑轨6312以及一级驱动件6314;一级固定架6311与第六机架61连接,一级固定架6311靠近第六清洁装置62一侧设置有一级滑槽;一级滑轨6312一侧与一级滑槽滑动连接,一级滑轨6312另一侧顶端与二级驱动组件632连接;一级驱动件6314固定在一级固定架6311上,且一级驱动件6314与一级滑轨6312连接,一级驱动件6314驱动一级滑轨6312沿一级滑槽滑动连接。结构设计精简,通过第一滑轨相对一级固定支架滑动,从而提升第六清洁装置62移动的稳定性。The primary driving assembly 631 includes a primary fixing frame 6311, a primary slide rail 6312 and a primary driving member 6314; the primary fixing frame 6311 is connected to the sixth frame 61, and a primary slide groove is provided on the side of the primary fixing frame 6311 close to the sixth cleaning device 62; one side of the primary slide rail 6312 is slidably connected to the primary slide groove, and the top of the other side of the primary slide rail 6312 is connected to the secondary driving assembly 632; the primary driving member 6314 is fixed on the primary fixing frame 6311, and the primary driving member 6314 is connected to the primary slide rail 6312, and the primary driving member 6314 drives the primary slide rail 6312 to slide along the primary slide groove. The structural design is simple, and the first slide rail slides relative to the primary fixing frame, thereby improving the stability of the movement of the sixth cleaning device 62.

进一步的,结合图4,一级滑轨6312另一侧底端设置有一级齿条6313,一级齿条6313长边与第一直线平行,一级驱动件6314包括一级驱动齿轮6314a以及一级驱动电机6314b;一级驱动齿轮6314a设置在一级滑轨6312下方,且一级驱动齿轮6314a与一级齿条6313啮合;一级驱动电机6314b与与一级固定架6311连接,且一级驱动电机6314b与一级驱动齿轮6314a连接,一级驱动电机6314b驱动一级驱动齿轮6314a转动。一级驱动装置通过一级齿条6313配合驱动齿轮进行啮合,提升了一级驱动组件631的稳定性以及精准性。Further, in conjunction with FIG. 4 , a primary rack 6313 is provided at the bottom end of the other side of the primary slide rail 6312, and the long side of the primary rack 6313 is parallel to the first straight line, and the primary drive member 6314 includes a primary drive gear 6314a and a primary drive motor 6314b; the primary drive gear 6314a is provided below the primary slide rail 6312, and the primary drive gear 6314a is meshed with the primary rack 6313; the primary drive motor 6314b is connected to the primary fixed frame 6311, and the primary drive motor 6314b is connected to the primary drive gear 6314a, and the primary drive motor 6314b drives the primary drive gear 6314a to rotate. The primary drive device meshes with the drive gear through the primary rack 6313, thereby improving the stability and accuracy of the primary drive assembly 631.

如下对本实施例中的二级驱动组件632结构进行阐述:The structure of the secondary drive assembly 632 in this embodiment is described as follows:

二级驱动组件632包括二级主动轮6321、二级从动轮6322、二级传送带6323以及二级驱动件;二级主动轮6321转动设置在一级滑轨6312顶端一侧;二级从动轮6322转动设置在一级滑轨6312顶端另一侧;二级传送带6323将二级主动轮6321以及二级从动轮6322传动连接,且二级传送带6323与第六清洁装置62固定连接;二级驱动件与二级主动轮6321连接,本实施例中的二级驱动件为二级电机。二级驱动件驱动二级主动轮6321转动。二级驱动组件632通过二级传送带6323结构进行传动,结构设计精巧,组件安装轻便,便于使用。The secondary drive assembly 632 includes a secondary driving wheel 6321, a secondary driven wheel 6322, a secondary conveyor belt 6323 and a secondary driving member; the secondary driving wheel 6321 is rotatably arranged on one side of the top of the primary slide rail 6312; the secondary driven wheel 6322 is rotatably arranged on the other side of the top of the primary slide rail 6312; the secondary conveyor belt 6323 drives and connects the secondary driving wheel 6321 and the secondary driven wheel 6322, and the secondary conveyor belt 6323 is fixedly connected to the sixth cleaning device 62; the secondary driving member is connected to the secondary driving wheel 6321, and the secondary driving member in this embodiment is a secondary motor. The secondary driving member drives the secondary driving wheel 6321 to rotate. The secondary drive assembly 632 is transmitted through the secondary conveyor belt 6323 structure, and the structural design is exquisite, the assembly is easy to install, and it is easy to use.

如下对本实施例中的第六清洁装置62结构进行阐述:The structure of the sixth cleaning device 62 in this embodiment is described as follows:

本实施例中,第六清洁装置62包括第六清洁支架621、毛刷组件622以及吸尘组件624;第六清洁支架621与二级驱动组件632连接;毛刷组件622与第六清洁支架621连接,毛刷组件622用于将模具平台进行刷洗;吸尘组件624与第六清洁支架621连接,且吸尘组件624用于吸附灰尘。第六清洁装置62通过的毛刷组件622将模具平台进行清扫,吸尘组件624将清理的杂质和灰尘进行吸附收集,装置便于使用。In this embodiment, the sixth cleaning device 62 includes a sixth cleaning bracket 621, a brush assembly 622 and a dust suction assembly 624; the sixth cleaning bracket 621 is connected to the secondary driving assembly 632; the brush assembly 622 is connected to the sixth cleaning bracket 621, and the brush assembly 622 is used to brush the mold platform; the dust suction assembly 624 is connected to the sixth cleaning bracket 621, and the dust suction assembly 624 is used to absorb dust. The sixth cleaning device 62 cleans the mold platform through the brush assembly 622, and the dust suction assembly 624 absorbs and collects the cleaned impurities and dust, and the device is easy to use.

本实施例中,毛刷组件622转动包括第六箱体6221、转动毛刷6222以及第六清理驱动件623;第六箱体6221与第六清洁支架621连接,吸尘组件624与第六箱体6221内部连通;转动毛刷6222与第六箱体6221侧壁转动连接,且转动毛刷6222周侧延伸出第六箱体6221。本实施例中的第六清理驱动件623固定在第六箱体6221的外侧;第六清理驱动件623与转动毛刷6222连接,第六清理驱动件623驱动转动毛刷6222相对第六箱体6221转动。In this embodiment, the brush assembly 622 rotatably includes a sixth box 6221, a rotating brush 6222, and a sixth cleaning drive 623; the sixth box 6221 is connected to the sixth cleaning bracket 621, and the dust collection assembly 624 is connected to the inside of the sixth box 6221; the rotating brush 6222 is rotatably connected to the side wall of the sixth box 6221, and the peripheral side of the rotating brush 6222 extends out of the sixth box 6221. The sixth cleaning drive 623 in this embodiment is fixed to the outside of the sixth box 6221; the sixth cleaning drive 623 is connected to the rotating brush 6222, and the sixth cleaning drive 623 drives the rotating brush 6222 to rotate relative to the sixth box 6221.

