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CN115284079A - Magnetorheological Polishing Calibration Method - Google Patents

Magnetorheological Polishing Calibration Method Download PDF

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Publication number
CN115284079A
CN115284079A CN202211204854.2A CN202211204854A CN115284079A CN 115284079 A CN115284079 A CN 115284079A CN 202211204854 A CN202211204854 A CN 202211204854A CN 115284079 A CN115284079 A CN 115284079A
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ball
laser tracker
coordinate system
probe
measuring head
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CN115284079B (en
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李龙响
程润木
李兴昶
吕宝林
罗霄
薛栋林
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Changchun Institute of Optics Fine Mechanics and Physics of CAS
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Changchun Institute of Optics Fine Mechanics and Physics of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/005Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes using a magnetic polishing agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B31/00Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
    • B24B31/10Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
    • B24B31/112Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work using magnetically consolidated grinding powder, moved relatively to the workpiece under the influence of pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/002Measuring arrangements characterised by the use of optical techniques for measuring two or more coordinates

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

The invention provides a magnetorheological polishing calibration method, which comprises the following steps: s1, establishing a measurement coordinate system of a laser tracker based on the laser tracker and a tool coordinate system of processing equipment; s2, measuring the space coordinate of the measuring head in a measuring coordinate system based on the ball fitting function or the circle fitting function of the laser tracker, and measuring the space coordinate of the magnetorheological polishing wheel in the measuring coordinate system based on the ball fitting function of the laser tracker; and S3, the data processor obtains the spatial position conversion relation between the measuring head and the magnetorheological polishing wheel by obtaining and subtracting the spatial coordinates of the measuring head and the spatial coordinates of the magnetorheological polishing wheel. The invention accurately calibrates the spatial position relation between the magnetorheological polishing wheel and the measuring head in a non-contact mode, the calibration method does not depend on the processing precision and the assembling precision of hardware, does not need to assist calibration by a standard block, and can reduce the requirement of operation experience of an operator.

Description

磁流变抛光标定方法Magnetorheological Polishing Calibration Method

技术领域technical field

本发明涉及磁流变抛光定标技术领域,特别涉及一种磁流变抛光标定方法。The invention relates to the technical field of magnetorheological polishing calibration, in particular to a magnetorheological polishing calibration method.

背景技术Background technique

磁流变抛光技术是高精度光学加工领域一种常用的加工技术,该加工技术具有去除函数稳定、加工确定性高以及收敛效率快等优点。磁流变抛光技术通常与加工设备相结合,基于机床优异的运动性能与较高的轨迹精度,磁流变抛光技术可以对口径超过1m量级的大口径光学元件实现纳米量级的加工精度。而利用磁流变抛光技术实现高精度加工目标的一个前提条件是精确标定光学元件相对于机床的空间位置,常用的一种标定方法是采用测头定位法确定光学元件的空间位姿,根据测头与抛光轮之间的空间转换关系,最终确定光学元件相对于机床的空间位姿。因此测头与抛光轮之间能否建立准确的空间位置转换关系将直接影响光学元件相对于机床的标定精度,进而影响最终的加工精度。Magnetorheological polishing technology is a commonly used processing technology in the field of high-precision optical processing. This processing technology has the advantages of stable removal function, high processing certainty and fast convergence efficiency. Magneto-rheological polishing technology is usually combined with processing equipment. Based on the excellent motion performance and high trajectory accuracy of machine tools, magnetorheological polishing technology can achieve nanometer-level processing accuracy for large-diameter optical components with a diameter of more than 1m. A prerequisite for using magnetorheological polishing technology to achieve high-precision machining goals is to accurately calibrate the spatial position of the optical component relative to the machine tool. A commonly used calibration method is to use the probe positioning method to determine the spatial position and orientation of the optical component. The spatial conversion relationship between the head and the polishing wheel finally determines the spatial pose of the optical element relative to the machine tool. Therefore, whether an accurate spatial position conversion relationship can be established between the probe and the polishing wheel will directly affect the calibration accuracy of the optical element relative to the machine tool, and then affect the final machining accuracy.

目前关于测头与抛光轮之间空间位置转换关系的标定方法主要有两种:一种是依靠设备的设计图纸与加工装配精度计算两者之间的空间转换矩阵,该方法依赖于硬件的加工和装配精度,增加设备整体的成本;另一种是基于标准块的接触式标定方法获取两者之间的空间转换关系,该方法依赖于操作人员的操作经验,存在因操作失误导致标定精度降低的风险。At present, there are mainly two calibration methods for the spatial position conversion relationship between the probe and the polishing wheel: one is to rely on the design drawings of the equipment and the processing and assembly accuracy to calculate the spatial conversion matrix between the two, and this method depends on the processing of the hardware and assembly accuracy, increasing the overall cost of the equipment; the other is to obtain the spatial conversion relationship between the two based on the contact calibration method of the standard block. This method relies on the operator's operating experience, and the calibration accuracy is reduced due to operational errors. risks of.

发明内容Contents of the invention

本发明的目的是为了克服已有技术的缺陷,提出一种磁流变抛光标定方法,基于激光跟踪仪测量精度高的优点,通过非接触式的标定方法实现磁流变抛光轮与测头之间空间转换关系的精准标定。该方法不依赖于硬件的加工精度与装配精度,并且降低了对操作人员的操作经验需求。The purpose of the present invention is to overcome the defects of the prior art, and propose a magneto-rheological polishing calibration method. Based on the advantages of high measurement accuracy of the laser tracker, the contact between the magnetorheological polishing wheel and the measuring head can be realized through a non-contact calibration method. Accurate calibration of the spatial transformation relationship between them. The method does not depend on the machining accuracy and assembly accuracy of the hardware, and reduces the need for operating experience of operators.

