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CN115284054B - An automatic impeller loading and unloading equipment - Google Patents

An automatic impeller loading and unloading equipment Download PDF

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Publication number
CN115284054B
CN115284054B CN202211006719.7A CN202211006719A CN115284054B CN 115284054 B CN115284054 B CN 115284054B CN 202211006719 A CN202211006719 A CN 202211006719A CN 115284054 B CN115284054 B CN 115284054B
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China
Prior art keywords
gripper
impeller
sampling
block
channel
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CN202211006719.7A
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Chinese (zh)
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CN115284054A (en
Inventor
马运兴
余夏洋
陈宗健
谭柏宇
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Guangdong Zhizao Erlingsijiu Technology Co ltd
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Guangdong Zhizao Erlingsijiu Technology Co ltd
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Priority to CN202211006719.7A priority Critical patent/CN115284054B/en
Publication of CN115284054A publication Critical patent/CN115284054A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • B23Q7/043Construction of the grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/003Programme-controlled manipulators having parallel kinematics
    • B25J9/0075Truss
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/0084Programme-controlled manipulators comprising a plurality of manipulators

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Manipulator (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention provides automatic impeller loading and unloading equipment which comprises a loading warehouse, a robot and a material channel assembly, wherein the loading warehouse is used for placing two raw materials of impellers and conveying the two raw materials to the front end of the robot, the material channel assembly comprises a first sampling inspection discharging channel, a first sampling inspection feeding channel, a second sampling inspection flow channel, a blanking platform, an NG flow channel, a first placing platform, a second placing platform and a third placing platform, the robot is inversely arranged on a truss, and the robot comprises a first manipulator, a second manipulator and a third manipulator.

Description

Automatic feeding and discharging equipment for impeller
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to automatic impeller feeding and discharging equipment.
Background
The impeller is a very critical component in a turbocharger system. The quality can be ensured only by the optical detection and final dynamic balance inspection in the processing procedures of welding two parts and the like.
The above-mentioned processes are all completed by using independent machine tools respectively, but the processes are still completed by manual transportation. Therefore, labor force on the production line is increased, production beats cannot be guaranteed, production capacity in a single day is bottleneck and the like.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides automatic impeller feeding and discharging equipment, and the production efficiency and the product quality of impellers are improved.
The invention provides automatic equipment for feeding and discharging impellers, which comprises a feeding warehouse, a robot and a material channel assembly, wherein the feeding warehouse is used for placing two raw materials of the impellers and conveying the two raw materials to the front end of the robot, the material channel assembly comprises a first sampling inspection discharging channel, a first sampling inspection feeding channel, a second sampling inspection flow channel, a discharging platform, an NG flow channel, a first placing platform, a second placing platform and a third placing platform, the robot is inversely arranged on a truss, and comprises a first manipulator, a second manipulator and a third manipulator, and the equipment comprises the following working steps:
step 1, a first manipulator grabs two raw materials on a feeding warehouse onto a tool of a welding machine tool;
step 2, after the two raw materials are welded into an impeller by a machine tool to be welded, grabbing the impeller to a first placing table by a first manipulator;
In the step 2, each time a welding machine tool welds a plurality of impellers, a first manipulator grabs the impellers to the front end of a first sampling inspection discharging channel, the first sampling inspection discharging channel conveys the impellers to the tail end, if the manual inspection is qualified, the impellers are manually placed into a first sampling inspection material returning channel, otherwise, the impellers are treated as unqualified workpieces;
Step 3, grabbing an impeller of a first placing table or a first return channel onto a tool of a grinding machine by a second manipulator;
step 4, after the grinding machine finishes grinding the impeller, grabbing the ground impeller to a cleaning machine tool by a second manipulator;
Step 5, after the cleaning machine tool finishes cleaning the impeller, the second manipulator grabs the impeller to the second placing table;
Step6, grabbing an impeller of the second placing table onto a tool of a deburring machine tool by a third manipulator;
Step 7, after deburring of the deburring machine tool is completed, grabbing the impeller subjected to deburring by a third manipulator to a third placing table;
in the step 7, when the deburring machine finishes deburring of a plurality of impellers, the third manipulator grabs the impellers to the front end of the second sampling inspection flow channel, the second sampling inspection flow channel conveys the impellers to the tail end, if the manual detection is qualified, the impellers are manually put back into the second sampling inspection flow channel and conveyed to the front end, otherwise, the impellers are treated as unqualified workpieces;
step 8, grabbing an impeller of a third placing table or a second sampling inspection runner to a dynamic balancing machine by a third manipulator;
and 9, if the dynamic balancing machine tool detects that the impeller is qualified, grabbing the impeller to a blanking table by a third manipulator, and if the dynamic balancing machine tool detects that the impeller is unqualified, grabbing the impeller to an NG runner by the third manipulator.