第六清理驱动件623驱动转动毛刷6222相对第六箱体6221转动,提升毛刷组件622的清理效果,且第六箱体6221将灰尘杂质进行限位,便于吸尘组件624进行吸附,进一步提升第六清洁装置62的清洁效果。The sixth cleaning drive member 623 drives the rotating brush 6222 to rotate relative to the sixth box body 6221, thereby improving the cleaning effect of the brush assembly 622, and the sixth box body 6221 limits dust and impurities to facilitate adsorption by the dust collection assembly 624, thereby further improving the cleaning effect of the sixth cleaning device 62.

进一步的,本实施例中的毛刷组件622还包括毛刷围挡6223,毛刷围挡6223设置有若干组,若干毛刷围挡6223环绕设置在转动毛刷6222周边,且若干毛刷围挡6223与第六箱体6221连接,毛刷围挡6223提升第六箱体6221的密封性,进一步便于吸尘组件624的吸附,提升第六清洁装置62的清洁效果。Furthermore, the brush assembly 622 in this embodiment also includes a brush enclosure 6223, and the brush enclosure 6223 is provided with a plurality of groups. A plurality of brush enclosures 6223 are arranged around the rotating brush 6222, and a plurality of brush enclosures 6223 are connected to the sixth box body 6221. The brush enclosure 6223 improves the sealing performance of the sixth box body 6221, further facilitates the adsorption of the dust collection assembly 624, and improves the cleaning effect of the sixth cleaning device 62.

本实施例中,第六清理驱动件623包括第六清理电机6231、第六清洁传动带6232以及第六导向辊6233;其中第六清理电机6231与第六清洁支架621连接;第六清洁传动带6232将转动毛刷6222与第六清理电机6231传动连接;第六导向辊6233转动设置在第六箱体6221内,且第六导向辊6233外侧与第六清洁传动带6232抵接。此结构设计精简,第六导向辊6233将第六清洁传动带6232进行导向张紧,进一步提升第六清理驱动件623驱动转动毛刷6222的稳定性。In this embodiment, the sixth cleaning drive member 623 includes a sixth cleaning motor 6231, a sixth cleaning transmission belt 6232 and a sixth guide roller 6233; wherein the sixth cleaning motor 6231 is connected to the sixth cleaning bracket 621; the sixth cleaning transmission belt 6232 transmits and connects the rotating brush 6222 to the sixth cleaning motor 6231; the sixth guide roller 6233 is rotatably arranged in the sixth box body 6221, and the outer side of the sixth guide roller 6233 abuts against the sixth cleaning transmission belt 6232. This structural design is simple, and the sixth guide roller 6233 guides and tensions the sixth cleaning transmission belt 6232, further improving the stability of the sixth cleaning drive member 623 driving the rotating brush 6222.

第六清洁装置62还包括第六升降组件625,第六升降组件625固定在第六清洁支架621上,且第六升降组件625与毛刷组件622连接,第六升降组件625驱动毛刷组件622沿竖直方向运动,提升了第六清洁装置62的清洁范围,便于毛刷组件622对模具平台不同深度的区域进行清洁,提升结构实用性。The sixth cleaning device 62 also includes a sixth lifting assembly 625, which is fixed on the sixth cleaning bracket 621 and connected to the brush assembly 622. The sixth lifting assembly 625 drives the brush assembly 622 to move in a vertical direction, thereby increasing the cleaning range of the sixth cleaning device 62 and facilitating the brush assembly 622 to clean areas at different depths of the mold platform, thereby improving the practicality of the structure.

本实施例中,毛刷组件622以及吸尘组件624均设置有两组。两组毛刷组件622沿竖直方向相对设置,两组吸尘组件624沿竖直方向相对设置,两组毛刷组件622分别用于清理注塑机中的上模具平台以及下模具平台,提升清洁机构实用性。In this embodiment, two groups of brush assemblies 622 and dust collection assemblies 624 are provided. The two groups of brush assemblies 622 are arranged opposite to each other in the vertical direction, and the two groups of dust collection assemblies 624 are arranged opposite to each other in the vertical direction. The two groups of brush assemblies 622 are respectively used to clean the upper mold platform and the lower mold platform in the injection molding machine, thereby improving the practicality of the cleaning mechanism.

本发明塑封上下料机的工作原理:The working principle of the plastic packaging loading and unloading machine of the present invention is as follows:

预热平台231上放置有底盘组件45,第一上料单元1将料片输送到整合机构23的预热平台231,并将料片放置在底盘组件45上。A bottom plate assembly 45 is placed on the preheating platform 231 . The first loading unit 1 conveys the material sheet to the preheating platform 231 of the integrating mechanism 23 and places the material sheet on the bottom plate assembly 45 .

1、料盒输送装置11上料。1. The material box conveying device 11 is loaded with materials.

(1)将盛放料盒的第一料盒放置到满料平台111。(1) Place the first material box containing material boxes on the full material platform 111.

第一固定板141限定第一料盒的位置;且第一活动板142所在平面与满料平台111所在平面大致齐平,便于进料。第一料盒放置到满料平台111后,第一伸缩气缸1432驱动第一活动板142相对满料平台111转动,当第一活动板142所在平面与满料平台111所在平面垂直,第一活动板142位于第一校正位,从而对第一料盒进行位置校正,提升第一料盒在满料平台111输送的稳定性。The first fixed plate 141 defines the position of the first material box; and the plane where the first movable plate 142 is located is roughly flush with the plane where the full material platform 111 is located, which is convenient for feeding. After the first material box is placed on the full material platform 111, the first telescopic cylinder 1432 drives the first movable plate 142 to rotate relative to the full material platform 111. When the plane where the first movable plate 142 is located is perpendicular to the plane where the full material platform 111 is located, the first movable plate 142 is located at the first calibration position, thereby calibrating the position of the first material box and improving the stability of the first material box in conveying on the full material platform 111.

(2)满料平台111输送盛放料盒的第一料盒。(2) The full material platform 111 conveys the first material box containing the material boxes.

第一满料驱动部件1112b驱动第一满料推板1112a沿满料支撑板1111长边运动,直至将第一料盒输送到升降平台113。The first full-material driving component 1112 b drives the first full-material pushing plate 1112 a to move along the long side of the full-material supporting plate 1111 until the first material box is transported to the lifting platform 113 .

(3)第一推料装置13将料盒从升降平台113推送到传送装置12。(3) The first pushing device 13 pushes the material box from the lifting platform 113 to the conveying device 12 .