为实现上述目的,本发明采用以下具体技术方案:To achieve the above object, the present invention adopts the following specific technical solutions:

本发明提供的磁流变抛光标定方法,利用磁流变抛光标定装置实现,磁流变抛光标定装置包括加工设备、磁流变抛光轮、测头、激光跟踪仪和数据处理器,磁流变抛光轮与测头分别安装在加工设备上,磁流变抛光标定方法包括如下步骤:The magnetorheological polishing calibration method provided by the present invention is realized by a magnetorheological polishing calibration device. The magnetorheological polishing calibration device includes processing equipment, a magnetorheological polishing wheel, a measuring head, a laser tracker and a data processor. The polishing wheel and the measuring head are respectively installed on the processing equipment, and the magnetorheological polishing calibration method includes the following steps:

S1、基于激光跟踪仪与加工设备的工具坐标系建立激光跟踪仪的测量坐标系;S1. Establish the measurement coordinate system of the laser tracker based on the tool coordinate system of the laser tracker and the processing equipment;

S2、基于激光跟踪仪的球拟合功能或圆拟合功能测得测头在测量坐标系中的空间坐标,以及基于激光跟踪仪的球拟合功能测得磁流变抛光轮在测量坐标系中的空间坐标;S2. Measure the spatial coordinates of the probe in the measurement coordinate system based on the ball fitting function or circle fitting function of the laser tracker, and measure the magnetorheological polishing wheel in the measurement coordinate system based on the ball fitting function of the laser tracker The spatial coordinates in;

S3、数据处理器通过获取测头的空间坐标与磁流变抛光轮的空间坐标并相减,获得测头与磁流变抛光轮之间的空间位置转换关系。S3. The data processor acquires the spatial position conversion relationship between the measuring head and the magnetorheological polishing wheel by obtaining the spatial coordinates of the measuring head and the spatial coordinates of the magnetorheological polishing wheel and subtracting them.

优选地,测头包括从上至下同轴相连的测头支架、测头本体与测头球部,通过测头支架将测头本体与加工设备固定连接。Preferably, the stylus includes a stylus bracket connected coaxially from top to bottom, a stylus body and a stylus ball, and the stylus body is fixedly connected to the processing equipment through the stylus bracket.

优选地,在通过激光跟踪仪的球拟合功能测得测头的空间坐标的过程中,将激光跟踪仪的靶球放置于测头球部表面的不同位置,通过激光跟踪仪测量靶球在不同位置时的坐标,利用激光跟踪仪的球拟合功能确定测头球部的中心点坐标(x2,y2,z2)以及测头球部的半径R2,则测头球部在测量坐标系中的空间坐标为(x2,y2,z2-R2)。Preferably, in the process of measuring the spatial coordinates of the measuring head through the ball fitting function of the laser tracker, the target ball of the laser tracker is placed on different positions on the surface of the probe ball, and the target ball is measured by the laser tracker at Coordinates at different positions, using the ball fitting function of the laser tracker to determine the center point coordinates (x 2 , y 2 , z 2 ) of the probe ball and the radius R 2 of the probe ball, then the probe ball is at The spatial coordinates in the measurement coordinate system are (x 2 , y 2 , z 2 −R 2 ).

优选地,在通过激光跟踪仪的圆拟合功能测得测头的空间坐标的过程中,首先,在加工设备的工作区域内放置一个物体,驱动加工设备沿工具坐标系的Z轴方向缓慢向下移动,当测头球部刚好触碰物体的上表面时,停止加工设备运动,并保持当前姿态不变;其次,将靶球放置于测头本体表面的不同位置,通过激光跟踪仪测量靶球在不同位置时的坐标,利用激光跟踪仪的圆拟合功能确定测头本体所在圆的中心点坐标(x2,y2);然后,标记测头球部在物体的上表面位置并将测头从物体的上表面移开,将靶球放置在标记位置并利用激光跟踪仪测量此时靶球的位置坐标z2,则测头球部在测量坐标系中的空间坐标为(x2,y2,z2-r),r为靶球的半径值。Preferably, in the process of measuring the spatial coordinates of the measuring head through the circle fitting function of the laser tracker, firstly, an object is placed in the working area of the processing equipment, and the processing equipment is driven to move slowly along the Z-axis direction of the tool coordinate system. Move down, when the ball of the probe just touches the upper surface of the object, stop the movement of the processing equipment and keep the current posture unchanged; secondly, place the target ball at different positions on the surface of the probe body, and measure the target through the laser tracker For the coordinates of the ball at different positions, use the circle fitting function of the laser tracker to determine the coordinates (x 2 , y 2 ) of the center point of the circle where the probe body is located; then, mark the position of the probe ball on the upper surface of the object and Move the probe away from the upper surface of the object, place the target ball at the marked position and use the laser tracker to measure the position coordinate z 2 of the target ball at this time, then the spatial coordinates of the probe ball in the measurement coordinate system are (x 2 , y 2 , z 2 -r), r is the radius value of the target ball.