In order to further realize the invention, the first sampling inspection feeding channel is arranged above the first sampling inspection discharging channel, the first sampling inspection discharging channel comprises a first sampling inspection discharging conveyor belt, and a first sampling inspection discharging groove is arranged in the middle of the first sampling inspection discharging conveyor belt along the conveying direction.
In order to further realize the invention, the first sampling feeding channel comprises a first sampling feeding sliding rail, a first sampling feeding sliding block and a first sampling feeding placing block, wherein the first sampling feeding sliding block is slidably arranged on the first sampling feeding sliding rail, the first sampling feeding placing block is used for placing an impeller, and the first sampling feeding placing block is fixedly arranged on the top surface of the first sampling feeding sliding block.
In order to further realize the invention, the second sampling flow channel is arranged above the NG flow channel, and comprises a second sampling slide rail, a second sampling slide block, a second sampling discharge placing block and a second sampling feeding placing block, wherein the second sampling slide block is slidably arranged on the second sampling slide rail, and the second sampling discharge placing block and the second sampling feeding placing block are fixedly arranged on the top surface of the second sampling slide block.
In order to further realize the invention, the first placing table, the second placing table and the third placing table are sequentially arranged on the side edge of the first sampling inspection discharging channel along the processing direction of the impeller.
In order to further realize the invention, the first placing table comprises a first fixing plate and a first fixing sleeve, wherein the first fixing plate is horizontally and fixedly arranged on the first sampling inspection discharging channel, the first fixing sleeve is vertically arranged on the top surface of the first fixing plate and is communicated with the first fixing plate, and the impeller can pass through the first fixing sleeve and the first fixing plate.
In order to further realize the invention, the second placing table and the third placing table respectively comprise a second fixing plate, a second rotary cylinder and a second placing clamping mechanism, wherein the second fixing plate is arranged on the first sampling inspection discharging channel, the second rotary cylinder is fixed with the second fixing plate, and the second placing clamping mechanism is arranged on a rotating shaft of the second rotary cylinder.
In order to further realize the invention, the tail end of the first manipulator is provided with the first gripper, the first gripper comprises a first gripper mounting plate and two first gripper clamping mechanisms, the first gripper mounting plate is fixedly arranged at the tail end of the first robot, the two first gripper clamping mechanisms are symmetrically arranged along the center of the first gripper mounting plate, the first gripper clamping mechanisms comprise first gripper fixing blocks, first gripper moving blocks and first gripper clamping blocks, the first gripper fixing blocks are arranged on the first gripper mounting plate, the first gripper moving blocks are arranged on the first gripper mounting plate and are opposite to the first gripper fixing blocks, the first gripper moving blocks are driven by air cylinders, the first gripper clamping blocks are arranged on the first gripper fixing blocks and the first gripper moving blocks, and a thimble is arranged between the first gripper fixing blocks and the first gripper moving blocks of the first gripper clamping mechanisms.
In order to further realize the invention, the second manipulator can move left and right along the truss, the middle part of the truss is provided with a robot slide rail, the second manipulator is arranged on the robot slide rail in a sliding way, the tail end of the second manipulator is provided with a second gripper, the second gripper comprises a second gripper mounting plate and two second gripper clamping mechanisms, the two second gripper clamping mechanisms are arranged at two ends of the second gripper mounting plate and are symmetrically arranged, the second gripper clamping mechanisms comprise a second gripper fixing block, a second gripper moving block and a second gripper clamping block, the second gripper fixing block is arranged on the second gripper mounting plate, the second gripper moving block is arranged on the second gripper mounting plate and is opposite to the second gripper fixing block, and the second gripper moving block is driven by a cylinder and is arranged on the second gripper fixing block and the second gripper moving block.
In order to further realize the invention, the tail end of the third manipulator is provided with a third hand, the third hand comprises a third hand mounting plate and two third hand clamping mechanisms, the third hand mounting plate is fixedly arranged at the tail end of the third robot, the two third hand clamping mechanisms are symmetrically arranged along the lower end of the third hand mounting plate, the third hand clamping mechanisms comprise a third hand fixing block, a third hand moving block and a third hand clamping block, the third hand fixing block is arranged on the third hand mounting plate, the third hand moving block is arranged on the third hand mounting plate and is opposite to the third hand fixing block, the third hand moving block is driven by an air cylinder, and the third hand clamping block is arranged on the third hand fixing block and the third hand moving block.