第一推料装置13包括推料板131和推料气缸132,推料气缸132驱动推料板131相对升降平台113运动,从而将料片从第一固定板141上的第一出料口1411输送到传送装置12上。其中,随着第一推料装置13将第一料盒内竖向堆积的料片进行推送,升降平台113中的第一支撑平台1132沿第一升降支架1131向上滑动。The first pushing device 13 includes a pushing plate 131 and a pushing cylinder 132. The pushing cylinder 132 drives the pushing plate 131 to move relative to the lifting platform 113, so as to transport the material sheets from the first discharge port 1411 on the first fixed plate 141 to the conveying device 12. As the first pushing device 13 pushes the vertically stacked material sheets in the first material box, the first supporting platform 1132 in the lifting platform 113 slides upward along the first lifting bracket 1131.

当第一料盒内的料片输送结束后成为空料料盒,第二推动组件1133将升降平台113上的空料料盒推送到空料平台112上。随着若干空料料盒的抵接排列,若干上料后的空料料盒沿空料平台112排列;且在空料平台112远离升降平台113一端设置有空料检测器1121,空料检测器1121检测空料平台112满料,便于工作人员及时将空料料盒进行下料。When the sheet in the first material box is transported and becomes an empty material box, the second pushing assembly 1133 pushes the empty material box on the lifting platform 113 to the empty material platform 112. As the plurality of empty material boxes are arranged in abutment, the plurality of empty material boxes after loading are arranged along the empty material platform 112; and an empty material detector 1121 is provided at one end of the empty material platform 112 away from the lifting platform 113. The empty material detector 1121 detects that the empty material platform 112 is full of material, so that the staff can unload the empty material box in time.

2、传送装置12传送料片。2. The conveying device 12 conveys the sheet.

传送装置12中的输送平台121将料片往对应的预热平台方向输送;输送平台121上设置有料片正反检测位以及翻面检测位,第一机械手将检测合格的料片从输送平台121抓取输送到预热平台。The conveying platform 121 in the conveying device 12 conveys the sheet toward the corresponding preheating platform; the conveying platform 121 is provided with a sheet front and back detection position and a flip detection position, and the first manipulator grabs the qualified sheet from the conveying platform 121 and conveys it to the preheating platform.

若料片正反检测不合格,则第一机械手将料片抓取输送到转动翻转平台122,转动翻转平台122通过第一转动电机驱动平台水平转动,从而调整料片的正反位置。第一机械手再将调整后的料片抓取输送到预热平台。If the front and back detection of the sheet fails, the first manipulator grabs the sheet and transports it to the rotating flip platform 122, which is driven by the first rotating motor to rotate horizontally, thereby adjusting the front and back positions of the sheet. The first manipulator grabs the adjusted sheet and transports it to the preheating platform.

若料片翻面检测不合格,第一机械手将料片抓取输送到备用平台123,备用平台123用于放置翻面检测位检测失败的料片;且备用平台123设置有警报器,便于工作人员及时跟进处理翻面检测不合格的料片,结构实用性强,提升了设备整体结构自动化输送料片的稳定性。If the sheet fails the flipping detection, the first robot grabs the sheet and conveys it to the spare platform 123. The spare platform 123 is used to place the sheet that fails the flipping detection. The spare platform 123 is also provided with an alarm to facilitate the staff to follow up and deal with the sheet that fails the flipping detection in a timely manner. The structure is highly practical and improves the stability of the overall structure of the equipment in automatically conveying the sheet.

这样即完成了本优选实施例的第一上料单元的工作过程。This completes the working process of the first loading unit of this preferred embodiment.

第二上料单元3将树脂料输送整合机构23的树脂中转座232。The second loading unit 3 conveys the resin material to the resin transfer seat 232 of the integration mechanism 23 .

1、料斗32将树脂料分批定量输送到振动盘31内。1. The hopper 32 delivers the resin material to the vibration plate 31 in batches and in quantitative quantities.

料斗32设置在振动盘31上方,料斗32底端一侧设置有第三出口321,第三出口321与振动盘31连通;定量驱动件332驱动定量滚筒331转动,从而将第三成料槽内的树脂料翻转下料到振动盘31内。The hopper 32 is arranged above the vibration plate 31 , and a third outlet 321 is arranged on one side of the bottom end of the hopper 32 , and the third outlet 321 is connected to the vibration plate 31 ; the quantitative driving member 332 drives the quantitative roller 331 to rotate, so as to flip the resin material in the third material trough and discharge it into the vibration plate 31 .

当定量滚筒331位于第三放料状态,第三盛料槽3311与第三出口321连通;当定量滚筒331处于第三密封状态,第三密封面3312将第三出口321密封。When the metering roller 331 is in the third discharging state, the third material holding trough 3311 is connected to the third outlet 321 ; when the metering roller 331 is in the third sealing state, the third sealing surface 3312 seals the third outlet 321 .

2、振动盘31振动上料,树脂料在第三流道341内排列进行输送。2. The vibrating plate 31 vibrates to load the material, and the resin material is arranged in the third flow channel 341 for transportation.

1)、转动平台343相对固定座转动,从而分隔排列树脂料。1) The rotating platform 343 rotates relative to the fixed seat to separate and arrange the resin materials.

转动平台343上设置有第三收容槽,当第三收容槽转动到第三上料位,第三收容槽与第三流道341连通,从而将树脂料单个上料到转动平台343上。The rotating platform 343 is provided with a third receiving groove. When the third receiving groove rotates to the third loading position, the third receiving groove is communicated with the third flow channel 341 , so that the resin material is loaded onto the rotating platform 343 individually.

2)、转动平台343转动到第三检测位3423,第三检测装置35中的称重台351检测树脂料是否重量合格。2) The rotating platform 343 rotates to the third detection position 3423, and the weighing platform 351 in the third detection device 35 detects whether the weight of the resin material is qualified.

3)、转动平台343转动到第三废料排出位,第三检测装置35中检测不合格的物料在第三废料排出位排出。第三排料气缸362驱动第三固定块361远离第三废料缺口3424。不合格的树脂料从第三废料缺口3424排出,实际应用过程中不合格的树脂料从第三废料缺口3424掉落到废树脂料盒内进行收集。3) The rotating platform 343 rotates to the third waste material discharge position, and the unqualified materials detected by the third detection device 35 are discharged at the third waste material discharge position. The third discharge cylinder 362 drives the third fixed block 361 away from the third waste material gap 3424. Unqualified resin materials are discharged from the third waste material gap 3424. In actual application, unqualified resin materials fall from the third waste material gap 3424 into the waste resin material box for collection.