优选地,在通过激光跟踪仪的球拟合功能测得磁流变抛光轮的空间坐标的过程中,当加工设备处于静止状态时,将靶球放置于磁流变抛光轮表面的不同位置,通过激光跟踪仪测量靶球在不同位置时的坐标,利用激光跟踪仪的球拟合功能确定磁流变抛光轮的中心点坐标(x1,y1,z1)以及抛光轮半径R1,由此可以得到磁流变抛光轮在测量坐标系中的空间坐标为(x1,y1,z1-R1)。Preferably, during the process of measuring the spatial coordinates of the magnetorheological polishing wheel through the ball fitting function of the laser tracker, when the processing equipment is in a static state, the target balls are placed on different positions on the surface of the magnetorheological polishing wheel, The coordinates of the target ball at different positions are measured by the laser tracker, and the center point coordinates (x 1 , y 1 , z 1 ) of the magnetorheological polishing wheel and the radius R 1 of the polishing wheel are determined by using the ball fitting function of the laser tracker. Thus, the spatial coordinates of the magnetorheological polishing wheel in the measurement coordinate system can be obtained as (x 1 , y 1 , z 1 -R 1 ).

优选地,测头与磁流变抛光轮之间的空间位置转换关系表示为(x2,y2,z2-R2)-(x1,y1,z1-R1)或表示为(x2,y2,z2-r)-(x1,y1,z1-R1)。Preferably, the spatial position conversion relationship between the measuring head and the magnetorheological polishing wheel is expressed as (x 2 , y 2 , z 2 -R 2 )-(x 1 , y 1 , z 1 -R 1 ) or expressed as (x 2 , y 2 , z 2 -r)-(x 1 , y 1 , z 1 -R 1 ).

优选地,将激光跟踪仪的靶球放置于加工设备上,加工设备携带靶球分别沿着加工设备的工具坐标系的三个坐标轴移动,同时利用激光跟踪仪测量靶球在不同位置时的坐标,基于激光跟踪仪的直线拟合功能确定激光跟踪仪的测量坐标系的三个坐标轴的方向,使得测量坐标系的三个坐标轴的方向与工具坐标系的三个坐标轴的方向相一致。Preferably, the target ball of the laser tracker is placed on the processing equipment, and the processing equipment carries the target ball to move along the three coordinate axes of the tool coordinate system of the processing equipment, and the laser tracker is used to measure the target ball at different positions. Coordinates, based on the straight line fitting function of the laser tracker, determine the directions of the three coordinate axes of the measurement coordinate system of the laser tracker, so that the directions of the three coordinate axes of the measurement coordinate system are consistent with the directions of the three coordinate axes of the tool coordinate system unanimous.

本发明能够取得如下技术效果:基于磁流变抛光轮和测头的几何外形特征,利用激光跟踪仪测量精度高的优点,通过非接触方式精确标定磁流变抛光轮与测头之间的空间位置关系,该标定方法不依赖于硬件的加工精度与装配精度,不需要借助标准块辅助标定,同时还能降低操作人员的操作经验的需求,整个标定过程操作步骤简单,标定时间短,标定精度高,满足磁流变加工设备对磁流变抛光轮与测头之间空间位置关系的标定精度要求。The present invention can achieve the following technical effects: based on the geometric shape characteristics of the magneto-rheological polishing wheel and the measuring head, the space between the magneto-rheological polishing wheel and the measuring head can be accurately calibrated in a non-contact manner by utilizing the advantages of high measurement accuracy of the laser tracker Positional relationship, this calibration method does not depend on the processing accuracy and assembly accuracy of the hardware, does not need to use standard blocks to assist calibration, and can also reduce the need for operator experience. The entire calibration process has simple steps, short calibration time, and high calibration accuracy. High, meeting the calibration accuracy requirements of the magnetorheological processing equipment for the spatial position relationship between the magnetorheological polishing wheel and the measuring head.

附图说明Description of drawings

图1是根据本发明实施例提供的磁流变抛光标定装置的结构示意图;Fig. 1 is a schematic structural diagram of a magneto-rheological polishing calibration device provided according to an embodiment of the present invention;

图2是根据本发明实施例提供的磁流变抛光标定方法的流程示意图。Fig. 2 is a schematic flowchart of a calibration method for magnetorheological polishing provided according to an embodiment of the present invention.

其中的附图标记包括:激光跟踪仪1、靶球2、磁流变加工模块3、加工设备4、磁流变抛光轮5、过渡板6、测头7、测头支架7-1、测头本体7-2和测头球部7-3。The reference signs include: laser tracker 1, target ball 2, magnetorheological processing module 3, processing equipment 4, magnetorheological polishing wheel 5, transition plate 6, probe 7, probe bracket 7-1, measuring probe Head body 7-2 and probe ball 7-3.

具体实施方式Detailed ways

在下文中,将参考附图描述本发明的实施例。在下面的描述中,相同的模块使用相同的附图标记表示。在相同的附图标记的情况下,它们的名称和功能也相同。因此,将不重复其详细描述。Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the following description, the same blocks are denoted by the same reference numerals. With the same reference numerals, their names and functions are also the same. Therefore, its detailed description will not be repeated.

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,而不构成对本发明的限制。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention.

本发明实施例提供一种磁流变抛光标定方法,该标定方法基于磁流变抛光标定装置实现,在描述该标定方法之前先对该标定装置进行描述。An embodiment of the present invention provides a magneto-rheological polishing calibration method, which is implemented based on a magnetorheological polishing calibration device. Before describing the calibration method, the calibration device will be described.

图1示出了根据本发明实施例提供的磁流变抛光标定装置的结构。Fig. 1 shows the structure of a magneto-rheological polishing calibration device provided according to an embodiment of the present invention.