According to the invention, through arranging a feeding warehouse, a material channel integration, a robot and the like, the automatic production of the impeller is realized, the product qualification rate is improved, the production efficiency is greatly improved, the manual labor is reduced, and the product quality is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the material channel integration structure of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic view of the structure of the first placement stage of the present invention;
FIG. 5 is a schematic view of the structure of the second placement stage of the present invention;
FIG. 6 is a schematic view of the structure of the robot of the present invention;
FIG. 7 is a schematic view of the structure of the first gripper of the present invention;
FIG. 8 is a schematic view of another embodiment of a first gripper of the present invention;
FIG. 9 is a schematic view of the structure of a second hand grip of the present invention;
fig. 10 is a schematic structural view of a third hand grip of the present invention.
Fig. 1 to 10 include:
A loading warehouse 1; material channel integration 2; a first spot check discharge channel 21; the first sampling discharge conveyor 211, the first sampling discharge chute 212, the first sampling feed passage 22, the first sampling feed slide 221, the first sampling feed slide 222, the first sampling feed block 223, the second sampling feed passage 23, the second sampling slide 231, the second sampling slide 232, the second sampling discharge block 233, the second sampling feed block 234, the blanking table 24, the NG passage 25, the first placing table 26, the first fixed plate 261, the first fixed sleeve 262, the second placing table 27, the second fixed plate 271, the second rotary cylinder 272, the second placing and clamping mechanism 273, the third placing table 28, the robot 3, the first manipulator 31, the second manipulator 32, the third manipulator 33, the first gripper 34, the first gripper mounting plate 341, the first gripper clamping mechanism 342, the first gripper block 343, the first gripper 344, the first gripper clamping block 345, the second gripper 35, the blanking table 35, the NG passage 25, the first gripper table 26, the first fixed plate 261, the first fixed plate 262, the first fixed sleeve 35, the second gripper plate 271, the third gripper plate 35, the third gripper clamp guide plate 35, the third gripper guide plate 33, the third gripper guide 35, the third gripper 35, the first gripper 35, the first gripper 35, the gripper, the gripper, the gripper, the clamping, the gripper the gripper the holding the gripper the holding.
Detailed Description
As shown in fig. 1 to 10, the invention discloses an automatic impeller loading and unloading device, which comprises a loading warehouse 1, a material channel assembly 2, a robot 3, a welding machine tool 4, a grinding machine 5, a cleaning machine tool 6, a deburring machine tool 7 and a dynamic balancing machine tool 8.
The feeding warehouse 1 is used for placing two raw materials of impellers and conveying the two raw materials to the front end of the robot, and the two raw materials are manually placed in the feeding warehouse 1.
The material channel integration 2 comprises a first sampling inspection material outlet channel 21, a first sampling inspection material inlet channel 22, a second sampling inspection material outlet channel 23, a blanking platform 24, an NG channel 25, a first placement platform 26, a second placement platform 27 and a third placement platform 28, wherein the first sampling inspection material outlet channel 21, the NG channel 25 and the blanking platform 24 are mutually parallel and arranged below the robot 2, the first sampling inspection material inlet channel 22 is arranged above the first sampling inspection material outlet channel 21, the first sampling inspection material outlet channel 21 comprises a first sampling inspection material outlet conveyor belt 211, a first sampling inspection material outlet chute 212 is arranged in the middle of the first sampling inspection material outlet conveyor belt 211 along the conveying direction, the first sampling inspection material inlet channel 22 comprises a first sampling inspection material inlet slide rail 221, a first sampling inspection material inlet slide 222 and a first sampling inspection material placement block 223, the first sampling inspection material inlet slide 222 is slidably arranged on the first sampling inspection material inlet slide rail 221, the first sampling inspection material placement block 223 is used for placing impellers, the first sampling material placing block 223 is fixedly arranged on the top surface of the first sampling material sliding block 222, the second sampling material flow channel 23 comprises a second sampling sliding rail 231, a second sampling sliding block 232, a second sampling material placing block 233 and a second sampling material placing block 234, the second sampling sliding block 232 is slidably arranged on the second sampling sliding rail 231, the second sampling material placing block 233 and the second sampling material placing block 234 are fixedly arranged on the top surface of the second sampling material sliding block 232, the second sampling material flow channel 23 is arranged above the NG flow channel 25, the first placing table 26, the second placing table 27 and the third placing table 28 are sequentially arranged on the side edge of the first sampling material flow channel 21 along the impeller processing direction, the first placing table 26 comprises a first fixed plate 261 and a first fixed sleeve 262, the first fixed plate 261 is horizontally and fixedly arranged on the first sampling material flow channel 21, the first fixed sleeve 262 is vertically arranged on the top surface of the first fixed plate 261 and is communicated with the first fixed plate 261, the impeller can pass through the first fixed sleeve 262 and the first fixed plate 261, the second placing table 27 and the third placing table 28 respectively comprise a second fixed plate 271, a second rotary cylinder 272 and a second placing and clamping mechanism 273, the second fixed plate 271 is arranged on the first sampling discharge channel 21, the second rotary cylinder 272 is fixed with the second fixed plate 271, and the second placing and clamping mechanism 273 is arranged on the rotary shaft of the second rotary cylinder 272.