4)、当转动平台343带动检测合格后的树脂料转动到第三下料位3422,树脂料从第三下料位3422掉落到第三输出装置37。4) When the rotating platform 343 drives the resin material that has passed the inspection to rotate to the third unloading position 3422 , the resin material falls from the third unloading position 3422 to the third output device 37 .

3、第三输出装置37将树脂料等距排列。3. The third output device 37 arranges the resin materials at equal distances.

第三输出装置37中的第三中转座371上设置有若干收料槽3711,且若干收料槽3711呈线性均匀分布;第三驱动件372驱动第三中转座371相对第三固定座342运动,使得若干收料槽3711依次收集树脂料进行排列,便于后续的树脂料进行阵列式排布,从而实现树脂料的批量、自动化下料。A plurality of material receiving grooves 3711 are arranged on the third transfer seat 371 in the third output device 37, and the plurality of material receiving grooves 3711 are linearly and evenly distributed; the third driving member 372 drives the third transfer seat 371 to move relative to the third fixed seat 342, so that the plurality of material receiving grooves 3711 collect the resin material in sequence and arrange them, which is convenient for the subsequent array arrangement of the resin material, thereby realizing batch and automatic unloading of the resin material.

4、第二机械手将第三输出装置37中的树脂批量抓取输送到整合机构23的树脂中转座232上,其中,第二机械手在图中未示出,第二机械手结构包括若干排列的气夹组件,气夹组件将树脂料从收料槽3711顶端夹取,并通过三轴输送到整合机构23的树脂中转座232上。4. The second robot grabs the resin in the third output device 37 in batches and transports it to the resin transfer seat 232 of the integration mechanism 23, wherein the second robot is not shown in the figure. The second robot structure includes a plurality of arranged air clamp assemblies, which clamp the resin material from the top of the receiving trough 3711 and transport it to the resin transfer seat 232 of the integration mechanism 23 through three axes.

这样即完成了本优选实施例的第二上料单元3的工作过程。This completes the working process of the second loading unit 3 of this preferred embodiment.

整合机构23将树脂料与料片进行整合,调度单元4将料片以及树脂料进行抓取。The integration mechanism 23 integrates the resin material and the web, and the scheduling unit 4 grabs the web and the resin material.

预热平台231将底盘组件45定位放置,且底盘组件45上设置有第四定位件453,第四定位件453与料片上的第四固定孔451插接,从而限定料片的位置。The preheating platform 231 positions the chassis assembly 45 , and a fourth positioning member 453 is provided on the chassis assembly 45 . The fourth positioning member 453 is plugged into the fourth fixing hole 451 on the material sheet, thereby limiting the position of the material sheet.

调度单元4从预热平台231抓取底盘组件45。The scheduling unit 4 grabs the chassis assembly 45 from the preheating platform 231 .

调度单元4驱动盖板组件42与底盘组件通过锁扣部件425扣合。The scheduling unit 4 drives the cover assembly 42 to buckle with the chassis assembly through the locking component 425 .

调度单元4中的机械臂装置4c驱动盖板组件42位于底盘组件45上方,且盖板组件42与底盘组件45拼接。The mechanical arm device 4 c in the dispatching unit 4 drives the cover assembly 42 to be located above the chassis assembly 45 , and the cover assembly 42 is spliced with the chassis assembly 45 .

此时盖板框架421上的料片固定区域424料片对应,盖板框架421上的第四限位件4241与第四定位件453插接。料片上料到对应的料片固定区域424,料片的顶面顶起第四弹性压板441,料片检测器442检测料片上料到位。第四弹性压板不仅弹性下压料片,提升料片输送过程中的稳定性,而且第四弹性压板配合料片检测器实用,大大提升了夹具装置抓取料片的精准性。At this time, the sheet fixing area 424 on the cover frame 421 corresponds to the sheet, and the fourth limiter 4241 on the cover frame 421 is plugged into the fourth positioning member 453. The sheet is loaded to the corresponding sheet fixing area 424, and the top surface of the sheet pushes up the fourth elastic pressure plate 441, and the sheet detector 442 detects that the sheet is loaded in place. The fourth elastic pressure plate not only elastically presses the sheet down to improve the stability of the sheet during the sheet conveying process, but also the fourth elastic pressure plate is practical in combination with the sheet detector, which greatly improves the accuracy of the clamp device in grabbing the sheet.

第四扣件4251位于第四拆装位,第四扣件4251长边所在直线与第四固定孔451长边所在直线平行,且盖板组件42与底盘组件45之间活动插接,从而盖板框架421以及底盘框架452进行安装。The fourth fastener 4251 is located at the fourth disassembly and assembly position, the straight line where the long side of the fourth fastener 4251 is located is parallel to the straight line where the long side of the fourth fixing hole 451 is located, and the cover assembly 42 and the chassis assembly 45 are movably connected, so that the cover frame 421 and the chassis frame 452 are installed.

然后第四扣件4251从第四拆装位转动到第四固定位,则盖板框架421以及底盘框架452进行卡扣固定。Then the fourth fastener 4251 is rotated from the fourth disassembly position to the fourth fixing position, and the cover frame 421 and the chassis frame 452 are fixed by snapping.

2)树脂中转座232上料树脂,盖板组件42将树脂进行固定。2) The resin transfer seat 232 loads the resin, and the cover plate assembly 42 fixes the resin.

首先,树脂中转座232通过气缸组件将树脂向上推动;树脂贯穿树脂上料孔,并从第四树脂座422底端输送到第四树脂座422内。First, the resin transfer seat 232 pushes the resin upward through the cylinder assembly; the resin passes through the resin feeding hole and is transported from the bottom end of the fourth resin seat 422 to the inside of the fourth resin seat 422 .

其次,第四树脂限位部件423中的第四限位驱动件4232驱动第四支撑板4231将第四树脂座422底端进行封闭,从而将树脂封料封闭在第四树脂座422内,提升树脂料输送过程中的稳定性。Secondly, the fourth limiting driving member 4232 in the fourth resin limiting component 423 drives the fourth supporting plate 4231 to seal the bottom end of the fourth resin seat 422, thereby sealing the resin sealing material in the fourth resin seat 422, thereby improving the stability of the resin material during transportation.

然后,树脂检测组件43检测树脂料是否上料到第四树脂座422内,树脂料顶端对检测杆431一端抵接转动,树脂检测组件43中树脂料检测器432的检测检测杆431的高度,从而判断树脂料是否上料到位。Then, the resin detection component 43 detects whether the resin material is loaded into the fourth resin seat 422, the top end of the resin material abuts against one end of the detection rod 431 and rotates, and the resin material detector 432 in the resin detection component 43 detects the height of the detection rod 431, thereby judging whether the resin material is loaded in place.