如图1所示,本发明实施例提供的磁流变抛光标定装置,包括激光跟踪仪1、靶球2、磁流变加工模块3、加工设备4和数据处理器,靶球2放置在磁流变加工模块3的不同位置,配合激光跟踪仪1完成测量工作;磁流变加工模块3安装在加工设备4上,由加工设备4驱动磁流变加工模块3移动,加工设备4可以为精密数控机床或六自由度工业机械臂,下面以精密数控机床作为加工设备4进行说明,六自由度工业机械臂同理可知。As shown in Figure 1, the magnetorheological polishing calibration device provided by the embodiment of the present invention includes a laser tracker 1, a target ball 2, a magnetorheological processing module 3, a processing device 4 and a data processor, and the target ball 2 is placed on the magnetic The different positions of the rheological processing module 3 cooperate with the laser tracker 1 to complete the measurement work; the magnetorheological processing module 3 is installed on the processing equipment 4, and the processing equipment 4 drives the magnetorheological processing module 3 to move, and the processing equipment 4 can be precision Numerical control machine tool or six-degree-of-freedom industrial mechanical arm, the precision numerical control machine tool is used as the processing equipment 4 below to illustrate, and the six-degree-of-freedom industrial mechanical arm can be known in the same way.

磁流变加工模块3包括磁流变抛光轮5、过渡板6和测头7,磁流变抛光轮5通过过渡板6安装在精密数控机床4上,测头7也安装在精密数控机床4上且位于磁流变抛光轮5的一侧。The magnetorheological processing module 3 includes a magnetorheological polishing wheel 5, a transition plate 6 and a probe 7, the magnetorheological polishing wheel 5 is installed on the precision CNC machine tool 4 through the transition plate 6, and the probe 7 is also installed on the precision CNC machine tool 4 on one side of the magnetorheological polishing wheel 5.

测头7包括从上至下同轴的测头支架7-1、测头本体7-2和测头球部7-3,测头球部7-3位于测头本体7-2的下端,测头支架7-1将测头本体7-2固定在精密数控机床4上。The probe 7 includes a probe bracket 7-1 coaxial from top to bottom, a probe body 7-2 and a probe ball 7-3, the probe ball 7-3 is located at the lower end of the probe body 7-2, The probe bracket 7-1 fixes the probe body 7-2 on the precision numerical control machine tool 4.

通过激光跟踪仪1与靶球2的配合实现对测头7和磁流变抛光轮5的空间坐标测量,数据处理器通过获取测头7的空间坐标与磁流变抛光轮5的空间坐标并相减,获得测头7与磁流变抛光轮5之间的空间位置转换关系。Through the cooperation of the laser tracker 1 and the target ball 2, the spatial coordinate measurement of the measuring head 7 and the magnetorheological polishing wheel 5 is realized, and the data processor obtains the spatial coordinates of the measuring head 7 and the spatial coordinates of the magnetorheological polishing wheel 5 and combines them. By subtracting them, the spatial position conversion relationship between the measuring head 7 and the magnetorheological polishing wheel 5 is obtained.

图2示出了根据本发明实施例提供的磁流变抛光标定方法的流程。Fig. 2 shows the flow of a calibration method for magneto-rheological polishing provided according to an embodiment of the present invention.

如图2所示,本发明实施例提供的磁流变抛光标定方法,包括如下步骤:As shown in Figure 2, the magnetorheological polishing calibration method provided by the embodiment of the present invention includes the following steps:

S1、建立激光跟踪仪的测量坐标系{M}。S1. Establish the measurement coordinate system {M} of the laser tracker.

基于精密数控机床4的工具坐标系{F}建立激光跟踪仪1的测量坐标系{M},使得测量坐标系{M}与工具坐标系{F}相一致。The measurement coordinate system {M} of the laser tracker 1 is established based on the tool coordinate system {F} of the precision CNC machine tool 4, so that the measurement coordinate system {M} is consistent with the tool coordinate system {F}.

更为具体地,将靶球2放置于过渡板6的上表面并固定。工具坐标系{F}使其处于零点位姿,驱动精密数控机床4分别沿着工具坐标系{F}的X轴、Y轴和Z轴方向移动,同时利用激光跟踪仪1测量靶球2在不同位置时的坐标,各轴的测量点数不少于2个,通过激光跟踪仪1的直线拟合功能,确定测量坐标系{M}的X轴、Y轴和Z轴方向,使得测量坐标系{M}的X轴、Y轴和Z轴方向与工具坐标系{F}的X轴、Y轴和Z轴方向保持一致。More specifically, the target ball 2 is placed on the upper surface of the transition plate 6 and fixed. The tool coordinate system {F} makes it in the zero position, drives the precision CNC machine tool 4 to move along the X-axis, Y-axis and Z-axis directions of the tool coordinate system {F}, and uses the laser tracker 1 to measure the target ball 2 at For the coordinates at different positions, the number of measurement points on each axis is not less than 2. Through the straight line fitting function of the laser tracker 1, the X-axis, Y-axis and Z-axis directions of the measurement coordinate system {M} are determined, so that the measurement coordinate system The X-axis, Y-axis and Z-axis directions of {M} are consistent with the X-axis, Y-axis and Z-axis directions of the tool coordinate system {F}.

S2、利用激光跟踪仪分别测量测头与磁流变抛光轮的空间坐标。S2. Using a laser tracker to measure the spatial coordinates of the measuring head and the magnetorheological polishing wheel respectively.

基于激光跟踪仪的球拟合功能或圆拟合功能测得测头在测量坐标系中的空间坐标。Based on the ball fitting function or circle fitting function of the laser tracker, the spatial coordinates of the probe in the measurement coordinate system are measured.