The robot 3 is inversely arranged on the truss 9, so that people passing through the truss are convenient, and the robot 3 comprises a first manipulator 31, The second manipulator 32 and the third manipulator 33, the first manipulator 31 is used for grabbing two raw materials of a loading warehouse and is placed on a welding machine tool, and grabs a welded impeller on a first placing table or a first sampling inspection discharging channel of a material channel integration, the tail end of the first manipulator 31 is provided with a first gripper 34, the first gripper 34 comprises a first gripper mounting plate 341 and two first gripper clamping mechanisms 342, the first gripper mounting plate 341 is fixedly arranged at the tail end of the first manipulator 31, the two first gripper clamping mechanisms 342 are symmetrically arranged along the center of the first gripper mounting plate 341, and the first gripper clamping mechanisms 342 comprise a first gripper fixing block 343, a first handle moving block 344, The first gripper clamping block 345, the first gripper fixing block 343 is disposed on the first gripper mounting plate 341, the first gripper moving block 344 is disposed on the first gripper mounting plate 341 and opposite to the first gripper fixing block 343, the first gripper moving block 344 is driven by a cylinder, the first gripper clamping block 345 is disposed on the first gripper fixing block 343 and the first gripper moving block 344, a thimble 346 is disposed between the first gripper fixing block 343 and the first gripper moving block 344 of the first gripper clamping mechanism 342, the centre of the impeller is propped against the center of the impeller when used for grabbing wheel raw materials so as to eliminate the height difference, the second manipulator 32 is used for grabbing the impeller on the first placing table integrated in the material taking way or the first sampling feeding way to be placed on the tool of the grinder, and grabbing the impeller polished by the grinder to be placed on the tool of the cleaning machine tool, the impeller after the cleaning tool is placed on the second placing table integrated in the material taking way, the second manipulator 32 can move left and right along the truss 9, the middle of the robot truss 9 is provided with the robot sliding rail 91, the second manipulator 32 is disposed on the second gripper clamping mechanism 352, the second manipulator clamping mechanism 352 is disposed on the second gripper clamping mechanism 352 and the second gripper clamping mechanism 352 is disposed at two ends of the second gripper clamping mechanism 35, the second gripper clamping mechanism 352 is disposed on the second gripper clamping plate 35, and the second gripper clamping mechanism 353 is disposed on the second gripper clamping plate, The second gripper moving block 354 and the second gripper clamping block 355, the second gripper fixing block 353 is arranged on the second gripper mounting plate 351, the second gripper moving block 354 is arranged on the second gripper mounting plate 351 and is opposite to the second gripper fixing block 353, the second gripper moving block 354 is driven by an air cylinder, the second gripper clamping block 355 is arranged on the second gripper fixing block 353 and the second gripper moving block 354, the third manipulator 33 is used for grabbing an impeller of a second placing table of the material taking channel integration, placing the impeller on a tool of a deburring machine tool, grabbing the impeller after deburring to a second placing table of the material channel integration or a second sampling flow channel of the material channel integration, and snatch impeller on material way integrated second place platform or material way integrated second sampling inspection runner and place in the dynamic balance machine tool, and snatch impeller after the dynamic balance machine tool detects to material way integrated unloading platform or material way integrated NG runner, no. three manipulator 33 end is provided with No. three tongs 36, no. three tongs 36 includes third tongs mounting panel 361 and two third tongs clamping mechanism 362, third tongs mounting panel 361 is fixed to be set up in the end of third robot 33, two third tongs clamping mechanism 362 are along third tongs mounting panel 361 lower extreme and symmetry setting, third tongs clamping mechanism 362 includes third tongs fixed block 363, The third gripper moving block 364, the third gripper clamping block 365, the third gripper fixing block 363 is disposed on the third gripper mounting plate 361, the third gripper moving block 364 is disposed on the third gripper mounting plate 361 and opposite to the third gripper fixing block 363, the third gripper moving block 364 is driven by the air cylinder, and the third gripper clamping block 365 is disposed on the third gripper fixing block 363 and the third gripper moving block 364.