若检测杆431未处于第四上料位则树脂料上料失败,等待人工确认并调整。If the detection rod 431 is not at the fourth loading position, the resin material loading fails and waits for manual confirmation and adjustment.

四、机械臂装置4c驱动夹具装置往注塑机5输送料片以及树脂料。Fourth, the robot arm device 4 c drives the clamp device to transport the material sheet and the resin material to the injection molding machine 5 .

五、夹具装置输送到注塑机,将底盘组件45、料片以及树脂料输送到注塑机注塑模具上。首先机械臂装置4c驱动夹具装置伸入到注塑机的腔体内,然后通过第四锁扣驱动件4252驱动第四扣件4251从第四固定位转动到第四拆装位;且第四树脂限位部件423中的第四限位驱动件4232驱动第四支撑板4231远离第四树脂座422,使得树脂料从夹具装置下料到注塑机5的工作台。5. The clamp device is transported to the injection molding machine, and the chassis assembly 45, the blank and the resin material are transported to the injection mold of the injection molding machine. First, the robot arm device 4c drives the clamp device to extend into the cavity of the injection molding machine, and then the fourth buckle driver 4252 drives the fourth buckle 4251 to rotate from the fourth fixed position to the fourth disassembly position; and the fourth limit driver 4232 in the fourth resin limit component 423 drives the fourth support plate 4231 away from the fourth resin seat 422, so that the resin material is unloaded from the clamp device to the workbench of the injection molding machine 5.

六、调度单元4从注塑机取出注塑后的料片组,并输送到下缓存平台22进行放置。6. The scheduling unit 4 takes out the injection-molded sheet group from the injection molding machine and transports it to the lower buffer platform 22 for placement.

注塑后的料片组为两个料片通过料柄49连接,盖板组件42将底盘组件45扣接,从而抓取将注塑后的料片组。其中,树脂检测组件43检测料柄是否上料到第四树脂座422内,料柄顶端对检测杆431一端抵接转动,树脂检测组件43中树脂料检测器432的检测检测杆431的高度,从而判断料柄是否上料到位。The sheet group after injection molding is two sheets connected by a material handle 49, and the cover assembly 42 buckles the chassis assembly 45, thereby grabbing the sheet group after injection molding. Among them, the resin detection assembly 43 detects whether the material handle is loaded into the fourth resin seat 422, and the top of the material handle abuts against one end of the detection rod 431 and rotates. The resin material detector 432 in the resin detection assembly 43 detects the height of the detection rod 431, thereby judging whether the material handle is loaded in place.

且盖板框架421上的料片固定区域424料片对应,盖板框架421上的第四限位件4241与第四定位件453插接。料片上料到对应的料片固定区域424,料片的顶面顶起第四弹性压板441,料片检测器442检测料片上料到位。第四弹性压板不仅弹性下压料片,提升料片输送过程中的稳定性,而且第四弹性压板配合料片检测器实用,大大提升了夹具装置抓取料片的精准性。The sheet fixing area 424 on the cover frame 421 corresponds to the sheet, and the fourth limiter 4241 on the cover frame 421 is plugged into the fourth positioning member 453. The sheet is loaded to the corresponding sheet fixing area 424, and the top surface of the sheet pushes up the fourth elastic pressure plate 441, and the sheet detector 442 detects that the sheet is loaded in place. The fourth elastic pressure plate not only elastically presses the sheet down to improve the stability of the sheet during the sheet conveying process, but also the fourth elastic pressure plate is practical in combination with the sheet detector, which greatly improves the accuracy of the clamp device in grabbing the sheet.

机械臂装置4c驱动夹具装置4b将注塑后的料片组输送到下缓存平台22进行放置,且盖板组件42通过锁扣部件425与底盘组件45分离。The robot arm device 4c drives the clamp device 4b to transport the injection-molded sheet group to the lower buffer platform 22 for placement, and the cover assembly 42 is separated from the chassis assembly 45 by the locking component 425.

七、调度单元4从下缓存平台抓取成品料输送到对应的加工下料单元7。7. The dispatching unit 4 grabs the finished material from the lower buffer platform and transports it to the corresponding processing unloading unit 7.

1、调度单元4中的机械臂装置4c驱动夹具装置转动,便于成品抓取装置4d将下缓存平台上的成品料进行抓取。1. The mechanical arm device 4c in the dispatching unit 4 drives the clamp device to rotate, so that the finished product grabbing device 4d grabs the finished product on the lower buffer platform.

2、成品抓取装置4d通过两个第四抓手47分别将成品料中的两个料片抓取,然后通过机械臂装置4c带动成品抓取装置往下料单元7输送。2. The finished product grabbing device 4d grabs two pieces of the finished material respectively through the two fourth grabbers 47, and then drives the finished product grabbing device to be transported to the unloading unit 7 through the mechanical arm device 4c.

八、下料单元7将成品料依次进行剪切、检测、下料作业。8. The unloading unit 7 performs shearing, testing and unloading operations on the finished materials in sequence.

1、调度单元中的成品抓取装置从下缓存平台抓取成品料,然后先将成品料输送到剪切装置,剪切装置将两个料片之间连接的料柄进行剪切,然后料柄自动掉落到剪切装置的料柄回收箱内。1. The finished product grabbing device in the scheduling unit grabs the finished product from the lower buffer platform, and then transports the finished product to the shearing device. The shearing device shears the material handle connecting the two pieces, and then the material handle automatically falls into the material handle recovery box of the shearing device.

2、调度单元抓取剪切后的成品料片输送到成品检测下料装置进行检测;2. The dispatching unit grabs the sheared finished product sheets and transports them to the finished product inspection and unloading device for inspection;

1)、将成品料片7a摆放到第七传送平台71上。1) Place the finished material sheet 7a on the seventh conveying platform 71.

第七传送平台71通过第七支撑条713支撑料片7a,便于检测装置对成品料片7a进行检测。如图4所示。The seventh conveying platform 71 supports the material sheet 7a through the seventh supporting bar 713, so that the detection device can detect the finished material sheet 7a, as shown in FIG. 4 .

2)、第七传送平台71输送成品料片7a。2) The seventh conveying platform 71 conveys the finished material sheet 7a.

(1)第七升降驱动组件73驱动第七水平驱动组件72以及第七固定框712向上运动;使得第七固定框712带动成品料片7a运动到位于第七挡板714上方。(1) The seventh lifting drive assembly 73 drives the seventh horizontal drive assembly 72 and the seventh fixed frame 712 to move upward, so that the seventh fixed frame 712 drives the finished material sheet 7 a to move to above the seventh baffle 714 .

(2)第七水平驱动组件72驱动第七固定框712下朝向第一检测装置方向运动,直至成品料片7a位于第七挡板714的第七安放槽7141上方。如图5所示。(2) The seventh horizontal driving assembly 72 drives the seventh fixing frame 712 to move downward toward the first detection device until the finished sheet 7a is located above the seventh placement groove 7141 of the seventh baffle plate 714, as shown in FIG5 .