激光跟踪仪的球拟合功能和圆拟合功能为现有技术,球面拟合功能请参照百度百科中《激光跟踪测量系统》的最后一段,圆拟合功能请参照《机器人坐标系与激光跟踪仪坐标系的快速转换方法》的第一页和第二页。The ball fitting function and circle fitting function of the laser tracker are existing technologies. For the spherical fitting function, please refer to the last paragraph of "Laser Tracking and Measurement System" in Baidu Encyclopedia. For the circle fitting function, please refer to "Robot Coordinate System and Laser Tracking The first and second pages of "Quick Transformation Method of Instrument Coordinate System".

本发明实施例通过两种测量方法实现测头空间坐标的测量,第一种测量方法是利用激光跟踪仪1的拟合球功能直接测量测头球部7-3的空间坐标;第二种测量方法是先利用激光跟踪仪1的拟合圆功能确定测头本体7-2的X轴和Y轴坐标,由于测头支架7-1、测头本体7-2和测头球部7-3在同一条中心线上,因此测头球部7-3的X轴和Y轴坐标等于测头本体7-2的X轴和Y轴坐标,再借助一个稳定的上表面平整的物体确定测头球部7-3的Z轴坐标,以此测量出测头球部7-3的空间坐标。The embodiment of the present invention realizes the measurement of the spatial coordinates of the probe through two measurement methods. The first measurement method is to use the fitting ball function of the laser tracker 1 to directly measure the spatial coordinates of the probe ball 7-3; the second measurement The method is to first use the fitting circle function of the laser tracker 1 to determine the X-axis and Y-axis coordinates of the probe body 7-2, because the probe bracket 7-1, the probe body 7-2 and the probe ball 7-3 On the same center line, so the X-axis and Y-axis coordinates of the probe ball 7-3 are equal to the X-axis and Y-axis coordinates of the probe body 7-2, and then the probe is determined by a stable object with a flat upper surface The Z-axis coordinates of the ball portion 7-3 are used to measure the space coordinates of the probe ball portion 7-3.

对于第一种测量方法,具体步骤如下:For the first measurement method, the specific steps are as follows:

将靶球2放置于测头球部7-3外表面的不同位置,位置个数不小于4个,同时利用激光跟踪仪1测量靶球2在不同位置时的坐标,利用激光跟踪仪1的球拟合功能确定测头球部7-3的中心点坐标(x2,y2,z2)以及测头球部7-3半径的R2Place the target ball 2 at different positions on the outer surface of the probe ball portion 7-3, the number of positions is not less than 4, and use the laser tracker 1 to measure the coordinates of the target ball 2 at different positions, and use the laser tracker 1 The ball fitting function determines the center point coordinates (x 2 , y 2 , z 2 ) of the probe ball 7-3 and R 2 of the radius of the probe ball 7-3.

R2= R2`-r,R2`为靶球2位于测头球部7-3外表面时以靶球2为球心及以到测头球部7-3的中心点为半径所在球的半径值,r为靶球2的半径值,由此可以得到测头球部7-3在测量坐标系{M}中的空间坐标为(x2,y2,z2-R2)=(x2,y2,z2-R2`+r)。R 2 = R 2 `-r, R 2 ` is where the target ball 2 is located on the outer surface of the probe ball 7-3, with the target ball 2 as the center and the center point of the probe ball 7-3 as the radius The radius value of the ball, r is the radius value of the target ball 2, from which the spatial coordinates of the ball part 7-3 of the probe in the measurement coordinate system {M} can be obtained as (x 2 , y 2 , z 2 -R 2 ) =(x 2 , y 2 , z 2 -R 2 `+r).

该方法可以直接获得测头球部7-3在测量坐标系{M}的空间位置,但由于靶球2与测头球部7-3接触时易导致测头球部7-3位置微动,测量精度有所下降,因此在操作时需要严格控制靶球2与测头球部7-3之间的作用力。This method can directly obtain the spatial position of the probe ball 7-3 in the measurement coordinate system {M}, but the position of the probe ball 7-3 is likely to move slightly when the target ball 2 is in contact with the probe ball 7-3 , the measurement accuracy has declined, so it is necessary to strictly control the force between the target ball 2 and the probe ball portion 7-3 during operation.

对于第二种测量方法,具体步骤如下:For the second measurement method, the specific steps are as follows:

(1)在精密数控机床4的工作区域内放置一个物体,该物体在高度方向的尺寸需要在测头7的可测量范围内,物体放置后静止不动,物体上表面目测平整无明显倾斜,对于其他方向的尺寸以及物体的重量与材料无限制。(1) Place an object in the working area of the precision CNC machine tool 4. The size of the object in the height direction needs to be within the measurable range of the probe 7. After the object is placed, it does not move, and the upper surface of the object is visually flat and has no obvious inclination. There are no restrictions on dimensions in other directions and on the weight and material of the object.

(2)驱动精密数控机床4沿着工具坐标系{F}的Z轴方向缓慢向下移动,当测头球部7-3刚刚触碰物体的上表面时,停止精密数控机床4运动,并保持当前姿态不变。将靶球2放置于测头本体7-2外表面的不同位置,位置个数不小于3个,同时利用激光跟踪仪1测量靶球2在不同位置的坐标,利用激光跟踪仪1的圆拟合功能确定测头本体7-2所在圆的中心点坐标(x2,y2)。(2) Drive the precision CNC machine tool 4 to slowly move downward along the Z-axis direction of the tool coordinate system {F}. When the ball part 7-3 of the probe just touches the upper surface of the object, stop the movement of the precision CNC machine tool 4, and Keep the current posture unchanged. Place the target ball 2 at different positions on the outer surface of the probe body 7-2, the number of positions is not less than 3, and use the laser tracker 1 to measure the coordinates of the target ball 2 at different positions, and use the circle of the laser tracker 1 to simulate The combined function determines the coordinates (x 2 , y 2 ) of the center point of the circle where the probe body 7-2 is located.