The welding machine tool is used for welding two raw materials into an impeller product, the grinding machine is used for polishing the impeller, the cleaning machine tool is used for cleaning the impeller, the deburring machine tool is used for deburring the impeller, and the dynamic balancing machine tool is used for detecting dynamic balance of the impeller.
The working steps of the automatic impeller feeding and discharging equipment are as follows:
step 1, a first manipulator grabs two raw materials on a feeding warehouse onto a tool of a welding machine tool;
step 2, after the two raw materials are welded into an impeller by a machine tool to be welded, grabbing the impeller by a first manipulator to a first placing table integrated with a material channel;
In the step 2, each time the welding machine tool welds 20 impellers, a first manipulator grabs the impellers to the front end of a first sampling inspection discharging channel of the material channel integration, the first sampling inspection discharging channel conveys the impellers to the tail end, if the manual inspection is qualified, the impellers are manually placed into the first sampling inspection recycling channel of the material channel integration, and otherwise, the impellers are treated as unqualified workpieces.
Step 3, grabbing an impeller of a first material channel integrated placement table or a first material channel integrated return channel onto a tool of a grinding machine by a second manipulator;
step 4, after the grinding machine finishes grinding the impeller, grabbing the ground impeller to a cleaning machine tool by a second manipulator;
Step 5, after the impeller is cleaned by the cleaning machine tool, grabbing the impeller by a second manipulator to a second placing table integrated with the material channel;
step 6, grabbing an impeller of a material channel integrated second placing table onto a tool of a deburring machine by a third manipulator;
step 7, after deburring of the deburring machine tool is completed, grabbing the impeller subjected to deburring by a third manipulator to a third placing table integrated with the material channel;
In the step 7, when the deburring machine finishes deburring of 20 impellers, the third manipulator grabs the impellers to the front end of the second sampling flow passage integrated with the material passage, the second sampling flow passage conveys the impellers to the tail end, if the manual detection is qualified, the impellers are manually put back into the second sampling flow passage and conveyed to the front end, and otherwise, the impellers are treated as unqualified workpieces.
Step 8, grabbing an impeller of a third placing table or a second sampling inspection runner to a dynamic balancing machine by a third manipulator;
step 9, if the dynamic balancing machine tool detects that the impeller is qualified, the third manipulator grabs the impeller to a blanking table of the material channel integration, and if the dynamic balancing machine tool detects that the impeller is unqualified, the third manipulator grabs the impeller to an NG runner of the material channel integration;
according to the invention, through arranging a feeding warehouse, a material channel integration, a robot and the like, the automatic production of the impeller is realized, the product qualification rate is improved, the production efficiency is greatly improved, the manual labor is reduced, and the product quality is ensured.
The foregoing is a further detailed description of the invention in connection with the preferred embodiments, and it is not intended that the invention be limited to the specific embodiments described. It will be apparent to those skilled in the art that several simple deductions or substitutions may be made without departing from the spirit of the invention, and these should be considered to be within the scope of the invention.