(3)第七升降驱动组件73驱动第七固定框712下降,使得料片7a收容在第七挡板714的第七安放槽7141内。如图6所示。(3) The seventh lifting drive assembly 73 drives the seventh fixing frame 712 to descend, so that the sheet 7a is received in the seventh receiving groove 7141 of the seventh baffle plate 714, as shown in FIG6 .

(4)第七水平驱动组件72驱动第七固定框712归位。如图7所示。其中,第七挡板714对应第七支撑条713位置设置有第七避让槽,第七水平驱动组件72使得第七固定框712平移复位;结构设计精简实用。(4) The seventh horizontal driving assembly 72 drives the seventh fixed frame 712 to return to its original position. As shown in FIG7 , the seventh baffle 714 is provided with a seventh avoidance groove corresponding to the position of the seventh support bar 713 , and the seventh horizontal driving assembly 72 enables the seventh fixed frame 712 to be translated and returned to its original position; the structural design is concise and practical.

第七挡板714上设置有若干第七安放槽7141,使得若干成品料片7a可集中方向输送,提升成平检测输送的效率。A plurality of seventh placement slots 7141 are provided on the seventh baffle plate 714, so that a plurality of finished material sheets 7a can be transported in a centralized direction, thereby improving the efficiency of flatness detection and transportation.

3)、第一拍照检测组件74以及第二拍照检测组件75对成品料片7a进行检测。3) The first photographing and detecting component 74 and the second photographing and detecting component 75 detect the finished material piece 7a.

第一拍照检测组件74以及第二拍照检测组件75分别对成品料片的两面进行检测,提升成品料检测的精准性,本实施例中的第一拍照检测组件74以及第二拍照检测组件75均包括为CCD拍照检测模组,对成品料片进行拍照检测,是否有气泡,裂痕等。The first photographing detection component 74 and the second photographing detection component 75 respectively detect the two sides of the finished material sheet to improve the accuracy of the finished material detection. In this embodiment, the first photographing detection component 74 and the second photographing detection component 75 both include a CCD photographing detection module to perform photographing detection on the finished material sheet to check whether there are bubbles, cracks, etc.

4)、第七机械手78将检测后的成品料片7a进行分类摆放。4) The seventh robot 78 arranges the finished product sheets 7a after inspection in categories.

第七料箱76内设置有成品料盒761以及残品料盒762;第七机械手78根据检测结果,将料片7a进行分类摆放,提升了下料机构的实用性。第七机械手78根据检测结果,将料片7a进行分类摆放,提升了下料机构的实用性。本实施例中的第七机械手78通过CCD模组的检测结果,将良品料以及非良品料进行分类摆放,提升结构实用性,便于后续的成品料片处理。The seventh material box 76 is provided with a finished product box 761 and a residual product box 762; the seventh manipulator 78 classifies and places the material sheets 7a according to the detection results, thereby improving the practicality of the material unloading mechanism. The seventh manipulator 78 classifies and places the material sheets 7a according to the detection results, thereby improving the practicality of the material unloading mechanism. The seventh manipulator 78 in this embodiment classifies and places the good material and the bad material according to the detection results of the CCD module, thereby improving the practicality of the structure and facilitating the subsequent processing of the finished material sheets.

这样即完成了本优选实施例的成品检测下料装置7b的工作过程。This completes the working process of the finished product detection and unloading device 7b of this preferred embodiment.

九、清洁单元6对注塑加工料片后的注塑机5进行清洁。9. The cleaning unit 6 cleans the injection molding machine 5 after the material is injection molded.

在清洁单元使用过程中,通过第六驱动装置63驱动第六清洁装置62相对模具平台运动,从而进行清洁操作。When the cleaning unit is in use, the sixth driving device 63 drives the sixth cleaning device 62 to move relative to the mold platform, thereby performing a cleaning operation.

第六驱动装置63通过一级驱动组件631配合二级驱动组件632使用,一级驱动组件631驱动二级驱动组件632带动第六清洁装置62沿第六直线滑动,二级驱动组件632与第六清洁装置62连接驱动第六清洁装置62沿第六直线滑动。实现二级传动,使得第六清洁装置62相对模具平台移动,此结构不仅提升了第六清洁装置62的清洁范围,而且一级驱动组件631配合二级驱动组件632同时使用,进一步提升了清洁机构的清洁效率,结构实用性强。The sixth driving device 63 is used by the primary driving component 631 in conjunction with the secondary driving component 632. The primary driving component 631 drives the secondary driving component 632 to drive the sixth cleaning device 62 to slide along the sixth straight line. The secondary driving component 632 is connected to the sixth cleaning device 62 to drive the sixth cleaning device 62 to slide along the sixth straight line. The secondary transmission is realized, so that the sixth cleaning device 62 moves relative to the mold platform. This structure not only improves the cleaning range of the sixth cleaning device 62, but also the primary driving component 631 and the secondary driving component 632 are used simultaneously, which further improves the cleaning efficiency of the cleaning mechanism, and the structure is highly practical.

同时,第六清洁装置62中的毛刷组件622将模具平台进行清扫,吸尘组件624将清理的杂志和灰尘进行吸附收集,装置便于使用。转动毛刷6222周边设置有毛刷围挡6223,毛刷围挡6223将灰尘杂质进行限位,便于吸尘组件624进行吸附,进一步提升第六清洁装置62的清洁效果。At the same time, the brush assembly 622 in the sixth cleaning device 62 cleans the mold platform, and the dust collection assembly 624 collects the cleaned magazines and dust, making the device easy to use. A brush enclosure 6223 is arranged around the rotating brush 6222, and the brush enclosure 6223 limits the dust and impurities, making it easier for the dust collection assembly 624 to absorb, further improving the cleaning effect of the sixth cleaning device 62.

这样即完成了本优选实施例的清洁单元的使用过程。This completes the use process of the cleaning unit of this preferred embodiment.

综上,这样即完成了本优选实施例的塑封上下料机的使用过程。In summary, the use process of the plastic packaging loading and unloading machine of this preferred embodiment is completed in this way.