(3)标记测头球部7-3在物体上表面的位置并将测头7从物体上表面移开,将靶球2放置在标记位置并利用激光跟踪仪1测量此时靶球2的位置坐标z2(3) Mark the position of the probe ball 7-3 on the upper surface of the object and remove the probe 7 from the upper surface of the object, place the target ball 2 at the marked position and use the laser tracker 1 to measure the position of the target ball 2 at this time Position coordinate z 2 .

由于测头球部7-3、测头本体7-2以及测头支架7-1在同一条中心线上,因此测头球部7-3在测量坐标系{M}的空间坐标为(x2,y2,z2-r)。Since the probe ball 7-3, the probe body 7-2 and the probe bracket 7-1 are on the same center line, the spatial coordinates of the probe ball 7-3 in the measurement coordinate system {M} are (x 2 , y 2 , z 2 -r).

该方法需要借助一个物体辅助确定测头球部7-3的空间坐标,但可以避免靶球2与测头球部7-3直接接触导致测头球部7-3位置的微移,有利于降低测量误差。This method requires the help of an object to assist in determining the spatial coordinates of the probe ball 7-3, but it can avoid the direct contact between the target ball 2 and the probe ball 7-3, resulting in a slight shift in the position of the probe ball 7-3, which is beneficial Reduce measurement errors.

基于激光跟踪仪的球拟合功能测得磁流变抛光轮在测量坐标系中的空间坐标,具体步骤如下:Based on the ball fitting function of the laser tracker, the spatial coordinates of the magnetorheological polishing wheel in the measurement coordinate system are measured, and the specific steps are as follows:

在测头头部7-3接触物体上表面后保持精密数控机床4静止状态时,测量磁流变抛光轮5的空间坐标。When the precision CNC machine tool 4 is kept in a static state after the probe head 7-3 touches the upper surface of the object, the spatial coordinates of the magnetorheological polishing wheel 5 are measured.

当精密数控机床4处于静止状态时,将靶球2放置于磁流变抛光轮5外表面的不同位置,位置个数不小于4个,同时利用激光跟踪仪1测量靶球2在不同位置时的坐标,利用激光跟踪仪1的球拟合功能确定磁流变抛光轮5的中心点坐标(x1,y1,z1)以及磁流变抛光轮5半径的R1When the precision numerical control machine tool 4 is in a static state, the target ball 2 is placed on different positions on the outer surface of the magnetorheological polishing wheel 5, the number of positions is not less than 4, and the laser tracker 1 is used to measure the target ball 2 at different positions The coordinates of the center point (x 1 , y 1 , z 1 ) of the magnetorheological polishing wheel 5 and R 1 of the radius of the magnetorheological polishing wheel 5 are determined by using the spherical fitting function of the laser tracker 1 .

R1= R1`-r,R1`为靶球2位于磁流变抛光轮5外表面时以靶球2的球心及以到测头球部7-3的中心点为半径所在球的半径值,由此可以得到磁流变抛光轮5在测量坐标系{M}的空间坐标为(x1,y1,z1-R1)= (x1,y1,z1-R1`+r)。R 1 = R 1 `-r, R 1 ` is the ball where the target ball 2 is located on the outer surface of the magneto-rheological polishing wheel 5 with the center of the target ball 2 and the center point of the probe ball 7-3 as the radius The radius value of the magnetorheological polishing wheel 5 can be obtained in the measurement coordinate system {M} as (x 1 , y 1 , z 1 -R 1 )= (x 1 , y 1 , z 1 -R 1 `+r).

S3、数据处理器通过获取测头的空间坐标与磁流变抛光轮的空间坐标并相减,获得测头与磁流变抛光轮之间的空间位置转换关系。S3. The data processor acquires the spatial position conversion relationship between the measuring head and the magnetorheological polishing wheel by obtaining the spatial coordinates of the measuring head and the spatial coordinates of the magnetorheological polishing wheel and subtracting them.

由于在应用测头定位法进行光学元件定位时,测头7与磁流变抛光轮5处于平移状态,因此测头7与磁流变抛光轮5之间的空间位置转换关系可以表示为T=(∆x,∆y,∆z)=(x2,y2,z2-R2)- (x1,y1,z1-R1)= (x2-x1,y2-y1,z2-z1+R1`-R2`)或T=(∆x,∆y,∆z)= (x2,y2,z2-r)- (x1,y1,z1-R1)= (x2-x1,y2-y1,z2-z1+R1`-2r)。Since the probe 7 and the magneto-rheological polishing wheel 5 are in a translational state when the probe positioning method is used for positioning the optical components, the spatial position conversion relationship between the probe 7 and the magneto-rheological polishing wheel 5 can be expressed as T= (∆x, ∆y, ∆z)=(x 2 , y 2 , z 2 -R 2 )- (x 1 , y 1 , z 1 -R 1 )= (x 2 -x 1 , y 2 -y 1 , z 2 -z 1 +R 1 `-R 2 `) or T=(∆x,∆y,∆z)=(x 2 ,y 2 ,z 2 -r)-(x 1 ,y 1 , z 1 −R 1 )= (x 2 −x 1 , y 2 −y 1 , z 2 −z 1 +R 1 `−2r).