Claims (9)

1.一种叶轮上下料自动化设备,其特征在于:包括上料库、机器人、料道集成,上料库用于放置叶轮的两种原材料并输送至机器人前端,料道集成包括第一抽检出料道、第一抽检入料道、第二抽检流道、下料台、NG流道、一号放置台、二号放置台、三号放置台,第一抽检出料道、NG流道、下料台相互平行设置于机器人下方,第一抽检入料道设置于第一抽检出料道上方,第二抽检流道设置于NG流道上方,一号放置台、二号放置台、三号放置台沿叶轮加工方向依次设置于第一抽检出料道侧边,机器人倒装于桁架上,机器人包括一号机械手、二号机械手和三号机械手,一号机械手末端设置有一号抓手,一号抓手包括第一抓手安装板和两个第一抓手夹持机构,第一抓手夹持机构包括第一抓手固定块、第一抓手移动块、第一抓手夹持块,其中一第一抓手夹持机构的第一抓手固定块和第一抓手移动块之间设置有顶针;该设备的工作步骤如下:1. An impeller loading and unloading automation equipment, characterized in that: it includes a loading warehouse, a robot, and a material channel integration. The loading warehouse is used to place two raw materials of the impeller and transport them to the front end of the robot. The material channel integration includes a first sampling outfeed channel, a first sampling infeed channel, a second sampling flow channel, a material unloading platform, an NG flow channel, a No. 1 placement platform, a No. 2 placement platform, and a No. 3 placement platform. The first sampling outfeed channel, the NG flow channel, and the unloading platform are arranged parallel to each other below the robot. The first sampling infeed channel is arranged above the first sampling outfeed channel, the second sampling flow channel is arranged above the NG flow channel, and the No. 1 placement platform is arranged below the robot. The No. 2 placement table and the No. 3 placement table are sequentially arranged on the side of the first sampling discharge channel along the impeller processing direction. The robot is inverted on the truss. The robot includes a No. 1 manipulator, a No. 2 manipulator and a No. 3 manipulator. A No. 1 gripper is arranged at the end of the No. 1 manipulator. The No. 1 gripper includes a first gripper mounting plate and two first gripper clamping mechanisms. The first gripper clamping mechanism includes a first gripper fixed block, a first gripper moving block and a first gripper clamping block. A thimble is arranged between the first gripper fixed block and the first gripper moving block of the first gripper clamping mechanism. The working steps of the equipment are as follows: 步骤1,一号机械手将上料库上的两种原材料抓取至焊接机床的工装上;Step 1: Robot arm No. 1 grabs two raw materials from the loading warehouse and places them on the tooling of the welding machine; 步骤2,待焊接机床将两种原材料焊接成一个叶轮后,一号机械手抓取叶轮至一号放置台;Step 2: After the welding machine welds the two raw materials into an impeller, the No. 1 robot grabs the impeller to the No. 1 placement table; 步骤2中,焊接机床每焊接若干个叶轮,一号机械手将抓取叶轮至第一抽检出料道前端,第一抽检出料道将叶轮输送至末端,若人工检测合格,则手动将叶轮放入第一抽检回料道;否则叶轮作为不合格工件处理;In step 2, every time the welding machine welds several impellers, the No. 1 robot will grab the impeller to the front end of the first sampling inspection discharge channel, and the first sampling inspection discharge channel will transport the impeller to the end. If the manual inspection is qualified, the impeller will be manually placed in the first sampling inspection return channel; otherwise, the impeller will be treated as an unqualified workpiece; 步骤3,二号机械手将一号放置台或第一回流道的叶轮抓取至磨床的工装上;Step 3, the second manipulator grabs the impeller on the first placement table or the first return channel and places it on the tooling of the grinder; 步骤4,待磨床将叶轮打磨完成后,二号机械手抓取打磨后的叶轮至清洗机床;Step 4: After the grinder has finished grinding the impeller, the second robot grabs the ground impeller and takes it to the cleaning machine; 步骤5,待清洗机床将叶轮清洗完成后,二号机械手抓取叶轮至二号放置台;Step 5, after the cleaning machine tool has finished cleaning the impeller, the No. 2 manipulator grabs the impeller and places it on the No. 2 placement table; 步骤6,三号机械手将二号放置台的叶轮抓取至去毛刺机床的工装上;Step 6, the No. 3 manipulator grabs the impeller on the No. 2 placement table and places it on the tooling of the deburring machine; 步骤7,待去毛刺机床去毛刺完成后,三号机械手抓取去毛刺后的叶轮至三号放置台;Step 7, after the deburring machine tool completes the deburring, the No. 3 manipulator grabs the deburred impeller to the No. 3 placement table; 步骤7中,去毛刺机床每完成若干个叶轮的去毛刺,三号机械手将抓取叶轮至第二抽检流道前端,第二抽检流道将叶轮输送至末端,若人工检测合格,则手动将叶轮放回第二抽检流道并输送至前端;否则叶轮作为不合格工件处理;In step 7, after the deburring machine tool completes deburring of several impellers, the No. 3 robot will grab the impeller to the front end of the second sampling flow channel, and the second sampling flow channel will transport the impeller to the end. If the manual inspection is qualified, the impeller will be manually put back to the second sampling flow channel and transported to the front end; otherwise, the impeller will be treated as an unqualified workpiece; 步骤8,三号机械手抓取三号放置台或第二抽检流道的叶轮至动平衡机床;Step 8, the No. 3 manipulator grabs the No. 3 placement table or the impeller of the second sampling flow channel to the dynamic balancing machine; 步骤9,若动平衡机床检测到叶轮合格,三号机械手抓取叶轮至下料台;若动平衡机床检测到叶轮不合格,三号机械手抓取叶轮至NG流道。