本实施例中的塑封上下料机中,在基座箱上还设置有上缓存平台,上缓存平台可以放置空料盘;塑封上下料机在调度单元4将抓取成品料进行下料输送时,将空料盘先输送到预热平台,同时第一单元、第二单元可进行上料操作。即本实施例中的料片上料、树脂料上料、以及成品下料作业可同时进行,进一步提升了塑封上下料机的上下料输送效率,结构实用性强。In the plastic packaging loading and unloading machine of this embodiment, an upper buffer platform is also provided on the base box, and an empty material tray can be placed on the upper buffer platform; when the scheduling unit 4 of the plastic packaging loading and unloading machine grabs the finished material for unloading and conveying, the empty material tray is first conveyed to the preheating platform, and the first unit and the second unit can perform the loading operation at the same time. That is, the material sheet loading, resin material loading, and finished product unloading operations in this embodiment can be performed simultaneously, which further improves the loading and unloading conveying efficiency of the plastic packaging loading and unloading machine, and the structure is highly practical.

虽然本发明已以优选实施例揭露如上,但上述优选实施例并非用以限制本发明,本领域的普通技术人员,在不脱离本发明的精神和范围内,均可作各种更动与润饰,因此本发明的保护范围以权利要求界定的范围为准。Although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.

Claims (7)