在实际应用时,只需要利用测头7确认光学元件在工具坐标系{F}中的坐标(xF,yF,zF),可以确定光学元件相对于磁流变抛光轮5工作点坐标为(xF,yF,zF)= (xF,yF,zF)-T=(xF-∆x,yF-∆y,zF-∆z)。In practical application, it is only necessary to use the probe 7 to confirm the coordinates (x F , y F , z F ) of the optical element in the tool coordinate system {F}, and the coordinates of the working point of the optical element relative to the magnetorheological polishing wheel 5 can be determined As (x F , y F , z F ) = (x F , y F , z F )-T=(x F -∆x, y F -∆y, z F -∆z).

本发明基于磁流变抛光轮和测头的几何外形特征,利用激光跟踪仪测量精度高的优点,通过非接触式的方法精确标定磁流变抛光轮工作点与测头之间的空间位置关系,该方法不依赖于硬件的加工精度与装配精度,不需要借助标准块辅助标定,同时也降低了操作人员的操作经验的需求,整个标定过程操作步骤简单,标定时间短,标定精度高,满足磁流变加工设备对抛光轮工作点与测头之间空间位置关系的标定精度要求。Based on the geometric shape characteristics of the magnetorheological polishing wheel and the measuring head, the present invention utilizes the advantages of high measurement accuracy of the laser tracker, and accurately calibrates the spatial position relationship between the working point of the magnetorheological polishing wheel and the measuring head through a non-contact method , this method does not depend on the processing accuracy and assembly accuracy of the hardware, does not need to use standard blocks to assist calibration, and also reduces the need for operator experience. The entire calibration process has simple steps, short calibration time, and high calibration accuracy. The calibration accuracy requirements of the magnetorheological processing equipment for the spatial position relationship between the working point of the polishing wheel and the measuring head.

本发明不仅仅适用于磁流变抛光轮与测头之间的空间位置关系的高精度标定,还适用于测头与小磨头、气囊等具有明显几何尺寸的加工工具空间位置关系的高精度标定。The invention is not only suitable for high-precision calibration of the spatial position relationship between the magnetorheological polishing wheel and the measuring head, but also suitable for high-precision calibration of the spatial positional relationship between the measuring head and small grinding heads, air bags and other processing tools with obvious geometric dimensions calibration.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions with reference to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.

以上本发明的具体实施方式,并不构成对本发明保护范围的限定。任何根据本发明的技术构思所作出的各种其他相应的改变与变形,均应包含在本发明权利要求的保护范围内。The above specific implementation manners of the present invention do not constitute a limitation to the protection scope of the present invention. Any other corresponding changes and modifications made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.

Claims (7)