Step 9, if the dynamic balancing machine detects that the impeller is qualified, the No. 3 robot grabs the impeller to the unloading table; if the dynamic balancing machine detects that the impeller is unqualified, the No. 3 robot grabs the impeller to the NG flow channel. 2.根据权利要求1所述的叶轮上下料自动化设备,其特征在于:所述第一抽检入料道设置于第一抽检出料道上方,第一抽检出料道包括第一抽检出料传送带,第一抽检出料传送带中部沿输送方向设置有第一抽检出料槽。2. The impeller loading and unloading automated equipment according to claim 1 is characterized in that: the first sampling inlet channel is arranged above the first sampling outlet channel, the first sampling outlet channel includes a first sampling outlet conveyor belt, and a first sampling outlet trough is arranged in the middle of the first sampling outlet conveyor belt along the conveying direction. 3.根据权利要求2所述的叶轮上下料自动化设备,其特征在于:所述第一抽检入料道包括第一抽检入料滑轨、第一抽检入料滑块、第一抽检入料放置块,第一抽检入料滑块可滑动设置于第一抽检入料滑轨上,第一抽检入料放置块用于放置叶轮,第一抽检入料放置块固定设置于第一抽检入料滑块顶面。3. The impeller loading and unloading automated equipment according to claim 2 is characterized in that: the first random inspection feeding channel includes a first random inspection feeding slide rail, a first random inspection feeding slider, and a first random inspection feeding placement block; the first random inspection feeding slider can be slidably set on the first random inspection feeding slide rail; the first random inspection feeding placement block is used to place the impeller; and the first random inspection feeding placement block is fixedly set on the top surface of the first random inspection feeding slider. 4.根据权利要求1所述的叶轮上下料自动化设备,其特征在于:所述第二抽检流道设置于NG流道上方,所述第二抽检流道包括第二抽检滑轨、第二抽检滑块、第二抽检出料放置块和第二抽检入料放置块,第二抽检滑块可滑动设置于第二抽检滑轨上,第二抽检出料放置块和第二抽检入料放置块固定设置于第二抽检滑块顶面。4. The impeller loading and unloading automation equipment according to claim 1 is characterized in that: the second sampling inspection channel is arranged above the NG flow channel, the second sampling inspection channel includes a second sampling inspection slide rail, a second sampling inspection slider, a second sampling inspection discharge placement block and a second sampling inspection feed placement block, the second sampling inspection slider can be slidably set on the second sampling inspection slide rail, and the second sampling inspection discharge placement block and the second sampling inspection feed placement block are fixedly set on the top surface of the second sampling inspection slider. 5.根据权利要求1所述的叶轮上下料自动化设备,其特征在于:所述一号放置台包括第一固定板和第一固定套筒,第一固定板水平固定设置于第一抽检出料道,第一固定套筒竖直设置于第一固定板顶面并与第一固定板相连通,叶轮可穿过第一固定套筒和第一固定板。5. The impeller loading and unloading automated equipment according to claim 1 is characterized in that: the No. 1 placement table includes a first fixed plate and a first fixed sleeve, the first fixed plate is horizontally fixedly arranged on the first sampling discharge channel, the first fixed sleeve is vertically arranged on the top surface of the first fixed plate and is connected to the first fixed plate, and the impeller can pass through the first fixed sleeve and the first fixed plate. 6.根据权利要求1所述的叶轮上下料自动化设备,其特征在于:所述二号放置台和三号放置台均包括第二固定板、第二旋转气缸、第二放置夹持机构,第二固定板设置于第一抽检出料道,第二旋转气缸固定与第二固定板,第二放置夹持机构设置于第二旋转气缸的旋转轴。6. The impeller loading and unloading automated equipment according to claim 1 is characterized in that: the No. 2 placement table and the No. 3 placement table both include a second fixed plate, a second rotating cylinder, and a second placement clamping mechanism; the second fixed plate is arranged on the first sampling discharge channel; the second rotating cylinder is fixed to the second fixed plate; and the second placement clamping mechanism is arranged on the rotating axis of the second rotating cylinder. 