1.一种塑封上下料机,其特征在于,包括:1. A plastic packaging loading and unloading machine, characterized in that it includes: 基座箱,所述基座箱上设置有整合机构;A base box, wherein the base box is provided with an integration mechanism; 第一上料单元,设置在所述基座箱上,所述第一上料单元用于将料片输送到整合机构;A first loading unit, disposed on the base box, and used for conveying the material sheet to the integration mechanism; 第二上料单元,设置在所述基座箱上,且位于所述整合机构另一侧,所述第二上料单元用于将树脂料输送到整合机构,所述整合机构将所述料片以及所述树脂料进行整合形成第一物料组;A second loading unit is disposed on the base box and located at the other side of the integration mechanism, the second loading unit is used to convey the resin material to the integration mechanism, and the integration mechanism integrates the tablet and the resin material to form a first material group; 下料单元,设置在所述基座箱上,用于将成品进行下料;以及a material unloading unit, arranged on the base box, for unloading finished products; and 调度单元,设置在所述基座箱以及对应的注塑机之间,所述注塑机将所述第一物料组注塑形成成品,所述调度单元从所述整合机构抓取所述第一物料组输送到对应的注塑机,以及从所述注塑机抓取成品输送到所述下料单元;A scheduling unit is arranged between the base box and a corresponding injection molding machine, the injection molding machine injects the first material group into a finished product, the scheduling unit grabs the first material group from the integration mechanism and transports it to the corresponding injection molding machine, and grabs the finished product from the injection molding machine and transports it to the unloading unit; 所述调度单元包括:The scheduling unit comprises: 机械臂装置,设置在所述基座箱与注塑机之间;A mechanical arm device, arranged between the base box and the injection molding machine; 第四支架,所述第四支架中部与所述机械臂装置转动连接;A fourth bracket, a middle portion of which is rotatably connected to the mechanical arm device; 夹具装置,与所述第四支架一端连接,所述夹具装置用于抓取所述第一物料组;以及a clamp device connected to one end of the fourth bracket, the clamp device being used to grab the first material group; and 成品抓取装置,与所述第四支架另一端连接,所述成品抓取夹具用于抓取成品;A finished product grabbing device connected to the other end of the fourth bracket, wherein the finished product grabbing fixture is used to grab the finished product; 其中,所述机械臂装置驱动所述夹具装置以及所述成品抓取装置在所述上下料机以及所述注塑机之间运动,所述夹具装置从所述上下料机抓取料片以及树脂输送到所述注塑机,所述成品抓取装置从所述注塑机抓取成品输送到所述上下料机;The mechanical arm device drives the clamp device and the finished product grabbing device to move between the loading and unloading machine and the injection molding machine, the clamp device grabs the material sheet and resin from the loading and unloading machine and transports them to the injection molding machine, and the finished product grabbing device grabs the finished product from the injection molding machine and transports it to the loading and unloading machine; 所述夹具装置包括:The clamp device comprises: 盖板组件,所述盖板组件包括盖板框架以及第四树脂座,所述盖板框架设置有料片固定区域,所述第四树脂座与所述盖板框架连接,所述第四树脂座上设置有第四树脂槽,所述第四树脂槽开口朝下;A cover plate assembly, the cover plate assembly comprising a cover plate frame and a fourth resin seat, the cover plate frame being provided with a sheet fixing area, the fourth resin seat being connected to the cover plate frame, the fourth resin seat being provided with a fourth resin tank, the fourth resin tank opening facing downward; 底盘组件,位于所述盖板组件下方,所述盖板组件与所述底盘组件可拆卸连接,所述底盘组件用于支撑料片;A chassis assembly is located below the cover assembly, the cover assembly is detachably connected to the chassis assembly, and the chassis assembly is used to support the sheet; 树脂检测组件,与所述盖板框架连接,所述树脂检测组件检测所述第四树脂槽的物料是否输送到位;以及A resin detection component connected to the cover frame, the resin detection component detects whether the material in the fourth resin tank is delivered to the right place; and 料片检测组件,与所述盖板框架连接,所述料片检测组件检测所述料片固定区域的料片是否输送到位;所述第四树脂座顶端设置有第四检测孔,所述第四检测孔与所述第四树脂槽连通,所述树脂检测组件包括:A sheet detection component is connected to the cover frame, and the sheet detection component detects whether the sheet in the sheet fixing area is delivered to the right place; a fourth detection hole is provided at the top of the fourth resin seat, and the fourth detection hole is connected to the fourth resin tank, and the resin detection component includes: 检测杆,一端与所述盖板框架转动连接,所述检测杆另一端贯穿所述第四检测孔并延伸至所述第四树脂槽内;以及A detection rod, one end of which is rotatably connected to the cover frame, and the other end of which passes through the fourth detection hole and extends into the fourth resin tank; and 树脂料检测器,与所述盖板框架连接,所述树脂料检测器用于检测所述检测杆的高度。A resin material detector is connected to the cover plate frame, and the resin material detector is used to detect the height of the detection rod. 2.根据权利要求1所述的塑封上下料机,其特征在于,所述料片检测组件包括:2. The plastic packaging loading and unloading machine according to claim 1, characterized in that the sheet detection component comprises: 第四弹性压板,所述第四弹性压板一端与所述盖板框架连接,另一端延伸至所述料片固定区域;以及a fourth elastic pressing plate, one end of which is connected to the cover plate frame, and the other end of which extends to the sheet fixing area; and 料片检测器,设置在所述第四弹性压板一侧,且所述料片检测器与所述盖板框架连接,所述料片检测器用于检测所述第四弹性压板的高度;a sheet detector, which is arranged on one side of the fourth elastic pressing plate and is connected to the cover plate frame, and is used to detect the height of the fourth elastic pressing plate; 所述第四弹性压板运动轨迹包括料片满料位以及料片空料位,所述料片满料位处于所述料片空料位的上方。The movement trajectory of the fourth elastic pressing plate includes a full material level and an empty material level of the tablet, and the full material level of the tablet is above the empty material level of the tablet. 3.根据权利要求1所述的塑封上下料机,其特征在于,所述第一上料单元包括:3. The plastic packaging loading and unloading machine according to claim 1, characterized in that the first loading unit comprises: 料盒输送装置,所述料盒输送装置用于输送第一料盒,所述第一料盒内放置有料片,所述第一料盒两侧设置有开口,所述第一料盒运动轨迹上包括推料位;A material box conveying device, the material box conveying device is used to convey a first material box, a material sheet is placed in the first material box, openings are provided on both sides of the first material box, and a material pushing position is included on the movement trajectory of the first material box; 传送装置,设置在所述料盒输送装置一侧,用于传送料片;以及A conveying device, disposed on one side of the material box conveying device, for conveying the material sheet; and 第一推料装置,设置在所述料盒输送装置另一侧,所述第一推料装置将位于所述推料位的料片推送到所述传送装置。The first material pushing device is arranged at the other side of the material box conveying device, and the first material pushing device pushes the material sheet located at the material pushing position to the conveying device. 4.根据权利要求3所述的塑封上下料机,其特征在于,所述料盒输送装置包括:4. The plastic packaging loading and unloading machine according to claim 3, characterized in that the material box conveying device comprises: 满料平台,所述满料平台放置盛放料片的第一料盒;A full material platform, on which a first material box for holding material sheets is placed; 空料平台,所述空料平台放置下料后的第一料盒,所述空料平台设置在所述满料平台的上方;An empty material platform, on which the first material box after unloading is placed, and the empty material platform is arranged above the full material platform; 升降平台,设置在所述满料平台一端,所述升降平台驱动所述第一料盒的升降,所述推料位位于所述升降平台驱动所述第一料盒的升降运动轨迹上。A lifting platform is arranged at one end of the full material platform, and the lifting platform drives the lifting of the first material box. The pushing position is located on the lifting motion trajectory of the first material box driven by the lifting platform. 5.根据权利要求1所述的塑封上下料机,其特征在于,所述第二上料单元包括:5. The plastic packaging loading and unloading machine according to claim 1, characterized in that the second loading unit comprises: 振动盘,用于振动输送树脂料;Vibrating plate, used for vibrating and conveying resin material; 料斗,设置在所述振动盘上方,所述料斗底端一侧设置有第三出口,所述第三出口与所述振动盘连通,所述料斗内部设置有定量装置;以及A hopper is arranged above the vibration plate, a third outlet is arranged at one side of the bottom end of the hopper, the third outlet is communicated with the vibration plate, and a quantitative device is arranged inside the hopper; and 排列装置,所述排列装置与所述振动盘连接,将树脂进行排列输送到所述整合机构。An arranging device is connected to the vibration plate to arrange the resin and transport it to the integration mechanism. 6.根据权利要求1所述的塑封上下料机,其特征在于,所述下料单元包括:6. The plastic packaging loading and unloading machine according to claim 1, characterized in that the unloading unit comprises: 剪切装置,与所述基座箱连接,所述剪切装置将所述成品上的料柄与料片剪切;以及A shearing device connected to the base box, the shearing device shears the material handle and the material sheet on the finished product; and 成品检测下料装置,与所述基座箱连接,所述成品检测下料装置将剪切后的料片进行检测并回收;所述成品检测下料装置包括第七传送平台,以所述第七传送平台传送成品料的方向为第七方向;A finished product detection and unloading device is connected to the base box, and the finished product detection and unloading device detects and recycles the sheared material pieces; the finished product detection and unloading device includes a seventh conveying platform, and the direction in which the seventh conveying platform conveys the finished material is the seventh direction; 其中,所述第七传送平台包括:Wherein, the seventh transmission platform comprises: 第七安装架;Seventh mounting frame; 第七固定框,位于所述第七安装架上方;a seventh fixing frame, located above the seventh mounting frame; 第七支撑条,与所述第七固定框连接,所述第七支撑条用于支撑所述成品料,所述第七支撑条长边所在直线与所述第七方向长边所在直线平行;A seventh support bar connected to the seventh fixing frame, the seventh support bar being used to support the finished material, and the straight line where the long side of the seventh support bar is located is parallel to the straight line where the long side of the seventh direction is located; 第七挡板,用于限定所述成品料的位置,所述第七挡板设置在所述第七固定框内,且所述第七挡板对应所述第七支撑条位置设置有第七避让槽;A seventh baffle, used for limiting the position of the finished material, the seventh baffle being arranged in the seventh fixing frame, and the seventh baffle being provided with a seventh avoidance groove at a position corresponding to the seventh support bar; 第七水平驱动组件,与所述第七固定框连接,所述第七水平驱动组件驱动所述第七固定框沿所述第七方向所在直线做往返运动;以及a seventh horizontal driving assembly connected to the seventh fixed frame, wherein the seventh horizontal driving assembly drives the seventh fixed frame to perform a reciprocating motion along a straight line where the seventh direction is located; and 第七升降驱动组件,将所述第七安装架与所述第七水平驱动组件连接,所述第七升降驱动组件驱动所述第七水平驱动组件上下运动,从而使得所述第七水平驱动组件带动所述第七固定框以及第七支撑条相对所述第七挡板运动。The seventh lifting drive assembly connects the seventh mounting frame with the seventh horizontal drive assembly, and the seventh lifting drive assembly drives the seventh horizontal drive assembly to move up and down, so that the seventh horizontal drive assembly drives the seventh fixed frame and the seventh support bar to move relative to the seventh baffle. 7.根据权利要求5所述的塑封上下料机,其特征在于,所述塑封上下料机还包括清洁单元,所述清洁单元与注塑机连接,所述清洁单元用于对下料后的注塑机进行清洁;所述清洁单元包括:7. The plastic packaging loading and unloading machine according to claim 5, characterized in that the plastic packaging loading and unloading machine also includes a cleaning unit, the cleaning unit is connected to the injection molding machine, and the cleaning unit is used to clean the injection molding machine after unloading; the cleaning unit includes: 第六机架,与对应的注塑机本体连接;A sixth frame connected to a corresponding injection molding machine body; 第六清洁装置,与所述第六机架连接,所述第六清洁装置用于清理所述注塑机本体的模具平台;以及a sixth cleaning device, connected to the sixth frame, and used for cleaning the mold platform of the injection molding machine body; and 第六驱动装置,将所述第六清洁装置与所述第六机架连接,所述第六清洁装置驱动所述第六清洁装置相对模具平台往返运动。The sixth driving device connects the sixth cleaning device to the sixth frame, and the sixth cleaning device drives the sixth cleaning device to move back and forth relative to the mold platform.
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