1.一种磁流变抛光标定方法,利用磁流变抛光标定装置实现,所述磁流变抛光标定装置包括加工设备、磁流变抛光轮、测头、激光跟踪仪和数据处理器,所述磁流变抛光轮与所述测头分别安装在所述加工设备上,其特征在于,所述磁流变抛光标定方法包括如下步骤:1. A magneto-rheological polishing calibration method is realized by using a magneto-rheological polishing calibration device, and the magneto-rheological polishing calibration device comprises processing equipment, a magnetorheological polishing wheel, a measuring head, a laser tracker and a data processor, and the The magnetorheological polishing wheel and the measuring head are respectively installed on the processing equipment, and it is characterized in that the magnetorheological polishing calibration method includes the following steps: S1、基于所述激光跟踪仪与所述加工设备的工具坐标系建立所述激光跟踪仪的测量坐标系;S1. Establish a measurement coordinate system of the laser tracker based on the tool coordinate system of the laser tracker and the processing equipment; S2、基于所述激光跟踪仪的球拟合功能或圆拟合功能测得所述测头在所述测量坐标系中的空间坐标,以及基于所述激光跟踪仪的球拟合功能测得所述磁流变抛光轮在所述测量坐标系中的空间坐标;S2. Measure the spatial coordinates of the probe in the measurement coordinate system based on the ball fitting function or the circle fitting function of the laser tracker, and measure the space coordinates of the probe based on the ball fitting function of the laser tracker. The spatial coordinates of the magnetorheological polishing wheel in the measurement coordinate system; S3、所述数据处理器通过获取所述测头的空间坐标与所述磁流变抛光轮的空间坐标并相减,获得所述测头与所述磁流变抛光轮之间的空间位置转换关系。S3. The data processor obtains the spatial position conversion between the measuring head and the magnetorheological polishing wheel by acquiring the spatial coordinates of the measuring head and the spatial coordinates of the magnetorheological polishing wheel and subtracting them relation. 2.如权利要求1所述的磁流变抛光标定方法,其特征在于,所述测头包括从上至下同轴相连的测头支架、测头本体与测头球部,通过所述测头支架将所述测头本体与所述加工设备固定连接。2. The magneto-rheological polishing calibration method as claimed in claim 1, wherein the measuring head comprises a measuring head support, a measuring head body and a measuring head ball which are coaxially connected from top to bottom, and the measuring head is passed through the measuring head The head support fixedly connects the measuring head body with the processing equipment. 3.如权利要求2所述的磁流变抛光标定方法,其特征在于,在通过所述激光跟踪仪的球拟合功能测得所述测头的空间坐标的过程中,将所述激光跟踪仪的靶球放置于所述测头球部表面的不同位置,通过所述激光跟踪仪测量所述靶球在不同位置时的坐标,利用所述激光跟踪仪的球拟合功能确定所述测头球部的中心点坐标(x2,y2,z2)以及所述测头球部的半径R2,则所述测头球部在所述测量坐标系中的空间坐标为(x2,y2,z2-R2)。3. magneto-rheological polishing calibration method as claimed in claim 2, is characterized in that, in the process of measuring the spatial coordinates of the measuring head by the ball fitting function of the laser tracker, the laser tracking The target ball of the instrument is placed at different positions on the surface of the probe ball, the coordinates of the target ball at different positions are measured by the laser tracker, and the measurement is determined by the ball fitting function of the laser tracker. The center point coordinates (x 2 , y 2 , z 2 ) of the probe ball and the radius R 2 of the probe ball, then the space coordinates of the probe ball in the measurement coordinate system are (x 2 , y 2 , z 2 −R 2 ). 4.如权利要求2所述的磁流变抛光标定方法,其特征在于,在通过所述激光跟踪仪的圆拟合功能测得所述测头的空间坐标的过程中,4. magneto-rheological polishing calibration method as claimed in claim 2, is characterized in that, in the process of measuring the spatial coordinates of the measuring head by the circle fitting function of the laser tracker, 首先,在所述加工设备的工作区域内放置一个物体,驱动所述加工设备沿所述工具坐标系的Z轴方向缓慢向下移动,当所述测头球部刚好触碰所述物体的上表面时,停止所述加工设备运动,并保持当前姿态不变;First, an object is placed in the working area of the processing equipment, and the processing equipment is driven to slowly move downward along the Z-axis direction of the tool coordinate system. When the surface is on the surface, stop the movement of the processing equipment and keep the current posture unchanged; 其次,将所述靶球放置于所述测头本体表面的不同位置,通过所述激光跟踪仪测量所述靶球在不同位置时的坐标,利用所述激光跟踪仪的圆拟合功能确定所述测头本体所在圆的中心点坐标(x2,y2);Secondly, the target ball is placed at different positions on the surface of the probe body, the coordinates of the target ball at different positions are measured by the laser tracker, and the circle fitting function of the laser tracker is used to determine the position of the target ball. The coordinates of the center point of the circle where the probe body is located (x 2 , y 2 ); 然后,标记所述测头球部在所述物体的上表面位置并将所述测头从所述物体的上表面移开,将所述靶球放置在标记位置并利用所述激光跟踪仪测量此时所述靶球的位置坐标z2,则所述测头球部在所述测量坐标系中的空间坐标为(x2,y2,z2-r),r为所述靶球的半径值。Then, mark the position of the probe ball on the upper surface of the object and move the probe away from the upper surface of the object, place the target ball at the marked position and measure with the laser tracker At this time, the position coordinate z 2 of the target ball, then the space coordinate of the probe ball in the measurement coordinate system is (x 2 , y 2 , z 2 -r), r is the target ball’s Radius value. 5.如权利要求3或4所述的磁流变抛光标定方法,其特征在于,在通过所述激光跟踪仪的球拟合功能测得所述磁流变抛光轮的空间坐标的过程中,当所述加工设备处于静止状态时,将所述靶球放置于所述磁流变抛光轮表面的不同位置,通过所述激光跟踪仪测量所述靶球在不同位置时的坐标,利用所述激光跟踪仪的球拟合功能确定所述磁流变抛光轮的中心点坐标(x1,y1,z1)以及抛光轮半径R1,由此可以得到所述磁流变抛光轮在所述测量坐标系中的空间坐标为(x1,y1,z1-R1)。5. the magnetorheological polishing calibration method as claimed in claim 3 or 4, is characterized in that, in the process of measuring the spatial coordinates of the magnetorheological polishing wheel by the ball fitting function of the laser tracker, When the processing equipment is in a static state, the target ball is placed at different positions on the surface of the magneto-rheological polishing wheel, and the coordinates of the target ball at different positions are measured by the laser tracker, and the The ball fitting function of the laser tracker determines the center point coordinates (x 1 , y 1 , z 1 ) of the magnetorheological polishing wheel and the radius R 1 of the polishing wheel, so that the The spatial coordinates in the measurement coordinate system are (x 1 , y 1 , z 1 -R 1 ). 6.如权利要求5所述的磁流变抛光标定方法,其特征在于,所述测头与所述磁流变抛光轮之间的空间位置转换关系表示为(x2,y2,z2-R2)-(x1,y1,z1-R1)或表示为(x2,y2,z2-r)-(x1,y1,z1-R1)。6. magneto-rheological polishing calibration method as claimed in claim 5, is characterized in that, the spatial position transformation relation between described measuring head and described magnetorheological polishing wheel is expressed as (x 2 , y 2 , z 2 -R 2 )-(x 1 , y 1 , z 1 -R 1 ) or expressed as (x 2 , y 2 , z 2 -r)-(x 1 , y 1 , z 1 -R 1 ). 7.如权利要求1所述的磁流变抛光标定方法,其特征在于,将所述激光跟踪仪的靶球放置于所述加工设备上,所述加工设备携带所述靶球分别沿着所述加工设备的工具坐标系的三个坐标轴移动,同时利用所述激光跟踪仪测量所述靶球在不同位置时的坐标,基于所述激光跟踪仪的直线拟合功能确定所述激光跟踪仪的测量坐标系的三个坐标轴的方向,使得所述测量坐标系的三个坐标轴的方向与所述工具坐标系的三个坐标轴的方向相一致。7. The magnetorheological polishing calibration method according to claim 1, wherein the target ball of the laser tracker is placed on the processing equipment, and the processing equipment carries the target ball along the The three coordinate axes of the tool coordinate system of the processing equipment are moved, and the coordinates of the target ball at different positions are measured by the laser tracker, and the laser tracker is determined based on the straight line fitting function of the laser tracker. The directions of the three coordinate axes of the measurement coordinate system, so that the directions of the three coordinate axes of the measurement coordinate system are consistent with the directions of the three coordinate axes of the tool coordinate system.
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