7.根据权利要求1所述的叶轮上下料自动化设备,其特征在于:所述第一抓手安装板固定设置于第一机器人的末端,两个第一抓手夹持机构沿第一抓手安装板中心对称设置,第一抓手固定块设置于第一抓手安装板,第一抓手移动块设置于第一抓手安装板并与第一抓手固定块相对设置,第一抓手移动块通过气缸驱动,第一抓手夹持块设置于第一抓手固定块和第一抓手移动块上。7. The impeller loading and unloading automation equipment according to claim 1 is characterized in that: the first gripper mounting plate is fixedly arranged at the end of the first robot, the two first gripper clamping mechanisms are symmetrically arranged along the center of the first gripper mounting plate, the first gripper fixed block is arranged on the first gripper mounting plate, the first gripper moving block is arranged on the first gripper mounting plate and is arranged opposite to the first gripper fixed block, the first gripper moving block is driven by a cylinder, and the first gripper clamping block is arranged on the first gripper fixed block and the first gripper moving block. 8.根据权利要求1所述的叶轮上下料自动化设备,其特征在于:所述二号机械手可沿桁架左右移动,桁架中部设置有机器人滑轨,二号机械手滑动设置于机器人滑轨上,二号机械手末端设置有二号抓手,二号抓手包括第二抓手安装板和两个第二抓手夹持机构,两个第二抓手夹持机构设置于第二抓手安装板两端并对称设置,第二抓手夹持机构包括第二抓手固定块、第二抓手移动块和第二抓手夹持块,第二抓手固定块设置于第二抓手安装板,第二抓手移动块设置于第二抓手安装板并与第二抓手固定块相对设置,第二抓手移动块通过气缸驱动,第二抓手夹持块设置于第二抓手固定块和第二抓手移动块上。8. The impeller loading and unloading automation equipment according to claim 1 is characterized in that: the No. 2 manipulator can move left and right along the truss, a robot slide rail is arranged in the middle of the truss, the No. 2 manipulator is slidably arranged on the robot slide rail, and a No. 2 gripper is arranged at the end of the No. 2 manipulator, the No. 2 gripper includes a second gripper mounting plate and two second gripper clamping mechanisms, the two second gripper clamping mechanisms are arranged at both ends of the second gripper mounting plate and are symmetrically arranged, the second gripper clamping mechanism includes a second gripper fixed block, a second gripper moving block and a second gripper clamping block, the second gripper fixed block is arranged on the second gripper mounting plate, the second gripper moving block is arranged on the second gripper mounting plate and is arranged opposite to the second gripper fixed block, the second gripper moving block is driven by a cylinder, and the second gripper clamping block is arranged on the second gripper fixed block and the second gripper moving block. 9.根据权利要求1所述的叶轮上下料自动化设备,其特征在于:所述三号机械手末端设置有三号抓手,三号抓手包括第三抓手安装板和两个第三抓手夹持机构,第三抓手安装板固定设置于第三机器人的末端,两个第三抓手夹持机构沿第三抓手安装板下端并对称设置,第三抓手夹持机构包括第三抓手固定块、第三抓手移动块、第三抓手夹持块,第三抓手固定块设置于第三抓手安装板,第三抓手移动块设置于第三抓手安装板并与第三抓手固定块相对设置,第三抓手移动块通过气缸驱动,第三抓手夹持块设置于第三抓手固定块和第三抓手移动块上。9. The impeller loading and unloading automation equipment according to claim 1 is characterized in that: a No. 3 gripper is arranged at the end of the No. 3 robot arm, and the No. 3 gripper includes a third gripper mounting plate and two third gripper clamping mechanisms. The third gripper mounting plate is fixedly arranged at the end of the third robot, and the two third gripper clamping mechanisms are symmetrically arranged along the lower end of the third gripper mounting plate. The third gripper clamping mechanism includes a third gripper fixed block, a third gripper moving block, and a third gripper clamping block. The third gripper fixed block is arranged on the third gripper mounting plate, the third gripper moving block is arranged on the third gripper mounting plate and is arranged opposite to the third gripper fixed block, the third gripper moving block is driven by a cylinder, and the third gripper clamping block is arranged on the third gripper fixed block and the third gripper moving block.
CN202211006719.7A 2022-08-22 2022-08-22 An automatic impeller loading and unloading equipment Active CN115284054B (en)

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CN112830228A (en) * 2019-11-25 2021-05-25 上海汽车变速器有限公司 Automatic feeding system for multipoint grabbing of double manipulators of truss robot and control method of automatic feeding system
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